VRV

Engineering Manual
VRF Air-Conditioning System VRF-Outdoor Unit: YAV Cassette: CKV / KXV Floor-Ceiling: SXV Ducted: DLV / DSV Wall-Mounted: PNV
11,2 to 14 kW 12,5 to 16 kW
Engineering manual
ABBREVIATION EXPLANATION .....................................................................................................................................4 PART I PRODUCT OUTLINE .............................................................................................................................................7 1 VRF SYSTEM OUTLINE ..........................................................................................................................................................8 2 PRODUCT MODEL INTRODUCTION ....................................................................................................................................9 3 VRF SYSTEM PROJECT DESIGN .........................................................................................................................................13 PART II VRF SYSTEM WORKING AND CONTROL ELEMENTS INTRODUCTION ..................................34 1 REFRIGERATION SYSTEM OUTLINE ...............................................................................................................................35 2 INDOOR UNITS FAN CONTROL........................................................................................................................................40 3 OUTDOOR UNITS FAN CONTROL.....................................................................................................................................43 4 COMPRESSOR CONTROL.....................................................................................................................................................46 5 EEV(ELECTRONIC EXPANSION VALVE) CONTROL .......................................................................................................52 6 SYSTEM FAULTS AND PROTECTIONS ..............................................................................................................................55 PART III INDOOR UNIT.....................................................................................................................................................63 1 SLIM CASSETTE SERIES (CKV) ..........................................................................................................................................64 2 CASSETTE SERIES(KXV)......................................................................................................................................................89 3 FLOOR AND CEILING SERIES(SXV).................................................................................................................................114 4 SLIM DUCTED SERIES(DLV) .............................................................................................................................................139 5 DUCTED SERIES(DSV)........................................................................................................................................................162 6 WALL MOUNTED SERIES(PNV) ........................................................................................................................................178 PART IV OUTDOOR UNIT ..............................................................................................................................................203 1 OUTDOOR UNIT...................................................................................................................................................................204 2 HMI(HUMAN AND MACHINE INTERFACE) INTRODUCTION.....................................................................................236 PART V CONTROLLER COMPONENTS ...................................................................................................................245 1 VRF CONTROL SYSTEM INTRODUCTION......................................................................................................................246 2 LWC(LOCAL WIRED CONTROLLER) INTRODUCTION ................................................................................................247 3 LWCS(LOCAL WIRED CONTROLLER SIMPLIFIED) ......................................................................................................278 4 IR-RC(INFRA-RED REMOTE CONTROLLER)..................................................................................................................293 PART VI IDU AND ODU TROUBLESHOOTING .....................................................................................................300 1 FAULT AND PROTECTION CODE LIST ............................................................................................................................301 2 INDOOR UNIT TROUBLESHOOTING ...............................................................................................................................303 3 OUTDOOR UNITS TROUBLESHOOTING .........................................................................................................................324 PART VII APPENDIX.........................................................................................................................................................364
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1 R410A SATURATION TABLE(GAUGE PRESSURE) .........................................................................................................365 2 PC MONITOR OPERATION INSTRUCTION......................................................................................................................366
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Abbreviation explanation
Abbreviation A/C AC ATR/ATP BMS CCR CDB CDT CDT1 CDT2 COMP CRT CST CST1 CST2 CTEST CTT DB DCI DM EEV EMC Err ESF FCS FCT FS GS GW HBS HE HGS HGV HMI HP Explanation Air-Conditioner Alternating Current. Acceptance Test Results / Procedure Building Management System Compressor Current Compressor Driver Board Compressor Discharge Temperature Inverter comp. Discharge Temperature Fixed speed comp. Discharge Temperature Compressor Calculated Room Temperature Compressor Suction Temperature Inverter Comp. Suction Temperature Fixed speed Comp. Suction Temperature Charge test Compressor Top Temperature Dry Ball Direct Current Inverter Display Module Electronic Expansion Valve Electronic Magnetism Compatibility Temperature error Electronic Static Filter Fixed Comp Current Sensor Filter Clean Time Fixed Speed Gas Side Gateway HomeBus Heating Element Hot Gas Side Hot Gas Valve Human Machine Interface Horse Power
Engineering manual
HPS HPV HRS HRV HW IC ICIT ICMT ICOT IDU IFAN I-FEEL ION IR IRD IT ITEST LCD LHHL LHLL LPS LPV LS LTEST LV LWC LWCS MB MCU NA NMMT OAT OCIT OCMT OCOT ODB ODU
High Pressure Sensor High Pressure Valve Heat Recovery System Heat Recovery Ventilation Hard Ware Integrated Circuit Indoor Coil Inlet Temperature Indoor Coil Medium Temperature Indoor Coil Outlet Temperature Indoor Unit Indoor Fan I-Feel function Ionizer Infra-Red Infra Red for Ducted Installation Test Installation test for ODU/IDU address setting Liquid Crystal Display Leave Home high limitation Leave Home low limitation Low Pressure Sensor Low Pressure Valve Liquid Side Lab test Liquid Valve Local Wired Controller Local Wired Controller Simplified Main Board Micro Controller Unit Not Application Night mode modify temperature Outdoor Air Temperature Outdoor Coil Inlet Temperature Outdoor Coil Medium Temperature Outdoor Coil Outlet Temperature Outdoor Fan Driver Board Outdoor Unit
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OFAN OPT OS PA PB PC PS PTEST R/C RAT RC RCT RPS RTC RV S_ Seg SB,STBY SH SPI SPL SPR SPT STEST SW TBD TCC TEMP TMR UA UART VRF WB
Outdoor Fan Optimization function Oil separator Physical Address Power Board Private Computer Power Supply Production line test Remote Controller Room Air Temperature Reverse Cycle (Heat Pump) Remote Control Temperature Rounds per second (mechanical frequency) Real Time Clock Reverse Valve Seven Segment Display Stand By Supplementary Heater Serial Peripheral Interface Set Point Limiting function Set Point Reset function Set Point Temperature Self test Soft Ware To Be Defined Temperature Compensation Configuration Temperature Timer user address Universal Asynchronous Receiver / Transmitter Variable Refrigerant Flow Wet Ball
Engineering manual
Part I Product Outline

1 VRF SYSTEM OUTLINE ........................................................................................................................................................8 2 PRODUCT MODEL INTRODUCTION.................................................................................................................................9 3 VRF SYSTEM PROJECT DESIGN......................................................................................................................................13
Engineering manual
1 VRF system outline

The VRF conditioner system independently designed by Airwell is multi commercial inverter conditioner system, which has the characteristics of free combination, intelligent control, good performance and convenient installation. In modern society, the quality of the houses and office buildings are better and better. The expansibility and performance for the conditioner system are more important; people also need live and work in a comfortable and health environment to remove the pressure of modern competitory society. To satisfy these commands, Airwell design the VRF conditioner system independently. We believe , the conditioner system will supply a high quality of air environment for the people to enjoy the quiet and comfortable life, and it also inject the energy to the product of Airwell group which apply itself to the conditioner career for 60 years. The configuration of the VRF system
Tubing Main bus
Local bus
Main bus: the communication wire between the Outdoor unit and Indoor unit Local bus: the communication wire between the Indoor unit and the local wired controller
Engineering manual
2 Product model introduction

2.1 Indoor unit model
Indoor unit Dimensions Type Model Name Model [WHD] 578578219 CKV Cassette 578578270 840840230 KXV 840840300 Floor / Ceiling 820630190 SXV 1200630190 750200630 DLV Ducted 1050200630 790 256 749 DSV 854297 816 Wall Mounted 810 285 210 PNV 1060295221 007 009 012 015 018 021 024 030 036 048 Indoor Unit Capacity (KBTU/h)
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2.2 Outdoor unit model

Model name HP KBTU/h Dimensions[WHD] Number of max connectable indoor units Max. allowable indoor/outdoor capacity ratio 6 51-130% YAV112 4 38.2 9501277340 8 YAV140 5 47.8
Figuration
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2.3 Controller components

Individual control systems
Operation system
Centralized control systems Operation with
Receiver
Needs
Indoor unit remote controller
various function from center station
Simple edition of LWC
For RC use in ducted unit
External appearance Model name Number of indoor units which can be controlled RC3i-1 No limit RC7i-1 No limit LWC 1~16 group, up to 16 units LWCS 1 group, up to 16 units
The wiring length limit to 100 m
IRD 1 unit
The remote
The remote length limit to 8 m
Use limitations
length limit to 8 m
The wiring length limit to100 m
The wiring length limit to 100m
Connectable types of indoor unit ON/OFF Operation Mode Temperature setting Fan speed Ionizer ESF Function
1
6 (Dip switch) TM
6 (Dip switch) TM
Fresh air Ventilation mode ( HRV2unit) Vertical Louver Horizontal Louver Sleep I-feel I-feel display
1 2
ESF: Electrostatic Filter HRV: Heat recovery
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2.4 Product naming introduction

Indoor unit
PN
012
Units capacity(KBTU/h)
Variable
PN: Wall mounted type; CK: Slim cassette type; KX: Cassette type; DL: Slim ducted type; DS: Ducted type; SX: Floor and ceiling type
Outdoor unit
YA
140
10 times of units capacity(KW)
Variable
Front discharging multi variable air conditioning
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3 VRF system project design

3.1 System working temperature range
The MINI VRF system can work at very low temperatures in cool and heat modes. The work range is just as the table below: Indoor DB [] 32 21 27 10 Table 3-1 WB [] 23 15 DB [] 46 -10 24 -15 Outdoor WB [] 18 -16
Mode
Range Upper Limit Lower Limit Upper Limit Lower Limit
Cooling
Heating
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3.2 Design flow

Below is the flow of cooperation between the VRF conditioner system design and construction project : Project cooperation meeting Structure project Confirm the outdoor unit installed location and indoor unit installed room Installing iron bracket and supply the power source VRF conditioner system design Calculate the cooling and heating capacity requirement for every room Select the indoor units for every room
According the capacity correction curve, ensure whether the indoor units satisfy the requirement of the room, if not, refresh select the indoor units, if yes, continue the next step
Confirm the outdoor unit type
Define the final system diagram, controller wiring diagram and refrigerant pipe system
Install indoor units Install refrigerant pipe and condensing water pipe Finish the Insulation project and electricity project Install outdoor unit Vacuum and leak test Charge the additional refrigerant Testing operations Finish all the project design
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3.3 Indoor units cooling capacity correction(based on indoor WB temp. and outdoor DB temp.)
Chart 3-1
Chart 3-2
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3.4 Indoor units heating capacity correction(based on indoor DB temp and outdoor WB temp.)
Chart 3-3
Chart 3-4
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3.5 Correction factor for outdoor unit defrosting

Outdoor unit heating capacity correction coefficient during defrosting: Outdoor intake air temp. ( WB RH85%) Correction 0.97 coefficient 0.97 0.96 0.94 0.91 0.89 0.87 0.87 0.87 0.88 0.89 0.91 0.92 0.95 1.0 -15 -10 -8 -6 -5 -4 -2 -1 0 1 2 3 4 5 6
Table 3-2 To calculate the heating capacity with consideration for frosting /defrosting operation, multiply the heating capacity found from the capacity graph by the correction coefficient form the table above.
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3.6 Correction factor according to piping equivalent length

Cooling mode:
Chart 3-5
Heating mode:
Chart 3-6
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3.7 Correction factor for indoor units capacity/outdoor capacity ratio
Chart 3-7
Chart 3-8
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3.8 Piping length and elevation limitation
Chart 3-9
Ranges that apply to refrigerant tubing lengths and differences in installation heights
Items Marks L1 Allowable tubing length L(L2-L3) l1,l2~ln l1+l2+~ln-1+L1 Allowable elevation difference H1 H2 Contents Max. tubing length Actual tubing length Equivalent tubing length Length(m) 150 175 40 30 200 50 40 15
Difference between the max. length and the min. length from the No.1 distribution joint Max. length of each distribution tube Total max. tubing length including length of each distribution tube(only narrow tubing) When outdoor unit is installed higher than indoor unit when outdoor unit is installed lower than indoor unit Max. difference between indoor units Table 3-3
L2 Maximum tubing length from the first distribution L3 Minimum tubing length from the first distribution
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3.9 Tubing size selection

Main tubing size
Below Capacity(kW) Over Capacity(kW) Main tubing size(LA) ODU model Gas tubing(mm) Liquid Tubing(mm) 11.2 15.88 <32 14 15.88 9.52 16 19.05 11.2 19.05 14 0 32 14 19.05 9.52 16 22.23 11.2 19.05 66 14 19.05 12.70 16 22.23
Below Capacity(kW) Over Capacity(kW) Main tubing size(LA) ODU model Gas tubing(mm) Liquid Tubing(mm) 11.2 15.88 <25 14 15.88 9.52 16 19.05 11.2 19.05
20.2 14 25 14 19.05 9.52 Table 3-4 Main tubing size (LA) 16 22.23 11.2 19.05 56 14 19.05 12.70 16 22.23
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Main tubing size after distribution
Below Capacity(kW) Over Capacity(kW) Gas tubing(mm) Liquid Tubing(mm)
6(2.2HP) 0 12.7 9.52
20.2(7.2HP) 6(2.2HP) 15.88
Table 3-5 Main tubing size after distribution (LB, LC)
Indoor unit tubing connection
Indoor unit type Gas tubing(mm) Liquid tubing(mm)
007
009
012
015
018
021
024
030
036
12.7 6.35
15.88 9.52
Table 3-6 Indoor unit tubing connection (l1, l2ln-1)
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3.10 Piping connector and refrigerant distribution

VRF system use the special T-joints to connect the pipe and distribute the refrigerant ,it helps to make the piping system more simple and installation more convenient, so it can save copper pipes use and installation time.
3.10.1 T-joints dimension diagram

There are two model of T-joints: Model A ( Chart 3-10) and Model B (Chart 3-11)
Chart 3-10 Model A
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Chart 3-11 Model B
3.10.2 T-joints installation notice

In order to prevent accumulation of refrigerant oil in stopped units, if the main tubing length should be at an angle that is greater than horizontal. If the main tubing is vertical, provide a raised starting portion of each branch.
Chart 3-12 If there are height differences between indoor units or if branch rubbing that follows a distribution joint is connected to only 1 unit, a trap or ball valve must be added to that distribution joint.(when adding the ball valve, locate it with in 40cm of the distribution joint)
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3.11 Refrigerant additional charge (based on piping length and size)

3.11.1 Calculate the system additional charge
Refrigerant Charge Amount at shipment (for outdoor unit) YAV112 Heat Pump Unit (kg) 4.5 Table 3-7 5.5 YAV140
According the refrigerant pipe length and dimension, we need charge additional refrigerant. The required additional refrigerant charge (kg) =25a+55b+120c10-3 a: Total length of 6.35 (m) liquid tube b: Total length of 9.52 (m) liquid tube c: Total length of 12.7(m) liquid tube.
3.11.2 Judge the system refrigerant quantity

There is a function in our VRF system to judge whether the quantity of the system refrigerant enough or not. This function is named CTEST (charge test), we can apply it according to the HMIs operation (Refer to ODUs introduction in this manual) The CTEST operation flow is as below:
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The PCB Display CTEST, not blinking
Enter CTEST
The system running for 20 In this process, if you long press for 5s, the system will exit CTEST The MCU judge the result and display the result on the PCB minutes
If the PCB display AXXXX,it means the system need add XXXXg refrigerant
If the result is PASS, ovcHA or cksys
The system continue running for 40 mins to make the maintenance man add the refrigerant
Display the result , the EXIT CTEST system stands by
Chart 3-13
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3.12 Example of VRF system project design

We choose a house with two bedrooms, one dining-room and one drawing room in uptown to introduce how to design our VRF system project. The size and configuration of this house is as the picture below:
Dining-room
Kitchen
Bedroom 2 Drawing room
Bedroom 1
A
Terrace
Monolayer house
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3.12.1 The project actual design flow

A. Discuss with the owner of the house or structure project principal to confirm where the outdoor unit installs and which room need install indoor units.
The result after this step: The room need to install Bedroom 1 indoor units The type of indoor units PNV(wall mounted) PNV(wall mounted) Bedroom 2 room CKV(cassette) The CKV is the most Reason The house owners demand The house owners demand suitable according the configuration Dining-room and drawing
Outdoor unit location Reason
The B point in the picture above 1. The house owners demand 2. Away from the bedrooms
B. Calculate the capacity requirement for every room and select the indoor units primary
The room need to install Bedroom 1 indoor units Space size(m2) Capacity requirement ratio(Cooling) Capacity 10.80.15=1.62kW requirement(Cooling) Indoor units type and model PNV007 PNV007 CKV018 6.50.15=0.975kW 21.60.25=5.4kW 33.6=10.8 150W/m2 2.72.4=6.5 150W/m2 Bedroom 2 room 3.66=21.6 250W/m2 Dining-room and drawing
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C. According the capacity correction curve, ensure whether the indoor units satisfy the requirement of the room.
Suppose the air conditioner is mostly used for cooling, so we need to correct the indoor units capacity as below: The room need to install Bedroom 1 indoor units Indoor units type and model Nominal Cooling capacity Indoor WB temp. correction 1.09 factor Outdoor DB temp. 0.95 correction factor Piping equivalent length 93% correction factor Indoor unit final capacity Whether satisfy the Yes requirement or not Yes Yes 2.12kW 2.12kW 5.39kW 93% 93% 0.95 0.95 1.09 1.09 PNV007 2.2kW PNV007 2.2kW Bedroom 2 room CKV018 5.6kW Dining-room and drawing
D. Confirm the outdoor unit type according to the total indoor units nominal capacity
Total indoor units nominal capacity Determinate outdoor unit type Outdoor unit nominal capacity Total indoor unit capacity/outdoor unit 89% capacity ratio 2.2+2.2+5.6=10kW YAV112 11.2kW
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E. Define the final system diagram, controller wiring diagram and refrigerant pipe system
According the house size and conditioner installation location, finally confirm the piping system as the pictures below, the tube size is confirmed based on the regular refer to section 3.9:
Dining-room
Kitchen
Bedroom 2
Drawing room
Bedroom
Monolayer house
B
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Terrace
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F PNV007 C
CKV018 PNV007 D B
YAV112
Dimension(Gas tube/ Liquid tube) (inch) Main tube :AB BC BD CE CF Gas tube:5/8 inch; Liquid tube: 3/8 inch Gas tube:5/8 inch; Liquid tube: 3/8 inch Gas tube:1/2 inch; Liquid tube: 1/4 inch Gas tube:1/2 inch; Liquid tube: 1/4 inch Gas tube:1/2 inch; Liquid tube: 1/4 inch
Length(m) 2 3 1.5 1.5 3
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The communication wires are installed with the tube system, the controller system diagram is as below, one LWC(local wired controller) and two IR-RC controller is applied in this system:
Main bus
YAV112
Local bus
F. Install indoor units, outdoor units, refrigerant pipe condensing water pipe, power source wire, communication wire and LWC according the outdoor unit and indoor unit installation manuals.
G. Vacuum and charge the additional refrigerant

Refer to section 3.11, the required additional refrigerant charge (kg) =256+555210-3=0.4kg
H. Test operating and finish all of the design process
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3.12.2 VRF selection software introduction

To make the VRF system project design more convenient and easy, our software team design a selection software. This software can finish the outdoor and indoor units selection automatically. Refer to correlative manual to know how to use this software.
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Part II VRF system working and control elements introduction
1 REFRIGERATION SYSTEM OUTLINE ...........................................................................................................................35 2 INDOOR UNITS FAN CONTROL.....................................................................................................................................40 3 OUTDOOR UNITS FAN CONTROL..................................................................................................................................43 4 COMPRESSOR CONTROL..................................................................................................................................................46 5 EEV(ELECTRONIC EXPANSION VALVE) CONTROL ..................................................................................................52 6 SYSTEM FAULTS AND PROTECTIONS ...........................................................................................................................55
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1 Refrigeration system outline

1.1 Refrigeration system diagram
Outdoor unit refrigeration system diagram Cooling
Chart 1-1 (a)
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Heating
Chart 1-1 (b)
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Components INV EEV
Full name Inverter compressor Electronic Expansion Valve
Function The variable speed type compressor Adjusting the refrigeration flow When the low pressure gets lower, the valve is open by the low pressure safety device. The valve is open in order to reduce the load at the start of compressor and when the system stops and then keep the balance of low pressure. When the compressor is overheated, it actuates to lower the temperature of the compressor for stable operation. To prevent the oil entering the system. For the system protection when the high pressure exceeds the set values and calculating the compressor load in heating mode. To stop the system for the system protection when the high pressure exceeds the set values. For the system protection when the low pressure falls below the set values and calculating the compressor load in cooling mode. To stop the system for the system protection when the low pressure falls below the set values. To filter the impurity in system refrigeration To prevent the incoming of the liquid refrigerant to the compressor The device recovers oils emitted from the compressor and returns it to the compressor again.
GSV
Gas bypass solenoid valve
LSV SV HP Sensor
Liquid bypass solenoid valve Oil solenoid valve High pressure sensor
HP Switch
High pressure switch
LP Sensor
Low pressure sensor
LP Switch Filter Accumulator Oil separator CST CDT OCIT OCMT
Low pressure switch
compressor suction temperature compressor discharge temperature Outdoor coil inlet temperature Outdoor coil middle temperature
It is used as the data for the control the compressor suction superheat. It is used as the data for the control of the compressor discharge superheat. It is a reserved data. It is the detection means to do the optimum control of the outdoor fan, which is used as the data for each protection or initial start-ups. It is used as the detection for calculation of over-cooling at the condenser outlet which is referred for the adjustment of refrigerant during refrigerant charging. To measure the outdoor temperature which is used for the determination of start method and other control data. Table 1-1
OCOT
Outdoor coil outlet temperature
OAT
Outdoor air temperature
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Indoor unit refrigeration system diagram
Chart 1-2
Components EEV Restrictor Strainer ICIT ICMT ICOT
Full name Electronic Expansion Valve
Function Adjusting the refrigeration flow To reduce the refrigeration flow fluctuation To filter the impurity in system refrigeration
Indoor coil inlet temperature Indoor coil middle temperature Indoor coil outlet temperature Table 1-2
The data for EEV control The data for overheating control or defrosting control The data for EEV control
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1.2 Protection devices parameters in VRF system

Outdoor units YAV112 Compressor model Inverter Control Equipment Compressor Crankcase Heater Input Current protection Module Heat protection Fan motor Fan motor temperature protection Protection device High pressure switch Low pressure switch ANB33 MBF28B1F06B 220VAC/32.5W 31.5A 95 140W 1105 on 4.2MPa off 3.7MPa on 0.15MPa off 0.2MPa 0.488 ~ 4.2 MPa YAV140 ANB33 MBF28B1F06B 220VAC/32.5W 31.5A 95 140W 1105 on 4.2MPa off 3.7MPa on 0.15MPa off 0.2MPa 0.488 ~ 4.2 MPa
Project
Name
High pressure sensor
Low pressure sensor OCIT OCMT OCOT OAT CDT CST
0~2.0 MPa 18-340K 18-340K 18-340K 18-340K 45-3369K 18-340K
0~2.0 MPa 18-340K 18-340K 18-340K 18-340K 45-3369K 18-340K
Sensor
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2 Indoor units Fan control

2.1 Indoor DC Fan Motor Control Rules
2.1.1 Target Speed Setting
In SW engineering logic, 3 speeds are defined for each operation mode: Low (LOW), Medium (MED) and High (HIGH). Speed compensation for different speeds depends on unit installation height. Installation height depends on dip switch setting. 4 installation heights are defined (1 normal plus 3 additional).
Speed Compensation for Installation Height Heat Mode Normal H1 H2 H3 (highest installation) 0 +50RPM +100RPM +150RPM Table 2-1
Speed Compensation for Other Modes 0 +50RPM +100RPM +150RPM
If set unit from Operation mode (cool/heat/dry) except Fan mode to OFF.
IFAN should stop 60 seconds later.
2.1.2 Fan Motor Faults

If motor feedback signal is not received, IDU will enter IFAN Motor Fault.
2.1.3 Faults Handling

Outputs Handling: IFAN, HE, fresh air, Ionizer and ESF will be turned OFF. Capacity requirement calculation is stopped, and requested capacity is set to 0. Other outputs will continue its normal function. Fault Indication: Fault will be reported through local and main bus communication and in diagnostics. Operate LED will blink.
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2.2 IFAN control in different mode

2.2.1 OFF mode
IFAN is OFF.
2.2.2 Cool Mode

In high/medium/low user setting follow user setting. In auto fan mode, the fan speed will be set according to IDU load.
2.2.3 Heat Mode
User preferred speed is set according to the following rules: In high/medium/low user setting follow user setting. In auto fan mode, the fan speed will be set according to IDU load: Hot Keep rules(To avoid blow cool air in heating mode) are shown in the graph below:
IFAN speed
Any Low OFF ICIT
20
22
Chart 2-1
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28
Note : When in Any, the actual speed will be Low, Medium or High, according to the user preferred speed.
2.2.4 Dry Mode

LOAD LOAD = 0 0 < LOAD Table 2-2 IFAN Speed OFF Low
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2.2.5 Fan Mode

In high/medium/low user setting follow user setting. In auto fan mode, the fan speed will be set according to the following graph:
IFAN Speed
High Speed
Medial Speed Low Speed
1 Chart 2-2
T()
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3 Outdoor units Fan control

3.1 Normal operation
The OFAN speed is controlled according to the following objectives: Mode Cool Mode appropriate value Keep the evaporating temperature to the Heat Mode appropriate value temperature. Table 3-1 The Outdoor fan speed is based on the outdoor temperature and the total IDU Load/ODUnorm.
OFAN Goal Keep the condensation temperature to the
Note Avoid exceeding the pressure ratio Avoid too noise Avoid exceeding pressure ratio. Avoid exceeding 12 degrees evaporating
For cooling mode:

O an Speed( RPM - cool i ng f )
1000 800
O an Speed( RPM f ) l oad= 10% l oad= 50% l oad= 100%
600 400 200 0 - 20
- 10
10 OAT( ) Chart 3-1
20
30
40
50
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For heating mode:

Of an Speed( RPM - heat i ng ) 1000 800 Of an Speed( RPM ) 600 400 200 0 - 10 l oad=10% l oad=50% l oad=100%
10 OAT( )
20
30
Chart 3-2
3.2 Behavior when OFAN is fault

3.2.1 Outputs Handling
OFAN, Compressor, Reverse valve and IDU EEV will be turned OFF. Hot gas bypass valve will be turned on. ODU EEV will be turned to 480 plus.
3.2.2 Fault Indication

Fault will be reported through local and main bus communication and in diagnostics.
3.3 Protection behavior

In cool mode the OFAN will operate according to CDT protection level: Protection level SR, D1 or D2 Table 3-2 Action OFAN will add 100 RPM to the target speed
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3.4 Forced on condition

After COMP is OFF, the OFAN will run 1 minute at 700 rpm.
3.5 Silence mode

Upon receiving Silence mode, the max speed of the OFAN will be limited to 800rpm only in Cool. It will be back to its normal operation when receiving the mode is cleared.
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4 Compressor control
4.1 Compressor Off
If any condition below is met, Compressor will be off at once: All IDU is Off Protection is in SC (Stop-compressor) level Forced shut off dry contact is shorted
4.2 Compressor Target speed setting
Target speed (by load) setting
Target speed (by pressure) setting
Comp speed command
Min on/off time
Protection
Decrease Steps imitation
Mode Shut down Protection Comp. off Override command
Final comp. target speed
Chart 4-1 The above chart is the chart of compressor control. The compressor speed is controlled by the load, the system pressure and protection status. The follow chart is the difference about compressor control between by load and by pressure.
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Cooling
OAT
100 90 80 70 60 Temp() 50 40 30 20 10 0 -10 0 500 1000 1500
ActualLPT
TargetLPT
ActualCompSpd
2000
By load By Pressure
By load
By load time(1s)
2500
3000
3500
4000
4500
5000
5500
6000
By Pressure Chart 4-2
By Pressure
4.2.1 Target speed (by load) setting

For cooling mode: The compressor speed is based on the IDU load and the outdoor temperature.
Com Speed( RPS) - heat i ng p.
120 100
Com Speed( RPS) p. OAT=- 15 OAT=7 OAT=24
80 60 40 20 0 0 2 4 6 8 10 12 14 16 18 Tot al I DU Load( Kw )
Chart 4-3
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For heating mode: The compressor speed is based on the IDU load and the outdoor temperature.
Com Speed( RPS) - Cool i ng p. 120 100 Com Speed( RPS) p. 80 60 40 20 0 0 2 4 6 8 10 12 14 16 18 Tot al I DU Load( Kw )
O - 5 AT= O 35 AT= O 46 AT=
Chart 4-4
4.2.2 Target Speed (by pressure) setting

For cooling mode: The compressor speed is corrected by the evaporating temperature to maintain Te between Min Te and max Te. The max Te is 12. The min Te is 0.(Te means evaporating temperature)
Te
Max Te
Min Te
Time Chart 4-5
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For heating mode: The compress speed is corrected by the condensing temperature to maintain Tc between Min Tc and max Tc. The max Tc is 55. The min Tc is 41.(Tc means condensing temperature)
Tc
Max Tc
Min Tc
Time Chart 4-6
4.2.3 Correction by protection

General rules: 1. Different protection has different priority as bellow (from high to low): Compressor Current protection; Heat sink over heating protection; High pressure protection; Compressor Discharge protection; Low pressure protection. 2. When several protections occur, High priority protection can override Low priority protection.3, in the same protection, High level can override Low level. Protection level definition There are six protections levels : Normal No protection status is On (Normal by indoor) A1- System is in protection Stop-Rise (SR) System is in protection D1 System is in protection D2 System is in protection Stop-Compressor(SC) -System is in protection (Corresponding to malfunction level 13) According to protection level, ODU will determine Acceleration/Deceleration rate. The controlled input (such as HST1) is controlled by changing the protection level by using the protection control table. The protection level decision is set according to two values: Delta controlled input (derivative). Its calculated every 10 seconds. Delta Controlled value = current controlled input value controlled input at previous calculation point. Protection range, which is calculated always.
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Controlled Input
Delta controlled input Calculated every ProtectionTimeConst Control Table Control Range (Always Calculated) Protection Level (Normal, SR,D1,D2,SC)
Chart 4-7
1
HST: Heat Sink Temperature protection
Controlled Input range -DerB RangeF RangeE RangeD RangeC RangeB RangeA NormA Norm Norm Norm (-DerB, -DerA] SR NormA Norm Norm
Delta Controlled input (-DerA,0] D1 SR NormA Norm Norm Table 4-1 (0, DerA] SC D2 D1 SR NormA (DerA ,DerB] SC D2 D2 D1 SR > DerB SC D2 D2 D2 D2
Note: The ranges parameters will be EEPROM values. However the derivative values will be of ROM type. The range will be defined in the following way: Ranges RangeF RangeE RangeD RangeC RangeB RangeA Controlled Input Controlled Input Parm5 [Parm4, Parm5) [Parm3, Parm4) [Parm2, Parm3) [Parm1, Parm2) Controlled Input < Parm1 Table 4-2
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Compressor Discharge temperature protection This protection comes to prevent the over heating of the compressor. The detection of the over heating is done according the discharge temperature measured by the CDT sensor. Heat Sink over heating protection Heat sink protection comes to prevent compressor shutdown due to high heat sink temperature. The heat sink is measured by the HST sensor. Compressor current protection Compressor current protection comes to prevent compressor shutdown due to high compressor current. The current is measured using the CCR sensor. High pressure protection High pressure protection comes to prevent compressor shutdown due to high pressure in the system. The discharge pressure is translated into saturation temperature (refer to Sect. for the saturation table). This saturation temperature is called condensing temperature. Low pressure protection Low pressure protection comes to prevent compressor shutdown due to low evaporating pressure. Total protection level The total protection level is defined by the higher level of protection received from all types of protections modules. Protection behavior
Protection level Normal
Target speed Target speed load or Target speed protection Target speed load or Target speed protection Target speed load or Target speed protection 20rps 20rps N/A Table 4-3
Acceleration rate 1rps/sec
Deceleration rate 1rps/sec
A1
1rps/sec
1rps/sec
Stop-Rise D1 D2 Stop Compressor
N/A N/A N/A N/A
1rps/sec 1rps/sec 1rps/sec N/A
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5 EEV(Electronic Expansion valve) control

5.1 EEV general rules
5.1.1 Operation Range
The EEV operation range is defined according to the operation mode as follows: ODU Mode Stand By COOL HEAT 60steps to 460steps 60steps to 450steps Table 5-1 Indoor EEV Active IDU 0steps 0steps 45steps Inactive IDU Outdoor EEV Main 480steps 480steps 100steps to 450steps
5.1.2 EEV resetting (homing)

When ODU is Power On, ODU Main will be reset. The process about reset is shown in the below graph: first EEV is opened 240 steps, is closed 520 steps, and then is opened 480 steps, 40 seconds later EEV is closed 0 steps.
Chart 5-1
5.1.3 Start and Opening Determination

EEV start rule: Every time EEV start, the EEV goes to Open loop setting then goes to EEV correction Control. EEV correction Control: EEVi(n) = EEVi(n-1) + EEVCVi The target EEV will be limited to the minimum and maximum operation range.
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5.2 EEV Open loop setting

5.2.1 Indoor units EEV Open Loop
The EEV initial value (open loop) of the indoor units is base on IDU Nominal Capacity;
5.2.2 Main EEV Open Loop

For Heat Mode: The open loop value for the main EEV will be determined according to IDU total capacity For Cool Mode: It will always be 480steps.
5.3 EEV corrections

5.3.1 Indoor units EEV- Corrections
The indoor EEV for the active units will be corrected by controlling the indoor target super heat (SH) in cooling and controlling the sub-cooling (SC) in heating. For cooling mode: SH
Target SH
Time Chart 5-2
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For heating mode: SC
Target SC
Time Chart 5-3
5.3.2 Main EEV- Correction

There will be no correction in cool mode for the main EEV (follows 480steps). The main EEV for heat mode will be controlled in a way to keep the Target compressor discharge super heat (SHdischarge) within normal operation range. SHdischarge
Target SHdischarge
Time Chart 5-4
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6 System Faults and protections

6.1 Faults
6.1.1 ODU faults
OAT sensor fault In Cooling mode, if OAT has fault, it will be replaced as a value. In Heat mode, if OAT has fault, it will be replaced as a value. OCIT sensor fault In Cooling mode, if OCIT has fault, it will not be replaced as a value. In Heat mode, if OCIT has fault, it will not be replaced as a value. OCMT sensor fault In Cooling mode, if OCMT has fault, it will be replaced as a value. In Heat mode, if OCMT has fault, it will be replaced as a value. OCOT sensor fault In Cooling mode, if OCOT has fault, it will not be replaced as a value. In Heat mode, if OCOT has fault, it will not be replaced as a value. CDT sensor fault If CDT has fault, ODU will stop compressor. CST sensor fault In Cooling mode, if CST has fault, it will not be replaced as a value. In Heat mode, if CST has fault, ODU main EEV will be set to open loop steps. High/low pressure sensor fault If high/low pressure sensor has fault, ODU will be stopped.
6.1.2 IDU faults

