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The SGT5-2000E and SGT6-2000E Designed for reliable, efficient and flexible power generation
Ongoing fierce competition fueled by deregulation is dictating ever more flexibility and lower power generation costs. One approach to cost-cutting is economical plant operation centering on low investment costs, combined with high flexibility and reliability. The SGT5-2000E Siemens Gas Turbine (SGT) our well established workhorse is tailored to meet these requirements. With its proven design, materials and thermodynamic processes, the SGT5-2000E ensures you a strong position in a competitive market. The SGT6-2000E is the corresponding 60 Hz model. The machine is characterized by the use of a longestablished concept: Two rotor bearings Cold-end generator drive Built-up rotor with Hirth serrations and central tie bolt The combination of this proven design and innovative features results in: Low investment costs per installed kilowatt 2 High efficiency Low maintenance expenditure Long service life Fast payback on invested capital Based on the standard design concepts of our modular reference power plants for multishaft application, we have defined several scope of supplies around the SGT5-2000E. These packages from component through SGT-PAC to the full Turnkey scope support all your needs. The intelligent structuring of our power plants with a range of modules and options brings you benefits in terms of deadlines and quality.
SGT6-2000E 60 113 34 10,606 10,052 543/1,009 369 813 11.8 8,3x10x6.25** 163**
50 168 34.7 10,366 9,825 536/998 531 1,170 11.7 10x12x7.5** 234**
Standard design; ISO ambient conditions Dimensions and weight incl. combustion chambers
This gas turbine concept incorporates decades of experience with heavy-duty gas turbines at Siemens. It is the solid technical foundation, on which proven technology is based. Application of the accumulated know-how is being implemented for reliable, efficient and flexible operation.
In January 2008, more than 380 SGT5-2000E (former V94.2) and SGT6-2000E (former V84.2) Siemens gas turbines were in operation, had been shipped, or were ordered worldwide. The 168 MW, 50 Hz model, the SGT5-2000E, is a heavyduty gas turbine designed for reliable, efficient and flexible operation. Over 6.4 million operating hours of experience with 300 SGT5-2000E (former V94.2) gas turbines have been accumulated, demonstrating their outstanding reliability under diverse operating conditions.
Today, the SGT5-2000E is proof that it is possible to reconcile ambitious economic and environmental targets through: Effective use of resources Low NOx content of exhaust gas Low CO2 emissions
Compressor blades Variable pitch inlet guide vanes allow operation down to half load while maintaining a constant exhaust temperature. All stationary and moving blades of the compressor and turbine can be replaced individually without removing the rotor from the lower casing.
Turbine blades Convective air-cooling of the first three stationary and first two moving turbine blade rows protects the blade material against high inlet temperatures. The first three stages of the turbine are protected with a special coating. No film cooling is used to allow ash-forming fuel firing. The free-standing moving blades of the compressor and turbine are tuned to permit continuous fullload operation over a wide off-frequency range.
Rotor The light, highly rigid rotor of disk design allows rapid start-ups. Internal air-circulation paths in the rotor minimize thermal stresses. Hirth facial serrations at the outer perimeter of the disks ensure self-centering of all the rotor components under steady and nonsteady-state operating conditions.
Combustion Two silo-type chambers with ceramic heat shields Hybrid burners with dry low NOx technology Gaseous and liquid standard fuel firing Special gaseous fuel firing e.g. Low-Btu gas and syngas from IGCC
Emissions (in dry exhaust gas with 15% O2)
175 ppm 150 125 100 75 50
NOx
Special liquid fuel firing e.g. kerosene, naphtha and ash-forming fuels (crude oil, heavy fuels)
25
CO
0 0 20 40 60 80 100
Performance*
Siemens Gas Turbine Packages Net power output (MW) Net efficiency (%) Net heat rate (kJ/kWh) Net heat rate (Btu/kWh) Exhaust temperature (C/F) Exhaust mass flow (kg/s) Exhaust mass flow (lb/s) Generator type Siemens Combined Cycle Power Plant Multi-Shaft 1 x1 Net power output (MW) Net efficiency (%) Net heat rate (kJ/kWh) Net heat rate (Btu/kWh) Multi-Shaft 2 x1 Net power output (MW) Net efficiency (%) Net heat rate (kJ/kWh) Net heat rate (Btu/kWh)
* ISO conditions, natural gas fuel
Paka, Malaysia SGT5-2000E 50 Hz 165 34.5 10,471 9,925 539/1,002 526 1,161 Air-cooled SGT6-2000E 60 Hz 111 34.0 10,717 10,158 545/1,014 365 805 Air-cooled YTL Power Services, a joint venture between Siemens PG and YTL Corporation, operates the first Malaysian IPP project. The Paka power station consists of two combined cycle blocks with a total capacity of 404 MW, each with two V94.2 Siemens gas turbines (new: SGT5-2000E) with more than 283,000 joint operating hours**.
Buggenum, Netherlands Nuon Power Buggenum operates the power station as integral part of a fully integrated coal-based IGCC plant with a net output of 290 MW. The Buggenum power station consists of one single-shaft combined cycle unit with one V94.2 gas turbine (new: SGT5-2000E) with approximately 80,000 operating hours. The gas turbine is equipped with Siemens syngas burners allowing operation on both syngas and natural gas which is used as backup fuel. Az Zour, Kuwait
World experience
The SGT5-2000E has been in service since 1981; the SGT6-2000E since 1989. We have sold more than 350 gas turbines of the SGT5-2000E and SGT62000E with more than 8.8 million cumulative operating hours and a fleet reliability exceeding 99%.**
The Ministry of Electricity and Water operates the 960 MWe Az Zour power plant consisting of eight V94.2 Siemens gas turbines (new: SGT5-2000E) in simple cycle operation with more than 42,000 operation hours. The gas turbines are equipped with Siemens hybrid burners allowing the operation on both gas and oil.
Hsinta, Taiwan Taiwan Power Company operates the worlds largest 60 Hz combined cycle power plant, Hsinta 2,200 MW. The plant comprises five 442 MW combined cycle units, each with three natural gas fired Siemens gas turbines, V84.2 (new: SGT6-2000E), three HRSGs and one single bottoming non-reheat condensing steam turbine. Today, the gas turbines summarize already more than 670,000 operating hours**.
Correction factors
0.80
0.85
0.90
TCI
0.2
15 C 31 C
0.4
35 C
0.6
45 C
Effect on Efficiency
1.020 1.015 Correction factors 1.010 1.005 1.000 0.995 0.990 0.985 0.0
0 C
TCI
0.2
15 C 31 C
0.4
35 C
0.6
45 C
Published by and copyright 2008: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens Power Generation, Inc. 4400 Alafaya Trail Orlando, FL 32826-2399, USA For more information, contact our Customer Support Center. Phone: +49 180/524 70 00 Fax: +49 180/524 24 71 (Charges depending on provider) e-mail: support.energy@siemens.com Fossil Power Generation Division Order No. A96001-S90-A000-X-4A00 Printed in Germany Dispo 00000, c4bs No. 0000, 0000 108411M WS 05082.
Printed on elementary chlorine-free bleached paper. All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its afliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specied in the contract.
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