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PROJECT : JABER AL AHMAD AL JABER AL

SABAH HOSPITAL

SUBJECT FABRICATION OF METAL DUCTS &
ACCESSORIES.

SUBMITTAL BY : AL MULLA AIR DUCTS
BADER AL MULLA & BROS. CO. W.L.L.
P.O. BOX 177, SAFAT 13002,
KUWAIT.
TELEPHONE : 4839144 / 4839166
4815077 / 4815050
FAX : 4839725 / 4832487
E-MAIL : airducts@almullagroup.com
BMB
ENGINEERING
GROUP
AN ISO 9001 COMPANY
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 1 Tel: 4815077, 4832159 Fax: 4839725, 4832487
CONTENTS
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS PROFILE

STANDARD PRODUCTS LIST

TECHNICAL CATALOGUE

ACCESSORIES TECHNICAL CATALOGUE

ISO 9001 CERTIFICATE

LIST OF MAJOR HVAC PROJECTS EXECUTED
1.

2.

3.

4.

5.

6.
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 2 Tel: 4815077, 4832159 Fax: 4839725, 4832487
PROFILE
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
Al Mulla Air Ducts is a division of Engineering Group, Bader Al Mulla & Brothers
Company W.L.L., Kuwait.

Air-Duct Manufacturing has more than 25 years of experience in the HVAC
industry providing its customers with fast, efficient service and the highest quality
products. Our approach to manufacturing provides precision-fit duct and fittings for
your entire project.

The manufacturing unit is fully equipped with computerised DNC system as well as
Plasma Arc Cutting Machines, Spiral Round Ducting machines and Seam Welders.

Custom designed duct fabrication work is carried out in different types of ferrous
and non-ferrous metals by skilled technicians.

Rectangular ducts are fully folded and assembled for easy and low cost installation;
semi-automated machinery ensures short delivery periods and dimensionally
accurate ducts.

Round ducts are spirally locked while round fittings are continuously welded
longitudinally ensuring smooth, good finish and leak proof welds without any
distortion.

The range of products based on SMACNA, DW and MPW, Kuwait standards,
cover accessories such as volume control dampers, access doors, filters, flexible
connections and plenum boxes in addition to rectangular and round ducts.

Recognised by Consultants and Ministries.

Certified to ISO 9001.
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 3 Tel: 4815077, 4832159 Fax: 4839725, 4832487
STANDARD PRODUCTS
RECTANGULAR DUCTS
ROUND DUCTS
OVAL DUCTS & FITTINGS
ROUND TO RECTANGULAR TRANSFORMATION DUCTS
VOLUME CONTROL DAMPERS
ACCESS DOORS
ALUMINIUM FILTERS
FLEXIBLE CONNECTIONS
PLENUMS
SPLITTER DAMPERS
BIRD SCREENS
KITCHEN HOOD BODIES
FRESH AIR SET WITH DAMPER & METALLIC FILTER
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS












01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 4 Tel: 4815077, 4832159 Fax: 4839725, 4832487
TECHNICAL CATALOGUE

01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 5 Tel: 4815077, 4832159 Fax: 4839725, 4832487
CONTENTS

1. TECHNICAL INFORMATION 1-1 -- 1- 4

2. TECHNOLOGY 2 -1 -- 2 - 4

3. RECTANGULAR DUCTS 3 -1 -- 3 -18

4. ROUND DUCTS 4 -1 -- 4 -14

5. OVAL DUCTS

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 6 Tel: 4815077, 4832159 Fax: 4839725, 4832487
TECHNICAL INFORMATION

SYMBOLS FOR 1 - 2
VENTILATION & AIR-CONDITIONING




PRESSURE VELOCITY 1 - 3
CLASSIFICATION




GALVANISED IRON SHEET 1 - 4
THICKNESS TOLERANCES
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 7 Tel: 4815077, 4832159 Fax: 4839725, 4832487

SYMBOLS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 8 Tel: 4815077, 4832159 Fax: 4839725, 4832487
SOURCE : SMACNA HVAC DUCT CONSTRUCTION STANDARDS 1
ST
EDITION
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
SYMBOL MEANING SYMBOL SYMBOL SYMBOL MEANING
POINT OF CHANGE IN DUCT
CONSTRUCTION (BY STATIC
PRESSURE CLASS)
SUPPLY GRILLE (SG)
20 x 12 SG
FIRE DAMPER:
SHOW VERTICAL
POS.
SHOW HORIZ. POS
SMOKE DAMPER
CEILING DAMPER OR
ALTERNATIVE PROTECTION FOR
FIRE RATED CLG.
TURNING VANES
FLEXIBLE CONNECTION
FLEXIBLE DUCT
GOOSENECK HOOD (COWL)
BACK DRAFT DAMPER
UNIT HEATER
(CENTRIFUGAL FAN) PLAN
THERMOSTAT
POWER OR GRAVITY ROOF
VENTILATOR-EXHAUST (ERV)
POWER OR GRAVITY ROOF
VENTILATOR-INTAKE (SRV)
POWER OR GRAVITY ROOF
VENTILATOR-LOUVERED
LOUVERS & SCREEN
F.D
S.D A.D
C
36 x 24L
BDD
DUCT (1
ST
FIGURE, SIDE SHOWN.
2
ND
FIGURE, SIDE NOT SHOWN
ACOUSTICAL LINING DUCT
DIMENSIONS FOR NET FREE AREA
DIRECTION OF FLOW
DUCT SECTION (SUPPLY)
DUCT SECTION (EXHAUST OR
RETURN)
INCLINED RISE (R) OR DROP (D)
ARROW IN DIRECTION OF AIR
FLOW
TRANSITIONS : GIVE SIZES NOTE
F.O.T. FLAT ON TOP OR F.O.B.
FLAT ON BOTTOM, IF APPLICABLE
STANDARD BRANCH FOR
SUPPLY & RETURN (NO
SPLITTER)
SPLITTER DAMPER
VOLUME DAMPER
MANUAL OPERATION
AUTOMATIC DAMPERS MOTOR
OPERATED
ACCESS DOOR (AD)
ACCESS PANEL (AP)
RETURN (RG) OR EXHAUST (EG)
GRILLE (NOTE AT FLR OR GLG)
SUPPLY REGISTER (SR) (A GRILLE +
INTEGRAL VOL. CONTROL
EXHAUST OR RETURN AIR INLET
CEILING (INDICATE TYPE)
SUPPLY OUTLET - CEILING ,
ROUND (TYPE AS SPECIFIED)
INDICATE FLOW DIRECTION
SUPPLY OUTLET - CEILING ,
SQUARE (TYPE AS SPECIFIED)
INDICATE FLOW DIRECTION
TERMINAL UNIT (GIVE TYPE
AND/OR SCHEDULE
COMBINATION DIFFUSER AND
LIGHT FIXTURE
DOOR GRILLE
SOUND TRAP
FAN & MOTOR WITH BELT GUARD
& FLEXIBLE CONNECTIONS
VENTILATING UNIT
(TYPE AS SPECIFIED)
UNIT HEATER (DOWNBLAST)
UNIT HEATER (HORIZONTAL)
20 x 12
20 x 12
E or R
S 20 x 12
R
S
R
SD
VD
MOD
A.D
O.R
A.D
ST
D.G
T.U
12 x 12
700 C.F.M
700 C.F.M
20
700 C.F.M
20 x 12 GR
20 x 12 SR
700 C.F.M
700 C.F.M
20 x 12 RG
700 C.F.M
SEC.
01/09/2005 Rev. 2
SYMBOLS FOR VENTILATION & AIR-CONDITIONING
PRESSURE VELOCITY CLASSIFICATION
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

