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CONSUMER BUYS THE PAINTED SURFACE TIME PERIOD BETWEEN TWO PAINT APPLICATION CYCLES
BEST BUY
DEPENDS ON
THE RIGHT SURFACE CONDITION THE RIGHT SURFACE PREPARATION THE RIGHT PAINT COMPOSITION THE RIGHT APPLICATION WITH RIGHT TOOLS THE RIGHT ENVIRONMENT
PAINT DEFECTS
STAGES OF DEFECTS IN WET PAINT DURING APPLICATION DURING DRYING AND CURING SHORTLY AFTER APPLICATION DURING SERVICE LIFE
DEFECTS APPEARING IN
WET PAINTS
PRESENTATION ON
DEFECTS
PROBABLE CAUSES
PROBABLE CORRECTIVES
FOAMING
OVERSTIRRING LOW CONSISTENCY
TRANSPORTATION
DUMPING OR ADDITION
GAS FORMATIONBULGING
REACTION OF METALLIC PASTE BASIC PIGMENTS BINDERS PUTREFACTION MOISTURE STORAGE TEMPERATURE
CAREFULLY ALLOW GAS TO GO OUT CHECK VISCOSITY IF IT CAN BE ADJUSTED FOR USE
GELLED
REACTION ON STORAGE EXPOSED TO HIGH TEMPERATURE MOISTURE DISCARD
HARD SETTLING
OLD MATERIAL HEAVILY PIGMENTED LOWER CONSISTENCY STORAGE IN ELEVETED TEMPERATURE STIR WELL FOR LONGER TIME USE GYROSHAKER KEEP TIN UPSIDE DOWN FOR SOME TIME
LUMPS
SMALL BIG HARD SOFT (Distempers)
LUMPS
MATERIAL IS EXPOSED TO AIR FORMING SKINS AND / OR SMALL LUMPS MIX WELL FOR LONG TIME FILTER THE MATERIAL BEFORE USE TO AVOID LUMPS
MEDIUM SEPARATION
MATERIAL IS OLD TENDENCY EXIBITED BY MANY FORMULATIONS IT IS NOT A QUALITY RELATED ISSUE MIX WELL AND USE
PUTREFACTION
UNPLEASANT SMELL
MICROBIAL CONTAMINATION FROM RM,WATER USED;MATERIAL LEFT EXPOSED AFTER THINNING WITH WATER IF THERE IS NO CHANGE IN CONSISTENCY USE MATERIAL; OTHERWISE DISCARD
SKINNING
MORE ULLAGE LEAKAGE OF AIR FAULTY FILTRATION PART OF PAINT REMOVED AND LID IS NOT TIGHTLY CLOSED COVER THE TOP LAYER WITH SMALL QUANTITY OF THINNER FILTER WELL PRIOR TO USE
SYNERESIS
WATER/LIQUID SEPARATION
OLD MATERIAL LOW CONSISTENCY OVERTHINNING OF MATERIAL MIX WELL AND USE
THIN IN CONSISTENCY
INEFFECTIVE STIRRING WHILE ASSESSING CONSISTENCY DROP IN VISCOSITY ON STORAGE SYNRESIS MIX WELL AND USE HAVE A SKILLED BRUSHMAN TO AVOID SAGGING
PICKUP IN CONSISTENCY
THICKENING/ VISCOUS MATERIAL
ADJUST CONSISTENCY AND USE IT MAY TAKE MORE THINNER AFFECTING OPACITY
DIFFICULTIES
DURING
APPLICATION OF PAINT
BITTY FILM
DUSTY SURROUNDINGS UNFILTERED MATERIAL SEEDINGOVERTHINNING RAPIDLY UNSUITABLE THINNER SEEDING WILL RESULT BITTY FILM IN OTHER CASES FILTER AND USE
BLEEDING
USE OF IMPROPER PRIMER OR THINNER ( STRONG SOLVENTS) INSUFFICIENT CURING OF BASE COAT
USE OF LOCAL DYES/ STAINED WOOD
BLOOMING