When receive IDU fault code, ODU will keep on normal operation.
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6.2 Protections
6.2.1 ODU protection action
6.2.1.1 Deicing The process of deicing is divided into three sections entering, deicing procedure, and exiting. Entering Deicing System will start deicing at heat mode according to the inputs of OAT, OCMT, TLD and compressor continuously on time; Based on different combinations of above 4 parameters, the system can enter regular deicing, fast deicing and low heating deicing respectively Exist Deicing System will exit deicing according to the inputs of OCMT, minimum deicing time and the protection of compressor. Deicing cycle operating procedure Enter Deicing Comp RV Ofan
Any 25 rps OFF OFF Any Any 200steps to 300steps
Start Deicing timer
Exit Deicing
fixed RPS
Start DI timer
Any 25rps
ON ON
ON ON
Main EEV IDU EEV
Any Any
480steps
Chart 6-1 Parameters Nomenclature: Name DIR DIF DIL TLD Description Deicing Interval in minutes at regular entry condition Deicing Interval in minutes at first entry condition Deicing Interval in minutes at low heating entry condition Time from Last Deicing or from switching to heat Table 6-1
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6.2.1.2 Oil return cycle Oil return cycle is only relevant in NORM state. Entering Oil return cycle condition ODU starts to calculate TLOR (till last Oil return) timer calculation when it is start up or exit from last Oil return or Deicing. Oil return cycle process For cooling mode: Enter Oil return
Target RPS
Exit Oil return
Comp RV
Any
Any
OFF ON 480steps
OFF
Ofan Main EEV IDU EEV
Any
Any
+30steps/30sec
Any
Chart 6-2
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For heating mode: Enter Oil return Exit Oil return
Comp RV Ofan Main EEV IDU EEV
Any
Target RPS
Any
ON ON
OFF
ON
According to cooling control Any 480steps
According to heating control Any Any
Any
Chart 6-3
Exit Oil returning cycle condition Oil return cycle has been operated for 4 minutes.
6.2.2 IDU protection action

6.2.2.1 IDU coil defrost protection When IDU is in cooling or dry mode, once IDU coil defrost protection act, IDU send signal to ODU. ODU send IDU EEV steps to the IDU. Once IDU exit the IDU coil defrost protection, IDU send signal to ODU. ODU send order to demand this IDU setting its EEV to last steps that it is before protection. 6.2.2.4 IDU coil overheating protection When IDU is in Heat mode, once IDU coil overheating protection act, IDU send signal to ODU. ODU send IDU EEV steps the IDU. Once IDU exit the IDU coil overheat protection, IDU send signal to ODU. ODU send order to demand this IDU setting its EEV to last steps that it is before protection. 6.2.2.5 Water overflow Once IDU enter water overflow protection, IDU send signal to ODU. Once IDU exit the protection, IDU send signal to ODU. 6.2.2.6 Mode conflict Once IDU enter this protection, IDU send signal to ODU. Once IDU exit the protection, IDU send signal to ODU
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6.3 Protections/Faults code list and actions

6.3.1 Protections/Faults code list
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Malfunction code A1 A2 A3 A4 A5 A6 A7 A8 A9 AA Ab AC Ad AE-AF b1 b2 b3 b4 b5 b6 b7 b8 b9 bA bb bC bd bE bF d1 d2 d3 d4 Malfunction name Mode conflict Water overflow No feedback from IFAN Motor IDU EEPROM Fault 2 IDU No Main BUS communication fault IDU SPI Communication fault IDU local bus power manage circuit fault IDU local bus power management fault IDU No physical address IDU No user address IDU No ODU physical address IDU Power up register failure IDU MAC address failure For future Defrost RAT sensor is fault For future ICIT sensor is fault For future ICMT sensor is disconnected For future ICOT sensor is fault For future IDU EEPROM Fault 1 IDU Hot keep protection IDU Bad HBS com. fault Overheating Leakage For future Comp discharge 1 protection High pressure protection for sensor High pressure protection for switch 1 Low pressure protection for sensor level 12 5 12 12 13 13 14 14 11 11 11 11 11 TBD 4 5 14 TBD 14 TBD 14 TBD 14 TBD 14 14 14 4 5 4 TBD 13 13 13 13 Source IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU ODU ODU ODU ODU
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34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
d5 d6 d7 d8 d9 dA db dc dd dE dF E1 E2 E3 E4 E5 E6 E7 E8 E9 EA Eb EC Ed EE EF F1 F2 F3 F4 F5 F6 F7 F8 F9 FA Fb FC FD FE FF H1
Low pressure protection for switch OFAN Fault CDT sensor 1 is fault Comp discharge 2 protection High pressure sensor Fault Low pressure sensor Fault ODU No main BUS com. fault ODU SPI Communication fault ODU No PA/UA matching table ODU power management circuit fault ODU EEPROM Fault 2 ODU power management fault ODU No physical address Driver IC fault Over current protection (Driver) Heat sink overheating (Driver) Temperature unusual rise (Driver) DCI Driver com. error (Driver) Under voltage protection (Driver) Over voltage protection (Driver) Driver current detection circuit fault (Driver) Momentary power failure detection (Driver) Driver Micro computer reset (Driver) Synchronism loss detection (Driver) Set ODU dip switch in reserve range High pressure protection for switch 2 OAT sensor is fault CDT sensor is fault OCIT sensor is fault CDT sensor2 is fault OCMT sensor is fault SCIT sensor is fault OCOT sensor is fault SCOT sensor is fault CST sensor fault Fix compressor overload alarm ODU EEPROM Fault 1 Deicing Oil returning cycle ODU Bad HBS com. fault For future Physical address collision fault
13 13 13 13 13 13 13 13 11 11 13 11 11 13 13 13 13 13 13 13 13 13 13 13 13 13 14 13 14 13 14 14 14 14 14 13 14 5 5 14 TBD 11
ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU System
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76 77 78 79 80 81 82 83
H2 H3~H8 H9-L5 L6 L7-L9 LA Lb LC-LF
Total IDU nominal capacity is out of range 50%-130%ODU nominal capacity For future Driver protection or fault Compresspr fault Driver protection or fault ODU power source current protection ODU MAC address failture For future Table 6-1
14 TBD 13 13 13 13 13 TBD
System System ODU ODU ODU ODU ODU
6.3.2 Protections/Faults actions

6.3.2.1 Level 1~5 Malfunction list Malfunction code A2 b1 bd bE FC FD
Malfunction name Water overflow Defrost Overheating Leakage Deicing Oil returning cycle
level 5 4~5 4~5 4 5 5
ODU actions Take special action as logic. ODU 7 segment LED: indicating fault code when deicing or oil returning cycle occurs When the fault is recovered, ODU HMI will not indicate the fault code. IDU actions Take special action as logic. IDU LED: Power is on, OPER LED is blink and others are off when in level 5. In other levels, LED will run as normal. 6.3.2.2 Level 11 ODU actions Exit to INIT(Initialization) IDU actions Exit to INIT
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6.3.2.3 Level 12 ODU actions All run as normal ODU 7 segment LED: Blinking IDU actions HE: off; ION/ESF: off; FA: off IDU LED: Power is on and OPER is blink. Others are off. IR-Receiver: run as normal. 6.3.2.4 Level 13 ODU actions Compressor OFF. Indicating malfunction code when ODU malfunction occurs. IDU actions HE: off; ION/ESF: off; FA: off IDU LED: Power is on and OPER is blink. Others are off. IR-Receiver: run as normal. 6.3.2.5 Level 14 ODU actions All run as normal ODU 7 segment LED: indicating malfunction code when ODU malfunction occur. IDU actions IDU LED: Power is on and OPER is blink. Others are off. IR-Receiver: run as normal.
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Part III Indoor unit

1 SLIM CASSETTE SERIES (CKV) .......................................................................................................................................64 2 CASSETTE SERIES(KXV) ...................................................................................................................................................89 3 FLOOR AND CEILING SERIES(SXV) .............................................................................................................................114 4 SLIM DUCTED SERIES(DLV) ...........................................................................................................................................139 5 DUCTED SERIES(DSV) ......................................................................................................................................................162 6 WALL MOUNTED SERIES(PNV)......................................................................................................................................178
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1 Slim cassette series (CKV)
Model
CKV007 CKV009 CKV012 CKV015 CKV018
KBTU/h
7.5 9.5 12.2 15.3 19.1
Brand
Airwell
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1.1 Specification
Model name Power source Cooling capacity Heating capacity Power input Running amperes Cooling Heating Cooling Heating Type Fan motor Airflow Output Operating sound (H/M/L) Dimensions (WDH) Tubing connections Unit Frame Liquid Gas Drain piping m3/h kW dB(A) mm mm mm mm mm kg 12.9/(2.2/2.7) 33/32/31 370/320/280 430/370/310 0.03 34/33/32 578578219 62562540/72572540 6.35 12.7 20 15.2/(2.2/2.7) 36/35/34 38/37/36 kW kBTU/h kW kBTU/h kW kW A A 2.2 7.51 2.5 8.53 0.021 0.022 0.2 0.2 2.8 9.55 3.2 10.92 0.024 0.025 0.2 0.2 007 009 012 220-240V1Phase,50/60Hz 3.6 12.28 4.0 13.65 0.03 0.031 0.3 0.3 Turbo fan1 520/440/370 630/520/430 720/640/570 0.09 42/41/38 4.5 15.35 5.0 17.06 0.042 0.042 0.4 0.4 5.6 19.11 6.3 21.5 0.053 0.053 0.4 0.4 015 018
578578270
Net weight
The operating sound pressure value is tested 1m away from the unit. The test temperature conditions

Cooling: Indoor/outdoor(27/19//35/24) Heating: Indoor/outdoor(20/15//7/6)
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1.2 Characteristic
Easy installation The dimensions is according to the Europe standard, so there is no need to cut on the ceiling, just remove one piece of ceiling panel to install the unit.
Chart 1-1
Fresh air from outside and treated air distribution to an adjacent room There are two side openings provided for installing separate ducts for outside air intake and treated air distribution to an adjacent room on the unit(Chart 1-2). We can use these two openings to achieve the fresh air function and treated air distribution.
Chart 1-2
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Chart 1-3
The lower operating sound level The unit adopts turbo fan of big diameter to ensure enough airflow and lower operating sound level.
Agile air flow discharging This air conditioner has the optional 4-way/3-way/2-way air discharging according to installation location. Use sealing material in accessory parts to seal the related air outlets.
Chart 1-4
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1.3 Dimension diagram and exploded view

1.3.1 Dimension diagram
Chart 1-5
Chart 1-6
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1.3.2 Exploded view
Unit body exploded view
Chart 1-7
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Panel exploded view
Chart 1-8
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1.3.3 CKV007/009/012 components list

No. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 17 18 20 21 22 23 24 24 24 25 26 28 30 31 32 33 33 34 Part number 453189500 453189900 453192700 465720190 465720191 465080003 462350081 453192600 465800084 453189700 453191300 465360021 466010002 453191600 453191700 470250017 470250004 466130010R 465020104 465020105 433050 464250066 467300128R 467300076R 467300126R 467400046 467400038 467400039 467400050 470250006 464750006 464750003 464750002 464750004 467420005 467420018 453189600 Description Grille Filter Assy. Water-Level Switch Front Plate Assy. 725x725 /CNV Airwell VRF Front Plate Assy. 625x625 /CNV Airwell VRF Display Cover Evaporator Assy./CN DCI 25/35 R410A Pump CN Drain Pipe Assy/CN. Horizontal Flap Drain pan Assy Support/Grill Clasp Centrifugal FanLow)CN60X60 EPS 1 / Front Frame EPS 2 / Front Frame EPS /Air outlet/Front Frame 3 EPS 3/Front Frame DC Motor 40W/ CN60x60DC Motor 40W/ CN60x60 (Low height) Airwell Airwell Front Frame725x725) (Airwell)./CN Step Motor Fixing Plate/Pump Assy. Display Board/CN Power Board/VRF Cassette Controller/VRF K IDU IDU Coil Input Temperature Sensor/CNV/VRF ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF ODU COIL OUTPUT TEMPERATURE SENSOR/CMV/VRF IDU Room Air Temperature Sensor/LEV/VRF EPS/Air Housing assy.(Low) Control box component 1 Control box component 1 Controll Box 2/CN Cover/Controll Box 2 4 Poles Terminal Block/VRF WNG22 2 Poles Terminal Block/CNV45/VRF Grille Clasp 1 1 1 1 1 1 1 1 1 2 Quantity 1 1 1 1 1 1 1 1 1 4 1 2 1 3 4 4 1 1 1 1 2 1 1 1 1 1
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35 36 37 38 39 41 42 43 49 50 51 52 57 59 61 62 63 64 64 69 70 71
465340022 453190600 465340040 465080002 465800089 465800090 465360028 464000020 463700039 463650033 464250047 470100003 465120005 453195100 465800091 465440018 453190000 465360022 465360032 461040003 461050011 464120019
Cover1 /Front Plate Cover2 /Front Plate Cover3 /Front Plate Cover4 /Front Plate Axes bracket 1 Axes bracket 2 Orienting Support/Lever Base Plate Assy./CN DCI Distributing Pipe Assy./ VRF CNV 28 Gas Pipe Assy /VRF CNV 28 Fixing Plate/Evaporator (Low height) Cushion Rubber Air Intake Panel (Low) Drain Jam Linkage Assy./Flap/CN connect Shaft/Motor Linkage /Flap Support/Step Motor Support/Step Moter 2 Electronic Expansion Valve/VRF PXD Electronic Expansion Valve CoilWhite connector 1200mm)/WMV63 VRF Steel wire/CN60
1 1 1 1 4 4 6 1 1 1 2 3 1 1 2 2 2 1 1 1 1 1
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1.3.4 CKV015/018 components list

No. Part number Description Quantity
1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 17 18 20 21 22 23 24 24 24 25 26 28 30 31 32 33 33 34 35
453189500 453189900 453192700 465720190 465720191 465080003 462350082 453192600 465800084 453189700 453191300 465360021 453189300 453191600 453191700 470250017 470250004 466130009R 465020104 465020105 433050 464250066 467300128R 467300076R 467300126R 467400046 467400038 467400039 467400050 453191800 464750006 464750003 464750002 464750004 467420005 467420018 453189600 465340022
Grille Filter Assy. Water-Level Switch Front Plate Assy. 725x725 /CNV Airwell VRF Front Plate Assy. 625x625 /CNV Airwell VRF Display Cover Evaporator Assy./CNV VRF 45/56 R410A Pump CN Drain Pipe Assy/CN. Horizontal Flap Drain pan Assy Support/Grill Clasp Centrifugal FanHigh)CN60X60
1 EPS 1 / Front Frame
2 EPS 2 / Front Frame EPS /Air outlet/Front Frame

3 EPS 3/Front Frame
DC Motor 67w(SIC-72FV-F167-1)/CN Airwell Airwell Front Frame 725x725) (Airwell)./CN Step Motor Fixing Plate/Pump Assy. Display Board/CN Power Board/VRF Cassette Controller/VRF K IDU IDU Coil Input Temperature Sensor/CNV/VRF ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF ODU COIL OUTPUT TEMPERATURE SENSOR/CMV/VRF IDU Room Air Temperature Sensor/LEV/VRF EPS/Air Housing (high) Controll box component 1 Controll box cover Controll Box 2/CN Cover/Controll Box 2 4 Poles Terminal Block/VRF WNG22 2 Poles Terminal Block/CNV45/VRF Grille Clasp Cover1 /Front Plate
1 1 1 1 1 1 1 1 1 4 1 2 1 3 4 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
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36 37 38 39 41 42 43 49 50 51 52 57 59 61 62 63 64 64 69 70 71
453190600 465340040 465080002 465800089 465800090 465360028 464000020 463700037 463650035 453188400 470100003 453190900 453195100 465800091 465440018 453190000 465360022 465360032 461040009 461050011 464120019
Cover2 /Front Plate Cover3 /Front Plate Cover4 /Front Plate

Axes bracket 1 Axes bracket 1
Orienting Support/Lever Base Plate Assy./CN DCI Distributing Pipe Assy./ VRF CNV 56 Gas Pipe Assy /VRF CNV 56 Fixing Plate/Evaporatorhigh) Cushion Rubber Air Intake Panel (high) Drain Jam Linkage Assy./Flap/CN connect Shaft/Motor Linkage /Flap Support/Step Motor Support/Step Moter 2 Electronic Expansion Valve/D18FKS VRF /Electronic Expansion Valve CoilWhite connector 1200mm)/WMV63 VRF Steel wire/CN60
1 1 1 4 4 6 1 1 1 2 3 1 1 2 2 2 1 1 1 1 1
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1.4 Electric board wiring diagram
Chart 1-9
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1.5 Pipe size demand

Liquid pipe dimension(inch) CKV007 CKV009 CKV012 CKV015 CKV018 1/4 1/4 1/4 1/4 1/4 Gas pipe dimension(inch) 1/2 1/2 1/2 1/2 1/2
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1.6 Installation
1.6.1 Installation accessories
Optional accessories: Name Panel 625625 Panel 725725 Used for Gird ceiling installation Hard ceiling installation
1.6.2 Select the best location

While selecting a place for the indoor unit: 1. Allow max. air flow to the desire space 2. Allow max return air flow 3. Ensure adequate drainage of condensed water 4. Ensure noise reduction near bedrooms 5. Leave a minimum 250 mm free space in front of the filter 6. Allow a free service access to electrical box 7. Allow easy access to the base of the indoor unit while providing enough space from the ceiling 8. Use serrated rubber under the unit and flexible joints to avoid resonance vibrations Notice: 1. Do not install the cassette in a room where gasses, acids or inflammable products are stored, in order to avoid damage to the aluminium and copper evaporators and the internal plastic parts. 2. Do not install the cassette in a workshop or a kitchen. Oil vapour attracted by the treated air could form deposits on the cassette evaporators and modify their performance or damage the cassette's internal plastic parts. 3. Do not install the cassette in a laundry, or a room where steam is produced. 4. The appliance must be positioned so that the plug is accessible.
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5. Installing the cassette will be easier with the use of a fork lift truck. Use the packing base by placing it between the cassette and the truck forks. 6. It is recommended to install the cassette, as far as possible, in the centre of the room, in order to optimise treated air distribution. 7. For the chosen location, check that the distribution grilles can be removed and that there is sufficient space available for maintenance and repairs.
1.6.3 Unit installation

A. Decide ceiling opening size 1. Grid ceiling installation situation (600x600 standard ceiling): Because this unit is a mini-cassette, there is no need to make an opening cut on the ceiling, just remove one piece of ceiling panel.
Caution: Under this installation situation, Panel 625625 is recommended. 2. Hard ceiling installation situation: Create the ceiling opening required for installation, below shows the relationship of the ceiling opening to unit and the panel.
Chart 1-10
Caution: Under this installation situation, Panel 725X725 is recommended; the maximum ceiling opening size is 680mm. Pay attention that there must be a overlapping between panel and ceiling.(Chart 1-11)
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Chart 1-11 B. Installing the indoor unit 1. Use installation template (supplied with the panel) when deciding the suspension bolt position. 2. Piping and wiring must be prepared beforehand inside the ceiling when suspending the unit. 3. The length of suspension bolts must be appropriate for a distance between the bottom of the bolt and the bottom of the unit of more than 15mm as shown in Chart 1-12.
Chart 1-12 4. In order to prevent a possible looseness, it is recommended to use 3 hexagonal nuts (Prepared on site) and 2 washers (accessory) for each suspension bolt. Pay attention that 2 nuts will be used in the lower side. (Chart 1-13) 5. Adjust the distance between the unit and the ceiling bottom to 10~12mm. Tighten all the nuts on the suspending bolts.(Chart 1-13)
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Chart 1-13 C. Duct installation 1. Side openings are provided for installing separate ducts for outside air intake and treated air distribution to an adjacent room. 2. Use a punch to remove the knock-down openings on the casing. Use a knife to make the suitable opening on the polystyrene behind the casing. TAKE CARE not to damage the heat exchanger coil located behind the openings.
Chart 1-14 3. Plug the gaps between the ducts and the opening edge with anti-condensation insulation. 4. Use material which can withstand a continuous operating temperature of 60. The ducts can be of the flexible type with a spring core or of corrugated aluminium, covered inside with an insulating material (12 to 25 mm thick glass fiber). 5. When the installation is finished, all the surfaces of the non-insulated ducts must be covered with anti-condensation insulation material (6mm thick expanded polystyrene or expanded neoprene). Fire proofing classification: M1. 6. Distributing air to an adjacent room requires the corresponding panel air outlets to be sealed by using the sealing material (Accessory) 7. A decoration grille must be fitted in the partition between the air conditioned room (where the cassette is installed) and the adjacent room.
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Chart 1-15 D. Drain hose connection 1. Use standard hard PVC pipe (19mm) for the drain pipe. 2. Use the drain hose (Accessory) to change the direction. 3. Insert the drain hose until it connects the drain port very well, and then secure it tightly with the hose clamp (Accessory) 4. After checking the drainage, wrap the drain hose with the insulation and clamps (Accessory).
Chart 1-16
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Caution: 1. Do not raise the drain pipe higher than 1m, or else there will be water leak risk. 2. Make sure the drain pipe has a downward gradient (no less than 1/100) And there are no water traps.
Chart 1-17
1.6.4 Height compensation setting

Install height 2.3-2.7(m) 2.7-3.1(m) 3.1-3.5(m) >3.5(m) Height code H0 H1 H2 H3 DS11 OFF OFF ON ON DS12 OFF ON OFF ON Caution: 1. Cut the power supply when change the height compensation setting. 2. If you feel too noisy, please switch the DS11 and DS12 to lower height code level.
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1.6.5 Electric wiring
Chart 1-18 POWER SUPPLY WIRING 1. Unscrew and remove the service lid. 2. Connect the power supply wiring to the power supply terminal block. 3. When doing this, press the power supply wiring under the wire clip tightly. Main-bus communication and R/C wiring 1. Unscrew and remove the service lid. 2. Connect the R/C wirings to R1-R2 terminal block and the main-bus wirings to F1-F2 terminal block. 3. Press the wirings under the wire clip tightly. Tightening to torque for the terminal screws Use the correct screwdriver for tightening the terminal screws. If the blade of screwdriver is too small, the head of the screw might be damaged, and the screw will not be properly tightened. If the terminal screws are tightened too hard, screws might be damage. Refer to the table below for the tightening torque of the terminal screws.
Terminal Remote controller,Transmission wiring and forced off terminal block(4P) Power supply and Ground terminal block(3P)
Size M3.5 M4
Tightening torque 0.8~1.0Nm 1.2~1.5Nm
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1.7 Electrical characteristics

Unit Model CKV007 CKV009 Max. 264 CKV012 CKV015 CKV018 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Power supply wiring Model Field ELB CKV007 CKV009 CKV012 CKV015 CKV018

Power Supply Voltage Range MCA 0.28 0.28 MFA 16 16 16 16 16 KW 0.03 0.03 0.03 0.09 0.09
Fan Motor FLA 0.10 0.10 0.10 0.30 0.30
Hz
Volts
50
220-240 Min. 198
0.28 0.44 0.44
Main bus wiring Wire and Size Wire Size
Must comply with 16A maximum current and local codes(0.75mm2) Twisted-pair wires 1.0 mm2
All field supplied parts and materials and electrics, works must conform to local codes. Use copper wire only. All wiring must be performed by an authorized electrician. Every indoor unit must have a sub circle breaker and the whole system must have a main circle breaker. Be sure to ground the air conditioner. The appliance shall be installed in accordance with national wiring regulations , and shall be provided to ensure all-pole disconnection from the supply mains, and distance between the poles shall be more than 3 mm .
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1.8 Accessories selection

Optional/ Compulsory Optional outfit/ standard outfit Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional
Accessory Panel 625625(Airwell) Panel 725725(Airwell) LWC LWCS RC3i-1 RC7i-1
Select one type these two Optional Optional Optional Optional
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1.9 Operation and maintenance

1.9.1 Features and functions
1) 2) I-FEEL After setting I-FEEL function, the air conditioner takes the air temperature around the controller as priority. SLEEP After finishing SLEEP setting, 7 hours timer count down is starting, in the first three hours thermostat setting is gradually higher (cooling) or lower (heating), when seven hours past, unit turns off automatically. AIR DIRECTION POSITION The unit offers Horizontal and vertical louvers, they swing leftward and rightward, upwards and downwards, and spread the air evenly throughout the room. FORCE COOLING/HEATING The unit offers a hidden MODE button under the grille, after pressing this button unit runs cooling or heating if controller is broken or disappeared. Auto CHANGE OVER The operation mode (cooling, dry and heating) is automatically switched to maintain the set temperature, and the set temperature is kept constant at all times. This function is only valid in heating recovery system. CONTROL ALTERNATIVE The unit offers two kinds of optional controller: wireless remote controller and local wiring controller (LWC).
3)
4)
5)
6)
1.9.2 Name of each part
1. 2. 3. 4. 5. 6.
Air intake grille Air filter Supply air flap louver Air outlet Units indicators On unit operation
Chart 1-19
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1.9.3 Display introduction

A. SIGNAL RECEIVER B. POWER INDICATOR This LED will be in red whenever power is on. Blinks for 3 seconds when heat mode is selected through mode button. C. OPERATION INDICATOR This LED will be in green during operation. It will blink once when receiving message from remote controller and keep blinking when there is any fault or protection. It will blink 3 times when cool mode is selected through mode button. D. TIMER INDICATOR This LED will be in yellow when timing mode in remote controllers is used. It will blink after power off when Timers is set to show that timer counting is lost. Chart 1-20 E. FILTER INDICATOR This LED will be on when air filter requires cleaning.
F. MODE/RESET BUTTON If filter LED is ON, a short pressing of the mode button will reset filter timer and turn off the filter clean LED. If filter LED is OFF, mode button is used for forced operation mode in Cooling-Heating-OFF as circle. If filter LED is OFF, long pressing the button, will entry diagnostic mode. Detail please contact with the technician.
If the air-conditioner cant be operated by remote controller or LWC, it can be turned on for cooling or heating, or completely turned off by every short pressing on MODE button (F) on the display. The MODE button will change the operating status of the unit between COOLING-HEATING-OFF. Long press the MODE can enters diagnostic mode.
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1.9.4 Care and maintenance
Cleaning the Air Filter 1) To remove the air filters, open the front panel by rotating the 2 locks in counterclockwise from horizontal to vertical position, pulls out the filters, and cleans them by washing in warm soapy water and dry thoroughly. Align and fit the filters in place. Close the panel by rotating the lock to horizontal position. 2) If your air conditioner is provided with a filter cleaning indicator, a light blinks when filter cleaning is needed. In this case, remove the filters as indicated above, clean them and press the RESET button to turn OFF the indicator. Note: Do not operate the unit without filters!
Chart 1-21
Cleaning the Air Conditioner 1) Wipe the unit with a soft dry cloth or clean it with a vacuum cleaner. 2) Do not use hot water or volatile materials which will damage the surface of the air conditioner. At the Beginning of the Season 1) Make sure there are no obstacles blocking the flow of inlet or outlet air, in indoor units. 2) Make sure the power is properly connected. Protect the Electronic System 1) Indoor unit and remote control must be at least 1 meter away from TV, radio or any other electronic appliance. 2) Protect the indoor unit from direct sunlight or other strong light. 3) Only qualified technician is allowed to perform the maintenance.
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2 Cassette series(KXV)
Model
KXV021 KXV024 KXV030 KXV036
KBTU/h
21.5 24.2 30.7 37.5
Brand
Airwell
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2.1 Specification
Model name Power source Cooling capacity KW KBTU/h KW BTU/h kW kW A A Type Fan motor Airflow fate Output Operating sound(H/M/L) Dimensions (WDH) Tubing connections Unit Frame Liquid(Flare) Gas(Flare) Drain piping Net weight m3/h kW dB(A) mm mm mm mm mm kg 46/43/41 1080/980/880 6.3 21.5 7 23.88 0.049 0.049 0.4 0.4 021 024 030 036
220-240V1phase,50/60Hz 7.1 24.23 8 27.3 0.054 0.054 0.5 0.5 Turbo fan1 1140/1000/910 0.07 46/44/42 49/47/45 1490/1370/1250 1650/1510/1360 9 30.71 10 34.12 0.094 0.096 0.8 0.8 11 37.53 12.5 42.65 0.133 0.136 1.1 1.1
Heating capacity Cooling Heating Cooling Heating
Power input Running amperes
0.15 53/50/47
840840230 95095030 9.53 15.88
840840300
32(16mm also can be linked through the connector) 24/5.5 29/5.5

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2.2 Characteristic
Large cooling capacity range, The cooling capacity of this series unit is from 21.5 KBTU/h to 37.5 KBTU/h, it can satisfy rooms large capacity requirement.
Fresh air from outside and treated air distribution to an adjacent room This characteristic is almost the same as CKV series.
Perfect blow design 4-way of three-dimensional blow can make soft airflow arrive everywhere of the room ,people can enjoy a comfortable environment.
Chart 2-1
Water pump with large rising height The KXV and CKV both adopt new pattern of water pump. The largest rising height can up to 1.2m.
Chart 2-2
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Chart 2-3
KXV021/KXV024 KXV030/KXV036 Chart 2-4
B=230mm B=300mm
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2.3.2 Exploded view
Unit body exploded view
Chart 2-5
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Panel exploded view
Chart 2-6
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2.3.3 KXV021/024 components list

No. 1 2 3 4 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 23 24 24 24 25 26 27 30 31 33 34 34 36 39 40 41 42 43 49 Part number P0000371694 P0000371695 4522037 465720231 201542500076 4525530 202742000006 P0000146588 202242500075 P0000402822 201142000003 P0000146552 P0000146553 466130005R P0000146543 202400100007 201142000002 201242000003 467300195R 201242800078 467300126R 467300076R 467400046 467400038 467400039 467400050 202242500076 2012428A0001 201242800085 201242800084 467420012 P0000146568 P0000146569 P0000146557 P0000146556 201242500081 201242800082 201102020216 201242500080 463700023 Description (S1004)(RoHS) Grill/Airwell (RoHS) Filter Float switch Front Plate assy./NKNV 90*90/Airwell VRF Evaporator pump PSB-12 for OEM CASSETTE90X90 (RoHS) Drain Pipe (S1004)(RoHS) Flap (RoHS) Drain pan Assy Display Cover (RoHS) Centrifugal Fan (RoHS) EPS 1 / Front Frame (RoHS) EPS 2 / Front Frame DC Motor 55W 740rpm/VRF KMV56/63 (S1004)(RoHS) Front Frame Step Motor (RoHS) (RoHS) Fixing Plate/Pump Assy. Display Board / VRF_CN (RoHS)Connection Support Controller/VRF K IDU Power Board/VRF Cassette IDU Coil Input Temperature Sensor/CNV/VRF ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF IDU Coil Input Temperature Sensor/CNV/VRF IDU Room Air Temperature Sensor/LEV/VRF (RoHS) EPS/Air Housing assy. Electric control box welded assembly (RoHS)Electric control box head cover I (RoHS)Electric control box head cover II 8 Poles Terminal Block/VRF Cassette (RoHS)Grill Clasp switch 1 (S1004)(RoHS) Grill Clasp switch 2 Cover /Front Plate Flap swing Assy. (RoHS)plate/wire (RoHS)tandem/wire (RoHS)bipitch wire clip (RoHS) base pan welded assembly Distributing Pipe Assy./ VRF KNV71 Quantity 1 1 1 1 1 1 1 4 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
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49 50 51 52 53 54 57 58 59 60 61 62 63 64 69 70 71
463750149 452921400 201242500082 201242500083 202742000002 201242000008 201142800079 P0000146558 P0000146559 P0000146560 P0000146561 201242000013 P0000146555 P0000146594 461040009 461050011 201280490167
Liquid pipe Assy./VRF KMV63 Manifold Assy. / KN24 R410A (S1004)(RoHS) Fixing Plate/Evaporator (S1002)(RoHS) (RoHS) Cushion Rubber/Pump (RoHS) fan fixer (RoHS) Air Intake Assy. Cover1 /Front Plate Cover2 /Front Plate Cover3 /Front Plate Cover4 /Front Plate grommet/Drain Pipe Hook Assy. (RoHS) Support/Step motor Electronic Expansion Valve/D18FKS VRF Electronic Expansion Valve CoilWhite connector 1200mm)/WMV63 VRF (RoHS)Guard Net
1 1 1 3 3 1 1 1 1 1 1 1 4 2 1 1 1
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2.3.4 KXV030/036 components list

No. 1 2 3 4 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 23 24 24 24 25 26 27 30 31 33 34 34 36 39 40 41 42 43 49 Part number P0000371694 P0000371695 4522037 465720231 201542800076 4525530 202742000006 P0000146588 202242800075 P0000402822 201142000601 P0000146552 P0000146553 466130006R P0000146543 202400100007 201142000002 201242000605 467300195R 201242800078 467300126R 467300076R 467400046 467400038 467400039 467400050 202242800076 2012428A0001 201242800085 201242800084 467420012 P0000146568 P0000146569 P0000146557 P0000146556 201242500081 201242800082 201102020216 201242500080 463700024 Description (RoHS) Grill/Airwell (RoHS) Filter /NKN Float switch Front Plate assy./NKNV 90*90/Airwell VRF Evaporator pump PSB-12 for OEM CASSETTE90X90 (RoHS) Drain Pipe (S1004)(RoHS) Flap (RoHS) Drain pan Assy Display Cover (RoHS) Centrifugal Fan (RoHS) EPS 1 / Front Frame (RoHS) EPS 2 / Front Frame DC Motor 56W 700rpm/VRF KMV71/90/110 (RoHS) Front Frame Step Motor (RoHS) RoHS)Fixing Plate/Pump Assy. Display Board / VRF_CN (RoHS) Connection Support Controller/VRF K IDU Power Board/VRF Cassette IDU Coil Input Temperature Sensor/CNV/VRF ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF IDU Coil Input Temperature Sensor/CNV/VRF IDU Room Air Temperature Sensor/LEV/VRF (RoHS) EPS/Air Housing assy. Electric control box welded assembly (RoHS) cover I/Electric control box (RoHS) cover II/Electric control box 8 Poles Terminal Block/VRF Cassette RoHS) Grill Clasp switch 1 (S1004)(RoHS) Grill Clasp switch 2 Cover /Front Plate Flap swing Assy. (RoHS) plate/wire (RoHS )tandem/wire (RoHS) bipitch wire clip (RoHS) base pan welded assembly Distributing Pipe Assy./ VRF KNV110 Quantity 1 1 1 1 1 1 1 4 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
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49 50 51 52 53 54 57 58 59 60 61 62 63 64 69 70 71
463750150 463650004 201242800086 201242800087 202742000002 201242000008 201142690001 P0000146558 P0000146559 P0000146560 P0000146561 201242000013 P0000146555 P0000146594 461040010 461050011 201280490167
Liquid pipe Assy./VRF KMV110 Manifold Assy./DCI KN80 (S1004)(RoHS) Fixing Plate/Evaporator (S1002)(RoHS) Hook/Evaporator Cushion Rubber/Pump (RoHS) fan fixer (RoHS) Air Intake Assy. Cover1 /Front Plate Cover2 /Front Plate Cover3 /Front Plate Cover4 /Front Plate (RoHS) Grommet/Drain Pipe Hook Assy. (RoHS) Support/Step motor Electronic Expansion Valve/D22FKS VRF Electronic Expansion Valve CoilWhite connector 1200mm)/WMV63 VRF (RoHS)Guard Net
1 1 1 3 3 1 1 1 1 1 1 1 4 2 1 1 1
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Chart 2-7
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Liquid pipe dimension(inch) KXV021 KXV024 KXV030 KXV036 3/8 3/8 3/8 3/8 Gas pipe dimension(inch) 5/8 5/8 5/8 5/8
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2.6 Installation
No. Accessories part Expansible hook Qty No. Accessories part Out-let pipe sheath 4 6 1 11 Qty No. Accessories part Wall conduit cover Unit operation manual Installation manual Qty
Installation hook
Tightening band
20 12
3 4 5
Installation paper board Bolt M612 Out-let pipe clasp
4 4 1
8 9 10
Drain elbow Seal ring Wall conduit
1 1 1