VELOCITY



AS PER DESIGN
AS PER DESIGN
4000 FPM
4000 FPM


2500 FPM
2500 FPM
2000 FPM
STATIC
PRESSURE
RATING


10 WG
6 WG
4 WG
3 WG


2 WG
1 WG
WG
PRESSURE



POS.
POS.
POS.
POS. OR NEG.


POS. OR NEG.
POS. OR NEG.
POS. OR NEG.
DUCT CLASS



HIGH PRESSURE
MEDIUM PRESSURE
MEDIUM PRESSURE
MEDIUM PRESSURE


LOW PRESSURE
LOW PRESSURE
LOW PRESSURE
H
I
G
H

P
R
E
S
S
U
R
E


D
U
C
T

S
T
A
N
D
A
R
D


L
O
W

P
R
E
S
S
U
R
E


D
U
C
T

S
T
A
N
D
A
R
D


SOURCE : SMACNA HVAC DUCT CONSTRUCTION STANDARDS 1
ST
EDITION
Page 9
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2

G. I. SHEET THICKNESS TOLERANCES


8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
0.1681
0.1532
0.1382
0.1233
0.1084
0.0934
0.0785
0.0710
0.0635
0.0575
0.0516
0.0456
0.0396
0.0366
0.0336
0.0306
0.0276
0.0247
0.0217
0.0202
0.0187
0.0172
0.0157
0.0142
0.0134

4.270
3.891
3.510
3.132
2.753
2.372
1.994
1.803
1.613
1.461
1.311
1.158
1.066
0.930
0.853
0.777
0.701
0.627
0.551
0.513
0.475
0.437
0.399
0.361
0.340

THICKNESS TOLERANCES OF HOT-DIP GALVANISED SHEET
NOTE : BASED ON ASTM A 653 (HOT DIP GALVANISED SHEET) COATING G-90
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

GAUGE EQ. THICKNESS IN INCHES EQ. THICKNESS IN MM
Page 10
THICKNESS TOLERANCES FOR WIDTHS AND THICKNESS, OVER AND UNDER, IN.
SPECIFIED THICKNESS, IN.
0.023 AND
THINNER
0.003
0.003
0.003
.....
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
SPECIFIED WIDTHS, IN.
TO 32, INCLUDE
OVER 32 TO 40, INCLUDE
OVER 40 TO 60, INCLUDE
OVER 60 TO 72, INCLUDE

OVER 0.101
TO 0.187
INCLUDE
OVER 0.075
TO 0.101
INCLUDE
OVER 0.061
TO 0.075
INCLUDE
OVER 0.043
TO 0.061
INCLUDE
OVER 0.023
TO 0.043
INCLUDE
0.008
0.008
0.009
0.009
0.007
0.008
0.008
0.009
0.006
0.006
0.006
0.006
0.005
0.005
0.005
0.005
0.004
0.004
0.004
0.004
01/09/2005 Rev. 2
TECHNOLOGY
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 11 Tel: 4815077, 4832159 Fax: 4839725, 4832487

PLASMA ARC CUTTING 2 - 2




COMPUTERISED SYSTEM 2 - 3




COIL LINE 2 - 4
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
PLASMA ARC CUTTING
All Rectangular and Round Fittings are cut on Plasma Arc Machine, a unique computerised
cutting system which can run at the speed of 4000 - 7500 mm/min., depending upon the
gauge of the sheet.
The high velocity jet of high temperatured ionised gas (compressed air) is directed on to the
sheet by means of Plasma Torch which melts the sheet. The high temperatured ionised gas
is the mixture of free electrons, positively charged ions and neutral atoms which is called
PLASMA. The temperature of central part of Plasma is as high as between 11000
o
C to
28000
o
C.
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Page 12
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
COMPUTERISED SYSTEM
COMPUTERISED DNC SYSTEM :
On machine, the same fittings are down loaded through Direct Numeric Control System
(DNC) by the operator and the Plasma Arc Machine cuts the required fittings.
Prior to cutting on Plasma Machine, the sizes of desired ducts and fittings are entered into
VS II software after choosing for the respective fitting option. After entering is done, the
computer automatically calculates and prints the size and number of sheets required for all
the ducting along with the labels for sticking on the blanks of ducts and fittings.
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Page 13
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
COIL LINE
Coil Line provides the sheets of required size to Plasma Arc Machines from Coil Drums. This
machine system consisting of several machines also produces the straight ducts of standard
length in the form of :

1 piece wrap around duct
L - type (2 piece) duct

4 Piece Duct
depending upon size and seam options
LOCKING OF SEAMS : Seams are closed (locked) by automatic Pittsburgh Seam Closure
Machine (Whisper-Lock) to facilitate easy and low installation cost
at site. One piece is locked in less than 6 seconds.
NOTE : Standard Length Straight Ducts are also called Uncut Duct as it is not cut on
Plasma Arc Machine at all.
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Page 14
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
RECTANGULAR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 15 Tel: 4815077, 4832159 Fax: 4839725, 4832487

