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Sample 3
Pressure Vessel Calculations
September 5, 2008
1 of 23
Table of Contents
27-Oct-08
Contents
Cover
Table of Contents
Summary
Material Properties
Shell
Heads
Nozzle A
Nozzle B
Nozzle C
Flange N1 & N2
Nozzle D,E,F Major
Nozzle D,E,F Minor
Nozzle G
Vessel Weight & Volume
Lifting Lugs
Zick
Flexible Saddle Stress
Hor. Vessel Forces
Flexible Saddle
1
0
REV
REVISED
RELEASE
DESCRIPTION
Page 2 of 23
Page
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4
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9 - 10
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17 - 18
19
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21 - 23
10/21/2008
5/23/2002
DATE
ART
LB
INITIALS
27-Oct-08
PVE Sample Vessels
Horizontal Retention Tank
Sample 3
Sample 3
Sample 3
96
120
640
Water
6600
47000
47000
Maximum Internal pressure, psi
0
Minimum Temperature, F
150
Test Pressure, psi
98
SA-516-70
20,000
0.09375
No
No
None
0
ASME VIII-1
2007
IID
Customer
Vessel
Part Number
Drawing
Job
75
Maximum Temperature, F
Page 3 of 23
-20
150
At Pressure, psi
75
55F
1/2 hr
Material Properties
ver 2.01
27-Oct-08
www.pveng.com
Page 4 of 23
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Design Pressure
75.0
0.0
Water. fresh
8.000
1.000
Design Pressure =
UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 75 + 0.4331 * 1 * 8
Hydro Test
(UG-99(b))
Test Press = P * 1.3 * MR
= 75 * 1.3 * 1
20
21
22
mTp = 98
Material Properties
(ASME IID)
150 <- mTemp, design temp F
Material
Where Used
18
19
mDp = 78.46
SA-516 70 Plate
SA-105 Forging
SA-106 B Seamless Pipe
SA-36 Plate
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
1.000
Ext
Graph
CS-2
CS-2
CS-2
CS-2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Interior
No Exterior
Rolled Plate
Non-Threaded
No
Dimensions:
96.000
0.3125
0.094
120.000
0.000
Stress Classification:
24
NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
If not, refer to sheet "Thick Cylindrical Shell"
27
ckValidity1 =
ckValidity2 =
28
Variables:
26
29
30
31
32
33
Td =
UT [in] =
nt [in] =
Ri [in] =
Volume [cuft] =
Weight [lb] =
0.000
t*UTP+UTI
t-Corr-UT-Td
Do/2-nt
((Do/2-t)^2)**L/1728
(Do-t)**L*t*40.84/144
36
37
38
39
40
41
42
43
44
0=
0.3125*0+0 =
0.3125-0-0-0 =
96/2-0.313 =
((96/2-0.3125)^2)*3.1416*120/1728 =
0.000
0.000
0.313
47.688
496.131
(96-0.3125)*3.1416*120*0.3125*40.84/144 = 3197.12
34
35
23
25
Do
Options:
Length
2
3
Page 5 of 23
Long Seam
(S*El*nt)/(Ri+0.6*nt)
(2*S*Ec*nt)/(Ri-0.4*nt)
Min(PMaxA,PMaxB)
PMax >= P
78.46*47.688/(20000*0.7-0.6*78.46) =
78.46*47.688/(2*20000*0.7+0.4*78.46) =
MAX(0.268,0.133,0.094) =
78.46*47.688/(20000*1-0.6*78.46) =
0.268 <= 0.313 =
0.268
0.133
0.268
0.188
Acceptable
(20000*0.7*0.313)/(47.688+0.6*0.313) =
(2*20000*0.7*0.313)/(47.688-0.4*0.313) =
MIN(91,184) =
91 >= 78.46 =
91
184
91
Acceptable
39
Ellipsoidal
www.pveng.com
27-Oct-08
40
22
42
43
44
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50
51
53
54
55
56
57
58
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60
61
65
66
67
69
70
71
72
78
115
116
117
118
119
120
121
122
123
127
131
133
135
136
139
140
146
147
148
153
160
161
162
163
164
167
169
171
172
174
175
176
177
182
184
185
186
187
188
189
190
191
Page 6 of 23
NO Appendix 1-4(f)
Dimensions:
96.000
23.859
0.3125
0.282
0.094
0.000
1.500
Variables:
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =
Do-2*t
= 96-2*0.282
h+t
= 23.859+0.282
D/(2*h)
UG-37 & Ap 1-4(c)
= 95.436/(2*23.859)
Do/(2*ho) UG-37 & Ap 1-4(c)
= 96/(2*24.141)
Interpolated value from table 1-4.1
D/2h
Interpolated value from table UG-37
D/2h
Interpolated value from table UG-33.1
Do/2ho
tf-corr
= 0.282-0
Ko*Do
UG-33(d)
= 0.895*96
interior
spherical
exterior
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =
95.44
24.14
2.000
1.988
1.000
0.900
0.895
0.282
85.895
1.0
no
no
no
no
no
no
no
15
UW16.1Z1M
18
19
0.3125
0.188
1.500
78.5
24
26
28
29
31
32
33
35
37
38
COD
Shell:
23
30
Page 7 of 23
22
20
27-Oct-08
www.pveng.com
16
Coupling:
3/4 inch 3000#
SA-105
20,000
0.2500
0.094
0.000
39
40
42
44
46
POD
t
F1
Outside
FULL
PEN.
