PDF For Machino Therm-Plc & MCC - 08.07.11

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10
SATS AUTOMATION PVT. LTD.
E73, PLOT-I142 RAJDANGA MAIN ROAD KOLKATA - 700107 PHONE:- (033)24035647 FAX:- (033)24031152
COMPANY/CUSTOMER:PROJECT DESCRIPTION:-
MACHINOTHERM ENGINEERS-A/C DANIELI INDIA LTD. TUNDISH PRE-HEATING MACHINE AT D.S.P.
DANIELI PROJECT NUMBER:- WP026W01 MACHINOTHERM DWG NO.: MANUFACTURER :ME-4/TD/E/01.....49 SATS AUTOMATION PVT. LTD SATS/MT/S00020 ELECTRICAL ARRANGEMENT OF PLC CUM MCC PANEL FOR TUNDISH PRE-HEATING MACHINE DWG. CHECKED BY:- S.C
SATS DWG. NUMBER:TYPE OF PROJECT :-
APPROVED BY:I
DRAWN BY:- S.K.GHOSH

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NUMBER PAGES:- 49
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Sheet Qty.:DWG NO.9 10 J
Date Ckd. Issue

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Client:- MACHINOTHERM ENGINEERS
Work:Details:-
TUNDISH PRE-HEATING MACHINE AT D.S.P.
Remarks
2
Date
Name
Date
10
MCC PANEL
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MASTER RECORD OF DRAWING

Sl. No.
1. 2.
Drawing No.
SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020
Page Description
TITLE PAGE MASTER RECORD OF DRAWINGS MANUFACTURING INSTRUCTION BILL OF MATERIALS GA & LAYOUT OF PANEL SINGLE LINE DIAGRAM THREE LINE DIAGRAM CONTROL CIRCUIT DIAGRAM TERMINAL DIAGRAM = 1/1 = 1.RD1/1
Page ID
3. 4.
D
= 1.MI1/1 = 1.EQ1/4 = 1.FV1/2 = 1.S1/3 = 1.D1/3 = 1.M1/2 = 1.TD1/4

F E D
5. 6. 7. 8. 9.
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DWG NO.9 10
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MANUFACTURING INSTRUCTIONS
1. 2. 3. 4. 5. 6. 7. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3% PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM. LIFTING HOOKS SHALL BE PROVIDED. DEGREE OF PROTECTION - IP54(MCC PANEL) PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE) CABLE ENTRY FROM BOTTOM. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
8. EARTH BUS BAR (AS PER REQUIREMET) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE, EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL 9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT 10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED 11. REAR ACCESS IS PROVIDED. 12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES. 13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM . 14. PANEL SHEET THICKNESS :- 2mm 15. ALL DIMENSION IN mm. 16. TOLERANCE IN DIMENSION +/- 2mm .
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Item No.:W.O.:8
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DWG NO.9 10
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Date
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BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.; DOCUMENT No.; EQUIPMENT CODE ETC.) FUNCTIONAL PER UNIT/LOCATION TOTAL ITEM QUANTITY ITEM DESIGNATION REMARKS
MAIN INCOMER
1
MCCB RATING: 100 A MAKE: SIEMENS ROTARY DRIVE KIT (INCLUDING 8UC HANDLE WITH DOOR INTERLOCK DEFEAT & PADLOCKING FACILITY) MAKE: SIEMENS SPREADER LINK MAKE: SIEMENS POTENTIAL TRANSFORMER RATING: 415V, 50 VA 240 MAKE: KAPPA CURRENT TRANSFORMER RATING: 100:5 MAKE: KAPPA MCB RATING: 2 Amp MAKE: SIEMENS AMPERE METER RATING: 0-100 AMP MAKE: AE VOLT METER RATING: 0-500 VOLT MAKE: AE AMPERE METER SELECTOR SWITCH RATING: 100 AMP MAKE: AE VOLT METER SELECTOR SWITCH RATING: 500 VOLT MAKE: AE INDICATION LAMP FOR PHASE: RED YELLOW BLUE MAKE: SIEMENS 3VL1710-1DD36-0AA0
1X
1X
=1.D1
-Q1
1F0
3VL9 100-3HQ00
1X
1X
=1.D1
1F0
3 4
D
3VL9216-4ED30
1X
1X
=1.D1
1F0
----------------------------
1X
1X
=1.D1
PT
1F0
----------------------------
1X
1X
=1.D1
-CT1 -Q2
1F0
----------------------------
1X
1X
=1.D1
1F0
----------------------------
1X
1X
=1.D1
-A1
1F0
8
F
----------------------------
1X
1X
=1.D1
-V
1F0
----------------------------
1X
1X
=1.D1
-ASS1
1F0
10
G
1X
1X
=1.D1
-VSS
1F0
11
3SB52 85-6HC01 3SB52 85-6HD02 3SB52 85-6HF01
1X 1X 1X
1X 1X 1X
=1.D1 =1.D1 =1.D1
1F0
H
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DWG NO.9 10
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BILL OF MATERIALS
5.5 KW HYD. PUMP DOL FEEDER

1
MPCB RATING: 16 A MAKE: SIEMENS CONTACTOR RATING: 32 A MAKE: SIEMENS CURRENT TRANSFORMER RATING: 20:5 MAKE: KAPPA AMPERE METER RATING: 0-20 AMP MAKE: AE AMPERE METER SELECTOR SWITCH RATING: 20 AMP MAKE: AE START PUSH BUTTON + 1 NO (GREEN) RATING: 6 AMP MAKE: SIEMENS TEST PUSH BUTTON + 1 NO (BLACK) RATING: 6 AMP MAKE: SIEMENS STOP PUSH BUTTON + 1 NC (RED) RATING: 6 AMP MAKE: SIEMENS THREE POSITION SELECTOR SWITCH + 2NO (WITH HOLDER AND CONTACT BLOCK) MAKE: SIEMENS INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP) MAKE: SIEMENS AUXILIARY CONTACT - 1NO + 1NC & TRIP CONTACT - 1NO + 1NC (FOR MPCB) MAKE: SIEMENS 3RV1021-4AA10
1X
1X
=1.D1
-Q3
1F1
3TF34-00-0A
1X
1X
=1.D1
-C1
1F1
----------------------------
1X
1X
=1.D1
-CT2
1F1
4
D
----------------------------
1X
1X
=1.D1
-A2
1F1
----------------------------
1X
1X
=1.D1
-ASS2
1F1
6
E
3SB50 00-2DB01 + 3SB54 00 0B
1X
1X
=1.D1
PB2
1F1
3SB50 00-2DB01 + 3SB54 00 0B
1X
1X
=1.D1
PB5
1F1
8
F
3SB50 00-2DB01 + 3SB54 00 0C
1X
1X
=1.D1
PB1
1F1
3SB50 00-2DB01 + 3SB54 00-0E
1X
1X
=1.D1
SS1
1F1
10
G
3SB52 85-6HC01 3SB52 85-6HE01 3SB52 85-6HL01 3RV19 01 1E
1X 1X 1X 1X
1X 1X 1X 1X
=1.D1 =1.D1 =1.D1 =1.D1
H1 H2 H3
1F1
11
H
1F1
H
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DWG NO.9 10
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BILL OF MATERIALS
7.5 KW COMBUSTION BLOWER DOL FEEDER