Rectangular Ducts are fully folded and assembled for easy
and low installation cost. Semi-automated machinery
ensures short delivery times and dimensionally accurate
ducts. The ducts are manufactured in GALVANISED
STEEL, STAINLESS STEEL AND ALUMINIUM to the
following standards :

SMACNA STANDARD
MINISTRY OF ELECTRICITY & WATER STANDARD
CONSTRUCTION STANDARD 3 - 3

LONGITUDINAL SEAM 3 - 4

BEADING 3 - 5

TRANSVERSE JOINTS 3 - 6

STANDARD LENGTH DUCTS 3 - 7

ELBOW 3 - 8

NUMBER OF SHORT RADIUS VANES 3 - 9

45
o
TAKEOFF 3 - 10
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCT FITTINGS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 16 Tel: 4815077, 4832159 Fax: 4839725, 4832487

TEE 3 - 11

OFFSET 3 - 12

TRANSITION 3 - 13

END CAP 3 - 14

Y BRANCH 3 - 15

CROSS 3 - 16

ACOUSTIC LINED DUCTS 3 - 17

AREA CALCULATIONS 3 - 18
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS CONSTRUCTION STANDARD
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

DUCT Dimension
(Inch)
AL MULLA Selected
Duct Sheet Gauge
Transverse Joint
Up to 12
13 to 30
31 to 48
49 to 60
61 to 72
73 to 96
96 and above
24
24
22
20
18
18
18
Slip & Drive Joint
TDC Joint
TDC Joint
TDC Joint
TDC Joint
TDC Joint
40 mm MS Angle
Slip / Drive & TDC
Pocket Joint
25 mm Pocket Joint
25 mm Pocket Joint
38 mm Pocket Joint
38 mm Pocket Joint
38 mm Pocket Joint
40 mm MS Angle
40 mm MS Angle
REMARK : THE STANDARD COMPRISES TO GALVANISED IRON RECTANGULAR DUCT ONLY.
Page 17
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS LONGITUDINAL SEAM
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

LOCATIONS
(a) (b)
(d)
(c)
(e)
(f)
Number of Seams and Location varies with Duct size, Joint type and Assembly plans
Page 18
GROOVED SEAM PITTSBURGH LOCK
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS

RECTANGULAR DUCTS BEADING
FIRST BEAD 6"
FROM END
SPACING
BEADING AT 12"
SEAM OPTIONS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Page 19
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS

RECTANGULAR DUCTS TRANSVERSE JOINTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Page 20
STANDING DRIVE SLIP
Sl. No. DESCRIPTION
MATERIAL
GALVANISED STEEL
ZINC COATED STEEL
MILD STEEL
*



M S ANGLE
STANDING DRIVE SLIP
GALVANISED STEEL
TDC CORNER ANGLE JOINT
POCKET JOINT
STANDING-S

MIN. LENGTH 6"
SEAL FLANGES AND CORNERS
CONTINUOUS GASKET TO EFFECTIVELY
TDC JOINT
POCKET JOINT
STANDING-S
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS STANDARD LENGTH DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

Finished Length = 1170 mm
Page 21
Note: Groove reinforcement on ducting will depend upon the length of duct and may be perpendicular

to the joints.
POCKET (FLANGE) JOINT
W1
Finished Length = 1120 mm
T D C (FLANGE) JOINT
W1
SLIP DRIVE JOINT
Finished Length = 1200 mm
W1
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS ELBOW
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

NON-90
o
SQUARE THROAT / RADIUS HEEL ELBOW NON-90
o
SQUARE THROAT / SQUARE HEEL ELBOW
90
o
SQUARE THROAT / SQUARE HEEL ELBOW 90
o
SQUARE THROAT / RADIUS HEEL ELBOW
Page 221
ANGLE = 1
o
to
89
o

C2
T2
T1
C1
W1
C2
T2
T1
C1
W1
C2
T2
T1
C1
W1
C2
T2
T1
C1
W1
ANGLE = 1
o
to
89
o

01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS


NUMBER OF SHORT RADIUS VANES
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 23 Tel: 4815077, 4832159 Fax: 4839725, 4832487

3 9 (32)
3
3
N
o
.

3

o
f

3


N
o
.

2

o
f

2


N
o
.

2

o
f

3

N
o
.

1

o
f

2


N
o
.

1

o
f

3


4

5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
100
9
10
20
30
40
50
60
70
80
90
4
5
6
7
8
NUMBER OF SPLITTERS

No. 1 of 3 i.e. No. 1 vane of a total of 3 vanes
No. 2 of 3 i.e. No. 2 vane of a total of 3 vanes
N
o
.

1

o
f

1


12 12

EXAMPLE 1
1
2
1
2
EXAMPLE 2
2
0


4
0


1
9


NUMBER OF SHORT RADIUS VANES

SCHEDULE 0 - 12 N.A.
13 - 20 ONE (1) VANE
21 - 40 TWO (2) VANES
41 - UP THREE (3) VANES
O
U
T
S
I
D
E


R
A
D
I
U
S


O
F


E
L
B
O
W


I
N


I
N
C
H


I
N
S
I
D
E


R
A
D
I
U
S


O
F


E
L
B
O
W


I
N


I
N
C
H


AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS 45
o
TAKEOFF
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

= 45
o
W1
C1
T1
T2
L
INCREASE

L = 150 mm
W1
Page 241
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS T E E
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

SQUARE THROAT / RADIUS HEEL BULL TEE
Page 25
C1
T4
T1
T2
C2
W1
T3
C3
C3
T3
T4
C1
T1
T2
C2
W1
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS OFFSET
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

RIGHT MOVING SINGLE RADIUS STRAIGHT SQUARE HEEL
STRAIGHT SQUARE
W1
Page 26
LEFT MOVING SINGLE RADIUS
C1
W1
C-OFF
W2
C2
L
T1
C1
T1
L
T2
C-OFF
C2
W1
C1
T1
L
T2
C-OFF
C2
W2
L
T1
C1
W1
C2
C-OFF
T2
T2
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS TRANSITION
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

