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FEROZ GANDHI UNCHAHAR

THERMAL POWER PROJECT

TECHNICAL DIARY (Stage-


(Stage-I)
210 MW UNIT

NATIONAL THERMAL POWER CORPORATION LTD.


NTPC/UNCHAHAR O&M/O&E

FOREWORD

Efficient Economic & reliable operation of thermal power station depends on the awareness of
the operating personnel. At the time of take-over on 13th Feb.’92 no such technical dairies were
available, which would help operating personnel to operate the plant confidently. Keeping this in
view the O&E section has prepared Technical Diary (Part-I) for FGUTPP presently having 2 x
210 MW Units, which would provide plant derails & important information to O&M personnel
& other associated deptts. as well as. O&E section is grateful to the concerned deptt. For
extending their sincere co-operation in brining out the diary. Any suggestion to improve the
diary is most welcome to make future diaries more effective.

(P.C. Kumbhaj)
AGM(O&M)

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NTPC/UNCHAHAR O&M/O&E

BOILER

AND

AUXILIARIES

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NTPC/UNCHAHAR O&M/O&E

BOILER AND AUXILIARIES

: BOILER DATA

BOILER TYPE  TANGENTIALLY FIRED, BALANCE DRAUGHT,


NATURAL CIRCULATION, RADIANT REHEAT
TYPE, DRY BOTTOM, DIRECT FIRED
PULVERIZED COAL WITH, BOWL MILL.
LOCATION  OUTDOOR PLANT ELEVATION

 FURNACE:

• TYPE  FUSION WELDED WALLS, WATER COOLED


• FRONT WALL  618 M2
• SIDE WALL  757 M2
• REAR WALL  620 M2
• ROOF  122 M2
• DEPTH  10592 MM
• WIDTH  10868 MM
• VOLUME  5200 M3
• TOTAL HEAT SURFACE  2117 M2
• TUBE MATERIAL  SA-210, GR.A1
• DESIGN METAL TEMP.  404 °C
• RESIDENCE TIME OF FUEL  2.5 SEC
PARTICLES IN FURNACE
• FUEL HEAT INPUT  537 X 106 Kcal/HR

 DRUM:

• MATERIAL  CARBON STEEL SA-299


• ELEVATION OF DRUM  53340 MM
• OVERALL LENGTH  15000 MM APPROX.
• SHELL THICKNESS  170 / 135 MM
• DESIGN PRESSURE  175.8 kg/cm2
• DESIGN METAL TEMP.  354 °C
• PERMISSIBLE MAX. DIFF.  55 °C
TEMP. BETWEEN ANY PART
OF DRUM
• WATER CAPACITY WITH MCR  25 SEC.
CONDITION BETWEEN
NORMAL & LOWER WATER
LEVEL PERMITTED

 SUPER HEATER:

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NTPC/UNCHAHAR O&M/O&E

• STAGE 1  LOW TEMP. SH (5450 METER SQ.)


• STAGE 2  PANEL SH
• STAGE 3  PLATEN SH (922 METER SQ.)
• STAGE 4  FINISH SH (1290 METER SQ.)
• PRESSURE  155 KG / CM2
• TEMP.  540 °C
• FLOW  690 T / Hr.

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NTPC/UNCHAHAR O&M/O&E

 REHEATER:

• TYPE  PLATEN
• TOTAL HEATING SURFACE  3105 M2
• CONTROL  TILTINH BURNER
• PRESSURE  37.6 KG /CM2
• TEMP.  540 °C
• FLOW  597.5 T/H

 ECONOMISER:

• TYPE  PLAIN TUBE


• TOTAL HEATING SURFACE  3760 M2
• ARRANGEMENT  HORIZONTAL INLET
• NO. OF ASSEMBLY  145

 DESUPERHEATER:

• TYPE  SPRAY
• STAGE  SINGLE
• LOCATION  BETWEEN LTSH & PLATEN S.H.

 HFO SPECIFICATION:

• SERVICE  OIL BURNERS


• STANDARD  IS 1593 / 1971 GRADES HV
• FLASH POINT (MIN.)  66 °C
• VISCOSITY – MAX.  370 CST AT 50 °C
• TOTAL SULPHUR (MAX.)  4.5 % BY WEIGHT
• API GRAVITY (TYPICAL)  10, SP. GRAVITY 1.00 AT 15 °C
• GCV  10000 KCAL/KG

FUEL FIRING EQUIPMENT

 COAL BURNERS:

• TYPE  TILTING, TANGENTIAL, SPLIT NOZZLE,


CORNER FIRED
• MAKE / NO OF PER BOILER  BHEL / 24 (4 EACH IN 6 ELEVATION)
• TILTING LIMIT  ± 30 °

 OIL BURNERS:

• TYPE  STEAM / AIR ATOMISED OIL GUNS


• TIP SIZE  J-11 OR J-16 TIPS
• MAKE / NO OF PER BOILER  BHEL / 12 (4 EACH IN 3 ELEVATION)
• CAPACITY  12 FOR 22.5% MCR – WITH J-16 TIP

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NTPC/UNCHAHAR O&M/O&E

Heavy fuel oil Burners

Service

Warming-up of boiler at controlled rate, ignition of pulverized coal fuel,


stabilization of coal flames at lower loads, Turbine synchronization, and safe
shutting down of the boiler.

Burner : Tilting tangential, corner fired with retract mechanism.


Oil/Gun : Parallel pipe design, auto retractable.
Automiser : External mixed, constant pressure steam atomized.
Air nozzle : Square to round.
Diffuser : 250mm, 100 ff 45° vanes with leading edge with two scanner
cuttings & ignitor cuttings.
Oil Gun Assy. Dimension : KF = K + 20.5 = 2308 mm
Atomiser spray angle : Spray plate 90 J 14
Atmoiser spray angle : 90°
Fuel : Fuel oil to IS 1953; 1971
Capacity Maximum : 7.5% MCR heat input per elev.
22.5% MCR total.
No. of oil guns : 12 (4 each in 3 elev.)
Location of oil guns : Aux. Air Nozzles AB, CD, EF.

Particulars Max Min During


Scavenge
HFO flow per gun (kg/hr) 1000 750 0
HFO pressure (kg/cm2) 6.0 4.5 0
Atomising steam/gun (kg/hr) 230 240 300
Atomising steam pressure (kg/cm2) 7.0 7.0 7.0

Minimum allowable HFO pressure : 3.0 kg/cm2 (g)


Min. allowable steam pressure : 3.5 kg/cm2 (g)
Oil viscosity at gun : 15 to 30 CST
Steam quality : 10° to 15°C superheat

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NTPC/UNCHAHAR O&M/O&E

IGNITORS:

Type : High energy arc igniter


Make : Mecleod & STEWART, USA
Service : Oil burner light off
Enclosure construction : Heavy duty corrosion resistant steel NEMA 4 rated.
Input voltage : 110 VAC ± 10%, 50± 5 c/s.
Input current : 5 Amps. (RMS) max.
Output voltage : 2.5 KV DC.
Stored Energy : 12 Jouls Nom.
Spark rate : 4 / sec. (min).
Operating temp. : 40 °C to 85 °C
Soak temp. : 40 °C to 95 °C
Location : Burner mounting panel, along side the oil guns.

FUEL (COAL)

PROXIMATE ANALYSIS

DESCRIPTION UNIT PERFORMANCE WORST COAL


COAL
Fixed carbon % 40.0 21.0
Volatile matter % 16.0 21.0
Moisture % 10.0 15.0
Ash % 34.00 43.0
Grindibility HGI 35..00 50.0
Higher heating value Kcal / kg 4320 3400
Size of coal to mill. mm 25 25

MILL & BURNER PERFORMANCE

DESCRIPTION UNIT HP HEATER IN HP HEATER


OUT
MCR NCR 210 CONTROL NCR 210 MW
MW LOAD 60%
NO. OF MILL IN OPERATION NO. 4 4 3 4
MILL LOADING % 48.6 77.9 65.1 80.1
AIR FLOW PER MILL T/Hr. 55.8 53.9 50.9 54.4
AIR TEMP. AT MILL INLET °C 198 188 169 191
MILL OUTLET TEMP. °C 77 77 77 77
FINENES (thro 200 mesh) % 75 75 75 75
BURNER TILT DEG. 0 + 12 + 25 -7
No. OF BURNER INSTALLED 12 - OIL + 24 - COAL

PULVERISERS:

TYPE / SIZE : PRESSURUSED / XRP 803


MAKE : BHEL
NO. PER BOILER : 6
CAPACITY : 39.68 T/HR
CONTROL : MOTOR, 340 KW, 985 RPM

-8-
NTPC/UNCHAHAR O&M/O&E

PREDICTED PERFORMANCE DATA

FLOW

DESCRIPTION UNIT HP HEATER IN HP HEATER


MCR NCR 210 CONTROL OUT
MW LOAD 60% NCR 210 MW
STEAM FLOW AT SH OUTLET T/HR 690 631 385 577
STEAM FLOW AT RH OUTLET T/HR 597 568 352 571
FEED WATER FLOW T/HR 690 609 353 547
WATER SPRAY at SH T/HR 000 22 32 30
AIR FLOW AT AH OUTLET (P) T/HR 117 110 78.9 123
TEMPERING AIR T/HR 106 105.7 73.8 94.7
AIR FLOW AT AH OUTLET (S) T/HR 647 584 373 605
TOTAL COMBUSTION AIR T/HR 893 822 548 845
COAL FLOW (HHv=4320 kcal/kg) T/HR 124 115 71.7 118

TEMPERATURE:

DESCRIPTION UNIT HP HEATER IN HP HEATER


MCR NCR 210 CONTROL OUT
MW LOAD 60% NCR 210 MW
SAT STEAM TEMP. IN DRUM °C 350 348 344 347
STEAM TEMPERATURE AT LTSH °C 396 400 405 409
OUTLET
STEAM TEMPERATURE AT SH °C 511 510 516 508
PLATEN OUTLET
STEAM TEMPERATURE AT FINAL °C 540 540 540 540
SH OUTLET
STEAM TEMP. AT RH INLET °C 342 337 325 348
STEAM TEMP. AT RH OUTLET °C 540 540 540 540
WATER TEMP. AT ECO INLET °C 243 244 221 167
WATER TEMP. AT ECO OUTLET °C 274 274 259 220
AMBIENT AIR TEMPERATURE °C 35 35 35 35
AIR TEMPERATURE AT AH °C 356 354 324 327
OUTLET (PRI. SIDE)
AIR TEMPERATURE AT AH °C 349 348 322 321
OUTLET (SEC. SIDE)
FLUE GAS TEMPERATURE AT SH °C 1152 1165 1087 1131
PLATEN INLET
FLUE GAS TEMPERATURE AT RH °C 1014 1016 925 993
FRONT INLET
FLUE GAS TEMPERATURE AT RH °C 873 868 775 854
REAR INLET
FLUE GAS TEMPERATURE AT SH °C 761 753 673 746
FINISH INLET
FLUE GAS TEMPERATURE AT °C 646 638 574 634
LTSH INLET
FLUE GAS TEMPERATURE AT ECO °C 479 473 439 475
INLET
FLUE GAS TEMPERATURE AT AH °C 385 379 342 353
INLET
FLUE GAS TEMPERATURE AT AH °C 145 146 134 135
OUTLET

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NTPC/UNCHAHAR O&M/O&E

PRESSURE (STEAM & WATER)

DESCRIPTION UNITS MCR NCR 210 CONTROL HP


MW LOAD 60% HEATER
OUT
PR. AT SH OUTLET KG/CM2 155.0 154.4 151.0 153.3
PR. AT LTSH OUTLET KG/CM2 162.7 160.8 153.5 158.8
PR. AT DRUM KG/CM2 167.2 164.2 156.4 162.0
PR. AT ECO INLET KG/CM2 170.7 167.5 158.7 165.1
PR. AT RH INLET KG/CM2 37.6 36.1 22.2 36.3
PR. AT RH OUTLET KG/CM2 36.1 34.7 21.3 34.9
PR. DROP AT SH KG/CM2 12.2 9.8 5.4 8.7
PR. DROP AT RH KG/CM2 1.5 1.4 0.9 1.4
PR DROP AT ECO. KG/CM2 3.5 3.3 2.3 3.1
(INCLUDING STATIC HEAD)

PRESSURE & DRAFT (AIR & GAS)

PRIMARY AIR:

PA FAN INLET MMWC - 13 - 12 -9 - 13


PA FAN OUTLET MMWC 794 791 767 798
AH INLET MMWC 764 764 752 768
AH OUTLET MMWC 742 744 741 745
MILL INLET MMWC 646 646 646 646
MILL OUTLET MMWC 240 240 240 240

SECONDARY AIR:

FD FAN INLET MMWC - 25 - 24 -7 - 25


FD FAN OUTLET MMWC 320 313 164 318
SCAPH INLET MMWC 315 310 162 314
SCAPH OUTLET MMWC 290 285 155 288
AH INLET MMWC 288 283 154 286
AH OUTLET MMWC 165 163 116 163
WINDBOX TO FURNACE MMWC 100 100 100 100
(DIFFERENTIAL)

GAS:

SH PLATEN INLET MMWC -5 -5 -5 -5


RH INLET MMWC -6 -6 -5 -6
FINAL SH INLET MMWC -8 -8 -6 -8
LTSH INLET MMWC - 12 - 12 -7 - 12
ECO. INLET MMWC - 24 - 24 -9 - 24
AH INLET MMWC - 34 - 34 - 12 - 34
EP INLET MMWC - 152 - 140 - 60 - 137
ID FAN INLET MMWC - 237 - 205 - 107 - 213
ID FAN DELIVERY HEAD MMWC + 19 + 16 +7 + 17

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NTPC/UNCHAHAR O&M/O&E

O2 & CO2 (DRY VOL) & EXCESS AIR

DESCRIPTION UNITS MCR NCR 210 CONTROL HP


MW LOAD 60% HEATER
OUT

O2 IN GAS AT ECO. OUTLET % 4.27 4.27 5.30 4.27


CO2 IN GAS AT ECO OUTLET % 14.74 14.74 13.83 14.74
EXCESS AIR IN GAS ECO % 25.00 25.00 33.00 25.00
OUTLET

HEAT BALANCE

LOSSES

DRY GAS % 4.72 4.78 4.67 4.26


H2O & H2 IN FUEL % 7.86 4.87 7.84 4.82
H2O IN AIR % 0.16 0.16 0.16 0.15
CARBON LOSS-UNBURNT % 3.80 3.80 3.80 3.80
RADIATION % 0.20 0.22 0.34 0.20
UNACOUNTED & % 1.50 1.50 1.50 1.50
MANUFACTURERS MARGIN
TOTAL % 15.24 15.33 15.31 14.73
EFFICIENCY % 84.76 84.67 84.69 85.27
GUARANTEED EFFICIENCY % 84.30

SAFETY VALVES

BHEL DESCRIPTION LOCATION PRESS TYPE % BLOW TEMP. VALVE - BODY


(kg/cm2) DOWN °C SIZE (I/O) MATERIAL

B1 DRUM SV DRUM L- 175.8 SPRING 4 354 SLSV 3”/6” CCS


FRONT
B2 SRUM SV DRUM –L-REAR 181.1 SPRING 5 354 SLSV 3”/6” CCS
B13 DRUM DRUM-RHS 175.8 SPRING 5 354 SLSV 3”/6” CCS
B43 SH / SV SUPERHEATER 162.0 SPRING 3 540 3”/6” CAS
(O/L)
S47 CRH / SV SUPERHEATER 160.0 ERV 2 540 2½ “/4” CAS/FAS
(O/L)
R8 CRH / SV REHEATER 45.0 SPRING 3 352 6”/8” CCS
INLET
R9 HRH / SV REHEATER 42.45 SPRING 3 540 6”/8” CAS
OUTLET
R10 HRH / SV REHEATER 42.90 SPRING 3 540 6”/8” CAS
OUTLET
R11 HRH / SV REHEATER 43.72 SPRING 3 540 6”/8” CAS
OUTLET

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NTPC/UNCHAHAR O&M/O&E

Soot Blowers:-

Set pressure on press. Reducing valve 22 kg/cm2


Set pressure on safety valve 42 kg/cm2
Max. flow rate 8 T/hr.