While selecting a place for the indoor unit: 1. Allow max. air flow to the desire space 2. Allow max return air flow 3. Ensure adequate drainage of condensed water 4. Ensure noise reduction near bedrooms 5. Leave a minimum 250 mm free space in front of the filter 6. Allow a free service access to electrical box 7. Allow easy access to the base of the indoor unit while providing enough space from the ceiling 8. Use serrated rubber under the unit and flexible joints to avoid resonance vibrations Notice: 1. Do not install the cassette in a room where gasses, acids or inflammable products are stored, in order to avoid damage to the aluminium and copper evaporators and the internal plastic parts. 2. Do not install the cassette in a workshop or a kitchen. Oil vapor attracted by the treated air could form deposits on the cassette evaporators and modify their performance or damage the cassette's internal plastic parts. 3. Do not install the cassette in a laundry, or a room where steam is produced. 4. The appliance must be positioned so that the plug is accessible. 5. Installing the cassette will be easier with the use of a fork lift truck. Use the packing base by placing it between the cassette and the truck forks. 6. It is recommended to install the cassette, as far as possible, in the centre of the room, in order to optimise treated air distribution.
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7. For the chosen location, check that the distribution grilles can be removed and that there is sufficient space available for maintenance and repairs.
Chart 2-8

A. Install the main body on the existing ceiling (to be horizontal) 1. Please cut a quadrangular hole of 880880mm in the ceiling according to the shape of the installation paper board. (Refer to Chart 2-9) The centre to the hole should be at the same position of that of the air conditioner body. Determine the lengths and outlets of the connecting pipe, drainpipe and cables. To balance the ceiling and to avoid vibration, please enforce the ceiling when necessary.
KXV021/KXV024 KXV030/KXV036 Chart 2-9
B=230mm B=300mm
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2. Please select the position of installation hooks according to the hook holes in the installation board. Drill four holes of M12mm, 45-50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings). Face the concave side of the installation hooks towards the expansible hooks. Determine the length of the installation hooks from the height of ceiling, then cut off the unnecessary part. The length could be calculated from Chart 2-10: Length= H-181+L ( in general, L=100mm and is half of the whole length of the installation hook)
Chart 2-10 3. Please adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. If the drainpipe is away, leakage will be caused by the malfunction of the water-level switch. Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The bodys lower part should sink into the ceiling for 10-12mm (Refer to Chart 2-10). Location the air conditioner firmly by wrenching the nuts after having adjusted the bodys position well. B. Install the main body on new built houses and ceilings 1. In the case of new built house, the hook can be embedded in advance (refer to the A.2 mentioned Above).But it should be strong enough to bear the indoor unit and will not become loose because of concrete shrinking. 2. After installing the body, please fasten the installation paper board onto the air conditioner with bolts (M612) to determine in advance the sizes and positions of the hole opening on ceiling. Please first guarantee the flatness and horizontal of ceiling when installing it. Refer to the A.1 mentioned above for others. 3. Refer to the A. 3 mentioned above for installation. 4. Remove the installation paper board.
Caution: After completion of installing the body, the four bolts (M6X12) must be fastened to the air conditioner to ensure the body is grounded well.
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Chart 2-11 C. Install the panel
Caution: Never put the panel face down on floor or against the wall, or on bulgy objects. Never crash or strike it. 1. Remove the inlet grid Slide two grid switches toward the middle at the same time, and then pull them up. (Refer to chart 2-12) Draw the grid up to an angle of about 45, and remove it. (Refer to chart 2-13) 2. Remove the installation covers at the four corners. Wrench off the bolts, loose the rope of the installation covers, and remove them. (Refer to chart 2-14)
Chart 2-12
Chart 2-13
Chart 2-14
3. Install the panel Align the swing motor on the panel to the tubing joints of the body properly. (Refer to chart 2-15) Fix hooks of the panel at swing motor and its opposite sides to the hooks of corresponding water receiver. (Refer to chart 2-15) Then hang the other two panel hooks onto corresponding hangers of the body. (Refer to chart 2-15.) Adjust the four panel hook screws to keep the panel horizontal, and screw them up to the ceiling evenly. (Refer to chart 2-15.) Regulate the panel in the direction of the arrow in chart 2-15 slightly to fit the panels center to the center of the ceilings opening. Guarantee that hooks of four corners are fixed well. Keep fastening the screws under the panel hooks, until the thickness of the sponge between the body
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and the panels outlet has been reduced to about 4~6mm. The edge of the panel should contact with the ceiling well. (Refer to chart 2-16) Malfunction described in Chart 2-17 can be caused by inappropriate tightness the screw. If the gap between the panel and ceiling still exists after fastening the screws, the height of the indoor unit should be modified again. (Refer to chart 2-18-left) You can modify the height of the indoor unit through the openings on the panels four corners, if the lift of the indoor unit and the drainpipe is not influenced. (Refer to chart 2-18-right)
Chart 2-15
Chart 2-16
Chart 2-17
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Chart 2-18 4. Hang the air-in grid to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively. 5. Relocate the air-in grid in the procedure of reversed order. 6. Relocate the installation cover. Fasten the rope of installation cover on the bolt of the installation cover. (Refer to chart 2-19-left) Press the installation cover into the panel slightly. (Refer to chart 2-19-right)
Chart 2-19 D. Drain pipe connection 1. Install the drainpipe of the indoor unit. You can use a polyethylene tube as the drainpipe (out-dia, 37-39mm, in-dia. 32mm). It could be bought at local market or from your dealer. Set the mouth of the drainpipe onto the root of the bodys pump-pipe, and clip the drainpipe and the Out-let pipe sheath (fittings) together firmly with the out-let pipe clasp (fittings). CAUTIONS: Use your strength carefully to prevent the pump-pipe from breaking. The bodys pump pipe and the drainpipe (especially the indoor part) should be covered evenly with the out-let pipe sheath (fittings) and be bound tightly with the constrictor to prevent condensation caused by entered air. To prevent water from flowing backwards into the air conditioner while the air conditioner stops, please lean the drainpipe down toward outdoor (outlet-side) at a degree of over 1/50. And please avoid and bulge or water
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deposit. (Refer to chart 2-20,a) Do not drag the drainpipe violently when connecting to prevent the body from being pulled. Meanwhile, one support-point should be set every 1~1.5m to prevent the drainpipe from yielding (Refer to chart 2-20,b). Or you can tie the drainpipe with the connecting pipe to fix it. (Refer to chart 2-20,c) In the case of prolonged drainpipe, you had better tighten its indoor part with a protection tube to prevent it from loosing. If the outlet of the drainpipe is higher than the bodys pump joint, the pipe should be arranged as vertically as possible. And the lift distance must be less than 200mm, otherwise the water will overflow when the air conditioner stops. (Refer to Chart 2-21) The end of the drainpipe should be over 50 mm higher than the ground or the bottom of the drainage chute, and do not immerse it in water. If you discharge the water directly into sewage, be sure to make a U-form aqua seal by bending the pipe up to prevent the smelly gas entering the house through the drain pipe.
Chart 2-20
Chart 2-21 Chart 2-22 2. Drainage test Check whether the drainpipe is unhindered. New built house should have this test done before paving the ceiling. Refer to chart 2-22 Turn on the power, and operate the air conditioner under the COOLING mode. Listen to the sound of the drain pump. Check whether the water is discharged well (a long of 1 min is allowed before discharging, according to the length of the drain pipe), and check whether water leaks from the joints. CAUTIONS: If there is any malfunction, please resolve it immediately. Stop the air conditioner, turn off the power, and reset the test cover to its original position. Imposition at all times during operation to avoid leakage.
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Size M3.5 M4
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Unit Model KXV021 KXV024 50 KXV030 KXV036 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Main bus wiring Wire Size 220-240 Min. 198 1.13 1.13 16 16 0.15 0.15 0.48 0.48 Max. 264 Hz Volts Voltage Range Power Supply MCA 0.47 0.47 MFA 16 16 KW 0.07 0.07 Fan Motor FLA 0.24 0.24
Model KXV021 KXV024 KXV030 KXV036

Power supply wiring Field ELB Wire and Size Must comply with maximum current and local codes(0.75mm2)
16A
Twisted-pair wires
1.0 mm2
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Optional/ Compulsory Compulsory Optional Optional Optional Optional Optional outfit/ standard outfit Optional outfit, please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional
Accessory Panel 950950(Airwell) LWC LWCS RC3i-1 RC7i-1
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3)
4)
5)
6)
1. 2. 3. 4. 5. 6.
Air intake grille Air filter Supply air flap louver Air outlet Units indicators On unit operation
Chart 2-24
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F. SIGNAL RECEIVER G. POWER INDICATOR This LED will be in red whenever power is on. Blinks for 3 seconds when heat mode is selected through mode button. H. OPERATION INDICATOR This LED will be in green during operation. It will blink once when receiving message from remote controller and keep blinking when there is any fault or protection. It will blink 3 times when cool mode is selected through mode button. I. TIMER INDICATOR This LED will be in yellow when timing mode in remote controllers is used. It will blink after power off when Timers is set to show that timer counting is lost. Chart 2-25 J. FILTER INDICATOR This LED will be on when air filter requires cleaning.
F. MODE/RESET BUTTON If filter LED is ON, a short pressing of the mode button will reset filter timer and turn off the filter clean LED. If filter LED is OFF, mode button is used for forced operation mode in Cooling-Heating-OFF as circle. If filter LED is OFF, long pressing the button, will entry diagnostic mode. Detail please contact with the technician.
If the air-conditioner cant be operated by remote controller or LWC, it can be turned on for cooling or heating, or completely turned off by every short pressing on MODE button (F) on the display. The MODE button will change the operating status of the unit between COOLING-HEATING-OFF. Long press the MODE can enters diagnostic mode.
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Cleaning the Air Filter 1) To remove the air filters, open the front panel by pushing the grille switches towards the middle simultaneously, pulls out the filters, and cleans them by washing in warm soapy water and dry thoroughly. Align and fit the filters in place. Close the panel by rotating the lock to horizontal position. 2) If your air conditioner is provided with a filter cleaning indicator, a light blinks when filter cleaning is needed. In this case, remove the filters as indicated above, clean them and press the RESET button to turn OFF the indicator. Note: Do not operate the unit without filters!
Chart 2-26
Cleaning the Air Conditioner 1) Wipe the unit with a soft dry cloth or clean it with a vacuum cleaner. 2) Do not use hot water or volatile materials which will damage the surface of the air conditioner. At the Beginning of the Season 1) Make sure there are no obstacles blocking the flow of inlet or outlet air, in indoor units. 2) Make sure the power is properly connected. Protect the Electronic System 1) Indoor unit and remote control must be at least 1 meter away from TV, radio or any other electronic appliance. 2) Protect the indoor unit from direct sunlight or other strong light. 3) Only qualified technician is allowed to perform the maintenance.
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3 Floor and ceiling series(SXV)
Model
SXV007 SXV009 SXV012 SXV015 SXV018 SXV021 SXV024
KBTU/h
7.5 9.5 12.2 15.3 19.1 21.5 24.2
Brand
Airwell
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3.1 Specification
Model name Power source Cooling capacity kW kBTU/h kW kBTU/h Cooling Heating Cooling Heating Type Fan motor Airflow Output Operating sound(L/M/H) Dimensions (WDH) Liquid Piping connections Gas Drain piping Net weight m /h kW dB(A) mm mm mm mm kg 16 22 22
3
007
009
012
015
018
021
024
220-240V,1 Phase,50/60Hz 2.2 7.51 2.5 8.53 0.02 0.022 0.4 0.4 2.8 9.55 3.2 10.92 0.021 0.024 0.4 0.4 3.6 12.28 4.0 13.65 0.023 0.026 0.4 0.4 4.5 15.35 5.0 17.06 0.037 0.04 0.5 0.5 Cross flow fan 2 410/350/2 90 410/350/ 290 0.09 42/37/35 820630190 6.35 12.7 16 28 28 30 30 44/39/34 42/40/ 37 45 440/360/ 300 630/590/ 500 910/820/ 730 0.13 52/48/ 53/50/ 46 54/51/ 47 980/ 830/ 730 1000/86 0/730 5.6 19.11 6.3 21.5 0.07 0.075 0.7 0.7 6.3 21.5 7.0 23.88 0.082 0.089 0.8 0.8 7.1 24.23 8.0 27.3 0.09 0.96 0.9 0.9
Heating capacity
Power input
kW kW A A
Running amperes
1200630190 9.53 15.88

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3.2 Characteristic
Particular configuration design and remarkable appearance The appearance of SXV conditioner is aborative designed and it is very popular in Europe. The body of this type is very thin , so it can save installation space. Free selection from two installation forms The SXV series are provided with two installation forms, you can seat it on the floor and you can also install it on the ceiling. These two installation forms both make the room and the conditioner very harmonious.
Chart 3-1 Seat it on the floor
Chart 3-2 Install it on the floor
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SXV007/009/012
Chart 3-3
SXV015/018/021/024
Chart 3-4
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3.3.2 Exploded view
Chart 3-6
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3.3.3 SXV007 components list

No. 1 2 3 4 6 7 8 9 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 24 24 25 26 27 30 31 32 69 70 Part number 484001 221555 4521713 373244 462350019 370281 285032 372338 372339 371255 467030075 293321 466235 382334 307979 466130003R 464200011 436665 263034 465720064 467300085R 464100 467300069R 467400043 467400044 467400049 467400051 464220009 467050005 373245 372341 324296 461040003 461050012 Description AIR INLET ASSY (SMALL) FILTER (SMALL) Front plate assy (small) RIGHT PANEL Evaporator Assy./ Ceiling22/28 VRF RC R410A AIR OUTLET FRAME (SMALL) DRAIN TUBE HORIZONTAL LOUVER FRONT (SMALL) HORIZONTAL LOUVER BACK (SMALL) VERTICAL LOUVER FRONT Motor connection Wires UL1015 AWG24 65mm*5/PMV/VRF CENTRIFUGAL FAN (SMALL) MOUNTED BRCKET ASSY.(SMALL) BASE EPS (SMALL) BACK PANEL (SMALL) DC Motor 16W 900rpm/PXD 22-28-36-45 VRF Motor Support LENGTH 99/ VRF PXD STEP MOTOR SWING MOTOR Front Plate Assy./ ELECTRA VRF PXD22/28/36 Display Board/VRF PXD FAN FRAME ASSY (SMALL) Controller Assy. / VRF PXD IDU Coil Input Temperature Sensor/LEV/VRF IDU Coil Middle Temperature Sensor/LEV/VRF IDU Coil Output Temperature Sensor/KNV/VRF IDU Room Air Temperature Sensor/PXV/VRF Controller Support/VRF PXD Data Wire AWG30*800mm*10 WH/Display Board VRF Side Plate / Left FAN COVER (SMALL) MOTOR SPRING CLIP Electronic Expansion Valve/VRF PXD Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Quantity 1 1 1 1 1 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
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No. 1 2 3 4 6 7 8 9 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 24 24 25 26 27 30 31 32 69 70 Part number 484001 221555 4521713 373244 462350083 370281 285032 372338 372339 371255 467030075 293321 466235 382334 307979 466130003R 464200011 436665 263034 465720064 467300085R 464100 467300069R 467400043 467400044 467400049 467400051 464220009 467050005 373245 372341 324296 461040003 461050012 Description AIR INLET ASSY (SMALL) FILTER (SMALL) Front plate assy (small) RIGHT PANEL Evaporator assy./PMV 28 VRF AIR OUTLET FRAME (SMALL) DRAIN TUBE HORIZONTAL LOUVER FRONT (SMALL) HORIZONTAL LOUVER BACK (SMALL) VERTICAL LOUVER FRONT Motor connection Wires UL1015 AWG24 65mm*5/PMV/VRF CENTRIFUGAL FAN (SMALL) MOUNTED BRCKET ASSY.(SMALL) BASE EPS (SMALL) BACK PANEL (SMALL) DC Motor 16W 900rpm/PXD 22-28-36-45 VRF Motor Support LENGTH 99/ VRF PXD STEP MOTOR SWING MOTOR Front Plate Assy./ ELECTRA VRF PXD22/28/36 Display Board/VRF PXD FAN FRAME ASSY (SMALL) Controller Assy. / VRF PXD IDU Coil Input Temperature Sensor/LEV/VRF IDU Coil Middle Temperature Sensor/LEV/VRF IDU Coil Output Temperature Sensor/KNV/VRF IDU Room Air Temperature Sensor/PXV/VRF Controller Support/VRF PXD Data Wire AWG30*800mm*10 WH/Display Board VRF Side Plate / Left FAN COVER (SMALL) MOTOR SPRING CLIP Electronic Expansion Valve/VRF PXD Electronic Expansion Valve CoilWhite connector 700mm)/DMV56 VRF Quantity 1 1 1 1 1 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
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No. 1 2 3 4 6 7 8 9 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 24 24 25 26 27 30 31 32 69 70 Part number 484001 221555 4521713 373244 462350020 370281 285032 372338 372339 371255 467030075 293321 466235 382334 307979 466130003R 464200011 436665 263034 465720064 467300085R 464100 467300069R 467400043 467400044 467400049 467400051 464220009 467050005 373245 372341 324296 461040003 461050012 Description AIR INLET ASSY (SMALL) FILTER (SMALL) Front plate assy (small) RIGHT PANEL Evaporator Assy./ Ceiling36 VRF RC R410A AIR OUTLET FRAME (SMALL) DRAIN TUBE HORIZONTAL LOUVER FRONT (SMALL) HORIZONTAL LOUVER BACK (SMALL) VERTICAL LOUVER FRONT Motor connection Wires UL1015 AWG24 65mm*5/PMV/VRF CENTRIFUGAL FAN (SMALL) MOUNTED BRCKET ASSY.(SMALL) BASE EPS (SMALL) BACK PANEL (SMALL) DC Motor 16W 900rpm/PXD 22-28-36-45 VRF Motor Support LENGTH 99/ VRF PXD STEP MOTOR SWING MOTOR Front Plate Assy./ ELECTRA VRF PXD22/28/36 Display Board/VRF PXD FAN FRAME ASSY (SMALL) Controller Assy. / VRF PXD IDU Coil Input Temperature Sensor/LEV/VRF IDU Coil Middle Temperature Sensor/LEV/VRF IDU Coil Output Temperature Sensor/KNV/VRF IDU Room Air Temperature Sensor/PXV/VRF Controller Support/VRF PXD Data Wire AWG30*800mm*10 WH/Display Board VRF Side Plate / Left FAN COVER (SMALL) MOTOR SPRING CLIP Electronic Expansion Valve/VRF PXD Electronic Expansion Valve CoilWhite connector 700mm)/DMV56 VRF Quantity 1 1 1 1 1 1 1 1 1 10 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
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3.3.6 SXV015/018 components list

No. 1 2 3 4 6 7 8 9 9 10 11 12 12 13 14 15 16 17 18 18 20 21 22 23 24 24 24 25 26 27 30 31 32 69 70 Part number 484002 221554 4521714 373244 462350025 370280 285032 372336 372337 371255 467030075 466010001 293322 466236 382333 307980 466130007R 464200011 436665 263034 465720064 467300085R 464101 467300069R 467400043 467400044 467400049 467400051 464220009 467050005 373245 372340 324296 461040009 461050012 Description AIR INLET ASSY (BIG) FILTER RIGHT AIR OUTLET PXD (BIG) PANEL FRAME (BIG) Front plate assy (big) Evaporator Assy./Ceiling56 VRF RC R410A DRAIN TUBE HORIZONTAL LOUVER FRONT (BIG) HORIZONTAL LOUVER BACK (BIG) VERTICAL LOUVER FRONT Motor connection Wires UL1015 AWG24 65mm*5/PMV/VRF Centrifugal Fan/VRF PXD56-63 CENTRIFUGAL FAN (BIG) MOUNTED BRCKET ASSY.(BIG) BASE EPS (BIG) BACK PANEL BIG DC Motor 90W 1200rpm/PXD56-63 VRF Motor Support LENGTH 99/ VRF PXD STEP MOTOR SWING MOTOR Front Plate Assy./ ELECTRA VRF PXD22/28/36 Display Board/VRF PXD FAN FRAME ASSY (BIG) Controller Assy. / VRF PXD IDU Coil Input Temperature Sensor/LEV/VRF IDU Coil Middle Temperature Sensor/LEV/VRF IDU Coil Output Temperature Sensor/KNV/VRF IDU Room Air Temperature Sensor/PXV/VRF Controller Support/VRF PXD Data Wire AWG30*800mm*10 WH/Display Board VRF Side Plate / Left FAN COVER (BIG) MOTOR SPRING CLIP Electronic Expansion Valve/D18FKS VRF Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Quantity 1 2 1 1 1 1 1 1 1 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
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3.3.7 SXV021/024 components list

No. 1 2 3 4 6 7 8 9 9 10 11 12 12 13 14 15 16 17 18 18 20 21 22 23 24 24 24 25 26 27 30 31 32 69 70 Part number 484002 221554 4521714 373244 462350030 370280 285032 372336 372337 371255 467030075 466010001 293322 466236 382333 307980 466130007R 464200011 436665 263034 465720064 467300085R 464101 467300069R 467400043 467400044 467400049 467400051 464220009 467050005 373245 372340 324296 461040009 461050012 Description AIR INLET ASSY (BIG) FILTER RIGHT AIR OUTLET PXD (BIG) PANEL FRAME (BIG) Front plate assy (big) Evaporator Assy./Ceiling63 VRF RC R410A DRAIN TUBE HORIZONTAL LOUVER FRONT (BIG) HORIZONTAL LOUVER BACK (BIG) VERTICAL LOUVER FRONT Motor connection Wires UL1015 AWG24 65mm*5/PMV/VRF Centrifugal Fan/VRF PXD56-63 CENTRIFUGAL FAN (BIG) MOUNTED BRCKET ASSY.(BIG) BASE EPS (BIG) BACK PANEL BIG DC Motor 90W 1200rpm/PXD56-63 VRF Motor Support LENGTH 99/ VRF PXD STEP MOTOR SWING MOTOR Front Plate Assy./ ELECTRA VRF PXD22/28/36 Display Board/VRF PXD FAN FRAME ASSY (BIG) Controller Assy. / VRF PXD IDU Coil Input Temperature Sensor/LEV/VRF IDU Coil Middle Temperature Sensor/LEV/VRF IDU Coil Output Temperature Sensor/KNV/VRF IDU Room Air Temperature Sensor/PXV/VRF Controller Support/VRF PXD Data Wire AWG30*800mm*10 WH/Display Board VRF Side Plate / Left FAN COVER (BIG) MOTOR SPRING CLIP Electronic Expansion Valve/D18FKS VRF Electronic Expansion Valve CoilWhite connector 700mm)/DMV56 VRF Quantity 1 2 1 1 1 1 1 1 1 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
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Chart 3-7
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Liquid pipe dimension(inch) SXV007 SXV009 SXV012 SXV015 SXV018 SXV021 SXV024 1/4 1/4 1/4 1/4 1/4 3/8 3/8 Gas pipe dimension(inch) 1/2 1/2 1/2 1/2 1/2 5/8 5/8
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3.6 Installation
No. Accessories parts Qty. No. Accessories parts Tube locating Mounting plate 1 1 2 template 1 3 Unit operation manual Installation manual Qty. No. Accessories parts Qty.

1. There should not be any heat source or steam near the unit. 2. There should not be any obstacles blocking the air circulation. 3. A place where air circulation in the room is good. 4. A place where drainage can be easily done. 5. A place where noise prevention is taken into consideration. 6. Do not install the unit near the door way. 7. Recommended installation height for indoor unit shall be at least 2.3m (for ceiling unit).
3.6.3 Installation of unit support

Install the wall support of the SXV using the installation template supplied with the unit.(Chart 3-8) The cut-outs for the unit are shown on this template.
Chart 3-8
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Reminder of MINIMUM clearances to be provided. (Chart 3-9) Coolant connections can be made on the LHside, on the RH side or at the rear. (Chart 3-10) Condensate evacuation possibilities: right, left, rear and front in the case of a ceiling mounted unit. (2 condensate outputs are available on the recovery tray)
Chart 3-9
Chart 3-10 Remove the wall support mounted at the rear of your SXV. To install the wall support, locate the template in order to observe the correct distance between mounting holes marked on it.
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Chart 3-11 Caution: After determining the outlet for the condensate evacuation (LH, RH, rear), make sure that the wall mounting is installed with a slope for condensate drainage.
3.6.4 Pipe selection and pre-installation

The main advantage of your SXV product is the possibility of locating the coolant tubing on the wall support before installing the unit (using the template supplied). Place the tube locating template on the wall support.(Chart 3-12, Chart 3-13) After choosing your coolant tubing input location (right, left or rear), you can set up your tubing. To do this, use the installation template in order to form the tubes correctly and thus facilitate connection.
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Chart 3-12

Chart 3-13
Chart 3-14
Locate the LIQUID tube above the GAS tube. Fit the nuts of the (for med) tubing into the recess provided on the template. Secure the tubing with the clamps provided.(Chart 3-15) Remove the tubing template; you can now install your unit on its support.
Chart 3-15
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A. Install the unit to wall support FOR THE AIR INLET GRILLE: 1 Pull the grille forwards. 2 Remove the two end screws. 3 Unscrew the central screw, but do not remove it completely. 4 Unhook the grid. FOR THE SIDE PANELS: 5 Remove the side panels (downward movement)
Chart 3-16
Chart 3-17
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B. Installation of the SXV on the wall support Refer to the diagram below, for installation of the SXV. Ceiling mounting (refer to the NOTE below).
Chart 3-18 C. Drainage pipe connection Water condensation must be evacuated directly to the outside; observe an appropriate slope for the evacuation duct, which should slope downwards in the case of a connection to the wastewater system (2.5 cm/m slope). An S-bend must be installed on the evacuation duct, below the level of the recovery tray of the unit. Provide insulation for the evacuation tube in the case of a risk of freezing or condensation. Evacuation with pump kit: (refer to instructions provided with kit). The unit is supplied with an evacuation tube. The right and left outlets are blocked off by a plug. Do not forget to remove this plug before
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connecting the evacuation tube. In the case of a ceiling mounted installation, run the evacuation tube down along the side panel and secure it with clamps as shown below. Also break the preformed cut-out in the comer of the intake grid.
Chart 3-19
Chart 3-20

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Size M3.5 M4
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Unit Model SXV007 SXV009 SXV012 SXV015 SXV018 SXV021 SXV024 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Main bus wiring Wire Size 50 220-240 Max. 264 Min. 198 Hz Volts Voltage Range Power Supply MCA 0.43 0.43 0.43 0.88 0.88 0.88 0.88 MFA 16 16 16 16 16 16 16 KW 0.05 0.05 0.05 0.13 0.13 0.13 0.13 Fan Motor FLA 0.15 0.15 0.15 0.41 0.41 0.41 0.41
Model SXV007 SXV009 SXV012 SXV015 SXV018 SXV021 SXV024

Power supply wiring Field ELB Wire and Size
16A
Must comply with maximum current and local codes(0.75mm2)
Twisted-pair wires
1.0 mm2
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Optional/ Compulsory Optional Optional Optional Optional Optional outfit/ standard outfit Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional
Accessory LWC LWCS RC3i-1 RC7i-1
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3)
4)
5)
7)
Chart 3-22 Air intake grille Display LED Air outlet louver
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Chart 3-23 A . ON/OFF Press the button to turn ON/OFF the unit. B . POWER INDICATOR This LED will be in red color once power is supplied. Blink for 3 seconds when heat mode is selected through ON/OFF button. C . RUN INDICATOR This LED will be in green during normal operation. This LED will blink one time when receiving message from remote controller. It will blink whenever fault or protection is act. Blink for 3 seconds when cool mode is selected through ON/OFF button D . TIMER INDICATOR This LED will be in yellow when timing mode in remote controller is used. Blinks after power failure if Timer has set, to show that timer counting is lost. E . FILTER INDICATOR This LED will be in yellow when air filter requires cleaning.
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Air Filter Cleaning This air conditioner has an air filter clogging indicator light (E). When this indicator lights up, the filter must be cleaned. 1) To remove the filter, pull the inlet grid forward and press the filters slightly downwards to unclip them. 2) Reset the unit by pressing the Reset button. The filter indicator light goes out. Note: Do not operate the unit without filters! Air Conditioner Cleaning 1) Clean the inside of the unit with a soft, dry cloth. 2) Do not use hot water or volatile detergents, which could damage the air conditioner panels. Precautions to be taken 1) Check that there are no obstacles preventing the flow of inlet air and outlet air, on both the indoor and outdoor units. 2) Check that the air conditioner is properly connected. Protection of the Electronic Devices 1) Indoor unit and remote control must be at least 1 meter far away from TV, radio or any other electronic devices. 2) Protect the indoor unit from direct sunlight or other strong light. 3) Only qualified technician is allowed to perform the maintenance.
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4 Slim ducted series(DLV)
Model
DLV007 DLV009 DLV012 DLV015 DLV018 DLV021 DLV024
KBTU/h
7.5 9.5 12.2 15.3 19.1 21.5 24.2
Brand
Airwell
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4.1 Specification
Model name Power source Cooling capacity kW kBTU/h kW kBTU/h kW kW A A 2.2 7.51 2.5 8.53 0.042 0.043 0.5 0.5 2.8 9.55 3.2 10.92 0.046 0.048 0.5 0.5 007 009 012 015 018 021 024
220-240V1phase,50/60Hz 3.6 12.28 4.0 13.65 0.051 0.053 0.5 0.5 4.5 15.35 5.0 17.06 0.057 0.059 0.6 0.6 5.6 19.11 6.3 21.5 0.083 0.087 0.9 0.9 6.3 21.5 7.0 23.88 0.093 0.096 1.0 1.0 Cross flow fan3 760/680/ 600 10 0.04 30/28/27 31/29/28 34/32/ 30 34/32/ 30 33/32/ 28 0.12 34/32/ 28 1050200630 9.53 15.88 20 20 21 21 22 24 25 25 40/35/33 1000/870/ 730 1050/870/ 730 1300/1050/ 920 7.1 24.23 8.0 27.3 0.103 0.107 1.0 1.0
Heating capacity Power input Running amperes Cooling Heating Cooling Heating Type Fan motor Airflow Static pressure Output Operating sound(H/M/L) Dimensions(WDH) Piping connecti ons Net weight Liquid Gas Drain piping
Cross flow fan2 m3/h Pa kW dB(A) mm mm mm mm kg 430/340/ 230 480/430/ 340 660/570/ 480
750200630 6.35 12.7

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4.2 Characteristic
Specially thin appearance The DLV series body height is just 200mm and save much installation space.
Chart 4-1
Lower static pressure The static pressure of the series is very low, so the operation sound is low.
Water pump with large rising height The DLV adopt new pattern of water pump. The largest rising height can up to 1m.
Chart 4-2
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Model DLV007~DLV015 DLV018~DLV024
A 750 1050 Chart 4-3
B 696 996
C 790 1090
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4.3.2 Exploded view
DLV007/009/012/015 exploded view
Chart 4-4
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DLV018/021/024 exploded view
Chart 4-5
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4.3.3 DLV007 components list

No. 1 2 3 4 5 7 9a 9b 9c 9d 11 12 19a 19b 19c 19d 20 21 22 23 25a 25b 26 27 28 29 30 31 32 33 39 52 53 65 71 Part number 462050073 464200038 464280008 470250050 467490000 467300069R 466130018R 466010003 465280002 465280003 324296 464250125 467400047 467400052 467400048 467400049 464040012 464040014 464250127 464250128 464250131 464250132 466180003 464200036 464250130 464200039 465210018 470110003 465210011 461050012 465210014 461040003 464210012 464000037 466180004 Description Evaporator/LSV22 VRF R410A Fixing Support/Over Flow Float Sensor/LSV VRF R410A Filter/LSV22/28/36/45 VRF R410A EPS Drain Pan /LSV22/28/36/45 VRF R410A Over Flow Float Sensor FS-1A-31/ LSV22/VRF Controller Assy. / VRF PXD Motor DC, 53w SIC-70CW-F153-2/LSV22/VRF Centrifugal Fan 140x150/ LSV/ VRF Fan Housing 150 Upper /LSV / VRF Fan Housing 150 Lower/ LSV/ VRF MOTOR SPRING CLIP Fixing Plate/Fan and Motor/LSV22/28/36/45 VRF R410A IDU Coil Input Temperature Sensor/KNV/VRF OAT Outdoor Air Temperature Sensor VRF IDU Coil Middle Temperature Sensor/KNV/VRF IDU Coil Output Temperature Sensor/KNV/VRF Front Plate/ LSV22/28/36/45 VRF R410A Back Plate/LSV22/28/36/45 VRF R410A Cover/Pipe Connector/LSV VRF R410A Cover/Water Pump Service/LSV VRF R410A Fixing/Filter/Left/LSV VRF R410A Fixing/Filter/Right/LSV VRF R410A Pump PSB-12(A)YLT-2/LSV/VRF Motor Support/LSV VRF R410A Cover/Control Box/LSV VRF RC R410A Fixing Support/Water Pump/LSV VRF R410A Drain Pipe/Pump/LSV VRF R410A Drain Jam 20/LSV VRF Drain Pipe assay/CN Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Drain Pipe Tube 2-16/LSV VRF Electronic Expansion Valve/VRF PXD Hook/LSV VRF R410A Base Plate /LSV22/28/36/45 VRF R410A Pump Assy./LSV VRF R410A Quantity 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
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4.3.4 DLV009/012 components list