t1
Inside Vessel
<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
1.380 <- COD - Coupling OD
1.050 <- POD - Pipe OD
14.000 <- n, Threads Per Inch
0.219 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
47
49
50
51
53
56
64
= (1.38-1.05)/2-0
= Min(0.75,0.165,0.313)
= Min(0.25,0.7*0.165)
= 0.7*0.25
= 0.175 >= 0.116
Tcp =
Tmin =
tcmin =
t1 =
0.165
0.165
0.116
0.175
Acceptable
74
75
76
77
78
Ro = 0.468
tp = 0.134
trn = 0.002
79
80
81
82
83
88
89
90
95
96
97
98
99
100
101
104
105
106
107
108
109
11000
199
Acceptable
UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =
102
103
117
0.591
UB45b =
=
UG45b1 =
=
UG45b4 =
0.113
0.192
0.057
0.099
Acceptable
0.059
0.099
0.188
0.099
30
31
22
33
35
36
37
39
40
41
43
44
45
46
47
48
49
50
51
52
54
55
58
59
61
71
73
74
87
88
90
95
96
101
106
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330
Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.187 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
17,600 <- B, from A =
0.09590
Vt
1.00 <- E, nozzle efficiency
78.46 <- P, internal design pressure
Leg43
0.0 <- Pa, external design pressure
Proj
6.625 <- Do, outside diameter
6.500 <- dh, id of hillside nozzle
0.432 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
UW-16.1 (c) modified
4.000 <- L, exterior Projection
1.000 <- Ip, interior projection
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.432 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.432 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.432-0
Avail. Nozzle Thick. No UT
d = dh
= 6.5
Finished Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.282,2.5*0.432)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.432,0.282))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.432))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.604
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*2.935)/(17100*1 - 0.6*78.5)
E=1
trnR =
= (3*6.625*0)/(4*17600)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.197
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.197
0.219
>=
Nozzle
34
Tstd =
Swre =
Nact =
Tt =
332
333
334
336
337
338
339
340
341
342
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.014
0.014
0.000
0.197
0.197
331
335
27-Oct-08
Page 8 of 23
Manual dh for hillside nozzles
Automatic Limit Diameter
Curved Shell or Head Section
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =
Tstd =
Swre =
Nact =
Tt =
0.280
0.000
0.378
0.000
Acceptable
0.187
0.014
0.187
0.187
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.187
UG45b4 = 0.245
0.054
2.935
0.282
0.432
0.432
6.500
0.855
0.855
0.705
0.197
0.197
1.000
Acceptable
Acceptable
Acceptable
Acceptable
External
0.000
1.798
0.521
0.521
0.083
0.083
3.006
3.006
22
33
34
35
36
37
39
40
41
43
44
45
46
47
48
49
50
51
52
53
54
55
58
59
61
63
65
66
69
71
72
73
75
87
88
90
91
95
96
97
101
106
108
111
114
115
126
131
132
141
143
145
146
148
151
155
171
27-Oct-08
Page 9 of 23
Manual dh for hillside nozzles
Manually enter Limit Diameter
Curved Shell or Head Section
Shell:
SA-516 70 <- Shell Material
Do
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg41
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.187 <- tr, required shell wall thickness int. press.(E=1)
Leg42
0.000 <- trE, required shell wall thickness ext. press.(E=1)
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Nozzle:
te
Ring
SA-106B <- Nozzle Material
17,100 <- Sn, allowable stress level (Sn)
g
Vt
Shell
17,600 <- B, from A =
0.09590
1.00 <- E, nozzle efficiency
Proj
78.46 <- P, internal design pressure
Dp
0.0 <- Pa, external design pressure
Weld to connect
