Sei sulla pagina 1di 23

Horizontal Retention Tank

Sample 3
Pressure Vessel Calculations
September 5, 2008

PVE Sample Vessels

Alex Turvey B.A. Tech.


Laurence Brundrett P. Eng.
Pressure Vessel Engineering Ltd.
Sample 3

1 of 23

Table of Contents

27-Oct-08

Contents
Cover
Table of Contents
Summary
Material Properties
Shell
Heads
Nozzle A
Nozzle B
Nozzle C
Flange N1 & N2
Nozzle D,E,F Major
Nozzle D,E,F Minor
Nozzle G
Vessel Weight & Volume
Lifting Lugs
Zick
Flexible Saddle Stress
Hor. Vessel Forces
Flexible Saddle

1
0
REV

REVISED
RELEASE
DESCRIPTION

Page 2 of 23
Page
1
2
3
4
5
6
7
8
9 - 10
11
12
13
14
15
16
17 - 18
19
20
21 - 23

10/21/2008
5/23/2002
DATE

ART
LB
INITIALS

Pressure Vessel Design Summary

27-Oct-08
PVE Sample Vessels
Horizontal Retention Tank
Sample 3
Sample 3
Sample 3

96
120
640
Water
6600
47000
47000
Maximum Internal pressure, psi

Maximum External Pressure, psi At Temperature, F

0
Minimum Temperature, F

150
Test Pressure, psi

98
SA-516-70
20,000
0.09375
No
No
None
0
ASME VIII-1
2007
IID

Customer
Vessel
Part Number
Drawing
Job

Outside Diameter [inch]


straight Shell (not including straight flange on heads)
Volume [cuft]
Fluid (value from Material Properties)
Weight Empty [lbs.]
Weight Full
Weight Under Test

75
Maximum Temperature, F

Page 3 of 23

-20

150
At Pressure, psi

75

At a Minimum Temperature of: F For a Minimum Duration of:

55F

1/2 hr

Maximum Allowed Working Pressure


Maximum Design Metal Temperature
Hydrostatic Test

Primary Material of Construction


Allowable Stress
Minimum allowed thickness per UG-16(b)
Material Normalized
Material Impact Tested (not required per UG-20(f))
Radiography required
Corrosion Allowance
Code
Edition
Addenda
Materials
Code Cases Required

UG-22 Loadings Considered


Yes
(a) Internal pressure
(a) External pressure
(b) Vessel weight full, empty and at hydro test
(c) Weight of attached equipment and piping
(d)(1) Attachment of internals
(d)(2) Attachment of vessel supports
(d) Cyclic or dynamic reactions
(f) Wind
(f) Snow
(f) Seismic
(g) Fluid impact shock reactions
(h) Temperature gradients
(h) Differential thermal expansion
(i) Abnormal pressures like deflagration

Material Properties

ver 2.01

27-Oct-08

www.pveng.com

Page 4 of 23

Horizontal Retention Tank <- Vessel

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Design Pressure
75.0
0.0
Water. fresh
8.000
1.000
Design Pressure =

UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 75 + 0.4331 * 1 * 8

Hydro Test

(UG-99(b))
Test Press = P * 1.3 * MR

pressure measured at top of vessel, rounded up

= 75 * 1.3 * 1

20
21
22

mTp = 98

Material Properties

(ASME IID)
150 <- mTemp, design temp F
Material
Where Used

18
19

mDp = 78.46

SA-516 70 Plate
SA-105 Forging
SA-106 B Seamless Pipe
SA-36 Plate

Shell & Heads


Couplings
Nozzles
Saddles

Test at ambient temp


Ambient Design
Strength Max F
Strength Strength Ratio
20000
20000
1.000
1000
20000
20000
1.000
1000
17100
17100
1.000
1000
16600
16600
1.000
650

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Min Ratio (MR) =

1.000

Ext
Graph
CS-2
CS-2
CS-2
CS-2

Pipe and Shell ver 4.08


Rolled Shell Description

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Interior
No Exterior
Rolled Plate
Non-Threaded
No

ip? - Calculate interior pressure


ep? - Calculate exterior pressure
pr? - Pipe or rolled plate
pt? - Type of pipe
relief? - Stress Relief Calculations Required

Dimensions:
96.000
0.3125
0.094
120.000
0.000

Do [in] - outside diameter


t [in] - nominal wall thickness
tminUG16b [in] - minimum wall per UG-16(b)
L [in] - length for volume and weight
Corr [in] - corrosion allowance

Stress Classification:

24

NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
If not, refer to sheet "Thick Cylindrical Shell"

27

ckValidity1 =
ckValidity2 =

28

Variables:

26

29
30
31
32
33

Td =
UT [in] =
nt [in] =
Ri [in] =
Volume [cuft] =
Weight [lb] =

tmin < 0.5*(Do/2)


P< 0.385*S*El

0.000
t*UTP+UTI
t-Corr-UT-Td
Do/2-nt
((Do/2-t)^2)**L/1728
(Do-t)**L*t*40.84/144

36
37
38
39
40
41
42
43
44

0.268 < 0.5*(96/2) = Acceptable


78.46< 0.385*20000*0.7 = Acceptable

0=
0.3125*0+0 =
0.3125-0-0-0 =
96/2-0.313 =
((96/2-0.3125)^2)*3.1416*120/1728 =

0.000
0.000
0.313
47.688
496.131

(96-0.3125)*3.1416*120*0.3125*40.84/144 = 3197.12

34
35

Material and Conditions:


SA-516 70 Material
20,000 S [psi] - allowable stress level
0.70 El - longitudinal efficiency (circ. stress)
0.70 Ec - circ. connecting efficiency (longitudinal stress)
0.000% UTP [%] - undertolerance allowance
0.000 UTI [in] - undertolerance allowance
78.46 P [psi] - interior pressure

23

25

Do

Options:

Length

2
3

Page 5 of 23

Long Seam

Interior Pressure: VIII-1 UG-27(c)(1,2)


ta [in] = P*Ri/(S*El-0.6*P)
tb [in] = P*Ri/(2*S*Ec+0.4*P)
tmin [in] = MAX(ta,tb,tminUG16b)
tr1 [in] = P*Ri/(S*1-0.6*P)
Checkt = tmin <= nt
PMaxA [psi] =
PMaxB [psi] =
PMax [psi] =
CheckP =

(S*El*nt)/(Ri+0.6*nt)
(2*S*Ec*nt)/(Ri-0.4*nt)
Min(PMaxA,PMaxB)
PMax >= P

78.46*47.688/(20000*0.7-0.6*78.46) =
78.46*47.688/(2*20000*0.7+0.4*78.46) =
MAX(0.268,0.133,0.094) =
78.46*47.688/(20000*1-0.6*78.46) =
0.268 <= 0.313 =

0.268
0.133
0.268
0.188
Acceptable

(20000*0.7*0.313)/(47.688+0.6*0.313) =
(2*20000*0.7*0.313)/(47.688-0.4*0.313) =
MIN(91,184) =
91 >= 78.46 =

91
184
91
Acceptable

39

Heads ver 4.15

Ellipsoidal

www.pveng.com

27-Oct-08

40

Horizontal Retention Tank <- Vessel


5/16" Semi Elliptical Head <- Desc

22
42
43
44
45
50
51
53
54
55
56
57
58
59
60
61
65
66
67
69
70
71
72
78
115
116
117
118
119
120
121
122
123
127
131
133
135
136
139
140
146
147
148
153
160
161
162
163
164
167
169
171
172
174
175
176
177
182
184
185
186
187
188
189
190
191

Page 6 of 23
NO Appendix 1-4(f)

Dimensions:
96.000
23.859
0.3125
0.282
0.094
0.000
1.500

<- Do, outside diameter


<- h
24.14 <- ho
<- tb, thickness before forming
<- tf, thickness after forming
<- tminUG16(b) - Min.t. Per UG-16(b)
<- Corr, corrosion allowance
<- Skirt, straight skirt length

Material and Conditions:


SA-516 70 <- material
20,000 <- S, allowable stress level (psi)
0.85 <- E, efficiency
78.5 <- P, interior pressure
0.0 <- Pa, exterior pressure
5,951 <- Ba, from exterior pressure curve
Calculated Properties:
116.440 <- Approximate blank diameter
943.8 <- Approximate weight for steel, (lbs)