W.B.-IE LRD-IE LRD-IE LRD-IE

Blower No. 1 to 52 53R & 54L 55R to 70L 71R to 74L


Travel in mm 305 7200 7200 7200
Dead travel mm -- 350 350 350
Nozzle size in mm φ26 φ25 φ19 φ19
Blowing press. (kg/cm2) 11 10 12 9
Blowing rate/blower (kg/min.) 42 77 50 40
Blowing time/blower (min.) 1.4 8.4 8.4 8.4
Speed of travel (MPM) 6.1 1.63 1.63 1.63
Operating time/blower (min) 1.5 8.84 8.84 8.84
Operating time/cycle (min) 78.0 17.68 141.44 35.36
Steam consumption (kg/Blower) 58.80 646.80 420 336
Steam Consp./cycle (kg) 3057.60 1293.60 6720 1344

STEAM GENERATOR AUXILIARIES

AIR HEATERS

AIR HEATER SIZE : 27 VI (T) 80” 72° OPNG


AIR HEATER TYPE : REGENERATIVE ROTARY TYPE

ROTOR SEALS:

RATIAL SEALS – HOT END : SH 2.5MM STRAIGHT CORTEN-A


RADIAL SEAL-COLD END : SH 2.5MM STRAIGHT CORTEN-A
ROTOR POST SEALS-HOT END : PL 6MM THICK BM-C20
ROTOR POST SEALS-COLD END : SH 2.5MM THICK CORTEN-A
AXIAL SEALS – HOT END : SH 2.5MM THICK CORTEN-A
AXIAL SEALS – COLD END : SH 2.5MM THICK CORTEN-A
BY PASS SEALS – HOT END : SH 1.6MM THICK CORTEN-A
BYPASS SEALS – COLD END : SH 1.6MM THICK CORTEN-A

ROTOR DRIVE:

MOTOR TEFC : 11 KW, 1500 RPM, AM 160L, IP55


SPEED REDUCER : 5APC, FALK 110:1 WITHOUT
OVERRUNNING CLUTCH
APPROX OIL CAPACITY : 50 LITERS
COUPLINGS : PEMBRIL FLUID DRIVE 11.5FCU
WITH MULTI DISC COUPLING
BUSHINGS : RELAY CORPN. TAPER LOCK
BUSHING WITH ADAPTER
FILTER LUBRICATOR : VULJAN 250 SERIES 1” BSP
- 12 -
NTPC/UNCHAHAR O&M/O&E

AUXILIARY DRIVE:

AIR MOTOR : CHICAGO PNEUMATIC AIRMOTOR TYPE


3501 RSM 400 (APCO SUPPLY)
COUPLINGS : BIBY COUPLINGS 142A & 124C SPECIAL
SOLENOID VALVE : AVCON MAKE : ¾” BSP
PRESSURE SWITCH : ASHCRAFT PR. SWITCH MODEL-B424 BXMOF
CAM CLUTCH BOX : TSUBAKI MORES CAM CLUTCH BOX TYPE &
SIZE 08-60, CLOCK WISE & ANTICLOCK WISE
DIRECTION
ROTOR SUPPORT BEARING : SKF SPHERICAL ROLLER THRUST BRG. SKF
294/500
THERMOSTAT (G.BRG. & S.BRG.) : BULRING THERMOSTAT BRG. IMMERSION
TYPE 3/8” BSP CONN
ROTOR GUIDE BEARING : SPHERICAL ROLLER BRG. SKF 23060
CCK/W33/C3
THERMOCOUPLE / RTD : SADYHM INSTRUMENT & CO. POSITRON
PLATINUM RESISTANCE TEMP. DETECTOR
1” BSP

APPROX OIL CAPACITY:

SUPPORT BRG. HOUSING : 150 LITERS


GUIDE BRG. HOUSING : 20 LITERS

OIL CIRCULATIG SYSTEM (SUPPORT BEARING)

MOTOR TFFC :FLANGE CUM FOOT MOUNTED 0.75 KW 1500 RPM


FRAME 80 IP-55
PUMP :HYPO ROTARY GEAR PUMP TYPE H3SP
FILTER :JOHN FOWLER OIL FILTER SIZE E62L/9565
CAPACITY 15 LPM 50 MICRON
COOLER :UNIVERSAL HEAT EXCHANGE
COUPLING :LOVEJOY FLEXIBLE COUPLING L-095
PRESS GAUGE WITH COCK :TOSHINWALA, 0-10KG/CM2 M20 X 1.5
DIAL THERMOMETER :GOA INST. ¾” BSP
RELIEF VALVE :DIABRASSIVE TOOLS (P) LTD. BRASS SAFETY
RELIEF VALVE ¾” X 1” BSP

OIL CIRCULATING SYSTEM (GUIDE BRG.)

MOTOR TFFC :FLANGE CUM FOOT MOUNTED 0.55 KW, 1000 RPM
IP-55 FRAMR D.80H
FILTER :JOHN FOWLER OIL FILTER SIZE E622/C/565
CAPACITY 15 LPM 50 MICRON
PUMP :HYPO ROTARY GEAR PUMP TYPE H3SP
COOLER :UNIVERSAL HEAT EXCHANGES
COUPLING :LOVEJOY FLEXIBLE COUPLING L-095
- 13 -
NTPC/UNCHAHAR O&M/O&E

PRESS GAUGE WITH COCK :TOSHINWALA, 0-10KG/CM2 M20 X 1.5


DIAL THERMOMETER :GOA INST. ¾” BSP
RELIEF VALVE :DIABRASSIVE TOOLS (P) LTD. BRASS SAFETY
RELIEF VALVE ¾” X 1” BSP

CLEANING DRIVE (A.P.H. SOOT BLOWER)

MOTOR TEFC : 0.18KW, 1330 RPM, 0.58A


GEAR BOX : DAVID BROWN RADICON REDUCTION
WORM GEAR BOX 4900:1
COUPLING : LOVEJOY FLEXIBLE COUPLING L-075 L110
LIMIT SWITCH : CUTLER HAMMER
DIAL THERMOMETER : GURU INST. ¾” BSP

STEAM CONSUMPTION

SOOT BLOWER : 1200 KG/H AT 17.6 KG / CM2


SERVICE WATER CONSUMPTION : 108 M3 / HEATER AT 5.25 KG / CM2
WATER WASHING AND FIRE
FIGHTING HOT END / COLD END

INDUCED DRAFT FAN

TYPE : AXIAL IMPULSE AN 25 e6


ORIENTATION : HORIZONTAL
MEDIUM HANDLED : FLUE GAS
LOCATION : GROUND MOUNTED
NO OFF/BOILER : TWO
APPLICATION : INDUCED DRAFT
FAN WEIGHT : 21700 KG / FAN
TYPE OF FAN REGULATION : INLET GUIDE VANE

FAN DESIGN RATING

CAPACITY : 230 M3 / SEC


TOTAL HEAD DEVELOPED : 350 MMWC
TYPE/TEMP. OF MEDIUM : FLUE GAS / 150 °C
SPECIFIC WT. OF MEDIUM : 0.811 KG / CM2
SPEED : 980 RPM

FAN DRIVE COUPLING

MAKE : BHEL
TYPE : PIN TYPE

DRIVE MOTOR

MAKE : BHEL HARIDWAR


FRAME SIZE : AC 14256 H6 AZH
TYPE : INDUCTION
- 14 -
NTPC/UNCHAHAR O&M/O&E

RATING : 1300 KW, 6.6 KV


SPEED : 994 RPM (SYN)

LUBRICATING EQUIPMENT

FAN (DE, NDE) : GREASE LUBRICATED


MOTOR (DE, NDE) : GREASE LUBRICATED
BEARINGS

FIXED BEARING : 22328 C/C3 (NDE)


EXPANSION BEARING : 22232 C/C3 (DE)

FORCED DRAFT FAN

TYPE : AXIAL REACTION, API-18/11


ORIENTATION : HORIZONTAL
MEDIUM HANDLED : CLEAN AIR
LOCATION : GROUND MOUNTED
NO OFF / BOILER : TWO
APPLICATION : FORCED DRAFT
FAN WEIGHT : 8570 KG / FAN
TYPE OF FAN REGULATION : VARIABLE PITCH CONTROL

FAN DESIGN RATING

CAPACITY : 105.3 M3 / SEC


TOTAL HEAD DEVELOPED : 520 MMWC
TYPE / TEMP. OF MEDIUM : CLEAN AIR/50 °C (MAX)
SPECIFIC WT. OF MEDIUM : 1.070 KG/M3
SPEED : 1480 RPM

FAN DRIVE COUPLING

MAKE : M/S KKK, GERMANY


TYPE : RIGIFLEX

DRIVER MOTOR

MAKE : BHEL HARIDWAR


FRAME SIZE : MC74224 H4 ALH
TYPE : INDUCTION
RATING : 750 KW, 6.6 KV
SPEED : 1500 RPM (SYN)

LUBRICATING EQUIPMENT

FAN : 70 LPM, FORCED OIL


MOTOR : GREASE LUBRICATED
LOP MAKE : GERMANY, KRACHT,
MODEL : KF3/63, PRESSURE : 12.0 kg/cm2

- 15 -
NTPC/UNCHAHAR O&M/O&E

BEARINGS

CYLINDRICAL ROLLER BEARING : NU 230 C3 (NDE)


ANGULAR CONTACT BALL BEARING : 7230 BUA (DE)

SCANNER AIR FAN

MAKE : M/S C/ DOCTOR & CO. COIMBATORE


MANUFACTURE NO. : BZN 330 SWSI
APPLICATION : SCANNER COOLING AIR
ORIENTATION : SIDE AXIAL INLET, VERTICAL OUTLET
LOCATION : BLR. OPERATING FLOOR
MEDIUM HANDLED : ATMOSPHERIC AIR
NO. OF FAN / BOILER : TWO

FAN DESIGN RATING

CAPACITY : 2700 CU.M/HR


TOTAL PRESSURE : 200 MMWC
MEDIUM TEMPERATURE : 50 °C
SPEED : 1430 RPM

DRIVE MOTOR DATA

MAKE : AC-KEC/CROMPTON; DC-KIRLOSKAR


FRAME SIZE : 1325; T.D.C./180/C
TYPE : AC-TEFC SQUIRREL CAGE INDUCTION, D.C.
STABLIZING SHUNT WOUND
RATING : A.C-3.7 KW, 415 V, 50 HZ, 3 PHASE; DC-3.7 KW,
220 V
INSULATION CLASS : A.C-‘B’, D.C-‘F’

PRIMARY AIR FAN

TYPE : RADIAL, SINGLE SUCTION, NDV-22 TIFESTACK


ORIENTATION : VERTICAL SUCTION BOTTOM, HORIZONTAL
DELIVERY
MEDIUM HANDLED : CLEAN AIR
LOCATION : GROUND MOUNTED
NO OFF / BOILER : TWO
APPLICATION : PRIMARY AIR
FAN WEIGHT : 18900 KG / FAN
TYPE OF FAN REGULATION : INLET DAMPER CONTROL

FAN DESIGN RATING

CAPACITY : 70M3 / SEC


TOTAL HEAD DEVELOPED : 1210 MMWC
TYPE / TEMP. OF MEDIUM : CLEAN AIR / 50 °C (MAX)
SPECIFIC WT. OF MEDIUM : 1.070 KG / M3
SPEED : 1480 RPM
- 16 -
NTPC/UNCHAHAR O&M/O&E

FAN DRIVE COUPLING

MAKE : BHEL
TYPE : PIN TYPE

DRIVE MOTOR

MAKE : BHEL, HARIDWAR


FRAME SIZE : MC 75288 H 4 A 2 Z
TYPE : INDUCTION
RATING : 1250 KW, 6.6KV
SPEED : 1500 RPM (SYN.)

LUBRICATING EQUIPMENT

NDE BRG. DE BRG.


FAN SUMP OIL, WATER COOLED CIRCULATED OIL, WATER COOLED
MOTOR GREASE LUBRICATED GREASE LUBRICATED

LOP

: MAKE/MODEL : HYPO/H-5
: CAPACITY : 20 LPM
: PRESSURE : 8 KG/CM2

BEARING

: FIXED BEARING : RT-20-7 (DODGE)


: EXPANSION BEARING : RT-20-7 (DODGE)
(Which is fixed brg. & which is expansion bearing).

SEAL AIR FAN

INTRODUCTION

TYPE : NDM-6-MOTOR MOUNTED CENTRIFUGAL FAN


ORIENTATION : VERTICAL DISCHARGE
MEDIUM HANDLED : AIR
LOCATION : FEEDER FLOOR
NO OF FAN/BOILER : TWO
APPLICATION : SEAL AIR

FAN DESIGN RATING

CAPACITY : 4.25 M3 / SEC


SPECIFIC WT. OF MEDIUM : 1.1 KG / M3
TOTAL HEAD DEVELOPED : 508 MMWC
SPEED : 2880 RPM
TEMP OF MEDIUM : 40 °C

- 17 -
NTPC/UNCHAHAR O&M/O&E

DRIVE MOTOR

MAKE : HBB M
FRAME SIZE : AMW 225 M2 H2
RATING : 37 KW
TYPE : SQUIRREL CAGE TEFC
SPEED : 2880 RPM
FAN WT. WITHOUT MOTOR : 378 Kg
BOWL MILL

INTRODUCTION

TYPE : BOWL MILL WITH CLASSIFIER


MAKE : M/S BHEL HARIDWAR
SIZE & TYPE : 803 XRP (PRESSURIZED)
NO OF MILL/BOILER : SIX (6)
MILL MOTOR : 340 KW, 6.6 KV, 985 RPM
FRAME : MD 73260 H6A
COUPLING : GEAR TYPE FLEXIBLE COUPLING BETWEEN
MILL AND MOTOR
SPEED OF MILL : 53 RPM

BASE CAPACITY OF MILL:

39.68 T/HR FOR A PULVERIXED FUEL FINENESS OF 70% THROUGH 200 MESH WITH
RAW COAL OF GRINDABILITY INDEX 55 HGI AND TOTAL MOISTURE NOT MORE
THAN 8%.

BEARING:

ANTIFRICTION BEARINGS FOR MAIN VERTICAL SHAFT ASSEMBLY, JOURNAL


SHAFT ASSEMBLY & WORM SHAFT ASSEMBLY.