6.625 <- Do, outside diameter
t
to reinforcing pad
6.800 <- dh, id of hillside nozzle
Leg43
5.000 <- dLr, Limit radius <= d
UW-16.1 (h)
0.432 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
4.000 <- L, exterior Projection
0.000 <- Ip, interior projection
Reinforcing:
SA-516 70 <- Reinforcing plate material
"At least one telltale hole (max. size NPS 1/4 tap) in repad required","")
20,000 <- Sp, allowable stress level
12.000 <- Dp, outside diameter
0.3125 <- te, reinforcement thick
0.3125 <- Leg41, size of weld fillet
0.250 <- Leg42, size of weld fillet
0.000 <- Leg43, size of weld fillet
0.282 <- LegG, depth of groove
Variables:
UT = Nt*UTp
= 0.432 * 0.125
Undertolerance
UT =
Rn = Do/2 - (Nt-nca) + UT
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
Rn =
Dp = Min(2*d,DpEntered)
= Min(2*6.8,12)
Effective Reinforcing
Dp =
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
t=
ti = Nt-2*nca
= 0.432 - 2 * 0
Nom Thick of Int. Proj.
ti =
te = teEntered
Effective Reinf. Thick.
te =
tn = Nt-nca
= 0.432-0
Avail. Nozzle Thick. No UT
tn =
d = dh
= 6.8
Finished Opening Dia.
d=
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr1 =
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 =
fr3 = MIN(Sn/Sv,Sp/Sv,1)
= MIN(17100/20000, 20000/20000,1)
fr3 =
fr4 = MIN(Sp/Sv,1)
= MIN(20000/20000,1)
fr4 =
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(0-0,2.5*0.282,2.5*0.432)
h=
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.432))
tc43 =
F = 1.000
F=
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
trn = 0.014
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*2.935)/(17100*1 - 0.6*78.5)
E=1
trnR = 0.014
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE = 0.000
= (3*6.625*0)/(4*17600)
Geometry Constraints:
0.7*Leg41 >= 0.7*min(0.75,te,tn)
0.7*0.313 >= 0.7*Min(0.75,0.313,0.432)
0.219
>=
0.219
0.7*Leg42 >= 0.5*Min(0.75,te,t)
0.7*0.25 >= 0.5*Min(0.75,0.313,0.282)
0.175
>=
0.141
Nozzle
30
31
0.054
2.935
12.000
0.282
0.432
0.313
0.432
6.800
0.855
0.855
0.855
1.000
0.000
0.197
1.000
Acceptable
Acceptable
Acceptable
Acceptable
175
207
208
209
212
215
216
219
220
223
224
228
229
233
234
236
241
244
247
249
250
256
257
260
261
262
266
267
271
272
273
276
277
278
279
283
284
288
294
295
296
297
301
308
309
312
313
320
321
326
327
331
332
333
334
335
336
337
338
339
340
341
342
10 of 23
External
0.000
0.867
0.521
0.000
1.355
0.083
0.063
0.000
2.889
2.889
21,514
Weld load
Weld load
W 3-3e = 0
A2s =
gt =
A41s =
A42s =
= PI()/2*(6.625-0.432)*0.432*17100*0.7
= PI()/2*6.625*0.282*Min(20000,17100)*0.74
= PI()/2*6.625*0.313*Min(17100,20000)*0.49
= PI()/2*12*0.25*Min(20000,20000)*0.49
Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
= 46181 + 50304 >= 21514
S2-2 = A41s + gt >= W2-2
= 27249 + 37135 >= 15927
S3-3 = gt + A42s >= W3-3
= 37135 + 46181 >= 21514
Tstd = Standard pipe wall thickness from chart
Swre = tr * Pa / P
= 0.187 * 0 / 78.465
Nact = Nt * (1-UTp)
= 0.432 * (1-0.125)
Tt = 0.8/Nth
= 0.8/0
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.014, 0.187) <= 0.378
UG45a = Max(trn,trnE) + Nca + Tt
= Max(0.014,0) + 0 + 0
UG45b = Min(UG45b3,UG45b4)
0.187283 = Min(0.187, 0.245)
UG45b1 = Max(tr + Sca, tmin16b + Sca)
= Max(0.187 + 0, 0.094 + 0)
UG45b2 = Max(Swre + Sca,tmin16b + Sca)
= Max(0 + 0,0.094 + 0)
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.187,)
UG45b4 = Tstd*0.875 + Nca
= 0.28*0.875 + 0
W 1-1e = 0
W 2-2e = 0
= Min((0.521 + 0 + 0.083 + 0 + 2*0.432*0.282*0.855)*20000,0)
WmaxE = 0
= (0 - 0.867 + 2*0.432*0.855*(1*0.282-1*0.187))*20000
50,304
37,135
27,249
46,181
Acceptable
S1-1 = 96,485
Acceptable