0.000410 <- Aa value to lookup Ba


72.06 <- Volume (cuft, includes skirt)
76.35 <- Spherical Limit (0.8 * D)

Variables:
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =

Do-2*t
= 96-2*0.282
h+t
= 23.859+0.282
D/(2*h)
UG-37 & Ap 1-4(c)
= 95.436/(2*23.859)
Do/(2*ho) UG-37 & Ap 1-4(c)
= 96/(2*24.141)
Interpolated value from table 1-4.1
D/2h
Interpolated value from table UG-37
D/2h
Interpolated value from table UG-33.1
Do/2ho
tf-corr
= 0.282-0
Ko*Do
UG-33(d)
= 0.895*96

interior
spherical
exterior

D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =

95.44
24.14
2.000
1.988
1.000
0.900
0.895
0.282
85.895

Interior Pressure App 1-4(a), App 1-4(c), UG-37(a)(1):


App. 1-4(a) check:
0.0005 <= tf/(Kone*D) < 0.002
tf/(Kone*D) = 0.0033
App. 1-4(f) calculation not needed
= 0.0005<=0.282/(0.9*95.436)<0.002
TMinI = (P*D*K)/(2*S*E-0.2*P) <= t
TMinI (min thickness) = 0.220
= (78.465*95.436*1)/(2*20000*0.85-0.2*78.465) <= 0.282
Acceptable
TMin = 0.220
TMin = Max(Tminl,tminUG16(b))<=tf-corr
Acceptable PMax = 100.4
PMax = (2*S*E*t)/(K*D+0.2*t) >= P
= (2*20000*0.85*0.282)/(1*95.436+0.2*0.282) >= 78
Interior Pressure for Nozzles App 1-4(a), App 1-4(c), UG-37(a)(1):
TMinE1 = (P*D*K)/(2*S*1-0.2*P) <= t
(Nozzle in Knuckle) TMinE1 = 0.187
= (78.465*95.436*1)/(2*20000*1-0.2*78.465) <= 0.282
TSpI = (P*D*Kone)/(2*S*E-0.2*P)
(Nozzle in Crown) TSpI = 0.169
= (78.465*95.436*0.9)/(2*20000*1-0.2*78.465)
Exterior Pressure UG-33(d), UG-28(d):
Aa = 0.125/(Ro/t)
= 0.125/(85.895/0.282)
Aa = 0.000410
PaMax = Ba/(Ro/t) >= Pa
= 5950.554/(85.895/0.282) >= 0 Acceptable PaMax = 19.5
TMinE = (Ro*Pa)/Bb
= (85.895*0)/1450
TMinE = 0.000
TMinEC = TMinE + corr
=0+0
Acceptable TMinEC = 0.000
Head stress relief UCS-79(d), UNF-79(d), UHA-44(d)
% elong = ((75*t)/h)*(1-0)
= ((75*0.282)/23.859)*(1-0)
% elong =
5.0% <- Max Elongation
Yes <- Cold Formed
1.0% <- Elongation
Required
no <- Vessel carries lethal substances(Yes/no)
no
no <- Impact testing is required (Yes/no)
no
no <- Formed between 250 and 900 Degrees F
no
no <- Greater than 10% reduction in thickness
no
no <- Head is greater than 5/8" thick before forming
no
Stress Relieve ?

1.0
no
no
no
no
no
no
no

15

Coupling ver 2.11

UW16.1Z1M

18
19

0.3125
0.188
1.500
78.5

24
26
28
29

31
32
33
35
37
38

COD

Shell:

23

30

Page 7 of 23

Horizontal Retention Tank <- Vessel


Nozzle A - 3/4" Coupling <- Description

22

20

27-Oct-08

www.pveng.com

16

Coupling:
3/4 inch 3000#
SA-105
20,000
0.2500
0.094
0.000

39
40
42
44
46

<- t, Shell Wall Thick (inch)


<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)

POD

t
F1
Outside

FULL
PEN.

t1
Inside Vessel

<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
1.380 <- COD - Coupling OD
1.050 <- POD - Pipe OD
14.000 <- n, Threads Per Inch
0.219 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

47
49
50
51
53
56
64

Geometry Restrictions Fig. UW-16.1


tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin

= (1.38-1.05)/2-0
= Min(0.75,0.165,0.313)
= Min(0.25,0.7*0.165)
= 0.7*0.25
= 0.175 >= 0.116

Tcp =
Tmin =
tcmin =
t1 =

0.165
0.165
0.116
0.175
Acceptable

74
75
76
77
78

Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)


Ro = POD/2-0.8/n
= 1.05/2-0.8/14
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.219-0-0.8/14
Min Thick = P*Ro/(Sn*1+0.4*P)
= 78*0.468/(20000*1+0.4*78.465)
Acceptable

Ro = 0.468
tp = 0.134
trn = 0.002

79
80
81
82
83
88
89

Pressure Weld Stress UW-18(d) - Pressure Load only


UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 1.38^2*(PI()/4)*78.465
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((1.38+0.25)^2-1.38^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,0) * 0.55
Max Stress =
Weld Stress = Load / Area
= 117 / 0.591
Weld Stress =

90
95
96
97
98
99
100
101

104
105
106
107
108
109

11000
199
Acceptable

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102
103

117
0.591

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart


Tstd =
Pt * (1-UT)
Actual Wall Thick.
Nact =
0.8/n
Ug-31(c)(2) threads
Tt =
Max(UG45a, UG45b) <= Nact
UG45 =
Max(0.059, 0.099) <= 0.192
trn + corrc + Tt
UG45a =
0.002 + 0 + 0.057
Min(UG45b1, UG45b4)
UB45b =
Min(0.188, 0.099)
Max(tmin+ CORRC, Tmin16b + CORRC)
UG45b1 =
Max(0.188 + 0, 0.094 + 0)
Tstd*0.875 + corrc
= 0.113*0.875 + 0
UG45b4 =

0.113
0.192
0.057
0.099
Acceptable
0.059
0.099
0.188
0.099

30

Nozzle Reinforcement ver 3.90

UW16(c)mod <- SavedDesign


www.pveng.com

31

Horizontal Retention Tank <- Vessel


Nozzle B - 6" SCH 80 <- Description

22
33

35
36
37
39
40
41
43
44
45
46
47
48
49
50
51
52
54
55
58
59
61
71
73
74
87
88
90
95
96
101
106
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330

Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.187 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
17,600 <- B, from A =
0.09590
Vt
1.00 <- E, nozzle efficiency
78.46 <- P, internal design pressure
Leg43
0.0 <- Pa, external design pressure
Proj
6.625 <- Do, outside diameter
6.500 <- dh, id of hillside nozzle
0.432 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
UW-16.1 (c) modified
4.000 <- L, exterior Projection
1.000 <- Ip, interior projection
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.432 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.432 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.432-0
Avail. Nozzle Thick. No UT
d = dh
= 6.5
Finished Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.282,2.5*0.432)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.432,0.282))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.432))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.604
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*2.935)/(17100*1 - 0.6*78.5)
E=1
trnR =
= (3*6.625*0)/(4*17600)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.197
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.197
0.219
>=

Nozzle

34

Tstd =
Swre =
Nact =
Tt =

332
333
334

336
337
338
339
340
341
342

UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.014
0.014
0.000
0.197
0.197

Area Replacement: Fig UG-37.1


Pressure From: Internal
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 1.241
= 1.0*6.5*0.187*1 + 2*0.432*0.187*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(6.5*0*1 + 2*0.432*0*1*(1-0.855))
A Required (external) =
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 0.604
= max(6.5,2*(0.282+0.432))* (1*0.282-1*0.187)-2*0.432*(1*0.282-1*0.187)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
= max(6.5,2*(0.282+0.432))* (1*0.282-1*0)-2*0.432*(1*0.282-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*Min(5*t,2*L) , (tn-trnR)*fr2*Min(5*tn,2*L))
A2 = 0.505
= min((0.432-0.014)*0.855*Min(5*0.282,2*4) , (0.432-0.014)*0.855*Min(5*0.432,2*4))
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , (tn-trnE)*fr2*Min(5*tn,2*L))
A2e =
= min((0.432-0)*0.855*Min(5*0.282,2*4) , (0.432-0)*0.855*Min(5*0.432,2*4))
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 0.521
= Min(5*0.282*0.432*0.855, 5*0.432*0.432*0.855, 2*0.705*0.432*0.855)
A41 = Leg41^2*fr2
= 0.3125^2*0.855
A41 = 0.083
A43 = (Leg43-nca)^2*fr2
= (0.313-0)^2*0.855
A43 = 0.083
Actual Area = 1.796
Acceptable
Actual-Required = 0.555

