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Presentation on Industrial Training At NTPC,Anta Gas power Plant

Presented by:

Dulara Sharma

Topics to be covered: Introduction Gas turbine Generator combined cycle process Waste heat recovery boiler(WHRB) Steam turbine Generator & Transformer protection Switchyard Power evacuation

Introduction NTPC Ltd.

NTPC Limited is the largest power generating company of India. A public sector company, it was incorporated in the year 1975 to accelerate power development in the country as a wholly owned company of the Government of India. the installed capacity of NTPC is30,644 MW .

Introduction NTPC Ltd.

Through its 15 coal based (24,395 MW), 7 gas based (3,955 MW) 4 Joint Venture Projects (2,294 MW). NTPC's share on 31 Mar 2008 in the total installed capacity of the country was 19.1% and it contributed 28.50% of the total power generation of the country during 2008-09.

NTPC ANTA
Anta Gas Based Combined Cycle Power Project is not only the first Gas Power Plant of NTPC but is also the beginning of an era of state of art Combined Cycle Power Plants in the country.

BRIEF DISCRIPTION
Established in : 1989 Type of station :Gas based combined cycle Location : Anta in Baran district of Rajasthan Total land : 390.75 acres. Fuel : Natural Gas, Naphtha Fuel source : By GAIL through HBJ Pipe line Water source : KOTA RIGHT MAIN CANAL Gas Turbine Output: 3 X 88.71 MW Steam Turbine Output : 153.20 MW Net plant Output : 419.33MW Reservoir : 10 Million m3 , for One Month Beneficiary States : Rajasthan, Delhi, Haryana, Panjab, UP, J & K, Union Territory of Chandighar.

Units Configuration
Total Station Capacity 419 MW

2 . 3 5 1

1 7 . 8 8

1 7 . 8 8
Total capacity =419.33 MW

1 7 . 8 8

Gas Turbine is a heat engine

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The Process Includes

Compression :
of working medium (air) taken from atmosphere in a compressor.

Combustion
Increase of working medium temperature by constant pressure ignition of fuel in combustion chamber.

Expansion
of the product of combustion in a turbine.

Start-up of the GT
Start-up of the GT is driven with the help of starting equipment which runs the generator as a motor with speed increasing from 0to 600rpm. At this speed a pilot flame is ignited in the combustion chamber, fuel (gas/naphtha) enters and combustion takes place. The speed increases further both with the help of generator motoring and the combustion of fuel up to about 2000 rpm. At this speed starting equipment is switched off and only the generator is made ready for synchronization with the grid. After synchronizations, the turbine load increases up to base load with more and more fuel entering the combustion chamber.

Applications of Gas Turbine

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Conventional applications are Simple cycle operation. Combined cycle operation.

Electric utility companies use gas turbine predominantly in simple cycle and combined cycle applications. Combined cycle operation is much efficient than open cycle operation.

Advantages of gas turbine w.r.t steam turbine are:

1. They can be started and loaded quickly. 2. 3. Less maintenance and simple design. 4. 5. They have lower installation cost. 6. 7. GT plant involve less metal and material. 8. 9. They dont require enormous water for cooling. 10. 11. They are more compact. 12. 10 13.

Combined Cycle Power Plant

WHRB Exhaust gas Gas Turbine Steam G 33% G Condensor Steam Turbine 16% 15%

Air

Fuel 100% Input

36%

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Generator
Generator is three phases, two pole air cooled machine.

The mechanical energy generated by turbine is converted to electrical energy by the generator and appear in the stator winding in the form of current and voltage. This balances the torque of the gas turbine.

It lead the magnetic flux, and carries the field winding, the generator is self excited. The power required for the excitation is taken from the generator terminals and fed to the field winding through the excitation transformer and the thyristor- controlled rectifier units.

