Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
SER/DM
September 2007
TO : All Vehicle Dealer \ All Authorised Service Center
Subject : PROVISIONAL 'PARTS CATALOGUE' for "XCD125-DTS-si" Motorcycle
Dear Sirs :
We are sending one copy of Provisional Spare Catalogue for "XCD125-DTS-si"
Motorcycle for your ready recreance and use.
Thanking You,
Yours faithfully,
Dhiraj Mullick
Sr. Manager (Service Support)
CC : Field Service / Training / PA Team Members
Index
No.
1
2
3
4
5
6
7
8
9
10
Page
No.
1
2
3
4
5
6
7 & 8
9
10
11
11
12
13
14
15
Crankcase LH
Clutch cover
Cover Magneto
Clutch
Kick starter Mechanism
12&13
14&15
16
17
18
16
17
18
19
20
Carburetor Assembly
Air Filter Assembly
Silencer Assembly
Seat Assembly
Oil Pump
19&20
21
22
23
24
21
22
23
24
25
Magneto Assembly
Starter Assembly
Frame Fittings
Frame & Frame Fittings
Swing Arm / Rear Shock
Absorber
29&30
26
27
28
29
30
31
32
33
34
35
31
32
33
Front Hub
Rear Hub
Brake Pedal
No.
Description
34
35
Handle Bar
Front Fork
41&42
43&44
36
37
Painted Parts
Fuel Tank Cap, Tap Assembly
& Fuel Gauge
Fittings - Petrol Tank &
Side Cover
Chain Case
Meter Assembly
45&46
Control Cables
Head Lamp Assembly / Fairing
Turn Signal Lamp
Tail Lamp Assembly
Tail Lamp Assembly / Front
Number Plate
51
52&53
54
55
38
39
40
41
42
43
44
45
46
47
48
Electrical Equipment
Tool Kit
Accessories Leg Guard &
Saree Guard
Kits List
25
26
27
28
Page
No.
2
1
47
6
48
49
50
56
57
58
59
No.
60&61
1
2
3
4
5
JA
59
JA
JA
JA
JA 5110 11
Amendment Sheet
(Parts Added)
62
Amendment Sheet
(Parts Deleted)
63
Parts Index
64
Part No.
5110
0400
5110
5110
5110
10
38
12
08
07
Qty/
Veh.
Description
Cover cylinder head
Bolt flange
"O" ring head cover
Bolt flange
Plate breather
1
4
1
4
1
Breather tube
Remarks
36&37
38&39
40
4
2
2
1
6
3
7
7
4
5
5
No.
Part No.
1
2
3
4
5
JA
JA
JA
JA
JA
6
7
8
JA 5814 06
39 1283 21
JA 5110 08
5110
5110
5110
5110
5814
30
04
28
06
05
Description
Qty/
Veh.
1
2
2
1
1
Bolt flange
O Ring (Intake Pipe)
Bolt head mtg.
2
1
2
Remarks
with Valve guides & Studs
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
JA 5112 10
JA 5112 11
JA 5112 04
DG 1010 29
36 JA00 02
1
1
2
4
1
6
7
36 JA00 03
39 2017 19
1
2
Remarks
(Length 36mm)
(Length 48mm)
12
3
14
10
13
2
11
8
4
2
1
9
7
4
5
No.
Part No.
Description
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JA
39
39
JA
JA
5112
2683
1880
5112
5112
12
20
20
16
17
Camshaft assly.
Ball bearing
Bearing ball
Specer cam sprocket
Sprocket cam shaft
1
1
1
1
1
1
2
3
4
5
JA
39
JP
JA
DP
5210
1000
5212
5212
1011
01
06
00
07
65
Gasket cylinder
Dowel Pin
Piston assly
Piston ring set
Wire circlip
1
2
1
1
2
6
7
8
9
10
JA 5112
JA 5310
36 JA00
DH 1010
JA 5210
18
11
04
11
17
1
1
1
1
1
6
7
8
9
JA
JA
JA
JB
5210
5210
3514
4022
14
15
00
02
1
3
1
1
11
12
13
14
CS
JA
39
JA
28
18
21
19
Gasket
Bolt
"O" ring
Flange bolt
1
1
1
2
1011
5210
2669
5210
Remarks
(Escorts)
21
6
4
10
8
7
1
13
12
4
10
9
17
8
2
15
11
4
3
14
5
16
20
No.
Part No.
1
2
3
4
5
59
59
31
JA
39
6
7
8
9
10
DS 1011 54
36 JA00 10
JA 531012
JA 5310 15
28 1010 58
1500
1100
1011
5310
1864
14
08
73
00
20
Description
Qty/
Veh.
Flange Nut
Plain washer
Woodruff key
Crank shaft assly.
Ball bearing
1
1
1
1
1
Parallel key
Set primary drive / driven
Spring
Parallel pin
Plunger oil
1
1
1
1
Remarks
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JB
JA
JA
39
JA
5510
5512
5510
0987
5512
01
00
02
17
01
1
1
1
4
1
6
7
8
9
10
DS
JA
JA
JA
JA
1012
5512
5510
5510
5512
90
02
04
06
03
1
1
1
1
1
11
12
13
14
15
JA
JA
JA
JA
JA
5512
5512
5510
5512
5510
04
05
07
06
08
1
1
1
1
1
19
18
Remarks
4
21
12
3
9
13
4
10
15
11
14
9
5
17
4
16
20
Qty/
Veh.
18
Remarks
No.
Part No.
Description
Qty/
Veh.
No.
Part No.