331

335

27-Oct-08
Page 8 of 23
Manual dh for hillside nozzles
Automatic Limit Diameter
Curved Shell or Head Section

Standard pipe wall thickness from chart


tr * Pa / P
= 0.187 * 0 / 78.465
Nt * (1-UTp)
= 0.432 * (1-0.125)
0.8/Nth
= 0.8/0

UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Max(UG45a, UG45b) <= Nact


Max(trn,trnE) + Nca + Tt
Min(UG45b3,UG45b4)
0.187283
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca

= Max(0.014, 0.187) <= 0.378


= Max(0.014,0) + 0 + 0
= Min(0.187, 0.245)
= Max(0.187 + 0, 0.094 + 0)
= Max(0 + 0,0.094 + 0)
= Max(0.187,)
= 0.28*0.875 + 0

Req. Exterior pressure


Actual Wall Thick.
Ug-31(c)(2) threads

Tstd =
Swre =
Nact =
Tt =

0.280
0.000
0.378
0.000
Acceptable
0.187
0.014
0.187
0.187

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.187
UG45b4 = 0.245

0.054
2.935
0.282
0.432
0.432
6.500
0.855
0.855
0.705
0.197
0.197
1.000

Acceptable
Acceptable
Acceptable
Acceptable
External

0.000

1.798

0.521
0.521
0.083
0.083
3.006
3.006

22
33
34
35
36
37
39
40
41
43
44
45
46
47
48
49
50
51
52
53
54
55
58
59
61
63
65
66
69
71
72
73
75
87
88
90
91
95
96
97
101
106
108
111
114
115
126
131
132
141
143
145
146
148
151
155
171

Nozzle Reinforcement ver 3.90

UW16(h) <- SavedDesign


www.pveng.com

Horizontal Retention Tank <- Vessel


Nozzle C - 6" SCH 80 <- Description

27-Oct-08
Page 9 of 23
Manual dh for hillside nozzles
Manually enter Limit Diameter
Curved Shell or Head Section

Shell:
SA-516 70 <- Shell Material
Do
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg41
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.187 <- tr, required shell wall thickness int. press.(E=1)
Leg42
0.000 <- trE, required shell wall thickness ext. press.(E=1)
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Nozzle:
te
Ring
SA-106B <- Nozzle Material
17,100 <- Sn, allowable stress level (Sn)
g
Vt
Shell
17,600 <- B, from A =
0.09590
1.00 <- E, nozzle efficiency
Proj
78.46 <- P, internal design pressure
Dp
0.0 <- Pa, external design pressure
Weld to connect
6.625 <- Do, outside diameter
t
to reinforcing pad
6.800 <- dh, id of hillside nozzle
Leg43
5.000 <- dLr, Limit radius <= d
UW-16.1 (h)
0.432 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
4.000 <- L, exterior Projection
0.000 <- Ip, interior projection
Reinforcing:
SA-516 70 <- Reinforcing plate material
"At least one telltale hole (max. size NPS 1/4 tap) in repad required","")
20,000 <- Sp, allowable stress level
12.000 <- Dp, outside diameter
0.3125 <- te, reinforcement thick
0.3125 <- Leg41, size of weld fillet
0.250 <- Leg42, size of weld fillet
0.000 <- Leg43, size of weld fillet
0.282 <- LegG, depth of groove
Variables:
UT = Nt*UTp
= 0.432 * 0.125
Undertolerance
UT =
Rn = Do/2 - (Nt-nca) + UT
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
Rn =
Dp = Min(2*d,DpEntered)
= Min(2*6.8,12)
Effective Reinforcing
Dp =
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
t=
ti = Nt-2*nca
= 0.432 - 2 * 0
Nom Thick of Int. Proj.
ti =
te = teEntered
Effective Reinf. Thick.
te =
tn = Nt-nca
= 0.432-0
Avail. Nozzle Thick. No UT
tn =
d = dh
= 6.8
Finished Opening Dia.
d=
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 =
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 =
fr3 = MIN(Sn/Sv,Sp/Sv,1)
= MIN(17100/20000, 20000/20000,1)
fr3 =
fr4 = MIN(Sp/Sv,1)
= MIN(20000/20000,1)
fr4 =
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(0-0,2.5*0.282,2.5*0.432)
h=
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.432))
tc43 =
F = 1.000
F=
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
trn = 0.014
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*2.935)/(17100*1 - 0.6*78.5)
E=1
trnR = 0.014
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE = 0.000
= (3*6.625*0)/(4*17600)
Geometry Constraints:
0.7*Leg41 >= 0.7*min(0.75,te,tn)
0.7*0.313 >= 0.7*Min(0.75,0.313,0.432)
0.219
>=
0.219
0.7*Leg42 >= 0.5*Min(0.75,te,t)
0.7*0.25 >= 0.5*Min(0.75,0.313,0.282)
0.175
>=
0.141
Nozzle

30
31

0.054
2.935
12.000
0.282
0.432
0.313
0.432
6.800
0.855
0.855
0.855
1.000
0.000
0.197
1.000
Acceptable
Acceptable
Acceptable
Acceptable

175
207
208
209
212
215
216
219
220
223
224
228
229
233
234
236
241
244
247
249
250
256
257
260
261
262
266
267
271
272
273
276
277
278
279
283
284
288
294
295
296
297
301
308
309
312
313
320
321
326
327
331
332
333
334
335
336
337
338
339
340
341
342

Horizontal Retention Tank Nozzle C - 6" SCH 80


27-Oct-08
Page
Area Replacement: Fig UG-37.1
Pressure From: Internal
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 1.297
= 1.0*6.8*0.187*1 + 2*0.432*0.187*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(6.8*0*1 + 2*0.432*0*1*(1-0.855))
A Required (external) =
A1 = (2*dLr-d) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 0.291
= 3.2* (1*0.282-1*0.187)-2*0.432*(1*0.282-1*0.187)*(1-0.855)
A1e = (2*dLr-d) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
= 3.2* (1*0.282-1*0)-2*0.432*(1*0.282-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*min(5*t,2*L) , (tn-trnR)*(Min(2.5*tn+te,L)*fr2*2)
A2 = 0.505
= min((0.432-0.014)*0.855*min(5*0.282,2*4) , (0.432-0.014)*(Min(2.5*0.432+0.313,2*4)*0.855*2)
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*fr2)
A2e =
= min((0.432-0)*0.855*Min(5*0.282,2*4) , 2*(0.432-0)*Min(2.5*0.432+0.313,4)*0.855)
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 0.000
= Min(5*0.282*0.432*0.855, 5*0.432*0.432*0.855, 2*0*0.432*0.855)
A5 = (Dp - d - 2tn)te*fr4
=(12 - 6.8 - 2*0.432)*0.3125*1
A5 = 1.355
A41 = Leg41^2*fr3
A41 = 0.3125^2*0.855
A41 = 0.083
A42 = Leg42^2*fr4
A42 = 0.25^2*1
A42 = 0.063
A43 = (Leg43-nca)^2*fr2
= (0-0)^2*0.855
A43 = 0.000
Actual Area = 2.297
Acceptable
Actual-Required = 1.000
Internal Weld Load: (UG-41)
WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
= (1.297 - 0.291 + 2*0.432*0.855*(1*0.282-1*0.187))*20000
WmaxI =

10 of 23
External

0.000

0.867

0.521
0.000
1.355
0.083
0.063
0.000
2.889
2.889
21,514

W 1-1 = MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)


