TM 5-2420-222-34P

TECHNICAL MANUAL
DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE REPAIR PARTS AND
SPECIAL TOOLS LISTS
TRACTOR, WHEELED, DED, LOADER BACKHOE:
WITH HYDRAULIC IMPACT TOOL
AND WITH HYDRAULIC EARTH
AUGER ATTACHMENT
JOHN DEERE MODEL JD410 (CCE)
WITH BUCKET, IMPACTOR,
AND EARTH DRILL
NSN 2420-00-567-0135
This manual superseded TM 5-2420-222-34P, 30 December 1985.
Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

25 FEBRUARY 1992

TECNICAL MANUAL

HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington D.C., 25 February 1992
DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LISTS
TRACTOR, WHEELED, DED, LOADER BACKHOE:
WITH HYDRAULIC IMPACT TOOL
AND WITH HYDRAULIC EARTH
AUGER ATTACHMENT
JOHN DEERE MODEL JD410 (CCE)
WITH BUCKET, IMPACTOR,
AND EARTH DRILL
NSN 2420-00-567-0135
Current as of 18 June 1991
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications
and Blank Forms), or DA Form 2028-2, located in the back of this manual, direct to: Commander, U.S.
Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, Ml 48397-5000. A reply will be furnished
to you.
Approved for public release; distribution is unlimited.

TABLE OF CONTENTS

SECTION I.
SECTION II.
GROUP

INTRODUCTION
REPAIR PARTS LIST
01

ENGINE

0100 -

ENGINE ASSEMBLY...............................................................
ENGINE ASSEMBLY...............................................................
CRANKCASE, BLOCK, CYLINDER HEAD .............................
CYLINDER BLOCK AND LINERS...........................................
CYLINDER HEAD AND GASKET ...........................................
ENGINE FRONT PLATE .........................................................
CRANKSHAFT ........................................................................
CRANKSHAFT AND BEARING CAPS....................................
FLYWHEEL ASSEMBLY .........................................................
FLYWHEEL .............................................................................
FLYWHEEL HOUSING ...........................................................
PISTONS AND CONNECTING RODS....................................
PISTONS AND CONNECTING RODS....................................

0101 -

0102 0103 -

0104 -

* This manual supersedes TM 5-2420-222-34P, 30 December 1985.

Page
1
1-1

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6-1
6-1
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Illus
Fig

1
2
3
4
5
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TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

0105 -

0106 -

0108 -

GROUP 02

Illus
Fig
9
10
11
12
13
14
15
16
17
18
19
20

CLUTCH
0200 -

0202 -

GROUP 03

VALVES, CAMSHAFTS, AND TIMING SYSTEM....................

ROCKER ARMS AND VALVES...............................................
IDLER GEARS.........................................................................
CAMSHAFT .............................................................................
TIMING GEAR COVER ...........................................................
ROCKER ARM COVER...........................................................
BALANCER SHAFT.................................................................
ENGINE LUBRICATION SYSTEM ..........................................
ENGINE OIL COOLER ............................................................
OIL FILLER INLET...................................................................
LUBRICATING OIL PUMP ......................................................
ENGINE OIL FILTER, DIPSTICK, AND VENTILATOR TUBE18-1
OIL PAN AND GASKET ..........................................................
MANIFOLDS............................................................................
EXHAUST MANIFOLD ............................................................

Page
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9-1
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12-1
13-1
14-1
15-1
15-1
16-1
17-1
18-1
19-1
20-1
20-1

CLUTCH ASSEMBLY..............................................................
CLUTCH DISCONNECT, USE ON SERIAL NUMBERS
235786 THRU 235999.............................................................
CLUTCH DISCONNECT, USE ON SERIAL NUMBERS
319995 THRU 342573.............................................................
CLUTCH RELEASE MECHANISM..........................................
CLUTCH PEDAL SHAFT.........................................................

21-1
21-1

21

22-1
23-1
23-1

22
23

FUEL SYSTEM
0301 0302 -

0304 -

0306 -

0308 0309 0311 0312 -

CARBURETOR, FUEL INJECTOR .........................................