1
MCCB RATING: 20 A MAKE: SIEMENS CONTACTOR RATING: 32 A MAKE: SIEMENS THERMAL OVER LOAD RELAY RATING: 10-16 A MAKE: SIEMENS CURRENT TRANSFORMER RATING: 20:5 MAKE: KAPPA AMPERE METER RATING: 0-20 AMP MAKE: AE AMPERE METER SELECTOR SWITCH RATING: 20 AMP MAKE: AE START PUSH BUTTON + 1 NO (GREEN) RATING: 6 AMP MAKE: SIEMENS TEST PUSH BUTTON + 1 NO (BLACK) RATING: 6 AMP MAKE: SIEMENS STOP PUSH BUTTON + 1 NC (RED) RATING: 6 AMP MAKE: SIEMENS THREE POSITION SELECTOR SWITCH + 2NO (WITH HOLDER AND CONTACT BLOCK) MAKE: SIEMENS INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP) MAKE: SIEMENS AUXILIARY CONTACT - 1NO + 1NC (FOR MCCB) MAKE: SIEMENS 3VL1702-1DD36-0AA0
1X
1X
=1.D1
-Q4
1F2
3TF34-00-0A
1X
1X
=1.D1
-C2
1F2
3UA55-00-2A
1X
1X
=1.D1
OL
1F2
4
D
----------------------------
1X
1X
=1.D1
-CT3
1F2
----------------------------
1X
1X
=1.D1
-A3
1F2
6
E
----------------------------
1X
1X
=1.D1
-ASS3
1F2
3SB50 00-2DB01 + 3SB54 00 0B
1X
1X
=1.D1
PB4
1F2
8
F
3SB50 00-2DB01 + 3SB54 00 0B
1X
1X
=1.D1
PB6
1F2
3SB50 00-2DB01 + 3SB54 00 0C
1X
1X
=1.D1
PB3
1F2
10
G
3SB50 00-2DB01 + 3SB54 00-0E
1X
1X
=1.D1
SS2
1F2
11
3SB52 85-6HC01 3SB52 85-6HE01 3SB52 85-6HL01 3RV19 01 1E
1X 1X 1X 1X
1X 1X 1X 1X
=1.D1 =1.D1 =1.D1 =1.D1
H4 H5 H6
1F2
H
12
1F2
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DWG NO.9 10
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BILL OF MATERIALS
ACCESSORIES
1 PANEL ILLUMINATION LIGHT (FLUROCENT) RATING : 8W 5 PIN PLUG SOCKET RATING : 5A DOOR LIMIT SWITCH WITH PUSH ROD & PLASTIC PROTECTIVE COVER, NORMAL ACTION (1NO+1NC) MAKE : SIEMENS RATING : 5A AIR CONDITIONER RATING: 680W, 400V, 2~ MAKE: RITTAL TRANSFORMER RATING: 1KVA, 415V/240V MAKE: KAPPA
START PUSH BUTTON + 1 NO (GREEN) RATING: 6 AMP MAKE: SIEMENS START PUSH BUTTON + 1 NO (GREEN) RATING: 6 AMP MAKE: SIEMENS PHILIPS
1X
2X
=1.D1
-Q4
1F2
ANCHOR
1X
1X
=1.D1
-C2
1F2
3SE3 020-0A
1X
2X
=1.D1
OL
1F2
SK 3269.140
1X
1X
=1.D1
AC
1F2
5
E
--------------------------------------------
1X
1X
=1.D1
TRX
1F2
E
3SB50 00-2DB01 + 3SB54 00 0B
1X
10X
=1.FV1
PB7.........PB16
3SB50 00-0TC01 + 3SB54 00 0C
1X
1X
=1.FV1
PB7.........PB16
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DWG NO.9 10
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H4 H5 H6 ON OFF TRIP
SIEMENS
B
32A CONTACTOR
20A MCCB
XL1 XM1 XL+1 XM1

A R
REAR ACCESS IS PROVIDED

OP 177 PN/DP
CT7
CT8
CT9
TEST PB
1F0
1F1
C
32A CONTACTOR
CT4 CT5
CABLE ALLEYE
20A MCCB
CT6
C
TEST PB
CUT OUT FOR TEMP. CONTROLLER 96mm x 96mm
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
01 01 02 03 04 03 05 06 07 05 08 09 10 07 11 12 13 09 14 15 16 11 27 28 29 30 31 32
R
17 18 19 20 21 22 23 24 25 26
02
04
06
08
10
100A MCCB
CT1 CT2 CT3
415 240 V, 50VA POTENTIAL TRANSFORMER
V CNTRL. TRAFO. FITTED ON BASE PLATE
415 240
1F2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
17 18 19 13 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
R RY B
12
D
Y
14 15 16
-R -Y -B
PLC PANEL AC 100 mm BASE CHANNEL
YB
BR
PLC PANEL AC
100 mm BASE CHANNEL
FRONT VIEW WITHOUT DOOR
FRONT VIEW WITH DOOR
SIDE VIEW PANEL FIXING (GROUTING HOLE 80x80x100 mm DEEP SUITABLE FOR M10 BOLT) REMOVABLE GLAND PLATE
1. DEPTH OF PANEL IS 600mm

G
2. CABLE ENTRY FROM BOTTOM 3. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY. 4. PAINT SHADE INSIDE-OUTSIDE - RAL7032
5. REAR ACCESS IS NOT PROVIDED 6. DEGREE OF PROTECTION - IP54 7. PANEL SHEET THICKNESS - 2mm 8. AC ONLY FOR PLC PANEL
I
NOTES:LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.
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BOTTOM VIEW SHOWING CABLE TRENCH

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Work:Details:-
MCC & PLC PANEL TUNDISH PRE-HEATING MACHINE AT D.S.P.
1
DWG NO.9 10
Remarks
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Date
Name
Date
10
PB1 PB2
STOP START
PB3
STOP
PB4
START
HYD. PUMP
COMB. BLWR.
PB7
START
PB8
START
PB9 PB10 PB11

START START START
BRNR. START
PB12 PB13
START START
PB14
START
PB15 PB16
START START
PANEL FIXING (GROUTING HOLE 80x80x100 mm DEEP SUITABLE FOR M10 BOLT) REMOVABLE GLAND PLATE FRONT VIEW WITHOUT DOOR SIDE VIEW BOTTOM VIEW SHOWING CABLE TRENCH
LID-UP/DWN
N2 PURGE
NZL. PR-HETR
PB17
C
EM STOP
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LCS TUNDISH PRE-HEATING MACHINE AT D.S.P.
2
DWG NO.9 10
Remarks
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Date
Name
Date
10
/2.1
100/5A -0CT1,0CT2, 0CT3
10/5A -0CT4,0CT5, 0CT6
10A
0-100A
10A
0-10A
B
415 240V, 50VA PT
10A
0-500V
Q2
F
2A PHASE INDI. LAMP E
INCOMING SUPPLY 3-PH, 415V/AC, 50Hz 1F0 100A 1F1 16A
MAIN INCOMER
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DWG NO.- SAT/MT/TISCO/S190511
9 10
Remarks
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Date
Name
Date
HYD. PUMP DOL FEEDER

7
10
/1.9
/3.1
1F3 20A
I I

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9 10
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Date
Name
Date
Details:- COMBUSTION BLOWER DOL FEEDER

7
10
/2.9
Q5 DP MCB 4Amp
C C
CONTROL TRAFO. -TR1
-TR 1KVA 415 240V AC
Q6 DP MCB 6Amp
Q7 DP MCB 6Amp
E1 AC
E2
SW1 (5A) PANEL PLUG SOCKET
PANEL ILLUMINATION LAMP-1 & 2
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9 10
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Date
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Date
Details:- AUXILIARY SUPPLY