16
17
18
19
20
JA 5510 09
59 2100 24
JA 5510 10
DU 1012 13
39 1981 04
1
1
1
1
2
1
2
3
4
5
JA
39
DP
JA
JA
5610
0992
1013
5610
5610
00
06
40
04
05
1
5
1
2
1
21
JA 5310 07
Flange nut
6
7
8
9
JA
DK
JA
JA
5610
1011
5610
5610
06
35
02
03
1
2
1
1
Description
19
Remarks
10
9
11
6
5
12
14
13
7
10
9
2
4
11
No.
Part No.
Qty/
Veh.
1
2
3
4
5
JA
JA
JA
JA
JA
00
05
06
07
08
1
1
1
1
1
6
7
8
9
10
JA 5612 09
39 2704 11
39 0817 15
JA 5614 00
DH 1015 09
Step washer
Washer
Flange bolt
Lever comp. gear shifter
Damper
1
1
1
1
1
11
DG 1013 39
Damper
10
5612
5612
5612
5612
5612
Description
Remarks
Qty/
Veh.
Remarks
Engine Assly.
Crankcase RH
1
1
59 2000 36
JA 5410 11
JA 5410 10
Bearing Ball
Needle Roller Brg.
Stopper Plate
1
1
1
N.I.
NRB + bush + stud
with orifice
6
7
8
9
10
39 1000 06
DU 1010 85
39 0746 01
JA 5410 15
JA 5412 35
Dowel Pin
Bushing
Screw
Stud inhibitor mtg.
Bolt
2
1
1
1
2
11
12
13
14
59
JA
JA
39
Bolt flange
Bolt shift change
Guide kick
Hexagon bolt
1
1
1
2
No.
Part No.
1
2
JA 5010 00
JA 5410 45
3
4
5
0400
5410
5410
1964
38
14
12
04
Description
11
10
10
5
8
6
6
3
11
11
17
17
18
18
1
13
15
14
13
12
15
14
16
Remarks
No.
Part No.
Crank case LH
1
1
1
1
16
17
18
59 0400 38
39 1759 04
JA 5410 20
DH 1012 64
39 2190 19
JA 5410 05
39 0747 01
JA 5410 34
1
1
1
2
1
39
39
JA
59
JA
2
2
1
1
1
Part No.
JA 5410 46
2
3
4
5
39
59
39
31
6
7
8
9
10
11
12
13
14
15
12
2562
2000
1715
2010
1000
0999
5410
2100
5410
20
36
19
81
06
06
19
23
21
Description
12
16
Qty/
Veh.
No.
Description
Bolt flange
Bolt
"O" ring mesh filter oil pump
Qty/
Veh.
Remarks
6
1
1
Output shaft
Shifter shaft
Starter clutch
13
20
19
22
18
11
10
11
9
17
13
7
15
15
14
17
17
16
16
6
Part No.
Description
Qty/
Veh.
JA 5412 40
Clutch cover
2
3
4
5
JA
39
30
JA
1
1
1
1
6
7
8
9
10
DP 1012 69
DG 1014 18
DS 1012 15
39 2443 11
DS 1011 23
Rod push
Gauge
Wire circilp
Plain washer
Spring torsion clutch lever
1
1
1
1
1
11
12
13
14
15
JA
JA
JA
JA
39
1
1
1
1
3
14
5412
5412
5412
5412
2208
00
19
42
09
11
25
15
16
04
No.
2330
1041
1011
5412
7
4
14
12
9
17
13
22
18
10
12
21
20
19
Remarks
with Decal + Glass window +
Circlip
Description
Qty/
Veh.
No.
Part No.
16
17
18
19
20
JA 5412 12
59 0400 38
JA 5412 22
DD 1211 81
39 1671 21
1
8
1
1
1
21
22
JA 5412 19
JA 5410 19
Cap filter
Bolt flange
1
3
Remarks
15
13
14
12
4
10
8
10
2
11
11
6
5
15
16
Qty/
Veh.
No.
Part No.
1
2
3
4
5
JA 5412 02
59 0400 38
DG 1014 18
DS 1012 15
JA 5412 05
Cover magneto
Bolt
Gauge
Wire Circlip
Gasket Magneto cover
1
2
1
1
1
6
7
8
9
10
JA
JA
JA
39
JA
Bolt flange
Cover LH Rear with Decal
Damper Cover LH
Flanged Bolt
Plate Damper Cover LH
11
JA 5410 05
Bush
16
5410
5412
5412
2208
5412
44
14
20
04
21
Description
17
Remarks
with bush + gauge + circlip
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JA
JA
39
JA
JA
5514
5514
2600
5514
5514
00
06
11
13
14
1
1
2
1
1
8
1
1
3
1
6
7
8
9
10
JA
JA
JA
JA
JA
5514
5514
5514
5514
5514
19
18
17
21
22
Plate clutch
Plate friction
Plate friction reduced
Plate judder
Spring judder
4
4
1
1
1
11
12
13
14
15
JA
JA
JA
39
JA
5514
5514
5414
1553
5514
15
23
08
04
16
Hub clutch
Compression spring
Holder
Bolt upset
Belleville washer
1
4
1
4
1
16
17
JA 5514 20
JA 5310 07
Washer
Nut
1
1
Remarks
( 45 Segments )
( 30 Segments )
17
2
4
11
6
10
12
11
13
15
10
14
16
13
17
18
12
3
Part No.
1
2
3
4
5
JA 6212 01
DP 1510 18
36 DU10 07
22 1502 41
39 0993 11
1
1
1
1
3
6
7
8
9
10
39
JA
DS
JA
JA
Circlip
Spindle Kick Starter
Spring Kick Starter
Ratchet
Gear spur kick starter
2
1
1
1
1
11
12
13
JA 6210 06
39 2408 17
DD 1010 97
Washer Thrust
Circlip
Kick rubber
1
1
1
18
0738
6210
1011
6210
6210
17
01
17
02
03
Description
Qty/
Veh.
No.