FUEL INJECTION NOZZLE ASSEMBLY ................................
FUEL PUMPS..........................................................................
FUEL INJECTION SYSTEM....................................................
FUEL PUMP HELICAL GEAR .................................................
FUEL INJECTION PUMP HOUSING AND DRIVE..................
FUEL INJECTION PUMP HEAD AND ROTOR ......................
FUEL INJECTION PUMP TRANSFER....................................
FUEL INJECTION PUMP AUTOMATIC ADVANCE ...............
FUEL INJECTION PUMP DRIVE, EXPLODED VIEW ............
FUEL INJECTION PUMP LINKAGE........................................
FUEL PUMP ASSEMBLY........................................................
AIR CLEANER.........................................................................
AIR INTAKE.............................................................................
AIR CLEANER.........................................................................
TANKS, LINES, FITTINGS, HEADERS...................................
FUEL INJECTION PUMP, ELECTRIC SHUT-OFF .................
FUEL TANK .............................................................................
ENGINE SPEED GOVERNOR AND CONTROLS ..................
FUEL INJECTION PUMP GOVERNOR ..................................
FUEL FILTERS........................................................................
DUAL STAGE FUEL FILTER ASSEMBLY ..............................
ENGINE STARTING AIDS ......................................................
COLD WEATHER STARTING AID .........................................
ACCELERATOR, THROTTLE, OR CHOKE CONTROLS ......
SPEED CONTROL LEVER AND CABLE................................
ACCELERATOR PEDAL AND SPEED CONTROL ROD .......
ii

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28
29
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31
32
33
34
35
36
37
38
39
40
41
42

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

GROUP 04

MUFFLER AND PIPES............................................................

MUFFLER................................................................................

43-1
43-1

43

COOLING SYSTEM
0501 -

0502 0503 -

0504 0505 -

GROUP 06

Illus
Fig

EXHAUST SYSTEM
0401 -

GROUP 05

Page

RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER

ENGINE COOLANT HEATER AND HOSES...........................
RADIATOR AND RELATED PARTS .......................................
COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC ..
FAN SHROUD .........................................................................
WATER MANIFOLD, HEADERS, THERMOSTATS, AND
HOUSING GASKET ................................................................
THERMOSTAT HOUSING ASSEMBLY..................................
RADIATOR HOSES AND CLAMPS ........................................
WATER PUMP ........................................................................
WATER PUMP ASSEMBLY ....................................................
FAN ASSEMBLY .....................................................................
FAN, BELT, AND RELATED PARTS ......................................

44-1
44-1
45-1
46-1
46-1
47-1
47-1
48-1
49-1
49-1
50-1
50-1

44
45
46

47
48
49
50

ELECTRICAL SYSTEM
0601 -

0602 0603 -

0606 0607 -

0608 0609 -

GENERATOR, ALTERNATOR................................................
GENERATOR ATTACHING PARTS .......................................
GENERATOR ASSEMBLY, EXPLODED VIEW......................
GENERATOR AND RELATED PARTS...................................
GENERATOR REGULATOR ..................................................
VOLTAGE REGULATOR ........................................................
STARTING MOTOR ................................................................
STARTING MOTOR, DRIVE, AND SWITCH ASSEMBLY ......
STARTING MOTOR COIL ASSEMBLY HOUSING AND
ENGINE SAFETY CONTROLS ...............................................
PRESSURE AND STARTER SAFETY SWITCH ....................
INSTRUMENT OR ENGINE CONTROL PANEL ....................
PARKING BRAKE WARNING SWITCH AND WIRING ..........
ENGINE ELECTRIC HOURMETER ........................................
GAGES, INDICATOR LIGHTS, AND WIRING HARNESS .....
IGNITION SWITCH .................................................................
INSTRUMENT PANEL COVER AND DASH ...........................
LIGHT SWITCH AND TURN SIGNAL SWITCH .....................
FLUID STARTING AID WIRING .............................................
MISCELLANEOUS ITEMS ......................................................
CIGAR LIGHTER.....................................................................
LIGHTS....................................................................................
TURNING LIGHT AND WARNING LIGHT ..............................
COMBINATION REAR LIGHT ASSEMBLY ............................
COMBINATION REAR LIGHT AND RELATED PARTS .........
FRONT LIGHT.........................................................................
WARNING LIGHT FLASHER ..................................................

iii

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54-1
54-1
55-1
55-1
56-1
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57-1
58-1
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59-1
60-1
61-1
62-1
63-1
64-1
65-1
65-1
66-1
66-1
67-1
68-1
69-1
70-1

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

0610 0611 -

0612 -

0613 -

GROUP 07

SENDING UNITS AND WARNING SWITCHES .....................