7
10
PE
A
N /2.1 R /2.1 3-PH, 4W, 415V/AC, 50Hz 3-PH, 4W, 415V/AC, 50Hz Y /2.1 B /2.1
-0CT3
-0CT9
10A -0CT8 A1 A2 10/5A -0CT7 0-100A
10A A1 A2
0-10A
100/5A -0CT1
-0CT2
E
D
E
D
10A
2
F
1 3 5
1.M1/1.4
1.M1/1.2
4 6
1.M1/1.9
V1 V2
0-500V
F
Q2
G
2A
E
H
INCOMING SUPPLY FROM CLIENT 1F0 100A 1F1 16A
MAIN INCOMER
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9 10
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Date
Name
Date
10
N /1.10 R /1.10 Y /1.10 B /1.10 10A A1 A2 0-20A
N /3.1 R /3.1 Y /3.1 B /3.1
-0CT6
20/5A -0CT4
-0CT5
E
D
3 4
1.M1/2.4
1.M1/2.2
1.M1/2.9
1F3 20A
I I

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9 10
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Date
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Date
10
N /2.9 R /2.9 Y /2.9 B /2.9
N R Y B 1 3
-Q5
C
2 -TR 1KVA 415 240V AC
DP MCB 4Amp CONTROL SUPPLY (240V AC) E
-Q7
F
3 2 DP MCB 6Amp 4
DP MCB 6Amp
-Q6
G
SW1(5A) SD1 1 2 SD2 1 2 E2

E
H
E1
1.M1/1.1
I
1.M1/1.1 TO CONTROL CIRCUIT

I
AC
PANEL ILLUMINATION LAMP-1
PANEL ILLUMINATION LAMP-2

Sales Ref.:Item No.:W.O.:7 8
PANEL PLUG SOCKET
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1.D1
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9 10
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Date
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Date
10
1.D1/3.4
1.M1/2.1
-C1
B
-C1
-Q3
B
1X1:1 PLC INPUT

C C
1X1:2
1X1:3 PB1 STOP OF LCS PB2 START OF LCS 1X1:5

G G
1X1:4
F
4
X1
H
X1
X1
H
X2
X2
X2
1.D1/3.4 13 33 43 21
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Description:- CONTROL CIRCUIT DIAGRAM Client:- MACHINOTHERM ENGINEERS Work:- TUNDISH PRE-HEATING MACHINE AT D.S.P. Details:- 5.5 KW HYD. PUMP DOL FEEDER
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DWG NO.9 10
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Date
Name
Date
10
1.M1/1.10
-C2
B
-C2
-OL
B
1X2:1 PB3 STOP OF LCS PB4 START OF LCS 1X2:3

G G
1X2:2
F
4
X1
H
X1
X1
H
X2
X2
X2
1.M1/1.10 13 33 43 21
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1.M1/2.3 1.M1/2.7 1.M1/2.8
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DWG NO.9 10
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Date
Name
Date
Details:- 7.5 KW COMBUSTION BLOWER

DOL FEEDER
7
10
INCOMING TERMINAL
FOR 2 NOS.DOL FEEDER OUT GOING TERMINAL
FOR CNTRL. CKT OUT GOING TERMINAL
FOR LCS OUT GOING TERMINAL
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DIAGRAM TUNDISH PRE-HEATING MACHINE AT D.S.P.
1
DWG NO.9 10
Remarks
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Date
Name
Date
10
1X3: PB1 PB2 PB3 PB4 PB7 PB8 PB9 PB10 PB11 PB12 PB13 PB14 PB15 PB16
STOP
START
STOP
START
START
START
START
BURNER START
START
START
START
START
START
N2 PURGING
START
START
5.5 KW HYD. PUMP
7.5 KW COMBUSTION BLOWER
LID UP/DOWN
NOZZLE PRE-HEATER 'IN' & 'OUT'

E
PB17
EM STOP
G G
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DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- LCS TERMINAL BLOCK CONECTN.

7
10
LCS TERMINALS
PLC CUM MCC PANEL TERMINALS

PLC PANEL 1X3:1 MCC PANEL 1X1:3 1.M1/1.4 1X3:2 ------------1X3:3 5.5 KW HYDRAULIC PUMP 1.D1/ 1.4 1X3:4 1X3:5 1.M1/1.4 1X1:5 1X2:1 1.M1/2.4 1X3:6 ------------1X3:7 7.5 KW COMBUSTION BLOWER 1.D1/ 2.4 1X3:8 1.M1/2.4 1X2:3 1X2:2 1X2:2 1X1:4 1X1:4
PB1 5.5 KW HYDRAULIC PUMP
STOP
1.FV1/ 2 of 2
PB2 - START
PB3 D
STOP
7.5 KW COMBUSTION BLOWER 1.FV1/ 2 of 2 PB4 - START
1X3:9 BURNER START-1

F
PB7 - START 1X3:10 1X3:11
CPU-313C-X2 DI2
1.D1/1.5 ------------1.E1/2.4
XL+:4 I2.7:19
F
BURNER START-2
PB8 - START 1X3:12
16DI/16DO-X3 DI3
1.D1/1.5 ------------1.E1/3.4
XL+:4 I3.0:2 XL+:4 I3.1:3 XL+:4 I3.2:4 XL+:4

I H G
1X3:13 BURNER START-3 PB9 - START 1X3:14
16DI/16DO-X3 DI3
1.D1/1.5 ------------1.E1/3.4
1X3:15 BURNER START-4 PB10 - START 1X3:16 1X3:17
16DI/16DO-X3 DI3
1.D1/1.5 ------------1.E1/3.4 1.D1/1.5 ------------1.E1/3.4
BURNER START-5
PB11 - START 1X3:18
16DI/16DO-X3 DI3
I3.3:5
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Description:- LCS TERMINAL DIAGRAM Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
3
DWG NO.9 10
Remarks
2
Date
Name
Date
10
LCS TERMINAL
PLC PANEL 1X3:19
PLC CUM MCC PANEL TERMINAL

MCC PANEL 1.D1/1.5 ------------1.E1/2.4 1.D1/1.5 ------------1.E1/2.4 1.D1/1.5 ------------1.E1/3.4 CPU-313C-X2 DI2 1.D1/1.5 ------------1.E1/2.4 1.D1/1.5 ------------1.E1/2.4 1.D1/1.5 ------------1.E1/2.4 I2.6:18 I2.5:17 I2.4:16 I3.4:6 XL+:4 I1.7:9 XL+:4 I1.6:8 XL+:4 XL+:4
LID 'UP'
PB12 - START 1X3:20 1X3:21
CPU-313C-X2 DI2
LID 'DOWN'
PB13 - START 1X3:22 1X3:23
CPU-313C-X2 DI2
NITROGEN (N 2) PURGING START

D
PB14 - START 1X3:24 1X3:25
16DI/16DO-X3 DI3
NOZZLE PRE-HEATER- 'IN'

E
PB15 - START 1X3:26 1X3:27
NOZZLE PRE-HEATER- 'OUT'

F
PB16 - START 1X3:28 1X3:29
CPU-313C-X2 DI2
XL+:4
EMERGENCY STOP
PB17 -
STOP 1X3:30
CPU-313C-X2 DI2
XL+:4
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Description:- LCS TERMINAL DIAGRAM Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
4
DWG NO.9 10
Remarks
2
Date
Name
Date
10
PLC PANEL
Prep.
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Description:Client:- MACHINOTHERM ENGINEERS Work:Details:7
Date Ckd. Issue

