Ball

INSERTS & HOLDERS

TEST REPORT 1

Cutting Condition
Tools / Size : i -Xmill Ball End Mill / 16
Work Material : SKD61 (HRc50)
Cutting Speed : 80.42 m/min.
R.P.M : 1600 rev./min.
Feed : 390 mm/min.
Feed per tooth : 0.12 mm/tooth
Milling Method : Side Cutting
Milling Depth : Axial : 0.8 mm
Radial : 1.6 mm
Coolant : Oil Mist
Overhang : YG-1, Competitor B : 48 mm /
Competitor A : 56 mm
Machine : Machining Center

YG-1
(Total Milling Length 189m)

COMPETITOR A
(Total Milling Length 189m)

COMPETITOR B
(Total Milling Length 189m)

2phone:+82-32-526-0909,

fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

TEST REPORT 2

Cutting Condition
Tools / Size : i -Xmill Ball End Mill / 16
Work Material : SKD61 (HRc30)
Cutting Speed : 96.50 m/min.
R.P.M : 1920 rev./min.
Feed : 960 mm/min.
Feed per tooth : 0.25 mm/tooth
Milling Method : Side Cutting
Milling Depth : Axial : 0.8 mm
Radial : 1.6 mm
Coolant : Oil Mist
Overhang : YG-1, Competitor B : 48 mm /
Competitor A : 56 mm
Machine : Machining Center

YG-1
(Total Milling Length 300m)

COMPETITOR A
(Total Milling Length 270m)

COMPETITOR B
(Total Milling Length 300m)

3phone:+82-32-526-0909,

fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

BALL INSERTS

Unit : mm

EDP No.

RADIUS

HEIGHT

THICKNESS

(D)

For GENERAL
MATERIAL

For HARDENED
MATERIAL

(R)

(H)

(T)

XMB110A080

XMB120C080

R4.0

2.4

10

XMB110A100

XMB120C100

R5.0

9.5

2.7

12

XMB110A120

XMB120C120

R6.0

11

3.2

16

XMB110A160

XMB120C160

R8.0

13

4.2

20

XMB110A200

XMB120C200

R10.0

16

5.2

25

XMB110A250

XMB120C250

R12.5

19.5

6.2

30

XMB110A300

XMB120C300

R15.0

23.5

7.2

32

XMB110A320

XMB120C320

R16.0

24.5

7.2

SIZE

For General Material (~HRc50)

For Hardened Material (HRc40~HRc60)

CARBIDE INSERT ADVANTAGES

1. Helical end gash ( "S" gash ) geometry.
Low milling torque.
Prevents Chattering.
Improves Chip ejection.
Prolong tool life.

2. Polished cutting edges.

Better wear resistance and tool life.
Improves repeatability in performance.
Improves surface roughness on work-piece.
Improves coating addition.

3. Special coating.
Combine high hardness with high thermal stability against oxidation.
Superior wear resistance.
Faster feeds and speeds.

The Ball insert tolerance is 0.01mm (0.0004") and the set-up accuracy is 0.02mm(0.0008")

4phone:+82-32-526-0909,

fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

HOLDERS
TAPER NECK TYPE

Unit : mm

MILL
DIAMETER
(D1)

8
10

EDP No.

ZBT0801120
ZBT0802120
ZBT1001120
ZBT1002120

NECK
SHANK
DIAMETER DIAMETER
(D3)
(D2)

12

7.2

12

LENGTH
OF CUT
(L1)

LENGTH
OVERALL INTERFERENCE
LENGTH WRENCH
BELOW SHANK LENGTH
ANGLE
TYPE
(L2)
(L3)
()

12

35

90

443"

Short

25

55

110

337"

Regular

15

35

90

251"

Short

30

55

110

217"

Regular

SCREW

T7

TX2508T07

T8

TX3010T08

12

ZBT1201160

16

10.5

17

55

110

323"

Short

T10

TX3512T10

16

ZBT1601200

20

14.5

20

65

125

251"

Short

T15

TX4016T15

20

ZBT2001250

25

18

25

75

145

326"

Short

T20

TX5020T20

25

ZBT2501320

32

22.5

30

90

170

403"

Short

T25

TX6025T25

30,32 ZBT3001320

32

27

40

110

195

138"

Short

T30

TX8030T30

TOOL STEEL HOLDER ADVANTAGES

1. Premium alloy steel with excellent strength.
2. Precise shank, Tolerance (h6).
3. Black oxide treated, to prevent corrosion and improve lubricity.

5phone:+82-32-526-0909,

fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

HOLDERS
STRAIGHT NECK TYPE

Unit : mm

MILL
DIAMETER
( D1)

EDP No.