S2-2 = 64,384
Acceptable
S3-3 = 83,316
Tstd =
Swre =
Nact =
Tt =
0.280
0.000
0.378
0.000
Acceptable
0.187
0.014
0.187
0.187
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.187
UG45b4 = 0.245
18
B16.5/16.47 Flange
Ver 2.61
27-Oct-08
SlipOn
19
20
21
22
Page 11 of 23
#VALUE!
23
24
Select Flange
SA
Forged
SA 105
150
6.00
25
26
27
28
29
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
31
32
33
34
35
36
C-Si
2-1.1
1000
6.625
Nozzle
0.432 <- tn, Nozzle Wall Thickness (inch)
0.014 <- tnr, Required Nozzle Wall Thickness (inch)
37
38
39
40
41
42
43
Operating Conditions
150 <- T, temperature F
78.5 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Acceptable
Max press @100F [p1] 285
Max press @150F [p2] 273
44
45
47
48
49
50
Flange Welds:
0.432
0.432
17100
20000
53
54
61
63
64
67
68
69
70
72
74
75
78
79
81
82
83
= 0.7*0.432
MIN(Sp,Sf)
= MIN(17100,20000)
Sa * 0.49
= 17100 * 0.49
POD^2*pi*P/4
= 6.625^2*pi*78.465/4
Pod*pi*(F1-corr + F2)
6.625*pi*(0.432-0 + 0.432)
Load/Area
= 2704.808/17.982
wtmin = 0.302
wt = 0.302
Acceptable
Min Sa =
Max S =
Load =
Area =
17,100
8,379
2,705
17.982
Stress = 150
Acceptable
30
31
22
33
35
36
37
39
40
41
43
44
45
46
48
49
50
51
54
55
58
59
61
71
73
74
87
88
90
95
96
101
102
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330
Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.282 <- Vt, shell wall thick, uncorroded, UT removed
0.169 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E, nozzle efficiency
Vt
78.46 <- P, internal design pressure
0.0 <- Pa, external design pressure
Leg43
17.500 <- Do, outside diameter
Proj
0.750 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
2.000 <- L, exterior Projection
1.000 <- Ip, interior projection
UW-16.1 (c) modified
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.75 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
t = Vt-sca
= 0.282 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.75 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.75-0
Avail. Nozzle Thick. No UT
d = Do-2*tn
= 17.5 - 2*0.75
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.282,2.5*0.75)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.75,0.282))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.282,0.75))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.114
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*8.094)/(17100*1 - 0.6*78.5)
E=1
trnR =
= (3*17.5*0)/(4*17600)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.197
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.197
0.219
>=
Nozzle
34
Tstd =
Swre =
Nact =
Tt =
332
333
334
336
337
338
339
340
341
342
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.037
0.037
0.000
0.197
0.197
331
335
27-Oct-08
Page 12 of 23
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =
Tstd =
Swre =
Nact =
Tt =
0.375
0.000
0.656
0.000
Acceptable
0.169
0.037
0.169
0.169
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.169
UG45b4 = 0.328
0.094
8.094
0.282
0.750
0.750
16.000
0.855
0.855
0.705
0.197
0.197
1.000
Acceptable
Acceptable
Acceptable
Acceptable
External
0.000
4.451
0.904
0.904
0.083
0.083
6.426
6.426
30
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90
95
96
101
102
108
111
126
127
131
133
141
142
143
145
146
148
150
158
171
207
208
209
212
215
216
219
220
225
226
230
231
233
234
240
247
249
250
330
Shell:
SA-516 70 <- Shell Material
OD Nozzle
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- E1, efficiency of shell at nozzle
Nt
Leg43
0.313 <- Vt, shell wall thick, uncorroded, UT removed
0.188 <- tr, required shell wall thickness int. press.(E=1)
Full
Penn.