1
Remarks
2
Date
Name
Date
10
MASTER RECORD OF DRAWING

Sl. No.
1. 2.
Drawing No.
SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020 SATS/CBIL/S00020
Page Description
TITLE PAGE MASTER RECORD OF DRAWINGS MANUFACTURING INSTRUCTION BILL OF MATERIALS SYSTEMS CONFIGURATION TWO LINE DIAGRAM GA & LAYOUT OF PANEL PLC I/O MODULE WIRING DIAGRAM TERMINAL DIAGRAM = 1/1 = 1.RD1/1
Page ID
3. 4.
D
= 1.MI1/1 = 1.EQ1/1 = 1.S1/1 = 1.D1/1 = 1.FV1/1 = 1.E1/4 = 1.M1/9 = 1.TD1/7

F E D
5. 6. 7. 8. 9. 10.
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Description:- MASTER RECORD OF DRAWING Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.RD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
MANUFACTURING INSTRUCTIONS
1. 2. 3. 4. 5. 6. 7. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3% PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM. LIFTING HOOKS SHALL BE PROVIDED. DEGREE OF PROTECTION - IP54(PLC PANEL) PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE) CABLE ENTRY FROM BOTTOM. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
8. EARTH BUS BAR (40 X 10 AL.) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE, EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL 9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT 10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED 11. REAR ACCESS IS NOT PROVIDED FOR PLC FEEDER. 12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES. 13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM . 14. PANEL SHEET THICKNESS :- 2mm 15. ALL DIMENSION IN mm. 16. TOLERANCE IN DIMENSION +/- 2mm .
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Description:- MANUFACTURING INSTRUCTION Sales Ref.:Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.MI1
Qty.:-
Sheet
J
Date Ckd. Issue

1
Item No.:W.O.:8
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.; DOCUMENT No.; EQUIPMENT CODE ETC.)
6EP1234-1AA00
FUNCTIONAL PER UNIT/LOCATION TOTAL ITEM

1X 1X =1.S1
QUANTITY
ITEM DESIGNATION
PS 407
REMARKS
SITOP MODULAR POWER SUPPLY RATING: 24V/12A MAKE: SIEMENS CPU 313C-24DI/16DO & 4+1AI/2AO MAKE: SIEMENS 16DI/16DO DIGITAL INPUT/OUTPUT MODULE MAKE: SIEMENS 4AI/2AO ANALOG INPUT/OUTPUT MODULE MAKE:- SIEMENS MMC CARD 64 KB MAKE:- SIEMENS RAIL FOR MODULE MAKE:- SIEMENS
2 3
C
6ES7313-5BE00-0AB0 6ES7323 -1BL00-0AA0 6ES7334-0CE01-0AA0
1X 1X 1X 1X
1X 1X 1X 1X
=1.S1 =1.S1 =1.S1 -----
CPU-313C X3
C
4 5
D
X4 ------
6ES7 953-8LFOO1-0AA0
6 7 8
6SE7 390-1AB60-0AA0 6AV6642-0DA01-1AX0 6ES7 392-IAMO0-0AA0 6ES7 332-5HD01-0AB0 5SX42068RC
1X 1X 1X 1X 1X
1X 1X 2X 1X 2X
=1.FV1 =1.S1 =1.E1
RAIL OP-177B
OPERATOR PANEL-OP177 PN/DP

MAKE: SIEMENS
40 PIN FRONT CONNECTOR MAKE: SIEMENS 20 PIN FRONT CONNECTOR MAKE: SIEMENS
MCB 2P RATING: 6A MAKE: SIEMENS MCB 2P RATING: 4A MAKE: SIEMENS MCB 2P RATING: 10A MAKE: SIEMENS MPI CABLE MAKE:- SIEMENS
9 10
F
=1.D1
Q8, Q11
11
5SX42048RC
1X
1X
=1.D1
Q9
12
G
5SX42108RC
1X
1X
=1.D1
Q10
13 14 15
1X
1X
=1.S1
MPI CABLE
16
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1.EQ1
Qty.:-
Sheet
J
Date Ckd. Issue

1
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
PS-1
CPU 313C
X3
X4 OP 177B
POWER SUPPLY PS-1 5A

E
CPU 313C
X1
X2 16DI/16DO 4AI/2AO
6AV6643-0BA01-0AX0
AI/AO DI/DO
6EP1234-1AA00
6ES7313-5BE00-0AB0
6ES73231BL00-0AA0
6ES7334OCE01-0AA0
MPI CABLE
F F
PLC SYSTEM CONFIGURATION
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Description:- PLC SYSTEM CONFIGURATION Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.S1
Qty.:-
Sheet
J
Date Ckd. Issue

1
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
INCOMING L POWER N SUPPLY 240V AC
Q8 6A
2 4
Q11 6A
2 4
PS-407 12A
E
L ~ = N L-1 M-1
Q9 4A
F
Q10 10A
2 4
L+ CPU313C
1.S1/1.3 1.S1/1.3
G
M
1 2 3 4 5 6 7 8 9 10
XL+
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
XM
P
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
P:2 1.D1/1.7
N:2 1.D1/1.7
TEMPERATURE CONTROLLER CLIENT SCOPE SUPPLY
24V DC FOR MODULE SUPPLY
24V DC POWER SUPPLY FOR FIELD INSTRUMENT
240V AC POWER SUPPLY FOR FIELD INSTRUMENT
POWER SUPPLY TO PLC
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Description:- TWO LINE POWER SUPPLY Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.D1
Qty.:-
Sheet
J
Date Ckd. Issue

1
DIAGRAGRAM TUNDISH PRE-HEATING MACHINE AT D.S.P.
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
PLC PANEL FEEDER
PLC PANEL FEEDER
SIEMENS
B
32A CONTACTOR
20A MCCB
XL1 XM1 XL+1 XM1

A R
CT7
CT8
CT9
TEST PB
1F0
OP 177 PN/DP
1F1
C
32A CONTACTOR
CT4 CT5
CABLE ALLEYE
REAR ACCESS IS PROVIDED ONLY FOR MCC FEEDERS
20A MCCB
CT6
C
TEST PB
CUT OUT FOR TEMP. CONTROLLER 96mm x 96mm
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
01 01 02 03 04 03 05 06 07 05 08 09 10 07 11 12 13 09 14 15 16 11 27 28 29 30 31 32
R
17 18 19 20 21 22 23 24 25 26
02
04
06
08
10
100A MCCB
CT1 CT2 CT3
V CNTRL. TRAFO. FITTED ON BASE PLATE
415 240
1F2
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
17 18 19 13 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
R RY B
12
D
Y
14 15 16
-R -Y -B
PLC PANEL AC 100 mm BASE CHANNEL
YB
BR
PLC PANEL AC
100 mm BASE CHANNEL
FRONT VIEW WITHOUT DOOR
SIDE VIEW PANEL FIXING (GROUTING HOLE 80x80x100 mm DEEP SUITABLE FOR M10 BOLT) REMOVABLE GLAND PLATE
1. DEPTH OF PANEL IS 600mm

G
2. CABLE ENTRY FROM BOTTOM 3. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY. 4. PAINT SHADE INSIDE-OUTSIDE - RAL7032
5. REAR ACCESS IS NOT PROVIDED 6. DEGREE OF PROTECTION - IP54 7. PANEL SHEET THICKNESS - 2mm 8. AC ONLY FOR PLC PANEL
I
NOTES:LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.
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BOTTOM VIEW SHOWING CABLE TRENCH