COOLING SYSTEM:

OIL BATH IN MAIN MILL DRIVE AND GEAR HOUSING FOR MAIN LUBRICATING
WORM GEAR, WORM SHAFT, WORM SHAFT BEARING. OIL IS COOLED BY
CIRCULATING WATER INSIDE TUBE BUNDLES IMMERSED IN OIL BATH NO. OF
COOLERS PER MILL: TWO.

COOLING WATER REQUIREMENT FOR OIL COOLERS:

144 TO 166 LIT/MIN/MILL OF CLEAN COLOURLESS AND AMMONIA


CONTAMINATION FREE COOLING WATER AT 40°C AND 3 TO 4 KG/CM2 PR.

WEAR SURFACES:

GRINDING ROLLS, BULL SEGMENTS AND LINERS MADE OF HIGH QUALITY


NIHARD (COMBALLOY) CASTINGS.

RAW COAL FEEDERS


- 18 -
NTPC/UNCHAHAR O&M/O&E

TYPE : VOLUMETRIC CHAIN FEEDER


MAKE : CZECHOSLOVAKIA
MODEL : Z-42A-117-27-2C3
SIZE : R 600
CAPACITY OF FEEDER : 10 TO 45 T/HR
FEEDER DRIVE : PIV VARIATOR
BUNKER CLOSURE LOCATION a) AT RAW COAL BUNKER OUTLET-2 NOS.
MOTOR OPERATED.
b) AT FEEDER INLET-2 NOS. MOTOR OPERATED.
ELECTROSTATIC PRECIPITATORS

DESIGN CONDITION : 225.4 NM3 / sec.


GAS FLOW RATE : 355.5 M3 / SEC
TEMPERATURE : 145 °C
DUST CONCENTRATION AT INLET : 55.2 GMS/NM3
TYPE OF PRECIPITATOR : 2 x FAA-5x32-2x28-12090
TYPE OF PRECIPITATOR / BOILER : TWO
NO. OF GAS PATH / BOILER : FOUR
NO. OF FIELDS IN SERIES IN EACH GAS : SEVEN
PASS
GURANTEED COLLECTION EFFICIENCY : 99.46%
FOR DESIGN CONDITION
PRESS. DROP ACROSS THE : 15 MM WC
PRECIPITATOR FOR DESIGN CONDITION
VELOCITY OF GAS AT ELECTRODE : 0.82M/SEC
ZONE ON TOTAL AREA
TREATMENT TIME : 26.34 SEC

COLLECTING ELECTRODE

NO. OF ROWS OF COLLECTING : 41 ROWS IN THE FIRST FIVE FIELD IN


ELECTRODE PER FIELD SERIES. 25 ROWS IN THE LAST TWO
FIELD.
NO. OF COLLECTING ELECTRODE : 328 ELECTRODES / FIELD IN THE
PLATES/FIELD (8 PLATES/7-PLATES ARE FIRST FIVE FIELDS IN SERIES, 175
ARRANGED IN EACH ROW IN THE 1ST ELECTRODES / FIELD IN THE LAST
FIVE/LAST TWO FIELDS IN SERIES) TWO FIELD.

TOTAL NO. OF COLLECTING PLATES / : 7960


BOILER
NOMINAL HEIGHT OF COLLECTING : 9 METERS
PLATE
NOMINAL LENGTH OF COLLECTING : 400 MM
PLATE
SPECIFIC COLLECTING AREA : 156.84 M2/M3/SEC

EMITTING ELECTRODES

TYPE : SPIRAL WITH HOOKS


SIZE : 2.7 mm
- 19 -
NTPC/UNCHAHAR O&M/O&E

NO. OF ELECTRODES IN THE FRAME : 32 NOS. IN ONE ROW IN THE FIRST 5


FORMING ONE ROW FIELDS IN SERIES AND 28 NOS.
NO. OF ELECTRODES IN EACH FIELDS : IN ONE ROW IN LAST 2 FIELDS IN
SERIES.

- 20 -
NTPC/UNCHAHAR O&M/O&E

TOTAL NO. OF ELECTRODES : 30976


PER BOILER.
TOTAL LENGTH OF : 7180.8 MTS / FIELD FOR FIRST FIVE FIELDS &
ELECTRODE / FIELD 3769.92 / FIELD FOR LAST TWO FIELDS.
PLATE / WIRE SPACING : 150 MM / 250 MM FOR THE FIRST 5 FIELDS IN
SERIES RESPECTIVELY

RAPPERS FOR COLLECTING ELECTRODES

NO. AND TYPE OF RAPPERS : ONE DROP HAMMER / ROW OF COLLECTING


ELECTRODES.
RAPPER SIZE : 4.9 KGS
FREQUENCY OF RAP : VARYING FROM 12 RAP / HR TO 1 RAP / HR AT
INLET AND OUTLET FIELD. THE FREQUENCY
OF RAPPING FOR INTERMEDIATE FIELDS CAN
BE ADHUSTED BETWEEN 12 AND 1 / HR.
ACCORDING TO REQUIREMENT.
DRIVE : GEARED ELECTRIC MOTOR CONTROLLED BY
SYNCHRONOUS PROGRAMMER.

RAPPER FOR EMITTING ELECTRODES

NO. AND TYPE OF RAPPERS : APPROX. 1 DROP HAMMER FOR TWO ROWS OF
ELECTRODES (TUMBLING HAMMER).
RAPPER WEIGHT : 3.0 KGS.
FREQUENCY OF RAP : 10 RAPS/HR.
DRIVE : GEARED ELECTRIC MOTOR CONTROLLED BY
SYNCHRONOUS PROGRAMMER.

HOPPERS

TYPES : PYRAMIDAL
NO. OF HOPPERS : 56
CAPACITY : 8 HOURS STORAGE
HEATING : ELECTRICAL HEATING PROVIDED FOR
BOTTOM HOPPERS.
BAFFLING ARRANGEMENT : 2 SETS OF DEFLECTOR PLATES IN EACH ROW
OF FIRST AND LAST HOPPERS AND ONE SET IN
EACH ROWS OF REMAINING HOPPERS
UNDERNEATH THE COLLECTING PLATES TO
PREVENT GAS SNEAKAGE

GAS DISTRIBUTION SYSTEM

INLET

TYPE AND QUANTITY : PERFORATED PLATE 2 SETS.


LOCATION : INLET OF PRECIPITATOR

- 21 -
NTPC/UNCHAHAR O&M/O&E

OUTLET

TYPE AND QUANTITY : THIN SHEET FORMED TO A SHAPE OF “U”


LOCATED WITH 600 mm PITCH-ONE SET.
LOCATION : OUTLET OF PRECIPATATOR.

ELECTRICAL ITEMS

RECTIFIER :

RATING : 70 KV, (PEAK) 800 mA (MEAN) FOR FIRST 5


FIELDS IN SERIES, 80 KV, (PEAK), 800 mA
(MEAN) FOR THE LAST TWO FIELDS IN SERIES.
NUMBER : 28
TYPE : SILICAON, DIODE, FULL WAVE BRIDGE
CONNECTION.
LOCATION : MOUNTED ON THE TOP OF PRECIPITATOR

RECITIFIER CONTROL PANEL

TYPE OF CONTROL : SCRS (SILICON CONTROL RECTIFIER)


CONTROLS.
NUMBER : 28
LOCATION : IN THE CONTROL ROOM AT GROUND LEVEL.

AUXILIARY CONTROL PANEL

NUMBER : FOUR
EQUIPMENT CONTROLLED : GEARED MOTORS OF RAPPING MECHANISMS
OF COLLECTING & EMITTING ELECTRODES,
HEATING ELEMENTS ON HOPPERS,
INSULATION HOUSING AND SHAFT
INSULATORS.
LOCATION : IN THE CONTROL ROOM SHAFT INSULATORS
LEVEL.

MOTORS

RAPPING OF EMMITING ELECTRODES

QUANTITY : 28 NOS.
RATING : GEARED MOTOR, 0.33 HP/RPM AT 3 PHASE 415
V, 50 HZ.
LOCATION : ON THE SIDE PANELS OF CASING.

RAPPING OF COLLECTING ELECTRODE

QUANTITY : 28 NOS.
RATING : GEARED MOTOR 0.33 HP, 1.1 RPM AT 3 PHASE,
415 V, 50 HZ.
LOCATION : ON THE SIDE PANELS OF CASING.
- 22 -
NTPC/UNCHAHAR O&M/O&E

HEATING ELEMENTS

HOPPERS

- FOR HOPPERS AT THE RATE OF 6 KW / HOPPER : 336 KW

* SHAFT INSULATORS

* FOR SHAFT INSULATORS AT THE RATE OF 1 KW : 28 KW

* SUPPORT INSULATORS

* FOR SUPPORT INSULATORS AT THE RATE OF 1 KW : 112 KW

* RECOMMENDED CURRENT SETTING

- FIELDS : 1 2 3 4 5 6 7 8
- CURRENT(AMP): 200 260 320 390 440 490 510 --

** LIST OF REFRACTORY AND INSULATION MATERIALS

Specification density (kg/m3)

- Castable Refractory BPS:516001 2000


- Purable insulation As per BHEL spec. 600-650
- Batt insulation As per BHEL spec. 96
- Mineral wool mattresses As per BHEL spec. 150

* Castable Refractory

* Chemical composition

Type Type

A C

- Al2 O3 min 65% 35%


- Si O2 25-35% 45-55%
- Fe2 O3 max 5% 5%

- Grog size to be restricted to 5 mm (Max)


- Bulk density (kg/m3) 2500 2100
- Max. Service temp. 1750°C 1350°C

* Pourable Insulation

- Product - Hudraulic setting insulating castable with good durability


- Max. service temp. 650° exposed
900° backup
- Thermal conductivity 0.16 at 250° C Mean
- 23 -
NTPC/UNCHAHAR O&M/O&E

(Kal/m/hr/°C) 0.20 at 500°C Mean


- Application method Pouring – pumping – gunning
- Density kg/m3 600 to 650
* Chemical Analysis (%)

- Alumina 25, Silica 45, Calcium Oxide 20 Ferric oxide 5.0 max.

Mineral Fiber Batt.

- Thermal conductivity (kcal/m/hr/°C)


- 50°C, 150°C, 250°C 0.03, 0.05, 0.07
- Standard Size 600 x 1200 mm in 25, 40, 50, 60, 75 mm thickness
- Density 96 kg/m3 + 10%
- 10%

- Metal mesh covered unbonded rock and slag wool mattresses.

- Density a) 150 kg/m3 + 10% (Without facings)


- 10%
b) 200 kg/m3 + 10% (Without facings)
- 10%

- Service temp. 650°C

- Thermal conductivity (kcal/m/hr/°C) 150 KG/m3 200 KG/m3

Temp 50 0.039 0.036


100 0.044 0.042
150 0.048 0.048
200 0.058 0.056
250 0.068 0.063
300 0.076 0.072
350 0.085 0.072

- 24 -
NTPC/UNCHAHAR O&M/O&E

AUXILIARY BOILER

TYPE OF BOILER : ‘P’ TYPE OIL FIRED BOILER


MAX. CONTINUOUS RATING (OUTPUT) : 60T/HR
AT SUPERHEATER OUTLET
RATED STEAM PRESSURE AT : 15 kg/cm2
SUPERHEATER OUTLET
STEAM TEMP AT SH OUTLET FROM 75% : 240° C ± 10°C
TO 100% MCR
AT 50% MCR : 228° C ± 10°C APPROX
GROSS EFFICIENCY ON GROSS CV AT : 81.5 ± 1.5%
MCR WHEN FIRING SPECIFIED FUEL OIL
COMBUSITION CHAMBER DIMENSION : 10.0 M LONG, 2.65 M ht 3.57 M WIDTH
STEAM DRUM INNER DIA : 1067 mm: FUSION WELDED
MUD DRUM INNER DIA : 606 mm: CONSTRUCTION
NO. OF BURNER PER BOILER : 2 NOS.
BURNER CAPACITY : 2450 kg/hr (IN H.F.O. CASE)
FUEL Pr AT BURNER : 17.0 kg/cm2
FUEL TAMP AT BURNER : 125° (IN H.F.O. CASE)
BOILER TUBES SPECIFICATION : 50.8 mm O/D ERW CARBON STEEL
TUBE TO BS 3059/3 OR EQUAL.

FURNACE OIL GRADE HV (IS 1593-1974)


:
GROSS CALORIFIC VALUE kcal/kg : 10000
NET CALORIFIC VALUE kcal/kg : 9440

BLR. D.M. WATER QUALITY

TOTAL ELECTROLYTE NOT TO EXCEED : 0.1 PPM


TOTAL SILICA AT 20°C REFENERATION : 0.02 PPM AS SiO2
TEMP
FREE CO2 : NIL
IRON AS Fe : NIL
TOTAL HARDNESS : NIL
PH VALUE : 6 TO 7.5
CONDUCTIVITY : 0.2 MICRO Mho/cm
DISSOLVED OXYGEN CONTENT : 6 mg/lt TO 8 mg/lt

- 25 -
NTPC/UNCHAHAR O&M/O&E

FUEL OIL SYSTEM

NO. OF TANKS :3
FUEL OIL STORAGE TANK CAPACITY : 4000 M3 / TANK
AUX. BR. F.O. TANK CAPACITY : 120 M3

FUEL OIL UNLOADING PUMP [LARG CAPAITY]

NO. OF PUMP : 4 NOS.


MAKE : BORNMANN WEST GERMANY
MODEL : W 7.3 ZK-75
TYPE : ROTARY SCREW WITH TIMED GEAR
SL. NO. : 45537 TO 45540
CAPACITY : 150 T/ Hr
PRESSURE : 40 MWC
MOTOR MAKE : KIRLOSKAR
MOTOR RATING : 75KW, 1482RPM, 415V, 131AMP
: LE-280 M
FUEL OIL UNLOADING PUMP [SMALL CAPAITY]

NO. OF PUMP : 2 NOS.


MAKE : BORNMANN WEST GERMANY
MODEL : W 5.2 ZK-87
TYPE : ROTARY SCREW WITH TIMED GEAR
SL. NO. : 45555 TO 45556
CAPACITY : 50 T / Hr.
PRESSURE : 40 MWC
MOTOR MAKE : KIRLOSKAR
MOTOR RATING : 15KW, 982RPM, 415V, 30AMP LE 200

DRAIN OIL TANK

NO. OF TANK :1
CAPACITY : 10 M3

DRAIN OIL PUMP

NO. OF PUMP : 1 NOS. + 1


MAKE : AIR AUTO BOMBAY
MODEL : G-50 SPSJ
TYPE : GEAR PUMP
CAPACITY : 150 T/ Hr
PRESSURE : 40 MWC
MOTOR MAKE : BHARAT BIJLEE
MOTOR RATING : 5.5KW, 960RPM, 415V, 16FP

FLASH TANK

NO. OF TANK : 1 NOS.


CAPACITY : 10 M3

- 26 -
NTPC/UNCHAHAR O&M/O&E

CONDENSATE COLLECTING TANK

NO. OF TANK : 1 NOS.


CAPACITY : 5 M3

CONDENSATE PUMP

NO. OF PUMP : 1 NOS.