0.000 <- trE, required shell wall thickness ext. press.(E=1)
t
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Leg41
Nozzle:
SA-106B <- Nozzle Material
Leg41
Shell
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E, nozzle efficiency
Vt
78.46 <- P, internal design pressure
0.0 <- Pa, external design pressure
Leg43
17.500 <- Do, outside diameter
Proj
0.750 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
2.000 <- L, exterior Projection
1.000 <- Ip, interior projection
UW-16.1 (c) modified
Reinforcing:
0.3125 <- Leg41, size of weld fillet
0.3125 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.75 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
t = Vt-sca
= 0.3125 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.75 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.75-0
Avail. Nozzle Thick. No UT
d = Do-2*tn
= 17.5 - 2*0.75
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/20000, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.313,2.5*0.75)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.75,0.313))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.313,0.75))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.114
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (78.5*8.094)/(17100*1 - 0.6*78.5)
E=1
trnR =
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*17.5*0)/(4*17600)
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.313 >= 0.219
0.219
>=
0.7*Leg43-nca >= tc43
0.7*0.313-0 >= 0.219
0.219
>=
Nozzle
34
Tstd =
Swre =
Nact =
Tt =
332
333
334
336
337
338
339
340
341
342
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.037
0.037
0.000
0.219
0.219
331
335
27-Oct-08
Page 13 of 23
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section
UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =
Tstd =
Swre =
Nact =
Tt =
0.375
0.000
0.656
0.000
Acceptable
0.188
0.037
0.188
0.188
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.188
UG45b4 = 0.328
0.094
8.094
0.313
0.750
0.750
16.000
0.855
0.855
0.781
0.219
0.219
1.000
Acceptable
Acceptable
Acceptable
Acceptable
External
0.000
4.932
1.002
1.002
0.083
0.083
7.103
7.103
15
UW16.1Z1M
18
19
0.3125
0.188
2.625
78.5
24
26
28
29
31
32
33
35
37
38
COD
Shell:
23
30
Page 14 of 23
22
20
27-Oct-08
www.pveng.com
16
Coupling:
1 1/2 inch 3000#
SA-105
20,000
0.3125
0.094
0.000
39
40
42
44
46
POD
t
F1
Outside
FULL
PEN.
t1
Inside Vessel
<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
2.500 <- COD - Coupling OD
1.900 <- POD - Pipe OD
11.500 <- n, Threads Per Inch
0.281 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
47
49
50
51
53
56
64
= (2.5-1.9)/2-0
= Min(0.75,0.3,0.313)
= Min(0.25,0.7*0.3)
= 0.7*0.313
= 0.219 >= 0.21
Tcp =
Tmin =
tcmin =
t1 =
0.300
0.300
0.210
0.219
Acceptable
74
75
76
77
78
Ro = 0.880
tp = 0.176
trn = 0.003
79
80
81
82
83
88
89
90
95
96
97
98
99
100
101
104
105
106
107
108
109
11000
295
Acceptable
UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =
102
103
385
1.304
UB45b =
=
UG45b1 =
=
UG45b4 =
0.145
0.246
0.070
0.127
Acceptable
0.073
0.127
0.188
0.127
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4
5
6
7
8
9
10
11
12
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15
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18
Page 15 of 23
Volume:
2
1.00
72.06
496.13
Construction:
944 Wh [lb] - Weight of Each Head
3197 Ws [lb] - Weight of Shell
1300 Wm [lb] - Misc Weight
Calculations:
V [ft3] =
V2 [Imp. Gallons] =
V3 [US Gallons] =
Wf [lb] =
WC [lb] =
WT [lb] =
VE*nhead + VS
V*6.229
V*7.4805
62.37*SG*V
Wh*nhead + Ws + Wm
WC + Wf
total volume
fluid weight
construction weight
total weight
72.06*2 + 496.13 =
640.25*6.229 =
640.25*7.4805 =
62.37*1*640.25 =
944*2 + 3197 + 1300 =
6384.67 + 39932.45 =
640.25
3,988.12
4,789.40
39,932.45
6,384.67
46,317.13
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
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23
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25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Dimensions:
6,600
8.000
0.750
2.500
1.500
2.500
0.250
Page 16 of 23
Load Case 1
OR
Dia
Load Case 2
H
SA-516 70 Material
20,000 SA [psi] - allowed stress in tension
All of load assumed carried by one lug
Weld
All load cases analyzed independently
W
Never load lug perpendicular to face
Contour lug to fit vessel
Do not move or support vessel with this lug when full or pressurized
SB = UG-34(b) Max Bending Stress, SS = IID Tbl 1A(d) Max Shear Stress, SSw = UW-15(c) UW-15 Max Weld Shear
SB [psi] = SA * 1.5
SS [psi] = SA * 0.8
SSw [psi] = SA * 0.49
Tensile Stress (case 1):
A1 [in ] = Thick*(OR-Dia/2)
A [in ] = A1 * 2
Stress [psi] = Load / A
CheckTenStr = Stress <= SA
2
2
1.313
2.625
2,514
Acceptable
6600 * 2.5 =
0.75 * 8^3 / 12 =
8/2 =
16500*4/32 =
2063 <= 30000 =
8*0.75 = 6.000
6600/6 = 1,100
1100 <= 16000 = Acceptable
8*2+0.75*2+0.25*4 =
18.5 * 0.25 =
6600 / 4.625 =
1427 <= 9800 =
16,500
32.000
4.000
2,063
Acceptable
18.500
4.625
1,427
Acceptable
16,500
48
49
50
51
31.971
4.250
2,193
Acceptable
L. P. Zick - 1951 as presented in 'Pressure Vessel Handbook' 11th Edition, Eugene F. Megyesy, Page 86 to 93
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4
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7
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53
Page 17 of 23
Dimensions:
120.000
48.000
26.000
150
12.000
13.500
0.313
0.313
L [in] - Length
R [in] - Radius of Shell
H [in] - depth of Head
Theta [degrees] - Saddle Contact Angle
b [in] - Saddle Width
A [in] - Overhang
ts [in] - Corroded Shell Thickness
th [in] - Corroded Head Thickness
Conditions:
23,500
78
150
0.70
Materials:
SA-516 70
CS2
20,000
38,000
Shell Material
Chart - external chart for shell material
Sa [psi] - Allowable Shell Stress
Sy [psi] - Yield Point
0.505
0.799
0.319
0.485
0.295
0.008
0.673
0.876
Stress Limits:
Aa =
ShLimit [psi] =
S1Limit [psi] =