Description:- GENERAL ARRANGEMENT Sales Ref.:Item No.:W.O.:7 8
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1.FV1
Qty.:-
Sheet
J
Date Ckd. Issue

1
Work:Details:-
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
=1.D1/1.3 M:1
0V DC =1.E1/1.6 =1.E1/1.3
0V DC =1.E1/2.2
CPU-313C-X1 AI1/AO1 6ES7313-5BE00-0AB0
10
11 M
20
CPU-313C-X1 DI1 6ES7313-5BE00-0AB0

: : : : Analog Inputs/Outputs Siemens AI0/AO0 RAIL-1
21
30 M
Function Firm Address Plug - in place
: : : :
Digital Inputs Siemens I0.0 RAIL-1
C 1 2 3 1.M1/8.3 1.M1/8.3 1.M1/8.3 1.M1/8.4 1.M1/8.4 1.M1/8.4 21 22 23 1.M1/1.4 1.M1/1.5 1.M1/1.5 1.M1/1.6
I0.0 GAS FLOW I0.1 I0.2 I0.3 AIR FLOW I0.4 I0.5
GAS PRESSURE LOW COMBUSTION AIR PRESSURE LOW

D
AI0
D
A 4 5 6 7
24 25
COMBUSTION BLOWER MOTOR 'ON' COMBUSTION BLOWER MOTOR 'STOP' COMBUSTION BLOWER MOTOR 'TRIP' HYDRAULIC PUMP MOTOR 'ON' HYDRAULIC PUMP MOTOR 'STOP' HYDRAULIC PUMP MOTOR 'TRIP'
F E
AI1
E
26 27 28 29 30 31 32 33 34
1.M1/1.6 1.M1/1.7 1.M1/1.7 1.M1/1.8
8 9 10
1.M1/8.5 1.M1/8.5 1.M1/8.6 1.M1/8.6 1.M1/8.6 1.M1/8.7 1.M1/8.7
I0.6 GAS PRESSURE I0.7
AI2
F
11 12 13
AI3
SPARE
14
AI4
THERMOCOUPLE (THROUGH TT)

15 1.M1/8.8 35
16
1.M1/8.8
36
AO0
H
V 17 A 18 1.M1/8.9 1.M1/8.8
GAS CONTROL VALVE ACTUATOR

37 38 H
AO1
V 19 A 20 1.M1/8.9
AIR CONTROL VALVE ACTUATOR

39 40 I
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Description:- ANALOG AND DIGITAL I/P & O/P Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.E1
Qty.:-
Sheet
J
Date Ckd. Issue

1
1
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X1- 4+1AI/2AO & DI

7
2 0V DC =1.E1/1.7
6 0V DC
10
=1.E1/2.6 =1.E1/2.6 =1.E1/2.2
=1.E1/2.3 24V DC
=1.E1/3.2 =1.E1/3.2 A
A =1.D1/1.3 L+:1
24V DC
CPU-313C-X2 DI2 6ES7313-5BE00-0AB0
1 L+
10
11 M
20
CPU-313C-X2 DO1 6ES7313-5BE00-0AB0

: : : : Digital Inputs Siemens I1.0 RAIL-1
21 L+ M
30
31
40
L+ M
: : : :
Digital Output Siemens Q0.0 RAIL-1
C 1 2 3 21 22 23
I1.0 I1.1
D
1.M1/2.2 1.M1/2.2 1.M1/2.3 1.M1/2.3
NYTROGEN PRESSURE LOW CO LEVEL HIGH HYDRAULIC OIL TEMP. HIGH HYDRAULIC OIL LEVEL LOW GAS SHUT-OFF VALVE OPEN LIMIT SWITCH GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH LID UP PUSH BUTTON LID DOWN PUSH BUTTON
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
1.M1/4.3 1.M1/4.4 1.M1/4.4 1.M1/4.5
BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' SPARE SPARE SPARE
(1) (2)
D
I1.2
+
4 5
24 25
(3) (4) (5)

E
I1.3 I1.4
6 7 8 9
1.M1/2.4 1.M1/2.4 1.M1/2.5 1.M1/2.5
26 27 28 29 30
1.M1/4.6 1.M1/4.7 1.M1/4.8 1.M1/4.9
I1.5 I1.6 I1.7
F 31 12 13 14 15 32 33 34 35
I2.0 I2.1
G
1.M1/2.6 1.M1/2.6 1.M1/2.7 1.M1/2.7
NOZZLE PRE-HEATER 'IN' PUSH BUTTON NOZZLE PRE-HEATER 'OUT' PUSH BUTTON LID UP LIMIT SWITCH LID DOWN LIMIT SWITCH NOZZLE PRE-HEATER 'IN' LIMIT SWITCH NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH EMERGENCY STOP BURNER START-1
Q1.0 Q1.1 Q1.2 Q1.3
1.M1/5.3 1.M1/5.4 1.M1/5.4 1.M1/5.5
SPARE SPARE MAIN GAS SHUT-OFF VALVE 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' (1) (2) (3) (4) (5)
H G
I2.2 I2.3 I2.4
16 17 18 19 20
1.M1/2.8 1.M1/2.8 1.M1/2.9 1.M1/2.9
Q1.4 Q1.5 Q1.6 Q1.7
36 37 38 39 40
1.M1/5.6 1.M1/5.7 1.M1/5.8 1.M1/5.9
I2.5 I2.6 I2.7
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Description:- DIGITAL I/P & O/P Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.E1
Qty.:-
Sheet
J
Date Ckd. Issue

1
2
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X2- 16DI & 16DO

7
6 0V DC
10
0V DC =1.E1/2.7 A =1.E1/2.7 24V DC =1.E1/3.6 =1.E1/3.6 =1.E1/3.2
=1.E1/3.3 24V DC
=1.E1/4.2 =1.E1/4.2 A
X3 16DI/16DO DI3 6ES7323-1BL00-0AA0
1 L+
10
11 M
20
X3 16DI/16DO DO2 6ES7323-1BL00-0AA0

: : : : Digital Inputs Siemens I3.0 RAIL-1
21 L+ M
30
31
40
L+ M
: : : :
Digital Outputs Siemens Q2.0 RAIL-1
C 1 2 3 21 22 23
I3.0 I3.1
D
1.M1/3.2 1.M1/3.2 1.M1/3.3 1.M1/3.3
BURNER START-2 BURNER START-3 BURNER START-4 BURNER START-5 NITROGEN PURGING 'START' ASPIRATOR FAN 'ON' SPARE SPARE
Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7
1.M1/6.3 1.M1/6.4 1.M1/6.4 1.M1/6.5
START NITROGEN PURGING (FSV - 1301) ENABLE HYDRAULIC PUMP MOTOR

D
I3.2
+
4 5
24 25
LID SOV UP LID SOV DOWN NOZZLE PRE-HEATER 'IN' NOZZLE PRE-HEATER 'OUT' PILOT SOV 'ON' PILOT SOV 'ON' (1) (2)
F
I3.3 I3.4
6 7 8 9
1.M1/3.4 1.M1/3.4 1.M1/3.5 1.M1/3.5
26 27 28 29
1.M1/6.6 1.M1/6.7 1.M1/6.8 1.M1/6.9
S.V.
E
I3.5 I3.6 I3.7
I4.0 I4.1
G
12 13 14 15
1.M1/3.6 1.M1/3.6 1.M1/3.7 1.M1/3.7
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7
32 33 34 35
1.M1/7.3 1.M1/7.4 1.M1/7.4 1.M1/7.5
PILOT SOV 'ON' PILOT SOV 'ON' PILOT SOV 'ON' SPARE SPARE SPARE SPARE SPARE
(3) (4) (5)