MAKE : BE PUMP CALCUTTA
MODEL : BE-A-3165 KKTEH
CAPACITY : 1500 kg/ Hr
PRESSURE : 15 kg/cm2
MOTOR MAKE : CROMPTION AND GREAVES
MOTOR RATING : 7.5 HP, 1430 RPM, 415V, 11 AMP

SUMP PUMP

NO. OF PUMP :2
MAKE : JYOTI BARODA
MODEL : 75 VNC SUMP PUMP
CAPACITY : 1225 LPM
PRESSURE : 20 MWC
MOTOR MAKE : KIRLOSKAR
MOTOR RATING : 11 KW, 1450 RPM, 415V, BLE-160
:
FUEL OIL PRESSURE PUMP

NO. OF PUMP : 3 (ONE STANDBY)


MAKE :
MODEL :
CAPACITY :
PRESSURE :
MOTOR MAKE : CROMPTION GREAVES
MOTOR RATING : 30 KW, 1450 RPM, 54A, 415V
:
FUEL OIL PUMP HEATER

NO. OF PUMP : 3 (1 OF EACH PUMP)


MAKE :
MODEL :
RATING :

HFO Steam Heat Exchanger

Type : U-type, Hair pin type oil on shell side, condensing type
No. off : 3 nos. (including 1 No. standby)
Heater area : 30 m2 each
Oil flow rate : 14000 kg/hrs.
Oil of temp. range : 50° C-130°C.
Steam parameters :11 kg/cm2 (g)
Design Pressure : 32 kg/cm2 (g), on oil side
- 27 -
NTPC/UNCHAHAR O&M/O&E

: 24 kg/cm2 (g), on steam side


Relief valve set press. : 32 kg/cm2 (g), (Oil line)
ASH HANDLING PLANT

ASH DISPOSAL PIPE LINE & SUMP PIT

TOTAL LENGTH OF PIPE LINE PUMP : 9 km


HOUSE TO ASH-DYKE
PIPE SIZE : NB 400 mm
STANDARD THICKNESS : 7.8 mm
MATERIAL : ERW PIPE MS (HOT FINISHED)
O.D. : 408 mm
I.D. : 393 mm

DETAILS OF T.P. OF ASH DISPOSAL PIPE LINE

STARTING FROM PUMP HOUSE

TP No. 1 2 3 4 5 6 7 8 9 10
DEGREE 45° 90° 60° 60° 80° 48° 30° 60° 23° 42°

DIFFERENT VALVE USED IN ASH DISPOSAL LINE

BUTTERFLY VALVE : 2 NOS. PER SERIES


V/V SIZE : 400 NB
HP WATER VALVE FOR FLUSHING OF : GATE VALUE
ASH DISPOSAL LINE
SIZE OF VALVE : 300 NB, GATE VALUE, NON RISING,
SPINDLE.
MAKE : UPADHYAY

SUMP PUMP

SUMP PUMP AT REJECT TRENCH

MAKE : KISHOR PUMP PVT., PIMPARI, PUNE


TYPE : KVS 80-250
FLOW :30 M3/hr
HEAD : 20 MTR
SPEED :1450 RPM
MOTOR RATING : 7.5 KW

SUMP PUMP AT ASH SLURRY PUMP HOUSE

MAKE : SAM Engg. COIMBATORE [INDIA]


TYPE : 100/340 + ARS
SPEED : 1450 RPM
SIZE : 4” x 4”
CAPACITY : 80 M3 / Hr
KW RATING : 11.5 KW

- 28 -
NTPC/UNCHAHAR O&M/O&E

HEAD :25 MWCL

ASH SLURRY PUMP

PUMP SIZE : 12 / 10
TYPE : AH
FLOW RATE : 250 lit / sec.
SLURRY S.G. : 1.08 kg/L
NPSH REQD. : 3.8 MTR
PUMP HEAD : 40 MTR WC
PUMP SPEED : 625 RPM
MAKE : WARMAN INTERNATIONAL LTD.
PUMP KW : 180
MOTOR RPM : 988
NO OF BELT / PUMP : SET OF 05
DRIVER PULLY DIA : 390 mm
DRIVER PULLY DIA : 568 mm
CENTER DOSTANCE OF PULLY : 1815 mm

CLINKER GRINDER

FLUID COUPLING MAKE : PEMBRIL


SIZE : 10.5

SCRAPPER CONVEYOR

NOS. / UNIT :2

- 29 -
NTPC/UNCHAHAR O&M/O&E

TURBINE

- 30 -
NTPC/UNCHAHAR O&M/O&E

- 31 -
NTPC/UNCHAHAR O&M/O&E

MAIN TURBINE

- MAKE : KWU, WEST GERMANY


- TYPE : REACTION
- NO. OF STAGES : HP=25, IP=2 x 20, LP=2 x 8
- NOMINAL RATING : 210 MW
- PEAK LOADING : 229 MW
- RATED SPEED : 3000 RPM
- TOTAL WT. OF TURBINE : 490 TONNES
- NO OF HP EXHAUST CONNECTION :2

* TURBINE CASING (MATERIAL)

- HP TURBINE SHELL : GS-17 Cr Mo V511


- IP TURBINE SHELL : GS-22 Mo4
- LP TURBINE : ST. 37-2

* SHAFT (Material)

- HP ROTOR : 28CrMoNIV59
- IP ROTOR : 30CrMoNIV511
- LP ROTOR : 226CrMoNIV115

* WEIGHTS (TONNES)

H. P. I. P. L. P.

- ROTOR COMPLETE WITH BLADING 7.5 15.8 48.0


- CYLINDER ASSEMBLED 56.0 37.0 81.5
(WITH STEAM INSETS)

* MOMENT OF INERTIA

- ROTOR OF HP CYLINDER (kg/cm2) : 0.316.94


- ROTOR OF IP CYLINDER (kg/cm2) : 1155.59
- ROTOR OF LP CYLINDER (kg/cm2) : 9794.13

- 32 -
NTPC/UNCHAHAR O&M/O&E

* BEARING

- No. 1 : JOURNAL 280 x 149 MM


- No. 2 : RADIAL CUM THRUST, TILTING PAD, 290 x 240
- No. 3 : JOURNAL 450 x 320 MM
- No. 4 : JOURNAL 400 x 400 MM
- No. 5 : JOURNAL 400 x 400 MM
- MATERIAL : BABBITT

* BARRING GEAR

- TYPE OF DRIVE : HYDRAULIC TRUBINE


- METHOD OF ENGAGEMENT : HYDRAULIC
- POWER TO ROTATE : 45
TURBINE (KW)
- CUT IN SPEED (RPM) : 250
- CUT IN SPEED (RPM) : 250

* STEAM PRESSURE & TEMPERATURE (RATED VALUE)

DESCRIPTION PRESSURE TEMPERATURE


(bar) (°C)

- HP STOP VALVE INLET 147.10 535


- HP CYLINDER EXHAUST 39.23 343
- IP STOP VALVE INLET 34.13 535
- LP CYLINDER EXHAUST 0.1187 49
- EXTRACTION 6 39.23 343
- EXTRACTION 5 16.75 433
- EXTRACTION 4 7.06 316
- EXTRACTION 3 2.37 200
- EXTRACTION 2 0.858 107
- EXTRACTION 1 0.216 62

* CASING TEMPERATURE °C

WALL TEMPERATURE ALARM AT M/C MUST BE SHUT DOWN AT

- HP TURBINE CASING EXHAUST 480 °C 500 °C


- PUTER CASING OF LP EXHUAST 90 °C 110 °C

- 33 -
NTPC/UNCHAHAR O&M/O&E

* DIFFERENTIAL EXPANSION

DESCRIPTION ALARM TRIP

- HP TURBINE DIFF. EXPANSION + 4.5 + 5.5


- 2.5 - 3.5
- IP TURBINE DIFF. EXPANSION + 5.0 + 6.0
- 2.0 - 3.0
- LP TURBINE DIFF. EXPANSION + 25.0 + 30.0
- 5.0 - 7.0

* TEMPERATURE DIFFERENCE BETWEEN UPPER & LOWER CASING SECTION

DESCRIPTION ALARM M/C MUST BE S/D AT

- HP TURBINE MIDDLE + 30 / - 30 + 45 / - 45 °C
- IP TURBINE FRONT + 30 / - 30 + 45 / - 45 °C
- IP TURBINE REAR + 30 / - 30 + 45 / - 45 °C

* BEARING TEMPERATURE

DESCRIPTION ALARM M/C MUST BE S/D AT

- NORMAL OPERATING TEMP. BELOW 75°C 90°C 120°C


- NORMAL OPERATING TEMP. ABOVE 75°C 100°C 120°C

* VIBRATION (ABSOLUTE VIBRATION)

DESCRIPTION BEARING HOUSING SHAFT VIBRATION


(ABs) (ABs)
- NOMINAL VALUE FOR ALARM 35 MICRONS 30 MICRONS (ABOVE
NORMAL VALUE)
- NOMINAL VALUE ---- 120 MICRON
- LIMIT VALUE TRIPPING 45 MICRONS 200 MICRONS

* ALARM & LIMITING VALUES OF IMPORTANT PARAMETERS

PARAMETERS ALARM VALUE LIMIT VALUE

- CONDENSER VACUUM 120 mmHg 200 mmHg


- TURBINE OVER SPEED 51.5 C/S 55.5 C/S
- TURBINE AXIAL SHIFT + .15 mm, -.15 mm + 1.0 mm, - 1.0 mm
(MECH. TRIP)

- 34 -
NTPC/UNCHAHAR O&M/O&E

* LOW VACUUM TRIP SETTINGS

- HYDRAULIC LOW VACUUM TRIP : > 0.3 ATA (Ab.)


- ELECTRICAL LOW VACUUM TRIP : > 0.3 ATA (Ab.)
- HYDRAULIC LOW VACUUM TRIP : > 0.6 ATA (Ab.)
(BYPASS OPERATION)

* STEAM PURITY

- CONDUCTIVITY AT 25°C (S/cm) : < 0.15 MICRO


- SiO2 (mg/kg) : < 0.010
- TOTAL IRON & SODIUM (mg/kg) : < 0.005
- TOTAL COPPER (mg/kg) : < 0.0001

* MEGAWATT OUTPUT (APPROX.)

(MW) ( % of total output)

- HP TURBINE 56.40 28 %
- IP TURBINE 53.73 26 %
- LP TURBINE 93.03 46 %

* OIL TANK RATED CAPACITY

- HIGHEST / LOWEST OIL LEVEL (FROM TOP : 800 / 850 MM AT 3000 RPM
OF TANK)
- LUB OIL TEMPERATURE (AT COOLER : 38°C (MIN), 47°C (MAX),
OUTLET) 45°C (NORMAL)
- OIL TEMP. RISE ACROSS BEARING : 20°C (NORMAL), 25°C (MAX)
- SAFETY VALUE IN JACKING OIL SYSTEM : 200 BAR (MAX)
- PRESSURE LIMITING VALUE IN JACKING OIL : 120 BAR
SYSTEM

- 35 -
NTPC/UNCHAHAR O&M/O&E

* OIL PUMPS

DESCRIPTION MOP AOP EOP (DC) JOP

- NOS 1 2 1 2
- MAKE BHEL KSB KSB ALLWELLLER
- CAPACITY, RATED (LIT/SEC) 139 78.31 30 1.26
- DISCHARGE PR, RATED (BAR) 8.2 6.8 2.3 120
- SPEED (RPM) 3000 1480 1460 2980
- DRIVE TURBINE AC DC AC
- MAKE MOTOR MOTOR MOTOR
SIEMENS SIEMENS SIEMENS
- VOLTAGE, (Volt.) 415 220 415
- FREQUENCY, HZ 50 - 50
- MOTOR POWER, KW 90 13.6 30
- RATED CURRENT, (Amp.) 168 - 57
- STARTING CURRENT, (Amp.) 1075 - 365

* OIL COOLER TYPE 280 x 20

- COOLING SURFACE (M2) : 280


- OIL INLET TEMPERATURE (°C) : 65
- OIL OUTLET TEMPERATURE (°C) : 45

- 36 -
NTPC/UNCHAHAR O&M/O&E

CONDENSATE & FEED WATER SYSTEM

* CONDENSER

- TYPE : SURFACE TYPE


- DESIGN C.W. TEMP. : 33 °C
- C.W. TEMP. RISE : 8.69 °C
- CONDENSER BACK PRESSURE : 76 mm Hg ABS
- TERMINAL TEMP. DIFF. (T.T.D.) : 4.33 °C
- C.W. FLOW QTY. : 27000 M3 / hr.
- C.W. SIDE PRESS. DROP : 4.0 MWC
- NO. OF C.W. PASS :2
- NO. OF TUBES PER PASS : 19218
- NO. OF TUBES IN CONDENSING ZONE PER PASS : 17296
- NO. OF TUBES IN AIR COOLING ZONE PER PASS : 1922
- TUBE OD x THICKNESS MM : 25.4 x 1.2446
- LENGTH OF TUBE : 7.6 meters
- TUBE MATERIAL IN CONDENSING ZONE : 90 – 10 – Cu-Ni
- TUBE MATERIAL IN COOLING ZONE : 90 – 10 – Cu-Ni
- PERCENTAGE TUBE THINNING : 7.0 %
- WATER BOX DESIGN PRESS : 3.5 kg/cm2
- WATER BOX HYDRAULIC PRESS : 4.5 kg/cm2

* CONDENSATE EXTRACTION PUMP (C.E.P.)