FUEL GAGE SENDING UNIT .................................................
HORN, SIREN .........................................................................
ELECTRIC HORN ...................................................................
REVERSE WARNING ALARM................................................
BATTERIES, STORAGE .........................................................
BATTERIES AND CABLES .....................................................
BATTERY TRAY AND CLAMP................................................
HULL OR CHASSIS WIRING HARNESS ...............................
REVERSE WARNING ALARM AND HORN HARNESS .........
FRONT AND REAR LIGHT WARNING SYSTEM ...................
ELECTRICAL WIRING SYSTEM ............................................

TRANSMISSION
0700 TRANSMISSION ASSEMBLY .................................................
TRANSMISSION AND CASE ..................................................
TRANSMISSION CASE PLUGS .............................................
TRANSMISSION SUMP COVER ............................................
TRANSMISSION REAR COVER.............................................
0701 TRANSMISSION SHAFTS ......................................................
COUNTERSHAFT AND BEARING SUPPORT .......................
TRANSMISSION DRIVE SHAFT ASSEMBLY1 ......................
0702 OPPOSED OUTPUT ...............................................................
DIFFERENTIAL DRIVE SHAFT ASSEMBLY ..........................
DIFFERENTIAL ASSEMBLY...................................................
DIFFERENTIAL LOCK MECHANISM .....................................
0704 TRANSMISSION TOP COVER ASSEMBLY...........................
GEARSHIFTERS AND SHIFTER SHAFTS ............................
REVERSER SPEED, TOP COVER.........................................
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
235786 THRU 235999 ......................................................
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
319995 THRU 342573 ......................................................
0705 TRANSMISSION SHIFTING COMPONENTS.........................
REVERSER SHIFTER LEVER................................................
REVERSER CONTROL LEVER LINKAGE .............................
REVERSER CONTROL LEVER..............................................
0710 TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS ...
REVERSER BRAKE HOUSING ..............................................
REVERSER BRAKE CARRIER AND SHAFT .........................
REVERSER BRAKE PLATES AND DISKS.............................
REVERSER CLUTCH DRUM AND DISKS .............................
REVERSER CLUTCH HOUSING............................................
0721 COOLERS, PUMPS, MOTORS...............................................
REVERSER POWER SHAFT DRIVE AND BODY1................
REVERSER CLUTCH CONTROL VALVE ASSEMBLY..........
REVERSER CLUTCH CONTROL VALVE, SHAFT,
AND ARM ASSEMBLY .....................................................
REVERSER CLUTCH CONTROL VALVE AND PISTON
REVERSER OIL LINES...........................................................
TRANSMISSION RELIEF VALVE ...........................................
TRANSMISSION LUBRICATING OIL LINES ..........................
TRANSMISSION OIL FILTER .................................................
TRANSMISSION OIL COOLER ..............................................
TRANSMISSION FILTER SCREEN ........................................
iv

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Illus
Fig
71
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76
77
78

79
80
81
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84
85
86
87
88
89

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90

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91

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100
101
102
103
104
105
106
107
108
109

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)
Page
GROUP 10

FRONT AXLE
1000 1004 -

GROUP 11

1202 1204 -

1206 -

110
111

PLANETARY OR FINAL DRIVE..............................................

REAR AXLE HOUSING...........................................................
REAR AXLE SHAFT................................................................
PLANETARY PINION CARRIER.............................................

112-1
112-1
113-1
114-1

HANDBRAKES ........................................................................
BRAKE BAND, LINING, AND LINKAGE .................................
PARKING BRAKE LEVER AND LINKAGE..............................
SERVICE BRAKES..................................................................
BRAKE DISK ASSEMBLY.......................................................
HYDRAULIC BRAKE SYSTEM ...............................................
BRAKE VALVE AND OIL LINES .............................................
BRAKE VALVE HOUSING RELATED PARTS........................
MECHANICAL BRAKE SYSTEM ............................................
BRAKE PEDALS......................................................................

115-1
115-1
116-1
117-1
117-1
118-1
118-1
119-1
120-1
120-1

112
113
114

115
116
117
118
119
120

WHEELS AND TRACKS

1311 -

1313 -

GROUP 14

110-1
110-1
111-1
111-1

BRAKES
1201 -

GROUP 13

FRONT AXLE ASSEMBLY......................................................