G
I4.2 I4.3 I4.4
16 17 18 19 20
1.M1/3.8 1.M1/3.8 1.M1/3.9 1.M1/3.9
36 37 38 39 40
1.M1/7.6 1.M1/7.7 1.M1/7.8 1.M1/7.9
I4.5 I4.6 I4.7
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Description:- DIGITAL I/P & O/P Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.E1
Qty.:-
Sheet
J
Date Ckd. Issue

1
3
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- I/P & O/P MODULE-X3- 16DI & 16DO

7
10
=1.E1/3.7 A =1.E1/3.7 A
X4 4AI/2AO AI2/AO2 6ES7334-0CE01-0AA0
1 L+
10
11 M
20
: : : :
Analog Inputs/Outputs Siemens AI0/AO0 RAIL-1
L+
MV0+ M0+ MI0+ MV1+ M1MI1+ MV2+ M2MI2+ MV3+ M3MI3+ QV0 MANA
1 2 3 1.M1/9.3 1.M1/9.3
A D
AI0
SPARE
4 5 6 7 1.M1/9.3 1.M1/9.4 1.M1/9.4
AI1
E
SPARE
1.M1/9.4 E
8 9 10 11 12 13 14 15
1.M1/9.5 1.M1/9.5
AI2
F
SPARE
1.M1/9.6 F 1.M1/9.6 1.M1/9.6
AI3
G
SPARE
1.M1/9.7 1.M1/9.7 1.M1/9.8 G
AO0
QI0
H 16 17 18 19 20 1.M1/9.8 1.M1/9.8 1.M1/9.9
SPARE
QV1 MANA
AO1
QI1
SPARE
1.M1/9.10
M
I
Prep.
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Description:- ANALOG I/P & O/P Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.E1
Qty.:DWG NO.9 10
Sheet
J
Date Ckd. Issue

1
4 4
Remarks
2
Date
Name
Date
Details:- AI & AO MODULE-X4- 4AI & 2AO

7
10
DI1:
C
8
C
22
I0.0 =1.E1/1.8
23 I0.1 =1.E1/1.8
24 I0.2 =1.E1/1.8
25 I0.3 =1.E1/1.8
26 I0.4 =1.E1/1.8
27 I0.5 =1.E1/1.8
28 I0.6 =1.E1/1.8
29 I0.7 =1.E1/1.8
CPU-313C-X1 DI1 6ES7313-5BE00-0AB0
Prep.
J
S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
Description:- DIGITAL INPUT STRUCTURE Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
Sales Ref.:Item No.:W.O.:DWG NO.8 9
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
1 9
10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X1- DI
7
10
DI2:
C
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
C
02 I1.0 =1.E1/2.4
E
03 I1.1 =1.E1/2.4
04 I1.2 =1.E1/2.4
05 I1.3 =1.E1/2.4
06 I1.4 =1.E1/2.4
07 I1.5 =1.E1/2.4
08 I1.6 =1.E1/2.4
09 I1.7 =1.E1/2.4
12 I2.0 =1.E1/3.4
13 I2.1 =1.E1/3.4
14 I2.2 =1.E1/3.4
15 I2.3 =1.E1/3.4
16 I2.4 =1.E1/3.4
17 I2.5 =1.E1/3.4
18 I2.6 =1.E1/3.4
19 I2.7 =1.E1/3.4
E
CPU-313C-X2 DI2 6ES7313-5BE00-0AB0
Prep.
J
S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
2
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X2- 16DI

7
10
DI3:
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
C
02 I3.0 =1.E1/3.4
E
03 I3.1 =1.E1/3.4
04 I3.2 =1.E1/3.4
05 I3.3 =1.E1/3.4
06 I3.4 =1.E1/3.4
07 I3.5 =1.E1/3.4
08 I3.6 =1.E1/3.4
09 I3.7 =1.E1/3.4
12 I4.0 =1.E1/3.4
13 I4.1 =1.E1/3.4
14 I4.2 =1.E1/3.4
15 I4.3 =1.E1/3.4
16 I4.4 =1.E1/3.4
17 I4.5 =1.E1/3.4
18 I4.6 =1.E1/3.4
19 I4.7 =1.E1/3.4
E
X3 16DI/16DO DI3 6ES7323-1BL00-0AA0
Prep.
J
S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
3 9
10
Remarks
2
Date
Name
Date
Details:- X3- 16DI

7
10
CPU-313C-X2 DO1 6ES7313-5BE00-0AB0

Q0.0 =1.E1/2.8 Q0.1 =1.E1/2.8 Q0.2 =1.E1/2.8 Q0.3 =1.E1/2.8 Q0.4 =1.E1/2.8 Q0.5 =1.E1/2.8 Q0.6 =1.E1/2.8 Q0.7 =1.E1/2.8
A1 RB1-1
D
A1 RB1-2 A2 P0 P0
A1 RB1-3 A2 P0
A1 RB1-4 A2 P0
A1 RB1-5 A2 P0
A1 RB1-6 A2 P0
A1 RB1-7 A2 P0
A1 RB1-8 A2
D
A2 P0
=1.D1/1.5 M:4
RB1-1 /16.2
E
RB1-2 /16.2 P NC NO
RB1-3 /16.2 P NC NO
RB1-4 /16.2 P NC NO
RB1-5 /16.2 P NC NO
RB1-6 /16.2 P NC NO
RB1-7 /16.2 P NC NO
RB1-8 /16.2
E
NC NO
NC NO
DO1:P DO1:O
F
DO1:
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
F
01
G
02
03
04
05
06
07
08
09
10
11
12
14
15
16
G
XL+:2 1.D1/1.5
I
XM:2 1.D1/1.6
24V DC POWER SUPPLY
Prep.
J
S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
Description:- DIGITAL OUTPUT STRUCTURE Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
4
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X2- 16DO

7
10
CPU-313C-X2 DO1 6ES7313-5BE00-0AB0

Q1.0 =1.E1/2.8 Q1.1 =1.E1/2.8 Q1.2 =1.E1/2.8 Q1.3 =1.E1/2.8 Q1.4 =1.E1/2.8 Q1.5 =1.E1/2.8 Q1.6 =1.E1/2.8 Q1.7 =1.E1/2.8
A1 RB2-1
D
A1 RB2-2 A2 P0 P0
A1 RB2-3 A2 P0
A1 RB2-4 A2 P0
A1 RB2-5 A2 P0
A1 RB2-6 A2 P0
A1 RB2-7 A2 P0
A1 RB2-8 A2
D
A2 P0
=1.D1/1.5 M:4
RB2-1 /16.2
E
RB2-2 /16.2 P NC NO
RB2-3 /16.2 P NC NO
RB2-4 /16.2 P NC NO
RB2-5 /16.2 P NC NO
RB2-6 /16.2 P NC NO
RB2-7 /16.2 P NC NO
RB2-8 /16.2
E
NC NO
NC NO
DO1:P DO1:O
F
DO1:
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
DO1:P DO1:O
F
17
G
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
G
XL+:2 1.D1/1.5
XM:2 1.D1/1.6
P:1 1.D1/1.7
N:1 1.D1/1.7
24V DC POWER SUPPLY
Prep.
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3 4 5 6
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
5
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X2- 16DO