Remarks
19
No.
Part No.
20
Description
Qty/
Veh.
1
2
3
4
5
JA
JA
CB
JA
JA
5812
5812
1210
5812
5812
09
23
61
45
41
Carburettor assly.
Mixing cap assly
Cable adjuster
Piston valve kit
Needle jet kit
1
1
1
1
1
6
7
8
9
10
JB
JA
JA
JA
JA
5812
5812
5812
5812
5812
02
38
39
40
33
1
1
1
1
2
11
12
13
14
15
JA
JA
JA
JA
24
5812
5812
5812
5812
1213
42
43
44
21
65
1
1
1
1
1
Remarks
Make Ucal
19
3
2
4
5
6
10
6
7
10
9
12
11
1
13
15
15
16
19
No.
Part No.
16
17
18
19
20
24 1210 69
JA 5812 32
JA 5812 20
CB 1210 46
24 1210 86
20
Description
Float pin
"O" ring
Float body assly
Screw
Drain screw
14
14
17
18
11
12
13
16
17
18
19
20
20
Qty/
Veh.
1
1
1
4
1
Remarks
No.
Part No.
1
2
3
4
5
JB 5812 00
6
7
8
9
10
JB 5812 05
JA 5812 38
11
12
13
14
15
JB 5812 02
JA 5812 91
Description
Qty/
Veh.
Carburettor assly.
Mixing cap assly
Cable adjuster
Piston valve kit
Screw
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Remarks
Make Ucal
21
14
15
4
2
6
7
10
9
1
11
12
13
11
14
10
15
13
4
16
17
18
4
5
12
19
20
No.
16
17
18
19
20
20
Part No.
Description
"O" ring
Float body assly
Drain screw
Screw
Over flow tube
Qty/
Veh.
1
1
1
4
1
Remarks
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JA
JA
JA
JA
JA
5810
5810
5810
5810
5810
17
16
05
06
09
1
1
1
2
1
6
7
8
9
10
JA
JA
39
JA
DS
5810
5810
1773
5810
1211
10
11
04
12
26
Cartridge cover
"O" ring cartridge
Flange bolt
Tube drain
Plug
1
1
4
1
1
11
12
13
14
15
DP
JA
JA
39
JA
1210
5110
5110
1673
5812
25
11
29
04
17
Clamp
Hose breather
Clamp breather
Flange bolt
Clamp
1
1
1
3
1
Remarks
21
1
4
5
5
10
11
3
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JA
CB
JA
JA
DH
5910
1011
5910
5910
1016
42
14
40
36
07
Silencer assly.
Gasket exhaust mtg.
Flange nut
Shield silencer
Trues screw
1
1
2
1
4
6
7
8
9
10
JB
39
JA
39
39
1130
2492
5910
2492
2754
04
11
37
11
04
1
1
1
1
1
11
JN 1132 00
22
Remarks
Without shield. (Stand stopper
rubber mounted on silencer)
No.
1
2
3
4
Part No.
JB 1910
36 DS12
JB 1910
39 1902
00
01
03
04
Description
Seat assly. complete
Seat damper kit
Lock assly. seat
Bolt flange small
Qty/
Veh.
1
1
1
2
Remarks
(CAT)
23
21
10
11
7
9
7
11
9
13
17
16
10
7
15
5
8
14
12
No.
Part No.
1
2
3
4
5
52 JA00
CS 1210
CS 1210
39 0999
JA 5410
6
7
8
JA 5410 17
39 0753 01
JA 5410 18
24
23
22
23
06
16
Description
Qty/
Veh.
Remarks
No.
Part No.
3510
3510
3510
1674
3512
Description
Qty/
Veh.
1
1
1
1
1
1
2
3
4
5
JA
JA
JA
39
JA
11
00
12
04
03
Magneto assly.
Roter assly.
Stater assly. complete
Bolt flange
Ignition coil with cable & cap LH
1
1
1
2
1
1
3
1
6
7
8
9
10
JA 3512 04
JA 3512 00
DG 1110 08
DD 1110 48
DD 1110 11
1
1
2
2
2
11
12
13
14
15
DD 1110 12
DJ 1810 65
39 1943 04
DK 2010 36
JB 4020 00
2
1
2
1
1
16
17
JA 5410 28
39 0746 01
Lock plate
Pan head screw
1
3
Remarks
25
5
2
4
11
9
1
12
3
6
10
7
5
7
No.
Part No.
1
2
3
4
5
JA
JA
DH
JA
JA
6
7
8
9
10
11
12
26
6214
6214
1017
6214
6214
03
12
81
10
02
Description
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
1
5
1
1
2
1
2
3
4
5
JA
JA
JA
39
JA
1134
1134
1134
2723
1134
00
01
02
15
03
1
1
1
2
2
39 2437 04
DJ 1011 09
JA 5210 19
DH 1011 63
JA 6214 11
Bolt socket
Bush for Spring Starter
Flange Bolt
Roller
Bush Spring Starter Clutch
3
5
2
5
5
6
7
8
9
JA
39
59
39
1134
2312
0400
1970
04
04
17
15
Bolt flanged
Bolt Flanged
Hex Bolt Flanged
Nut Flanged
3
3
1
7
JA 6214 06
JA 3516 00
Drive assly.
Motor Assly. Starter
1
1
Remarks
27
18
2
19
3
8
10
2 3
12
1
17
11
16
14
15
16
13
No.
1
2
3
4
5
28
Part No.
JB 1110
DS 1810
DH 1810
36 DS18
DJ 1811
31
18
14
02
15
Description
Frame Assly. comp.
Nut Fork
Cup - Steering
Bearing cone Kit
Cage Bearing
Qty/
Veh.