W 1-1 = 21,514
= MIN((0.505 + 1.355 + 0.083 + 0.063)*20000,21514)
W 2-2 = Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI)
W 2-2 = 15,927
= Min((0.505 + 0 + 0.083 + 0 + 2*0.432*0.282*0.855)*20000,21514)
W 3-3 = Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI)
W 3-3 = 21,514
Weld load
= Min((0.505 + 0 + 1.355 + 0.083 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,21514)
External Weld Load: (UG-41)
WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
W1-1 =
=
W 2-2 =
W 3-3 =
=

MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)


MIN((0.521 + 1.355 + 0.083 + 0.063)*20000,0)
Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE)

Weld load

Weld load

Req. Exterior pressure


Actual Wall Thick.
Ug-31(c)(2) threads

W 3-3e = 0

A2s =
gt =
A41s =
A42s =

= PI()/2*(6.625-0.432)*0.432*17100*0.7
= PI()/2*6.625*0.282*Min(20000,17100)*0.74
= PI()/2*6.625*0.313*Min(17100,20000)*0.49
= PI()/2*12*0.25*Min(20000,20000)*0.49

Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
= 46181 + 50304 >= 21514
S2-2 = A41s + gt >= W2-2
= 27249 + 37135 >= 15927
S3-3 = gt + A42s >= W3-3
= 37135 + 46181 >= 21514
Tstd = Standard pipe wall thickness from chart
Swre = tr * Pa / P
= 0.187 * 0 / 78.465
Nact = Nt * (1-UTp)
= 0.432 * (1-0.125)
Tt = 0.8/Nth
= 0.8/0
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.014, 0.187) <= 0.378
UG45a = Max(trn,trnE) + Nca + Tt
= Max(0.014,0) + 0 + 0
UG45b = Min(UG45b3,UG45b4)
0.187283 = Min(0.187, 0.245)
UG45b1 = Max(tr + Sca, tmin16b + Sca)
= Max(0.187 + 0, 0.094 + 0)
UG45b2 = Max(Swre + Sca,tmin16b + Sca)
= Max(0 + 0,0.094 + 0)
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.187,)
UG45b4 = Tstd*0.875 + Nca
= 0.28*0.875 + 0

W 1-1e = 0

W 2-2e = 0
= Min((0.521 + 0 + 0.083 + 0 + 2*0.432*0.282*0.855)*20000,0)

Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE)


Min((0.521 + 0 + 1.355 + 0.083 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,0)

Component Strength (UG-45(c), UW-15(c))


A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7
g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74
A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49
A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49

WmaxE = 0

= (0 - 0.867 + 2*0.432*0.855*(1*0.282-1*0.187))*20000

50,304
37,135
27,249
46,181

Acceptable

S1-1 = 96,485

Acceptable

S2-2 = 64,384

Acceptable

S3-3 = 83,316

Tstd =
Swre =
Nact =
Tt =

0.280
0.000
0.378
0.000
Acceptable
0.187
0.014
0.187
0.187

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.187
UG45b4 = 0.245

18

B16.5/16.47 Flange

Ver 2.61

27-Oct-08

SlipOn

19
20
21
22

Page 11 of 23
#VALUE!

Horizontal Retention Tank <- Vessel


6" Class 150 RFSO Flange B & C <- Description

23
24

Select Flange
SA
Forged
SA 105
150
6.00

25
26
27
28
29

<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size

31

Nominal Table Max Temp F Pod, pipe OD -

32
33
34
35
36

C-Si
2-1.1
1000
6.625

Nozzle
0.432 <- tn, Nozzle Wall Thickness (inch)
0.014 <- tnr, Required Nozzle Wall Thickness (inch)

37
38
39
40
41
42
43

Operating Conditions
150 <- T, temperature F
78.5 <- P, pressure, psig
0.000 <- Corr, corrosion allowance

Acceptable
Max press @100F [p1] 285
Max press @150F [p2] 273

44
45
47
48
49
50

Flange Welds:
0.432
0.432
17100
20000

<- F1, pipe fillet size


<- F2, flange fillet size F2
<- Sp, allowable stress, pipe
<- Sf, allowable stress, flange

53
54
61
63
64
67
68
69
70
72
74
75
78
79
81
82
83

Geometry constraint: VIII UW-21 (b)


wtmin = 0.7*tn
wt = 0.7*MIN(F1,F2)
= 0.7*MIN(0.432,0.432)
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
=
Weld Stress =

= 0.7*0.432

Req. weld throat


Actual weld throat

MIN(Sp,Sf)
= MIN(17100,20000)
Sa * 0.49
= 17100 * 0.49
POD^2*pi*P/4
= 6.625^2*pi*78.465/4
Pod*pi*(F1-corr + F2)
6.625*pi*(0.432-0 + 0.432)
Load/Area
= 2704.808/17.982

wtmin = 0.302
wt = 0.302
Acceptable
Min Sa =
Max S =
Load =
Area =

17,100
8,379
2,705
17.982

Stress = 150
Acceptable

30

Nozzle Reinforcement ver 3.90

UW16(c)mod <- SavedDesign


www.pveng.com

31

Horizontal Retention Tank <- Vessel


12" x 16" Manway D & E with 3/4" x 4" Ring <- Description

22
33

35
36
37
39
40
41
43
44
45
46
48
49
50
51
54
55
58
59
61
71
73
74
87
88
90
95
96
101
102
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330

Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.169 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E, nozzle efficiency
Vt
78.46 <- P, internal design pressure
0.0 <- Pa, external design pressure
Leg43
17.500 <- Do, outside diameter
Proj
0.750 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
2.000 <- L, exterior Projection
1.000 <- Ip, interior projection
UW-16.1 (c) modified
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.75 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.75 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.75-0
Avail. Nozzle Thick. No UT
d = Do-2*tn
= 17.5 - 2*0.75
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.282,2.5*0.75)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.75,0.282))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.75))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.114
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*8.094)/(17100*1 - 0.6*78.5)
E=1
trnR =
= (3*17.5*0)/(4*17600)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.197
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.197
0.219
>=

Nozzle

34

Tstd =
Swre =
Nact =
Tt =

332
333
334

336
337
338
339
340
341
342

UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.037
0.037
0.000
0.197
0.197

Area Replacement: Fig UG-37.1


Pressure From: Internal
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 2.734
= 1.0*16*0.169*1 + 2*0.75*0.169*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
A Required (external) =
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 1.790
= max(16,2*(0.282+0.75))* (1*0.282-1*0.169)-2*0.75*(1*0.282-1*0.169)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
= max(16,2*(0.282+0.75))* (1*0.282-1*0)-2*0.75*(1*0.282-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*Min(5*t,2*L) , (tn-trnR)*fr2*Min(5*tn,2*L))
A2 = 0.859
= min((0.75-0.037)*0.855*Min(5*0.282,2*2) , (0.75-0.037)*0.855*Min(5*0.75,2*2))
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , (tn-trnE)*fr2*Min(5*tn,2*L))
A2e =
= min((0.75-0)*0.855*Min(5*0.282,2*2) , (0.75-0)*0.855*Min(5*0.75,2*2))
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 0.904
= Min(5*0.282*0.75*0.855, 5*0.75*0.75*0.855, 2*0.705*0.75*0.855)
A41 = Leg41^2*fr2
= 0.3125^2*0.855
A41 = 0.083
A43 = (Leg43-nca)^2*fr2
= (0.313-0)^2*0.855
A43 = 0.083
Actual Area = 3.721
Acceptable
Actual-Required = 0.987

331

335

27-Oct-08
Page 12 of 23
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section

Standard pipe wall thickness from chart


tr * Pa / P
= 0.169 * 0 / 78.465
Nt * (1-UTp)
= 0.75 * (1-0.125)
0.8/Nth
= 0.8/0

UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Max(UG45a, UG45b) <= Nact


Max(trn,trnE) + Nca + Tt
Min(UG45b3,UG45b4)
0.168554
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca

= Max(0.037, 0.169) <= 0.656


= Max(0.037,0) + 0 + 0
= Min(0.169, 0.328)
= Max(0.169 + 0, 0.094 + 0)
= Max(0 + 0,0.094 + 0)
= Max(0.169,)
= 0.375*0.875 + 0