OR HAZE IMPROPER THINNER POOR VENTILATION CONTAMINATION HIGH HUMIDITY CONDENSATION ON SUBSTRATE RIGHT THINNER GOOD VENTILATION AVOID CONTAMINATION
BLUSHING
ACTION OF MOISTURE / WATER UNDER HIGH HUMIDITY WARM THE PARTS BEFORE PAINTING TO ,SAY AT 40C FORCE DRY THE FRESH FILM DURING COOLER DAYS
BRUSH CLOGGING
POOR BRUSH CLEANING (DISTEMPERS)
BRUSH CLOGGING
HARD WATER USE OF BRUSH PARTIALLY USEDUNCLEANED USE SOFT WATER MAINTAIN BRUSH PROPERLY
BRUSH MARKS
HIGH CONSISTENCY WRONG THINNER MATERIAL DRIES FAST HIGH SURROUNDING TEMP POOR QUALITY OF BRUSH POOR WORKMANSHIP PROPER CONSISTENCY RIGHT THINNER QUALITY BRUSH GOOD WORKMANSHIP
HARD TO BRUSH
IMPROPER THINNER TEMP HIGH (Evaporation of solvents) HIGH CONSISTENCY(Tin left opened) LOWER TEMP(Visc pickup) POROUS SUBSTRATE FIRST COAT SOFT RIGHT THINNER RIGHT WEATHER CURING OF UNDERCOAT
CISSING
CONTAMINATION POOR WETTING (at end of pot life) PAINT IS TOO THIN GOOD SUBSTRATE PREPARATION RIGHT CONSISTENCY AVOID CONTAMINATION
ORANGEPEEL EFFECT
IMPROPER THINNER SETTING OF GUN FILM SETS FAST LOW FILM OR TOO HIGH DFT SUBSTRATE TEMP HIGH UNDERCOAT NOT DRIED WELL
PINHOLES
CONTAMINATION WETTING POOR (Two Pack) SILICON CONTAMINATION POOR FLOW AVOID CONTAMINATION GOOD WORKMANSHIP
POOR HIDING
OVERTHINNING LOWER DFT CONTRAST OF BASE COLOR SETTLED MASS IN A CAN NOT FULLY MIXED FLOCCULATION OF PIGMENT MIX WELL GOOD WORKMANSHIP APPLY PRIMER TO REDUCE CONTRAST
SAGGING
IMPROPER THINNER HIGH DFT GUN SETTING PAINT OVER GLOSSY SUBSTRATE WET PLASTER INSUFFICIENT MIXING OF PAINT ( SETTLED MASS ) POOR VENTILATION
WRINKLING
THICKER FILM BUILDUP HIGH TEMP VISCOUS MATERIAL SURFACE DRY WITH TRAPPING OF SOLVENTS CONTAMINATION GOOD VENTILATION AVOID CONTAMINATION GOOD WORKMANSHIP
FAULTS RELATED TO
DRYING & CURING
DISCOLORATION DUE TO
OVERBAKING,OR YELLOWING DUE TO OVERBAKING BAKING AT HIGHER TEMPERATURE BAKING FOR LONGER DURATION CONTROL PROPER SCHEDULE
SLOW DRYING
HIGHER DFT LOW SURROUNDING TEMP HIGH HUMIDITY CONTAMINATION OF OILY ,WAXY MATERIAL
IMPROPER THINNER
SOFT FILM
FILM IS CHEESY HIGHER DFT LOW SURROUNDING TEMP IMPROPER THINNER CONTAMINATION WITH OIL WAX RIGHT THINNER GOOD VENTILATION RIGHT ATMOSPHERE GOOD WORKMANSHIP
FILM IS TACKY
FILM IS STICKY HIGHER DFT LOW SURROUNDING TEMP IMPROPER THINNER CONTAMINATION SAPONIFICATION DAMP WALL RIGHT THINNER RIGHT ATMOSPHERE SEAL ALKLINITY GOOD WORKMANSHIP
BLISTERS
IMPROPER THINNER AERATION IN PAINTS MOISTURE CONTAMINATION THICK FILM WITH ENTRAPPED SOLVENTS WATERLOVING SALTS IN BASECOAT MOISTURE MORE THAN 12% RIGHT THINNER SEASONED WOOD AVOID CORROSION RIGHT DFT PROPER CURING