1
1
1
1
2
Remarks
Incl. Bush, Races & Cup rear
(Stand stopper rubber
mounted on silencer)
Ref. page no. 61
No.
Part No.
Description
15
15
15
Qty/
Veh.
1
2
3
4
5
JB
JB
JB
JB
JB
1220
1220
1220
1220
1220
16
11
10
13
07
2
4
4
2
1
6
7
8
9
10
JB
39
JB
39
39
1220
2726
1220
0553
0454
09
12
03
02
11
2
2
1
2
2
Remarks
29
18
19
8
10
2 3
12
1
1
3
17
11
16
1
15
16
13
No.
Part No.
Description
15
15
15
Qty/
Veh.
11
12
13
14
15
JB
JB
DJ
DX
39
1202
1220
1510
1510
0292
04
08
36
14
15
1
1
1
1
4
16
17
18
19
DJ
DP
JA
DS
1510
1710
1814
1612
46
06
20
24
2
2
1
3
30
14
Remarks
No.
1
2
3
4
Part No.
JA
DF
DH
JA
1130
1614
1611
1130
10
13
94
11
Description
Stay main step fix
Damper step front in PVC
Stopper kick
Bolt flange
Qty/
Veh.
Remarks
1
2
1
4
31
5
6
11
10
4
12
15
14
1
11
1
13
4
10
15
9
14
No.
Part No.
1
2
3
4
5
JB
JB
DX
DX
DX
6
7
8
9
10
11
32
1130
1130
1610
1610
1610
01
03
21
24
56
Description
Qty/
Veh.
Holder LH step
Holder RH step
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step
1
1
1
1
2
JB 1130 06
DX 1610 67
DH 1611 78
22 1504 51
39 0254 11
Special Bolt
Plate Lock Pillion Step
Spacer Main Step
Bolts- Cylinder
Plain washer
4
2
2
4
4
39 0463 12
Spring washer
Remarks
N. I.
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DS
JB
JB
JB
39
1611
1814
1814
1814
1943
25
01
12
04
04
Cable Guide
Brace fender
Flange bolt
Fender rear front
Flange bolt
1
1
4
1
3
6
7
8
9
10
39
JB
JB
JB
JB
0211
1814
1814
1814
1814
11
06
07
08
09
Plain washer
Fender rear
Stay RR fender
Clip nut LH
Clip nut RH
3
1
2
1
1
11
12
13
14
15
DJ
39
JB
39
39
1610
0326
1814
0242
2420
69
15
03
11
01
1
3
1
3
3
16
17
DK 1810 41
DK 1810 42
2
2
Remarks
NI
NI
33
3
9
1
EU
OGRIP
6
10
2
EU
OGRIP
Part No.
1
2
3
4
5
JA 1132 00
JA 1132 01
39 0797 08
DH 1611 21
DH 1611 45
Center Stand
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
6
7
8
9
10
DH 1612 39
JA 1132 02
DH 1612 40
DF 1611 02
39 0422 15
1
1
1
1
1
34
Description
Qty/
Veh.
No.
Remarks
(Stand stopper rubber
mounted on silencer)
No.
Part No.
1
2
3
4
5
JB
JB
DS
DS
DS
1310
1312
1510
1510
1510
16
22
48
49
52
DS 1510 53
Description
Qty/
Veh.
1
1
1
1
1
Tube Rear
Remarks
Not Serviceable
35
18
18
16
16
17
17
1
8
14
11
10
14
13
12
12
15
19
Description
Qty/
Veh.
1
2
3
4
5
6
7
8
9
10
39
30
JB
DS
JB
JB
JB
DS
DS
DS
2688
1510
1310
1510
1310
1310
1310
1510
1510
1510
20
32
08
94
18
19
17
95
92
91
Bearing Ball
Collar Bearing
Ring speed sensor
Nut
Plain washer
U Nut
Axle
Bolt
Lever brake cam
Indicator
2
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30
JB
DS
30
30
1510
1316
1510
1510
1510
38
01
89
69
68
Ring O
Panel front brake
Cam brake
Spring
Shoe brake
1
1
1
2
1
36
14
13
Part No.
11
10
No.
14
15
Remarks
No.
16
17
18
19
Part No.
30
JB
DS
JB
1510
1310
1510
1310
33
21
56
20
19
Description
Oil Seal
Spacer
Dust Seal
Pan head screw
Qty/
Veh.
Remarks
1
1
1
1
37
1
20
17
29
28
20
18
29
9 26
28
20
9 26
20
16
16
21
25
18
17
21
25
19
19
23
4
23
27
22
13
24
No.
Part No.
Description
5
22
13
12
14
10
15
11
15
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JB
39
39
31
31
1410
2682
1364
1510
1510
02
20
20
18
21
1
1
1
1
1
16
17
18
19
20
DX
39
DX
31
DX
1510
2240
1510
1510
1510
08
20
09
29
10
Coupling
Bearing ball
Sleeve
Lock Washer
D Bolt
1
1
1
4
4
6
7
8
9
10
JA
JB
30
DJ
DS
1312
1312
1510
1510
1510
05
23
38
57
90
1
1
1
1
1
21
22
23
24
25
39
DX
JB
DX
JB
0794
1510
1310
1510
1312
15
16
19
15
25
4
1
1
1
1
11
12
13
14
15
JA
JB
DS
31
30
1316
1312
1510
1510
1510
02
24
94
60
69
Lever brake
Flange Bolt
Nut
Shoe brake
Spring
1
1
1
2
2
26
27
28
29
JA
DX
DX
36
1312
1510
1510
JA00
02
13
18
05
Collar
Collar
Plain washer
Chain sprocket kit
1
1
1
1
38
24
12
14
15
15
27
10
11
Remarks
39
24
21
2
16
23
20
28
22
7
29
14
3
18
11
11
15
12
13
15
17
12
18
Part No.