DOWN = +
UP = -
C OFF-
1
C2
C OFF-
2
W2
W-OFF
W1
C1
T1
L
T2
Page 27
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS ENDCAP
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

W1
C1
T1
Page 28
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS Y - BRANCH
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

SQUARE THROAT / SQUARE HEEL SQUARE THROAT / RADIUS HEEL
C-OFF
L
C1
T1
T4
T2
C2
W1
T3
C3
ANGLE
C-OFF
C3
L
T3
ANGLE
T4
W1
C2
T2
T1
C1
Page 29
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
RECTANGULAR DUCTS CROSS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487
SQUARE THROAT/SQUARE HEEL SQUARE THROAT/RADIUS HEEL
C4
C3
W
1
C2
T2
T1
C1
T4
T3
C3
C4
W1
C2
T2
T1
T4
T3
C1
Page 30
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS

RECTANGULAR DUCTS ACOUSTIC LINED DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487
DETAILS OF ACOUSTIC LINED DUCTWORK
MATERIAL : FIBRE GLASS
THICKNESS : 25 mm
DENSITY : 24 KG/M
3
TYPE : KIMMCO KDL 24
METHOD OF FIXING : SPOTTER PIN PLUS ADHESIVE
L Section on
all
4 corners
6 mm Blind Rivets
or
Spot Welding
Z Section on all
4 sides
25 mm Thk. Acoustic
Duct Liner fixed with
adhesive to Duct
Pin Spotter
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS


Page 31



RECTANGULAR DUCTS AREA CALCULATIONS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

STRAIGHT DUCT
ELBOW
OFF-SET
REDUCER
TRANSITION
TEE
A = 2 (W + H) L
A = 2 (W + H) (L1 + L2)
A = 2 (W + H) (L1 + L2)
A = 2 (W + H) L
A = 2 (W + H) L
A = 2 (W1 + H1) L1
+ 2 (W2 + H2) L2
+ 2 (W3 + H3) L3
W1 x H1
L1
L
2

W x H
WxH
L1
L
2

W x H W1 x H1
L
W x H
L
W1 x H1
W3 x H3
W2 x H2
L1 L2
L
3

W x H
W x H
DESCRIPTION FORMULA
DETAIL
L
Page 32
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
ROUND DUCTS & FITTINGS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 33 Tel: 4815077, 4832159 Fax: 4839725, 4832487

SPIRAL DUCT STANDARD 4 - 2
CONSTRUCTION STANDARD 4 - 3
WEIGHT & GAUGE CHART 4 - 4
SPIRAL SEAM 4 - 5
SPIRAL DUCT APPLICATIONS 4 - 6
ELBOW 4 - 7
REDUCER 4 - 8
EQUAL TEE 4 - 9
ECCENTRIC TEE 4 - 10
CROSS 4 - 11
DOUBLE SKIN ROUND DUCTS 4 - 12
CONSTRUCTION STANDARD FOR DOUBLE SKIN 4 13
DOUBLE SKIN CONNECTOR 4 - 14
01/09/2005 Rev. 2
Al Mulla Air Ducts Manufacturing's experience in
this field allows us to serve all of your air
distribution needs.
Round Ducts have a high strength to weight ratio,
use least material to convey air at a given friction
loss and are comparatively easy to seal and
install. They are high quality, low leakage, low
noise products used for quality applications where
low installation cost is desirable.
We manufacture all types of ductwork including
galvanized steel, stainless steel and aluminum in
spiral round duct and fittings in either single or
double wall in diameters of 4 inches through 60
inches and in gauges 26 through 18. Air-Duct
Manufacturing has the capability and the expertise
to make any type of round fitting you will ever
need.

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
The diameter of spirally wound round duct range as according to the standard sizes
accepted by the International Standards Organisation.
Table shows the ISO Standard sizes being manufactured and their corresponding surface
area per unit length. For design purposes, the same surface area may be used for each
corresponding size.
100
125
160
200
250
315
355
400
450
500
550
560
630
650
710
750
800
850
900
950
1000
1120
1250
1400
1500
0.314
0.392
0.502
0.628
0.785
0.990
1.115
1.257
1.413
1.571
1.727
1.760
1.979
2.041
2.229
2.355
2.512
2.669
2.826
2.983
3.142
3.517
3.925
4.396
4.710
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS SPIRAL DUCT STANDARD
Surface Area
per Metre Length
(Sq. Metre)
ISO Standard Sizes
(Nominal Diameter)
(mm)
Page 34
01/09/2005 Rev. 2
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS CONSTRUCTION STANDARD
100
125
160
200
250
300
315
355
400
450
500
550
560
600
630
650
700
710
750
800
850
900
950
1000
1050
1100
1120
1150
1200
1250
1300
1400
1500
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
18
18
18
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
18
18
18
18
18
18
18
18
18
18
18
STANDARD DUCT DIAMETER
(mm)
GALVANISED STEEL SHEET GAUGE
ROUND DUCT FITTINGS
Page 35
SPIRAL LOCK SEAM DUCT
Notes :
1. Standard Length : SPIRAL DUCT - 4 M
LONGITUDINAL SEAM DUCT - 1.2 M

2. The Standard comprises to Galvanised Iron Round Duct only.

3. Standard sizes can also be manufactured in non-standard sheet gauge for specific
requirements
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
100
125
160
200
250
315
355
400
450
500
560
630
710
750
800
900
1000
1120
1250
1400
1500
1.6
2.0
2.6
2.9
3.6
4.5
5.2
7.3
8.0
9.0
10.3
11.3


STANDARD LENGTH

SPIRAL DUCT - 6 M
LONGITUDINAL SEAM DUCT - 1.2 M
NOTES :