No. 1 2 3 4 5 7 9a 9b 9c 9d 11 12 19a 19b 19c 19d 20 21 22 23 25a 25b 26 27 28 29 30 31 32 33 39 52 53 65 71 Part number 462050074 464200038 464280008 470250050 467490000 467300069R 466130018R 466010003 465280002 465280003 324296 464250125 467400047 467400052 467400048 467400049 464040012 464040014 464250127 464250128 464250131 464250132 466180003 464200036 464250130 464200039 465210018 470110003 465210011 461050012 465210014 461040003 464210012 464000037 466180004 Description Evaporator/LSV28/36 VRF R410A Fixing Support/Over Flow Float Sensor/LSV VRF R410A Filter/LSV22/28/36/45 VRF R410A EPS Drain Pan /LSV22/28/36/45 VRF R410A Over Flow Float Sensor FS-1A-31/ LSV22/VRF Controller Assy. / VRF PXD Motor DC, 53w SIC-70CW-F153-2/LSV22/VRF Centrifugal Fan 140x150/ LSV/ VRF Fan Housing 150 Upper /LSV / VRF Fan Housing 150 Lower/ LSV/ VRF MOTOR SPRING CLIP Fixing Plate/Fan and Motor/LSV22/28/36/45 VRF R410A IDU Coil Input Temperature Sensor/KNV/VRF OAT Outdoor Air Temperature Sensor VRF IDU Coil Middle Temperature Sensor/KNV/VRF IDU Coil Output Temperature Sensor/KNV/VRF Front Plate/ LSV22/28/36/45 VRF R410A Back Plate/LSV22/28/36/45 VRF R410A Cover/Pipe Connector/LSV VRF R410A Cover/Water Pump Service/LSV VRF R410A Fixing/Filter/Left/LSV VRF R410A Fixing/Filter/Right/LSV VRF R410A Pump PSB-12(A)YLT-2/LSV/VRF Motor Support/LSV VRF R410A Cover/Control Box/LSV VRF RC R410A Fixing Support/Water Pump/LSV VRF R410A Drain Pipe/Pump/LSV VRF R410A Drain Jam 20/LSV VRF Drain Pipe assay/CN Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Drain Pipe Tube 2-16/LSV VRF Electronic Expansion Valve/VRF PXD Hook/LSV VRF R410A Base Plate /LSV22/28/36/45 VRF R410A Pump Assy./LSV VRF R410A Quantity 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
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No. 1 2 3 4 5 7 9a 9b 9c 9d 11 12 19a 19b 19c 19d 20 21 22 23 25a 25b 26 27 28 29 30 31 32 33 39 52 53 65 71 Part number 462050075 464200038 464280008 470250050 467490000 467300069R 466130018R 466010003 465280002 465280003 324296 464250125 467400047 467400052 467400048 467400049 464040012 464040014 464250127 464250128 464250131 464250132 466180003 464200036 464250130 464200039 465210018 470110003 465210011 461050012 465210014 461040009 464210012 464000037 466180004 Description Evaporator/LSV45 VRF R410A Fixing Support/Over Flow Float Sensor/LSV VRF R410A Filter/LSV22/28/36/45 VRF R410A EPS Drain Pan /LSV22/28/36/45 VRF R410A Over Flow Float Sensor FS-1A-31/ LSV22/VRF Controller Assy. / VRF PXD Motor DC, 53w SIC-70CW-F153-2/LSV22/VRF Centrifugal Fan 140x150/ LSV/ VRF Fan Housing 150 Upper /LSV / VRF Fan Housing 150 Lower/ LSV/ VRF MOTOR SPRING CLIP Fixing Plate/Fan and Motor/LSV22/28/36/45 VRF R410A IDU Coil Input Temperature Sensor/KNV/VRF OAT Outdoor Air Temperature Sensor VRF IDU Coil Middle Temperature Sensor/KNV/VRF IDU Coil Output Temperature Sensor/KNV/VRF Front Plate/ LSV22/28/36/45 VRF R410A Back Plate/LSV22/28/36/45 VRF R410A Cover/Pipe Connector/LSV VRF R410A Cover/Water Pump Service/LSV VRF R410A Fixing/Filter/Left/LSV VRF R410A Fixing/Filter/Right/LSV VRF R410A Pump PSB-12(A)YLT-2/LSV/VRF Motor Support/LSV VRF R410A Cover/Control Box/LSV VRF RC R410A Fixing Support/Water Pump/LSV VRF R410A Drain Pipe/Pump/LSV VRF R410A Drain Jam 20/LSV VRF Drain Pipe assay/CN Electronic Expansion Valve Coil White connector 700mm)/DMV56 VRF Drain Pipe Tube 2-16/LSV VRF Electronic Expansion Valve/VRF PXD Hook/LSV VRF R410A Base Plate /LSV22/28/36/45 VRF R410A Pump Assy./LSV VRF R410A Quantity 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
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No. 1 2 3 4 5 7 9a 9b 9c 9d 11 12 19a 19b 19c 19d 20 21 22 23 24 25a 25b 26 27 28 29 30 31 32 33 35 39 40 41 52 53 65 71 Part number 462050076 464200038 464280009 470250051 467490000 467300069R 466130019R 466010003 465280002 465280003 324296 464250126 467400047 467400052 467400048 467400049 464040013 464040015 464250127 464250128 442650 464250131 464250132 466180003 464200036 464250130 464200039 465210018 470110003 465210011 461050012 470140000 465210014 470170000 464260000 461040009 464210012 464000038 466180004 Description Evaporator/LSV56 VRF R410A Fixing Support/Over Flow Float Sensor/LSV VRF R410A Filter/LSV22/28/36/45 VRF R410A EPS Drain Pan /LSV22/28/36/45 VRF R410A Over Flow Float Sensor FS-1A-31/ LSV22/VRF Controller Assy. / VRF PXD Motor DC, 53w SIC-70CW-F153-2/LSV22/VRF Centrifugal Fan 140x150/ LSV/ VRF Fan Housing 150 Upper /LSV / VRF Fan Housing 150 Lower/ LSV/ VRF MOTOR SPRING CLIP Fixing Plate/Fan and Motor/LSV22/28/36/45 VRF R410A IDU Coil Input Temperature Sensor/KNV/VRF OAT Outdoor Air Temperature Sensor VRF IDU Coil Middle Temperature Sensor/KNV/VRF IDU Coil Output Temperature Sensor/KNV/VRF Front Plate/ LSV22/28/36/45 VRF R410A Back Plate/LSV56/63/71 VRF R410A Cover/Pipe Connector/LSV VRF R410A Cover/Water Pump Service/LSV VRF R410A Bearing fan Fixing/Filter/Left/LSV VRF R410A Fixing/Filter/Right/LSV VRF R410A Pump PSB-12(A)YLT-2/LSV/VRF Motor Support/LSV VRF R410A Cover/Control Box/LSV VRF RC R410A Fixing Support/Water Pump/LSV VRF R410A Drain Pipe/Pump/LSV VRF R410A Drain Jam 20/LSV VRF Drain Pipe assay/CN Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Bearing Support/LSV56/63/71 VRF R410A Drain Pipe Tube 2-16/LSV VRF Motor axis adaptor /LSV VRF Motor axis extension /LSV VRF Electronic Expansion Valve/VRF PXD Hook/LSV VRF R410A Base Plate /LSV56/63/71 VRF R410A Pump Assy./LSV VRF R410A Quantity 1 1 1 1 1 1 1 3 3 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
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4.3.7 DLV021/024 components list

No. 1 2 3 4 5 7 9a 9b 9c 9d 11 12 19a 19b 19c 19d 20 21 22 23 24 25a 25b 26 27 28 29 30 31 32 33 35 39 40 41 52 53 65 71 Part number 462050077 464200038 464280009 470250051 467490000 467300069R 466130019R 466010003 465280002 465280003 324296 464250126 467400047 467400052 467400048 467400049 464040013 464040015 464250127 464250128 442650 464250131 464250132 466180003 464200036 464250130 464200039 465210018 470110003 465210011 461050012 470140000 465210014 470170000 464260000 461040009 464210012 464000038 466180004 Description Evaporator/LSV63/71 VRF R410A Fixing Support/Over Flow Float Sensor/LSV VRF R410A Filter/LSV22/28/36/45 VRF R410A EPS Drain Pan /LSV22/28/36/45 VRF R410A Over Flow Float Sensor FS-1A-31/ LSV22/VRF Controller Assy. / VRF PXD Motor DC, 53w SIC-70CW-F153-2/LSV22/VRF Centrifugal Fan 140x150/ LSV/ VRF Fan Housing 150 Upper /LSV / VRF Fan Housing 150 Lower/ LSV/ VRF MOTOR SPRING CLIP Fixing Plate/Fan and Motor/LSV22/28/36/45 VRF R410A IDU Coil Input Temperature Sensor/KNV/VRF OAT Outdoor Air Temperature Sensor VRF IDU Coil Middle Temperature Sensor/KNV/VRF IDU Coil Output Temperature Sensor/KNV/VRF Front Plate/ LSV22/28/36/45 VRF R410A Back Plate/LSV56/63/71 VRF R410A Cover/Pipe Connector/LSV VRF R410A Cover/Water Pump Service/LSV VRF R410A Bearing fan Fixing/Filter/Left/LSV VRF R410A Fixing/Filter/Right/LSV VRF R410A Pump PSB-12(A)YLT-2/LSV/VRF Motor Support/LSV VRF R410A Cover/Control Box/LSV VRF RC R410A Fixing Support/Water Pump/LSV VRF R410A Drain Pipe/Pump/LSV VRF R410A Drain Jam 20/LSV VRF Drain Pipe assay/CN Electronic Expansion Valve CoilWhite connector700mm)/DMV56 VRF Bearing Support/LSV56/63/71 VRF R410A Drain Pipe Tube 2-16/LSV VRF Motor axis adaptor /LSV VRF Motor axis extension /LSV VRF Electronic Expansion Valve/VRF PXD Hook/LSV VRF R410A Base Plate /LSV56/63/71 VRF R410A Pump Assy./LSV VRF R410A Quantity 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
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Chart 4-6
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Liquid pipe dimension(inch) DLV007 DLV009 DLV012 DLV015 DLV018 DLV021 DLV024 1/4 1/4 1/4 1/4 1/4 3/8 3/8 Gas pipe dimension(inch) 1/2 1/2 1/2 1/2 1/2 5/8 5/8
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4.6 Installation
No. Accessories parts Central control display(optional) Qty. No. Accessories parts Screws,washer, dowels Qty. No. Accessories parts Tubing insulation 4 5 3 Qty.
Tie-Waps 2 10 4
Drain tube+clips 1 6
Unit operation manual Installation manual 2

1. Allow max. Air flow to the desire space; 2. Allow max return air flow; 3. Ensure adequate drainage of condensed water; 4. Ensure noise reduction near bedrooms; 5. Leave a minimum 250 mm free space in front of the filter; 6. Allow a free service access to electrical box; 7. Allow easy access to the base of the indoor unit while providing enough space from the ceiling; 8. Use serrated rubber under the unit and flexible joints to avoid resonance vibrations;

A. Holes drilling location on the ceiling for indoor unit
Model DLV007-DLV015 DLV018-DLV024
A 790 1090
B 565 565
B. General drainage installation For an efficient functioning of the drainage system, please take care of the following: Always balance the unit with 2 downward to the drainage side of the unit. Use 19 mm tube drainage.
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It is recommended to prepare a drainage point by professional plumber close to the unit. For proper drainage, the passage must be planned with 1 down slope. Prevent any upwards or reverse flow in any part. For preventing of unpleasant smells in the room, install a siphon in the installation. Install the draining tube with 6 mm thickness thermal insulation sleeve.
Chart 4-7 C. Air Filter Location The air filter is located in the rear side of the unit (default form factory) but can be easily relocated in the bottom of the unit if it is required. For vertical installation, it is recommended to relocate the filter in front of the unit. D. Air Filter Cleaning For cleaning the filter remove it by pushing up toward the back of the unit and pull it out as described bellow.
Chart 4-8 E. Air filter relocation Remove air filter from the unit. Remove panel 4. Remove filter trails 2-3. Insert filter trails 2-3 on the opposite side of the unit. Close panel 4 in the rear side of the unit. Insert the filter into the trails.
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4 3 1
2 1 4 3
Chart 4-9
4.6.4 Display control unit

A. Location Criteria It is recommended to install the Display Control Unit close to a ceiling in a central and neutral zone at typical conditions. In addition, the aesthetic aspect should be considered. The Display Control Unit is connected to the main control board on the air conditioner (the indoor unit) by a communication cable. The cable is connected to the Display Control Unit by a quick-connector. (8 pin plug) B. Installation of display control unit on wall Drill a 12 mm diameter hole on the wall, for routing the communication cable. Open the unit cover, drill 3 holes in the wall to match the holes in the Display Control Unit, install the inserts and fasten the unit to the wall with 3 screws. The Display Control Unit is provided of a special communication cable, 7 meters long, terminated by a plug, connected in the housing itself to a distribution box, which enables the control of the air conditioner from several different rooms, each one from its own Display Control Unit. Connect the quick connector to the appropriate socket on the main control board in the indoor unit electrical box. C. CONSIDERATIONS IN LOCATING THE REMOTE CONTROL UNIT Locate the Remote Control Unit in such a way that when mounted on its support on the wall, it will be in line sight with the Display Control Unit (at less than 8 m). It is recommended to establish the final location of the Remote Control Unit only after the first operation, assuring proper transmission and reception between the Remote Control Unit and the Display Control Unit.
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1. Main control board on indoor unit 2. Distribution board 3. Communication cable
COLOR CHART Conn. Point 1 2 3 4 5 6 7 8 Wire color Gold Green Black Brown Purple Yellow Orange Red Chart 4-10

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Size M3.5 M4
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Unit Model DLV007 DLV009 DLV012 DLV015 DLV018 DLV021 DLV024 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Main bus wiring Wire Size 50 220-240 Max. 264 Min. 198 Hz Volts Voltage Range Power Supply MCA 0.64 0.64 0.64 0.64 0.73 0.73 0.73 MFA 16 16 16 16 16 16 16 KW 0.12 0.12 0.12 0.12 0.14 0.14 0.14 Fan Motor FLA 0.38 0.38 0.38 0.38 0.45 0.45 0.45
Model DLV007 DLV009 DLV012 DLV015 DLV018 DLV021 DLV024

16A
Twisted-pair wires
1.0 mm2
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Optional/ Compulsory Optional Optional Optional Optional Optional Optional outfit/ standard outfit Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it with IRD Optional outfit, if require please purchase it with IRD Optional outfit, if require please purchase it with RC3i-1 or RC7i-1
Accessory LWC LWCS RC3i-1 RC7i-1 IRD
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1) I-FEEL After setting I-FEEL function, the air conditioner takes the air temperature around the controller as priority. 2) SLEEP After finishing SLEEP setting, 7 hours timer count down is starting, in the first three hours thermostat setting is gradually higher (cooling) or lower (heating), when seven hours past, unit turns off automatically. 3) AIR DIRECTION POSITION The unit offers Horizontal and vertical louvers, they swing leftward and rightward, upwards and downwards, and spread the air evenly throughout the room. 4) FORCE COOLING/HEATING The unit offers a hidden MODE button under the grille, after pressing this button unit runs cooling or heating if controller is broken or disappeared. 5) Auto CHANGE OVER The operation mode (cooling, dry and heating) is automatically switched to maintain the set temperature, and the set temperature is kept constant at all times. This function is only valid in heating recovery system. 8) CONTROL ALTERNATIVE The unit offers two kinds of optional controller: wireless remote controller and local wiring controller (LWC).
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4.9.2 Special Tips
Chart 4-12 A. MODE/RESET BUTTON If filter LED is ON, a short pressing of the mode button will reset filter timer and turn off the filter clean LED. If filter LED is OFF, mode button is used for forced operation mode in Cooling-Heating-OFF as circle. If filter LED is OFF, long pressing the button, will allow to enter diagnostic mode. For details please contact the technician. B. OPERATION INDICATOR Lights up in green during operation. Blinks once when receiving message from remote controller. Blinks for 3 seconds when cool mode is selected through mode button. Blinks when the unit is in protection or fault state. C. POWER INDICATOR Lights up in red whenever power is on. Blinks for 3 seconds when heat mode is selected through mode button. D. TIMER INDICATOR Lights up in yellow when TIMER mode at remote controllers is used. Blinks after power off when Timers is set to show that timer counting is lost. E. FILTER INDICATOR Lights up when air filter requires cleaning. F. SIGNAL RECEIVER Receive If the air-conditioner can not be operated by the Remote Control , it can be turned on for cooling or heating, or completely turned off , by every short pressing on MODE button (A) on the air-conditioner . The MODE button will change the operating status of the unit between - COOLING - HEATING - OFF positions. Enter into diagnostic mode by pressing MODE button at display for long time.
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4.9.3 Generally
Excessively low room temperature may harm your health. Avoid playing with the set point temperature (SPT). During cooling, avoid direct sun. Keep curtains and blinds closed. Close doors and windows to keep the cool air Inside the room. Avoid generating heat or using heating appliances while the air conditioner is in cooling mode. Position the louvers in a way to prevent your body from being directly exposed to air drafts. During prolonged operation, ventilate the room occasionally by opening a window from time to time. In case of a power shot off, the unit will restart automatically by using its Power Failure Memory Function. This function ensures that the unit will continuing working in last mode selected. Otherwise the unit will keep OFF. In this case, please call your installer to set this function. Please allow the unit a 3 minutes operation (cooling, heating or drying) break between shot off and restart. In case the unit will operate cooling or dry in a room containing high humidity for long time, moisture may appear on the outlet and drip down. The wireless remote controller's signals may not be received if the indoor unit's control box is exposed to direct sunlight or strong light for a long time. The wireless remote controller can transmit signals up to 8 meters. For local wiring controller (LWC) using with the indoor unit, please read relevant manual.
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5 Ducted series(DSV)
Model
DSV018 DSV021 DSV024 DSV030 DSV036
KBTU/h
19.1 21.5 24.2 30.7 37.5
Brand
Airwell
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Engineering manual
5.1 Specification
Model name Power source KW Cooling capacity kBTU /h KW Heating capacity Cooling Heating Cooling Heating Type Airflow Fan motor Static pressure Output Operating soundL/M/H DimensionsHWD Tubing connections Liquid(Flare) Gas(Flare) Drain piping m3/h Pa KW dB(A ) mm mm mm mm Kg 29 31 33/32/31 34/33/32 790256749 6.35 12.7 19 33 900/740/570 900/760/660 25 0.23 44/40/39 46/44/43 47/45/44 kBTU /h KW KW A A 5.6 19.11 6.3 21.5 0.139 0.144 1.5 1.5 018 021 6.3 21.5 7.0 23.88 0.154 0.16 1.6 1.6 024 7.1 24.23 8.0 27.3 0.171 0.178 1.7 1.7 Turbo fan1 1400/1190/ 980 1600/1430 /1260 1700/1540/ 1360 37 030 9 30.71 10.0 34.12 0.218 0.224 2.2 2.2 036 11 37.53 12.5 42.65 0.242 0.249 2.3 2.3
220-240V1 Phase,50/60Hz
Power input Running amperes
854297816 9.53 15.88
Net weight


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Engineering manual
5.2 Characteristic
Large cooling capacity range The cooling capacity of this series unit is from 19.1 KBTU/h to 37.5 KBTU/h, it can satisfy rooms large capacity requirement.
Large volume of airflow
The DSV series adopt big diameter turbo fan, so the volume of airflow is large and the operation sound is low.
Chart 5-1
Free and easy installation The DSV series suit all kinds of room configuration and make the airflow more reasonable.
Chart 5-2
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Chart 5-3
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5.3.2 Exploded view
Chart 5-4
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Chart 5-5
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Liquid pipe dimension(inch) DSV018 DSV021 DSV024 DSV030 DSV036 1/4 3/8 3/8 3/8 3/8 Gas pipe dimension(inch) 1/2 5/8 5/8 5/8 5/8
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Engineering manual
5.6 Installation
No. Accessories parts Central control display(optional) 1 1 3 Qty. No. Accessories parts Screws,washer, dowels 4 Qty.
Unit operation manual Tie-Waps 2 1 4 Installation manual 2

1. Allow max. Air flow to the desire space; 2. Allow max return air flow; 3. Ensure adequate drainage of condensed water; 4. Ensure noise reduction near bedrooms; 5. Leave a minimum 250 mm free space in front of the filter; 6. Allow a free service access to electrical box; 7. Allow easy access to the base of the indoor unit while providing enough space from the ceiling; 8. Use serrated rubber under the unit and flexible joints to avoid resonance vibrations.
Chart 5-6
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Engineering manual

A. Unit installation Insert 4 M10 or 3/8threads rods into the ceiling. Introduce the rods through the slots of unit suspension brackets. Position the shock absorbers, add washers and screw the nuts until the unit is firmly supported. In case of a gap between the unit and the ceiling, put a rubber or a neoprene sheet. Important: The unit must be perfectly levelled.
Chart 5-7 B. Holes Drilling location on the ceiling for indoor unit
Model DSV018~DSV024 DSV030~DSV036 Chart 5-8
A 797 861
B 599 663
C. Draining installation For an efficient functioning of the drainage system please take care of the following: Since the drainage basin bottom is sloppy, Alleyways balance the unit by the suspension brackets and not by the drainage basin itself. Always lay the drain with downward inclination 2%. Prevent any upward flow or reverse flow in any part. Use 19 mm tube for drainage.
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Chart 5-9 D. Air filter access Pull the eyelets in both sides of the filter till the filter is in horizontal position. Pull the air filter for further treatment.
Chart 5-10
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Chart 5-11 E. Check the drainage Put the water into the drain tray-Styrofoam. Ensure that water flows out from drain hose of the indoor unit. F. Location CRITERIA It is recommended to install the Display Control unit close to a ceiling in a centre and neutral zone at typical conditions. In addition, the aesthetic aspect should be considered. The Display Control unit is connected to the main control board on the air conditioner (the indoor unit) by a communication cable. The cable is connected to the display control unit by a quick-connector. G. INSTALLATION OF DISPLAY CONTROL UNIT ON WALL Drill a 12 mm diameter hole on the wall, for routing the communication cable. Open the unit cover, drill 3 holes in the wall to match the holes in the Display Control Unit, install the inserts and fasten the unit to the wall with 3 screws. The Display Control Unit is provided of a special communication cable, 7 meters long, terminated by a plug, connected in the housing itself to a distribution box, which enables the control of the air conditioner from several different rooms, each one from its own Display Control Unit.
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Connect the quick connector to the appropriate socket on the main control board in the indoor unit electrical box.
H. CONSIDERATIONS IN LOCATING THE REMOTE CONTROL UNIT Locate the Remote Control Unit in such a way that when mounted on its support on the wall, it will be in line sight with the Display Control Unit (at less than 8 m). It is recommended to establish the final location of the Remote Control Unit only after the first operation, assuring proper transmission and reception between the Remote Control Unit and the Display Control Unit.
4. Main control board on indoor unit 5. Distribution board 6. Communication cable
COLOR CHART Conn. Point 1 2 3 4 5 6 7 8 Wire color Gold Green Black Brown Purple Yellow Orange Red Chart 5-12

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Size M3.5 M4
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Engineering manual

Unit Model DSV018 DSV021 DSV024 DSV030 DSV036 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Main bus wiring Wire Size 50 220~240 Max.264 Min.198 Hz Volts Voltage Range Power Supply MCA 1.23 1.23 1.23 1.23 1.23 MFA 16 16 16 16 16 KW 0.22 0.22 0.22 0.23 0.23 Fan Motor FLA 0.7 0.7 0.7 0.75 0.75
Model DSV018 DSV021 DSV024 DSV030 DSV036

Power supply wiring Field ELB Wire and Size Must comply with maximum current and local codes(0.75mm2)
16A
Twisted-pair wires
1.0 mm2
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Engineering manual

Optional/ Compulsory Optional Optional Optional Optional Optional Optional outfit/ standard outfit Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it with IRD Optional outfit, if require please purchase it with IRD Optional outfit, if require please purchase it with RC3i-1 or RC7i-1
Accessory LWC LWCS RC3i-1 RC7i-1 IRD
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Please refer to DLV series corrective section above.
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6 Wall mounted series(PNV)
Model
PNV007 PNV009 PNV012 PNV015 PNV018 PNV021
KBTU/h
7.5 9.5 12.2 15.3 19.1 21.5
Brand
Airwell
178
Engineering manual
6.1 Specification
Model name Power source kW Cooling capacity kBTU /h kW Heating capacity Power input Running amperes Fan motor Cooling Heating Cooling Heating Type Airflow fate Output Operating sound (L/M/H) Dimensions Tubing connectio ns Liquid Gas Drain piping m3/h kW dB(A) mm mm mm mm kg 10 11.5 11.5 37/31/29 39/35/34 810285210 6.35 12.7 16 14.5 420/380/ 340 470/380/ 340 kBTU /h kW kW A A 2.2 7.51 2.5 8.53 0.011 0.012 0.3 0.3 2.8 9.55 3.2 10.92 0.014 0.015 0.3 0.3
007 009 012 015 018 021
220-240V,1 Phase,50/60Hz 3.6 12.28 4.0 13.65 0.016 0.017 0.3 0.3 Cross flow fan1 500/420/350 0.02 40/37/35 34/31/29 40/35/32 43/39/ 34 9.53 15.88 580/470/400 700/610/ 500 790/680 /570 4.5 15.35 5.0 17.06 0.019 0.022 0.3 0.3 5.6 19.11 6.3 21.5 0.026 0.03 0.3 0.3 6.3 21.5 7.0 23.88 0.031 0.035 0.4 0.4
1060295221
Net weight

179
Engineering manual
6.2 Characteristic
Easy installation A installation plate is supplied with the conditioner when leave factory. People can install the plate on wall first and it make the installation very easy. Five directions can be selected optionally to install the refrigerant pipe.
Chart 6-1 Excellent effect of purifying the air The PNV series adopt Ionize and Electronic Static Filter to purify the air, it makes the environment of the room very healthy.
Chart 6-2
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Engineering manual

PNV007/009/012
Chart 6-3
PNV015/018/021
Chart 6-4
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6.3.2 Exploded view
PNV007/009/012 exploded view
Chart 6-5
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PNV015/018/021 exploded view
Chart 6-6
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Engineering manual
6.3.3 PNV007 components list

No. 1 2 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 18 21 23 24 24 24 25 26 27 30 31 34 36 37 38 39 40 41 42 69 70 Part number 465800067 4518655 465720059 4526952 462350050 4527434 4518664 4518638 4526953 4518640 4518641 4518662 4518661 465700003 4518670 4518654 466130000 4518650 452969400 452969500 467300175R 467300196R 467400002 467400003 438082 4519813 465340012 4518663 4518651 4518683 4518646 4518657 4518656 467030063 467430000 467480001 465800018 465340013 461040003 461050009 Description Grill Assy./WMV 36 VRF Air filter Front Frame Assy./ LEX7/9/12/14 Screw Cover Evaporator Assy./WMV22 VRF RC R410A Air Outlet Assy Drain hose Upper Louver Lower Louver Vert. Louver A Vert. Louver B Bearing assy fan Fan assy plastic D91 Unit Housing Assy./WMV36 WNG INSTALLATION PLATE TUBE BRACKET DC Motor 16W 1260rpm VRF Motor Cover Step Motor A Step Motor B Display Board/VRF LEX Controller / VRF_WNG IICT Indoor Input Coil Temperature Sensor VRF IMCT Indoor Middle Coil Temperature Sensor VRF Thermistor Indoor coilBLACK Thermistor room Terminal Cover ELECTROSTATIC FLITER Cover LOUVER Side Motor SUPPORT Gear BOX ASSY TUBE LOCK MOUNTING HOOK Ionizer Wire UL1007#26*450mm*2/WMV36 Power Supply Unit /Ionizer Ionizer/WNG NWNG SERIES Air Inlet Frame A Assy./ LEX Cover/Front Frame/Replace Electronic Expansion Valve/VRF PXD Electronic Expansion Valve Coil/ CAM-MD12FKS-2White WNG-1 Quantity 1 2 1 2 1 1 1 1 1 2 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1
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Engineering manual
connector) 71 464120016 Guard Net/VI-LEX 25/35 DCI 1
6.3.4 PNV009/012 components list

No. 1 2 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 18 21 23 24 24 24 25 26 27 30 31 34 36 37 38 39 Part number 465800067 4518655 465720059 4526952 462350034 4527434 4518664 4518638 4526953 4518640 4518641 4518662 4518661 465700003 4518670 4518654 466130000 4518650 452969400 452969500 467300175R 467300196R 467400002 467400003 438082 4519813 465340012 4518663 4518651 4518683 4518646 4518657 4518656 467030063 467430000 Description Grill Assy./WMV 36 VRF Air filter Front Frame Assy./ LEX7/9/12/14 Screw Cover Evaporator Assy./ WMV22/28/36 VRF RC R410Ator Assy./ WNG22/28/36 VRF RC R410A Air Outlet Assy Drain hose Upper Louver Lower Louver Vert. Louver A Vert. Louver B Bearing assy fan Fan assy plastic D91 Unit Housing Assy./WMV36 WNG INSTALLATION PLATE TUBE BRACKET DC Motor 16W 1260rpm VRF Motor Cover Step Motor A Step Motor B Display Board/VRF LEX Controller / VRF_WNG IICT Indoor Input Coil Temperature Sensor VRF IMCT Indoor Middle Coil Temperature Sensor VRF Thermistor Indoor coilBLACK Thermistor room Terminal Cover ELECTROSTATIC FLITER Cover LOUVER Side Motor SUPPORT Gear BOX ASSY TUBE LOCK MOUNTING HOOK Ionizer Wire UL1007#26*450mm*2/WMV36 Power Supply Unit /Ionizer WNG-1 Quantity 1 2 1 2 1 1 1 1 1 2 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1
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Engineering manual
40 41 42 69 70 71
467480001 465800018 465340013 461040003 461050009 464120016
Ionizer/WNG NWNG SERIES Air Inlet Frame A Assy./ LEX Cover/Front Frame/Replace Electronic Expansion Valve/VRF PXD Electronic Expansion Valve Coil/ CAM-MD12FKS-2White connector) Guard Net/VI-LEX 25/35 DCI
1 1 1 1 1 1
6.3.5 PNV015/018 components list

No. 1 2 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 18 21 23 24 24 24 25 26 27 30 31 34 Part number 465800068 452919800 465720113 465340035 462350033 453053900 465210009 452917500 452917600 452930700 452918200 4518662 453024900 465700004 452920100 452919400 466130012R 452918800 453050200 453050300 467300175R 467300125R 467400002 467400003 438082 4519813 465340036 4524963 4518651 453057900 452918700 Description Grill Assy./WMV 45 VRF Filter Frame Assy./LEX 18 Screw Cover/Lex-18 Evaporator Assy./WMV45/56/63 VRF RC R410A Air outlet assy./WNG18 Drain Pipe for Israel /WNG18/24/30 Horizontal flap A Lower Louver Vertical flap A Vertical flap B Bearing assy fan Impeller fan Unit Housing Assy./WMV63 Mount bracket/WNG-18 20 Joint/Unit housing DC motor 25W 1350rpm VRF Cover/motor STEP MOTOR A STEP MOTOR B Display Board/VRF LEX Controller/VRF WNG IDU IICT Indoor Input Coil Temperature Sensor VRF IMCT Indoor Middle Coil Temperature Sensor VRF Thermistor Indoor coilBLACK Thermistor room Terminal Cover/Lex-18 Electrostatic Filter Cover Side Motor Gear BOX ASSY Support/horizontal louver Quantity 1 2 1 3 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
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Engineering manual
36 38 39 40 41 42 69 70 71
4518657 467030063 467430000 467480001 465160008 465360019 461040003 461050009 464120017
TUBE LOCK Ionizer Wire UL1007#26*450mm*2/WMV36 Power Supply Unit /Ionizer Ionizer/WNG NWNG SERIES Air Inlet Frame A Assy/Lex-18 Cover/Display Window/Lex-18 Electronic Expansion Valve/VRF PXD Electronic Expansion Valve Coil/ CAM-MD12FKS-2 White connector) Guard Net/VI-LEX 50 DCI
1 1 1 1 1 1 1 1 1
6.3.6 PNV021 components list

No. 1 2 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 18 21 23 24 24 24 25 26 27 Part number 465800068 452919800 465720113 465340035 462350075 453053900 465210009 452917500 452917600 452930700 452918200 4518662 453024900 465700004 452920100 452919400 466130012R 452918800 453050200 453050300 467300175R 467300125R 467400002 467400003 438082 4519813 465340036 4524963 Description Grill Assy./WMV 45 VRF Filter Frame Assy./LEX 18 Screw Cover/Lex-18 Evaporator Assy./WMV63 /VRF Air outlet assy./WNG18 Drain Pipe for Israel /WNG18/24/30 Horizontal flap A Lower Louver Vertical flap A Vertical flap B Bearing assy fan Impeller fan Unit Housing Assy./WMV63 Mount bracket/WNG-18 20 Joint/Unit housing DC motor 25W 1350rpm VRF Cover/motor STEP MOTOR A STEP MOTOR B Display Board/VRF LEX Controller/VRF WNG IDU IICT Indoor Input Coil Temperature Sensor VRF IMCT Indoor Middle Coil Temperature Sensor VRF Thermistor Indoor coilBLACK Thermistor room Terminal Cover/Lex-18 Electrostatic Filter Quantity 1 2 1 3 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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30 31 34 36 38 39 40 41 42 69 70 71
4518651 453057900 452918700 4518657 467030063 467430000 467480001 465160008 465360019 461040003 461050009 464120017
Cover
Side Motor
1 1 2 1 1 1 1 1 1 1 1 1
Gear BOX ASSY Support/horizontal louver TUBE LOCK Ionizer Wire UL1007#26*450mm*2/WMV36 Power Supply Unit /Ionizer Ionizer/WNG NWNG SERIES Air Inlet Frame A Assy/Lex-18 Cover/Display Window/Lex-18 Electronic Expansion Valve/VRF PXD Electronic Expansion Valve Coil/ CAM-MD12FKS-2White connector) Guard Net/VI-LEX 50 DCI
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Chart 6-7
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Liquid pipe dimension(inch) PNV007 PNV009 PNV012 PNV015 PNV018 PNV021 1/4 1/4 1/4 1/4 1/4 3/8 Gas pipe dimension(inch) 1/2 1/2 1/2 1/2 1/2 5/8
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6.6 Installation
No. 1 Air purifying filter(optional) 2 Screws,washer, dowels 3 Unit operation manual Installation manual 4 2 4 1 Accessories parts Mounting plate 1 Qty.