S2Limit [psi] =
S3Limit [psi] =
S4Limit [psi] =
S5Limit [psi] =
0.000814
11,457
14,000
16,000
25,000
30,000
19,000
Page 18 of 23
(0.295*23500)/(48*0.313) =
78*48/(2*0.313) =
462 + 6026 =
ABS(6488) <= 25000 =
753
301
760
760
753
760
760
Acceptable
462
6,026
6,488
Acceptable
-1,858
-3,599
-3,599
Acceptable
1
2
3
27-Oct-08
www.pveng.com
Page 19 of 23
5
6
7
tc
9
10
11
Bp
tp
90
174
150
OD
tp
12
13
14
15
See program "Flexible Saddle" for the proper design of this saddle
16
17
18
Dimensions
96.000
0.3125
0.375
96.000
13.500
12.000
23,500
19
20
21
22
23
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25
26
27
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34
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36
Length = C + 2*A
R = (OD-tc)/2
AlphaA =
AlphaB =
AlphaC =
AlphaS =
Fixed
Fixed
= 96 + 2*13.5
= (96 - 0.3125)/2
Length = 123.00
R = 47.84
(A/R)*Sqrt(tc/r)
(Bp/R)*Sqrt(tc/r)
(C/R)*Sqrt(tc/r)
AlphaB^0.33*(tp/tc)
= (13.5/47.84375)*Sqrt(0.3125/47.84375)
= (12/47.84375)*Sqrt(0.3125/47.84375)
= (96/47.84375)*Sqrt(0.3125/47.84375)
= 0.02^0.33*(0.375/0.3125)
AlphaA =
AlphaB =
AlphaC =
AlphaS =
0.023
0.020
0.162
0.327
Ka =
Kb =
Kc =
Ks1 =
Ks2 =
Ks =
0.339
1.787
0.885
0.211
0.548
0.548
38
39
40
41
42
43
45
2Beta = 120
Alpha = 12
Graph Factors
37
44
Stress
Basic Stress = (Q/t^2) * sqrt(tc/r)
= (23500 / 0.3125^2) * sqrt(0.3125 / 47.844)
= 19448
47
48
49
50
51
52
Stress = 5701
Max circ stress in the saddle region
1
2
3
5
6
7
10
11
0
0
1.0
10
0
1.00
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46
Fixed
Q
R
Ft
Gravity
Q = W/2
21
22
25
Mov ing
Fl
14
24
Hmax
Environment:
13
23
Weight
20
Vessel:
12
www.pveng.com
Page 20 of 23
27-Oct-08
= 47000 / 2
Q = 23,500
Wind
Kz =
Gh =
Area L =
Area T =
Qz =
WL =
WT =
0.00
ANSI A58.1 1982
0.00
ANSI A58.1 1982
pi*R^2/144
= 3.14 * 48 ^ 2 / 144
AreaL + D*L/144
= 50 + 96 * 123 / 144
0.00256*Kz*(I*V)^2 = 0.00256 * 0 * (1 * 0)^2
AreaL*0.6*Gh*Qz
= 50 * 0.6 * 0 * 0
AreaT*0.6*Gh*Qz
= 132 * 0.6 * pi*R^2/144 * 0
Area L =
Area T =
Qz =
WL =
WT =
50
132
0.0
0
0
Seismic
SL = C*W
ST = C*Q
= 0 * 47000
= 0 * 23500
SL = 0
ST = 0
Thermal Expansion
ET = 0
EL = Cf*Q
= 0 * 23500
EL = 23,500
Combined Forces
Q = Fg
Ft = Max(WT,ST)
Fl = Max(WL+EL,SL)
= Max(0 , 0)
= Max(0 + 23500 , 0)
Q = 23,500
Ft = 0
Fl = 23,500
Moss / Ong
Page 21 of 23
27-Oct-08
3
4
5
tc
R
Wp
174
150
tp
90
Ts / 2
tp
10
11
typ
Hc
12
Ts / 2
Ts / 2
tb
13
tb
14
typ
2 x tp
Xb
15
Es
16
17
18
19
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41
42
43
44
45
46
47
48
49
50
tb
Ts
Bp
Vessel Dimensions:
96.000 OD [in] - Vessel OD
0.313 tc [in] - Shell Thickness
66.000 Hc [in] - Height
Fg
Vessel Loads:
23,500 Fg [lb]
0 Ft [lb]
23,500 Fl [lb]
Saddle Dimensions:
0.375 Tp [in] - Wear plate thickness
12.000 Bp [in] - Wear plate width
0.500 Ts [in] - Support Thickness
0.750 Tb [in] - Base Thickness
70.000 BpL [in] - Base Plate Length (A)
5 n - Number of Ribs
16,600 Sa [psi] - IID Allowable Stress