1. Spiral Duct of Non-Standard Gauge and Non-Standard Length can be manufactured
for specific requirements.

2. All the Non-Standard Diameters are manufactured as Longitudinal Seam Duct
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS HEIGHT AND GAUGE CHART
Standard
Gauge
Diameter
26 GA
KG / M
24 GA
KG / M
22 GA
KG / M
20 GA
KG / M
18 GA
KG / M
16.3
17.2
18.5
20.7
29.0
31.8
35.3
48.2
53.0
Page 36
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS SPIRAL SEAM
GROOVED SEAM RL - 5*
* SOURCE : SMACNA HVAC DUCT CONSTRUCTION STANDARDS - 1
ST
EDITION
Page 37
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
Spiral Ducts can be used to great advantage because of great structural strength and rigidity
while reducing the frictional losses, leakage risks and installation costs. Spiral duct is not
only for high and low velocity ventilation projects. It has many other uses. In the construction
industry spiral duct may be used for voids in concrete, caisson liners, concrete column forms
and culverts. Spiral duct may be used in agriculture for drainage, irrigation pipe, auger
housings and for grain aeration and handling. In factories spiral duct may be used for fume
hood exhaust systems and dust removal applications. While in mining, spiral duct may be used
in conveyors, drainage etc. They have many applications in various fields :

High & Low Velocity Air-conditioning Conveyor Systems
General Ventilation Drainage
Warm Air Heating Voids in Concrete
Fume & Dust Removal Concrete Column Forms
Forced Draft Chimneys Sleeves for Pre-stressed concrete
Protection of Electric Cables Whether Proof Jacketing for
Drums & Containers Pipeline Insulation

A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS SPIRAL DUCT APPLICATIONS
Page 38
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS ELBOW
D D
100
125
160
200
250
315
355
400
450
500
560
630
710
750
800
900
1000
1120
1250
1400
1500
150
150
150
150
150
157
177
200
225
250
280
315
355
375
400
450
500
560
625
700
750
UP THRU 36
o

37
o
- 72
o

70
o
- 90
o
2
3
5
D
mm
R
mm
ELBOW DEGREE No. OF GORES
* Other sizes can be manufactured for specific requirements
Page 39
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS REDUCER
D1
D1
L

D
L

D
630/400
630/450
630/500
710/450
710/500
710/560
800/560
800/630
900/630
900/710
1000/710
1000/800
1120/800
1120/900
1250/900
1250/1000
1400/800
1400/1000
1500/1000
1500/1120
200
200
150
250
200
200
250
200
250
200
250
200
250
200
250
200
250
250
250
250
160/100
200/100
200/160
250/125
250/160
315/100
315/200
355/160
355/200
400/200
400/315
450/250
450/315
450/355
500/315
500/355
500/400
560/355
560/400
560/450
150
150
150
150
150
200
150
200
150
200
150
200
150
150
200
150
150
200
150
150
D / D1
mm
L
mm
D / D1
mm
L
mm
* Other sizes can be manufactured for specific requirements
Page 40
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS EQUAL TEE
100/100
125/125
160/160
160/100
200/200
200/100
250/250
250/125
315/315
315/100
355/355
355/160
400/400
400/200
450/450
450/315
450/250
500/500
500/355
500/315
560/560
560/450

250
275
310
250
350
250
400
275
465
250
505
310
550
350
600
465
400
650
505
465
710
600

125
137
155
155
175
175
200
200
232
232
277
277
300
300
325
325
325
350
350
350
380
380

D1 D1
L
H

D

* Other sizes can be manufactured for specific requirements
560/355
630/630
630/500
630/400
710/710
710/560
710/450
800/800
800/630
800/500
900/900
900/560
1000/1000
1000/710
1120/1120
1120/800
1250/1250
1250/900
1400/1400
1400/1000
1500/1500
1500/1250
505
780
650
550
860
710
600
950
780
650
1050
710
1150
860
1270
950
1400
1050
1550
1150
1650
1400
380
415
415
415
455
455
455
500
500
500
550
550
600
600
660
660
725
725
800
800
850
850
D / D1
mm
L
mm
H
mm
D / D1
mm
L
mm
H
mm
Page 41
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS ECCENTRIC TEE
D1 D1
D

L
H

* Other sizes can be manufactured for specific requirements
100/100
125/125
160/160
160/100
200/200
200/100
250/250
250/125
315/315
315/100
355/355
355/160
400/400
400/200
450/450
450/315
450/250
500/500
500/355
500/315
560/560
560/450
250
275
310
250
350
250
400
275
465
250
505
310
550
350
600
465
400
650
505
465
710
600
560/355
630/630
630/500
630/400
710/710
710/560
710/450
800/800
800/630
800/500
900/900
900/560
1000/1000
1000/710
1120/1120
1120/800
1250/1250
1250/900
1400/1400
1400/1000
1500/1500
1500/1250
505
780
650
550
860
710
600
950
780
650
1050
710
1150
860
1270
950
1400
1050
1550
1150
1650
1400
125
137
155
155
175
175
200
200
232
232
277
277
300
300
325
325
325
350
350
350
380
380
380
415
415
415
455
455
455
500
500
500
550
550
600
600
660
660
725
725
800
800
850
850
D / D1
mm
L
mm
H
mm
D / D1
mm
L
mm
H
mm
Page 42
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

ROUND DUCTS CROSS
560/315/160
630/630/630
630/400/200
630/315/160
710/710/710
710/560/355
710/450/250
800/800/800
800/630/450
800/500/315
900/630/400
900/560/355
1000/710/560
1000/560/355
1120/800/400
1120/630/355
1250/900/630
1250/710/355
1400/1120/560
1400/800/355
1500/1000/630
1500/710/860

D1
D

D2
L
H

100/100/100
125/125/125
160/160/160
160/160/100
200/200/200
200/160/125
250/250/250
250/160/125
315/315/315
315/200/160
355/355/355
355/200/100
400/400/400
400/250/160
450/450/450
450/315/200
450/200/125
500/500/500
500/355/200
500/250/160
560/560/560
560/400/250
250
275
310
310
350
310
400
310
465
350
505
350
550
400
600
465
350
650
505
400
710
550
465
780
550
465
860
710
600
950
780
650
780
710
860
710
950
780
1050
860
1270
850
1150
860
125
137
155
155
175
175
200
200
232
232
277
277
300
300
325
325
325
350
350
350
380
380
380
415
415
415
455
455
455
500
500
500
550
550
600
600
660
660
725
725
800
800
850
850
D/D1/D2
mm
L
mm
H
mm
D/D1/D2
mm
L
mm
H
mm
* Other sizes can be manufactured for specific requirements
Page 43
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
DOUBLE SKIN ROUND DUCTS AND FITTINGS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487
Double skin Round Ducts & fittings with GI sheet on internal and external
side & Glass Wool insulation in between.