FRONT AXLE ASSEMBLY......................................................
STEERING AND LEANING WHEEL MECHANISM ................
FRONT AXLE, SPINDLE, AND KNUCKLE ASSEMBLY.........

REAR AXLE
1103 -

GROUP 12

Illus
Fig

WHEEL ASSEMBLY................................................................
FRONT WHEEL ASSEMBLY ..................................................
REAR WHEEL STEEL DISK ...................................................
TIRES, TUBES, TIRE CHAINS ...............................................
TIRES, REAR AND FRONT ....................................................

121-1
121-1
122-1
123-1
123-1

121
122
123

STEERING
1401 -

1411 -

MECHANICAL STEERING GEAR ASSEMBLY ......................

124-1
TIE-ROD ASSEMBLY..............................................................
124-1
STEERING COLUMN AND RELATED PARTS ......................
125-1
HOSES, LINES, FITTINGS .....................................................
126-1
POWER STEERING CYLINDER HYDRAULIC HOSES, USE ON SERIAL
NUMBERS 235786 THRU 235999..........................................
126-1
POWER STEERING CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573..........................................
127-1
POWER STEERING CYLINDER OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999..........................................
128-1
POWER STEERING VALVE HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573..........................................
129-1
POWER STEERING VALVE RETURN LINE AND ACCUMULATOR HOSE,
USE ON SERIAL NUMBERS 235786 THRU 235999 .............
130-1

124
125

126
127
128
129
130

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

1412 -

1414 -

GROUP 15

Illus
Fig

131-1

131

132-1
133-1

132

133-1

133

134-1

134

FRAME, TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS

1501 1502 -

GROUP 18

HYDRAULIC OR AIR CYLINDERS .........................................

POWER STEERING CYLINDER AND PINS, USE ON SERIAL
NUMBERS 235786 THRU 235999 ...................................
POWER STEERING CYLINDER AND PINS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
STEERING SYSTEM VALVES................................................
POWER STEERING VALVE, USE ON SERIAL NUMBERS 235786
THRU 235999 ...................................................................
POWER STEERING VALVE, USE ON SERIAL NUMBERS 319995
THRU 342573 ...................................................................

Page
131-1

FRAME ASSEMBLY................................................................
FRONT SUPPORT ..................................................................
COUNTERWEIGHTS ..............................................................
SINGLE COUNTERWEIGHT ..................................................

135-1
135-1
136-1
136-1

135
136

BODY, CAB, HOOD, AND HULL

1801 -

GROUP 22

BODY, CAB, HOOD, AND HULL ASSEMBLIES.....................

137-1
CANOPY REAR CUSHION MOUNT SUPPORT1 ..................
137-1
BACKHOE CONTROL GUARDS ............................................
138-1
CANOPY..................................................................................
139-1
CANOPY ROOF AND RELATED PARTS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
140-1
CANOPY ROOF AND RELATED PARTS, USE ON SERIAL
NUMBERS 235786 THRU 235999 ...................................
141-1
COWL SUPPORT ...................................................................
142-1
COWL ......................................................................................
143-1
HOOD AND RELATED PARTS...............................................
144-1
CANOPY FRONT CUSHION MOUNT SOCKET AND BRACKET
145-1
GRILLE HOUSING AND RELATED PARTS ...........................
146-1
1802 FENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING
PARTS, OUTRIGGERS, WINDSHIELD, GLASS, ETC ..........
147-1
STEP .......................................................................................
147-1
FENDERS................................................................................
148-1
STABILIZER ............................................................................
149-1
1805 FLOORS, SUBFLOORS, AND RELATED COMPONENTS....
150-1
LEFT PLATFORM AND SUPPORT ........................................
150-1
RIGHT PLATFORM AND RELATED PARTS..........................
151-1
CENTER PLATFORM, REAR PLATFORMS, AND BATTERY
152-1
1806 UPHOLSTERY, SEATS, AND CARPETS ...............................
153-1
SEAT LOWER SUPPORT AND SWIVEL ...............................
153-1
DELUXE SEAT SUPPORT......................................................
154-1
SEAT AND SEATBELT ...........................................................
155-1
1808 STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES,
CABLE REELS, HOSE REELS, ETC ......................................
156-1
BACKHOE VALVE BOX AND COVER....................................
156-1
TOOLBOX AND TRAY ............................................................
157-1
CONTROL BOX.......................................................................
158-1
BODY, CHASSIS, AND HULL ACCESSORY ITEMS
2202 ACCESSORY ITEMS ..............................................................
159-1
REFLECTORS, USE ON SERIAL NUMBERS 319995 THR
159-1
vi

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140
141
142
143
144
145
146

147
148
149
150
151
152
153
154
155

156
157
158

159

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

2210 -

GROUP 24

Page
160-1
160-1
161-1
162-1

DATA PLATES AND INSTRUCTION HOLDERS....................