7
10
X3 16DI/16DO DO2 6ES7323-1BL00-0AA0
Q2.0 =1.E1/3.8
Q2.1 =1.E1/3.8
Q2.2 =1.E1/3.8
Q2.3 =1.E1/3.8
Q2.4 =1.E1/3.8
Q2.5 =1.E1/3.8
Q2.6 =1.E1/3.8
Q2.7 =1.E1/3.8
A1 RB3-1
D
A1 RB3-2 A2 P0 P0
A1 RB3-3 A2 P0
A1 RB3-4 A2 P0
A1 RB3-5 A2 P0
A1 RB3-6 A2 P0
A1 RB3-7 A2 P0
A1 RB3-8 A2
D
A2 P0
=1.D1/1.5 M:4
RB3-1 /16.2
E
RB3-2 /16.2 P NC NO
RB3-3 /16.2 P NC NO
RB3-4 /16.2 P NC NO
RB3-5 /16.2 P NC NO
RB3-6 /16.2 P NC NO
RB3-7 /16.2 P NC NO
RB3-8 /16.2
E
NC NO
NC NO
DO2:P DO2:O
F
DO2:
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
F
33
G
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
G
XL+:2 1.D1/1.5
I
XM:2 1.D1/1.6
24V DC POWER SUPPLY
Prep.
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S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
6 9
10
Remarks
2
Date
Name
Date
Details:- X3- 16DO

7
10
X3 16DI/16DO DO2 6ES7323-1BL00-0AA0
Q3.0 =1.E1/3.8
Q3.1 =1.E1/3.8
Q3.2 =1.E1/3.8
Q3.3 =1.E1/3.8
Q3.4 =1.E1/3.8
Q3.5 =1.E1/3.8
Q3.6 =1.E1/3.8
Q3.7 =1.E1/3.8
A1 RB4-1
D
A1 RB4-2 A2 P0 P0
A1 RB4-3 A2 P0
A1 RB4-4 A2 P0
A1 RB4-5 A2 P0
A1 RB4-6 A2 P0
A1 RB4-7 A2 P0
A1 RB4-8 A2
D
A2 P0
=1.D1/1.5 M:4
RB4-1 /16.2
E
RB4-2 /16.2 P NC NO
RB4-3 /16.2 P NC NO
RB4-4 /16.2 P NC NO
RB4-5 /16.2 P NC NO
RB4-6 /16.2 P NC NO
RB4-7 /16.2 P NC NO
RB4-8 /16.2
E
NC NO
NC NO
DO2:P DO2:O
F
DO2:
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
DO2:P DO2:O
F
49
G
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
G
XL+:2 1.D1/1.5
I
XM:2 1.D1/1.6
24V DC POWER SUPPLY
Prep.
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3 4 5 6
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
7 9
10
Remarks
2
Date
Name
Date
Details:- X3- 16DO

7
10
TRANSMITTER FOR GAS FLOW 4-20mA

B
TRANSMITTER FOR AIR FLOW 4-20mA
TRANSMITTER FOR GAS PRESSURE 4-20mA
TRANSMITTER FOR SPARE 4-20mA

B
24V DC XL+:3 1.D1/1.5

D D
4+1AI/2AO:
10
11
12
13
14
E
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4 =1.E1/1.4
V G A V A V A V A G
X4 CPU-313C-X1 AI1/AO1 6ES7313-5BE00-0AB0

H
AI-CH0
AI-CH1
AI-CH2
AI-CH3
AI-PT100
AO-CH0
AO-CH0
MANA
Prep.
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S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
Description:- ANALOG I/P & O/P STRUCTURE Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
8
DWG NO.9 10
Remarks
2
Date
Name
Date
Details:- CPU-313C-X1- 4+1AI/2AO

7
10
4AI/2AO:
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
E
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 =1.E1/4.4 L+
G
MVO+
MO+
A
MIO+
MV1+
M1A
MI1+
MV2+
M2A
MI2+
MV3+
M3A
MI3+
QVO
MANA
QIO
QV1
MANA
QI1
M
G
X4 4AI/2AO AI2/AO2 6ES7334-0CE01-0AA0

H
AI-CH0
AI-CH1
AI-CH2
AI-CH3
AO-CH0
AO-CH1
Prep.
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3 4 5 6
Description:- ANALOG I/P & O/P STRUCTURE Client:- MACHINOTHERM ENGINEERS Work:TUNDISH PRE-HEATING MACHINE AT D.S.P.
1.M1
Qty.:-
Sheet
J
Date Ckd. Issue

1
9 9
10
Remarks
2
Date
Name
Date
Details:- X4- 4AI/2AO

7
10
CABLE NAME
CABLE NAME
CONNECTION
STRAP - JOINT
CONNECTION
CONNECTION
TERMINAL NO.
FUNCTION TEXT
C
TARGET DESIGN
TARGET DESIGN
PANEL TERMINAL
PAGE REFERANCE
TYPE
TYPE
INCOMING SUPPLY 230V AC BY CLIENT INCOMING SUPPLY 0V AC BY CLIENT
L N
=1.D1/1.4 =1.D1/1.4
DC 24V SUPPLY TO ALL MODULE
L+ 1 2 3 4 5 6 7 8 9 10 M 1 2 3 4 5 6 7 8 9 10
=1.E1/2.2 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
DC 0V NEUTRAL SUPPLY TO ALL MODULE
=1.E1/1.2 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
Prep.
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S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
Description:- TERMINAL DIAGRAM OF I/O Client:- MACHINOTHERM ENGINEERS Work:Details:7
1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
MODULE TUNDISH PRE-HEATING MACHINE AT D.S.P.
1
DWG NO.9 10
Remarks
2
Date
Name
Date
10
CABLE NAME
CABLE NAME
CONNECTION
STRAP - JOINT
CONNECTION
CONNECTION
TERMINAL NO.
FUNCTION TEXT
C
TARGET DESIGN
TARGET DESIGN
PANEL TERMINAL
PAGE REFERANCE
TYPE
TYPE
DC 24V SUPPLY TO ALL INSTRUMENT
XL+2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 XM2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
=1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7
DC 0V NEUTRAL SUPPLY TO ALL INSTRUMENT
=1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7 =1.D1/1.7
Prep.
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S.K.G 04-06-2011 S. C 04-06-2011

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1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
2
DWG NO.9 10
Remarks
2
Date
Name
Date
10
6ES7321-1BL00-0AA0
B B
FUNCTION TEXT
C
X1:DI1
GAS PRESSURE LOW COMBUSTION AIR PRESSURE LOW COMBUSTION BLOWER MOTOR 'ON' COMBUSTION BLOWER MOTOR 'STOP' COMBUSTION BLOWER MOTOR 'TRIP' HYDRAULIC PUMP MOTOR 'ON' HYDRAULIC PUMP MOTOR 'STOP' HYDRAULIC PUMP MOTOR 'TRIP'
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 X2:DI2
22 23 24 25 26 27 28 29
=1.M1/1.4 =1.M1/1.5 =1.M1/1.5 =1.M1/1.6 =1.M1/1.6 =1.M1/1.7 =1.M1/1.7 =1.M1/1.8
NYTROGEN PRESSURE LOW CO LEVEL HIGH HYDRAULIC OIL TEMP. HIGH HYDRAULIC OIL LEVEL LOW GAS SHUT-OFF VALVE OPEN LIMIT SWITCH GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH LID UP PUSH BUTTON LID DOWN PUSH BUTTON NOZZLE PRE-HEATER 'IN' PUSH BUTTON NOZZLE PRE-HEATER 'OUT' PUSH BUTTON
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7 I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19
=1.M1/2.2 =1.M1/2.2 =1.M1/2.3 =1.M1/2.3 =1.M1/2.4 =1.M1/2.4 =1.M1/2.5 =1.M1/2.5 =1.M1/2.6 =1.M1/2.6 =1.M1/2.7 =1.M1/2.7 =1.M1/2.8 =1.M1/2.8 =1.M1/2.9 =1.M1/2.9
LID UP LIMIT SWITCH LID DOWN LIMIT SWITCH NOZZLE PRE-HEATER 'IN' LIMIT SWITCH NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH EMERGENCY STOP BURNER START-1
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1.TD1
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3
DWG NO.9 10
Remarks
2
Date
Name
Date
10
6ES7321-1BL00-0AA0
B B
FUNCTION TEXT
C
X3:-DI3
BURNER START-2 BURNER START-3 BURNER START-4 BURNER START-5 NITROGEN PURGING 'START' ASPIRATOR FAN 'ON' SPARE SPARE SPARE
I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7 I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7 X2:DO1
2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19
SPARE SPARE SPARE SPARE SPARE SPARE SPARE
BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON'