Salient Features
1.Generator Type 2. No. of phases 3. No. of poles 4. Stator winding 5. Insulation class 6. Rated apparent power 7. Rated voltage 8. Rated current 9. Full load efficiency 10. Type of cooling

Gas Generator
: Non Salient Pole Synchronous generator : : : : : : 3 2 star F class : 10.5 KV 7423 A : 98.38% : 135MVA

Air cooled

Steam Generator Salient Features

1.Generator Type 2. No. of phases 3. No. of poles 4. Stator winding 5. Insulation class 6. Nominal apparent power 7. Nominal voltage 8. Full load efficiency 10. Cooling a) Stator b) Rotor : Non Salient Pole Synchronous generator : : : : : 3 2 star F : 160 MVA 15.75 KV : 98.38% : : Air cooled by fans Axial cooling

Waste Heat Recovery Boiler

Anta Combined cycle power plant also known as Waste Heat Recovery Boilers (WHRB) plant, which are of non-fired, dual pressure and forced circulation type. The boiler has two different water/steam cycle known as high-pressure system and low-pressure system.

Components of WHRB The main components of the WHRB can be divided into following categories: LP Economizer LP Drum & Evaporator

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Waste Heat Recovery HP Boiler d drum HP r press LP bo pr uure d dr ileL es HP m r u rP cir su an p u m cu b re d u Flue gas m lat after oi LP m gas turbine in le p g
64bar 6bar Temp.505*C

flue atmo gas spher to e

Temp.110*C

from HP feed pumps HP economiser1 LP

condensate preheater

from economiserLP feed pumps LP evaporator LP superheater LP steam to LP turbine Temp.225*C HP

economiser2 HP evaporator

HP HP steam to HP superheater1&2 turbine

Temp.485 *C

LP Economizer
In economizer the flue gas heats up the feed water. After the economizer the feed water enters the LP evaporator and then to LP drum boiler.

LP Super-Heater The steam, leaving at the top of the LP-drum flows through the flue gas heated super heater, where it reaches the end temperature of about 212C.

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HP BOILER PARTS
HP Economizer

The HP economizer coils are in two part one part is just below the LP economizer and other part is below LP super heater and both the coils are connected in series

HP Boiler Drum & Evaporator

The feed water in the HP-boiler drum is pumped through the evaporator by means of 2 x 100 % HP circulation pumps.

HP Super-Heater

The HP super heater consists of two parts with a spray attemperator between them. This configuration allows the temperature control of the super heated steam.

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Condensate Pre-Heater
The main condensate is pumped by condensate extraction pumps (CEPs) to the feed water tank.

Before entering the feed water tank the condensate is passed through the condensate pre-heaters, which are situated at the tail end of the WHRBs and heated by the flue gas to achieve the highest cycle efficiency.

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Cooling tower

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GENERATOR TRANSFORMER
The generator is connected to this transformers by means of isolated bus ducts. This transformer is used to step up the generating voltage of 15.75 KV to grid voltage.

Specification of Generator Transformer :

Rated power Voltage (HV) Voltage (LV) Current (HV) Current (LV) Phases Frequency Ambient oil temp. Ambient winding temp. 160 MVA 230 KV 15.75 KV 728 A 10.6 KA 3 50 Hz 500 C 55 0 C

Unit Auxiliary Transformer (UAT)

Specification of three winding UAT : Rated power Rated voltage no load HV Rated voltage no load LV side Rated current HV side Rated current LV side Frequency

6300 MVA 15.75 KV 2.55 KV and 0.433 KV 230.9 A 1143 A and 1667 A 50 Hz

Transformer protections
Transformer Differential protection. Three phase over current protection. Earth fault relay Restricted earth fault relay Buchholz relay

Generator Protections
Generator Differential Protection Generator Stator earth fault protection Generator rotor earth fault protection

Switchyard and transmission equipment

Transformer Isolators Circuit breakers Earth switches Wave trap Lightning arrestor Current transformer Potential transformer Bus bars

Bus Switching Schemes

Main Bus-2 Main Bus-1

Double main and Transfer bus scheme

Bus Coupler

Transfer Bus 6 Transmission lines

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ADVANTAGES OF GAS BASED PLANTS

q q q q q

HIGH THERMAL EFFICIENCY LOW WATER REQUIREMENTS ENVIRONMENT FRIENDLINESS FAST START - UP LOW INSTALATION COST

POWER EVACUATION FROM NTPC ANTA

There are total six 220 kv transmission lines for evacuation of power generated at Anta. two lines for Bhilwara, two lines for Jaipur and one line for Kota and one line for Rawatbhata power plant

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THANK YOU