LOADER AND BACKHOE DECALS .......................................
TRACTOR DECALS ................................................................
TRACTOR LABELS.................................................................
HYDRAULIC AND FLUID SYSTEMS
2401 PUMP AND MOTOR ...............................................................
163-1
HYDRAULIC ACCUMULATOR AND BRACKET.....................
163-1
HYDRAULIC PUMP.................................................................
164-1
HYDRAULIC PUMP DRIVE AND RELATED PARTS, USE ON SERIAL
NUMBERS 235786 THRU 235999..........................................
165-1
HYDRAULIC PUMP DRIVE, EXPLODED VIEW, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
166-1
2402 MANIFOLD AND/OR CONTROL VALVES..............................
167-1
HYDRAULIC PUMP STROKE CONTROL VALVE..................
167-1
PRESSURE CONTROL VALVE..............................................
168-1
HYDRAULIC RELIEF VALVE..................................................
169-1
HYDRAULIC IMPACTOR VALVE AND MANIFOLD ...............
170-1
JAW CONTROL VALVE ..........................................................
171-1
BACKHOE CONTROL VALVE ASSEMBLY............................
172-1
BACKHOE STABILIZER AND BUCKET VALVE.....................
173-1
BACKHOE CROWD VALVE ...................................................
174-1
BACKHOE BOOM AND SWING VALVE.................................
175-1
BACKHOE CIRCUIT RELIEF VALVE CARTRIDGES.............
176-1
LOADER VALVE MOUNTING BRACKET AND MANIFOLD BLOCK 177-1
LOADER CONTROL VALVE...................................................
178-1
BUCKET SECTION OF LOADER VALVE...............................
179-1
LOADER AND BUCKET RELIEF VALVE................................
180-1
BOOM SECTION OF LOADER CONTROL VALVE................
181-1
2403 HYDRAULIC CONTROLS AND/OR MANUAL CONTROLS182-1
JAW VALVE LINKAGE ............................................................
182-1
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 235786 THRU 235999..........................................
183-1
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
184-1
LOADER CONTROL VALVE LINKAGE ..................................
185-1
2406 STRAINERS, FILTERS, LINES, AND FITTINGS, ETC...........
186-1
HYDRAULIC OIL LINE, PUMP TO COOLER..........................
186-1
HYDRAULIC OIL LINES TO PUMP, CLUTCH CONTROL VALVE,
FILTER RELIEF VALVES, AND RETURN ..............................
187-1
LOADER LEFT- AND RIGHT-HAND BOOM CYLINDER HOSES
188-1
AUGER HYDRAULIC LINES AND FITTINGS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
189-1
JAW BUCKET HYDRAULIC HOSES, USE ON SERIAL NUMBERS
319995 THRU 342573 ......................................................
190-1
CROWD AND BUCKET CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ...................................
191-1
CROWD CYLINDER LINES AND FITTINGS ..........................
192-1
HYDRAULIC HOSES, USE ON SERIAL NUMBERS 235786.
193-1
THRU 235999
BACKHOE CONTROL TO MANIFOLD BLOCK OIL LINE
AND FITTINGS\ ................................................................
194-1
BACKHOE BOOM, CROWD AND BUCKET OIL LINES AND FITTINGS,
USE ON SERIAL NUMBERS 319995 THRU 342573.......
195-1
BACKHOE BOOM, CROWD AND BUCKET OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999 ...................................
196-1
vii

Illus
Fig
160
161
162

163
164
165
166
167
168
169
170
171
172
173
174
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176
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189
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193

194
195
196

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)
Page
2406 -

GROUP 47

STRAINERS, FILTERS, LINES, AND FITTINGS, ETC (Cont)