G
BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' BURNER SHUT-OFF VALVE 'ON' SPARE SPARE SPARE
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
22 23 24 25 26 27 28 29
=1.M1/4.3 =1.M1/4.4 =1.M1/4.4 =1.M1/4.5 =1.M1/4.6 =1.M1/4.7 =1.M1/4.8 =1.M1/4.9
Prep.
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1.TD1
Qty.:-
Sheet
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Date Ckd. Issue

1
4
DWG NO.9 10
Remarks
2
Date
Name
Date
10
6ES7321-1BL00-0AA0
B B
FUNCTION TEXT
C
X2:DO1
SPARE SPARE MAIN GAS SHUT-OFF VALVE 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON' START IGNITION TRANSFORMER 'ON'
Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 X3:DO2
32 33 34 35 36 37 38 39
=1.M1/5.3 =1.M1/5.4 =1.M1/5.4 =1.M1/5.5 =1.M1/5.6 =1.M1/5.7 =1.M1/5.8 =1.M1/5.9
START NITROGEN PURGING (FSV - 1301) ENABLE HYDRAULIC PUMP MOTOR LID SOV UP LID SOV DOWN NOZZLE PRE-HEATER 'IN' NOZZLE PRE-HEATER 'OUT' PILOT SOV 'ON' PILOT SOV 'ON' PILOT SOV 'ON' PILOT SOV 'ON'
Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7 Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7
22 23 24 25 26 27 28 29 32 33 34 35 36 37 38 39
PILOT SOV 'ON' SPARE SPARE SPARE SPARE SPARE
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1.TD1
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Sheet
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Date Ckd. Issue

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DWG NO.9 10
Remarks
2
Date
Name
Date
10
6ES7321-1BL00-0AA0
B B
FUNCTION TEXT
C
X1:AI1/AO1
GAS FLOW
AI0
AIR FLOW
AI1
GAS PRESSURE
AI2
SPARE
AI3
THERMOCOUPLE (THROUGH TT) GAS CONTROL VALVE ACTUATOR

F
AI4 AO0 AO1
AIR CONTROL VALVE ACTUATOR
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=1.M1/8.3 =1.M1/8.3 =1.M1/8.3 =1.M1/8.4 =1.M1/8.4 =1.M1/8.4 =1.M1/8.5 =1.M1/8.5 =1.M1/8.6 =1.M1/8.6 =1.M1/8.6 =1.M1/8.7 =1.M1/8.7 =1.M1/8.8 =1.M1/8.8 =1.M1/8.8 =1.M1/8.9 =1.M1/8.9
Prep.
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1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
6
DWG NO.9 10
Remarks
2
Date
Name
Date
10
6ES7321-1BL00-0AA0
B B
FUNCTION TEXT
C
X4:AI2/AO2
MVO+
SPARE
AI0
MO+ MIO+ MV1+
SPARE
AI1
M1MI1+ MV2+
SPARE
AI2
M2MI2+ MV3+
SPARE
SPARE
AI3
M3MI3+ QVO
SPARE
F
AO0
MANA QIO QV1 MANA QI1
SPARE
AO1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=1.M1/9.3 =1.M1/9.3 =1.M1/9.3 =1.M1/9.4 =1.M1/9.4 =1.M1/9.4 =1.M1/9.5 =1.M1/9.5 =1.M1/9.6 =1.M1/9.6 =1.M1/9.6 =1.M1/9.7 =1.M1/9.7 =1.M1/9.8 =1.M1/9.8 =1.M1/9.8 =1.M1/9.9 =1.M1/9.10
Prep.
J
S.K.G 04-06-2011 S. C 04-06-2011

3 4 5 6
1.TD1
Qty.:-
Sheet
J
Date Ckd. Issue

1
7
DWG NO.9 10
Remarks
2
Date
Name
Date

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1

SATS AUTOMATION PVT. LTD.

MACHINOTHERM ENGINEERS-A/C DANIELI INDIA LTD. TUNDISH PRE-HEATING MACHINE AT D.S.P.

SATS DWG. NUMBER:TYPE OF PROJECT :-

DRAWN BY:- S.K.GHOSH

S.K.G 04-06-2011 S. C 04-06-2011

Sheet Qty.:DWG NO.9 10 J

Date Ckd. Issue

Client:- MACHINOTHERM ENGINEERS

TUNDISH PRE-HEATING MACHINE AT D.S.P.

S.K.G 04-06-2011 S. C 04-06-2011

Description:Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8

Sheet Qty.:DWG NO.9 10 J

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

MASTER RECORD OF DRAWING

= 1.MI1/1 = 1.EQ1/4 = 1.FV1/2 = 1.S1/3 = 1.D1/3 = 1.M1/2 = 1.TD1/4

S.K.G 04-06-2011 S. C 04-06-2011

Description:- MASTER RECORD OF DRAWING Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

S.K.G 04-06-2011 S. C 04-06-2011

Description:- MANUFACTURING INSTRUCTION Sales Ref.:Client:- MACHINOTHERM ENGINEERS Work:Details:7

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

3SB52 85-6HC01 3SB52 85-6HD02 3SB52 85-6HF01

=1.D1 =1.D1 =1.D1

S.K.G 04-06-2011 S. C 04-06-2011

Description:- BILL OF MATARIAL Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

5.5 KW HYD. PUMP DOL FEEDER

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0C

3SB50 00-2DB01 + 3SB54 00-0E

3SB52 85-6HC01 3SB52 85-6HE01 3SB52 85-6HL01 3RV19 01 1E

=1.D1 =1.D1 =1.D1 =1.D1

S.K.G 04-06-2011 S. C 04-06-2011

Description:- BILL OF MATARIAL Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

7.5 KW COMBUSTION BLOWER DOL FEEDER

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0C

3SB50 00-2DB01 + 3SB54 00-0E

3SB52 85-6HC01 3SB52 85-6HE01 3SB52 85-6HL01 3RV19 01 1E

=1.D1 =1.D1 =1.D1 =1.D1

S.K.G 04-06-2011 S. C 04-06-2011

Description:- BILL OF MATARIAL Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8

Date Ckd. Issue

TUNDISH PRE-HEATING MACHINE AT D.S.P.

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-0TC01 + 3SB54 00 0C

S.K.G 04-06-2011 S. C 04-06-2011

Description:- BILL OF MATARIAL Client:- MACHINOTHERM ENGINEERS Work:Details:7

Sales Ref.:Item No.:W.O.:8