Req. Exterior pressure


Actual Wall Thick.
Ug-31(c)(2) threads

Tstd =
Swre =
Nact =
Tt =

0.375
0.000
0.656
0.000
Acceptable
0.169
0.037
0.169
0.169

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.169
UG45b4 = 0.328

0.094
8.094
0.282
0.750
0.750
16.000
0.855
0.855
0.705
0.197
0.197
1.000

Acceptable
Acceptable
Acceptable
Acceptable
External

0.000

4.451

0.904
0.904
0.083
0.083
6.426
6.426

30

Nozzle Reinforcement ver 3.90

UW16(c)mod <- SavedDesign


www.pveng.com

31

Horizontal Retention Tank <- Vessel


12" x 16" Manway F with 3/4" x 4" Ring <- Description

22
33

35
36
37
39
40
41
43
44
45
46
48
49
50
51
54
55
58
59
61
71
73
74
87
88
90
95
96
101
102
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330

Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.313 <- Vt, shell wall thick, uncorroded, UT removed
0.188 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E, nozzle efficiency
Vt
78.46 <- P, internal design pressure
0.0 <- Pa, external design pressure
Leg43
17.500 <- Do, outside diameter
Proj
0.750 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
2.000 <- L, exterior Projection
1.000 <- Ip, interior projection
UW-16.1 (c) modified
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.75 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
t = Vt-sca
= 0.3125 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.75 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.75-0
Avail. Nozzle Thick. No UT
d = Do-2*tn
= 17.5 - 2*0.75
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.313,2.5*0.75)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.75,0.313))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.313,0.75))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.114
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*8.094)/(17100*1 - 0.6*78.5)
E=1
trnR =
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*17.5*0)/(4*17600)
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.219
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.219
0.219
>=

Nozzle

34

Tstd =
Swre =
Nact =
Tt =

332
333
334

336
337
338
339
340
341
342

UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.037
0.037
0.000
0.219
0.219

Area Replacement: Fig UG-37.1


Pressure From: Internal
A = 1.0*d*tr*F + 2*tn*tr*F*(1-fr1)
A Required (internal) = 3.041
= 1.0*16*0.188*1 + 2*0.75*0.188*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-fr1))
= 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
A Required (external) =
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 1.972
= max(16,2*(0.313+0.75))* (1*0.313-1*0.188)-2*0.75*(1*0.313-1*0.188)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (E1*t-F*trE)-2*tn*(E1*t-F*trE)*(1-fr1)
A1e =
= max(16,2*(0.313+0.75))* (1*0.313-1*0)-2*0.75*(1*0.313-1*0)*(1-0.855)
A2 = min((tn-trnR)*fr2*Min(5*t,2*L) , (tn-trnR)*fr2*Min(5*tn,2*L))
A2 = 0.952
= min((0.75-0.037)*0.855*Min(5*0.313,2*2) , (0.75-0.037)*0.855*Min(5*0.75,2*2))
A2e = min((tn-trnE)*fr2*Min(5*t,2*L) , (tn-trnE)*fr2*Min(5*tn,2*L))
A2e =
= min((0.75-0)*0.855*Min(5*0.313,2*2) , (0.75-0)*0.855*Min(5*0.75,2*2))
A3 = Min(5*t*ti*fr2, 5*ti*ti*fr2, 2*h*ti*fr2)
A3 = 1.002
= Min(5*0.313*0.75*0.855, 5*0.75*0.75*0.855, 2*0.781*0.75*0.855)
A41 = Leg41^2*fr2
= 0.3125^2*0.855
A41 = 0.083
A43 = (Leg43-nca)^2*fr2
= (0.313-0)^2*0.855
A43 = 0.083
Actual Area = 4.093
Acceptable
Actual-Required = 1.052

331

335

27-Oct-08
Page 13 of 23
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section

Standard pipe wall thickness from chart


tr * Pa / P
= 0.188 * 0 / 78.465
Nt * (1-UTp)
= 0.75 * (1-0.125)
0.8/Nth
= 0.8/0

UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Max(UG45a, UG45b) <= Nact


Max(trn,trnE) + Nca + Tt
Min(UG45b3,UG45b4)
0.187531
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca

= Max(0.037, 0.188) <= 0.656


= Max(0.037,0) + 0 + 0
= Min(0.188, 0.328)
= Max(0.188 + 0, 0.094 + 0)
= Max(0 + 0,0.094 + 0)
= Max(0.188,)
= 0.375*0.875 + 0

Req. Exterior pressure


Actual Wall Thick.
Ug-31(c)(2) threads

Tstd =
Swre =
Nact =
Tt =

0.375
0.000
0.656
0.000
Acceptable
0.188
0.037
0.188
0.188

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.188
UG45b4 = 0.328

0.094
8.094
0.313
0.750
0.750
16.000
0.855
0.855
0.781
0.219
0.219
1.000

Acceptable
Acceptable
Acceptable
Acceptable
External

0.000

4.932

1.002
1.002
0.083
0.083
7.103
7.103

15

Coupling ver 2.11

UW16.1Z1M

18
19

0.3125
0.188
2.625
78.5

24
26
28
29

31
32
33
35
37
38

COD

Shell:

23

30

Page 14 of 23

Horizontal Retention Tank <- Vessel


Nozzle G - 1 1/2" Coupling <- Description

22

20

27-Oct-08

www.pveng.com

16

Coupling:
1 1/2 inch 3000#
SA-105
20,000
0.3125
0.094
0.000

39
40
42
44
46

<- t, Shell Wall Thick (inch)


<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)

POD

t
F1
Outside

FULL
PEN.

t1
Inside Vessel

<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
2.500 <- COD - Coupling OD
1.900 <- POD - Pipe OD
11.500 <- n, Threads Per Inch
0.281 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

47
49
50
51
53
56
64

Geometry Restrictions Fig. UW-16.1


tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin

= (2.5-1.9)/2-0
= Min(0.75,0.3,0.313)
= Min(0.25,0.7*0.3)
= 0.7*0.313
= 0.219 >= 0.21

Tcp =
Tmin =
tcmin =
t1 =

0.300
0.300
0.210
0.219
Acceptable

74
75
76
77
78

Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)


Ro = POD/2-0.8/n
= 1.9/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.281-0-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 78*0.88/(20000*1+0.4*78.465)Acceptable

Ro = 0.880
tp = 0.176
trn = 0.003

79
80
81
82
83
88
89

Pressure Weld Stress UW-18(d) - Pressure Load only


UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 2.5^2*(PI()/4)*78.465
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((2.5+0.313)^2-2.5^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,0) * 0.55
Max Stress =
Weld Stress = Load / Area
= 385 / 1.304
Weld Stress =

90
95
96
97
98
99
100
101

104
105
106
107
108
109

11000
295
Acceptable

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102
103

385
1.304

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart


Tstd =
Pt * (1-UT)
Actual Wall Thick.
Nact =
0.8/n
Ug-31(c)(2) threads
Tt =
Max(UG45a, UG45b) <= Nact
UG45 =
Max(0.073, 0.127) <= 0.246
trn + corrc + Tt
UG45a =
0.003 + 0 + 0.07
Min(UG45b1, UG45b4)
UB45b =
Min(0.188, 0.127)
Max(tmin+ CORRC, Tmin16b + CORRC)
UG45b1 =
Max(0.188 + 0, 0.094 + 0)
Tstd*0.875 + corrc
= 0.145*0.875 + 0
UG45b4 =

0.145
0.246
0.070
0.127
Acceptable
0.073
0.127
0.188
0.127

Vessel Weight and Volume ver 4.03


Horizontal Retention Tank Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Page 15 of 23

Volume:
2
1.00
72.06
496.13

nhead - Number of heads?