Description
14
19
17
17
Qty/
Veh.
1
2
3
4
5
JA
JA
JA
30
39
1610
1610
1610
1910
0198
00
03
01
38
11
Brake Pedal
Pad Brake Lever (PVC)
Rod brake
Pin
Plain washer
1
1
1
1
2
6
7
8
9
39
30
JA
JA
0808
1910
1210
1210
08
35
04
05
Split pin
Spring
Rod torque
Step bolt
1
1
1
1
10
11
12
13
14
39
39
39
39
JB
1540
0694
0789
0807
1610
11
15
12
08
02
Plain washer
Hex. lock nut
Washer spring
Pin snap
Pin
1
2
2
2
1
15
16
17
18
JB
DS
30
JK
1610
1910
1510
1610
03
35
96
00
1
1
1
1
40
27
25
16
10
No.
26
10
13
Remarks
No.
18
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DS
39
JB
JB
DJ
1810
1714
4014
4014
1910
44
04
00
01
53
Handle
Flanged bolt
Control switch LH
Control switch RH
Holder Assly. LH
1
4
1
1
1
6
7
8
9
10
DX
DJ
29
JA
DS
1910
1910
2011
1316
1810
34
55
17
02
08
Holder Assly. RH
Lever grip Left
Front Brake Switch
Lever Brake RH
Damper handle upper
1
1
1
1
2
11
12
13
14
15
DS
DS
39
DS
DS
1810
1810
0422
1910
1910
09
10
15
15
16
2
2
2
1
1
Remarks
41
24
13
7
21
12
10
2
23
20
28
14
22
23
29
10
3
17
27
25
11
16
26
15
12
13
16
16
14
19
17
17
5
18
20
22
Qty/
Veh.
No.
Part No.
16
17
18
19
20
DS 1910 52
DH 1810 22
39 2427 04
JB 4014 05
DJ 2210 03
1
2
2
1
1
1
2
3
4
5
JB 1510
36 DZ00
JB 1510
JB 1510
30 1810
21
22
23
24
25
DJ
30
JB
39
JB
2210
1910
4014
1943
1510
04
48
02
04
03
Mirror assly. RH
Band
Switch assly. ignition
Flange bolt
Holder Fork Upper
1
2
1
2
1
6
7
8
9
10
26
27
28
29
DS
DS
DS
DS
1810
1910
1810
1810
07
18
06
19
2
1
2
2
11
12
13
14
15
42
Description
19
17
3/4
7
18
18
Remarks
No.
Part No.
Qty/
Veh.
Fork front
Front fork seal kit
Outer Tube LH
Outer Tube RH
Gasket
1
1
1
1
2
30 1810 25
DS 1810 14
JA 1510 03
DJ 1811 04
DH 1810 09
Bolt
Shaft complete steering
Fork Pipe Spring
Spring front fork
Grommet Top
2
2
2
2
2
DS
DS
DS
JB
DG
Bolt fork
Washer
Cap Nut Fork
Holder fork upper
Socket Bolt
2
2
1
1
2
1810
1810
1810
1510
1810
00
20
05
06
26
Description
12
18
15
03
08
21
Remarks
43
12
10
14
23
16
12
17
11
8
18
19
17
3/4
16
2
10
5
20
6
22
No.
Part No.
16
17
18
19
20
DJ
DJ
JB
DH
JA
1810
1810
1510
1810
1510
85
25
01
23
03
21
22
23
39 0789 12
39 1714 04
DS 1810 17
Description
Qty/
Veh.
Cushion Rubber
Cover Trail B
Lamp Shade asly.
Bearing cone
Holder fork under
2
4
1
1
1
Spring washer
Bolt
Nylon spacer
2
2
2
21
Remarks
No.
1
44
Part No.
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
7101
7101
7103
7103
7301
7301
7301
7301
7302
7302
7302
7302
7303
7303
7303
7303
7304
7304
7304
7304
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
Description
Petrol tank with decal
Petrol tank with decal
Petrol tank with decal
Petrol tank with decal
Side cover LH
Side cover LH
Side cover LH
Side cover LH
Side cover RH
Side cover RH
Side cover RH
Side cover RH
Seat cover
Seat cover
Seat cover
Seat cover
Spoiler cover LH
Spoiler cover LH
Spoiler cover LH
Spoiler cover LH
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
45
Plate No. 37 : FUEL TANK CAP, TAP ASSLY. & FUEL GAUGE
2
1
13
12
11
15
5
7
2
10
14
6
12
11
10
No.
6
10
11
12
46
Part No.
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
36
36
36
36
52
52
52
52
JB
JB
7305
7305
7305
7305
7306
7306
7306
7306
7401
7401
7401
7401
JA00
JB00
JB00
JA00
JB00
JB00
JB00
JB00
1710
1710
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
07
01
02
08
32
24
25
33
10
11
Description
Spoiler cover RH
Spoiler cover RH
Spoiler cover RH
Spoiler cover RH
Front fender
Front fender
Front fender
Front fender
Fairing
Fairing
Fairing
Fairing
Decal set
Decal set
Decal set
Decal set
Grip frame
Grip frame
Grip frame
Grip frame
Spoiler mtg. bkt. LH
Spoiler mtg. bkt. RH
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
No.
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Part No.
1
2
3
4
5
DS
39
39
JB
JB
6
7
8
9
10
11
12
13
14
15
1410
0761
2179
1718
2326
Qty/
Veh.