- MANUFACTURER : BHEL
- TYPE OF PUMP : EN5J 40-D-30A
- TYPE OF OPERATION : 1+1 ARRANGEMENT
- TYPE OF SEALING : GLAND PACKING
- NO. OF STAGE / PUMP :5
- SPEED (RPM) : 1480
- NO. OF PUMP / UNIT :2
- DISCHARGE CAPACITY (M3 / HR) : 630
- HEAD (M) : 205
- POWER (KW) : 440
- TEMP. OF MEDIUM (°C) :49

- 37 -
NTPC/UNCHAHAR O&M/O&E

* C.E.P. MOTOR

- MAKE : BHEL
- TYPE : 3 PHASE SCIM (SQUIREL CAGE
INDUCTION MOTOR)
- POWER (KW) : 500
- SUPPLY (KV) : 6.6
- CURRENT (AMP) : 54
- SPEED (RPM) : 1482
- INSULATION (CLASS) : ‘F’
- BEARING : ROLLER BEARING & ANGULAR
CONTACT BALL BEARING
- P.F. : 0.88
- EFFICIENCY : 92% AT 100% FL

* AIR EJECTOR

TYPE PRIMING STARTING MAIN

- NOS :1 1 3
- WORKING STEAM PRESS. (kg/cm2) : 3.5 6.5 6.5
- WORKING STEAM TEMP. (°C) : 210 210 210
- WORKING STEAM QTY-KG/HR : 1100 3300 1000
- AIR RELIVING IN CAPACITY (Nm3/Hr) : ----- 700 60
- MAX. QTY OF DRY AIR EXTRACTED (Nm3/Hr) : ----- 700 60

* GLAND STEAM CONDENSER

- MAX. / MIN. CONDENSATE FLOW : 550 / 108 T/HR


- TUBE MATERIAL : STAINLESS STEEL
- WATER VELOCITY : 1.95 M/S
- VENT FANS : CENTRIFUGAL FAN DIRECTLY
MOUNTED OVER THE MOTOR

* DRAIN COOLERS

- TYPE : SHELL & TUBE TYPE HEAT EXCHANGER


- NOS :1
- DESIGN CONDITION – SHELL : 3.5 KG/CM2, 100 °C
- DESIGN CONDITION – TUBE : 27.0 KG/CM2, 150 °C
- CONDENSATE INLET TEMP. : 50 °C
- CONDENSATE OUTLET TEMP. : 50.6 °C
- TUBE MATERIAL :ADMIRALTY BRASS
- TUBE ODx THICKNESS : 16 x 1 MM

- 38 -
NTPC/UNCHAHAR O&M/O&E

* LOW PRESSURE HEATERS

FEED HEATER LPH1 LPH2 LPH3


- TYPE -- SHELL & TUBE TYPE, CHANNEL –UP ----
- OPERATING PRESS (KG/CM)2 abs 0.2047 0.7953
- TYBE SIDE PRESS DROP (mwc) 5 5
- TOTAL TUBE SURFACE AREA (M2) 225 400
- NO. OF WATER PASSES 4 4
- TUBE OUTSIDE DIA x THICKNESS 16 x 1 mm 16 x 1 mm 16 x 1 mm
- MATERIAL OF TUBE ADM BRASS ADM ADM
BRASS BRASS
- TOTAL NO OF U TUBES 930 1090 1090
- PRESS DROP (FROM TURBINE) 0.0087 0.0450 0.119
- EXTRACTION TO HEATER SHELL
- WEIGHT OF : EMPTY HEATER (kg) 7175 9879 9879
: OPERATING HEATER (kg) 8847 12556 12556
: FLOODED (kg) 12150 16320 16320

* DEAREATOR

- TYPE : STROKE SPRAY TYPE


- CONDENSATE TEMP. OUTLET : 163°C
- OPERATING PRESSURE : 6.547 ATA
- DESIGN PRESSURE : 8 KG/CM2
- OPERATING TEMPERATURE : 163 °C
- DESIGN TEMPERATURE : 175 °C
- FEED TANK TOTAL VOLUME : 123 M3
- INSIDE DIA x LENGTH : 3710 x 20

* HIGH PRESSURE HEATERS

DESCRIPTION HPH-5 HPH-6

- FEED WATER INLET / OUTLET TEMP (°C) : 163/200.8 200.8/244.8


- STEAM INLET PRESSURE (ATA) : 16.14 36.78
- ENTHALPY OF EXTRACTED STEA (Kcal/kg) : 793.8 733.7
- QTA OF EXTRACTED STEAM (kg/hr) : 36943 59210
- FEED WATER INLET PRESSURE (ATA) : 190 189.3
- EFFECTIVE SURFACE AREA : 628 800
- SIZE OF TUBE (BWG) : 15.875 x 15 15.875 x 15
- NO OF TUBES : 892 892
- SHELL OD x THICKNESS x HEIGHT (mm) : 1262 x 16 x 10139 1310 x 40 x 1173
- MATERIAL OF SHELL : DIN17155 DIN17155
HI CARBON HI CARBON
STEEL STEEL
- MATERIAL OF TUBE CARBON STEEL Gr. C2
SA-556 Gr C2

- 39 -
NTPC/UNCHAHAR O&M/O&E

* * BOILER FEED PUMP

- MANUFACTURER : BHEL
- TYPE OF PUMP : FA1B56
- DIRECTION OF ROTATION : ANTICLOCKWISE
- S.G AT SUCTION TEMPERATURE : 0.9054 (S.G. – SPECIFIC GRAVITY)
- SUCTION TEMEPERATURE (°C) : 162
- FLOW RATE (M3 / HR) : 384
- EFFICIENCY (%) : 75.5
- SPEED (RPM) : 1485
- POWER INPUT AT RATED FLOW (KW) : 132

* THRUST BEARING

- MAKE : THE GLACIER METAL CO. LTD.


- TYPE : DOUBLE THRUST, CK RANGE
- SIZE : 811 / 2 KP-2KP

* MECHANICAL SEAL

- MAKE :DURAMATALIC / SEALOL


- TYPE :H.250 PTO
- SIZE :4.25”

* MOTOR / PUMP FLEXIBLE COUPLING

- MAKE :TORSIFLEX
- TYPE :HB4-140X

* MAIN PUMP

- MANUFACTURER : BHEL
- TYPE : FK 6D 30
- NO OF STAGES :6
- DIRECTION OF ROTATION : ANTICLOCKWISE FROM DE SIDE
- LIQUID PUMPED : BOILER FEED WATER
- S.G AT SUCTION TEMP. : 0.9054
- SUCTION TEMPERATURE (°C) : 162
- SUCTION PRESSURE (kg/cm2) : 14.42
- DISCHARGE PRESSUCE (kg/cm2) : 212.66
- DIFFERENTIAL HEAD (M) : 1922
- FLOW RATE (M3/HR) : 370
- LEAK OF FLOW (T/HR) : 100
- EFFICIENCY (%) : 80.5
- SPEED (RPM) : Variable > 4835
- POWER (KW) : 2179

- 40 -
NTPC/UNCHAHAR O&M/O&E

* THRUST BEARING

- MAKE : THE GLACIER METAL CO. LTD.


- TYPE : DOUBLE THRUST, CK RANGE
- SIZE : 8159 / 2KP-2KP

* MECHANICAL SIZE

- MAKE : DURAMATALIC SEALOL


- TYPE : HS5.5” / 604 MBC

* PUMP/TURBOCOUPLING

- MAKE : TORSIFLEX LTD.


- TYPE : HBS 1000-8X

* MOTOR/TURBOCOUPLING

- MAKE : TORSIFLEX LTD.


- TYPE : HBS 3600-8

* BFP MOTOR

- MANUFACTURER : BHEL
- TYPE : SQ. CAGE INDUCTION AC 28380 AAW
- MAKE TURBOCOUPLING : VOITH TURBO GMBH AND CO.
- OUTPUT (KW) : 3500
- CURRENT (AMPS) : 360
- SUPPLY : 6.6 KV, 3 PHASE, 50 HZ
- POWER FACTOR : 0.8
- EFFICIENCY (%) : 95.5
- SPEED (RPM) : 1485
- INSULATION (CLASS) : ‘F’
- TYPE OF COOLING : CACW

* HYDRAULIC TURBOCOUPLING

- MANUFACTURER : M/S VOITH, WEST GERMANY


- TYPE : R 16K
- RATING (KW) : 5.5
- INPUT MOTOR SPEED (RPM) : 1485
- SECONDARY SPEED (RPM) : 5100
- SLIP (%) : 3.9

- 41 -
NTPC/UNCHAHAR O&M/O&E

ENGINEERING INFORMATION
FLUID MEMORANDA

Gallon of water = 10 ib. Crude petroleum = 8¼ ib.


1 Cubic feet to water – 6¼ glas. (aprox.) 62¼ ib. = 7.48 U.S. Gal.
1 U.S. Gal = 231 cub in = 0.1307 cub fit.
1 ib water at 62°F = 0.016 cub it.
B.I.Gal = 217.418 cub in 1 cwt of water = 1.8 cub ft. = 11.2 gal.
British = 1.2009 U.S. Gal 1 ton of water = 35.9 cub ft. = 224 gal.
1 Inch of Rainfall = 22,622 gals. Per Acre = 100 tons (approx)

Gallon of milk weight approximately 10½ Ib.

Mercury 125.9 Ib/gal Turpentine 8.7 Ib/gal


Sprem Oil 8.8 Ib/gal Alcohol 8.0 Ib/gal
Kerosene 3.0 Ib/gal Petrol 7.5 Ib/gal
Sulphuric Acid 18.5 Ib/gal Niteric Acid 16.3 Ib/gal
Hydrochloric Acid 12.1 Ib/gal Acetic Acid 10.4 Ib/gal

Lbs Into Kilos

Lbs. Kls Lbs. Kls Lbs. Kls

1 0.454 20 9.071 39 17.689


2 0.907 21 9.525 40 18.143
3 1.361 22 9.979 41 18.596
4 1.814 23 10.432 42 19.050
5 2.268 24 10.886 43 19.504
6 2.721 25 11.339 44 19.957
7 3.175 26 11.793 45 20.411
8 3.629 27 12.246 50 22.679
9 4.082 28 12.700 55 24.946
10 4.536 29 13.154 60 27.214
11 4.989 30 13.607 65 29.482
12 5.443 31 14.061 70 31.750
13 5.896 32 14.514 75 34.016
14 6.350 33 14.968 80 36.288
15 6.804 34 15.421 85 38.554
16 7.957 35 15.875 90 40.820
17 7.711 36 16.329 95 43.089
18 8.164 37 16.782 100 45.357
19 8.818 38 17.236

- 42 -
NTPC/UNCHAHAR O&M/O&E

GENERAL CONVERSION TABLE

Multiply by To Convert To

4.546 Gallons Litres 0.22


10.00 Gallons of water Pounds 0.10
0.454 Ponds of water Litres 2.202
70.30 Lb. Per sq. in. Gm./sq.cm. 0.0142
2.30 Lb. Per sq. in. Heat of water (ft.) 0.434
0.70 Lb. Per sq. in. Hrat of water (M) 1.4285
0.068 Lb. Per sq. in. Atmospheres 14.70
1.575 Tons per sq. in. Kgms./sq.mm. 0.635
4.883 Lb. per sq. ft Kgm./sq.meter 0.205
0.593 Lb. per cub. ft. Kgm./cub.meter 1.686
16.02 Lb. per cub. ft. Kgm./cub.meter 0.062
0.0998 Lb. per gallon Kgm./meter 10.02
0.1833 Foot Ib. Kigrammetres 7.23
0.33 Foot-to- s Tonne-meters 3.00
1.014 Horse-power Force de cheval 0.9861
746 Horse-power Watts 0.00134
33,000.00 Horse-power Ft.Ib./mm.
0.76 Horse-power Kg-m./sec. 0.03116
0.44 Watts Ft-Ib./min. 0.327
0.10 Horse-power Kg-m.sec. 10.00
0.252 Heat Unit Calories 3.97
14.70 Atmospheres Lb.sq.Inch. 0.068

To obtain From Multiply by above

- 43 -
NTPC/UNCHAHAR O&M/O&E

GENERATOR

- 44 -
NTPC/UNCHAHAR O&M/O&E

- 45 -
NTPC/UNCHAHAR O&M/O&E

GENERATOR AND AUXILIARIES


* GENERATED RATED PARAMETERS

(AT THE RATED HYDROGEN PRESSURE AND COOLING WATER TREATMENT)

- MAX. CONTINUOUS KVA RATING : 247,000 KVA


- MAX. CONTINUOUS KW RATING : 210,000 KW
- RATED TERMINAL VOLTAGE : 15,750 V
- RATED POWER CURRENT : 9050 A
- RATED POWER FACTOR : 0.85 Lag
- EXCITATION CURRENT AT MCR CONDITION : 2600 A
- EXCITATION VOLTAGE AT MCR CONDITION : 310 V
- RATED SPEED : 3000 RPM
- RATED FREQUENCY : 50 Hz
- EFFICIENCY AT MCR CONDITION : 98.55 %
- SHORT CIRCUIT RATIO : 0.49
- NEGATIVE DEQUENCE CURRENT : (I22 t = 8)
CAPABILITY
- DIRECTION OF ROTATION WHEN :
- VIEWED FROM SLIPEING END : CLOCKWISE
- PHASE CONDITION : DOUBLE STAR
- NO. OF TERMINALS BROUGHTOUT : 9 (6 NEUTRAL + 3 PHASE)

* GENERATOR MATERIAL

- ROTOR SHAFT (STEEL FORGING 35 Ni3 3 : Chromium Nickal Molybdenum &


Cr12 M035 V 12) Vanadium steel.
- ROTOR WINDING : Silver bearing, Copper.
- ROTOR SLOT WEDGES : DURALUMIN
- ROTOR RETAINING RING : NON MAGNETIC STEEL
(60 Mn Ni85 Cr35 W75)
- STATOR FRAME : ST-42W
- BEARING BODY : COLD ROLLED SILICON STEEL
- SHAFT SEAL RING : CSW C25 IS:2856-64
- BEARING AND SEAL BABBITT : ST-42W
- CARBON BRUSH GRADE AND NO. OF BRUSH : MM 6 R, 112 + 1
REQUIRED.

* ELECTRICAL DATA

* GENERATOR

- RESISTANCE OF THE STATOR WINDING PER : 0.00155 Ω


PHASE AT 20°C
- RESISTANCE OF ROTOR WINDING AT 20°C : 0.0896 Ω
- CAPACITANCE OF STATOR WINDING TO : 0.72 µ F
EARTH CONDITION (ESTIMATE VALUE)
- LINE CHARGING CAPACITY : 75 MVAR
- 46 -
NTPC/UNCHAHAR O&M/O&E

- BASIC IMPULSE INSULATION LEVEL W.R.T. : 49000 V (PEAK)


BODY
- BASIC IMPULSE INSULATION LEVEL : 49000 V (PEAK)
BETWEEN TURNS

- 47 -
NTPC/UNCHAHAR O&M/O&E

* GENERATOR EXCITATION DATA

- RATION OF THE CELLING VOLTAGE TO THE : 2.0


RATED EXCITATION VOLTAGE
- RATIO OF FIELD FORCING CURRENT TO NOMINAL : 1.5
CURRENT
- DURATION OF FIELD FLASHING : 10 sec.
- RESPONSE TIME : 40.0 m.sec.

* GENERATOR REACTANCES

- DIRECT AXIS SUB TRANSIENT REACTANCE : 0.214 pu


(UNSATURATED) X” d
- DIRECT AXIS SUB TRANSIENT REACTANCE : 0.179 pu
(SATURATED) X” d
- DIRECT AXIS TRANSIENT REACTANCE : 0.266 pu
(UNSATURATED) X” d
- DIRECT AXIS TRANSIENT REACTANCE : 0.234 pu
(SATURATED) X” d
- DIRECT AXIS SYNCHRONOUS REACTANCE : 2.225 pu
(UNSATURATED) X” d
- DIRECT AXIS SYNCHRONOUS REACTANCE : 2.05 pu
(SATURATED) X” d
- QUADRATURE AXIS SUB TRANSIENT REACTANCE : 0.2454 pu
(UNSATURATED) X” q
- QUADRATURE AXIS SUB TRANSIENT REACTANCE : 0.1969 pu
(SATURATED) X” q
- QUADRATURE AXIS SYNCHRONOUS REACTANCE : 2.11 pu
(UNSATURATED) X” q
- NEGATIVE PHASE SEQUENCE REACTANCE : 0.252 pu
(UNSATURATED) X2
- NEGATIVE PHASE SEQUENCE REACTANCE : 0.217 pu
(SATURATED) X2
- ZERO PHASE SEQUENCE REACTANCE : 0.105 pu
(UNSATURATED) X0
- ZERO PHASE SEQUENCE REACTANCE : 0.084 pu
(SATURATED) X0
- POTLER REACTANCE Xp : 0.213 pu
- LEAKAGE REACTANCE (STATOR) X1 : 0.179 pu
- LEAKAGE REACTANCE (ROTOR) X1 : 0.0946 pu
- ZERO SEQUENCE RESISTANCE Ro :0.00193 pu
- EFFECTIVE SURGE IMPEDAMCE TP NEUTRAL PER : 70 Ω
PHASE
- SYNCHRONOUS IMPEDANCE : 2.06 Ω
- EFFECTIVE NEGATIVE SEQUENCE RESISTANCE : 0.02 Ω

- 48 -
NTPC/UNCHAHAR O&M/O&E

* GENERATOR TIME CONSTANTS

- FIELD TIME CONSTANT WITH OPEN CIRCUITED : 7 SEC.