COLOR STREAKS
UNDISPERSED TINTERS PIGMENT FLOCCULATION NON UNIFORM BRUSHING GOOD WORKMANSHIP PROPER MIXING OF MATERIAL
DEFECTS SHORTLY
AFTER APPLICATION
FILTER WELL CLEAN ENVIRONMENT SELECT AND ADD RIGHT AMOUNT OF THINNER
PATCHINESS
NON UNIFORM ABSORPTION NONUNIFORM APPLICATION OF PRIMER POOR PUTTY WORK THIN FILM POOR DISPERSION OF TINTERS POOR WORKMANSHIP
UNIFORM DFT PROPER MIXING AND STIRRING CORRECT APPLICATION QUALITY TOOLS SEALING OF SURFACE
POOR ADHESION
POOR ADHESION
POOR SURFACE PREPARATION ETCH PRIMER? PRETREATMENT CHEMICALS CHALKY SURFACE CONTAMINATION POOR CURING OF UNDERCOAT
INCOMPATIBILITY OF COATS(THERMOPLASTIC VS THERMOSETTING)
SELECT RIGHT SYSTEM GOOD SURFACE PREPARATION CURE WELL THE COATS APPLIED IN BETWEEN
POOR GLOSS
INCOMPATIBLE THINNER POOR VENTILATION VERY THIN COAT HIGH ABSORPTION OF THE SURFACE PRIME THE SURFACE USE PROPER THINNER ENSURE GOOD VENTILATION GOOD WORKMANSHIP
SHADE VARIATION
NONUNIFORM FILM DEPOSIT COLOR OF THE U/C NO. OF COATS APPLIED FLOCCULATION DIFFERENCE IN APPEARANCE OF TOP COAT(GLOSS) CONTAMINATION WITH OTHER COLOR
REDUCED SHEEN
(LUSTRE FINISH)
IMPROPER THINNER ABSORPTION OF UNDERCOAT / SURFACE NONUNIFORM DFT SETTLED MASS IN CAN-?
ALGAE GROWTH
PRETREATMENT TO THE AFFECTED SURFACE PRIOR TO PAINTING MOIST/HIGH HUMIDITY DAMP SURFACE TREAT WITH BIOWASH AVOID DAMP WALL STOP THE LEAKAGE OF WATER GOOD WEATHER
CHALKING
IMPROPER SURFACE ABSORPTION OVERTHINNING OF W/B -SETTLING UV RADIATION TOO THINLY APPLIED FILM SALTY ATMOSPHERE
EFFLORESCENCE
SEEPAGE OF WATER THROUGH WALLSALTS DEPOSITION SALTS FROM BRICKS UNWASHED SAND IN MORTERS OR CEMENT ADDITIVES
STOP SEEPAGE REMOVE POWDER WASH WELL DRY SURFACE PRIME AND APPLY
FUNGUS GROWTH
OR MOULD GROWTH AFFECTED SURFACE PRIOR TO PAINTING HIGH HUMIDITY LACK OF SUNSHINE POOR VENTILATION DAMP ROOMS TREAT WITH BIOWASH SELECT RIGHT SYSTEM RIGHT WEATHER CONDITIONS
RUSTING
RUSTY SURFACE POOR QUALITY OF PRIMER HIGH HUMIDITY CORROSIVE ATMOSPHERE RIGHT PAINT SYSTEM RIGHT SURFACE PREPARATION GOOD WORKMANSHIP
DARKENING OF SHADE
OVER EXPOSURE TO SUNLIGHT ALKALINE -ACIDIC CONTAMINATION LOSS OF GLOSS RIGHT PRODUCT SELECTION
FADING OF SHADE
SHADE IS BECOMING LIGHTER OVEREXPOSURE TO SUNLIGHT TINTED WITH LOCAL COLORANTS MOISTURE CHALKING MASKS LOSS OF GLOSS ACIDIC CONTAMINATION
YELLOWING OF SHADE
INADEQUATE EXPOSURE TO SUNLIGHT ADDITION OF GLAZE VARNISH UNDERNEATH SURFACE RUSTY OVERBAKING CONTAMINATIONAMMONIA PAINTED AREA PARTIALLY COVERED
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