SG - Fluid Specific Gravity
VE [ft3] - Volume of Each Head
VS [ft3] - Volume of Shell

Construction:
944 Wh [lb] - Weight of Each Head
3197 Ws [lb] - Weight of Shell
1300 Wm [lb] - Misc Weight
Calculations:
V [ft3] =
V2 [Imp. Gallons] =
V3 [US Gallons] =
Wf [lb] =
WC [lb] =
WT [lb] =

VE*nhead + VS
V*6.229
V*7.4805
62.37*SG*V
Wh*nhead + Ws + Wm
WC + Wf

total volume

fluid weight
construction weight
total weight

72.06*2 + 496.13 =
640.25*6.229 =
640.25*7.4805 =
62.37*1*640.25 =
944*2 + 3197 + 1300 =
6384.67 + 39932.45 =

640.25
3,988.12
4,789.40
39,932.45
6,384.67
46,317.13

Lifting Lugs ver 4.01


3/4" Thk. Lifting Lugs Description

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Dimensions:
6,600
8.000
0.750
2.500
1.500
2.500
0.250

Load [lb] - vessel weight empty


W [in] - width
Thick [in] - lug thickness
H [in] - hole height
Dia [in] - hole diameter
OR [in] - outside radius
Weld [in] - leg size

Page 16 of 23

Load Case 1
OR
Dia
Load Case 2
H

SA-516 70 Material
20,000 SA [psi] - allowed stress in tension
All of load assumed carried by one lug
Weld
All load cases analyzed independently
W
Never load lug perpendicular to face
Contour lug to fit vessel
Do not move or support vessel with this lug when full or pressurized
SB = UG-34(b) Max Bending Stress, SS = IID Tbl 1A(d) Max Shear Stress, SSw = UW-15(c) UW-15 Max Weld Shear

SB [psi] = SA * 1.5
SS [psi] = SA * 0.8
SSw [psi] = SA * 0.49
Tensile Stress (case 1):
A1 [in ] = Thick*(OR-Dia/2)
A [in ] = A1 * 2
Stress [psi] = Load / A
CheckTenStr = Stress <= SA
2
2

Pin Bearing Stress (case 1 and 2):


Area [in ] = Dia * Thick
PinStress [psi] = Load / Area
CheckPinStr = PinStress <= (1.6 * SA)
2

20000 * 1.5 = 30,000


20000 * 0.8 = 16,000
20000 * 0.49 = 9,800
0.75*(2.5-1.5/2) =
1.313 * 2 =
6600 / 2.625 =
2514 <= 20000 =

1.313
2.625
2,514
Acceptable

1.5 * 0.75 = 1.125


6600 / 1.125 = 5,867
5867 <= (1.6 * 20000) = Acceptable

Bending Stress (case 2):


Moment [in-lb] = Load * H
I [in ] = Thick * W^3 / 12
c [in] = W/2
BendStress [psi] = Moment*c/I
CheckBendStr = BendStress <= SB

6600 * 2.5 =
0.75 * 8^3 / 12 =
8/2 =
16500*4/32 =
2063 <= 30000 =

Shear Stress (case 2):


ShrArea [in ] = W*Thick
ShrStress [psi] = Load/ShrArea
CheckShStr = ShrStress <= SS

8*0.75 = 6.000
6600/6 = 1,100
1100 <= 16000 = Acceptable

Weld Stress (case 1):


Circ [in] = W*2+Thick*2+Weld*4
WeldArea [in ] = Circ * Weld
WeldStress [psi] = Load / WeldArea
CheckWldStr = WeldStress <= SSw
2

8*2+0.75*2+0.25*4 =
18.5 * 0.25 =
6600 / 4.625 =
1427 <= 9800 =

Weld Stress (case 2):


Moment2 [in-lb] = Load * H
6600 * 2.5 =
I2 [in ] = (Thick +2*Weld)* (W+2*Weld)^3 / 12 - I
(0.75 +2*0.25)* (8+2*0.25)^3 / 12 - 32 =
c2 [in] = W/2 + Weld
8/2 + 0.25 =
WldStress2 [psi] = Moment2*c2/I2
16500*4.25/31.971 =
CheckWldStr2 = WldStress2 <= SSw
2193 <= 9800 =

16,500
32.000
4.000
2,063
Acceptable

18.500
4.625
1,427
Acceptable
16,500

48
49
50
51

31.971
4.250
2,193
Acceptable

Zick Analysis - Unstiffened Vessel ver 4.02

L. P. Zick - 1951 as presented in 'Pressure Vessel Handbook' 11th Edition, Eugene F. Megyesy, Page 86 to 93

Verification Zicks Analysis Description

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

Page 17 of 23

Dimensions:
120.000
48.000
26.000
150
12.000
13.500
0.313
0.313

L [in] - Length
R [in] - Radius of Shell
H [in] - depth of Head
Theta [degrees] - Saddle Contact Angle
b [in] - Saddle Width
A [in] - Overhang
ts [in] - Corroded Shell Thickness
th [in] - Corroded Head Thickness

Conditions:
23,500
78
150
0.70

Q [lb] - Load on one saddle


P [psi] - Design Pressure
Temp [F] - operating temperature
E - Circ Joint Efficiency

Materials:
SA-516 70
CS2
20,000
38,000

Shell Material
Chart - external chart for shell material
Sa [psi] - Allowable Shell Stress
Sy [psi] - Yield Point

K Factors: Digitized from graphs


K1 = PVELookup("FactorsK1_K8","Int1DLin","K1",Theta)
K2 = PVELookup("FactorsK1_K8","Int1DLin","K2",Theta)
K3 = PVELookup("FactorsK1_K8","Int1DLin","K3",Theta)
K4 = PVELookup("FactorsK1_K8","Int1DLin","K4",Theta)
K5 = PVELookup("FactorsK1_K8","Int1DLin","K5",Theta)
K6 = PVELookup("FactorK6","Int2DLin",Theta,A/R)
K7 = PVELookup("FactorsK1_K8","Int1DLin","K7",Theta)
K8 = PVELookup("FactorsK1_K8","Int1DLin","K8",Theta)

0.505
0.799
0.319
0.485
0.295
0.008
0.673
0.876

Stress Limits:
Aa =
ShLimit [psi] =
S1Limit [psi] =
S2Limit [psi] =
S3Limit [psi] =
S4Limit [psi] =
S5Limit [psi] =

0.000814
11,457
14,000
16,000
25,000
30,000
19,000

0.125/(R/ts) ~~compression stress geometry factor


0.125/(48/0.313) =
PVELookup("ExtChart","ExtLookup",Chart,Temp,Aa) ~~ compression limit
Sa * E ~~longitudinal stress
20000 * 0.7 =
0.8*Sa ~~shear stress limit
0.8*20000 =
1.25*Sa ~~tangential shear limit
1.25*20000 =
1.5*Sa ~~saddle horn bending
1.5*20000 =
0.5*Sy ~~circumferential bending limit
0.5*38000 =

Stress - Longitudinal Bending: Tension stresses


S1p = P*R/(2*ts) ~~longitudinal pressure stress
78*48/(2*0.313) = 6,026
S1a = ((Q*A)/(K1*R^2*ts))*(1-(1-A/L+(R^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))) ~~ top saddle
((23500*13.5)/(0.505*48^2*0.313))*(1-(1-13.5/120+(48^2-26^2)/(2*13.5*120))/(1+(4*26)/(3*120))) = -68
S1b = ((Q*A)/(K8*R^2*ts))*(1-(1-A/L+(R^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))) ~~ bottom saddle
((23500*13.5)/(0.876*48^2*0.313))*(1-(1-13.5/120+(48^2-26^2)/(2*13.5*120))/(1+(4*26)/(3*120))) = -39
S1c = ((Q*L/4)/(PI()*R^2*ts))*(1+(2*(R^2-H^2)/L^2/(1+(4*H)/(3*L))-(4*A/L))) ~~ midspan
((23500*120/4)/(PI()*48^2*0.313))*(1+(2*(48^2-26^2)/120^2/(1+(4*26)/(3*120))-(4*13.5/120))) = 226
S1max = Max(S1a, S1b, S1c)
MAX(-68, -39, 226) = 226
S1Total = S1max + S1p
226 + 6026 = 6,252
CheckS1 = abs(S1Total) <= S1Limit
ABS(6252) <= 14000 = Acceptable
Stress - Longitudinal Bending: Compression stresses
MaxComp = Max(S1b, S1c)
CheckComp = abs(MaxComp) <= ShLimit