External Layer - Galvanized steel - ASTM A 653 G90 coating.
Internal Layer - Galvanized steel - ASTM A 653 G90 coating.
Insulation - Glass Wool insulation 24 Kg/m
3
density, 1 thickness.

As per Construction standard.

GENERAL


MATERIAL





GAUGE
Notes :
1. Standard Length : SPIRAL DUCT - 4 M
LONGITUDINAL SEAM DUCT - 1.2 M

2. The Standard comprises to Galvanised Iron Round Duct only.

3. Standard sizes can also be manufactured in non-standard sheet gauge for specific
requirements
Page 44
Internal layer
External layer Glass Wool Insulation
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

DOUBLE SKIN ROUND DUCTS CONSTRUCTION STANDARD
ROUND DUCT FITTINGS
Page 45
100
125
160
200
250
300
315
355
400
450
500
550
560
600
630
650
700
710
750
800
850
900
950
1000
1050
1100
1120
1150
1200
1250
1300
1400
1500
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
18
18
18
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
18
18
18
18
18
18
18
18
18
18
18
STANDARD DUCT DIAMETER
(mm)
GALVANISED STEEL SHEET GAUGE
SPIRAL LOCK SEAM DUCT
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
DOUBLE SKIN STANDARD SPIRAL PIPE CONNECTOR
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487
Pipe to Pipe connections are made by using a Double wall fitting size
coupling that slips inside the mating pipe sections, as shown.

A stop bead runs around the middle of the coupling to center the coupling in
the connection. Secure the connection by installing sheet metal screws
through the outer shell of the duct, from the stop bead.

External and internal layer of Galvanized steel - ASTM A 653 G90 coating.
with Glass wool insulation in between.

As per Construction Standard.

Construction method for internal and external layer is same.
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
GENERAL







MATERIAL


GAUGE

CONSTRUCTION
METHOD
Notes : 1. Standard Length : 4
Page 46
External layer
Internal layer
4
1 Thk. Insulation
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Tel: 4815077, 4832159 Fax: 4839725, 4832487

FLAT OVAL HVAC DUCT & FITTINGS
Page 47
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
FLAT OVAL DUCT
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 48 Tel: 4815077, 4832159 Fax: 4839725, 4832487

Flat oval duct combines the advantages of round duct and rectangular ducts because it may
fit in spaces where there is not enough room for round duct, and it can be joined using the
techniques of round duct assembly.
Spiral flat oval duct is machine-made from round spiral lockseam duct and is available in
varying sizes and aspect ratios. It can also be made with longitudinal seams.
Flat oval duct has considerably less flat surface that is susceptiable to vibraiton and requires
less reinforcement than a corresponding size of rectangular duct. The deflection of the flat
oval duct under pressure is related to the flat span rather than the overall width of the duct.
Any round duct fitting can have an equivalent fitting made in flat oval. As in rectangular
duct, a hard bend elbow denotes the bend in the plane of the duct width, whereas an easy
bend elbow denotes the bend in the plane of the duct height. Any branch fitting can be
made with the branch tap either round or flat oval. The tap of the flat oval fitting can be
located anywhere on the circumference of the fitting body. If the diameter of a round tap is
greater than the height of the flat over body, a transition can be made from flat oval to
round, providing an equivalent area at the base of the transition.
Flat oval duct is for positive pressure applications only unless special designs are used.


Major Dimension
Duct Width
Spiral Seam Duct
Gauge
Longitudinal
Seam Duct Gauge
Fittings Gauge

to 24 "

24

20

20

25 " 36 "

22

20

20

37 " 48 "

22

18

18

49 " 60 "

20

18

18

61 " 66 "

20

16

18

71 " Up

18

16

16
FLAT OVAL DUCT CONSTRUCTION AS PER SMACNA 1995
FLAT OVAL DUCT AND FITTINGS
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
LEGEND
FOD -FLAT OVAL DUCT FOE -ELBOW
FOSET -OFFSET FOT -TEE
FOS -COUPLING FOL -LATERAL
FON -END CAP FOC-CROSS
FOTREC -OVAL TO RECTANGULAR FOST -SADDLE
FOR -REDUCER FOY -WYE FITTING
S -SLIP (2") V -BODY LENGTH
H -HEIGHT L -REDUCER LENGTH
Z -DIMENSION OF OFFSET R -RADIUS
MATERIAL
GALVANIZED STEEL (consult manufacturer for other materials)
DIMENSION
The "A" dimension is what you see in the plan view. The "B" or second dimension is the hidden
dimension.
Eg: a 24 x12 FOE-90-5 is a "Hard Bend" or "Long Way" flat oval 90 elbow
a 12 x 24 FOE-90-5 is an "Easy Bend" or "Short Way" flat oval 90 elbow
When dimensions C x D, and/or E x F, and/or G x H are shown, the first dimension is the plan dimension.
If a fitting end is round, use only one dimension.
Conical fittings taper only on plan side.
VANE CHART
For mitered elbows and tees use the following chart if vanes are required. "A" Dimension Number of
Vanes

01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 49 Tel: 4815077, 4832159 Fax: 4839725, 4832487
A Dimension Number of Vanes
3 9 "
2
10 - 14 "
3
15 - 19 "
4
20 - 60 "
5
Over 60 " 12 spacing
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 50 Tel: 4815077, 4832159 Fax: 4839725, 4832487
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 51 Tel: 4815077, 4832159 Fax: 4839725, 4832487
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 52 Tel: 4815077, 4832159 Fax: 4839725, 4832487
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
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AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 54 Tel: 4815077, 4832159 Fax: 4839725, 4832487
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
























01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 55 Tel: 4815077, 4832159 Fax: 4839725, 4832487
ACCESSORIES TECHNICAL CATALOGUE
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 56 Tel: 4815077, 4832159 Fax: 4839725, 4832487
01/09/2005 Rev. 2
ACCESS DOOR ADH-10
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 57 Tel: 4815077, 4832159 Fax: 4839725, 4832487
Access Doors are designed to provide a practical and inexpensive access to
components inside the duct work. Recommended for use in low to medium
pressure duct systems.