BACKHOE STABILIZER AND SWING CIRCUIT OIL LINES
AND FITTINGS .................................................................
197-1
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 319995 THRU 342573 198-1
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 235786 THRU 235999 199-1
BACKHOE OIL LINES AND FITTINGS, USE ON SERIAL NUMBERS
319995 THRU 342573 ......................................................
200-1
LOADER LEFT AND RIGHT BUCKET CYLINDER CIRCUITS
201-1
LOADER PRESSURE AND RETURN CIRCUITS...................
202-1
HYDRAULIC PUMP OIL PRESSURE LINES..........................
203-1
HYDRAULIC OIL FILTER........................................................
204-1
JAW CYLINDER HOSES ........................................................
205-1
HYDRAULIC IMPACTOR HOSE.............................................
206-1
VALVE LINES AND FITTINGS................................................
207-1
2407 HYDRAULIC CYLINDERS.......................................................
208-1
LOADER BOOM CYLINDER...................................................
208-1
JAW BUCKET CYLINDER ......................................................
209-1
BACKHOE BOOM CYLINDER ................................................
210-1
BACKHOE SWING CYLINDER...............................................
211-1
BACKHOE BUCKET CYLINDER, USE ON SERIAL NUMBERS
235786 THRU 235999 ......................................................
212-1
BACKHOE CROWD CYLINDER .............................................
213-1
BACKHOE STABILIZER CYLINDER ......................................
214-1
LOADER BUCKET CYLINDER ...............................................
215-1
GAGES (NONELECTRICAL), WEIGHING AND MEASURING DEVICES

Illus
Fig

4701 -

GROUP 74

197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215

INSTRUMENTS.......................................................................
TACHOMETER........................................................................
4702 GAGES, MOUNTINGS, LINES, AND FITTINGS ....................
AIR CLEANER RESTRICTION INDICATOR ..........................
CRANES, SHOVELS, AND EARTHMOVING EQUIPMENT COMPONENTS

216-1
216-1
217-1
217-1

7412 -

218-1
218-1
219-1
220-1

218
219
220

221-1

221

222-1

222

223-1

223

7437 -

BACKHOE ATTACHMENTS ...................................................

JAW BUCKET .........................................................................
BACKHOE DIPPERSTICK ......................................................
BACKHOE BOOM, USE ON SERIAL NUMBERS 319995......
THRU 342573
BACKHOE BOOM, USE ON SERIAL NUMBERS 235786......
THRU 235999
BACKHOE SWING FRAME, USE ON SERIAL NUMBERS 319995
THRU 342573
BACKHOE SWING FRAME, USE ON SERIAL NUMBERS 235786
THRU 235999
BACKHOE MAIN FRAME AND TIE BARS, USE ON SERIAL224-1
NUMBER 319995 THRU 342573-1
BACKHOE MAIN FRAME AND TIE BARS, USE ON..............
SERIAL NUMBERS 0235786 THRU 235999
LOADER BUCKET ASSEMBLY OR FORKLIFT .....................
LOADER ..................................................................................
BUCKET ..................................................................................
LOADER SIDE FRAMES.........................................................
BUCKET LEVEL INDICATOR .................................................
LOADER BUCKET LINKAGE..................................................
viii

216
217

224
225-1

225

226-1
226-1
227-1
228-1
229-1
230-1

226
227
228
229
230

TM 5-2420-222-34P
TABLE OF CONTENTS (Cont)

GROUP 94

REPAIR KITS ..........................................................................

REPAIR KITS ..........................................................................

KIT-1
KIT-1

KIT

BULK-1
BULK-1

BULK

231-1
231-1
232-1
233-1
234-1
235-1
236-1
237-1
238-1
239-1
240-1
241-1

231
232
233
234
235
236
237
238
239
240
241

GENERAL USE STANDARDIZED PARTS

9501 -

GROUP 99

Illus
Fig

REPAIR KITS
9401 -

GROUP 95

Page

BULK MATERIEL ....................................................................

BULK MATERIEL ....................................................................

PARTS PECULIAR
9901 -

MULTILISTED PARTS ............................................................

HYDRAULIC MOTOR..............................................................
AUGER HYDRAULIC HOSES AND RELATED PARTS .........
IMPACTOR LINES AND FITTINGS ........................................
HYDRAULIC EARTH DRILL....................................................
HYDRAULIC BACKHOE IMPACTOR .....................................
BACKHOE IMPACTOR WORKING TOOLS ...........................
HYDRAULIC BORING HEAD..................................................
HYDRAULIC BORING HEAD AND RELATED PARTS...........
HYDRAULIC BORING HEAD MOTOR AND RELATED PARTS
IMPACTOR ADAPTER............................................................
EARTH DRILL MOTOR ...........................................................