MAX(-39, 226) = 226


ABS(226) <= 11457 = Acceptable

Zick Analysis - Unstiffened Vessel ver 4.02


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Page 18 of 23

Stress - Tangential Shear: Shell


S2a = ((K2*Q)/(R*ts))*((L-2*A)/(L+4/3*H))
((0.799*23500)/(48*0.313))*((120-2*13.5)/(120+4/3*26)) =
S2b = ((K3*Q)/(R*ts))*((L-2*A)/(L+4/3*H))
((0.319*23500)/(48*0.313))*((120-2*13.5)/(120+4/3*26)) =
S2c = (K4*Q)/(R*ts)
(0.485*23500)/(48*0.313) =
S2d = (K4*Q)/(R*th)
(0.485*23500)/(48*0.313) =
S2e = max(S2a, S2b)
MAX(753, 301) =
S2f = max(S2c, S2d)
MAX(760, 760) =
S2 = IF(A>R/2,S2e,S2f)
IF(13.5>48/2,753,760) =
CheckS2 = abs(S2) <= S2Limit
ABS(760) <= 16000 =
Stress - Tangential Shear: Head
S3 = (K5*Q)/(R*th)
S3Head = P*R/(2*ts) ~~head circ stress
HeadStress = S3 + S3Head ~~ total head tangential shear stress
CheckS3 = abs(HeadStress) <= S3Limit

(0.295*23500)/(48*0.313) =
78*48/(2*0.313) =
462 + 6026 =
ABS(6488) <= 25000 =

Stress - Circumferential Bending: Saddle Horn


S4a = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((3*K6*Q)/(2*ts^2))
(23500/(4*0.313*(12+1.56*SQRT(48*0.313))))-((3*0.008*23500)/(2*0.313^2)) =
S4b = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((12*K6*Q*R)/(2*L*ts^2))
(23500/(4*0.313*(12+1.56*SQRT(48*0.313))))-((12*0.008*23500*48)/(2*120*0.313^2)) =
S4 = IF(L>=8*R,S4a,S4b)
IF(120>=8*48,-1858,-3599) =
CheckS4 = abs(S4) <= S4Limit
ABS(-3599) <= 30000 =

753
301
760
760
753
760
760
Acceptable
462
6,026
6,488
Acceptable

-1,858
-3,599
-3,599
Acceptable

Stress - Circumferential Bending: Bottom of Shell


S5 = Q*K7/(ts*(b+1.56*sqrt(R*ts)))
23500*0.673/(0.313*(12+1.56*SQRT(48*0.313))) = 2,805
CheckS5 = abs(S5) <= S5Limit
ABS(2805) <= 19000 = Acceptable

1
2
3

Flexible Saddle Peak Stress 1.1


L.S. Ong - Journal PVT Nov 1995

27-Oct-08

www.pveng.com

Horizontal Retention Tank <- Vessel

Page 19 of 23

Saddle Peak Stress <- Description

5
6
7

tc

9
10
11

Bp
tp
90

174
150

OD

tp

12
13
14
15

See program "Flexible Saddle" for the proper design of this saddle

16
17
18

Dimensions
96.000
0.3125
0.375
96.000
13.500
12.000
23,500

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Length = C + 2*A
R = (OD-tc)/2
AlphaA =
AlphaB =
AlphaC =
AlphaS =

Fixed
Fixed

= 96 + 2*13.5
= (96 - 0.3125)/2

Length = 123.00
R = 47.84

(A/R)*Sqrt(tc/r)
(Bp/R)*Sqrt(tc/r)
(C/R)*Sqrt(tc/r)
AlphaB^0.33*(tp/tc)

= (13.5/47.84375)*Sqrt(0.3125/47.84375)
= (12/47.84375)*Sqrt(0.3125/47.84375)
= (96/47.84375)*Sqrt(0.3125/47.84375)
= 0.02^0.33*(0.375/0.3125)

AlphaA =
AlphaB =
AlphaC =
AlphaS =

0.023
0.020
0.162
0.327

Ka =
Kb =
Kc =
Ks1 =
Ks2 =
Ks =

0.339
1.787
0.885
0.211
0.548
0.548

Lookup Factors (interpolated)


Ka =
Kb =
Kc =
Ks1 =
Ks2 =
Ks =

38
39
40
41
42
43

45

2Beta = 120
Alpha = 12

Graph Factors

37

44

<- OD - Outside Diameter (inch)


<- tc - Nominal Wall Thickness (inch)
<- tp - Wear Plate Thickness (inch)
<- Saddle Spacing - C (inch)
<- Overhang - A (inch)
<- Width - Bp (inch)
<- Weight on one saddle, Q (lbs)

From graph "Fig. 1 - Support location factor"


From graph "Fig. 2 - Support width factor"
From graph "Fig. 3 - Support spacing factor"
From graph "Fig. 4 - Stress reduction factor at wear plate"
From graph "Fig. 4 - Stress reduction factor at wear plate"
Max(Ks1,Ks2)
= Max(0.211 , 0.548)

Stress
Basic Stress = (Q/t^2) * sqrt(tc/r)
= (23500 / 0.3125^2) * sqrt(0.3125 / 47.844)

= 19448

47
48
49
50
51
52

Stress = Basic Stress * Ka * Kb * Kc * Ks


= 19448 * 0.339 * 1.787 * 0.885 * 0.548

Stress = 5701
Max circ stress in the saddle region

1
2
3

Horizontal Vessel Loads ver 1.1


Moss - Pressure Vessel Design Manual

5
6
7

10
11

0
0
1.0
10
0
1.00

15
16
17
18
19

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Fixed

Q
R

<- Exposure Factor (E)


<- Wind velocity (mph)
<- Wind Importance factor (I)
<- Highest height above ground, ft (Hmax)
<- Seismic Zone
0 <- Coefficient
<- Slide Pad Coeficient of Friction (Cf)

Ft

Gravity
Q = W/2

21
22

25

Mov ing

Fl

14

24

Hmax

Environment:

13

23

Weight

48.0 <- R, Radius (inch)


96.0 <- D
123.0 <- L, Length (inch)
47,000 <- W, Largest Weight (lbs)

20

Vessel:

12

www.pveng.com

Horizontal Retention Tank <- Vessel


Vessel Loads <- Description

Page 20 of 23

27-Oct-08

= 47000 / 2

Q = 23,500

Wind
Kz =
Gh =
Area L =
Area T =
Qz =
WL =
WT =

0.00
ANSI A58.1 1982
0.00
ANSI A58.1 1982
pi*R^2/144
= 3.14 * 48 ^ 2 / 144
AreaL + D*L/144
= 50 + 96 * 123 / 144
0.00256*Kz*(I*V)^2 = 0.00256 * 0 * (1 * 0)^2
AreaL*0.6*Gh*Qz
= 50 * 0.6 * 0 * 0
AreaT*0.6*Gh*Qz
= 132 * 0.6 * pi*R^2/144 * 0

Area L =
Area T =
Qz =
WL =
WT =

50
132
0.0
0
0

Seismic
SL = C*W
ST = C*Q

= 0 * 47000
= 0 * 23500

SL = 0
ST = 0

Thermal Expansion
ET = 0
EL = Cf*Q

= 0 * 23500

EL = 23,500

Combined Forces
Q = Fg
Ft = Max(WT,ST)
Fl = Max(WL+EL,SL)

= Max(0 , 0)
= Max(0 + 23500 , 0)

Q = 23,500
Ft = 0
Fl = 23,500

Flexible Saddle ver 4.00

Moss / Ong

Page 21 of 23

27-Oct-08

Moss Saddle Calculation Description

3
4
5

tc
R

Wp

174
150

tp

90

Ts / 2

tp

10
11

typ

Hc

12

Ts / 2
Ts / 2

tb

13

tb

14

typ
2 x tp

Xb

15

Es

16
17

18
19
20
21

22
23
24
25

26
27
28
29
30
31
32
33
34

35
36
37
38
39
40
41
42
43
44

45
46
47
48
49

50

tb

Ts
Bp

Vessel Dimensions:
96.000 OD [in] - Vessel OD
0.313 tc [in] - Shell Thickness
66.000 Hc [in] - Height

Fg

Vessel Loads:
23,500 Fg [lb]
0 Ft [lb]
23,500 Fl [lb]
Saddle Dimensions:
0.375 Tp [in] - Wear plate thickness
12.000 Bp [in] - Wear plate width
0.500 Ts [in] - Support Thickness
0.750 Tb [in] - Base Thickness
70.000 BpL [in] - Base Plate Length (A)
5 n - Number of Ribs
16,600 Sa [psi] - IID Allowable Stress
0.505 K1 [] - Coefficient