1. There should not be any heat source or steam near the unit. 2. There should not be any obstacles blocking the air circulation. 3. A place where air circulation in the room is good. 4. A place where drainage can be easily done. 5. A place where noise prevention is taken into consideration. 6. Do not install the unit near the door way. Ensure the spaces indicate by arrows from the wall, ceiling, fence or other obstacles. 7. The appliance shall be installed over 2.3m high
6.6.3 How to fix installation plate

The mounting wall is strong and solid enough to prevent it from the vibration. The edge of installation carton board should be at more than 50mm at right and left of the wall. 1. Locate the mounting plate on the wall in a horizontal position. 2. Mark the position of the four mounting holes on the wall and drill four holes to accommodate the dowels. 3. Mount the mounting plate on the wall by the four screws. Ensure screws are tightened properly. 4. The Piping hole is drilled at a 5 degree down-ward angle to prevent condensed or rain water from penetrating back into the room. 5. Trim the hole in the wall with a 70mm commercial plastic tube.
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Chart 6-8

Unit offers five directions for installing refrigerant pipe, please installing the unit according to following installation: 1. Knockout hole and pull out the pipes. 4. Purifying filter installation (optional). 2. Install the unit to wall. 5. Check the drainage. 3. Secure the unit.
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Pull out the piping and hose
Chart 6-9
Install the Indoor Unit 1. Hook the indoor unit onto the upper portion of installation plate (Engage the indoor unit with the upper edge of the installation plate). Ensure the hooks are properly seated on the installation plate by moving in left and right. 2. Used the installation support that assemble to the unit housing to support the indoor unit in a angle about 25", than connected the piping and power supply cord.
Chart 6-10
Install the Indoor Unit(Continue) marking at the bottom unit, and pull it slightly towards you to disengage the hooks To take out the unit, pull the from the unit.
Chart 6-11
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Chart 6-12
Chart 6-13
Secure the Indoor Unit 1. Tape the extra connecting cable in a bundle and keep it behind the chassis. Ensure that the connecting cable is not clamped in between the unit's hook (2 positions) and installation plate. 2. Press the lower left and right side of the unit against the installation plate until hooks engages with their slots (sound click).
Chart 6-14 Chart 6-15
3. Insulation of piping connections Carry out insulation after checking for gas leaks and secure with vinyl tape
Chart 6-16
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Chart 6-17
Purifying filter installation (optional) 1. Open the grille. 2. Remove the air filters. 3. Put air purifying filter into place as shown in illustration.
Chart 6-18
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How to take out front grille Please follow the steps below to take out front grille if necessary during servicing. 1. Set the vertical airflow direction louver to the horizontal position. 2. Slide down the two caps of PNV 007/009/012 on the front grille as shown in the illustration at right, then remove two mounting screws. (If the unit is PNV015/018/021, it has three caps). 3. Pull the lower section of the front grille towards your to remove the front grille.
the
1 2 3 4
Chart 6-19 Connect the drainage pipe Use standard hard PVC pipe (19mm) for the drain pipe. Use the drain hose to change the direction. Insert the drain hose until it connects the drain port very well, and then secure it tightly with the hose clamp. After checking the drainage, wrap the drain hose with the insulation and clamps. Check the drainage Open front panel and remove air filters. (Drainage checking can be carried out without removing the front grill). Pour a glass of water into the drain tray-Styrofoam. Ensure that water flows out from drain hose of the indoor unit
1 2 3
Chart 6-20

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Size M3.5 M4
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Unit Model PNV007 PNV009 PNV012 PNV015 PNV018 PNV021 MCA: Min. Circuit Amps (A) MFA: Max. Fuse Amps (A) KW: Fan motor Rated output (kW) FLA: Full Load Amps (A) Remote controller wiring Main bus wiring Wire Size 50 220-240 Max. 264 Min. 198 Hz Volts Voltage Range Power Supply MCA 0.23 0.23 0.23 0.23 0.23 0.23 MFA 16 16 16 16 16 16 KW 0.02 0.02 0.02 0.02 0.02 0.02 Fan Motor FLA 0.06 0.06 0.06 0.07 0.07 0.07
Model PNV007 PNV009 PNV012 PNV015 PNV018 PNV021

16A
Twisted-pair wires
1.0 mm2
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Optional/ Compulsory Optional Optional Optional Optional Optional outfit/ standard outfit Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional Optional outfit, if require please purchase it additional
Accessory LWC LWCS RC3i-1 RC7i-1
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3)
4)
5)
9)
Air intake grille Display LED Air outlet louver Chart 6-22
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6.9.3 Display Introduction
Name of each part: Grille Air filter Air purifying filter Air outlet Vertical louver Horizontal louver Ionizer On unit operation Electrostatic filter Display
Chart 6-23 A. IONIZER INDICATOR This LED will be on if ionizer is working. B. IONIZER ON/OFF SWITCH Used to switch the ionizer on/off by hand. C. POWER INDICATOR This LED will be in red whenever power is on. Blinks for 3 seconds when heat mode is selected through mode button. D. OPERATION INDICATOR This LED will be in green during operation. It will blink once when receiving message from remote controller and keep blinking when there is any fault or protection. It will blink 3 times when cool mode is selected through mode button. E. TIMER INDICATOR This LED will be in yellow when timing mode in remote controllers is used. It will blink after power off when Timers is set to show that timer counting is lost. F. FILTER INDICATOR This LED will be on when air filter requires cleaning. G. RECEIVER
H. MODE/RESET BUTTON If filter LED is ON, a short pressing of the mode button will reset filter timer and turn off the filter clean LED. If filter LED is OFF, mode button is used for forced operation mode in Cooling-Heating-OFF as circle. If filter LED is OFF, long pressing the button, will entry diagnostic mode. Detail please contact with the technician. I. ELECTROSTATIC FILTER SAFETY BUTTON Turn off the Electrostatic filter when you open the grille
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Before performing any maintenance, make sure the power supply is disconnect.
Cleaning the Air Filter One indicator for filter clean is provided on your unit. If the indicator (F) lights up, it means the filter should be cleaned. 1) To remove the air filters, lift up the panel, push the air filters up slightly to unlock them. 2) Then pull out the filters, clean the filter by soapy water and dry the water thoroughly. 3) Then align and fit the filters in place. 4) In the end close the panel by pushing the center to lock it in place. 5) Reset button (H) to turn off indicator (F) Cleaning the Electrostatic Filter: The electrostatic filter should be removed for cleaning every three months, 1) Open the front panel. 2) Push the hook on the filter and pull out the electrostatic filter (Fig ) 3) Wash the filter with warm soapy water and dry the water thoroughly. 4) Push the electrostatic filter into the right position. 5) Close the front panel. Purification Filter Replacement: The air purifying filter should be removed from the unit and replaced once a year. 1) Pulling out the filter. (Fig ) 2) Replacing the filter. Cleaning the Air Conditioner Wipe the unit with a soft dry cloth or clean it with a vacuum cleaner. Do not use hot water or volatile materials which will damage the surface of the air conditioner. At the Beginning of the Season 1) Make sure there are no obstacles block the air inlet and outlet. 2) Make sure the power is properly connected. Protect the Electronic System 1) Indoor unit and remote control must be at least 1 meter away from TV, radio or any other electronic appliance. 2) Protect the indoor unit from direct sunlight or other strong light. 3) Only qualified technician is allowed to perform the maintenance.
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Part IV Outdoor unit

1 OUTDOOR UNIT .................................................................................................................................................................204 2 HMI(HUMAN AND MACHINE INTERFACE) INTRODUCTION ...............................................................................236
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1 Outdoor unit
Model
YAV112 YAV140
KBTU/h
38.2 47.8
Brand
Airwell
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1.1 Specification
HP Model name Power supply Cooling Capacity Heating Dimension (HWD) Net weight Running Amperes1(System) Cooling Power input(System) Running Amperes(System) Heating Power input(System) Color (RAL) Air circulation (KW) (KBTU/h) (KW) (KBTU/h) (mm) (kg) (A) (KW) (A) (KW) (m /h) 4.5 5/8
3
YAV112 YAV140 1Phase-50/60Hz,220-240V 11.2 38.2 12.5 42.7 9501277340 120 13.9 3.125 16.2 3.635 125 19.4 4.365 20.3 4.572 14 47.8 16 54.6
Electrical
rating
Oyster white (RAL1013) 6000 5.5 5/8
Refrigerant amount at shipment (kg) Gas pipe (Flare) (inch) Tubing connections Liquid pipe(Flare) (inch) Ambient temperature operating range Maximum number of connectable indoor units Normal mode dB(A) Operating sound Silent mode dB(A)

3/8 3/8 Cooling:-10 ~46 DBHeating:-15 ~24 DB 6 54 49 8 55 50

1 Running AmperesStanding Amperes
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Chart 1-1
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1.2.2 Exploded view(YAV112/140)
Chart 1-2
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1.2.3 YAV112/140 components list

No. 1 2 3 4 6 7 10 11 12 15 15 16 17 18 18 18 19 20 21 22 22 23 24 24 24 24 24 24 25 26 27 28 28 29 30 31 31 33 34 35 36 Part number 465100017 464660012 464600031 464660010 464730005 4523758 461010022 461000014 452960400 464180005 464250056 466130013R 464200007 463600015 463600016 463600037 4510677 467030038 460050007R 469270007 C710017 467300124R 467400006 467400008 467400037 467400038 467400039 467400027 461600036 461030002 C13004000 464660011 4522601 464630009 467420014 467420006 467420007 467420008 464800003 462350071 462350072 4523657 Description Grill/ Air Outlet VRF Front Plate Painting Assy./ Left CMV14 VRF Base Plate Painting Assy./CMV14 VRF Front Plate1 Painting Assy./ Right CMV14 VRF Partition Plate Assy./CMV14 VRF Nut M8 left Gas Valve 5/8" R410A VRF Liquid Valve 3/8" R410A VRF Outdoor Axial Fan OD=493 Controll Box Plate 3/VRF Cover 2 / Controll Box Plate /VRF DC Motor 70W 8P 830rpm 5557-06R VRF Motor Support 1/ VRF 4HP Hot Gas Bypass Capillary Assy./ CMV14 VRF Liquid Bypass Capillary Assy./ CMV VRF Oil Capillary Assy./CMV140 VRF Nut With Flange M8 -D=24 GB6187-86 Wire Assy. AWG12 RDBNBU /Compressor VRF Compressor Assy./ ANB33FBDMTMitsubishi SIAMVRF Insulation/Compressor/CMV140 VRF COMPRESSOR SOUND INSULATION TOP Controller/VRF ODU SUCT Suction Temperature Sensor VRF ICDT Inverter Compressor Discharge Temperature Sensor VRF ODU COIL INPUT TEMPERATURE SENSOR/CMV/VRF ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF ODU COIL OUTPUT TEMPERATURE SENSOR/CMV/VRF ( DCI _72Z )OAT Outdoor Air Temperature Sensor 4-Way Valve Assy./ CMV14 VRF 4-Way Valve Coil/CMV140 VRF 4-Way Valve Main Valve Body SHF-20A-46-00 Front Plate2 Painting Assy./ Right CMV14 VRF Right Handle Side Plate Painting Assy./Right CMV14 VRF 3 Poles Terminal Block VRF 4 Poles Terminal Block/VRF ODU 4 Poles Terminal Block/VRF ODU 8 Poles Terminal Block/VRF ODU Guard Net Painting Assy./CMV14 VRF Condenser welding Assy./CMV140 VRF Condenser welding Assy./CMV112 VRF PAINTED TOP COVER ASSY Quantity 2 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
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37 38 39 40 44 45 45 52 53 54 54 54 55 56 57 58 60 61 61 61 61 62 63 64 65 66 67 67 73 73 73 74 74 74 75 75 76 77 77 77 77 77 77
4522600 464200008 464860037 464660012 453083800 464180004 464250055 463250003 461120001 463240001 464250081 464250082 463650017 463650010 463750140 463750103 461040011 461050012 467300171R 467550000 467550001 464020009 464250101 452892100 467300105R 467300048 466130013R 461100000 461110003 461110002 452925700 467400019 467030034 C030029 467400020 467030035 463270000 464250083 467580003 467030033 467030036 467050002 467050003 467030029 467030032
Left Handle Motor Support 2/ VRF CMV14 Fixing Plate Painting Assy./Valve/ CMV14 VRF Front Plate Painting Assy./ Left CMV14 VRF Support/OAT Controll Box Plate 1/VRF Cover 1/ Controll Box Plate /VRF Liquid-Gas Separator/CMV14 VRF R410A Small valve/R410A VRF Oil Separator Assy./CMV VRF Fixing Plate1/ Oil separator VRF Fixing Plate2/ Oil separator VRF Manifold Assy./ CMV140 VRF Manifold Assy./ CMV112 VRF Connect Pipe Assy./ Distributor CMV140 VRF Connect Pipe Assy./ Distributor CMV112 VRF Electronic Expansion Valve/D24FKS VRF Electronic Expansion Valve CoilWhite connector 700mm)/DMV56 VRF Filter BoardDCI VRF FB PFC Choke VRF PFC Choke 2/ VRF ODU Chock support plate/VRF CHOCK COVER/VRF Heater for compressor Capacitor PCB/ DCI 456 HP ODU CB Driver Board/Compressor Hitachi MBF28B1F06B /VRF ODU DC Motor 70W 8P 830rpm 5557-06R VRF Electromagnetic Valve/CMV14 VRF Hot Gas Bypass Electromagnetic Valve Coil VRF Liquid Bypass Electromagnetic Valve Coil VRF presuure switch 4.2MPa/3.7MPa High Pressure Sensor VRF Wire Assy. AWG18 BKWH /High Pressure Switch VRF 0.15MPa LOW PRESSURE SWITCH Low Pressure Sensor VRF Wire Assy. AWG18 BKWH /Low Pressure Switch VRF Dry Filter BFK-083S VRF Fixing Plate/Dry Filter VRF Heat Sink/VRF ODU Wire Assy. AWG24CYWHOGBNRD /Fan Motor VRF Wire Assy. AWG18 BKWH /Alarm VRF Communication Wire VRF Date Wire/Dry contact VRF S Wire S AWG10 WH/Compressor Driver Board VRF Wire Assy. AWG10 BKWH /Electrolytic Capacitor VRF
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
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Chart 1-3
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1.4 Installation
1.4.1 Installation space requirement
Chart 1-4
Chart 1-5
Chart 1-6
Chart 1-7
Chart 1-8
Chart 1-9
Chart 1-10
Unit:mm
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Chart 1-10
Chart 1-11
Chart 1-12
Chart 1-13
Chart 1-14
Unit:mm
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1.4.2 Precaution WARNING If the warning is not observed, it may cause serious casualties. CAUTION If the warning is not observed, it may cause injury or damage to the equipment.
WARNING
Installation and servicing of air conditioning equipment can be hazardous due to system pressure and electric components. Ask qualified service personnel to install, repair or service your equipment. Before performing service or maintenance operations on system, turn off main power switch of the unit. Otherwise electrical shock could cause personal injury. This manual should be strictly followed for installation, because improper installation may lead to water leakage, electric shocks or fire. When one unit is installed in a small room, it is necessary to measure the system refrigerant quantity, so that the leaked refrigerant amount does not exceed the limit. If the leak amount exceeds the limit, it may cause an oxygen deficiency accident. Be sure to use only the specified accessories and parts for installation. Improper substitute may result in water leakage, electric shocks, fire, or the unit falling. If refrigerant leaks during the installation workdont touch them! Or it will frostbite you! And ventilate the room immediately. Electrical work must be performed by qualified technicians according to local laws and regulations and this installation manual. Ensure the air conditioner uses a designated power supply. When connecting the installation wiring, be sure that all fixing terminals are securely fixed.
CAUTION
Ensure an electrical leakage breaker is fitted. This is to prevent the risk of electric shock. Install drain piping according to this installation manual to ensure favoring drainage, and insulate the pipe to prevent condensation. Make sure all welding rods should contain 7% silver. Installation in the following places may cause trouble. If it is unavoidable, please consult the dealer. (1) A place full of machine oil; (2) A saline place such as coast; (3) Hot-spring resort; (4) A place full of sulfide gas; (5) A place where there is high frequency machines such as wireless installation, welding machine, medical facilities. (6) A place of special environmental conditions. using a torque wrench, tighten the flare nuts to the specified torque setting. the appliance shall be installed in accordance with national wiring regulations. this appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capacities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. if the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. the appliance shall be installed in accordance with national wiring regulations, and shall be provided to ensure all-pole disconnection from the supply mains, and distance between the poles shall be more than 3 mm. only qualified technician is allowed to perform the maintenance.
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1.4.3 Installation tools required

A. Installation of Air conditioner containing R4140A This air conditioner adopts the new HFC refrigerant (R410A) which doesnt destroy ozone layer. R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit. To prevent mixing of refrigerant of refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units. Accordingly, special tools are requited for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping. B. Changes in the product and components In air conditioners using R410A, in order to prevent any other refrigerant from being accidentally charged, the service port diameter size of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch) In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and opposing flare nuts sizes have been changed. (For copper pipes with nominal dimensions 1/2 and 5/8) New tools for R410A Gauge manifold Applicable to R410A New tools for R410A Applicable to R410A
Flare tool (clutch type)
Charge hose
Vacuum pump adapter
Electronic balance for Refrigerant charging Torque wrench (nominal dia. 3/8, 3/4) Incidentally, the refrigerant cylinder comes with the refrigerant designation (R410A) and protector coating in the U.Ss ARI specified rose color (ARI color code: PMS 507). The charge port and packing for refrigerant cylinder requires 1/2 UNF 20 threads per inch corresponding to the charge hoses port size.
Gas leakage detector
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1.4.4 Introduction
A. Combination The Indoor units can be installed in the following range, to learn which models of indoor units are compatible with MVi unit, refer to the product catalogs. Total capacity/quantity of indoor units table Outdoor unit YAV112 YAV140 Total normal capacity of indoor unitkw 50%130% Total quantity of indoor units(max) 6 8
B. Standard attached fittings Please check whether the follow fittings are of full scope. If there are some attached fitting free for use immediately, please restore them carefully. No. Accessories part Drain connector 1 Rubber stopper Installation manual 2 1 5 1 1 4 Connector tube 1 Qty. No. Accessories part Qty.
Mounting pads 3 4
C. Optional accessories To install the above outdoor units, the following optional parts are also required. Indoor unit Remote controller Distribution joint kit
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1.4.5 Select location
WARNING
The installation of the air conditioning unit must be positioned in a location that can sufficiently support its weight and give protection against adverse environmental conditions. Failure to do so may result in unit damage and possible human injury.
CAUTION

Ensure that the unit is placed where there is no risk of flammable gases. Ensure the outdoor unit is fixed to the base, to prevent movement of the unit.
Place selection MVi system is suitable for installation in a commercial and light industrial environment. Obtain permission from the customer to install the unit in a site that satisfies the following conditions: 1) A place that compliance with the requirement mentioned in the front page. 2) A place that permits horizontal installation of the unit. 3) A place that provides enough space for servicing safely. 4) A place that the drainage from the unit will not pose a problem. 5) A place that the unit does not bother next-door neighbors. 6) A place where the indoor unit and outdoor units piping and wiring lengths come within the allowable ranges. Avoid installing in the following places (see the chart front) 1) Place exposed to air with high salt content (seaside area), or place exposed to large quantities of sulfide gas (hot spring). Or special protective measures are needed. 2) Place where organic solvent is used nearby. 3) Place close to a machine generating high frequency. 4) Place with poor ventilation.
CAUTION

When an outdoor unit is installed in a place where is always exposed to strong wind like a coast or on the roof of a high building, please apply the windproof measures referring to the following examples. Install the unit so that its discharge port faces to the obstacle, keeping a distance 500mm or more between the unit and the obstacle. Ensure the air out-let direction is vertical to the wind direction of operation season of air conditioner.
Season wind
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1.4.6 Transfer and fix up outdoor unit
CAUTION

Please carry the unit to installation place with its initial packaging as best as possible. Be careful when hanging the unit with sling (for example), because the center of gravity is not the epicenter of this unit, and some methods should be taken to avoid its overturn. The gradient shouldnt exceed 45 during the unit transit. Dont store the unit in a decumbent way. Bring the unit slowly by grabbing the left and right grips. Place your hands on the corner instead of holding the suction inlet in the side of the case, otherwise the case could be deformed. Take care not to touch the rear fins with your hands. Or it will hurt your hands and damage the unit.
A. How to prevent overturn If it is necessary to prevent the unit from falling over, the following method can be for your information: Prepare all 4 wires as indicated in the drawing Unscrew the top plate at the 4 locations indicated A and B Put the screws through the nooses and screw them back tight
A Location of the 2 fixation holes on the front side B Location of the 2 fixation holes on the front side C Wires: field supply
Chart 1-15 B. Fix up outdoor unit Before installation, check strength and horizon of the base for preventing abnormal vibration and noise. According to the following base diagram, fix the base firmly with the anchor bolts. (Anchor bolt, nut: M104 pairs) Concrete Basic as following: Set the out margin of the anchor bolt to 25mm or less.
Chart 1-17
Chart 1-16
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Chart 1-18
1.4.7 Installation synopsis

Field pipes can be installed in three directions; this character increases the flexible of installation.
1 2 3
Connecting liquid pipe (field supply) A Connecting gas pipe B Front plate C Chart 1-19
the front the rear the side
Please knock out the hole as shown in the figure. Do not remove the pipe cover from the cabinet so that the knockout hole can be easily punched. To knock out, it is easily taken off by hands by punching a position at the lower side of 3 connected parts with screwdriver along the guide line. After marking the knockout hole, remove the burr and mount the attached protective bush and guard material for pass-through part in order to protect pipes and wires.
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Chart 1-20
1.4.8 Refrigerant piping
WARNING

It is forbidden to discharge refrigerant into the atmosphere. Collect the refrigerant in accordance with the Freon collection and destruction law. If the refrigerant gas leaks during installation work, ventilate the room immediately. Do not use flux when brazing the refrigerant piping. For brazing, use phosphor copper brazing filler metal (BCuP) which does not require a flux.
Tubing procedure: 1) Keep stop valve on outdoor unit in off status (ex-factory specification) as original, dismantle end caps on refrigerant lines and the unit, and proceed quickly with flare connection. Caution: If being put aside for a long time after end caps being removed, breakdown may happen to tubes because of invasion of dust, water and foreign matter into pipe, so please proceed to connection operation as following rapidly. Before tightening flare nuts, a layer of attached cooling engine oil should be thinly applied on the sealed pad surface between tubes and connectors. Please proceed tubing connections with two wrenches and refer to the following table for tightening torque. 2) Finish flare-connecting operation in succession and interconnect all refrigerant lines. After pipes being connected, leakage detector or soup water must be used to check if there are any leaks. 3) Proceed evacuation from service entrance of stop valve on the outdoor unit. 4) After completion of above operation, keep stop valve (commonly used by liquid and gas) on the outdoor unit totally open. By then, refrigerant cycle between indoor units is all connected.
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CAUTION

Please apply attached refrigerant lines thermal insulation materials for insulation on indoor lateral flare connection areas. And confirm that the operations are proceeding as item3&4 stated. Nonoxidizable brazing must be applied to pipes when proceeding brazing.
Attentions on application of flexible couplings: 1) Please apply flexible coupling at indoor lateral interconnecting areas. 2) Bending angle cannot exceed 90, and bending cannot be repeated more than 3 times. 3) To reach appropriate torque as per torque wrench: Outer dia. of copper pipe(mm)/(Inch) 9.5(3/8) 15.9(5/8) 19.05(3/4) A. How to braze Torque (kg.cm) 350~420 750~800 1000~1400
CAUTION

Do not allow anything other than the designated refrigerant to get mixed into the freezing cycle, such as air, etc. If any refrigerant gas leaks while working on the unit, ventilate the room thoroughly right away. Great caution is needed when passing copper tubes through walls. Only use the flare nuts included with the unit. Using different flare nuts may cause the refrigerant to leak In order to prevent dirt, liquid or dust from entering the piping, cure the piping with a pinch or taping.
Ensure using a nitrogen blow when brazing. Brazing without carrying out nitrogen replacement or releasing nitrogen into the piping will create large quantities of oxidized nitrogen into the piping; these would prevent normal operation of valves and compressors. So, please braze tubes as followings:
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Insert nitrogen into the tubing, and set the pressure to 0.02MPa with the reducing valve.
1 Refrigerant piping 2 Part to be brazed 3 Taping Chart 1-21
4 Hands valve 5 Reducing valve 6 Nitrogen
B. How to connect flare See the following table for flare part machining dimensions. When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) Where arrowhead is pointed should coat with ether or ester oil.
Chart 1-22

When loosening a flare nut, always use two wrenches in combination. When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut. See the following table for tightening torque.(Applying too much torque may cause the flares to creak.)
Outer dia.of copper pipe(mm)/(Inch) 9.5(3/8) 15.9(5/8) 19.06(3/4)
Torque(kg.cm) 350~420 750~800 1000~1400
A(mm) 12.8~13.2 19.3~19.7
Flare shape
22.9~23.3
After all tubes have been connected, use nitrogen to perform a gas leak check. When without torque wrench, please take following method as standard when tightening flare nut with wrench, stop it and only rotate to angle stated as blow table when tightening torque increases quickly.
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Outer dia.of copper pipe(mm)/(Inch) 9.5(3/8) 15.9(5/8) 19.06(3/4)
Further tightening angle 60~90 30~60 20~35
C. How to handle stop valve The stop valves for indoor-outdoor connecting piping are closed at shipment from the factory. Make sure to keep the valve open during operation. The names of parts of the stop valve are shown as following:
Chart 1-23

Since the side boards may be deformed if only a torque wrench is used when loosening or tightening flare nuts, so always lock the shut-off valve with a wrench and then use a torque wrench. Do not place wrenches on the valve cover! This may result in a refrigerant leak.
Chart 1-24
For cooling operation under low ambient temperature or any other operation under low pressure, apply silicon pad or similar to prevent freezing of the gas stop valve flare nut.
Chart 1-25 D. How to handle the valve cover The valve cover is sealed where indicated by the arrow: After operating the valve, be sure to tighten the valve cover properly.
Check for refrigerant leakage after tightening the cap.
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E. Pipe selection and how to calculate
Chart 1-26
Ranges that apply to refrigerant tubing lengths and differences in installation heights
Items Marks L1 Allowable tubing length L(L2-L3) l1,l2~ln l1+l2+~ln-1+L1 Allowable elevation difference H1 H2 Contents Max. tubing length Actual tubing length Equivalent tubing length Length(m) 150 175 40 30 200 50 40 15
Difference between the max. length and the min. length from the No.1 distribution joint Max. length of each distribution tube Total max. tubing length including length of each distribution tube(only narrow tubing) When outdoor unit is installed higher than indoor unit when outdoor unit is installed lower than indoor unit Max. difference between indoor units Table 3-3
L2 Maximum tubing length from the first distribution L3 Minimum tubing length from the first distribution
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Main tubing size

Below 14 Capacity(kW) Over Capacity(kW) Main tubing <32 size(LA) ODU model Gas tubing(mm) Liquid 9.52 Tubing(mm) 9.52 12.70 11.2 15.88 14 15.88 16 19.05 11.2 19.05 14 19.05 16 22.23 11.2 19.05 14 19.05 16 22.23 32 66 0
Below 20.2 Capacity(kW) Over Capacity(kW) Main tubing <25 size(LA) ODU model Gas tubing(mm) Liquid 9.52 Tubing(mm) Table 3-4 Main tubing size (LA) 9.52 12.70 11.2 15.88 14 15.88 16 19.05 11.2 19.05 14 19.05 16 22.23 11.2 19.05 14 19.05 16 22.23 25 56 14
Main tubing size after distribution
Below Capacity(kW) Over Capacity(kW) Gas tubing(mm) Liquid Tubing(mm)
6(2.2hp) 0 12.7 9.52
20.2(7.2hp) 6(2.2hp) 15.88
Table 3-5 Main tubing size after distribution (LB, LC)
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Indoor unit tubing connection
Indoor unit type Gas tubing(mm) Liquid tubing(mm)
007
009
012
015
018
021
024
030
036
12.7 6.35
15.88 9.52
Table 3-6 Indoor unit tubing connection (l1, l2ln-1)
1.4.9 Additional Refrigerant Charge
Refrigerant Charge Amount at shipment (for outdoor unit) YAV112 YAV140 5.5 Table 3-7
Heat Pump Unit (kg) 4.5
According the refrigerant pipe length and dimension, we need charge additional refrigerant. The required additional refrigerant charge (kg) =25a+55b+120c10-3 a: Total length of 6.35 (m) liquid tube b: Total length of 9.52(m) liquid tube c: Total length of 12.7(m) liquid tube.
1.4.10 Leakage test

After the refrigerant piping has finished, execute a leakage test. For a leakage test, connect a nitrogen gas bomb as shown in the figure blow, and apply pressure. Be sure to apply pressure from the service ports of the packed valves (or ball valves) at liquid side, discharge gas side, and suction gas side. An air tight test can be only performed to the service ports at liquid side, discharge gas side, and suction gas side of the outdoor unit. Close fully valves at liquid side, discharge gas side, and suction gas side. As there is possibility that nitrogen gas enters in the refrigerant cycle, re-tighten the valve rods before applying pressure. (Re-tightening of the valve rods are unnecessary for valves at discharge gas side because they are ball vales.) For each refrigerant line, apply pressure gradually with steps at liquid side, discharge gas side, and suction gas side.
WARNING

Be sure to apply pressure to suction gas side, discharge gas side, and liquid side. Never use Oxygen, Flammable gas and Noxious gas in an leakage test.
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Chart 1-27 STEP 1: Apply pressure 0.3Mpa (3.0kg/cm2G) for 3 minutes or more. STEP 2: Apply pressure 1.5Mpa (15 kg/cm2G) for 3 minutes or more. STEP 3: Apply pressure 3.73Mpa (38kg/cm2G) for approx. 24 hours. Caution: If there is no leakage, the pressure will not go down; Considering the change of ambient temperature, pressure drop by 0.01MPa(0.1Kg/cm2G) per 1C is normal in 24 hours after pressure is applied. Leaked position check: When pressure drop is detected in STEP1, STEP2, or STEP3, check the leakage at the connecting points. Check leakage with hearing sense, feeler, foaming agent, etc, and perform re-brazing or re-tightening of flare if leakage is detected.
1.4.11 Vacuum process
WARNING

For protection of the earths environment, do not discharge the refrigerant gas in the air. Using a vacuum pump, eliminate the remaining air (nitrogen gas, etc.) in the unit. If gas remains, performance and reliability of the unit may be reduced.
After the leakage test, discharge nitrogen gas. Then connect the gauge manifold to the service ports at suction gas side, discharge gas side and liquid side, and connect the vacuum pump as shown in the following figure. Be sure to perform vacuuming for suction gas side, discharge gas side and liquid side. Be sure to perform vacuuming from both suction gas side, discharge gas side and liquid side. Be sure to perform vacuuming from both liquid and gas sides at the same time. Use a vacuum pump with counter-flow preventive function so that oil in the pump does not back up in the pipe of the air conditioner when the pump has been stopped. (If oil in the vacuum pump enters in to the air conditioner with
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R410A refrigerant, an error may occur in the refrigeration cycle.)
Chart 1-28

Use a vacuum pump that has a high vacuum (below -755mmHg) and a large exhaust gas amount (over 40L/minute). Perform vacuuming for 2 or 3 hours though time differs due to pipe length. In this time, check all packed valves at liquid, gas and balance sides are fully closed. If vacuuming valve amount is not decreased to below -755mmHg even after vacuuming for 2 hours or more, continue vacuuming for 1 hour or more. If -755mmHg or less cannot be obtained by 3 hours or more vacuuming, detect and repair the leak. When the vacuuming valve has reached -755mmHg or less after vacuuming for 2 hours or more, close valves VL and VH on the gauge manifold fully. Stop the vacuum pump, leave it as it is for 1 hour and then check the vacuum does not change. If it does change then there may be a leak within the system. After the above procedure for vacuuming has finished, exchange the vacuum pump with a refrigerant cylinder and advance to the additional charging of refrigerant.
1.4.12 Additional refrigerant charge

After vacuuming work, exchange the vacuum pump with the refrigerant bomb and then start the additional charging work of refrigerant. Calculating the amount of additional refrigerant required When the system is charged with refrigerant at the factory, the amount of refrigerant needed for the pipes on site is not included. Calculate the additional amount required, and add that amount to the system. Please refer to Keeping valve of the outdoor unit closed is sure to charge the liquid refrigerant into service port at liquid side. If the specified amount of refrigerant cannot be charged, open fully valves of outdoor unit at liquid and discharge/suction gas sides, operate the air conditioner in COOL mode under condition that valve at suction gas side is a little returned to close side, and then charge refrigerant into service port at suction gas side. In this time, choke the refrigerant slightly by operating valve of the bomb to charge liquid refrigerant. The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually. When refrigerant leaks and refrigerant shortage occurs in the system, recover the refrigerant in the system and recharge refrigerant newly up to the correct level.
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1.5 Electric wiring

1.5.1 Requirement of the wiring
Chart 1-29 For VRF system, all indoor units must be supplied with one power supply (220V/50Hz 1 phase). IDU power supply can either use the same power supply from outdoor unit(preferred) or use a separate power supply. For indoor unit wires requirement, please refer to indoor installation manual; outdoor unit wires requirement is as below: (1) Power supply wire: Ourdoor unit model 112 140 Phase and Frequency Single phase-50Hz Single phase-50Hz Volts 220V 220V ELB 40A 40A Wire section 6mm2 6mm
2
Maximum length 25m 25m
ELB:Electricity leakage breaker (2)Communication wire: Main communication wire 1.02mm twisted wires 2000m R/C communication wire 1.02mm twisted wires 100m
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1.5.2 Power supply wiring

Power supply for outdoor unit Unscrew and remove the service lid, please refer to chart 30. Press the power supply wiring under the wire clip. Connect the power supply wiring to the power supply terminal block.
Chart 1-30
Power supply for indoor unit Requirement of power supply wire connection for indoor units please refer to relevant installation manual. All indoor units of one refrigerant system must be supplied with one power supply. Every indoor unit should install one power breaker and one electricity leakage breaker in its power supply wire, meanwhile, one higher level power breaker and one higher level leakage breaker should be installed in the main power supply wire. Wiring example: (one outdoor unit connect with five indoor units)
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Chart 1-31
1.5.3 Main communication wiring

Main communication wiring is connect the wire to the terminal block F1/F2 , it connect between outdoor unit and indoor unit or between the indoor units. For indoor units connection please refer to the installation manual of indoor unit. For outdoor unit, connect the communication wire as following steps: Unscrew and remove the service lid, please refer to chart 30. Connect the communication wire to the terminal block F1,F2. Tie the wire tightly. Main communication wiring supply two connecting types: L-link type and T-link type. Example: (One outdoor unit connect with five indoor units) (1) L-link type system:
Chart 1-32
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(2) T-link type system:
Chart 1-33 Following link type is not allowed!
Chart 1-34
1.5.4 R/C communication wiring

R/C communication wiring is connect the wire to the terminal block R1/R2 , it connect between the indoor units and must according to following rules: 1.Up to 16 indoor units can be connected in one R/C communication wiring; 2.All of indoor units must be in L link type; 3.Up to one LWC/LWCS can be connected in one indoor unit; 4.Up to two LWC/LWCS can be connected in one R/C communication wiring; 5.If a LWCS is connected in the R/C communication wiring, all the indoor units must be of the same one user address. 6. R/C communication wiring shall not be explored to sun light or UV. 7. R/C communication wiring cant be tied together with power supply wiring. LWC:local wiring controller. LWCS:simple version for local wiring controller. Wiring example: one outdoor unit connect with five indoor unit
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(1) Only one R/C communication wiring in a refrigerant system:
Chart 1-35 (2) More than one R/C communication wiring in a refrigerant system:
Chart 1-36
1.5.5 Dry contact function introduction
Chart 1-37 Dry contact with low voltage output definition NSC: Night mode; when these two pins (Dn and Dc) are connected, the unit will enter night mode, it is main for decrease the noise level (Optional). FSC: Forced shut off; when these two pins (Ds and Dc) are connected, the unit will be shut off. It can be used for emergency.(Optional) FCHC: Forced cool or heat mode; these two pins are available only when outdoor unit is in mode by dry contact set
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from HMI; Df and Dc open is forced cool mode; Df and DC short is forced heat mode (Optional). PSC: Power shedding mode. When these two pins (Do and Dc) are connected, the unit will enter power shedding mode. (Optional) Dry contact with high voltage output definition: Alarm: Short La and Na, an alarm signal with 220V voltage will be sent out when there is fault in system; Base heater: Short Lh and Nh, 220v power will be supplied in some conditions.
1.6 Installation Setting Through HMI

Outdoor controller board has a HMI (Human Machine Interface) which you can set the status of the outdoor unit. There are two important settings for installation address setting procedure and outdoor control mode setting.
1.6.1 Address Setting Procedure

Before normal running, ITEST is a must process for address setting when the unit is powered on for the first time. ITEST has to be done only after all installation works are finished. 1. When outdoor is powered on for the first time, initP will start blinking on the HMI for about 30 seconds. (Chart 1-38) 2. And then, HMI will display in_dd, which reminds you to go to ITEST for address setting. (Chart 1-39) 3. Long press MODE button for 5 seconds, then ODU will enter ITEST process and LED1~LED5 will blink itESt. (Chart 1-40) 4. After about 3-6 minutes, ITEST process will be finished, and HMI will display as noFbo. (Chart 1-41) 5. After that, you can run the VRF system normally.
Chart 1-38
Chart 1-39
Chart 1-40
Chart 1-41
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1.6.2 Outdoor Control Mode Setting

1.There are four kinds of control mode Mode by First win IDU, Mode (Forced Cooling/ Heating) by ODU Dry contact, Mode by OAT and Mode by Master IDU. 2. The default outdoor control mode is mode by first win IDU. To set different outdoor control mode, ODU should be at Stand By state and HMIs display is noFbo. (Chart 1-41) 3. Press MODE button and you can see LED1~LED5 blinking CLoCK,then press Up or DOWN button till you see LED1~LED5 blinking ConMS and press SET button to confirm the selection. (Chart1- 42) 4. Press MODE button to entry the next level. Then press UP or DOWN button to scroll as MbFWi> Mbodu> MboAt> MbMid. Press SET button to confirm the selection. a .MbFWi Mode by First win IDU (Chart 1-43) b. Mbodu Mode (Forced Cooling/ Heating) by ODU Dry contact (Chart 1-44) c. MboAt Mode by OAT (Chart 1-45) d. MbMid Mode by Master IDU (Chart 1-46)
Chart 1-42
Chart 1-43
Chart 1-44
Chart 1-45
Chart 1-46
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1.6.3 Dip switch introduction

1. There are twelve dip switches on main controller board. Refer to following picture:
Chart 1-47 2. The first four dip switches define outdoor nominal capacity. 3. The second four dip switches define different compressor and driver . 4. According these eight switches, we can define the outdoor model. Model A(4HP) B(5HP) DS1 OFF OFF DS2 OFF OFF DS3 OFF OFF DS4 OFF ON DS5 OFF OFF DS6 OFF OFF DS7 OFF OFF DS8 OFF OFF Compressor model ANB33 ANB33 Driver model Hitachi X-Y1 Hitachi X-Y1
5. Two dip switches (DS9,DS10) are used to define the LONG TUBE. The other two is for future use, default state is OFF. If the total tube length is more than 100 meters, we call it LONG TUBE. Total tube length (m) (0,100] (100,200] DS9 OFF OFF DS10 OFF ON
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2 HMI(Human and Machine Interface) introduction

2.1 HMI scope
There are five 7-segment LED and five buttons in the main board. Definitions for these parts as following:
7-segment LED display Letter A b C d E F G H i J K L M Display Letter n o P q r S T U v W X y Z NA Display Number 1 2 3 4 5 6 7 8 9 0 Display
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2.2 HMI display content introduction

Display Content 1 2 3 4 5 6 7 8 9 10 11 Full Description Initial process Initial state Initial state with fault occurs, is fault code.
Normal off with fault occurs. Force shut off with fault occurs. Force shut off without any fault. Diagnostic Installation test. Lab test. (System refrigerant) charge test. Product line test.
12
Product line test in heating mode, speed.
is compressor operating
13 14 15 16 17 18 19
Product line test in cooling mode. Normal off caused by off command. Clock Outdoor unit parameter monitor. Outdoor unit parameter setting. Force cooling with fault occurs. Force cooling without fault occurs.
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20 21 22 23 24 25 26 27 28 29 30
Force heating with fault occurs. Force heating without fault occurs. Normal cooling state with fault happens. Normal cooling state without fault. Normal heating state with fault happens. Normal heating state without fault. (ODU) control mode setting. Mode (forced cooling/heating) by outdoor units dry contact. Mode by first win indoor unit. Mode (according) by OAT Mode (according) by master indoor unit.
2.3 HMI initiation process
After power on, system enters to INIT process first,
is blinking by HMI.
All buttons are not responding to press. When INIT process finished, if any unit misses PA or UA, system enters INIT state. Otherwise, system enters Norm OFF.