SECTION III.

SPECIAL TOOLS LIST (NOT APPLICABLE)

SECTION IV.

CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX......................................................
PART NUMBER INDEX............................................................................
FIGURE AND ITEM NUMBER INDEX .....................................................
Change 1 ix/(x Blank)

I-1
I-34
I-106

TM 5-2420-222-34P
DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE REPAIR PARTS AND
SPECIAL TOOLS LISTS

SECTION I. INTRODUCTION
1.

The figure and item number index lists figure and item
numbers in alphanumeric sequence and crossreferences NSN, CAGE, and part numbers.

Scope.

This RPSTL lists and authorizes spares and repair parts;

special tools; special test, measurement, and diagnostic
equipment CTMDE); and other special support
equipment required for performance of Direct Support
and General Support Maintenance of the Loader
Backhoe Wheeled Tractor.
It authorizes the
requisitioning, issue, and disposition of spares, repair
parts and special tools as indicated by the source,
maintenance and recoverability (SMR) codes.
2.

3.
III).

Explanation of Columns (Sections II and

a. ITEM NO. (Column (1)). Indicates the

number used to identify items called out in the
illustration.
b. SMR CODE (Column (2)). The Source,
Maintenance, and Recoverability (SMR) code is a 5position
code
containing
supply/requisitioning
information, maintenance category authorization criteria,
and disposition instructions, as shown in the following
breakout:

General.

In addition to Section I. Introduction, this Repair Parts

and Special Tools List is divided into the following
sections:

a. Section II. Repair Parts List. A list of

spares and repair parts authorized by this RPSTL for use
in the performance of maintenance. The list also
includes parts which must be removed for replacement
of the authorized parts. Parts lists are composed of
functional groups in ascending alphanumeric sequence,
with the parts in each group listed in ascending figure
and item number sequence. Bulk materials are listed in
item name sequence. Repair kits are listed separately in
their own functional group within Section II. Repair
parts for reparable special tools are also listed in the
section. Items listed are shown on the associated
illustration(s)/figure(s).
b. Section III. Special Tools List A list of
special tools, special TMDE, and other special support
equipment authorized by this RPSTL (as indicated by
Basis of Issue (BOI) information in DESCRIPTION AND
USABLE ON CODE column) for the performance of
maintenance.
*Complete Repair: Maintenance capacity, capability, and
authority to perform all corrective maintenance tasks of
the Repair" function in a use/user environment in order
to restore serviceability to a failed item.

c. Section IV Cross-reference Indexes. A list,

in National Item Identification Number (NIIN) sequence,
of all National stock numbered items appearing in the
listing, followed by a list in alphanumeric sequence of all
part numbers appearing; in the listings. National stock
numbers and part numbers are cross-referenced to each
illustration/figure and item number appearance.

(1) Source Code. The source code tells you

how to get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of
source codes follows:
1

SECTION II

TM 5-2420-222-34P

FIGURE 1. ENGINE ASSEMBLY.

SECTION II.
(1)
(2)
(3)
ITEM SMR
NO CODE
CAGEC

(4)
PART
NUMBER

(5)

TM 5-2420-222-34P
(6)

DESCRIPTION AND USABLE ON CODES (UOC)

QTY

GROUP 01 ENGINE
GROUP 0100 ENGINE ASSEMBLY
FIG. 1 ENGINE ASSEMELY
1

PAFHD 75160

AR68049

ENGINE, DIESEL.........................................................
END OF FIGURE
1-1

SECTION II

TM 5-2420-222-34P

FIGURE 2. CYLINDER BLOCK AND LINERS.