Fl

Calculated Dimensions:
R [in] = OD/2
96/2 =
Rk [in] = R + 2*Tp
48 + 2*0.375 =
B [in] = 2 * Rk*Cos(15*pi()/180)
2 * 48.75*COS(15*PI()/180) =
Hb [in] = Hc - Rk*Sin(15*pi()/180) - Tb
66 - 48.75*SIN(15*PI()/180) - 0.75 =
Hx [in] = B-2*Hb*Tan(15*pi()/180)
94.178-2*52.633*TAN(15*PI()/180) =
Xb [in] = Bp/2 - 2*Tp - Ts/2
12/2 - 2*0.375 - 0.5/2 =
h [in] = Hc - R + tc
Saddle height inside shell
66 - 48 + 0.313 =
Es [in]= (BpL-4*Tb-Ts)/(n-1)
(70-4*0.75-0.5)/(5-1) =
Wp [in] = 0.7*Min(Ts,Tp)
0.7*MIN(0.5,0.375) =
Constraints:
MaxEs [in] =
Fbmax [psi] =
Fsmax [psi] =
Gt [in] =
Gtmin [in] =

24* Ts
24* 0.5 =
Sa*1.5
Bending Stress Limit
16600*1.5 =
Sa*0.8
Shear Stress Limit
16600*0.8 =
Bp - 2*Tp
12 - 2*0.375 =
Sqrt( (5.012*Fl/(Ts*(n-1)*Fbmax)*(h + BpL*0.255)))
SQRT( (5.012*23500/(0.5*(5-1)*24900)*(18.313 + 70*0.255))) =

Ft

48.000
48.750
94.178
52.633
65.972
5.000
18.313
16.625
0.26

12
24900
13280
11
9.2

Flexible Saddle ver 4.00

Foundation Load:
Ba [sq. in] = BpL * Bp
Bs [psi] = Fg / Ba
CheckBs = Bs <= 500

Moment of Inertia: Saddle Splitting

1
2
3

6
7
8
9
10
11
12

13
14

15
16

17
18
19

20
21
22
23

24
25
26
27

28
29
30
31
32
33

34
35

36

37
38

39
40
41
42
43
44

Page 22 of 23

70 * 12 = 840
23500 / 840 = 28
28 <= 500 = Acceptable

Base Area
Foundation Stress

Width [in] = Bp + 1.56*SQRT(R*Ts)


Width
Height
Shell
19.64
0.31
Wear Plate
12.00
0.38
Saddle
0.50
16.88
Base
12.00
0.75
Sum
18.3

Area
6.14
4.50
8.44
9.00
28.08

12 + 1.56*SQRT(48*0.5) = 19.6
Y
A*Y
A*Y2
18.16
111
2023
17.81
80
1428
9.19
78
712
0.38
3
1
272
4165

AShell [sq. in] = 6.14


5.82 =
C1 [in] = SUM(ColAY)/SUM(ColArea1)
SUM(ColAY)/SUM(ColArea1) =
I [in4] = SUM(ColAY2) + SUM(ColLo) - C1*SUM(ColAY)
SUM(ColAY2) + SUM(ColLo) - 10*SUM(ColAY) =
A5 [sq. in] = SUM(ColArea1) - AShell
SUM(ColArea1) - 6 =
Tension Stress: Saddle Splitting
Fh [lb] = K1*Fg
Tension [lb] = 2*Fh/A5

5.82
9.705828123
1720.658346
22.3

0.505*23500 = 11867.5
2*11867.5/22.3 = 1066

Saddle Splitting force

Bending Stress: Saddle Splitting


d [in] = Hc - 0.827*R
M [in-lb] = 2*Fh*d
fb [psi] = M*C1/I

66 - 0.827*48 = 26.3
2*11867.5*26.3 = 624325
624325*10/1721 = 3522

Base plate thickness:


M2 [in-lb] = Fg*Bp/8
Z [in3] = BpL*Tb^2/6
fb2 [psi] = M2/Z
Moment of Inertia: Longitudinal Direction
Width
Saddle
69.3
Half Ribs
0.5
Half Ribs
0.5
Sum

23500*12/8 = 35250.0
70*0.75^2/6 = 6.563
35250/6.563 = 5371

Thick
0.5
5.0
5.0
10.5

Area
34.6
12.5
12.5
59.6

Y
5.3
2.5
8.0

A*Y
181.8
31.3
100.0
313.0

A*Y2
954.4
78.1
800.0
1832.5

Io
0.7
5.2
5.2
11.1

Am [sq. in] = 59.6


45.0 = 45
C2 [in] = SUM(ColAY3)/SUM(ColArea2)
SUM(ColAY3)/SUM(ColArea2) = 5.3
I2 [in4] = SUM(ColAY22) + SUM(ColLo2) - C2*SUM(ColAY3)
SUM(ColAY22) + SUM(ColLo2) - 5.3*SUM(ColAY3) = 200.2
Support Shear: Longitudinal Load
ShearL [psi] = Fl / Am
Bending Stress: Longitudinal Load
Lr [in] = h+0.29*R-Tb-Ts
Ls [in] = Hc-R-Tb-Ts-Tp
Lave [in] = (Lr + Ls)/2
M3 [in-lb] = Fl*Lave
fb3 [psi] = M3*C2/I2

Io
0.0
0.1
200.2
0.4
200.8

23500 / 45 = 522

Longest Rib
Shortest Rib

18.313+0.29*48-0.75-0.5 =
66-48-0.75-0.5-0.375 =
(31 + 16.375)/2 =
23500*23.7 =
556451*5.3/200.2 =

31.0
16.375
23.7
556451
14592

Flexible Saddle ver 4.00


1
2
3
4
5
6
7
8

Moment of Inertia: Transverse Direction


Width
Saddle
0.5
Ribs 1
10.0
Ribs 2
10.0
Ribs 3
10.0
Ribs 4
10.0
Ribs 5
10.0

Page 23 of 23

Thick
65.972
0.500
0.500
0.500
0.500
0.500

Area
33.0
5.0
5.0
5.0
5.0
5.0

Y
32.986
33.250
16.625
0.000
-16.625
-33.250

A*Y
1088.1
166.3
83.1
0.0
-83.1
-166.3

A*Y2
35891.4
5527.8
1382.0
0.0
1382.0
5527.8

Io
11963.8
0.1
0.1
0.1
0.1
0.1

1088.1

49710.9

11964.3

9
10
11
12
13
14
15
16

17

18

19
20

21
22
23

Sum

C4 = SUM(ColAY4)/SUM(ColArea3)
SUM(ColAY4)/SUM(ColArea3) = 18.8
I4 = SUM(ColAY23) + SUM(ColLo3) - C4*SUM(ColAY4)
SUM(ColAY23) + SUM(ColLo3) - 18.8*SUM(ColAY4) = 41258.0
Support Shear: Transverse Load
ShearT [psi] = Ft / Area2Tot

0 / Area2Tot = 0

Bending Stress: Traverse Load


M4 [in-lb] = Ft*Lave
fb4 [psi] = M4*C4/I4

0*23.7 = 0
0*18.8/41258 = 0

25

Gravity Load:
Lg [psi] = Fg / Area2Tot

26

Combined Loading:

24

27
28

58.0

Baseplate Stress

29

23500 / Area2Tot = 405

Stress
fb2
fb

Value
Limit
5371
Fbmax
3522
Fbmax
Acceptable

Limit
24900
24900
sum

Ratio
0.22
0.14
0.36

Stress
Tension
fb
Shear L
fb3
Shear T
fb4
Lg

Value
Limit
1066
Sa
3522
fbmax
522
FsMax
14592
fbmax
0
FsMax
0
fbmax
405
Sa
Acceptable

Limit
16600
24900
13280
24900
13280
24900
16600
sum

Ratio
0.06
0.14
0.04
0.59
0.00
0.00
0.02
0.86

30
31
32
33
34
35
36
37
38
39
40

Saddle and Rib Stress

Potrebbero piacerti anche