DOOR PANEL & DOOR FRAME: Made of Hot-dipped Galvanised Steel
(Lock forming quality) with coating
designation of G 90 as per standard
specification ASTM A653

CAMLOCK : Plated Steel
Manufacturer:CAIN Manufacturing Co.,
USA

HINGE : Continuous piano style

Access Doors are available with continuous hinge on one side and Cam lock(s)
on opposite side. The door panel is internally insulated with fiberglass insulation
of 25 mm thickness; 24 kg/m3 density and compressible type foam gasket is
provided all around the door frame.
LEGEND

* Door Panel
+ Door Frame
4 Cam lock
^ Hinge
Door Size (W X H) Number of Cam locks
Metal Gauge
Door Frame Door Panel
8 x 8
10 x 10
12 x 12
12 x 18
18 x 18
16 x 20
24 x 24
1
1
2
2
2
2
3
24
24
24
22
22
22
22
24
24
24
24
24
24
22
Notes : * Hinge is furnished on height dimension
* Other sizes available on request
w
* +
H
4
^
GENERAL


MATERIAL








CONSTRUCTIONAL
DETAILS



STANDARD
SIZES



AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
GENERAL


MATERIAL








CONSTRUCTIONAL
DETAILS



STANDARD
SIZES



01/09/2005 Rev. 2
VOLUME CONTROL DAMPER VCDS
Volume Control Damper is manufactured in galvanised steel body with single
blade.

Galvanised steel - ASTM A 653 G90 coating.

20 gauge

18 gauge, mounted on bronze bushes and operated by a continuous linkage which
allows the damper to open and close.

7/16 dia rod.


Fixed on control shaft.

SMACNA

FLANGE
GENERAL


MATERIAL


BODY


BLADE


CONTROL SHAFT


HANDLE
GENERAL


MATERIAL


BODY


BLADE


CONTROL SHAFT


HANDLE

CONSTRUCTION
STANDARD
H
FLANGE
W
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 58 Tel: 4815077, 4832159 Fax: 4839725, 4832487

VOLUME CONTROL DAMPER MODEL VCD-3V


Roll-formed galvanized steel hat-section with staked corners

18 gauge Triple-vee profile Roll-formed, galvanized steel
Minimum width: 4.250 (108 mm)
Maximum width: 7.250 (184.2mm)
Mounted on bronze / nylon bushes and operated

Nylon. Press-fit into frame.
Square, plated steel.
Concealed in frame. Linkage bars are 12 ga. Thick galvanized steel.

Mill galvanized.
Removable, 6 long x dia (152mm x 12.7mm) plated steel
coupled to square axle

250
O
F
Minimum size: 5w x 5h
(127mm x 102 mm)
Maximum size: Single section 48w x 72h
(1219mm x 1829mm) Multiple section size unlimited





FRAME:

BLADES:




BEARINGS:
AXLES:
LINKAGE:

FINISH:
EXTENDED
SHAFT

MAX. TEMP:
SIZES:

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 61 Tel: 4815077, 4832159 Fax: 4839725, 4832487
MANUALLY OPERATE VOLUMN CONTROL DAMPER
A
C
T
U
A
T
O
R
MOTORISED VOLUMN CONTROL DAMPER
VOLUME CONTROL DAMPER

Control Dampers have been designed and tested to provide a reliable cost
effective control damper where tight sealing is not of primary importance.

Dampers rigid frame and integrally braced corners provide true damper
alignment that greatly resists being installed out of square or out of flat.

Dampers are available in either parallel or opposed blade models.

Factory installed electric operators are available.







FEATURES:


AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 62 Tel: 4815077, 4832159 Fax: 4839725, 4832487
VOLUME CONTROL DAMPER

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 63 Tel: 4815077, 4832159 Fax: 4839725, 4832487
VOLUME CONTROL DAMPER
VOLUME CONTROL DAMPER MODEL VCD-AF

Roll-formed galvanized steel hat-section with staked corners

Aerofoil shaped, double skin galvanized steel of roll form construction.
Minimum width: 5 (127 mm)
Maximum width: 7 (177.8 mm).

Nylon. Press-fit into frame.
Square, plated steel.
Concealed in frame. Linkage bars are 12 ga. Thick galvanized steel.

Mill galvanized.
Removable, 6 long x dia (152mm x 12.7mm) plated steel
coupled to square axle

Minimum size: 8W x 8H
(203mm x 203 mm)
Maximum size: Single section 60W x 72H
(1524mm x 1829mm) Multiple section size unlimited

Bearings Bronze Oilite
Press fit into frame





FRAME:

BLADES:



BEARINGS:
AXLES:
LINKAGE:

FINISH:
EXTENDED
SHAFT

SIZES:




OPTIONS:

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 64 Tel: 4815077, 4832159 Fax: 4839725, 4832487
MANUALLY OPERATE VOLUMN CONTROL DAMPER
A
C
T
U
A
T
O
R
MOTORISED VOLUMN CONTROL DAMPER
VOLUME CONTROL DAMPER

VCD-AF have been designed to provide a reliable cost effective control damper,
where tight sealing is not of primary importance.

Dampers rigid frame and integrally braced corners provide true damper
alignment that greatly resists being installed out of square or out of flat.

VCD-AF dampers are available in either parallel or opposed blade models.

Factory installed electric operators are available.







FEATURES:


AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 65 Tel: 4815077, 4832159 Fax: 4839725, 4832487

AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 66 Tel: 4815077, 4832159 Fax: 4839725, 4832487
SPLITTER DAMPER DMPR
Material : Galvanised steel ASTM A653 G90 coating

Construction : Aerofoil Type

Rod : 6 mm Zinc plated threaded Rod

Hinges : 2 size - 2 Nos. upto 30 height
3 Nos. above 30 height
W1
H1
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 67 Tel: 4815077, 4832159 Fax: 4839725, 4832487
ROUND VOLUME CONTROL DAMPER VCDR
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
Volume Control Damper is manufactured in galvanised steel body with parallel
blades.

Galvanised steel - ASTM A 653 G90 coating.

20 gauge.