STATOR WINDING (T’do)
- FIELD TIME CONSTANT WITH 3PH. SHORT CIRCUIT : 0.84 SEC.
OF STATOR WINDING (Td’3)
- FIELD TIME CONSTANT WITH 2φ SHORT CIRCUIT : 1.38 SEC.
OF STATOR WINDING (Td’2)
- FIELD TIME CONSTANT WITH 1φ SHORT CIRCUIT : 1.62 SEC.
OF STATOR WINDING (Td’1)
- TIME CONSTANT OF THE APERIODIC COMPONENT : 0.29 SEC.
FOR 3φ SHORT CIRCUIT (Ta3)
- TIME CONSTANT OF THE APERIODIC COMPONENT : 0.29 SEC.
FOR 2φ SHORT CIRCUIT (Ta2)
- TIME CONSTANT OF THE APERIODIC COMPONENT : 0.24 SEC.
FOR 1φ SHORT CIRCUIT (Ta1)
- TIME CONSTANT OF THE APERIODIC COMPONENT : 0.03 SEC.
OF THE SUB-TRANSIENT CURRENT FOR 3φ, 2φ AND
1φ SHORT CIRCUIT (T”d)
- DIRECT AXIS SUN-TRANSIENT OPEN CIRCUIT TIME : 0.04 SEC.
CONSTANT (T”do)
- QUADRATURE AXIS TRANSIENT OPEN CIRCUIT : 0.2 SEC.
TIME CONSTANT (T”qo)
- QUADRATURE AXIS TRANSIENT OPEN CIRCUIT : 2.5 SEC.
TIME CONSTANT (T”qo)

* SHORT CIRCUIT CURRENTS

- SUB-TRANSIENT CURRENT OF 3φ, SHORT CIRCUIT : 9.7 pu


- TRANSIENT CURRENT OF 3φ, SHORT CIRCUIT : 3.8 pu
- STEADY-STATE CURRENT ON 3φ, SHORT CIRCUIT : 1.4 pu

GENERATOR MECHANICAL DATA

* WEIGHT AND OVERALL DIMENSIONS

- WEIGHT OF THE HEAVIEST LIFT [STATOR WITH : 175,000 kg


GAS COOLER AND LIFTING TRUNIONS]
- SHIPPING WEIGHT OF STATOR WITH GAS COOLER : 169,000 kg
AND WITHOUT TURNIONS
- WEIGHT OF ROTOR : 42,200 kg
- WEIGHT OF GAS COOLER : 1415 kg
- WEIGHT OF BEARING BRUSH GEAR ALONGWITH : 9500 kg
FOUNDATION PLATES
- WEIGHT OF END TERMINAL : 85 kg
- WEIGHT OF END SHIELD : 2000 kg
- TOTAL WEIGHT OF GENERATOR : 239,000 kg
- OVERALL DIA OF STATOR : 3960 mm
- LENGTH OF STATOR (OVERALL) :6580 mm
- LENGTH OF ROTOR (OVERALL) :9770 mm
- 49 -
NTPC/UNCHAHAR O&M/O&E

- DIA OF ROTOR BARREL :1075 mm

- 50 -
NTPC/UNCHAHAR O&M/O&E

* TORQUUES & CRITICAL SPEED ETC.

- TORQUE UNDER NORMAL WORKING CONDITION : 76.32 TONNE


- RATIO OF SHORT CKT TORQUE TO FULL LOAD TORQUE :8
- FLYWHEEL MOMENT OF ROTOR : 21.1 T.M.2
- FIRST CRITICAL SPEED OF ROTOR (CALCULATED) : 1370 RPM
- SECOND CRITICAL SPEED OF ROTOR (CALCULATED) : 3400 RPM

* GENERATOR VOLUME AND FILLING QUANTITIES

- TOTAL GAS COLUMN OF GENERATOR : 56 M3


- CO2 FOR EXPELLING H2 WITH UNIT AT STANDSTILL : 120 M3
- CO2 FOR EXPELLING H2 WITH UNIT UNDER ROLLING : 168 M3
- H2 FILLING QUANTITY WITH UNIT AT STANDSTILL : 300 M3
- H2 FILLING QUANTITY WITH UNIT UDER ROLLING : 336 M3
- STATOR WINDING DISTILLATE FILLING QUANTITY : 0.35 M3

* HYDROGEN IN STATOR CASING

- NOMINAL PRESSURE OF HYDROGEN : 3.5 kg/cm2


- PERMISSIBLE VARIATIONS : ± 0.2 kg/cm2
- MAX. TEMP. OF COLD GAS : 44 °C
- PURITY OF HYDROGEN (MIN) : 97 %
- OXYGEN CONTENT (MAX) : 1.2 %
- RELATIVE HUMIDITY OF H2 AT CASING PRESSURE (MAX) : 30 %
- MOISTURE CONTENT IN GENERATOR CASING (MAX) : 15 gm/M3 OF H2

* DISTILLATE OF DM WATER TO STATOR WINDING

- NOMINAL GAUGE PR. AT INLET TO WINDING : 3.3 kg/cm2


- FLOW TO DISTILLATE THROUGH STATOR WINDING : 37 M3/hr
- PERMISSIBLE VARIATION :± 3 M3/hr
- NOMINAL TEMP. OF DISTILLATE AT INLET TO WINDING : 45 °C
- PERMISSIBLE VARIATION IN NOMINAL TEMP. OF COLD :+ 3 °C WITH
DISTILLATE AT INLET TO STATOR WINDING UNLOADING ] – 10°C
- NOMINAL CONDUCTIVITY OF DISTILLATE : < 5µ mho/cm
- MAX. CONDUCTIVITY OF DISTILLATE : 13.3 µ mho/cm

* OIL CONSUMPTION

- CONSUMPTION OF OIL PER GEN. BEARING (EXCLUDING : 300 lit/min


SHAFT SEAL)
- OIL PR. AT THE INLET OF BEARING : 0.3 to 0.5 Kg/cm2
- CONSUMPTION OF OIL IN BOTH THE SHAFT SEALS : 77 lit/min

- 51 -
NTPC/UNCHAHAR O&M/O&E

** HYDROGEN COOLER DATA

* MATERIALS

- FINS : Copper
- TUBES : Admirality Brass
- WATER BOXES : Carbon Steel
- TUBE SHEETS : Carbon Steel

* PERFORMANCE PARAMETERS

PARTICULARS OPERATING H2 PR. 3.5 kg/cm2 (g)


DESIGN VALUE

- GAS FLOW COOLER : 7.5 M3/sec


- HEAT LOAD : 528 Kw
- COLD GAS TEMP. (MAX) : 44°C
- HOT GAS TEMP. (MAX.) : 65°C
- COOLING WATER FLOW/COOLER : 87.5 M3/hr
- MAX. WATER INLET TEMP. : 37°C
- Pr. DROP THROUGH COOLER : 17.5 MWC
- No. OF COOLER/GENERATOR :4

* PRESSURE

- DESIGN PRESSURE (WATER SIDE COOLER) : 6 kg/cm2


- MAX. PERMISSIBLE OPERATING PRESSURE : 3.0 kg/cm2
(WATER SIDE OF COOLER)

* OTHER DATA

- NO. OF PASSES PF WATER IN GAS COOLER :2


- MIN TEMP. PF COOLING WATER AT OUTLET TO : 13°C
MAINTAIN MIN 20°C OF COLD GAS

** SEAL OIL COOLER DATA

* MATERIAL

- TUBES : ADMIRALITY BRASS


- TUBES SHEET : CARBON STEEL
- TEST BOXES : CARBON STEEL

* PERFORMANCE PARAMETERS

PARTICULARS DESIGNED VALUE

- QTY. OF OIL TO BE COOLED OR THE OIL FLOW : 4.8 m3/hr


- HEAT DISSIPATING CAPACITY : 67.3 kw
- OIL INLET TEMP. : 70°C (40°C COLD OIL)
- PRESSURE DROP OF OIL : 8.5 MWC
- 52 -
NTPC/UNCHAHAR O&M/O&E

- COOLING WATER FLOW : 72 M3 /hr


- MAX. COOLING WATER INLET TEMP. : 36 °C
- MAX. COOLING WATER OUTLET TEMP. : 36.8 °C
- PRESSURE DROP OF COOLING WATER : 1.8 MWC
- NO OF COOLER PER SYSTEM :2

* PRESSURE

- PERMISSIBLE OPERATING PRESSURE WATER SIDE : 10.5 kg/cm2


- TEST PRESSURE, WATER SIDE : 16 kg/cm2
- PERMISSIBLE MAX. OPERTING PRESSURE OIL SIDE : 10.5 kg/cm2
- TEST PRESSURE, OIL SIDE : 16 kg/cm2

* STATOR WATER COOLER DATA

* MATERIALS

- SHELL :
- TUBES :
- TUBE SHEETS :
- WATER BOXES :

* PERFORMANCE PARAMETERS

PARTICULARS DESIGNED VALUE

- PRIMARY WATER FLOW (INCLUDING POLISHING : 27 M3/Hr.


UNIT BY PASS)
- HEAT LOAD : 790 KW
- PRIMARY WATER INLET TEMP. : 72.6 °C
- PRIMARY WATER OUTLET TEMP. : 45.0 °C
- PRESSURE DROP IN PRIMARY WATER : 6.5 MWC
- COOLING WATER FLOW : 110 M3/Hr.
- MAX. COOLING WATER OUTLET TEMP. : 36 °C
- COOLING WARER OUTLET TEMP. : 42.2 °C
- PRESSURE DROP IN COOLING WATER : 0.8 MWC
- NO. OF COOLER PER SYSTEM :2

* PRESSURE

- PERMISSIBLE MAX. OPERATIN (PRIMARY) : 8 kg/cm2


- TEST PRESSURE (PRIMARY) : 12 kg/c
- PERMISSIBLE OPERATING PRESSURE (COOLING) : 5.0 kg/c
- HYDRAULIC TEST PRESSURE (COOLING) : 12.0 kg/c

** SEAL OIL SYSTEM

* GENERAL

- 53 -
NTPC/UNCHAHAR O&M/O&E

PARTICULARS MIN NORMAL-VALUE MAX

H2 PRESSURE (kg/cm2) 3.3 3.5 3.7


SEAL OIL/H2 DIFF. (kg/cm2) 1.0 1.5 1.7
SEAL OIL TEMP AT INLET (°C) --- 40 45

- QTY OF SEAL OIL : 38.5 lit/min


- TYPE OF SHAFT SEAL : Single flow ring type.

TYPE OF SEAL OIL FLOWING TOWARDS :-

- AIR SIDE : 2/3 rd


- H2 SIDE : 1/3 rd
- PRESS. OF RING RELIEF OIL (ABOVE SEAL : 0.5 kg/cm2
OIL (APPROX.)
- PRESS. OIL OF FROM GOVERNING SYSTEM : 7.5 kg/cm2

* A.C. SEAL OIL PUMP

* PUMP

TYPE : THREE SCREW POSITIVE DISPLACEMENT

- DISCHARGE : 125 lit/min


- HEAD : 12 kg/cm2
- RPM : 960 RPM

* MOTOR

- TYPE : 3φ, 50 c/s, 415V TEFC. INDUCTION


MOTOR
- KW RATING : 4.0 KW
- RPM : 1000 SYN RPM

* D.C. SEAL OIL PUMP

* PUMP

- TYPE : THREE SCREW PUMP (POSITIVE


DISPLACEMENT)
- DISCHARGE : 125 lit/min
- HEAD : 12 kg/cm2
- RPM : 960 RPM

* MOTOR

- TYPE :SHUNT WOUND, SELF EXCITED,


DC MOTOR
- CAPACITY : 4.2 KW
- VOLTAGE : 220 V
- SPEED : 960 RPM
- 54 -
NTPC/UNCHAHAR O&M/O&E

* DUPLEX OIL FILTER

- TYPE : WIRE MESH TYPE


- FLOW RATE : 4.62 m3/hr (Normal) 10 m3/hr (Max.)
- MESH SIZE : 0.2 mm
- DESIGN PRESSURE : 16 kg/cm2
- DIFFERENTIAL PRESSURE SWITCH RANGE : 0 – 0.8 kg/cm2
- :

* SIMPLEX OIL FILTER

NORMAL MAX
TYPE - WIRE MESH TYPE

- FLOW RATE : 5.1 m3/hr 10 m3/h


- MESH SIZE : 0.2 mm
- DESIGN PRESSURE : 16 kg/cm2

* DIFFERENTIAL PRESSURE REGULATING VALVE ‘A’

- TYPE : BELLOW ACTUATED, SPRING LOADED, INDIRECT ACTING


- DIFFERENTIAL PRESSURE OPERATING RANGE : 0-3.5 kg/cm2
- DESIGN PRESSURE RATING OPF THE VALVE : 16 kg/cm2

* DIFFERENTIAL PRESSURE REGULATING VALVE ‘B’

- TYPE : BELLOW ACTUATED, SPRING LOADED, DIRECT ACTING


- DIFFERENTIAL PRESSURE OPERATING RANGE : 0-3.5 kg/cm2
- DESIGN PRESSURE RATING OPF THE VALVE : 16 kg/cm2

* VACUUM PUMP (SEAL OIL SYSTEM)

* PUMP

TYPE : SINGLE STAGE ROTARY VANE PUMP

- SUCTION CAPACITY : 15.1 m3/hr


- ULTIMATE TOTAL PRESSURE : < 8 X 10-1 m bar
- ROTATIONAL SPEED : 1500 RPM

* MOTOR

- TYPE : 3 φ, 50 C/S, 415V, INDUCTION MOTOR


- CAPACITY : 0.55 KW
- SPEED : 1500 SYN. RPM

- 55 -
NTPC/UNCHAHAR O&M/O&E

** GAS SYSTEM

* HYDROGEN GAS

H2 Quality ----- “Grade – I as per IS : 1090-65”

PARTICULARS MIN NORMAL MAX.


- H2 PRESSURE (kg/cm2) 3.3 3.5 3.7
- COLD GAS TEMPERATURE (°C) 20 40 46
- HOT GAS TEMPERATURE (°C) -- -- 75
- PURITY ON HYDROGEN (%) 95 99 100
- O2 CONTENT IN H2 (%) -- -- 1.2
- MOISTURE CONTENT IN H2 (gm/m3) -- -- 15
- GEN. GAS VOLUME (m3) -- 56 --

H2 GAS REQ. TO FILL GEN.


TP RATED PRESS AT NTP.

(1) WHEN MACHINE IS STATIONARY : 340 m3


(2) WHEN MACHINE IS RUNNING : 370 m3
(3) MAKE UP H2 PER DAY : 15 m3

* CARBON DIOXIDE

- QUALITY OF CO2 REQUIRED “GRADE II AS PER IS : 307 – 66”

- AMOUNT OF CO2 REQ. TP REMOVE H2 AT NTP

- WHEN MACHINE IS STATIONARY : 140 m3


- WHEN MACHINE IS RUNNING : 170 m3

AMOUNT OF CO2 REQ. TP REMOVE AIR AT NTP

- WHEN MACHINE IS STATIONARY : 112 m3


- WHEN MACHINE IS RUNNING : 140 m3

* COMPRESSED AIR

QUANTITY OF AIR REQ. TO REMOVE CO2 AT NTP AT PRESSURE OPF 2-3 ATG:

- WHEN MACHINE IS STATIONARY : 170 m3


- WHEN MACHINE IS RUNNING : 200 m3
- QUANTITY OF AIR AT NTP FOR CARRYING OUT AIR : 500 m3
TIGHTNESS TEST OF GEN.