0.505 K1 [] - Coefficient
Fl
Calculated Dimensions:
R [in] = OD/2
96/2 =
Rk [in] = R + 2*Tp
48 + 2*0.375 =
B [in] = 2 * Rk*Cos(15*pi()/180)
2 * 48.75*COS(15*PI()/180) =
Hb [in] = Hc - Rk*Sin(15*pi()/180) - Tb
66 - 48.75*SIN(15*PI()/180) - 0.75 =
Hx [in] = B-2*Hb*Tan(15*pi()/180)
94.178-2*52.633*TAN(15*PI()/180) =
Xb [in] = Bp/2 - 2*Tp - Ts/2
12/2 - 2*0.375 - 0.5/2 =
h [in] = Hc - R + tc
Saddle height inside shell
66 - 48 + 0.313 =
Es [in]= (BpL-4*Tb-Ts)/(n-1)
(70-4*0.75-0.5)/(5-1) =
Wp [in] = 0.7*Min(Ts,Tp)
0.7*MIN(0.5,0.375) =
Constraints:
MaxEs [in] =
Fbmax [psi] =
Fsmax [psi] =
Gt [in] =
Gtmin [in] =
24* Ts
24* 0.5 =
Sa*1.5
Bending Stress Limit
16600*1.5 =
Sa*0.8
Shear Stress Limit
16600*0.8 =
Bp - 2*Tp
12 - 2*0.375 =
Sqrt( (5.012*Fl/(Ts*(n-1)*Fbmax)*(h + BpL*0.255)))
SQRT( (5.012*23500/(0.5*(5-1)*24900)*(18.313 + 70*0.255))) =
Ft
48.000
48.750
94.178
52.633
65.972
5.000
18.313
16.625
0.26
12
24900
13280
11
9.2
Foundation Load:
Ba [sq. in] = BpL * Bp
Bs [psi] = Fg / Ba
CheckBs = Bs <= 500
1
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40
41
42
43
44
Page 22 of 23
70 * 12 = 840
23500 / 840 = 28
28 <= 500 = Acceptable
Base Area
Foundation Stress
Area
6.14
4.50
8.44
9.00
28.08
12 + 1.56*SQRT(48*0.5) = 19.6
Y
A*Y
A*Y2
18.16
111
2023
17.81
80
1428
9.19
78
712
0.38
3
1
272
4165
5.82
9.705828123
1720.658346
22.3
0.505*23500 = 11867.5
2*11867.5/22.3 = 1066
66 - 0.827*48 = 26.3
2*11867.5*26.3 = 624325
624325*10/1721 = 3522
23500*12/8 = 35250.0
70*0.75^2/6 = 6.563
35250/6.563 = 5371
Thick
0.5
5.0
5.0
10.5
Area
34.6
12.5
12.5
59.6
Y
5.3
2.5
8.0
A*Y
181.8
31.3
100.0
313.0
A*Y2
954.4
78.1
800.0
1832.5
Io
0.7
5.2
5.2
11.1
Io
0.0
0.1
200.2
0.4
200.8
23500 / 45 = 522
Longest Rib
Shortest Rib
18.313+0.29*48-0.75-0.5 =
66-48-0.75-0.5-0.375 =
(31 + 16.375)/2 =
23500*23.7 =
556451*5.3/200.2 =
31.0
16.375
23.7
556451
14592
Page 23 of 23
Thick
65.972
0.500
0.500
0.500
0.500
0.500
Area
33.0
5.0
5.0
5.0
5.0
5.0
Y
32.986
33.250
16.625
0.000
-16.625
-33.250
A*Y
1088.1
166.3
83.1
0.0
-83.1
-166.3
A*Y2
35891.4
5527.8
1382.0
0.0
1382.0
5527.8
Io
11963.8
0.1
0.1
0.1
0.1
0.1
1088.1
49710.9
11964.3
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Sum
C4 = SUM(ColAY4)/SUM(ColArea3)
SUM(ColAY4)/SUM(ColArea3) = 18.8
I4 = SUM(ColAY23) + SUM(ColLo3) - C4*SUM(ColAY4)
SUM(ColAY23) + SUM(ColLo3) - 18.8*SUM(ColAY4) = 41258.0
Support Shear: Transverse Load
ShearT [psi] = Ft / Area2Tot
0 / Area2Tot = 0
0*23.7 = 0
0*18.8/41258 = 0
25
Gravity Load:
Lg [psi] = Fg / Area2Tot
26
Combined Loading:
24
27
28
58.0
Baseplate Stress
29
Stress
fb2
fb
Value
Limit
5371
Fbmax
3522
Fbmax
Acceptable
Limit
24900
24900
sum
Ratio
0.22
0.14
0.36
Stress
Tension
fb
Shear L
fb3
Shear T
fb4
Lg
Value
Limit
1066
Sa
3522
fbmax
522
FsMax
14592
fbmax
0
FsMax
0
fbmax
405
Sa
Acceptable
Limit
16600
24900
13280
24900
13280
24900
16600
sum
Ratio
0.06
0.14
0.04
0.59
0.00
0.00
0.02
0.86
30
31
32
33
34
35
36
37
38
39
40