18 gauge, mounted on bronze bushes and operated by a continuous linkage
which allows the damper to open and close.

7/16 dia rod.

Fixed on control shaft.

SMACNA



GENERAL


MATERIAL

BODY

BLADES


CONTROL SHAFT

HANDLE

CONSTRUCTION
STANDARD


01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 68 Tel: 4815077, 4832159 Fax: 4839725, 4832487
SQUARE TO ROUND STR
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
Material : Galvanised steel ASTM A653 G90 coating

Construction : Square to Round

Standard : SMACNA

Dimensions : Width X Depth
L Total Length
d1 Diameter
S Collar Depth (all dimensions in mm)
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 69 Tel: 4815077, 4832159 Fax: 4839725, 4832487
REGISTER BOX BOX
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
Material : Galvanised steel ASTM A653 G90 coating

Construction : Register Box

Standard : SMACNA

Dimensions : A X B (Width X Depth)
1 Flange Size
D Round Diameter (one side)
4 Register Depth
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 70 Tel: 4815077, 4832159 Fax: 4839725, 4832487
FLEXIBLE CONNECTOR CARE
Manufacturer of Material : Auro-Duct

Material Specification : 4 wide Flexible Canvas with 2 wide 28 gauge
Galvanised Steel strip on both sides

Available Connector Joints : One edge Pocket Joint and other edge Pocket flange
Pocket flange on both sides
TDC on both sides
H1
W1
D
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 71 Tel: 4815077, 4832159 Fax: 4839725, 4832487
BIRD SCREEN BIRD
Screen
Material : Galvanised steel wire mesh
Thickness : 1.2 mm (BG 18)
Mesh size : x

Frame
Material : Galvanised steel
Thickness : 22 gauge - upto 40 width or height
20 gauge - above 40 width or height
W1
H1
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 72 Tel: 4815077, 4832159 Fax: 4839725, 4832487
FILTER FILT
Frame Material : Galvanised steel ASTM A 653 G90 coating

Construction : Riveting

Media Material : Layers of slit and expanded Aluminium
Make : Desert Air Filter Factory [DAFF],
Saudi Arabia

Standard Sizes :
W1 H1 T
20 16 1 or 2
20 20 1 or 2
24 16 1 or 2
H1
W1
T
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 73 Tel: 4815077, 4832159 Fax: 4839725, 4832487
ACOUSTIC LINING ACL
MATERIAL : FIBRE GLASS
THICKNESS : 25 mm
DENSITY : 24 KG/M
3
TYPE : KIMMCO KDL 24
METHOD OF FIXING : SPOTTER PIN PLUS ADHESIVE
Z Section on
all 4 sides
L Section
on all
4 corners
6 mm Blind
Rivets or
Spot Welding
25 mm Thk. Acoustic
Duct Liner fixed with
adhesive to Duct
Pin Spotter
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 74 Tel: 4815077, 4832159 Fax: 4839725, 4832487
ACOUSTIC LINING WITH WIREMESH ACLW
Material : Galvanised Steel
Thickness : 1.2 mm (BG 18)
Mesh Size : X
ACOUSTIC LINING WIREMESH
Material : Fibre Glass
Thickness : 25 mm
Density : 24 Kg/M
3
Type : KIMMCO KDL 24
Method of Fixing : Spotter Pin Plus Adhesive
L Section
on all
4 corners
6 mm Blind
Rivets or
Spot Welding
Z Section on
all 4 sides
25 mm Thk. Acoustic
Duct Liner fixed with
adhesive to Duct
Pin Spotter
Wiremesh

AL MULLA AIR DUCTS


AL MULLA AIR DUCTS
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 75 Tel: 4815077, 4832159 Fax: 4839725, 4832487
Stainless Steel Round Ducts are manufactured with continuously welded seam wherever
required.
Standard Length : 4 feet

Seam : Continuously welded by lap joint resistance welding process
which ensures smooth, good finish and leakage proof welds
without any defects or distortion.

Standard Construction : Upto 16 dia : 22 Gauge
18 to 40 dia : 20 Gauge
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
STAINLESS STEEL ROUND DUCTS SSRO
* Other sizes can be manufactured for specific requirements
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 76 Tel: 4815077, 4832159 Fax: 4839725, 4832487
Major Projects executed by Bader Al Mulla are:
+ISLAMIC CONFERENCE CENTRE PROJECT (PHASE-II).
+KUWAIT INSTITUTE OF SCIENTIFIC RESEARCH (KISR).
+MUBARAK AL KABIR HOSPITAL & AL ADAN HOSPITAL.
+KUWAIT UNIVERSITY.
+PUBLIC INSTITUTE OF SOCIAL SECURITY HEAD QUARTERS.
+PUBLIC AUTHORITY FOR APPLIED EDUCATION AND TRAINING (PAAET).
+INDUSTRIAL TRAINING INSTITUTE (PAAET).
+AL SALAM HOSPITAL & AL SALAM TOWER.
+AL AWADI COMMERCIAL COMPLEX.
+FAHAHEEL CINEMA.
+CONSTRUCTION TRAINING INSTITUTE FOR PAAET (CTI).
+U S ARMY (BARRACKS).
+CARIAC CENTRE.
+GMS HOSPITAL.
+ONCOLOGY CANCER CENTRE.
+MAWASAT MEDICAL PLAZA.
+SARAH COMPLEX.
+KNPC SUB-STATIONS.
+CENTRAL BANK OF KUWAIT (CBK).
+NATIONAL BANK OF KUWAIT (NBK).
+SPRAYING AND PAINT BOOTH FOR SHOIBA AND KOC (LUTRO).
+AL WAZZAN HOLDONG GROUP.
+THE AVENUES.
+CENTRAL VEGETABLES & FOODS MARKET.
+THE AVENUES.
+THE LAKES.
+KOTC HEAD OFFICE.
+SAFAT AMERICAN HOSPITAL.
+AL MAIDAN HOSPITAL. etc.
AL MULLA AIR DUCTS
AL MULLA AIR DUCTS
LIST OF MAJOR PROJECTS EXECUTED
01/09/2005 Rev. 2
A Division of Bader Al Mulla & Bros. Co., W.L.L. Page 77 Tel: 4815077, 4832159 Fax: 4839725, 4832487

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