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020 Maintenance
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-2
Warnings, Cautions and Notes . . . . . . . . . . . . 020-2
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . 020-29
Transmission service . . . . . . . . . . . . . . . . . . . 020-29
EMERGENCIES . . . . . . . . . . . . . . . . . . . . . . . . 020-13
Flat tire indication . . . . . . . . . . . . . . . . . . . . . . Changing a tire (Hardtop or Convertible) . . . . Changing a tire (Clubman) . . . . . . . . . . . . . . . Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . Indicator and warning lights . . . . . . . . . . . . . . Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-13 020-13 020-15 020-16 020-17 020-17
020-29 020-30 020-30 020-30 020-30 020-30 020-31 020-31 020-31 020-31 020-32 020-32 020-32 020-32
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-20
Battery maintenance . . . . . . . . . . . . . . . . . . . 020-20
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-21
Brake fluid, replacing . . . . . . . . . . . . . . . . . . . Brake pad and rotor wear, checking . . . . . . . Brake system, inspecting . . . . . . . . . . . . . . . . Parking brake, checking . . . . . . . . . . . . . . . . . 020-21 020-21 020-22 020-22
020
020-2
Maintenance
GENERAL
This repair group details service and maintenance procedures for the 2007 through 2011 MINI Cooper models. MINI Cooper vehicles are equipped with condition based service (CBS) capabilities that monitors vehicle systems and components and suggests service based on the actual current condition of components. Following the CBS recommended service intervals helps ensure safe and dependable operation of the vehicle. Aside from keeping your vehicle in the best possible condition, proper maintenance plays a role in maintaining full protection under MINIs new-vehicle warranty coverage. If in doubt about the terms and conditions of your vehicles warranty, an authorized MINI dealer should be able to explain them. MINI is constantly updating their recommended maintenance procedures and requirements. The information contained here may not include updates, revisions or part supersessions made by MINI since the publication of the documents supplied with the vehicle. If there is doubt about a specific model or model year, or what intervals to follow, consult an authorized MINI dealer.
Maintenance
CONDITION BASED SERVICE (CBS)
CBS basics
020-3
CBS basics
The MINI maintenance system, called condition based service (CBS) notifies the driver of needed service based on the condition of monitored components. CBS recommends maintenance only for components that are worn. CBS measures, monitors and determines the required maintenance of several service items independently of each other. The instrument cluster prompts the driver whenever one of the CBS items requires maintenance or replacement. CBS also details the recommended, due and overdue required maintenance. For many maintenance tasks, CBS uses sensors to monitor vehicle driving conditions, then uses this data to calculate current and future service requirements. CBS sorts service requirements according to date due and notifies the driver when the vehicle requires service.
2. 3.
020
020-4
Maintenance
Service recognition
Service recognition
The CBS system recognizes when a service is required using one of three methods: Adaptive. Sensor data and algorithms are used to determine the required maintenance interval for a service based on individual user driving style. Examples: Oil change interval is determined by fuel consumption. Front and rear brake pad replacement intervals are determined from two-stage brake lining wear sensor signals on left front and right rear brake pads; and from algorithms using these input parameters: travel distance, wheel speed, braking pressure, braking time, and braking frequency. Fixed time (months) determines required maintenance for the following: Brake fluid change Mandated safety and emissions inspections Fixed distance (miles) determines required maintenance for the following: Spark plug replacement (dependent on engine) Air filter element replacement Automatic transmission fluid change Cabin microfilter replacement Oxygen sensor replacement Vehicle check See Maintenance tables in this repair group for details.
Maintenance
020-5
020
020-6
Maintenance
Maintenance tables
Maintenance tables
The service interval display in the tachometer signals the need for
maintenance and inspection. Oil change tasks are in Table a. Condition based service (CBS) tasks are in Table b. Service and maintenance tasks required at set mileage intervals are in Table c. Other recommended periodic vehicle inspection tasks are in Table d. MINI is constantly upgrading recommended maintenance procedures and requirements. The information contained here is as accurate as possible at the time of publication. If there is any doubt about what procedures apply to a specific model or year, or what intervals should be followed, remember that an authorized MINI dealer has the latest information on factory-recommended maintenance. Except where noted, the maintenance items listed apply to all models and model years covered by this manual. The number in the Additional repair information column refers to the repair group in this manual where additional information can be found. CAUTION The publisher of this manual recommends that engine oil and filter be replaced a intervals not greater than 7500 miles or one year, whichever comes first.
Table a. Engine oil service Engine oil and oil filter, change (CBS prompt based on fuel consumption). Brief diagnostic tests: Check Control, check messages. Indicator and warning lights, scan for fault codes using BMW scan tool or equivalent. CBS display, reset. Tires, check tread, adjust pressures. Tire pressure monitor, reset. Parking brake, check operation, adjust as necessary. Washer fluid, top off
020, 300
BentleyPublishers
.com
Cooper, Cooper S, John Cooper Works (JSW) including Clubman and Convertible
Features:
Procedures for everything from changing the ATF to replacing a dirty cabin microfilter and resetting the CBS (condition based service) system. This manual tells you what to do and how and when to do it. Engine and cylinder head service, including variable camshaft timing (VANOS) setup and adjustment and Valvetronic service (N12, N16, and N18 engines). Driveability troubleshooting and detailed repair information for the Siemens DME Engine Management Systems. Turbocharger and intercooler information, including component removal and replacement (Cooper S, JCW). Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles. Suspension repairs, including strut and control arm replacement procedures. Manual and automatic transmission removal, installation, seal replacement and external service. System repair information for antilock brakes (ABS), automatic stability control (ASC) and dynamic stability control (DSC). Heating and air conditioning repair (IHKS / IHKA), including component replacement. Body adjustments and repairs for sunroof and convertible, including resetting of the rollover protection system. Electrical system service, including an easy to use electrical component section with detailed illustrations and photos. Comprehensive wiring schematics, including fuses and grounds. MINI OBD II diagnostic trouble codes, SAE-defined and OBD II P-Codes, as well as basic scan tool information and OBD II Diagnostic Trouble Codes (DTCs). MINI factory tolerances, wear limits, adjustments, and tightening torques.
High pressure fuel system service on turbo engine, including replacing HP fuel pump. 160 Fuel Tank and Fuel Pump
Detailed engine service, including VANOS camshaft timing adjustment. 117 Camshaft Timing Chain
Models & engines covered: Cooper: Cooper S: 1.6 liter normally aspirated engine (engine codes N12, N16) 1.6 liter supercharged engine (engine codes N14, N18)
Transmissions covered: Manual 6-speed transmissions (Getrag) Automatic 6-speed with Agitronic (Aisin)
Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA Tel: 617-547-4170 Toll Free: 800-423-4595 Fax: 617-876-9235 http://www.bentleypublishers.com/contact-us
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