LED1~5 are blinking LED1~5 are blinking
when normal. when malfunction occur, is fault code.
Then long press Mode button for 5s system enter ITEST process.
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2.4 HMI Norm Status

2.4.1 Norm OFF state caused by fault
LED1~5 are blinking
when unit in Norm OFF,
is fault code.
Operate and display introduction: (1) Press Mode button to entry the next level. (2) Press Up or Down button, LED 1~5 will scroll
(3) Press Set button to confirm the select state and entry this state. (4) Press Return button will exit select state and come back to the last level [1]. [1] However, for cancel , should long press Set or Return button for 5s.
2.4.2 Norm OFF state caused by OFF

LED 1~5 are blinking when unit in Norm OFF by OFF command.
Operate and display introduction: (1) Press Mode button to entry the next level. (2) Press Up or Down button, LED 1~5 will scroll (3) Press Set button to confirm the select state and entry this state. (4) Press Return button will exit select state and come back to the last level [2]. [2] However, for cancel , , should long press Return button for 5s.
2.4.3 Forced OFF
LED 1~5 are blinking LED 1~5 are blinking
when unit in Force Shut Off and fault occur, when unit in Force Shut Off and without any fault.
is fault code.
2.4.4 Normal operation state
LED 1~5 are blinking faults occur,
when unit in force cooling state and fault occur, is displayed, is the compressor operating speed.
is fault code. If no
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when unit in force heating state and fault occur, is displayed, is the compressor operating speed.
when unit in normal cooling state and fault occur, is displayed, is the compressor operating speed.
when unit in normal heating state and fault occur, is displayed, is the compressor operating speed.
Operate and display introduction: (1) Press Mode button to entry the next level. (2) Press Up or Down button, LED 1~5 will scroll:
(3) Press Set button to confirm the select state and entry this state. (4) Press Return button will exit select state and come back to the last level [3]. [3] However, for cancel , , should long press Return button for 5s.
2.4.5 Clock Setting
LED1 indicates the week day, from 1 to 7. LED 2~3 indicates the hour, from 00 to 23; LED 4~5 indicates the minute, from 00 to 59. Operate steps: (1) Press Set button will let LED 1~5 ( ) from blinking to ON and enter clock setting function.
(2) Press Mode button to enter next level. HMI shows the existing current time. And enter to week day setting. (3)Week Day set: LED1 is blinking to indicate to set the week day. LED2~5 are ON. (a) Press Up or Down button, LED 1 will scroll 1 to 7. (b) Press Set button to confirm the set and move to the hour setting. Or press Return button to exit the day setting and come back to clock setting. (4) Hour setting: LED1 displays the setting week day number, LED2~3 are blinking to indicate to set the hour, LED4~5 are ON.. (a) Press Up or Down button, LED 2~3 will scroll 00 to 23. (b) Press Set button to confirm the set and move to the minute setting. Or press Return button to exit the hour and come back to clock setting.
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(5) Minute setting: LED1 displays the setting day number, LED2~ 3 displays the setting hour, LED4~5 are blinking 00 to indicate to set the minute. (a) Press Up or Down button, LED 4~5 will scroll 00 to 59. (b) Press Set button to confirm the set. Or Press Return button to exit the minute and come back to clock setting. (6) Press Return button to exit to last level
2.4.6 ODU control mode setting

Operate steps: (1) Press Set button will let LED1~5 ( ) from blinking to ON and enter control mode setting.
(2) Press Mode button to enter next level. (3) HMI displays the current control mode or default. Press Up or Down button to scroll from the current control mode or default: , , , is lit from
(4) Press Set button to confirm the selection. Display for blinking, for , HMI will enter master IDU selection step.
(5) Master IDU selection: (a) Press Mode button to enter next level. LED1~2 are blinking uA, LED3~5 are blinking 101 (b) Press Up or Down button to let LED 3~5 scroll from 101 to 816 (c) Press Set button to confirm the selection. (6) Press Return button to return to last level.
2.4.7 Diagnostic
Operate steps: (1) Press Set button when LED1- LED5 are blinking (2) Press Mode button entry next level when to entry Diagnostic, is lit from blink.
(3) Press Up and Down button to scroll LED1~LED5 from
(4) Press Set button to confirm the select and LED1~LED5 display the selection. (5) Press Mode button to entry next level; (6) Press Up and Down button to scroll different level and malfunction codes xx yy, xx means malfunction level, yy means the malfunction code. However, for (a) Press Mode button to entry next level when : is lit. ) which has fault.
(b) Press Up and Down button, LED1~5 scroll the IDU physic address of the IDU (
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(7) Press Return button to last level.
2.5 Special test function

2.5.1 ITEST
There are two cases which need ITEST: when the whole system is newly installed and its powered on for the first time; when you change a new ODU controller board or IDU controller board to the existing system. Operating steps: (1) Press Set button when LED 1~5 are blinking to enter installation test.
Or long press Mode button when system in INIT state. (2) Long press Return button to stop the process and return to INIT process. (3) If there is some fault during ITEST process as follow, the fault will indicated in HMI: HMI display iAPAF Full Description Auto physical address failure ODU Master /slave iAPAo Auto physical address over time ODU IDU/SC/ODUs quantities doesnt match system inqMS requirement The IDUs belong same system are over system iiqoS requirement inqMb iAUAF itStF orEGF IDU/SC/ODUs quantities is not as same as before Auto user address failure ITEST failure ODU require IDU to register to it is failure Master ODU Master ODU Slave ODU All ODU Master/slave ODU Master ODU From Master /slave
2.5.2 STEST
If the jumper for STEST is shorted when power on, it will enter STEST and LED1~5 are blinking For details, please find the attach document.
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2.5.3 CTEST
Operate steps: (1) Press Set button when LED 1~5 are blinking to enter system charge test.
(2) Long press Return button to stop the process and return to NORM state.
2.5.4 LTEST
Operate steps: (1) Press Set button when LED1~LED5 are blinking (2) Press Mode button entry next level: Enter Password. , it means input the entry password of LTEST. (3) Enter password: LED1~5 are lit (a) Press Mode button to scroll the blinking cursor form LED1 to LED5 (b) Press Up and Down button to LED scroll the blinking number from 0 to 9 (c) Press Set button to confirm the password; (d) If the password is wrong, LED1 - LED5 will light , you should redo (2),(3) or you can press Return to enter lab test function.
button to back to last level: LTEST, and LTEST symbol is invalid;
If the password is ok, LED1 - LED5 will blink
, press Return button to exit last
level: LTEST, and LTEST symbol is valid; (4) Long press Return button for 5s, it will exit LTEST to norm, and LTEST symbol is invalid; (Note: the default password is 88888) Display during LTEST
LED1~LED5 blinking LED1~LED5 blinking speed;
when LTEST symbol is valid and unit dont operate. when unit in LTEST cooling mode, means the compressor operating
LED1~LED5 blinking speed;
when unit in LTEST Heating mode,
means the compressor operating
2.5.5 PTEST
LED1~LED5 blinking
when unit entry PTEST,
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LED1~LED5 blinking
when unit in PTEST cooling mode,
means the
compressor operating speed;
LED1~LED5 blinking
when unit in PTEST Heating mode,
means the
compressor operating speed; During PTEST operating, all buttons are not responding to pressing.
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Part V Controller components

1 VRF CONTROL SYSTEM INTRODUCTION..................................................................................................................246 2 LWC(LOCAL WIRED CONTROLLER) INTRODUCTION ..........................................................................................247 3 LWCS(LOCAL WIRED CONTROLLER SIMPLIFIED) ................................................................................................278 4 IR-RC(INFRA-RED REMOTE CONTROLLER) ............................................................................................................293
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1 VRF control system introduction

There are two communication wires in VRF control system, one is Main bus and the other is Local bus. Main bus is the communication wire between the ODU and IDU. Local bus is the communication wire between the IDU and local wired controller(LWC/LWCS) The chart below is a typical example of our control system
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2 LWC(Local Wired Controller) introduction
Control Mode Number of indoor units which can be
Centralized control 1~16 group, up to 16 units
controlled Use limitations The wiring length limit to 100 m
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2.1 LWC scope

The new local wired controller (LWC) is designed to manage and control the system operations and temperature for both single and multiple indoor units. It provides effective management of 1 to 16 units or groups. User can set all parameters for a better comfort. The LWC will control all types of VRF systems IDU and HRV. It is a bidirectional non polarity system powered from indoor units. Up to 2 remote controllers in one R/C wiring, one is master, one is slave. It is realized by one dip switch hidden in the back of LWC and be set by technician during the installation.
LWC has following functions: ON/OFF Operation mode change-over Temperature adjustment Air volume adjustment Holiday I-feel function Comfort setting (Air flow direction adjustment, ESF, ION and Sleep). Weekly or daily program with 5 scheduled timer actions per day.
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2.2 Installation
!Warning: Read this manual attentively before installing LWC. Dont throw it away, please keep it in your files for future reference. Following parts included: LWC Spec. Quantity ----1 Wood screws Tapping Screw 3mm22mm 2 Wall plugs Wall plugs6mm30mm 2
!Warning: Dont install the controller with electricity!
2.2.1 Remove the upper part of LWC

Insert minus screwdriver into the slots between the upper and the lower part of LWC. !Warning: The PC board is mounted in the upper part of the remote controller, be careful not to damage the board with the minus screwdriver.
Chart 2-1
2.2.2 Wiring the indoor unit and LWC
Connect terminal P1 and P2 on the rear of the lower parts of LWC to relevant terminals P1 and P2 on the indoor unit. P1 and P2 dont have polarity. Note: When wiring LWC and indoor unit, run the wire away from power supply wires in order to avoid electric noise (external noise). Wiring specifications: Wiring type Twisted-pair (2 wire) Size 1mm2
LWC supply one obvious hole (A) and three knockout holes (B, C, D), installation man can choose the direction of wiring. Knock out the holes B, C, D if necessary.
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Chart 2-2
2.2.3 Fasten LWC

Attach the lower part of LWC to the wall by three screws. For exposed mounting, fasten with the two included wood screw and plugs. Note: Choose the flattest place for the mounting surface. Be careful not to distort the shape of the lower part by over-tightening the mounting screws.
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Chart 2-3
2.2.4 Check the setting
There are two kinds of parts that technician can set, three dip switches (P1, P2, P3, P4, P5) and two jumpers (JP1, JP2).
Factory setting of dip switch
Factory setting of jumpers JP1 ----------------- Open JP2------------------ Shorted
Change the setting of DIP switch # P1 P2 P3 P4 P5 ON Technician mode Enable I-feel Slave HRV control Weekdays=Sunday-Thursday OFF Normal mode Disable I-feel Master Fresh air control Weekdays=Monday-Friday
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Need this step if meet following conditions, or else, skip it. If there are two remote controllers in one R/C wiring, then one must be set as master controller, the other must be set as slave controller. Note: If there is only one remote controller in the R/C wiring, it must be master, otherwise, the system cant work normally! Choose one LWC as slave, and change DIP switch 3 to ON position. ON ON
OFF OFF If need set I-feel function Set DIP switch 2 to ON position. Note: Only when exit I-feel function (OFF position), I-feel function is act. For details please find service manual of LWC. Limit for I-feel function: If set I-feel function by LWC, it will ignore the I-feel command from IR-RC. If set I-feel function by master LWC, it will ignore the I-feel command from slave LWC and IR-RC. Be sure it is in OFF position before reattach the upper part. If HRV is connect in the system and controlled by LWC, set P4 to ON position. If weekdays is from Sunday to Thursday, set P5 to ON position.
2.2.5 Reattach the upper part of LWC

Note: Dont touch the PC board with your hand directly. First begin fitting from the clips at the bottom.
Chart 2-4
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2.3 General operation

2.3.1 LWC interface
LWC interface when door is close
- When door is closed, all groups (ALL) are selected. Operating ON/OFF/HOLIDAY is for all units. - Press ON/OFF/HOLIDAY button, LWC will act as following list: Button Name Function Turn on all groups Turn off all groups LCD Display Bars below the groups number are lighting one after the other. Bars below the groups number are cleared one after the other. Icon Icon is lit when holiday is set. is cleared when holiday is cancelled.
ON OFF
HOLIDAY
Set or cancel holiday setting for all groups
LWC interface when door is open
- When door is open, single group or ALL can be selected.
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- Press the buttons LWC will act as following list: Button name 1 2 3 ON OFF MODE Function Turn on selected group Turn off selected group Press this button continuously Cool- Heat- Dry- Fan- Auto is scrolled. Press this button continuously: Auto- Low- Medium- High is scrolled Adjust SPT by +1 degree Adjust SPT by -1 degree Select ALL quickly. -Used to start weekly timer programmer schedule interface. -Press it again to exit PROGRAM. Display description Bar under groups number is lighting. Bar under groups number is cleared.
FAN
5 6 7 8
Temp+ TempALL/UNITS PROGRAM
SPT is changed from 16 degree to 30 degree: 16- 17- 18--30-Hi SPT is changed from 30 degree to 16 degree: 30- 29- 28--16-Lo Selected group number or ALL is blinking. Default program (P1) is blinking. Exit to normal operation interface. Icon is lit when holiday is set. is cleared when holiday is cancelled.
HOLIDAY
Set or clean holiday setting Icon -Press it to enter to vertical louver / horizontal louver / sleep / ION/ ESF setting interface. - Press it again to exit COMFORT setting. Press it to enter or exit HRV / Fresh air setting: Fresh air high-OFF-Auto Low-Auto high-Heat exchange Low-Heat exchange Low-Heat exchange High-Fresh air Low -Scroll between groups. -COMFORT > is used to enable/disable the selected feature. -PROGRAMS move between regions of the programming -COMFORT scroll between features -PROGRAMS scroll between items in same region - Press these two buttons at same time to clear filter clean icon.
10
COMFORT
Exit to normal operation interface.
HRV:
OFF Fresh Air:
11
VENTILATION
->OFF
12
> and <
-Group number is blinking -Underline of the selected feature is lit/unlit. -In every region the selected items are blinking. -Selected feature icon is blinking -Selected item icon is blinking -Filter clean icon is clear.
13
and
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Button name 14 15 16 OK TIME SET CLEAR
Function Confirm action Enter or exit real time setting mode Clear program or a part of a program
Display description
Note: 1. Heat: Heat can be only activated in heat pump system, it is not available in cooling only system; in cooling only system, no Heat icon will be shown. 2. Auto: Auto is only available in Heat Recovery systems only. Otherwise, no Auto icon is shown. 3. SPT: Set point temperature, it can be changed by press + /- button. 4. PROGRAM: There is a different function for short press and long presses to this button, for details, please refer to Weekly timer . Only after exiting PROGRAM, other buttons as ON/ OFF/ MODE/ FAN/ VENTILATION can be operated. 5. COMFORT: Only after exiting COMFORT, other buttons as ON/ OFF/ MODE/ FAN/ VENTILATION can be operated. If you find not all these five function icons are shown, for the reason, please refer to Comfort features setting 6. VENTILATION: The button has two control functions, one is HRV, another is Fresh air, but it cant control these two at the same time. HRV or Fresh air is chosen during LWC installation.
2.3.2 LCD display

LWC LCD backlight color is blue; icons are shown in below picture:
Chart 2-5
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2.3.3 LWC operation
Group selection Action Description Display Default group number is blinking and relevant user address is shown ahead. For example: Default group is 8 when open the door.
Step
Open the door
Enter group selection
Press >
All-1 2 3 .. 15 16 is scrolled.
Selected group Selected groups number is blinking and the relevant user address is shown ahead. For example: group 11 is selected by press > button.
Press <
16 15 14 13 .. 1-All is scrolled
Selected group # is blinking and selected group is shown as User Address.
Note: Long Press < or > buttons more than 5s, ALL-1-2..-16 is scrolled quickly. When group is selected, groups number will blink max 10s. User address from 1 to 16 is displayed only when there have 16 groups in the R/C wiring. If there are only 3 groups, LWC only shows three groups number. User address can be changed during the installation by technician. Contact with your dealer if your have any question about it.
ON/OFF setting When door is closed, press ON/OFF button, all groups are turned ON/OFF. When door is open, select object group or ALL at first, then press ON/OFF button, ON/OFF command is only send to the object as your choose. LCD display: underline of the relevant group is lighting or clear. For example: Turn on group 8
Underline is lighting Turn off group 8 Underline is cleared Underline is cleared
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Mode setting When door is open, select object group or All at first, then press MODE button, mode change command is only sent to the object as you choose. LCD display: Press Mode button, following icons are scrolled. -> -> -> ->
Note: 1. When in ON state, Mode can be set; if selecting ALL, only when all groups in ON state, Mode can be set. 2. Heat icon 3. Auto icon is not shown in cool only system. is only shown in heat recovery system.
4. When ALL is selected, if all groups do not share the same mode setting, then at first no operation mode icon will be displayed. By pressing the mode button, cooling will be set to all groups, and then cooling icon will be shown. SPT setting When door is open, select object group or ALL at first, then press + or - button, temperature change command is send to the object as you choose. Long press + or - button more than 5s, you can adjust SPT quickly. LCD display: press + or - button, following number is shown: 16C ->17C ->..->29C ->30C -> Hi C OR 30C ->29C ->..-> 17C -> 16C ->Lo C Note: 1. When in ON state, SPT can be set; if selecting ALL, only when all group in ON state, SPT can be set. 2. Normally, SPT range is [16,30], if user set temperature exceeds this range, Lo or Hi is shown about 3s and display 16 or 30. 3. When ALL is selected, if groups do not share the same SPT, then at first no SPT will be displayed. After the first pressing of Temp+ or Temp- button, 24 will be set to all groups and display. However, if there has SPT limiting (by central controller), and 24C is not in the limited range, the highest limited temperature will be displayed.

Fan speed setting When door is open, select object group or All at first, then press FAN button, fan speed command is only send to the object as you choose. LCD display: Press FAN button, following icons are scrolled.
-> -> -> FAN button is invalid when in DRY mode, it is always Low. Note: 1. When in ON state, fan speed can be set; if selecting ALL, only when all groups in ON state, FAN button is valid. 2. When ALL is selected, if groups do not share the same fan speed, then at first no speed icon will be displayed. After the first pressing of FAN button, will be set to all groups and display.
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Comfort features setting Only in ON state, comfort features can be set; if selecting ALL, only when all group in ON state, comfort features can be set. When in Comfort setting, all buttons (except COMFORT,>,and) are inactive. LCD display details: Step Action Description Display All comfort icons are ON. Bar is ON if feature is already ON. Selected feature icon (Default is V-Louver) blinks. 1 COMFORT pressed is Enter feature setting Selected icon blinks Bar is lighting if feature has set
or is pressed
Select feature: Vertical louver-Horizontal louver sleep ION ESF
Selected feature icon blinks. -> V-louver: H-louver: -> -> -> -> -> -> ->
->OFF-> ->OFF ->OFF ->OFF ->OFF
> is pressed
Set status of selected feature
Sleep: ION: ESF:
Press COMFORT again or no operation for 30s
Exit and save feature setting
Enabled feature icons are ON. Bars and disabled icons are OFF.
Note: For single group, If all units of the group have the function, when entering Comfort setting, icon for the relevant function should be ON; if not all units have the function, icon for the relevant function is OFF. When entering Comfort setting, LWC shows the current features state by underline, when underline is ON, the function is used now, otherwise the function is OFF. For Control ALL, If all groups have the function, when entering Comfort setting, icon for the relevant function should be ON; if not all groups have the function, icon for the relevant function is OFF. If all groups have the function and the function is in ON state, the underline will be ON for relevant function icon; if all groups have the function but not all groups are turned ON, the underline will blink for relevant function icon. However, for V-louver, if not all groups share the same angle setting, when enter Comfort setting, Auto icon with blinking underline should be shown.
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HRV setting When door is open, select object group or All at first, then press VENTILATION button, HRV setting command is only send to the object as you chose. LCD display: Press VENTILATION button, following icons is scrolled. ->OFF-> -> -> -> ->
Note: 1. When in ON state, HRV can be set; if selecting ALL, only when all groups in ON state, VENTILATION button is valid. 2. When ALL is selected, if groups do not share the same HRV setting, then at first no icon will be displayed. After pressing VENTILATION button,
is displayed.
Fresh air setting When door is open, select object group or ALL at first, then press VENTILATION button, Fresh air setting command is only sent to the object as you choose. LCD display: Press VENTILATION button, icons is displayed.
Note: 1. When in ON state, Fresh Air can be set; if selecting ALL, only when all groups in ON state, VENTILATION button is valid. 2. When ALL is selected, if groups do not share the same Fresh Air setting, then at first no icon will be displayed. After pressing VENTILATION button,
is displayed.
Weekly timer setting How to schedule the time # Action Description LCD Display P1 is blinking. -If there already existing program, the existing Pn (n=2, 3, 4) is ON. -Otherwise only P1 is blinking. Above line of the group which has copied with blinking P1 is lighting. Selected Pn is blinking; Days which have scheduled timer in Pn will be ON. Above line of the group which has copied with blinking Pn is lighting. Days that have same timer setting for the current program will light. The selected day icon is blinking. Existing actions (n=1, 2, 3, 4, 5) of the
Program is pressed
Start schedule weekly program.
or is pressed
Scroll programs: P1->P2->P3->P4
> or Ok
is pressed
Move to day column Scroll up or scroll down to select object day: weekdays-week-Mon-TueWed
or is pressed
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Action
Description Thu Fri Sat Sun (Note: When Weekdays is selected, icons from Mon to Fri (or Sun to Thu) are blinking together. When Week is selected icons from Mon to Sun are blinking together.)
LCD Display selected day is displayed. Current Pn is blinking.
is blinking; 5 > Or OK is pressed Move to timer action column Other existing timer actions of the selected day are displayed. Current Day is blinking and current Pn is blinking.
Scroll up or down to select preferred timer option: Selected 6 or is pressed . is blinking; Current day and current Pn are blinking. Above line of the group which has copied with the selected Pn is ON. (Note: Once a time point is set in the first action, the other action in the same day can not set the same time point for the same LWC.) Selected Timer Option is blinking. 7 > Or Ok is pressed Move to Timers Option column Current and current day and current Pn are blinking. 8 9 10 11 12 or is pressed > Or Ok is pressed or is pressed > Or Ok is pressed or is pressed Scroll up or scroll down to select preferred timer option: ON->Off Move to Timers Hour column Scroll up or scroll down to set the timer hour: 00 01 02 22 23 Move to Timers Minute column Scroll up or scroll down to set the timer minute: 00 05 10 50 55 The timer setting will be confirmed, and go back to the timer action column. -> Off Hour digits are blinking -> ->.->
(Note: User can not skip timers. If T1 is set, the next timer will be T2. user can not skip T2 to set T3)
Minute digits are blinking -> ->->
13
Press OK to confirm timer setting.
Next timer action
is blinking.
The scheduled timer of the next timer action is ON in Timers Option Column.
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Action < is pressed during setting (In Day column, timer action column, Timers Option column, Timers Hour column, Timers Minute column) < is pressed during setting (In program column) Clear is pressed. (In Day column, timer action column, Timers Option column, Timers Hour column, Timers Minute column) Clear is pressed during setting (In program column) Program is pressed again in any step or no any operation for 30 seconds
Description
LCD Display
14
Move back to the previous column, without confirmation of the setting.
Selected column is blinking.
15
Exit schedule program setting Cancel the timer setting. Example: if in day column and clear is pressed, the timer actions for this day will be cleared. Cancel the Pn Exit program setting and save Pn. After going out of programming, the timer actions will automatically be arranged by chronologic hour order.
Pn and active action are displayed if the program has copied to the selected group.
16
Selected column is blinking
17
Existing days is gone. Pn and active action are displayed if the program has copied to the selected group.
18
How to copy the program to group Action PROGRAM is pressed for 5 seconds < Or > is pressed or is pressed Description Display All of existing Pn are ON. Start copy program Note: User cant enter program copy setting if there isnt program action setting. Number of selected user address is blinking for about 10s. Selected program is blinking. Underline of relevant group is ON when the selected Pn has been copied to the group. If the program is copied to the group, above line of selected user address is ON, the program is blinking; If the program is cancelled from the group, above line of selected user address is off, the program is blinking.
ALL-01 02 03 15 16 is scrolled. P1 P2 P3 P4 is scrolled. If the program has been copied to the selected group, the program will be cancelled from the group; If the program has not been copied to the group, the program will be copied to the group.
OK is pressed 4
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Action Program is pressed for 5 seconds or no any operation for 30 seconds
Description
Display
Save and Exit copy program.
Return to normal display
How to query the copy state Short press PROGRAM button, choose the object program, the above line of the groups which has copied with the program will light. Note: Before changing the program schedule, you should query the object program copy state firstly, because the change will influence the other units which have copied with the program.
Real timer setting Setting for Real time clock and Day of week Step 1 2 Action TIME SET is pressed > or < is pressed Description Enter RTC setting Select RTC setting column: Day Of Work Hour Minutes Scroll up or scroll down column values: Day Of Work: Mon Tue Wed Thu Fri Sat Sun Hour: 00 01 23 Minute: 00 01 59 Save and exit RTC setting Display Day of week is blinking Selected column is blinking
or is pressed
1. Day of Work Mon->Tue->Wed->Thu->Fri->Sat->Sun 2. Hour 0:00->1:00->->23:00 3. Minute 1:00->1:01->->1:59
4 Note:
TIME SET is pressed or no operation for 30s
Stop blink and display RTC as normal
Long press on or will change the min quickly. Factory value of real time is Monday and 0:00.
Filter clean and reset is ON, it warns that filter need be cleaned. After cleaning the filter, press button and together,
When icon will OFF.
Display and function setting in controlling all When using ALL/UNITS or <or > button to choose ALL, then press any feature button is setting for all groups at the same time.
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ON ON button will let all groups turn on. OFF OFF button will let all groups turn off. FAN FAN button will let all groups share the same fan speed. -If all groups share the same fan speed setting in initialization stage, the fan speed icon will be displayed. Press FAN will start with this fan speed. -If not all groups share the same fan speed, no fan speed icon is displayed in Control All. Press FAN will start with -If any group is setting in Dry mode, then only low fan speed can be set in Control All. + or + or button will let all groups share the same set point temperature. -If all groups share the same SPT in initialization stage, the SPT number will be displayed, press + or will start with this displayed SPT. -If not all groups share the same SPT, no SPT number is displayed in Control All. Press + or will start with 24. MODE MODE button will let all groups share the same mode setting. -If all groups share the same mode setting in initialization stage, the mode icon will be displayed. Press MODE will start with this displayed mode. -If not all groups share the same mode setting, no mode icon is displayed in Control All, press MODE will start with COMFORT COMFORT including Horizontal louver ( ), Vertical louver ( ), Sleep ( ), ION ( ) and ESF ( ). -If all groups share the same selected feature setting, the under line of relevant icon will be lit, press > button will start the setting with current state. -If not all groups share the same selected features setting, the under line of relevant icon will blink. If groups set with blinking underline are shown by LWC. Then press > button will let all different Horizontal louver angle, groups share the same setting start with Auto ( ) for Horizontal louver, ON for Vertical louver, ON for Sleep, ON for ION and ON for ESF. VENTILATION VENTILATION button will let all HRV or Fresh Air share the same setting. -If all groups share the same setting in initialization stage, the icon will display in Control ALL, press VENTILATION button will let all HRV or Fresh Air start with the displayed icon. -If not all groups share the same setting, no HRV or Fresh Air icon will be displayed, press VENTILATION will let all HRV or Fresh Air share the same setting start with Fresh air high. PROGRAM -If groups dont share the same program, program icon will not display in Control ALL, and group runs itself program. -Copy program in Control ALL will let all groups share same weekly program, and relevant program icon will display. HOLIDAY HOLIDAY let all groups run in holiday mode. -Only all groups are in Holiday state, holiday icon will display in Control ALL. Note: Features setting in Control All is valid only when all groups are ON
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2.3.4 LWC maintenance

The remote LWC does not need specific maintenance, use a clean and soft cloth to remove dust. Do not use water for cleaning.
2.3.5 LWC troubleshooting

Read carefully above instructions and follow them in order. The guidelines below might be helpful to solve your problem. (1) No any display on LWC. Check if the power wire is still connected to your LWC. Check if the power is still applied to indoor unit. (2) Only in is blinking. This indicates that LWC has just been powered on; please wait until in disappears. If in is lit from blinking, it means there exists system problem, please consult your installer. (3) The scheduled timer doesnt work If the scheduled timer doesnt work or the programmed actions are not executed as you set, please check whether you have copied the program to the group as you want. (4) Buttons cant operate. Please check whether icon is shown by LWC, it means the system is controlled by a higher level control, and user can operate none of buttons on LWC. If entering COMFORT or PROGRAM setting, features setting button is invalid. Please exit these two setting mode to use these buttons. (5) Protections phenomenon of system - If you find no wind blow from indoor unit and code bb db FD FC is shown below the clock of LWC, and LED of indoor unit and LWC are blinking, it is normal protection of the system, it can recover itself after a few minutes. If it cant recover after about half an hour, please contact your dealer. - If you find no wind blow from indoor unit and code A1 is shown below the clock of LWC, and LED of indoor unit and LWC are blinking, also above line of relevant group is blinking, it means there is a mode conflict, this group cant run the setting mode, please change the setting mode. - For the fault or protection from indoor unit or outdoor unit, LWC will indicate the latest fault code in the time of timer, LED and underline of relevant group are blinking simultaneously to warn that fault is happening, then user or technician should take some methods to shooting these faults, for details, please refer to relevant materials for indoor unit and outdoor unit. Note: Latest fault: If the latest fault is solved, but LED and underline of relevant group keeps blinking, it means there still has other faults, then technician should enter TM to browse the current faults. If you cant solve problem according to this manual, please call your dealer as soon as possible.
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2.4 Advanced operation

2.4.1 Technician Mode (TM)
In technician mode, following functions are accessible: 1. Browse current message for indoor unit and outdoor unit. 2. Read or write user address for group. 3. Malfunction diagnostic for indoor unit, outdoor unit and LWC itself. Note: If LWC in INIT state, only in is lighting on LCD, only Read/ write user address for group and malfunction diagnostic for LWC itself is active.
How to enter TM Remove the back cover of LWC firstly, then set DIP switch P1 (Mode) to ON position, LCD display as:
Browse IDU and ODU message Operation instructions (1) Press PROGRAM button to enter message browser, LCD display as:
(2)
Press < button or > button to select group or outdoor unit: ALL-1-2-16 outdoor unit, number 1 to 16 is the user address. Then press OK button to confirm the object;
is scrolled; ALL is
(3) (4)
If master outdoor unit is selected: Press or button to browse ODU message, message sequence number 01-02-09- 10 is displayed instead of real time; Time of timer area is used to display message content. Press Left button to exit to last level. If group is selected:
(5)
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i.
The min Physical address of the group is displayed instead of SPT, press or button will scroll all physical address of the group, press Left button to exit to last level. Press OK button to confirm the selected indoor unit, press Left button to exit to last level. Browsed the message by press or button, message sequence number 01-02-09- 10 is displayed instead of real time; Time of timer area is used to display message content. Press Left button to exit to last level. Press PROGRAM again, exit browse indoor unit and outdoor unit message browse.
ii. iii.
(6)
Message Explanation
(1) Out door message list:

Message code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Name ODU model Physical ad Inverter Comp speed 1 Inverter Comp speed 2 Inverter Comp current 1 Inverter Comp current 2 Heat sink temp 1 Heat sink temp 2 OFAN1 speed OFAN2 speed Main EEV CDT CST OAT OCIT OCMT OCOT Actual HP Actual LP Fix Compressor Actual Content 11.2, 14.0, 15.5, 22.4, 28.0,33.6; {241250} {0,130} {0,130} {0,50} {0,50} {-30,130} {-30,130} {0,1600} {0,1600} {0,480} {-30,130} {-30,70} {-30,70} {-30,120} {-30,70} {-30,70} {5,44} {0,20} On, OFF Display content 0x00, 0x01, 0x02, 0x03, 0x04, 0x05 {F1, FA} {0,130} {0,130} {0,50} {0,50} {-30,130} {-30,130} {0,1600} {0,1600} {0,480} {-30,130} {-30,70} {-30,70} {-30,120} {-30,70} {-30,70} {5,44} {0,20} 0x01,0x00 Unit kW / Rps Rps A A Rpm Rpm steps Bar Bar / Resolut ion / / 1 1 1 1 1 1 10 10 1 1 1 1 1 1 1 0.1 0.1 /
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Status 21 22 23 24 25 26 27 CDT1 CDT2 Sub-Cooling EEV SCIT SCOT CST 1 CST 2 {-30,130} {-30,130} {0,480} {-30,70} {-30,70} {-30,70} {-30,70} {-30,130} {-30,130} {0,480} {-30,70} {-30,70} {-30,70} {-30,70} Steps 1 1 1 1 1 1 1
(2) Indoor unit message list:

Message code 01 02 03 04 05 06 07 08 09 10 Name Physical ad Model IFAN speed EEV ICIT ICMT ICOT RAT SPT Reserved Display content {108F} 22,28,36,45,56,63,71,90, 110 {0,1600} {0,480} {-30,100} {-30,100} {-30,100} {-30,100} {16,30} 00 Actual Content {16143} 7,9,12,15,18,21, 24,30,36,48 {0,1600} {0,480} {-30,100} {-30,100} {-30,100} {-30,100} {16,30} 00 Unit / kBTU Rpm Steps Precision / 1 10 1 1 1 1 1 1
Read/Write user address User address introduction Normally, every indoor unit should have one physical address and one user address, physical address cant be changed like ID, but user address can be rewrite by this function. (1) (2) (3) User addresss form is XYY, X is from 1 to 8, YY is from 01 to 16. There is only one X value in one R/C wiring. If LWC is in unit number>16 fault or Unit number=0 fault, LWC is in fault and LED will blink to indicate that the function is inactive when press Holiday button. Enter the function by press Holiday button.
(4)
Operation intruction (1) After press Holiday button LWC enters Read/Write user address function, LCD display as:
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(2) If there is no less than one unit without user address in the R/C wiring, 1 will be display instead of SPT; if all units have user address, 0 is display instead of SPT. Total number of user address will be shown instead of time of timer. a) LWC queue all user address according to the size of user address number. ALL icon is the unit without user address, 1 icon of YY area is the first group, 2 icon of YY area is the second group etc. This time YY becomes groups series number. If X of other groups user address does not equal to the X of first groups user address, groups series number will blink, otherwise groups series number will light.
b)
(3) Then press < button or > button to select group: 1-2-3--16 is scrolled, press OK button to confirm and enter to next level. If there is unit without user address, ALL-1-2--16 is scrolled. a) If unit without user address is selected, 000 is display instead of real time (the first bit is X of user address, the other bits are YY of user address). b) If unit with user address is selected, underline of groups series number is on, its current user address will display instead of real time (user address display method is the same as above) (4) Press < button or > button to select X or YY of user address, it will blink if it is selected. Press Holiday button to back to last level. (5) Press or button to change X or YY of user address: Range of X is from 1 to 8; range of YY is from 1 to 16. Press Holiday button to exit to last level. (6) Press OK button to confirm the new user address. If fail in writing UA finally, the former UA will blink for 5s and still be used. Press Holiday button can exit to last level. Note: After ALL is attached with user address, ALL icon is off, and the new group is arranged at the final position in LWC group area. (7) Press Holiday button to exit Read/Write user address function. (8)
IDU and ODU malfunction diagnostic Diagnostic function introduction
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a) Comfort button is used to select the options: current fault diagnostics- history fault diagnostics exit diagnostic; In current diagnostic mode, is blinking; in history diagnostics mode, is light; exit diagnostic mode, icon is off. b) Up to 80 current fault codes and 80 history fault codes can be browsed for IDU. c) Up to 10 current fault codes and 5 history fault codes can be browsed for outdoor unit.
Operation instruction
(1) Press COMFORT button one time to enter current fault diagnostic mode, Press COMFORT button two times to enter to history fault diagnostic mode, Press COMFORT button three times to exit diagnostic mode.
(2) Press < button or > button to select group or outdoor unit, ALL-1-2--16 is scrolled, ALL is outdoor unit, 1-2-3-16 is user address of group. (3) Press OK to confirm the selected object: i. If outdoor unit is selected: browse fault code by press or button, fault code will be displayed instead of real time. Press < button to exit to last level. ii. If YY of user address of group is selected:
The min physical address of the group will displayed instead of SPT, press or button will scroll all units physical address of the group, press < button to exit to last level. Press OK button to confirm the physical address. Press left button to exit to last level.
Browse fault code by press or button, message sequence number 01-02- is displayed instead of real time; Time of timer area is used to display the fault code. If there isnt any fault code, 00 is displayed in the time of timer. Press < button to exit to last level.
LWC malfunction diagnostic
(1) Long press COMFORT for 5 seconds, enter diagnostics LWC itself mode, light;
icon is
(2) Press or button to browse LWC fault, fault code will be displayed instead of time of timer. (3) Press Comfort for 5 seconds again, exit diagnostics LWC mode, diagnostics icon is off;
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2.4.2 I-Feel function
FEEL introduction
(1) (2) (3)
I-feel function is set by a DIP switch which hidden in the back of LWC. Remove the back cover, after setting DIP switch P2 (I-feel) to ON position, you can start I-feel setting. After set I-feel function, relevant indoor unit will take the temperature around LWC for load calculation. I-feel function can set from master LWC, slave LWC and IR-RC, the following table shows the priorities between different I-feel setting: New I-feel message Master LWC Master LWC Use new I-feel data Use new I-feel data Use new I-feel data Use new I-feel data Slave LWC Ignore Use new I-feel data Use new I-feel data Use new I-feel data IR Ignore Ignore Use new I-feel data Use new I-feel data
Existing I-feel setting
Slave LWC IR No I-feel set
Note: Please talk with the user about this function and take care about this setting by LWC.
(4) (5)
No any display by LCD after setting I-feel function. If I-feel sensor is wrong: I-feel function is inactive: only LED is blink, no any limitation for local. I-feel function is active: if sensor is shorted, after set DIP switch P2 to ON position, Hi is displayed instead of SPT; if sensor is open, after set DIP switch P2 to ON position, Lo is displayed instead of SPT.
Note: When these faults happen, dont use I-feel function by LWC, or system will work unusual.
(6) (7)
When there is master/slave conflict fault, I-feel will be off work. During I-feel attachment setting, I-feel function is invalid. Only after set DIP switch P2 to OFF position, I-feel function will valid.
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How to set I FEEL Action Description Display Groups above line is ON if I-Feel is attached to the group. Room Temperature is displayed instead of SPT. e.g. I-Feel is attached to Unit 2, 5, 6, 8, 9, 12 Enter I-Feel setting
First dip switch P2 set to ON
> or < is pressed
Scroll up or scroll down to select group: 1 2 3 15 16 ALL
Selected Group number is blinking, and the selected group is shown in the front.
Press OK
Attach / Un-attach I-Feel function to the selected group
Above line is ON if attached. Above line is OFF if un-attached e.g. un-attach I-Feel function to group 5, 8
DIP switch P2 set to OFF
Exit and save I-Feel settings
Return to normal display before enter I-feel setting.
2.4.3 Master/Slave LWC setting

(1) When two local wired controllers are installed in one R/C wiring, one should be set as master, the other should be slave, it is set by one dip switch P3 (Master/Slave) which hidden in the back of LWC. Control system will distinguish the setting after power on, or master/salve conflict fault will be warned. (2) When only one LWC is installed in one R/C wiring, the LWC should be set as master, or the group will work unusual. (3) When DIP switch P3 (Master/salve) is in OFF position, LWC is master; When DIP switch P3 (Master/ slave) is in ON position, LWC is slave; Default setting is OFF. (4) Choose one LWC as slave, and change dip switch P3 to ON position. Normally, from the angle of using, no any special difference between master and slave, only need considering about I-feel setting when choose which one to be master.
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2.4.4 HRV/Fresh Air Setting

(1) HRV or Fresh air is an additional equipment of VRFs system, the function (VENTILATION) will invalid if no HRV or Fresh air is installed.
HRV is controlled like an indoor unit which has its physical address and user address.
After installing fresh air equipment, set DIP switch DS7 to ON position in indoor PCB, then fresh air function is valid.
(2) HRV/Fresh air is chose by a dip switch P4 (Fresh air) which hidden in the back of LWC, when dip switch P4 (Fresh air) is in OFF position, VENTILATION button is used to control Fresh air; when dip switch P4 (Fresh air) is in ON position, VENTILATION button is used to control HRV. Default setting is OFF. (3) Considering about following rules before change the setting:
If no any unit of a group has this function, VENTILATION setting is invalid.
If some indoor unit has fresh air function, but LWC select HRV, LWC will indicate the fault by blinking LED but can work as normal. If some indoor unit has HRV function, but LWC select Fresh air, LWC will indicate the fault by blinking LED but can work as normal. Only when all units of the same group have fresh air function, VENTILATION setting is valid. 2.4.5 Weekday Setting
(1) For some countries, weekday is from Sun to Thu, LWC offer a selection by dip switch P5 (Weekday) which hidden in the back of LWC. (2) When DIP switch P5 (Weekday) is in OFF position, weekday is from Mon to Fri; when DIP switch P5 (Weekday) is in ON position, weekday is from Sun to Thu; Default setting is OFF. (3) It is mainly used for PROGRAM setting.
2.4.6 Easy check function

With this function, technician neednt remove the back cover to check current running state of the system; it has part functions of TM as following: (1) Browse current message for indoor unit and outdoor unit. (2) Malfunction diagnostic for indoor unit, outdoor unit and LWC itself
How to enter/exit easy check function Long press CLEAR button more than 5s to enter to easy check function. LCD display: Holiday icon is shown for indicate entering this special function. Only groups number including ALL and LWC sensor temperature are shown when enter Easy check function.
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Long presses CLEAR button again more than 5s or no operation for 30s, exit Easy check function to normal. But if LWC enter TM/I-feel setting (I-feel DIP switch set to ON) /ITEST, it exits easy check immediately.
Browse IDU/ODU message Operation instruction It is the same as TM, for details please refer to above content. Message explanation Out door message list: Message code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Name ODU model Physical ad Inverter Comp speed 1 Inverter Comp speed 2 Inverter Comp current 1 Inverter Comp current 2 Heat sink temp 1 Heat sink temp 2 OFAN1 speed OFAN2 speed Main EEV CDT CST OAT OCIT OCMT OCOT Actual HP Actual LP Actual Content 11.2, 14.0, 15.5, 22.4, 28.0,33.6; {241250} {0,130} {0,130} {0,50} {0,50} {-30,130} {-30,130} {0,1600} {0,1600} {0,480} {-30,130} {-30,70} {-30,70} {-30,120} {-30,70} {-30,70} {5,44} {0,20} Display content 0x00, 0x01, 0x02, 0x03, 0x04, 0x05 {F1, FA} {0,130} {0,130} {0,50} {0,50} {-30,130} {-30,130} {0,1600} {0,1600} {0,480} {-30,130} {-30,70} {-30,70} {-30,120} {-30,70} {-30,70} {5,44} {0,20} Unit kW / Rps Rps A A Rpm Rpm steps Bar Bar Resolut ion / / 1 1 1 1 1 1 10 10 1 1 1 1 1 1 1 0.1 0.1
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20 21 22 23 24 25 26 27 Indoor unit message list: Message code 01
Fix Compressor Status CDT1 CDT2 Sub-Cooling EEV SCIT SCOT CST 1 CST 2
On, OFF {-30,130} {-30,130} {0,480} {-30,70} {-30,70} {-30,70} {-30,70}
0x01,0x00 {-30,130} {-30,130} {0,480} {-30,70} {-30,70} {-30,70} {-30,70}
/ Steps 1 1 1 1 1 1 1
Name Physical ad
Display content {108F} 22,28,36,45,56,63,71,90, 110,140,160,180 {0,1600} --{-30,100} {-30,100} {-30,100} {-30,100} {16,30} 00
Actual Content {16143} 2.2,2.8,3.6,4.5,5 .6,6.3,7.1,9.0,11 .0,14.0,16.0,18. 0 {0,1600} --{-30,100} {-30,100} {-30,100} {-30,100} {16,30} 00
Unit /
Precision /
02
Model
kW
0.1
03 04 05 06 07 08 09 10
IFAN speed EEV ICIT ICMT ICOT RAT SPT Reserved
Rpm --
10 --1 1 1 1 1
IDU/ODU malfunction diagnostic It is the same as TM, for details please refer to above content. LWC malfunction diagnostic It is the same as TM, for details please refer to above content.
2.4.7 LWC Reset

Remove the back cover, you can find a point button in the right side of PCB, press this button, hardware and software will restart working. Reset LWC if following status happens: After changing master/slave DIP switchs setting; No any response after press any buttons; And other special phenomenon.
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2.4.8 Status Introduction
When in ITEST is light by LCD.
(1) When ITEST is started by HMI of outdoor unit, LWC will enter ITEST too, only icon (2) LED: OFF; (3) Buttons: Invalid; (4) DIP switch: Invalid. When in INIT Condition to enter INIT Any one of following conditions will let LWC enter INIT state. (1) Power on; (2) After pressing reset button of LWC; (3) After finishing ITEST; (4) An new indoor unit is added to this R/C wiring; (5) Exit TM if your once read/write user address; Operation in INIT
(1) LCD: only in is blinking instead of SPT; But if LWC cant finish INIT, in is lighting from blinking, then you can use Easy check or TM function to find which fault cause this result. For the fault code definition, please find section 9 in this chapter. (2) LED is OFF when in is blinking; However, LED is blinking when in is lighting. (3) All buttons except CLEAR are inactive. (4) TM and Master/slave dip switch are active. (5) Other DIP switches are inactive.
When in Norm Condition to enter Norm (1) After finishing INIT, LWC enters to normal state; (2) Exit TM if your hasnt been used read/write user address in TM; Operation in Norm (1) It is a user operate interface, no special limitation for buttons using; (2) LED: LED is lighting when any group is turned ON; LED is off when all groups are turned off; LED is blinking when any fault or protection happens. (3) LCD: All existing groups, Weekly timer setting, real time and day and features setting by user are shown.
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(4) DIP switch: No any limitation for technician. Fault display rules in Norm LWC only respond the last fault code. After the last fault code is solved, if outdoor unit or indoor unit or HRV or LWC itself still in fault status, only LED is blinking, no other icons is used to indicate fault status and fault code. For the details of fault code definition, please refer to IDU/ODU fault code table in Part VI
(1) For level 5 fault: b1, bd, FC, Fd are protection code. -- b1/ bd/ FC/ Fd share the same display method: is lighting, fault code is displayed
instead of time of timer, and the above line of relevant group or ALL (which the fault come from) is blinking. (2) For level 11 fault: -- Only is lighting and the latest fault code is displayed instead of time of timer, and all icons are blinking; -- After the latest fault is solved for the group which has warned the latest fault, but other level 11 fault is also existing in system, is lighting and all icons are blinking; (3) For Level12, level13, level14 fault code: -- Normally, is lighting, fault code is displayed instead of time of timer, and the above line of relevant group or ALL (which the fault comes from) is blinking. -- For A1: is on, fault code is displayed instead of time of timer, and the above line of
relevant group (which the fault come from) is blinking -- For bb: is on, fault code is displayed instead of time of timer, and the above line of
relevant group (which the fault comes from) is blinking.
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2.4.9 LWC Fault code introduction for LWC itself

Operation Limited for LWC
Fault Code
Malfunction name Different X of UA in same R/C wiring Some units without UA Some units without PA Total number of units in same R/C wiring is more than 16 LWC/LWCS/SC SPI fault LWC/LWCS No communication Number of PA of master ODU>1 or PA=FE. LWC/LWCS/SC sensor fault LWC/LWCS/SC Bad HBS communication fault HRV/FA conflict Total number of unit in same R/C wiring is zero Master/slave conflict fault
Display
U1 U2 U3 U5 U6 U7 U8 U9 UA Ub UC Ud
Only TM is active
LED blinks. Only in is ON
No any Limited
LED blinks.
I-feel will be off work
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3 LWCS(Local Wired Controller Simplified)
Control Mode Number of indoor units which can be
Centralized control 1~16 group, up to 16 units
controlled Use limitations The wiring length limit to 100 m
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3.1 LWCS scope
LWCS is a simple R/C wiring controller, it is designed to manage and control the system operations and temperature for both single and multiple indoor units. It provides effective management of 1 to 16 units in one group. User can set all parameters for a better comfort. The LWCS will control all type of VRF systems IDU. It is a bidirectional non polarity system powered from indoor units. Up to 2 remote controllers in one R/C wiring, one is master, one is slave. It is realized by one dip switch hidden in the back of LWCS.
The basic functions of LWCS: ON/OFF Operation mode change-over Temperature adjustment Air volume adjustment feel, this is operated only by technician. Technician mode for check malfunctions; this is operated only by technician. Technician mode for read/write user address. This is operated only by technician.
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3.2 Installation
!Warning: Read this manual attentively before installing LWCS. Dont throw it away, please keep it in your files for future reference. Attached accessories: LWCS Spec. Quantity ----1 Tapping screw 322 2 Wall plug 630 2
!Warning: Dont install the controller with electricity!
3.2.1 Remove the upper part of LWCS (Chart 3-1)

Insert minus screwdriver into the slots between the upper and the lower part of LWCS. !Warning: The PC board is mounted in the upper part of the remote controller, be careful not to damage the board with the minus screwdriver.
Chart 3-1
3.2.2 Wiring the indoor unit and LWCS (Chart 3-2)

Connect terminal R1 and R2 on the rear of the lower parts of LWCS to relevant terminals R1 and R2 on the indoor unit. R1 and R2 dont have polarity. Caution: When wiring LWCS and indoor unit, run the wire away from power supply wires in order to avoid electric noise (external noise). Wiring specifications: Wiring type Twisted-pair (2 wire) Size 1mm2
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Chart 3-2
3.2.3 Fasten LWCS (Chart 3)

Attach the lower part of LWCS to the wall or electric parts box by two screws. Electric parts box is supplied in some fields. For exposed mounting, fasten with the two included tapping screw and plugs. Caution: Choose the flattest place for the mounting surface. Be careful not to distort the shape of the lower part by over-tightening the mounting screws.
Chart 3-3
3.2.4 Check the setting

There are two kinds of parts that technician can set, three dip switches (1, 2, 3) and two jumps (JP1, JP2). Factory setting Factory setting of dip switch
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Factory setting of jumper JP1 ----------------- Open JP2------------------ Shorted Change the setting of dip switch
# P1 P2 P3
ON Technician mode Enable I-feel Slave
OFF Normal mode Disable I-feel Master
Need this step if meet following conditions, or else, skip it. If there are two remote controllers in one R/C wiring, then one must be set as master controller, one must be salve controller. If there only one remote controller in the R/C wiring, it must be master, otherwise, the system cant work normally! To choose one LWCS as slave, please change dipswitch 3 to ON position. For master LWCS, JP2 has to be shorted; for slave LWCS, JP2 has to be opened. ON ON
OFF
OFF
If need set I-feel function Set Dip switch 2 to ON position. Caution: Limit for I-feel function: If set I-feel function by LWCS, it will ignore the I-feel command from IR-RC. If set I-feel function by master LWCS, it will ignore the I-feel command from slave LWCS and IR-RC. Technician mode Dip switch is only used to check message of system, be sure it is in OFF position before reattach the upper part.
3.2.5 Reattach the upper part of LWCS (Chart 4)

Caution: Dont touch the PC board with your hand directly. Power on indoor unit to check the installation of LWCS After power supplied, In is blinking for about 2 minutes, during this time all keys are invalid. If In is lighting in LCD, it means there are some system problems.
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Chart 3-4
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3.3 General operation

3.3.1 Buttons introduction
The remote controller LWCS is designed for easy use through blue background light and black icons and user friendly keyboard for general settings.
5 1 2 3 6 4 7
Press the buttons in normal state [1], LWCS will act as following list: # 1 Button name on Function Turn on unit Display description Operation LED will be on; mode and fan speed and SPT will be on; If there is HRV or Fresh Air or louver setting, HRV or louver icon will be on; Operation LED will be off, mode and fan speed and SPT and louver and HRV icon will be off; Cool icon- Heat icon- Dry icon- Fan icon- Auto icon is scrolled Auto icon- Low icon- Medium icon- High icon is scrolled SPT is changed from 16 degree to 30 degree: 16- 1718--30-Hi
2 3
off Mode
Turn off unit Adjust operation mode: Cool- Heat (Only heat pump system)Dry - Fan- Auto (Only HRS) is scrolled Adjust fan speed: Auto- Low- Medium- High is scrolled Adjust set point temperature as +1 degree
4 5
Fan Temp+
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6 7
Templouver
Adjust set point temperature as -1 degree Adjust V-Louver
SPT is changed from 30 degree to 16 degree: 30- 2928--16-Lo ->OFF-> -> -> -> ->
[1] Generally, two states are defined for LWCS, one is normal state, the other is technician mode (TM). Normal state is operated by users, TM is operated by technicians.
3.3.2 Control tasks description and display

Icons are displayed on the blue backlight display.
Main controls available are listed below: ON/OFF setting Air conditioner running mode setting Cool-Heat (Only in Heat Pump)-Fan-Dry-Auto (Only in HRS) is scrolled.
Set point temperature (SPT) Room temperature can be set from 16C to 30C [2]. Hi icon or Lo icon appears on the display when setting exceeds the working range. [2] 16C is the lowest temperature and 30C is the highest temperature that user can set by LWCS if there isnt set point limiting by GW or SC.
Fan speed setting Select the ventilation speed: Low-Medium -High-Auto
Motorized Vertical Louver setting Set automatic vertical air diffusion louver: Auto-OFF-0%-25%-50%-75%-100% is scrolled.
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I-Feel function Take the temperature which detected by LWCS sensor as the room temperature. Every unit which is connected with LWCS will use the I-feel sensor as room temperature. Note: This function is set by technician.
Window dry contact It is used for energy saving and indicates whether the window is open or close. Indoor unit and outdoor unit message display Indoor unit and outdoor unit message can be checked by technician in TM.
Operation Indication LED When group is ON, the LED is ON. When group is off, LED is OFF. LED blinks when a fault happens.
Fault Code Indicates default in the place SPT.
Filter clean indication Filter should be cleaned
Filter clean reset Filter control restart for another cycle
Reset function General reset. This function is only operated by technician.
Technician mode This mode is only to be used by technician.
3.3.3 Main procedure setting
ON/OFF setting Step 1 2 Action ON is pressed OFF is pressed Description Turn ON the unit Turn OFF the unit Description Select operation mode: Cool Heat (Only heat pump system) Dry Fan Auto (Only HRS) Display SPT/Mode/fan speed icons and other setting features are shown by LCD. Nothing displays in LCD.
Operation mode setting Step Action MODE is pressed if single group is selected Display
->
->
->
->
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Set point temperature (SPT) setting Step Action Temp+ is pressed Scroll up to select SPT: 1 when selected unit is 16 17 .. 29 30-Hi ON Temp- is pressed Scroll down to select SPT: 2 when selected unit is 30 29 .. 17 16-Lo ON If SPT > upper limit, display Hi C instead of the SPT for 3s. Temp+ or Temp- User set temperature exceeds 3 is pressed when exceed allowed range SPT limiting After 3 seconds, the high/low limit temperature will be set and shown. the SPT for 3s. If SPT< lower limit, display Lo C instead of Lo C 30C ->29C ->..-> 17C -> 16C -> Hi C 16C ->17C ->..->29C ->30C -> Description Display
Fan speed setting Step 1 Action FAN is pressed when single group is selected FAN is pressed in Dry mode Description Select operation mode: High Auto Low Medium Fan speed can only be Low Display
->
->
>
Low fan ion is on
Feel function Action Set DIP switch for I-feel to ON DIP switch set to OFF Filter clean and reset is ON, it warns filter need clean. will OFF. Description I-Feel setting Exit and save I-Feel settings Display No display No display
# 1 4
When icon
Press filter clean reset button (+ and -) together,
HRV/fresh air .
LWCS only shows the ON-OFF state of HRV or fresh air function by icon
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Holiday .
LWCS only shows the ON-OFF state of Holiday function by icon
3.3.4 Maintenance
The remote LWCS does not need specific maintenance, use a clean and soft clothe to remove dust. Do not use water for cleaning.
3.3.5 Troubleshooting
Read carefully the above instructions and follow them in order. The guidelines below might help to solve your problem. If you cannot remedy the problem, consult your installer. No any display on LWCS Check if the power wire is still connects to your LWCS. Check if the power is still applied to indoor unit.
Only in is blinking. This indicates that LWCS has just been powered; please wait until in disappears. If in is shown on LCD all the time, it means there exists system problem, please consult your installer.

Buttons cant operate. is shown by LWCS, it means the system is controlled by a higher level control, and user
Please check whether icon
cant operate all buttons on LWCS. If enter COMFORT or PROGRAM setting, features setting button also invalid, please exit these two setting mode. For the fault or protection from indoor unit or outdoor unit, LWCS will indicate the latest fault[3] code in SPT column, LED is blinking to warn the fault happen, then user or technician should take some methods to shooting these faults, for details, please find relevant materials for indoor unit and outdoor unit. [3] If the latest fault has solved, but LED and underline of relevant group keeps blinking, it means there still has other faults, then technician should enter TM to browse the current faults.
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3.4 Advanced operation

3.4.1 Technician Mode (TM)
There are there functions in TM status: Display IDU/ODU temperature Read/Write UA Diagnostics All buttons functions are changed: On button is changed to OK button. Temp+ button is used as Up button. Temp- button is used as Down button. Fan button is used to enter/exit display IDU/ODU temperature button. Louver button is used enter/exit diagnostics function. Mode button is used enter/exit R/W UA function. Off button is used to exit to last level operation. In R/W user address, it can use to choose X or YY.
Enter TM from NORM Display IDU/ODU temperature 1. Press Fan button to enter display IDU/ODU temperature function, RM icon is blink. 2. Press Temp+/Temp- button to scroll IDU-ODU temperature, when IDU is selected, RM icon is blink, when ODU is selected, OAT icon is blink. 3. Press On button to confirm IDU or ODU, then RM icon or OAT icon will be on from blink. 4. If ODU is confirmed, press Temp+/-button to browse master ODU-slave 1 ODU-slave 2 ODU-slave 3 ODU. Then 0x01- 0x02-0x03-0x04 will be blinking instead of SPT. Press On button to confirm which ODU unit is selected, LWCS should read selected ODU temperature from its RAM and display it instead of SPT. 5. If IDU is confirmed, press Temp+/-button to browse units PA, then PA will be on instead of SPT. Press On button to confirm which unit is selected, then LWCS will send out command to the unit, the unit will send out 10 pieces message including RAT to local bus, then LWCS only receives RAT message and save it, then RAT will be on instead of SPT. 6. In the procedure, can exit to last operation by press Off button, can exit the procedure by press Fan button again. Read/Write UA 1. Press Mode button will enter R/W UA function, if only one UA in the local bus, UA (Format: X:YY) will be on instead of SPT, if more than one UA or no any UA in the local bus, 0:00 will be on instead of SPT.
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2.
Off or ON button is pressed; X of user address blinks.
3. Adjust X of user address by TEMP+ and TEMP- buttons. Change X from 1 to 8. 4. Press off button continue, X of user address stop blink, YY will blink, we can use TEMP+ button or TEMP- button change YY from 01 to 16. 5. Finally press On button, this user address which has been changed will be sent out as PA one by one. 6. Press Mode button again, will exit R/W UA function. Diagnostics ODU/IDU/HRV 1. Louver button is used to select the options: current fault diagnostics- history fault diagnostics exit is scrolled. 2. In current diagnostic mode, diagnostics icon is blink; in history diagnostics mode, the icon is on; exit diagnostic mode, diagnostics icon is off 3. Up to 80 IDU fault codes can be browsed 4. LWCS reads master or slave ODU history fault code up to 5 and current fault code up to 10. 5. Current fault diagnostics:
1) Press Temp+ button or Temp- button to select group or system: RM-OAT is scrolled, RM is group, 2) Press On to confirm the selected object: i. If ODU is selected: The 0x01 will displayed instead of SPT, press Temp+/Temp- button will scroll master ODU-slave 1 ODU-slave 2 ODU-slave 3 ODU, Then 0x01- 0x02-0x03-0x04 will be blinking instead of SPT. press Off button to exit to last level. Press On button to confirm the ODU. LWCS browse fault code by Temp+ and Temp- button, fault cod will be displayed instead of SPT. Press Off button to exit to last level. ii. If group is selected: The min PA of the group will displayed instead of SPT, press Temp+/Temp- button will scroll PA of the group, press Off button to exit to last level. Press On button to confirm the PA, LWCS will send requirement message to selected PA; selected PA will send all of current fault code (up to 5) to LWCS. LWCS will wait no more than 1 second, even if the fault code number is less than 5, LWCS will save them in its RAM. The fault codes will be cancelled from its RAM after the PA is not selected. Press Off button to exit to last level.
Diagnostics LWCS itself 1. Press Louver for 5 seconds, enter diagnostics LWCS mode, diagnostics icon is on, LED is blinking; 2. Press Temp+ or Temp- button to browse LWCS fault, fault code will be displayed instead of SPT 3. Press Louver for 5 seconds again, exit diagnostics LWCS mode, diagnostics icon is off, LED is on;
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Enter TM from INIT Display IDU/ODU temperature The function is inactive, if Fan button is pressed, 000 will blink instead of SPT. It will be off automatically after 5 seconds. Read/Write UA Same as enter TM from NORM. Diagnostics ODU/IDU/HRV The function is inactive, if Louver button is pressed, 000 will blink instead of SPT. It will be off automatically after 5 seconds. Diagnostics LWCS itself As same as enter TM from NORM.
3.4.2 I-Feel function setting

1. Enable/disable by DIP switch located at LWCS back. When DIP is ON position, I-Feel is on. When DIP is OFF position, I-fell is off 2. I-Feel temperature message: I-FEEL message is sent every 30 seconds (The time is same as IDU send temperature message to ODU) 3. I-Feel Display: No display 4. If I-feel sensor is wrong: If sensor is shorted, Hi is displayed instead of SPT in TM, 36 degree is sent out; if sensor is open, Lo is displayed instead of SPT in TM, 6 degree is sent out. When there is master/slave conflict fault, I-feel will be off work.
3.4.2 Easy check

By Easy Check function, technician is able to check some information of system easily, and neednt to un-install the back cover of LWCS. There are two functions in Easy Check: Display the surrounding temperature of every indoor unit and outdoor unit. Diagnose the malfunction of every indoor unit /outdoor unit /LWCS itself. (1) Enter and exit Easy Check Long pressing MODE button more than 5s to enter to Easy Check. Long pressing MODE button more than 5s again or no any operation for about 30s will exit Easy Check. (2) LCD display when enter Easy Check Only the room temperature which detect by LWCS temperature sensor is shown. (3) Display the surrounding temperature of every indoor unit and outdoor unit. 1) Press Fan button to enter this function, RM icon is blinking beside the place of SPT. 2) Press + or - button to scroll IDU-ODU.
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3)
4) 5)
Press ON button to confirm the selection IDU or ODU, then icon RM or OAT will light from blinking. If OAT is confirmed, press + or - button to select object ODU.0x01 means master ODU,0x02 means slave 1 ODU,0x03 means slave 2 ODU,0x04 means slave 3 ODU. Then 0x01- 0x02-0x03-0x04 will be blinking instead of SPT. then press ON to confirmed the selected ODU, LWCS should read master/slave ODU temperature (OAT) from its RAM and display it in the place of SPT. If RM is confirmed, press + or - button to select object IDU by its physical address, then press ON to confirmed the selected IDU, LWCS receives RAT message from local bus and save it, and display it in the place of SPT. Press OFF button during the step 1-4 will exit to last operation level. Press FAN button again will exit temperature check function.
(4) Diagnose the malfunction of every indoor unit /outdoor unit Up to 80 IDU current/history faults can be browsed. Up to 5 history faults and 10 current faults for master ODU can be browsed. 1) Press LOUVER button one time, icon is blinking, it means current fault diagnose. Press LOUVER button two times, icon is light, it means history fault diagnose. Press LOUVER button three times, exit diagnose function. Press + or - button to scroll Group-ODU, RM means IDU, OAT means master ODU, Press ON button to confirm the select object. If OAT is confirmed,0x01 will be blinking in the place of SPT. then press + or - button to scroll master ODU or slave 1 ODU or slave 2 ODU or slave 3 ODU. Then 0x01- 0x02-0x03-0x04 will be blinking instead of SPT. Press ON button to confirm the object ODU. LWCS shows the latest current/history fault code of selected ODU in the place of SPT, then press + or - button to browse other fault code. If RM is confirmed, the min physical address will displayed in the place of SPT, then press + or - button to scroll physical address of the group. Press ON button to confirm the object indoor unit. LWCS send requirement message to the selected IDU, selected IDU will send all of current/history fault code (up to 5) to LWCS. LWCS waits for no more than 1s even though the fault code number is less than 5, LWCS save them in its RAM and shows the latest one in the place of SPT. Press + or - button to browse all the fault codes. Press OFF button during the step 1-4 will exit to last operation level.
2) 3)
4)
(5) Diagnose the malfunction of LWCS itself 1) 2) 3) Long press LOUVER button more than 5s to enter this function, icon is light, LED is blinking. Press + or - button to browse fault code of LWCS which shows in the place of SPT. Long press LOUVER button more than 5s again, icon system. is OFF, LED is light if no any fault occur of the
(6) If enter Easy Check function from INIT state Only diagnose the malfunction of LWCS itself is valid.
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4 IR-RC(Infra-Red Remote Controller)

There are two patterns of IR-RC which can be selected by users: RC3i-1 and RC7i-1,they are able to control all series of VRF indoor units and have the advantage of beautiful appearance, delicacy configuration and strong function.
External appearance Model name Number of indoor units which can be controlled Use limitations RC3i-1 No limit
RC7i-1 No limit
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4.1 Appearance A Q
RC3i-1
C D E F G H I J K L M
O N
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RC7i-1
P I D M N G F H O
J E K L
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4.2 Buttons and display introduction

A. TRANSMITTER When you press the buttons of the remote control unit, the changes to the receiver in the air conditioner. B. LCD introduction
Automatic Cooling Heating Fan only ehumidification
mark appears on the display to transmit the setting
Displayed when data trasmitted Or remote control unit lock
Timers
Clock
Displayed when the timer on is set and activated
Displayed when the timer off is set and activated
Fresh air
Ionize and ESF
Sleep mode
Set temperature or room temperature
Displayed when the temperature is the room temperature
Indicate that the air conditioner is operating in I FEEL mode
Automatic horizontal air flow oscillation switched on
Automatic supply air flap oscillation switched on
Auto
Strong
Low
Medium
High
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C. MODE SELECTOR BUTTON Press this button to modify the air conditioner mode. D. FAN SPEED SELECTOR BUTTON Press this button to modify the fan speed. E. IONIZER & E.S.F AND FRESH-AIR BUTTON F. I FEEL TEMPERATURE SENSING AND ROOM TEMPERATURE DISPLAY BUTTON Push this button ro activate the temperature control in the remote control until and show the actual room temperature around the remote control. G. SLEEP BUTTON For details,please see " Sleep mode". H. LOCKING THE REMOTE CONTROL I. ON-OFF J. TIMER CLEAR Push the CLEAR button to cancel all timer setting. K. VERTICAL SWING BUTTON Push button to activate the supply air flap to auto swing. L. HORIZONTAL SWING BUTTON Push button to activate the horizontal Air Flow to auto swing. M.SET BUTTON For detail see "HOW TO SET THE PRESENT TIME"and "SETTING THE TIMER". N. TIMER AND PRESENT TIME SETTING BUTTONS Pushing + or - buttons the setting of the time and timer can be activated. For detail see "HOW TO SET THE PRESENT TIME" and "SETTING THE TIMER". O. TIMER BUTTON (timer setting) Push the TIMER on the display starts the timer ON and OFF setting procedure. For detail see "SETTING THE TIMER". P. TEMPERATURE SETTING BUTTONS -(cooler) Press this button to decrease the set temperature.; + (warmer) Press this button to increase the set temperature. Q. SENSOR A temperature sensor inside the remote control unit detects the room temperature.
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4.3 PRECAUTIONS
4.3.1 Install the batteries