- 56 -
NTPC/UNCHAHAR O&M/O&E

NOTES:

Compressed air should be free from dust, corrosive contamination and should be completely dry.
Hazardous gases, moisture oil and any other foreign material is highly objectionable. The max.
particle size of dust if any shall be 5µm.

The dew point of compressed air shall be at lease 20 k below the min possible gen. Temp. but in
no case should the dew point exceed 5 °C.

* POWER SUPPLY TO SEAL OIL

PURPOSE
- 240 ± 10% 50 C/S 1φ FEEDER-1 For gas analysis eqpt. Seal oil H2 diff
INSTRUMENTATION SUPPLY press. Measuring eqpt. gas press
measurement seal oil level multiplier
etc.
- ---- do -------- FEEDER-2 -------do---------
- 240 ± 10%, 50 C/S 1φ supply ---- Heating & illuminating circuit of S.O.
signaling panel.
- 220 V ± 10% D.C. SUPPLY ---- Signaling circuit.

- 57 -
NTPC/UNCHAHAR O&M/O&E

STATIC EXCITATION EQUIPMENT

AUTOMATIC VOLTAGE REGULATOR

MANUFACTURER / TYPE : BHEL / K17020 M


POWER SUPPLY TO THE REGULATOR : 110 VOLTS
RANGE OF VOLTAGE ADJUSTMENT (%)
a) IN AUTO POSITION : ± 10 %
b) IN MANUAL POSITION : ± 10 %
PERCENTAGE VARIATION OF FREQ. :± 5%
TEMP. RANGE OF OPERATIO [°C] : 55°C
ACCURACY [%] : ± 0.5 %
DEAD BAND : NIL
RESPONSE TIME [SECOND] : 40 MS

POWER SUPPLY

ELECTRONIC POWER SUPPLY


POSITIVE SUPPLY VOLTAGE -US1 = +15V ± 10 %
NEGATIVE SUPPLY VOLTAGE -US2 = -15V ± 10 %
POSITIVE SUPPLY VOLTAGE -US3 = -5V ± 10 %
CURRENT CONSUMPTION (AT MAX. -IS1 = 34… 72 MA
5 % OVER VOLTAGE) -IS2 = 18… 70 MA
-IS3 = 190 MA

AUX. CIRCUIT PHASE R, S / SUPPLY -UN1 = 50V 3µ + 30%


VOLTAGE
MAX. PERMISSIBLE SUPPLY VOLTAGE -UNIMAX = 50V 3µ + 50%
PHASE DISPLACEMENT WITH -180°C 1
REGARDS TO THE SINUSOIDAL
ONSUMPTION PER PHASE AT RATED -IN1 = 55 MA A.C.
VOLTAGE, MAX LEVEL CONTROL AND
LOAD RESISTANCE 1 KR
INPUT VALUE = 12 W
SINE WAVE GENERATOR, PHASE R,S,T -UN2 = 380V, 3φ-80% …+ 30%
SINUSOIDAL CONTROL VOLTAGE MAX -UN2 MAX = 380V, 3φ
PERMISSIBLE SINUSOIDAL CONTROL
VOLTAGE (DURING 10S EVERY 10 MIN) = + 50 %
RATED FREQUENCY -FNn = 50 Hz
FREQUENCY RANGE -Fn = 25 …. 100 Hz
CURRENT CONSUMPTION PER PHASE -IN2 = 19 MA A.C.
AT RATED VOLTAGE AND Fn = 50 / 60 Hz
MAX. PERMISSIBLE CONSUMPTION DIPS = 0.2 P.U.
CONTROL VOLTAGE FOR MAX. LEVEL = + 6.7 … - 6.7
CONTROL UST
AT UN2 = 380V AND Fn = 50 Hz

- 58 -
NTPC/UNCHAHAR O&M/O&E

REQUIRED SERVICE RESISTANCE R203, RESP. R204

AT UL (OF UN 2001/UN 2004) = 220 Ω


AT 24V D.C. = LUNK (0 Ω)
AT 48V D.C. = 1.5 KΩ
AT 60V D.C. = 2.2 KΩ
RELAY PULL-IN VOLTAGE RANGE = 8.2 … 31V D.C.
RELAY COIL RESISTANCE 530 Ω ± 10 %
LOCKOUT – AND RELEASE DELAY ~ 10 Ms

RECTIFIER ASSEMBLY

TYPE : BAUSTEIN TYPE


RATED RECTIFIED CURRENT [AMP] : 3000
RATED RECTIFIED VOLTAGE [VOLT] : 355
CEILING CURRENT RATING [AMP] : 4500
CEILING VOLTAGE RATING [VOLT] : 620
CEILING DUTY DURATION [SEC] : 10
DIODE BASE TEMP. AT RATED OUTPUT : 86.6°C AT 45°C AMBIENT
RATED PEAK INVERSE VOLTAGE OF DIODE : 2200 VOLT
FREQUENCY OF SUPPLY VOLTAGE : 50 Hz
RECTIFIER VOLTAGE LOSSES FOR : 2.7 VOLTS / THYRISTOR
THYRISTOR IS NOT MORE THEN
TYPE OF CONNECTION :3φ, FULL WAVE BRIDGE
OVERVOLTAGE WITH STANDING CAPACITY :2.5 KV [ON D.C. SIDE]
PERCENTAGE SPARE CAPACITY OF : {(3000-2600)/2600)} = 15 %
RECTIFIER ON THE BASES OF GEN. RATED
FULL LOAD EXCITATION
OVERALL DIMENSION OF THE ASSEMBLY : 50FF 680 x 1250 x 2600 mm3
WHEATHER FIELD SUPPRESSION : YES
ARRANGEMENT PROVIDED
TOTAL LOSS IN RECTIFIER AT RATED O/P : 52.8 KW
COOLING POWER REQUIREMENT FOR : 9 KW
THYRISTOR CONVERTOR

RECTIFIER TRANSFORMER

TYPE : DRY TYPE, EPOXY INSULATED


FREQUENCY : 50 Hz
PHASE : THREE
CAPACITY : 2500 KVA
HIGH VOLTAGE : 15.75 KV
LOW VOLTAGE : 575 V
PERCENTAGE IMPUDENCE : 5.82 %
VECTOR GROUP : DYn 5
TYPE OF COOLING : NATURAL AIR COOLED
WT. OF TRANSFORMER : 8000 kg
OVERALL DIMENSION : 2800 x 2500 x 2700
RECOMMENDED LOCATION : ZERO METER LEVEL BELOW
THE MAIN BUS DUCT TO
- 59 -
NTPC/UNCHAHAR O&M/O&E

FACILITATE TEE OFF BUS DUCT


CONNECTION.
MODE OF CONNECTION BETWEEN L.V. :TO H.V. TERMINALS OF THE
TERMINALS AND THRISTOR CONVERTOR RECTIFIER TRANSFORMER BY
AND BETWEEN GENERATOR TERMINALS TEE OF BUS DUCT FROM THE
AND H.V. TERMINALS MAIN BUS DUCT BETWEEN L.V.
TERMINALS AND THYRITOR
CONVERTOR THROUGH 4 CORE
625 mm2 COPPER CABLES.

D.G. SET [MAIN PLANT]

MAKE : KIRLOSKAR
KVA : 500
RPM : 1500
VOLT : 415
AMPS : 696
EXTN VOLT : 65 V
EXTN CURRENT : 2.05 A
EXTN R : AC
AL TD : 1000
BEARING : DE-N4324 5 x F
GRs / OIL : CASTROL AP-3/OR EQUIVALENT
QTY/gm : DE-70, NDE-70
LUB INT : DE-800 HRS., NDE-1800 HRS.
PHASE SEQ. : B5 – 822 – UVW
END : ACW/CW
M/C NO : LA 6202
ROTATION : REVERSIBLE VIEWING AT
ORIVEN END
Hz : 50
PHASE :3
PF : 0.8
CONNECTION : STAR
COOLANT TEMP : 40 °C

ENGINE SPECIFICATION

ENGINE MODEL : KT-2300 G


BORE & STROKE INCH [MM] : 6¼ x 6¼ / 159 x 159
DISPLACEMENT CUB INCH [LITER] : 2300 [37.8]
HP [KW] AT 1500 RPM : 750 [559]
HP [KW] AT 1800 RPM : 910 [679]
ENGINE BEARING : ****

- 60 -
NTPC/UNCHAHAR O&M/O&E

COAL

HANDLING

PLANT

- 61 -
NTPC/UNCHAHAR O&M/O&E

- 62 -
NTPC/UNCHAHAR O&M/O&E

WAGON TIPPLER

MANUFACTURER : ELECON
TYPE AND MODEL : SIDE DISCHARGE (ROTARG SIDE
TIPPLER)
GROSS LOAD CAPACITY : 105 T.
MINUM NO. OF TIPPLINGS/HR. : 12.
MAX. ANGLE OF ROTATION : 150°
TYPE OF BRAKE :AUTOMATIC ELECTRO HYDRAULIC
THRUSTER OPERATED DRIVE
DRIVE UNIT : 95 HP, SLIPPRING MOTOR

IN HAUL MARSHALING SYSTEM

TYPE : BEETLECHARGER
CAPACITY : HANDLING OF 20 NOS. EIGHT WHEEL
WAGONS
TRAVEL SPEED : 0.375 m/Sec
MOTOR RATING : 75 HP SC MOTOR
TYPE OF BRAKE : ELECTRO HYDRAULIC THRUSHTER

OUTHAUL MARSHALING SYSTEM

TYPE : BEETLECHARGER
CAPACITY : HANDLING OF 20 NOS. EIGHT
WHEELER BOX TYPE
TRAVEL SPEED : 02 m/Sec
MOTOR RATING : 10 HP

ROTARY BREAKER

TYPE : ROLLING MOUNTED DRUM TYPE


BRADFORM BREAKER
MAKE : ELECON
SIZE : 12” φ X 22” LONG
NOS. REGD :2
CAPACITY : 800 MTPH (RATED) 960 MTPH
(DESIGN)
INPUT LUMP SIZE : 300 mm
OUTPUT LUMP SIZE : 150 mm
SPEED OF MACHINE :13 rpm
GEAR BOX : SBN 355 [ELECN] REDUCTION RATIO
20:1
MOTOR : 175 KW, 1500 RPM, 6.6 KV SQ CAGE
INDUCTION MOTOR

- 63 -
NTPC/UNCHAHAR O&M/O&E

RING GRANULATOR

TYPE : RING TYPE GRANULATOR


MAKE : ELECON
SIZE / QTY. : TK-22-54B / 2 NOS.
RPM : 720 RPM
CAPACITY : 800 MTPH (RATED)
DESIGN : 960 MTPH
ADJUSTABLE RANGE OF OUTPUT SIZE : 20 mm to 50 mm
OF COAL
MOTOR RATING : 900 HP.

VIBRATING SCREEN

MAKE : TRF LTD.


TYPE : ELECTRO MACHANICAL DOUBLE
DESK VIBRATING
CAPACITY : RATED–800 MTPH, DESIGN–960 MTPH
INPUT LAMP SIZE : 150 mm
SIZE OF SCREEN : 2500 mm x 6000 mm
SCREEN ANGLE : 18 ° + 2 °
MOTOR : 50 HP, SQUIRREL CAGE 415 V

VIBRATING FEEDER

LOCATION : BELOW WT & BELOW RECLAIM


HOPPER
TYPE & MODEL No. : ELECTROMAGNETIC / 125 Vs
MANUFACTURER : ELECON
CAPACITY :RATED – 400 MTPH, DESIGN-480 MTPH
TRAY SIZE : 1830 x 1220 mm
SLOP OF TRAY : 10.5 °
TYPE OF FEED RATE CONTROLLER : THYRISTER
RATING OF EACH FEEDER : 4 HP

MAGNETIC PULLEY

MANUFACTURER : ELECTROMAG DEVICE


LOCATION : CONV. 3A/3B, CONV 7A/7B
CAPACITY : 10 kg
PULLEY SIZE : 100 mm DIA x 1400 mm WIDE

- 64 -
NTPC/UNCHAHAR O&M/O&E

CROSS BELT MAGNETIC SEPERATOR

MANUFACTURER : ELECTROMAG DEVICES


LOCATION : ABOVE 3A/3B & 7A/7B
CAPACITY : 50 kg.
SPEED ON CONV. BELT : 2m/SEC.
BELT WIDTH : 1400 mm
CONV. BELT MOTOR RATING : 7.5 HP, 1440 RPM.

METAL DETECTOR

MAKE : GUJRAT ELECTROMAG INDUSTRIES


PVT. LTD.
LOCATION : CONV. 3A/3B, CONV 8A/8B
DETECTING MATERIAL : FERROUS & NON-FERROUS
MINIMUM SIZE OF MS CUBE WHICH : 30 mm ms cube
CAN BE DETECTED
MORTING DEVICE : SAND BAG WILL BE DROPPED
AUTOMATICALLY TO INDICATE
APPROX LOCATION OF DETECTED
METAL ON THE BELT.

TRAVELLING TRIPPER

MANUFACTURER : ELECON
LOCATION : CONV. 9A/9B
TYPE : MOTORISED TRAVELING
CAPACITY : RATED –800 MTPH, DESIGN-960 MTPH
TYPE OF DRIVE : PBL 25 HP, 196 RPM GEARED MOTOR.

PADDLE FEEDER

MANUFACTURER : BUCKAU WOLF INDIA LTD.


TYPE : ROTARY MODEL 3000 K
CAPACITY : 125 TO 500 TPH [INFINITELY
VARIABLE]
NO. OF BLADE : 6 NOS.
MOTOR RATING : 22 KW, 1450 RPM
BLADE SPEED : 1.5 TO 6 [INFINITELY VARIABLE]
TRAVEL SPEED :1.5 m/min
TRAVEL MOTOR RATING : 2.2 KW 1000 RPM

- 65 -
NTPC/UNCHAHAR O&M/O&E

CONVEYOR

BELTH WIDTH : 1200 mm.


BELT SPEED : 2.8 m/Sec.

STRACKER / RACLAIMER

MANUFACTURER : BUCKAU WOLF INDIA LTD.


TYPE : RAIL, MOUNTED, UNI-DIRECTIONAL
BUCKER WHEEL RECLAIMER.
CAPACITY : 800 MTPH (STACKING &
RECLAIMING)

BOOM CONVEYOR

LENGTH : 3.005 MTR


RANGE OF LUFFING :+14° TO –12°
SLEWING ANGLE : + 105°
SLEWING SPEED : 6-30M/MIN. (APPROX.)
TRAVEL SPEED : 12M//MIN.
TYPE OF RAIL CLAMP : ELECTRO HYDRAULIC (AUTOMATIC)

BUCKET WHEEL

TYPE : CELL LESS


DIAMETER : 5.8 MTR.
NO. OF BUCKET : 08
CAPACITY OF EACH BUCKET 350 LTRS.