SECTION II
(1)
(2)
(3)
ITEM SMR
NO CODE
CAGEC

(4)
PART
NUMBER

(5)

TM 5-2420-222-34P
(6)

DESCRIPTION AND USABLE ON CODES (UOC)

QTY

GROUP 0101 CRANKCASE, BLOCK,

CYLINDER HEAD
FIG. 2 CYLINDER BLOCK AND LINERS
1
2
3
4

PAHHH
XBHHH
PAFZZ
PAFZZ

75160
75160
75160
75160

AR97103
AR64727
15H649
15H613

5
6

PFFZZ 75160
PAFZZ 75160

R26241
AT13740

7
8
8
9
10
11
12
13
14
15
16
17

PFFZZ
PAHZZ
PAHZZ
PAHZZ
PFHZZ
PAHZZ
PAHZZ
PFHZZ
PAHZZ
PAHZZ
PAHZZ
PFFZZ

MS27769-3
T33279
T25701
MS35338-46
14H812
T18891
R26493
R26650
15H255
R54802
R48685
T29388

18

KFHZZ 75160

T32343

* 19

PAHZZ 75160

R48768

20

PAHZZ 06021

AR71618

21

PAHZZ 75160

15H558

*
*
*

96906
75160
75160
96906
75160
75160
75160
75160
75160
75160
75160
75160

ENGINE BLOCK ASSEMB ..........................................

ENGINE BLOCK, DIESEL............................................
PLUG, MACHINE THREAD .........................................
ELBOW, PIPE 90 DEGREES, TO BE USED
WITH ENGINE COOLANT HEATER ...........................
PIN, STRAIGHT.HEADLE .........................................
COCK, DRAIN TO BE USED WIO ENGINE
COOLANT HEATER ....................................................
PLUG, PIPE...............................................................
STUD, PLAIN COVER...............................................
STUD, PLAIN.............................................................
WASHER, LOCK .......................................................
NUT HEX ...................................................................
PLUG .........................................................................
BUSHING, SLEEVE ENGINE....................................
PIN, STRAIGHT, HEADLE ........................................
PLUG, PIPE...............................................................
RESTRICTOR, FLUID FL COOLING ........................
PIN, STRAIGHT, HEADLE ........................................
NIPPLE, SPECIAL TO BE USED WITH
ENGINE COOLANT HEATER .....................................
CYLINDER SLEEVE PART OF KIT P/N
AR78041 ......................................................................
PACKING PART OF KIT P/N AR97191 PART
OF KIT P/N AR65071 PART OF KIT P/N
AR78041 PART OF KIT P/N RE38857 ........................
KIT PACKING CYL PART OF KIT P/N
AR78041 ......................................................................
PLUG, PIPE .................................................................
END OF FIGURE
2-1

1
1
1
2
2
2
1
2
1
3
3
2
1
2
1
4
2
2
4
4

8
5

SECTION II

TM 5-2420-222-34P

FIGURE 3. CYLINDER HEAD AND GASKET.

SECTION II
(1)
(2)
(3)
ITEM SMR
NO CODE
CAGEC

(4)
PART
NUMBER

(5)

TM 5-2420-222-34P
(6)

DESCRIPTION AND USABLE ON CODES (UOC)

QTY

GROUP 0101 CRANKCASE, BLOCK,

CYLINDER HEAD
FIG 3 CYLINDER HEAD AND GASKET
1
2
3
4
*5

PAFFF
PAFZZ
PAFZZ
PAFZZ
PAFZZ

75160
75160
75160
75160
75160

AR62452
A3910R
T20168
R53223
R91878

CYLINDER HEAD, DIESE ...........................................

.PLUG, EXPANSION....................................................
WASHER, FLAT...........................................................
SCREW, CAP, HEXAGON H.......................................
GASKET PART OF KIT P/N AR100426 PART............
OF KIT P/N RE38857...................................................
END OF FIGURE
3-1

1
2
18
18
1

SECTION II

TM 5-2420-222-34P

TA506365

FIGURE 4. ENGINE FRONT PLATE.

SECTION II
(1)
(2)
(3)
ITEM SMR
NO CODE
CAGEC

(4)
PART
NUMBER

(5)

TM 5-2420-222-34P
(6)

DESCRIPTION AND USABLE ON CODES (UOC)

QTY

GROUP 0101 CRANKCASE, BLOCK,

CYLINDER HEAD
FIG. 4 ENGINE FRONT PLATE
*

1
2
2
3
4
5

PAHZZ
PAHZZ
PAHZZ
PAHZZ
PAHZZ
PAHZZ

75160
96906
75160
75160
75160
75160

R73140
MS51966-136
AT22919
12H324
T20166
R56736

GASKET PART OF KIT P/N RE38857 ........................

SETSCREW .................................................................
SETSCREW .................................................................
WASHER, LOCK EXTERNAL TEETH.........................
SCREW, MACHINE .....................................................
PLATE, CYLINDER BLOC...........................................
END OF FIGURE

4-1

1
5
2
5
5
1