Remove the lid in the rear part of the remote control unit. Insert two AAA alkaline batteries of 1,5 V-DC. Make sure the batteries point in the direction marked in the battery compartment. Push the lid back on.
4.3.2 Remove the batteries

Remove the lid in the rear part. Press the battery toward the negative end and lift it out by its positive end as shown. Remove the other battery in the same way. After batteries change: Press the +,-, SET and CLEAR buttons together. ( After batteries change the remote control needs to be reset to ensure proper functioning. By pressing above mentioned buttons, remote control programs are reset.) The button+, - referred to above is the buttons for setting the hour not temperature.
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4.3.3 Temperature sensor selection

Under normal conditions the room temperature is detected and checked by the temperature sensor placed in the air conditioner. Press the remote control I FEEL button to activate the temperature sensor placed in the remote control. This function is designed to provide a personalized environment by transmitting the temperature control command from the location next to you. Therefore, in using this function, the remote control should always be aimed, without obstruction, at the air conditioner. Note: After set I-Feel function, the remote control unit sends the temperature signal to the air conditioner regularly at two minute intervals. If the signal from the remote control stops for more than seven minutes due to some troubles, the air conditioner will switch to the temperature ensor which is built into the indoor unit . In these cases, the temperature around the remote control unit may differ from the temperature detected in the air conditioner position.
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Part VI IDU and ODU troubleshooting

1 FAULT AND PROTECTION CODE LIST ........................................................................................................................301 2 INDOOR UNIT TROUBLESHOOTING............................................................................................................................303 3 OUTDOOR UNITS TROUBLESHOOTING .....................................................................................................................324
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1 Fault and protection code list

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Malfunction code A1 A2 A3 A4 A5 A6 A7 A8 A9 AA Ab AC Ad AE-AF b1 b2 b3 b4 b5 b6 b7 b8 b9 bA bb bC bd bE bF d1 d2 d3 d4 d5 d6 d7 d8 d9 dA db dc dd dE dF Malfunction name Mode conflict Water overflow No feedback from IFAN Motor IDU EEPROM Fault 2 IDU No Main BUS communication fault IDU SPI Communication fault IDU local bus power manage circuit fault IDU local bus power management fault IDU No physical address IDU No user address IDU No ODU physical address IDU Power up register failure IDU MAC address failure For future Defrost RAT sensor is fault For future ICIT sensor is fault For future ICMT sensor is disconnected For future ICOT sensor is fault For future IDU EEPROM Fault 1 IDU Hot keep protection IDU Bad HBS com. fault Overheating Leakage For future Comp discharge 1 protection High pressure protection for sensor High pressure protection for switch 1 Low pressure protection for sensor Low pressure protection for switch OFAN Fault CDT sensor1 is fault Comp discharge 2 protection High pressure sensor Fault Low pressure sensor Fault ODU No main BUS com. fault ODU SPI Communication fault ODU No PA/UA matching table ODU power management circuit fault ODU EEPROM Fault 2
301
level 12 5 12 12 13 13 14 14 11 11 11 11 11 TBD 4 5 14 TBD 14 TBD 14 TBD 14 TBD 14 14 14 4 5 4 TBD 13 13 13 13 13 13 13 13 13 13 13 13 11 11 13
Source IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU IDU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU
Engineering manual
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
E1 E2 E3 E4 E5 E6 E7 E8 E9 EA Eb EC Ed EE EF F1 F2 F3 F4 F5 F6 F7 F8 F9 FA Fb FC FD FE FF H1 H2 H3~H8 H9-L5 L6 L7-L9 LA Lb LC-LF
ODU power management fault ODU No physical address Driver IC fault Over current protection (Driver) Heat sink overheating (Driver) Temperature unusual rise (Driver) DCI Driver com. error (Driver) Under voltage protection (Driver) Over voltage protection (Driver) Driver current detection circuit fault (Driver) Momentary power failure detection (Driver) Driver Micro computer reset (Driver) Synchronism loss detection (Driver) Set ODU dip switch in reserve range High pressure protection for switch 2 OAT sensor is fault CDT sensor is fault OCIT sensor is fault CDT sensor2 is fault OCMT sensor is fault SCIT sensor is fault OCOT sensor is fault SCOT sensor is fault CST sensor fault Fix compressor overload alarm ODU EEPROM Fault 1 Deicing Oil returning cycle ODU Bad HBS com. fault For future Physical address collision fault Total IDU nominal capacity is out of range 50%-130%ODU nominal capacity For future Driver protection or fault Compresspr fault Driver protection or fault ODU power source current protection ODU MAC address failture For future
11 11 13 13 13 13 13 13 13 13 13 13 13 13 13 14 13 14 13 14 14 14 14 14 13 14 5 5 14 TBD 11 14 TBD 13 13 13 13 13 TBD
ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU ODU System System System ODU ODU ODU ODU ODU
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2 Indoor unit troubleshooting

Indoor unit Remote controller display Possible reason Mode conflict A1 Diagnostic Unit mode conflict to the system operation mode Master indoor unit change mode Unit electrical board fault
Yes Check whether the indoor units mode is conflicted with outdoor operation mode Stop using the indoor unit or change the units mode
No
Yes Whether the indoor units mode is conflicted with Master indoor units mode
Stop using the indoor unit or change the units mode
No
Change this indoor units electrical board
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Indoor unit Remote controller display Possible reason
Water overflow A2 Float switch work abnormal Float switch not connect to electrical board Water pump work abnormal Water pump not connect to electrical board Drain pipe not install well or block Unit electrical board abnormal
Diagnostic No
Connect well the wire and restart again
Does float switch connect to the indoor electrical board CN10?
Yes
Is float switch wire broken?
Yes
Change float switch
No
Does water pump connect to electrical board at CN11?
No
Connect water pump and restart
Yes
Reset power supply and check whether water pump work or not?
Work
Check whether drain pipe is blocked or installed incorrect.
Not work
Is the voltage between CN11 normal?
Yes
Change water pump
No
Change this indoor units electrical board
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No feedback from IFAN motor A3 Unit fan is blocked Motor wire is not connected well IFAN motor driver fault Unit electrical board abnormal
Diagnostic
Is the indoor fan blocked? Yes Clear the obstacle; make sure units fan can work freely. Switch on and run the unit again
No No
Does motor wire connect well to the electrical board?
Connect well the main bus wire and restart the unit
Yes Abnormal Change a new motor
Change a new electrical board and restart the unit?
Normal System normal
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IDU EEPROM Fault 2, IDU EEPROM Fault 1 A4, bA IDU EEPROM parameter is fault Unit electrical board is abnormal
Diagnostic
Change an electrical board
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Indoor unit communication fault A5 Outdoor unit is power off Main bus communication fault Local bus communication fault Unit electrical board is abnormal
Diagnostic
Does the outdoor unit get power?
No
Connect power supply
Yes
Is main bus wire connected well and Yes correct?
No
Is local bus wire connected well and correct?
No
Yes
Did somebody use EEPROM and change No parameter?
Yes
Reset power supply. Do installation test and restart the unit
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IDU SPI communication fault A6 Communication soft is fault Unit electrical board is abnormal
Diagnostic Change electrical board.
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IDU Local bus power manage circuit fault/ IDU Local bus power management fault A7, A8 Local bus communication wire have a short or open circuit Unit electrical board is abnormal
Diagnostic
Yes Whether Local bus communication wire is shorted or open? Reconnect the local communication wire bus
No
Change electrical board
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Indoor unit no physical address A9 Add a new indoor unit Indoor units EEPROM is destroyed
Diagnostic
Add a new indoor unit but did not do installation test?
Yes
Do installations test.
No
Does main bus wire disconnect before doing installation test?
Yes
Connect well the main bus wire and do installations test again
No
Do installation test and check whether A9 is reported still?
Yes
No
Indoor unit become normal
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Indoor unit no user address AA The unit is a new indoor unit The unit is from other system
Diagnostic Use LWC to assign the user address to the indoor unit.
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IDU has no outdoor physical address Ab Change a new outdoor electrical board Outdoor units EEPROM is fault
Diagnostic
Have changed a new outdoor electrical board but did not do installation test?
Yes
Do installations test
Do installation test and check whether all indoor units have this fault?
Yes
Change outdoor units electrical boar and do installation test again
No
Change indoor units electrical board and do installation test again
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Indoor unit power up register failure AC Add a new indoor unit Indoor unit power failure Indoor units electrical board is abnormal
Diagnostic
Add new indoor unit?
Yes
Do installations test?
No
Did some indoor unit power failure?
Yes
Do installations test?
No
Change indoor units electrical board and do installation test again
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Indoor unit Remote controller display Possible reason Diagnostic Change indoor units electrical board
Indoor unit power up register failure Ad Indoor units electrical board is abnormal
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- Indoor unit Defrost b1 Indoor unit coil temperature temporary low Indoor unit coil pipe block Refrigerant leakage Indoor coil middle temperature sensor fault Indoor unit electrical expansion valve abnormal
Diagnostic
Does indoor unit exit this fault after a few minutes?
Yes
System is normal
No Yes
Check whether indoor middle coil temperature sensor is failure ?
Change a new sensor
No
Check whether expansion valve is fixed and work well?
No
Asks service to check the expansion valve
Yes
Check whether most of indoor unit have this fault?
Yes
Ask service to check the refrigerant quantity
No Change indoor electrical board unit
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- Indoor unit ambient temperature sensor abnormal b2 Room ambient temperature sensor is destroyed Indoor electrical board is destroyed
Diagnostic
Does the sensor connect to the electrical board?
No
Connect sensor and run indoor unit again
Yes Abnormal
Is the resistance of the sensor normal?
Change a new sensor
Normal Change indoor electrical board
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- Indoor unit coil inlet temperature sensor abnormal b4 Coil inlet temperature sensor is destroyed Indoor electrical board is destroyed
Diagnostic
No
Yes Abnormal
Change a new sensor
Normal
Change indoor electrical board
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- Indoor unit coil middle temperature sensor abnormal b6 Coil middle temperature sensor is destroyed Indoor electrical board is destroyed
Diagnostic
No
Yes Abnormal
Change a new sensor
Normal
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- Indoor unit coil outlet temperature sensor abnormal b8 Coil outlet temperature sensor is destroyed Indoor electrical board is destroyed
Diagnostic
No
Yes Abnormal
Change a new sensor
Normal
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- Indoor unit hot keep protection bb
At the beginning mode change to heating mode Ambient temperature is out of operation range Static pressure select problem for duct type Refrigerant absent
Diagnostic
Does operation mode been changed to heat mode and bb disappear soon?
Yes System is normal
No
Is ambient temperature too low and out of AC operation range?
Yes
Stop use the AC
No No
Check whether the static pressure design is reasonable for duct type?
Redesign the static pressure and adjust fan speed
No
Check the quantity
refrigerant
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- Indoor unit bad HBS communication fault bC main bus communication wire have a short or open circuit Indoor unit electrical board is abnormal
Diagnostic
Yes Whether main bus communication wire is shorted or open? Reconnect the mian bus communication wire
No
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- Indoor unit coil overheating bd Refrigerant quantity is incorrect Indoor coil middle temperature sensor abnormal Indoor fan work abnormal
Diagnostic
Is it time to clean the filter?
Yes
Clean the filter, install them well and run the unit again
No
Check whether indoor fan work normally?
Yes
Change back indoor fan speed in EEPROM
No
Check whether indoor coil temperature sensor is normal?
Yes
Check a new sensor and run the unit again.
No
Check whether refrigerant quantity is too much more?
Yes
Release some refrigerant or recharge refrigerant according to pipe length and pipe size
No Change board indoor electrical
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- Indoor unit leakage bE EEV itself leak even if it is closed to 0 step; Indoor EEV coil is not fixed tightly; Indoor one-way valve leakage; Indoor coil inlet or outlet temperature sensor failure
Diagnostic Yes
Is indoor EEV coil losen?
Fix EEV coil tightly
No
Check whether indoor EEV itself leak or not when close to 0 step?
Yes
Change indoor EEV
No
Check whether indoor one-way valve leak or not?
Yes
Change one-way valve.
No
Check whether indoor sensor reading is normal or not?
No Change sensor
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3 Outdoor units troubleshooting

Outdoor unit Remote controller display Possible reason - Compressor discharge temperature protection d1, d8 Diagnostic
Is discharge temperature high than 107?
Discharge temperature abnormal Discharge temperature sensor abnormal Outdoor electrical board abnormal liquid solenoid valve abnormal
Yes
No
Is discharge temperature sensor connecting well?
No
Yes
Is liquid solenoid valve connecting well?
No
Connect well the wires, reset power supply and run the unit again
Yes
Check refrigerant quantity
Check whether the resistance of this sensor is normal?
No
Change a new discharge temperature sensor
Yes
Change outdoor electrical board
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Outdoor unit Remote controller display Possible reason d2
- High pressure protection for sensor
Diagnostic
High pressure sensor fault High pressure sensor bad connection High pressure abnormally increase Outdoor electrical board abnormal
Yes
Is outdoor coil blocked or too dirty?
Clean the obstacle or the coil, and then restart the unit
No No
Check whether outdoor fan works smooth without any damage?
Ask for service to fix it
Yes Yes Connect the high pressure sensor and run the unit again
Is outdoor electrical CN14 connected with higher pressure sensor?
No Abnormal
Check outdoor electrical board CN14 voltage?
Change board
outdoor
electrical
Change high pressure sensor

Normal
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Outdoor unit Remote controller display Possible reason
- High pressure protection for switch1 or switch2 d3, EF High pressure switch action High pressure switch fault Outdoor coil bad heat exchange Too much refrigerant quantity Outdoor electrical board fault
Diagnostic
Take out pressure switch pin heater and check whether CN12 point is shorted?
Yes
No Yes Yes
Check whether pressure switch pin heater is shorted?
Check whether refrigerant quantity is normal?
Change high pressure switch
No No
Check whether outdoor fan can work normally?
Ask service to fix the outdoor fan and run the unit again
Yes Yes Clean the outdoor coil and run the unit again
Check whether outdoor coil is too dirty?
No
Switch off and switch on and run the unit again
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- Low pressure protection for sensor
Diagnostic
Low pressure sensor fault Low pressure sensor bad connection Low pressure abnormally decrease Outdoor electrical board abnormal
Is outdoor electrical CN15 connected with low pressure sensor?
No
Connect the low pressure and run the unit again.
Yes
Check whether low pressure decrease to 0.0kg/cm when compressor stop ?
Yes
Check refrigerant system if there is any block or leakage
No Normal
Check outdoor electrical board CN15 voltage?
Change low pressure sensor
Abnormal
Change board
outdoor
electrical
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- Low pressure protection for switch
Diagnostic
Low pressure switch work Low pressure switch fault Outdoor fan work abnormally Low pressure abnormally decrease Outdoor electrical board fault
Take out pressure switch pin heater and check whether CN13 point is shorted?
Yes
No
Check whether pressure switch pin heater is shorted?
Yes
Check whether refrigerant quantity is normal?
Yes
Change low pressure switch
No
Check whether outdoor fan can work normally?
No
Yes
Check whether outdoor coil is too dirty?
Yes
Clean the outdoor coil and run the unit again
No
Switch off and switch on, then run the unit again.
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- Outdoor fan fault
Diagnostic
OFAN motor work abnormal OFAN is blocked OFAN motor wire is not connected well ODU PCB is abnormal
No
Check whether CN25, CN26 connect with fan motor wire?
Connect the wire and run the unit again
Check whether fan can work smooth?
No

Yes
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- Inverter discharge temperature sensor fault
Diagnostic
Inverter discharge temperature sensor is destroyed Indoor electrical board is destroyed
No
Connect sensor and run the unit again
Yes Abnormal
Take out the sensor and measure the resist value?
Change a new sensor
Normal
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- High pressure sensor fault
Diagnostic
High pressure sensor is destroyed Refrigerant is overcharged. High pressure sensor wire bad connection Outdoor electrical board fault
Check whether high pressure sensor wire is connected on electrical board CN14?
No
Connect well the wire and run the unit again
Yes
Check whether there is overcharged in the system?
No
Release some referigerant charge in the system
Yes
Check whether there is any destroy for sensor?
Yes
Change a new sensor
No
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Outdoor unit Remote controller display Possible reason dA
- Low pressure sensor fault
Diagnostic
Low pressure sensor is destroyed Refrigerant leakage Low pressure sensor wire bad connection Outdoor electrical board fault
Check whether high pressure sensor wire is connected on electrical board CN15?
No
Yes
Check whether there is leakage for refrigerant?
Yes
check if there is any leakage and fix the pipe system
No
Check whether there is any destroy for sensor?
Yes
Change a new sensor
No Change outdoor electrical board
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Engineering manual
Outdoor unit Remote controller display Possible reason db
- No main BUS communication fault
Diagnostic
Main bus wire is open Indoor unit power off Add a new indoor unit Outdoor electrical board fault
Check whether indoor unit or outdoor units are power on?
Yes
Connect power supply and run the unit again
Yes
Add a new indoor unit
Do installation test, and run the unit again
Yes
Check whether main bus wire is bad connection?
No Change an outdoor electrical board
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Outdoor unit Remote controller display Possible reason dC
- Outdoor SPI communication fault
Diagnostic Change a new outdoor electrical board.
Outdoor electrical board fault
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Outdoor unit Remote controller display Possible reason dd
- Outdoor unit No PA/UA matching table
Diagnostic
Outdoor electrical board need do ITEST Outdoor electrical board is fault
Whether system has done ITEST?
No Do ITEST
Yes
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Engineering manual
Outdoor unit Remote controller display Possible reason dE
- Outdoor unit power management fault
Diagnostic
Main communication wire is shorted or open Outdoor electrical board is fault
Whether main communication wire is shorted or open?
Yes
Reconnect m communication wire
No
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Engineering manual
- Outdoor unit EEPROM fault 2 dF Outdoor units EEPROM 2 parameter has been destroyed. Outdoor electrical board is fault
Diagnostic Change outdoor units electrical board.
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Engineering manual
Outdoor unit Remote controller display Possible reason E1
- Outdoor unit power management fault
Diagnostic
Main bus wire is short Use two pc monitor for one system Outdoor electrical board fault
Check whether all main bus wire is connected well?
No

Disconnect one pc tool
Yes
Check whether there are two pc tools being used?
Yes
No
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Engineering manual
- Outdoor unit no physical address
Diagnostic
First Power on Change a new outdoor electrical board Outdoor EEPROM is fault Outdoor Electrical board fault
Is it a new unit and first power on?
Yes
Do installation test and run the unit
Did you change a new outdoor electrical board?
Yes
Do installation test and run the unit
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Engineering manual
- Compressor driver problem E3,E4,E5,E6,E7,E8,E9,EA,Eb,EC,Ed Compressor driver has some faults
Diagnostic Some important faults refer to the following content.
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Engineering manual
- Over current protection
Diagnostic
Outdoor current is too large Coil or filter is dirty Compressor speed is limited Ambient temperature is out of operation range Compressor driver is fault
Restart the system and check whether E4 is reported right now?
Yes
Change a new compressor driver
No
Is ambient temperature out of system work range?
Yes
Stop using unit
No
Check whether coil or filter is dirty and outdoor fan is working well?
Yes
Clean the filter and coil, then run the unit again
No
Check whether use EEPROM and limit compressor speed?
Yes
Do not use EEPROM or ask service engineer for help
No
Ask service engineer for help
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- Hear sink overheating protection
Diagnostic
Outdoor fan work abnormal Compressor driver bad installation Ambient temperature is out of operation range Compressor driver is fault
Yes
Stop using unit
No
Check whether outdoor fan are working normally?
No
Fix outdoor fan and run the unit again
Yes No
Check whether compressor driver is connected well to the heat sink?
Ask service engineer to fix it
Yes
Ask service engineer to make sure whether the compressor driver is in problem
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Engineering manual
- DCI Driver communication error
Diagnostic
Communication wire bad connection Communication wire destroyed Outdoor electrical board fault
Check whether communication wire is connecting to CN10 and CN206?
No
Yes
Check whether this wire is destroyed?
Yes
Change a new wire and run the unit again
No
Change a new electrical board
outdoor
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Engineering manual
Outdoor unit Remote controller display Possible reason Ed
- Synchronism loss detection
Diagnostic
Ambient temperature is out of operation range Refrigerant quantity is more than needed Compressor driver is fault
Yes
stop using the unit
No
Check whether the refrigerant quantity is too more?
Yes
release some refrigerant and run the unit again
No
change a new compressor driver
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Engineering manual
Outdoor unit Remote controller display Possible reason EE
- dip switch in reverse range
Diagnostic
Ambient temperature is out of operation range Refrigerant quantity is more than needed Compressor driver is fault Outdoor electrical board is fault
Check whether dip switch Ds1- Ds4 is correct?
No
Reset the dip switch, power off/on and run the unit again
Yes
No
reset the dip switch , power off/on and run the unit again
Yes
No
reset the dip switch , power off/on and run the unit again
Yes
change a new electrical board
outdoor
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Engineering manual
Outdoor unit Remote controller display Possible reason F1
- Outdoor ambient sensor fault
Diagnostic
Outdoor ambient temperature sensor is destroyed Outdoor electrical board is fault
No
Yes
Take out the sensor and measure the resist value ?
Abnormal
Change a new sensor
Normal
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Engineering manual
- Compressor discharge temperature sensor fault
Diagnostic
Compressor discharge temperature sensor is destroyed Outdoor electrical board is fault
No
Yes Abnormal
Take out the sensor and measure the resistance value?
Change a new sensor
Normal
Change board
outdoor
electrical
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Engineering manual
- Outdoor coil inlet sensor fault
Diagnostic
Outdoor coil inlet temperature sensor is fault Outdoor electrical board is fault
No
Yes Abnormal
Change a new sensor
Normal
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Engineering manual
- Inverter compressor discharge sensor fault
Diagnostic
Inverter compressor discharge sensor is fault Outdoor electrical board is fault
No
Yes Abnormal
Change a new sensor
Normal
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Engineering manual
- Outdoor coil middle sensor fault
Diagnostic
Outdoor coil middle temperature sensor is destroyed Outdoor electrical board is fault
No
Yes
Abnormal
Change a new sensor
Normal
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Engineering manual
- Sub cooling inlet temperature sensor fault
Diagnostic
Sub cooling inlet temperature sensor is destroyed Outdoor electrical board is fault
No
Yes Abnormal
Change a new sensor
Normal
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Engineering manual
- Outdoor coil outlet sensor fault
Diagnostic
Outdoor coil outlet temperature sensor is destroyed Outdoor electrical board is fault
No
Yes
Abnormal
Change a new sensor
Normal
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Engineering manual
- Sub cooling outlet temperature sensor fault
Diagnostic
Sub cooling outlet temperature sensor is destroyed Outdoor electrical board is fault
No
Yes Abnormal
Change a new sensor
Normal
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Engineering manual
- Compressor suction temperature sensor fault
Diagnostic
Compressor suction temperature sensor is fault Outdoor electrical board is fault
No
Yes
Take out the sensor and measure the resistance value ?
Abnormal
Change a new sensor
Normal
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Engineering manual
Outdoor unit Remote controller display Possible reason Fb
- ODU EEPROM Fault 1
Diagnostic Change outdoor electrical board
ODU EEPROM fault 1 parameter has been destroyed Outdoor electrical board is fault
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Engineering manual
Outdoor unit Remote controller display Possible reason FC
- Deicing
Diagnostic
Outdoor coil is covered with ice Refrigerant leakage Outdoor electrical board is fault
Is outdoor coil covered with ice before?
Yes
System is normal
No
Check whether system enters deice is very often?
Yes
Do charge test to check whether refrigerant leakage.
No
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Engineering manual
Outdoor unit Remote controller display Possible reason Fd
- Oil return operation
Diagnostic
Too many oil leave compressor Outdoor electrical board is fault
Does compressor work a long time?
Yes
System is normal
No
Does oil return exit 4 minutes later and enter normal operation?
Yes
System is normal
No
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Engineering manual
Outdoor unit Remote controller display Possible reason FE
- Outdoor unit bad HBS communication fault
Diagnostic
Main bus communication wire is shorted or open Outdoor electrical board is fault
Yes Whether main bus communication wire is shorted or open? Reconnect the main bus communication wire
No
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Engineering manual
System Remote controller display Possible reason
- Physical address collision fault H1 Use two pc monitor for one system Outdoor electrical board is fault
Diagnostic
Are there two pc monitor in one system?
Yes
Delete one, power off/on and run the unit again
No
Do installation test and check whether system enter normal?
Yes
System is normal
No
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Engineering manual
System Remote controller display Possible reason
- total IDU capacity is out of range H2 Total IDU capacity is out of range
Diagnostic Yes
Whether total IDU capacity is over 130% ODU normal capacity?
Decreasing some indoor units and the total IDU capacity should be lower than 130% ODU normal capacity.
No
Yes
Whether total IDU capacity is lower 50% ODU normal capacity?
Adding some indoor units and the total IDU capacity should be higher than 50% ODU normal capacity
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Engineering manual
- Compressor driver fault HA, Hb, HC, Hd, HE, HF, L1, L2, L3, L4, L5, L6, L7, L8, L9 Compressor driver have some faults
Diagnostic Some important faults refer to the following content.
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Engineering manual
- bad compressor or wire problem L6 The inverter compressor wire is not connected well The inverter compressor is bad
Diagnostic
No Whether inverter compressor wire is connected well? Connected the wire well
Yes
Change inverter compressor
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Engineering manual
- Outdoor unit MAC address failure LB Outdoor unit electrical board is fault
Diagnostic Change the outdoor unit electrical board.
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Engineering manual
Part VII Appendix

1 R410A SATURATION TABLE(GAUGE PRESSURE) .....................................................................................................365 2 PC MONITOR OPERATION INSTRUCTION.................................................................................................................366
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Engineering manual
1 R410A saturation table(gauge pressure)

R410A Saturation Table Temp -51 -50 -49 -48 -47 -46 -45 -44 -43 -42 -41 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 Press (10-2 bar) 3.3 8.7 14.3 20.1 26.1 32.4 38.9 45.6 52.6 59.9 67.4 75.2 83.3 91.7 100.3 109.3 118.6 128.2 138.1 148.3 158.9 169.8 181.1 192.7 204.7 217.1 229.9 243 256.6 270.5 284.9 Temp -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 Press (10-2 bar) 299.7 314.9 330.6 346.7 363.3 380.3 397.9 415.9 434.4 453.4 472.9 492.9 513.4 534.5 556.2 578.3 601.1 624.4 648.3 672.9 698 723.7 750 777 804.6 832.9 861.9 891.5 921.8 952.8 984.5 Temp 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Press (10-2 bar) 1016.9 1050 1083.9 1118.5 1153.9 1190 1227 1264.7 1303.2 1342.6 1382.7 1423.7 1465.6 1508.3 1551.9 1596.3 1641.7 1687.9 1735.1 1783.2 1832.3 1882.3 1933.7 1985.3 2038.2 2092.2 2147.1 2203.2 2260.2 2318.3 2377.5 Temp 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Press (10-2 bar) 2437.8 2499.1 2561.6 2625.1 2689.9 2755.7 2822.8 2890.9 2960.3 3030.9 3102.7 3175.7 3250 3325.5 3402.3 3480.3 3559.7 3640.3 3722.3 3805.6 3890.2 3976.2 4063.5 4152.2 4242.3 4333.7 4426.6 4520.8 4616.5
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2 PC Monitor Operation Instruction

2.1 Scope
VRF Service tool is an assistant tool for VRF system; it can help read and record the status of VRF indoor and outdoor units. It includes functions as below: - Monitor and record system running data. - Status drawing and analysis. - Fault/Protection log and query.
2.2 Running Configuration

2.2.1 Software Configuration
OS: Windows XP, Windows 2000, Windows NT 4.0 Service Pack 6 or above Others: Microsoft Excel 2000 or above
2.2.2 PC and other HW configuration

CPU: Pentium III 1G MHz or better (recommended) Memory: 256 MB or more (recommended) Hard disk: 100 MB or more free disk space Serial port: COM1 At least one RS-232C port should be setup in your computer. Display: SVGA (1024 X 768 pixel) or better high-resolution display Disk devices: CD-ROM Input devices: Keyboard, mouse
2.3 Installation and Removing

2.3.1 Check package list
After open the VRF Service Tool packing, first check the goods according to the packing list table as below. Table packing list: Name Quantity Transmit board RS232 cable Software package CD Power supply(DC 12V) 1 1 1 1
2.3.2 Install PC monitor SW to your computer

Insert the VRF Service CD to CD-ROM, open and find the VRF Service Tool directory, double click the setup.exe and a welcome dialog is show as below:
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Click Next and select the destination folder. If you would like to install it into different folder, please click Browse and select the folder you want.
Click Next to continue install, Cancel to exit install task.
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Wait until install copy all files finish, then click Finish to end installation.
If install successful, a shortcut icon is show in your computers desktop, and also show in start menu.
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2.3.3 Remove PC monitor SW to your computer

Click start menu and select Program->VRF Service Tool->Uninstall VRF Service Tool, a uninstall confirm dialog is show, Click Next to continue and Cancel if you do not want to remove it.
Wait until uninstall program finish Finish to finish uninstallation.
remove
all
VRF
Service
Tool
files,
Click
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2.4 How to connect to VRF system

Prepare a RS232C cable first. And then there are two ways for VRF Service Tool connected to VRF air-conditioner system. The first way is to connect to VRF system home bus (main bus) with transmit board (communication adaptor), and the second way is PC directly connected to MCU of outdoor unit with UART port.
2.4.1 Connect to ODU MCU with UART port UART Port
RS232 Cable
2.4.2 Connect to Main Bus with transmit board
Transmit board
CN4 CN2
Main bus
Power
DB1
RS232 Cable
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2.5 How to use

After successful setup VRF Service Tool, then you can use it following below steps. Double click the shortcut on personal desktop or in VRF Service Tool group of WINDOWS start menu to run program.
2.5.1 Monitor and record running status
Initial Monitor
If you want to record the monitor data in your PC, please cancel the checkbox before DONT RECORD DATA, and then the NAME and SELECT PATH button are changed to be editable, here you can set the record filename and the path. SEC/SAMPLE means data record period while monitoring, the period range can be 1~3600 seconds. After selecting the communication port, press START to start monitor, orCANCEL to main monitor interface.
Monitoring as Table Mode
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IDU status table
ODUstatus table
In this window, the top half show the indoor unit status, and the bottom half shows the outdoor unit status, the buttons of the left tool bar are define as below:
Click right button of mouse on unit item, a menu is pop up shows the operations of the selected unit item.
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More details show the detail parameters of the select indoor unit Read/write EEPROM read or write the select indoor units EEPROM. Its only available for R&D engineers. Fault/Protection log show the fault or protection log detail of the select unit And also, click right button of mouse on outdoor unit item, a menu is pop up shows the operations of the selected outdoor unit item.
Read/write EEPROM Fault/Protection log
read or write the select outdoor units EEPROM show the fault or protection log detail of the select unit
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Monitoring as graph mode
Click right button of mouse, a graph select dialog is shown to set which lines are visible, color and line width.
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Click the value area of axis, a dialog is shown to set the range of axis.
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2.5.2 Fault and protection log and query
Indoor unit fault/protection log and query Select the menu Fault/protection log of indoor unit operation menu, a dialog is show as like below, here list all the fault or protections happen time, level, code, name, you can query the current fault and history fault which stored in indoor units.
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Outdoor unit fault/protection log and query Select the menu Fault/protection log of outdoor unit operation menu, a dialog is show as like below, here list all the fault or protections happen time, level, code, name, you can query the current fault and history fault which stored in outdoor units.
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2.6 Troubleshooting
1. Why cant I run the executable file after installing VRF Service Tool successful? First please make sure that at lease one RS232C port is setup in your computer and it can work well with you computer, then make sure the resolution of your display device is 1024X768 or above. 2. Why cant I record any status data from VRF air-conditioner system? First make sure air-conditioner is running normal and the transmit board (communication adaptor) is running normal, then make sure Microsoft Excel 2000 or above is setup in you computer.
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www.airwell.com
Ref.: EDM Mvi-A.1 GB
AIRWELL France SAS 1 bis, Avenue du 8 mai 1945 SaintQuentin en Yvelines 78284 GUYANCOURT France Tel. +33(0) 01 39 44 78 00 FAX +33(0) 01 39 44 65 17
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Engineering Manual

Part I Product Outline

1 VRF system outline

Tubing Main bus

2 Product model introduction

2.2 Outdoor unit model

2.3 Controller components

Centralized control systems Operation with

Indoor unit remote controller

various function from center station

Simple edition of LWC

For RC use in ducted unit

The remote length limit to 8 m

The wiring length limit to100 m

The wiring length limit to 100m

ESF: Electrostatic Filter HRV: Heat recovery

2.4 Product naming introduction

Front discharging multi variable air conditioning

3 VRF system project design

Range Upper Limit Lower Limit Upper Limit Lower Limit

3.2 Design flow

Confirm the outdoor unit type

3.5 Correction factor for outdoor unit defrosting

3.6 Correction factor according to piping equivalent length

3.7 Correction factor for indoor units capacity/outdoor capacity ratio

3.8 Piping length and elevation limitation

3.9 Tubing size selection

Main tubing size after distribution

Below Capacity(kW) Over Capacity(kW) Gas tubing(mm) Liquid Tubing(mm)

6(2.2HP) 0 12.7 9.52

20.2(7.2HP) 6(2.2HP) 15.88

Table 3-5 Main tubing size after distribution (LB, LC)

Indoor unit tubing connection

Indoor unit type Gas tubing(mm) Liquid tubing(mm)

Table 3-6 Indoor unit tubing connection (l1, l2ln-1)

3.10 Piping connector and refrigerant distribution

3.10.1 T-joints dimension diagram

Chart 3-10 Model A

Chart 3-11 Model B

3.10.2 T-joints installation notice

3.11 Refrigerant additional charge (based on piping length and size)

3.11.2 Judge the system refrigerant quantity

The PCB Display CTEST, not blinking

If the result is PASS, ovcHA or cksys

Display the result , the EXIT CTEST system stands by

3.12 Example of VRF system project design

Bedroom 2 Drawing room

3.12.1 The project actual design flow

Outdoor unit location Reason

Length(m) 2 3 1.5 1.5 3

G. Vacuum and charge the additional refrigerant

H. Test operating and finish all of the design process

3.12.2 VRF selection software introduction

Part II VRF system working and control elements introduction

1 Refrigeration system outline

Outdoor unit refrigeration system diagram Cooling

Chart 1-1 (a)

Chart 1-1 (b)

Components INV EEV

Full name Inverter compressor Electronic Expansion Valve

Gas bypass solenoid valve

High pressure switch

Low pressure sensor