1
2
2
1
1
DD 1410 22
39 0740 11
JA 4026 00
JB 1710 20
Bolt flanged
Washer (Non-Metallic)
Gauge Fuel
Seat Tape
2
2
1
1
30
JA
30
30
39
DZ
Bolt
Tube fuel
Pipe clip
"O" Ring
"O" ring
4 hole washer
4
1
2
2
1
1
1410
1718
1410
1410
2758
1410
09
01
24
00
00
Description
32
01
15
31
21
75
Remarks
47
7
2
10
5
6
4
1
3
3
5
4
5
8
5
Part No.
1
2
3
4
5
36 DS14 01
DG 1611 21
39 1943 04
36 DS14 02
39 1789 24
1
5
2
1
3
6
7
8
9
10
39
39
JB
JB
JB
Pin Snap
Plain Washer
Rubber ring
Cover LH side lower
Cover RH side lower
1
1
1
1
1
48
0983
1054
1812
1812
1812
08
11
15
06
07
Description
Qty/
Veh.
No.
Remarks
Ref. page no. 61
No.
Part No.
1
2
3
4
5
36 JA00
JB 1812
JB 1812
JB 1812
DH 1612
06
18
20
21
83
JB 1812 31
Description
Qty/
Veh.
1
1
2
1
2
Rubber beading
Remarks
Ref. page no. 61
49
2
1
3
No.
Part No.
1
2
3
JB 4024 00
39 1778 02
JB 1812 12
50
Description
Meter assly.
Self tapping screw
Speedo cap
Qty/
Veh.
1
4
1
Remarks
No.
1
2
3
4
5
Part No.
JB
JA
JA
JB
JB
1612
1612
1612
1310
1310
03
01
03
07
23
Description
Cable accelerator
Cable clutch
Brake cable
Speed sensor
Speed sensor "O" ring
Qty/
Veh.
1
1
1
1
1
Remarks
For Ucal
51
15
15
2
5
5
8
6
20
20
9
1
1
17
10
19
18
2
16
12
17
10
16
3
4
12
13
11
3
4
13
11
4
14
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
JB
39
CL
DJ
39
4010
1778
2010
2010
2141
11
02
23
72
24
1
8
1
2
4
6
7
8
9
10
JB
DF
JB
DL
DJ
1812
1810
1812
1810
1810
10
98
11
10
65
Cowling
Bolt
Wind Shield
Well Nut
Clip Nut
1
4
1
4
2
11
12
13
14
15
39
39
DS
DS
JB
0716
1553
2010
2010
1812
01
04
36
39
13
Screw
Flange Bolt
Head Lamp Bulb Clip
Head lamp Harness Branch
B Monogram
2
4
1
1
1
52
19
18
14
Remarks
No.
16
17
18
19
20
Part No.
JB
JB
JB
JB
JB
1510
1510
1510
1510
1812
08
09
12
13
14
Description
Head lamp mtg. bkt. LH
Head lamp mtg. bkt. RH
Grommet fairing mounting
Sleeve fairing mounting
Packing fairing
Qty/
Veh.
Remarks
1
1
4
4
1
On Wind shield
53
1/2
2
1
3
4
1/2
5
7
6
No.
Part No.
1
2
3
4
JB 4010 06
JB 4010 09
GH 2010 12
39 1970 15
54
Description
Blinker front LH / rear RH
Blinker rear RH / front LH
Lamp 12V 10W
Hex nut / flange
Qty/
Veh.
1
1
4
2
Remarks
No.
Part No.
1
2
3
4
5
JB
DK
59
39
DJ
4010
2010
0200
2124
1610
01
24
01
15
72
6
7
39 2476 04
DP 1611 45
Description
Qty/
Veh.
1
1
4
2
1
Bolt flange
Number plate Rear
2
1
Remarks
55
14
1
5
2
3
12
11
1
10
13
9
17
15
16
4
18
No.
Part No.
1
2
3
JB 2328 10
DP 1611 44
39 1783 01
56
Description
Number Plate Assly.
Number plate front
Truss Screw (For Front No. Plate)
Qty/
Veh.
1
1
2
Remarks
Without mtg. screw bolt
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
JB
39
39
JB
DS
DS
DS
JB
JA
JA
DS
JK
DS
AP
30
30
DS
JA
DK
4016
1507
1689
4022
2010
1910
2010
1410
4018
4018
1612
1110
2010
2010
2011
2010
2010
4022
2010
00
11
04
00
29
07
81
13
00
01
24
27
25
29
04
85
22
02
36
Description
Horn with Stay
Plain Washer
Flange Bolt
Wiring Harness
Rear Brake Switch assly.
Spring Brake Switch
Battery 5AH
Head lamp controller
Case Battery
Band Battery
Stepped Bolt
Stepped Bolt
Assly DC flasher
Starter Relay /
Fuse box Assly.
Fuse
Cable assly. (Battery to St.Relay)
Cable assly. (Battery to Earth)
Capacitor
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Remarks
Not Serviceable
NI
NI
57
No.
Part No.
1
*
*
*
*
*
*
*
*
JA 2310 00
JA 2310 01
30 2210 04
DH 2210 05
DJ 2210 08
15 2210 03
31 2210 04
30 2210 09
JB 2310 00
58
Description
Tool kit
Tool bag
Tool driver
Tool wrench
Tool wrench 10 x 14
Tool wrench 13 x 17
Tool wrench 24A/F
Tool bar
Box spanner
Qty/
Veh.
1
1
1
1
1
1
1
1
1
Remarks
No.
Part No.
36 JA00 01
Description
Saree / Leg Guard kit
with hardware
Qty/
Veh.
Remarks
Not Serviceable
59
KIT LIST
Sr.
Kit Part No. Kit Description
No.
1
2
KIT LIST
Consisting of Following Parts
Part No.
Description
Qty./Kit
Sr.
Kit Part No. Kit Description
No.