ZBS1201120

12

ZBS1202120
ZBS1601160

16

ZBS1602160
ZBS2001200

20

ZBS2002200
ZBS2501250

25

ZBS2502250

30, 32

ZBS3001320
ZBS3002320

SHANK
DIAMETER
( D2)

NECK
DIAMETER
( D3)

12

10.5

16

14.5

20

18

25

22.5

32

27

LENGTH
BELOW SHANK
(L2)

OVERALL
LENGTH
(L3)

LENGTH
TYPE

35

90

Short

55

110

Regular

35

95

Short

65

125

Regular

40

110

Short

75

145

Regular

45

125

Short

90

170

Regular

55

140

Short

110

195

Regular

WRENCH

SCREW

T10

TX3512T10

T15

TX4016T15

T20

TX5020T20

T25

TX6025T25

T30

TX8030T30

TOOL STEEL HOLDER ADVANTAGES

1. Premium alloy steel with excellent strength.
2. Precise shank, Tolerance (h6).
3. Black oxide treated, to prevent corrosion and improve lubricity.

phone:+82-32-526-0909, fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

CUTTING CONDITION
ASSEMBLY OF
( D)

CLAMPING
TORQUE
[ N m ]

1.0

10

1.5

12

2.5

16

3.5

20

5.0

25

6.0

30, 32

6.5

SIZE

Make sure to clean the insert and insert seat.

Slide the drill insert into the slot of the holder.

After confirming the insert is pressed down to
the bottom of the slot, tighten the screw using
anti-seize compound.

- clamping torque

CUTTING CONDITION
RPM = revolution per minute (rev/min)
Vc = surface meter per minute (M/min)
Dia. = diameter of insert (mm)
Vf = feed rate (mm/rev)
De = effective tool diameter (mm)
ap = axial depth of cut (mm)
ae = radial depth of cut (mm)
(RPM) () (Dia.)
1000

Vc [M/min]

Vf [mm/min]

= (RPM) (Feed)

RPM [rev/min] =

(Vc) (1000)
() (Dia.)

= 2 (ap) (Dia.-ap)

De [mm]

CARBON & ALLOY

STEELS

CARBON & ALLOY

STEELS

DIE TOOL STEELS

PRE-HARDENED

HARDENED STEELS

HB

~280

280~380

380~480

480~

HRc

~30

30~40

40~50

50~60

i-Xmill TYPE

XMB110A

XMB110A

XMB110A, XMB120C

XMB120C

CUTTING SPEED
(Normal ~ Finish)
Vc [M/min]

160~400

120~380

100~320

180~250

WORK
MATERIAL
HARDNESS

CUTTING
CONDITION

Feed (Vf)
[mm/rev]

ae
[mm]

ap
[mm]

Feed (Vf)
[mm/rev]

ae
[mm]

ap
[mm]

Feed (Vf)
[mm/rev]

ae
[mm]

ap
[mm]

Feed (Vf)
[mm/rev]

ae
[mm]

ap
[mm]

CUTTING CONDITION

0.30~0.50 0.20~0.10 0.80~0.25 0.30~0.50 0.20~0.10 0.80~0.25 0.20~0.30 0.20~0.10 0.80~0.25 0.20~0.30 0.20~0.10 0.80~0.20

10

0.30~0.50 0.25~0.10 1.00~0.25 0.30~0.50 0.25~0.10 1.00~0.25 0.25~0.35 0.25~0.10 1.00~0.25 0.25~0.35 0.25~0.10 1.00~0.20

12

0.40~0.60 0.30~0.10 1.20~0.30 0.40~0.60 0.30~0.10 1.20~0.30 0.25~0.40 0.30~0.10 1.20~0.30 0.25~0.40 0.30~0.10 1.20~0.25

16

0.50~0.70 0.80~0.10 1.60~0.30 0.50~0.70 0.80~0.10 1.60~0.30 0.30~0.50 0.80~0.10 1.60~0.30 0.30~0.50 0.80~0.10 1.60~0.25

20

0.50~0.80 1.00~0.10 2.00~0.40 0.50~0.80 1.00~0.10 2.00~0.40 0.35~0.55 1.00~0.10 2.00~0.40 0.35~0.55 1.00~0.10 2.00~0.35

25

0.50~1.00 1.25~0.10 2.50~0.40 0.50~1.00 1.25~0.10 2.50~0.40 0.40~0.60 1.25~0.10 2.50~0.40 0.40~0.60 1.25~0.10 2.50~0.40

30, 32

0.80~1.00 1.50~0.10 3.00~0.40 0.80~1.00 1.50~0.10 3.00~0.40 0.40~0.80 1.50~0.10 3.00~0.40 0.40~0.80 1.50~0.10 3.00~0.40

Recommend to reduce the feed rate to 70 ~ 85% when you use long tools.

phone:+82-32-526-0909, fax:+82-32-526-4373, www.yg1.kr, E-mail:yg1@yg1.kr

Ball
INSERTS & HOLDERS

HEAD OFFICE

68, Cheongcheon-Dong, Bupyeong-Gu, Incheon 403-030, KOREA

PHONE : +82-32-526-0909, FAX :+82-32-526-4373
Http://www.yg1.kr
E-mail:yg1@yg1.kr

YG1EI090225001