60
DG101029 Collet
4
JB141000 Chain (122 Links)
JA551401 Housing
30101233
Qty./Kit
Description
Boss Kick
DS141021 Damper
30101234 Spring
JA581224 Ring
30101235 Pin
JA581228 Spring
DD 1210 54 E ring
16121032 Washer
JA581230 Adjuster
CB121044 Sping
24121063 Washer
61
62
Part No.
Description
Qty.
Sr.No.
Part No.
Description
Qty.
63
64
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
15161069
15221003
22150241
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30201085
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31151060
31181008
31201081
31221004
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2
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4
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18
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17
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8
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14
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39154011
39155304
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39167121
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39167404
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10
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15
9
11
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7
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17
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2
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12
21
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22
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17
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3
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5
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24
3
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20
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4
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22
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4
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27
29
39275404
39275821
59020001
59040017
59040038
59040038
59040038
59040038
59040038
59110008
59150014
59200036
59200036
59210023
59210024
36DS1201
36DS1401
36DS1402
36DS1802
36DU1007
36DZ0020
36JA0001
36JA0002
36JA0003
36JA0004
36JA0005
36JA0006
36JA0007
36JA0008
36JA0010
36JB0001
36JB0002
52JA0023
52JB0024
52JB0025
52JB0032
52JB0033
AP201029
CB101114
CB121046
CB121061
CL201023
CS101128
CS121022
CS121023
10
14
3
8
2
11
16
17
2
2
1
3
3
14
17
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4
4
3
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6
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46
46
6
46
46
24
46
46
46
46
57
22
20
19
52
4
24
24
65
66
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
DD101097
DD111011
DD111012
DD111048
DD121181
DD141022
DD161381
DF161102
DF161413
DF181098
DG101029
DG101339
DG101418
DG101418
DG111008
DG161121
DG161124
DG181008
DH101011
DH101163
DH101264
DH101509
DH101607
DH101781
DH161121
DH161145
DH161178
DH161194
DH161239
DH161240
DH161283
DH181009
DH181014
DH181022
DH181023
DH221005
DJ101109
DJ151036
DJ151046
DJ151057
DJ161069
DJ161072
DJ181025
DJ181065
DJ181065
13
10
11
9
19
6
6
9
2
7
4
11
7
3
8
2
11
15
9
9
6
10
5
3
4
5
12
3
6
8
5
10
3
17
19
4
7
13
16
9
11
5
17
12
10
18
25
25
25
15
47
32
34
31
52
3
10
14
16
25
48
22
43
4
26
12
10
22
26
34
34
32
31
34
34
49
43
28
42
44
58
26
30
30
38
33
55
44
25
52
DJ181085
DJ181104
DJ181115
DJ191053
DJ191055
DJ201072
DJ221003
DJ221004
DJ221008
DK101135
DK181041
DK181042
DK201024
DK201036
DK201036
DL181010
DL181080
DP101165
DP101269
DP101340
DP121025
DP151018
DP161144
DP161145
DP171006
DS101117
DS101123
DS101154
DS101215
DS101215
DS101290
DS121126
DS141009
DS151048
DS151049
DS151052
DS151053
DS151056
DS151089
DS151090
DS151091
DS151092
DS151094
DS151094
DS151095
16
9
5
5
7
4
20
21
5
7
16
17
2
14
19
9
2
5
6
3
11
2
2
7
17
8
10
6
8
4
6
10
1
3
4
5
6
18
13
10
10
9
4
13
8
44
43
28
41
41
52
42
42
58
9
33
33
55
25
57
52
43
5
14
9
21
18
56
55
30
18
14
6
14
16
7
21
47
35
35
35
35
37
36
38
36
36
36
38
36
DS161125
DS161224
DS161224
DS181006
DS181007
DS181008
DS181009
DS181010
DS181012
DS181014
DS181015
DS181017
DS181018
DS181018
DS181019
DS181044
DS191007
DS191015
DS191016
DS191018
DS191035
DS191052
DS201022
DS201025
DS201029
DS201036
DS201039
DS201081
DU101085
DU101213
DX151008
DX151009
DX151010
DX151013
DX151014
DX151015
DX151016
DX151018
DX161021
DX161024
DX161056
DX161067
DX191034
DZ141075
GH201012
1
19
11
28
26
10
11
12
11
7
13
24
2
12
29
1
6
14
15
27
16
16
17
13
5
13
14
7
7
19
16
18
20
27
14
24
22
28
3
4
5
11
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15
3
33
30
57
42
42
41
41
41
43
43
43
44
28
43
42
41
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41
41
42
40
42
57
57
57
52
52
57
11
8
39
39
39
39
30
39
39
39
32
32
32
32
41
47
54
JA113010
JA113011
JA113200
JA113201
JA113202
JA113400
JA113401
JA113402
JA113403
JA113404
JA121004
JA121005
JA131202
JA131205
JA131602
JA131602
JA151003
JA151003
JA161000
JA161001
JA161003
JA161201
JA161203
JA171801
JA181420
JA231000
JA231001
JA233000
JA351000
JA351011
JA351012
JA351200
JA351203
JA351204
JA351400
JA351600
JA401800
JA401801
JA402202
JA402600
JA501000
JA511004
JA511006
JA511007
JA511008
1
4
1
2
7
1
2
3
5
6
8
9
26
6
11
9
8
20
1
3
2
2
3
11
18
1
2
2
2
1
3
7
5
6
8
12
9
10
18
8
1
2
4
5
4
31
31
34
34
34
27
27
27
27
27
40
40
39
38
38
41
43
44
40
40
40
51
51
47
30
58
58
14
25
25
25
25
25
25
5
26
57
57
57
47
11
2
2
1
1
67
68
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
JA511008
JA511010
JA511011
JA511011
JA511012
JA511028
JA511029
JA511030
JA511204
JA511210
JA511211
JA511212
JA511216
JA511217
JA511218
JA521001
JA521014
JA521015
JA521017
JA521018
JA521019
JA521019
JA521207
JA531000
JA531007
JA531007
JA531011
JA531012
JA531015
JA541005
JA541005
JA541010
JA541011
JA541012
JA541014
JA541015
JA541016
JA541017
JA541018
JA541019
JA541019
JA541020
JA541021
JA541028
JA541034
8
1
6
12
3
3
13
1
3
1
2
1
4
5
6
1
6
7
10
12
14
8
4
4
21
17
7
8
9
8
11
5
4
13
12
9
5
6
8
13
22
18
15
16
10
2
1
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21
1
2
21
2
3
3
3
4
4
4
4
5
5
5
4
4
4
26
5
6
8
17
4
6
6
12
16
11
11
11
11
11
24
24
24
12
15
13
12
25
12
JA541044
JA541045
JA541046
JA541202
JA541205
JA541209
JA541211
JA541212
JA541214
JA541215
JA541216
JA541219
JA541220
JA541221
JA541222
JA541225
JA541235
JA541240
JA541408
JA551002
JA551004
JA551006
JA551007
JA551008
JA551009
JA551010
JA551200
JA551201
JA551202
JA551203
JA551204
JA551205
JA551206
JA551400
JA551406
JA551413
JA551414
JA551415
JA551416
JA551417
JA551418
JA551419
JA551420
JA551421
JA551422
6
2
1
1
5
5
11
16
7
13
14
21
8
10
18
12
10
1
13
3
8
9
13
15
16
18
2
5
7
10
11
12
14
1
2
4
5
11
15
8
7
6
16
9
10
16
11
12
16
16
14
14
15
16
14
14
15
16
16
15
14
11
14
17
7
7
7
7
7
8
8
7
7
7
7
7
7
7
17
17
17
17
17
17
17
17
17
17
17
17
JA551423
JA561000
JA561002
JA561003
JA561004
JA561005
JA561006
JA561200
JA561205
JA561206
JA561207
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JA561209
JA561400
JA581005
JA581006
JA581009
JA581010
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JA581016
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JA581209
JA581217
JA581220
JA581221
JA581223
JA581224
JA581228
JA581229
JA581232
JA581233
JA581238
JA581239
JA581240
JA581241
JA581242
JA581243
JA581244
JA581405
JA581406
JA591036
JA591037
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12
1
8
9
4
5
6
1
2
3
4
5
6
9
3
4
5
6
7
9
2
1
1
15
20
16
2
4
5
6
19
12
9
10
11
7
13
14
15
5
6
4
8
3
1
17
9
9
9
9
9
9
10
10
10
10
10
10
10
21
21
21
21
21
21
21
21
19
21
20
20
19
19
19
19
20
19
19
19
19
19
19
19
19
2
2
22
22
22
22
JA621001
JA621002
JA621003
JA621006
JA621201
JA621402
JA621403
JA621406
JA621410
JA621411
JA621412
JB111031
JB113001
JB113003
JB113004
JB113006
JB120204
JB122003
JB122007
JB122008
JB122009
JB122010
JB122011
JB122013
JB122016
JB131007
JB131008
JB131016
JB131017
JB131018
JB131019
JB131019
JB131021
JB131222
JB131223
JB131224
JB131225
JB131601
JB141002
JB141013
JB151000
JB151001
JB151003
JB151003
JB151005
7
9
10
11
1
5
1
11
4
10
2
1
1
2
6
10
11
8
5
12
6
3
2
4
1
4
3
1
7
5
6
23
17
2
7
12
25
12
1
8
1
18
25
14
3
18
18
18
18
18
26
26
26
26
26
26
2
32
32
22
32
30
29
29
30
29
29
29
29
29
51
36
35
36
36
36
39
37
35
38
38
39
36
38
57
43
44
42
43
43
69
70
Part No.
Figure
No.
Page
No.
JB151006
JB151008
JB151009
JB151012
JB151013
JB161002
JB161003
JB161203
JB171010
JB171011
JB171020
JB171800
JB181206
JB181207
JB181210
JB181211
JB181212
JB181213
JB181214
JB181215
JB181220
JB181221
JB181401
JB181403
JB181404
JB181406
JB181407
JB181408
JB181409
JB181412
JB191000
JB191003
JB231000
JB232600
JB232810
JB401001
JB401006
JB401009
JB401011
JB401400
JB401401
JB401402
JB401405
JB401600
JB402000
4
16
17
18
19
14
15
1
11
12
9
4
9
10
6
8
3
15
20
8
3
4
2
13
4
7
8
9
10
3
1
3
9
5
1
1
1
2
1
3
4
23
19
1
15
43
53
53
53
53
40
40
51
46
46
47
47
48
48
52
52
50
52
53
48
49
49
33
33
33
33
33
33
33
33
23
23
58
47
56
55
54
54
52
41
41
42
42
57
25
Part No.
Figure
No.
Page
No.
JB402200
JB402202
JB402400
JB551001
JB581202
JB710122
JB71012V
JB71033A
JB71033Q
JB730122
JB73012V
JB73013A
JB73013Q
JB730222
JB73022V
JB73023A
JB73023Q
JB730322
JB73032V
JB73033A
JB73033Q
JB730422
JB73042V
JB73043A
JB73043Q
JB730522
JB73052V
JB73053A
JB73053Q
JB730622
JB73062V
JB73063A
JB73063Q
JB740122
JB74012V
JB74013A
JB74013Q
JK111027
JK161000
JP521200
4
9
1
1
8
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
12
18
3
57
5
50
7
19
45
45
45
45
45
45
45
45
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45
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45
45
45
45
45
45
45
45
45
46
46
46
46
46
46
46
46
46
46
46
46
57
40
5