DESIGN CONSIDERATION

SIZE : 300 MM, -150 MM, -20 MM


MOSITURE : 20%
CORROSIVE : MILDY CORROSIVE
LUMP SIZE : 300 MM
RATED CAPACITY : 800 MTPH
HOURS OF OPERATION / DAY : 24
THROUGHING ANGLE : 20°
HGI OF COAL : 40-55

- 66 -
NTPC/UNCHAHAR O&M/O&E

TRANSFORMER RATINGS

Sl. No. RATING QTY. LOCATION

01 2000KVA 02 MCC-3
66/0.433
02 2000KVA 02 MCC-2
66/0.433
03 2000KVA 02 MCC-1
66/0.433

Coal Crusher (Primary) – 175 Kw


Full load current - 21 Amps.
RPM – 1485

Coal Crusher (Secondary)


KW - 700
Current - 84 Amps.
RPM – 746

- 67 -
NTPC/UNCHAHAR O&M/O&E

OFF-
OFF-SITE

- 68 -
NTPC/UNCHAHAR O&M/O&E

- 69 -
NTPC/UNCHAHAR O&M/O&E

OFF SITE EQUIPMENTS & STATION AUXILIARIES

CONDENSER COOLING WATER SYSTEM

1. C.W. PUMP

NO. OF PUMP : 06
MANUFACTURER : M/S FLOWMORE PVT. LTD.
N.DELHI
TYPE OF PUMP : VERTICAL, MIXED FLOW, WET
PIT
DESIGN CAPACITY : 15000 m3/Hr
TOTAL HEAD AT PUMP DISCHARGE FLANGE : 20 MWC
ABOVE MIN. WATER LEVEL OF 107.1 MT.
BLOW HEAD AND DESIGN CAPACITY RATED : 20.4 MWC
SPEED
SHUT OFF SPEED : 493 RPM
SHUT OFF HEAD : 43.5 MWC
BOWL EFFICIENCY AT DESIGN CAPACITY : 88 %
DERATED CONTINUOUS RATING OF DRIVE : 1100 KW
MOTOR AT 50°C
TYPE OF ELCLOSURE FOR THE DRIVE : SPSD, IP-23
MOTOR AS PER IS 4991

1.(a) LUB. WATER PUMP (OF C. W. PUMP)

NO. OF PUMP : 2 NOS. PER CW PUMP, BE MAKE


POWER : 3 HP.
CONNECTION : 3 PHASE, 415, 50 HZ, 1500 R.P.M.
RATING : 60 LPM
R. P. M. : 1425
MODEL : AO-3120K, 2-STAGE

2. S.C.W. PUMP

NO. OF PUMP : 04
MANUFACTURER : WORTHINGTON PUMPS
TYPE OF PUMP : VERTICAL
DESIGN CAPACITY : 3000 M3/HR
BOWL HEAD AND DESIGN CAPACITY : 45.24 MWC
RATED SPEED : 980 R.P.M.
BOWL EFFICIENCY AT DESIGN CAPACITY : 87 %
PUMP INPUT AT DESIGN PRESSURE IN KW : 426.61

2. (a) LUB. WATER PUMP (OF S.C.W. PUMP)

NO. OF PUMP : O2
MAKE : B.E. PUMP
SPEED : 2880 R.P.M.

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NTPC/UNCHAHAR O&M/O&E

MOTOR DETAIL

MAKE : BROWN BOVERI


SPEED : 2880 R.P.M.

3. COOLING TOWER AND C.T. PUMP

COOLING TOWER

NO. OF TOWER : 02
MANUFACTURER : M/S GAMMON INDIA BOMBAY
TYPE OF TOWER : INDUCED DRAFT, COUNTER FLOW
DESIGN CAPACITY : 33000 m3/hr
DESIGN WARM INLET WATER TEMP. : 42 °C
DESIGN COLD OUTLET WATER TEMP. : 33 °C
DESIGN INLET AIR HOT BULB TEMP. : 28.5 °C
TYPE OF PACKING : RCC SPLASH TYPE
NUMBER OF CELLS / TOWER : 14
FAN SIZE : 7.315 METER DIA
FAN BLADE MATERIAL : FRP
FAN SPEED : 151 R.P.M.
FAN MOTOR RATING : 75 KW

4. TRAVELING WATER SCREENS

MANUFACTURER : M/S MAHINDRA & MAHINDRA,


BOMBAY
TYPE OF SCREEN : DUAL FLOW
:
INTAKE CHANNEL MAKE-UP CHANNEL

NO OF SCREENS PROVIDED 3 1
RATED CAPACITY 60,000 m3/hr. 12,500 m3/hr.
NO. OF BASKET / SCREEN 35 25
Pr. DIFFERENTIAL FOR SCREEN ROTATION 150 mm 150 mm
Pr. DIFFERENTIAL FOR SCREEN DESIGN 500 mm 500 mm
NO. OF NOZZLES 57 27
MIN. Pr. AT THE NOZZLES 55 MWC 55 MWC
WASH WATER QTY. / SCREEN 100 m3/hr. 100 m3/hr.
MAX. WATER VELOCITY THROUGH 0.90 m/Sec 1.00 m/Sec
SCREEN AT MIN W LEVEL SCREEN SPEED 1.5 & 3.0 m/min 1.5 & 3 m/min

5. SCREEN WASH PUMP

NO. OF PUMP : 06
MAKE : S.U CHEMICAL PUMP
DESIGN : 100 M3/H
HEAD : 60 MLC
RATED SPEED : 2940 R.P.M.
MODEL : CPP-1-100*80-250
- 71 -
NTPC/UNCHAHAR O&M/O&E

MOTOR DETAIL

MAKE : CROMPTION GREEVS


RATING : 33.5 KW
VOLTAGE : 415 V
CURRENT : 60 AMP.
RPM : 2940 R.P.M.

6. MAKE UP WATER TRANSFER PUMPS

NO. OF PUMP : 2
MAKE : WORTHINGTON
TYPE OF PUMP : VERTICAL, WET PIT
DESIGN CAPACITY : 3500 m3/hr.
TOTAL HEAD AT PUMP DISCHARGE : 8 MWC
FLANGE ABOVE MIN. WATER LEVEL OF : 8.22 MWC
107.1 m BOWL HEAD AT DESIGN : 741 RPM
CAPACITY RATED SPEED
BOWL EFFICIENCY AT DESIGN CAPCITY : 82 %
MOTOR RATING IN KW : 140 KW
TYPE OF ENCLOSURE FOR THE DRIVE : IP-55
MOTOR AS PER IS-4691
NO. OF L.W.P. FOR EACH PUMP : 2
TYPE OF LUBRICATION : FRESH WATER

7. CLARIFICATION PLANT RAW WATER SUPPLY PUMP

NO. OF PUMPS : 3
CAPCITY : 1900 m3 / h
HEAD : 31.14 MWC
SPEED (PUMP) : 980 RPM
MOTOR RATING : 225 KW
MAKE : WORTHINGTON
MOTOR SPEED : 989 RPM
BOWL SPEED : 85

8. RAW WATER FIR PUMP (DIESEL)

NO. OF PUMPS : 2 NO.


CAPCITY : 410 M3 / HR
HEAD : 85 MWC
SPEED : 1500 R.P.M.
TYPE : B H R - 35 - 30

9. C T PUMP

NO. OF PUMP : 4
MANUFACTURER : M/S JYOTI LTD. VADODARA
TYPE OF PUMP : VERTICAL MIXED FLOW WET-PIT
DESIGN CAPACITY : 165000 m3/h
TOTAL HEAD AT PUMP DISCHARGE : 10.0 MWC
- 72 -
NTPC/UNCHAHAR O&M/O&E

FLANGE ABOVE MIN WATER LEVEL OF


109.39 m
BOWL HEAD AT DESIGN CAPACITY : 10.53 MWC
RATED SPEED : 421 RPM
SHUT OFF HEAD : 25.0 MWC
BOWL EFFENCIANCY AT DESIGN : 88.5 %
CAPACITY
CONTINUOUS RATING OF : 710 KW
DRIVE MOTOR AT 50°C & TYPE OF : CACA IP-55
ENCLOSURE FOR DRIVE MOTOR

9(a) LUB. WATER PUMP (C.T. PUMP)

No. OF PUMP : 02/CT PUMP


MAKE : UNIBUILT JOYTI LTD.
CAPACITY : 165 LPM.
DISCHARGE PRESSURE : 2.5 KG/CM2
HEAD : 25 MWC
R P M (PUMP) : 2850 RPM

10. C.T. FAN

No. OF FAN : 28 (14 PER TOWER)


MAKE : GAMMEN INDIA LTD.
CAPACITY AIR QUANTITY : 1519200 CMH
MOTOR RATING : 100 HP
VOLTAGE : 415 V
CURRENT : 131 AMP
SPEED MOTOR : 1480 R. P. M.
INSULATION : B CLASS
GEAR RATIO : 9:80 / 1.0
REDUCTION GEAR MAKE : RADICON
SIZE : V - 1400

11. H.P. FLUSH PUMP

No. OF PUMP : 04
MAKE : M/S WORTHINGTION
SL. NO. (TYPE) : 1AH-1233-36
HEAD : 120 MTR
SPEED : 1485 RPM
CAPACITY : 350 M3/hr
MANUFACTURED BY : WORTHINGTION INDIA LTD. 22,
FURRY FUND ROAD W.BENGAL
TOTAL BOWL HEAD : 120.13 MWC
BOWL EFFICIENCY : 81.8 %
NO. OF STAGS : 8
DRIVE : 180 KW 6.6 KV

- 73 -
NTPC/UNCHAHAR O&M/O&E

12. L.P. FLUSH PUMP

NO. OF PUMP : 04
SI NO. (TYPE) : 1AH – 1237 – 40
HEAD : 75.10 MWC
CAP : 500 M3/hr.
DRIVE POWER : 160 KW (415 V)
SPEED : 1485 RPM
MFD. BY : WORTHINGTION PUMPS INDIA LTD.
BOWL EFFICIENCY : 82.8 %
NO. OF STAGES : 4

12(a) LUB WATER PUMP (FOR HP/LP PUMP)

MAKE : MATHER AND PLATT.


CAPACITY : 16 M3/hr.
H D : 207 MTR WC
RPM : 2940

MOTOR

RATING : 20 KW / 26.8 HP
VOLTS : 415 Volts
CURRENT : 37.8 Amps.
RPM : 2940
INSULATION : CLASS B
MAKE : G.E.C.

WATER CLARIFICATION & SOFTENED WATER SYSTEM

RAW WATER FLOW : 1800 t / hr each


NO OF OPERATORS : 2 NOS.
DIA OF CASCADE OPERATORS EACH NO : 8 M
OF EACH STEPS
NO OF PARASHALL FLUME : 2 NOS.
THROAT WIDTH OF FLUME : 1.83 M

FLASH MIXER

NO OF UNITS : 2 NOS.
DESIGN FLOW EACH : 18
DETENTION TIME : 1 MINUTES
MOTOR : 2 NOS.

CLARIFLOCULATORS

NO OF UNITS : 2 NOS.
DESIGN FLOW EACH (RATED CAPACITY : 1800 t / hr each / 1900 m3 / hr
/ MAXM CAPACITY / EACH)
IN DIA OF EACH CLARIFLOCULATORS : 47.5 METER
IN DIA OF CLARIFLOCULATORS : 18.5 METER
- 74 -
NTPC/UNCHAHAR O&M/O&E

RETENTION PERIOD IN CLARIFICATION : 3.4 HRS


ZONE
RELENTATION PERIOD IN : 40 MINUTES
FLOCEULTATION
SURFACE LOADING CLARIIER ZONE : 1.25 m3 /hr m2
COAGULATION MEDIA : FERRIC ALUM-DOSING BY PUMP
CHLORINATION : By caDcl2
CLARIFIED TANK CAPACITY : 2 X 900 m3
BASE EXCHANGERS : 3 NOS.
NORMAL FLOW THROUGH : EACH BA/EXCHANGER-65m3/hrs.
TYPE OF RESIN : DUOLITE C-20
QTY OF RESIN : IN EACH UNIT – M3
REGENERATION : CHEMICAL – COMMON SOFT
SIZE OF STORAGE TANK IN TWO : ( 25 + 35 ) X 11
CAPCITY OF SOFT WATER STORAGE : 108 m3
TANK

MAXIMUM ALLOWABLE LIMIT FOR CLARIFLOCCULATOR EFFLUENT AT RATED


CAPACITY.

TURBIDITY : LESS THAN 10 NTU


COLLOIDAL SILICA : LESS THAN 6 NTU
PH : 7
PER MAGNATE : LESS THAN 1 PPM
RESIDUAL CHLORINE : LESS THAN 2 PPM

PRESSURE FILTER

CAPACITY : 115 M3 / h
FLOW VELOCITY : 10 M/h

FILTER MEDIA

GRADED GRAVEL : 300 mm THICK


GRADED RIVER SAND : 1200 mm THICK
MAX. EFFLUENT TURBIDITY : 2 PPM
BACK WASH RATE : 300 M3/h

BACK WASH PUMP


CAPACITY : 200 M3/h
HEAD : 12 MWC

AIR BLOWER
CAPACITY : 300 M3/h
HEAD : 3.5 MWC

MAX ALLOWABLE TURBIDITY AFTER : LESS THAN 2 NTU


FILTRATION

- 75 -
NTPC/UNCHAHAR O&M/O&E

3. BASE EXCHANGER

CAPACITY : 65 m3/h
RESIN : DOULITE-C-20
RESIN VOLUME : 6 m3
REGENERATION LEVEL : 115g/L [100 % NACL]
BED DEPTH : 1600 mm
FLOW RATE : 17.25 M3 / h / Sqr. Mtr.
GROSS OUT PUT BETWEEN : 1300 m3
REGENERATION
BACK WASH FLOW RATE : 60 m3 / h
REGENERATION INJECTION STRENGTH : 10 % W/ V NACL
REGENERATION INJECTION FLOW : 21 m3 / h
MAX. HARDNESS LEAKAGE ALLOWED : 2 PPM AS CACO3

4. P. T. WATER PUMP

NO. OF PUMP : 03
CAPACITY : 280 M3/HR
HEAD : 26 MWCL
SPEED : 1450 RPM
MOTOR RATING : 32 KWH

5. CLARIFIED WATER SUPPLY PUMP

NO. OF PUMP : 4
CAPACITY : 400 M3/HR
HEAD : 35 MWC
SPEED : 1475 RPM
MOTOR RATING : 55 KWH

6. SOFT WATER PUMP

NO. OF PUMP : 4
CAPACITY : 3 T/hr.
SPEED : 1460 RPM
MOTOR RATING : 22 KWH

7. AUX. COOLING WATER MAKE-UP PUMP

NO. OF PUMP : 4
CAPACITY : 115 M3/HR
HEAD : 23 MWCL
SPEED : 1450 RPM
MOTOR RATING : 15 KWH

8. BACK WASH PUMP

NO. OF PUMP : 2
CAPACITY : 300 M3/HR
SPEED : 12 MTS
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NTPC/UNCHAHAR O&M/O&E

SPEED : 1480 RPM


MOTOR RATING : 15 KW / 20 H.P.

9. CLARIFIED WATER SERVICE PUMP (HT)

NO. OF PUMP : 4
CAPACITY : 325 M3/HR
SPEED : 1470 RPM
MOTOR RATING : 200 KW
BOWL EFFICIENCY : 79.5
NO. OF STAGES : 9 NO.

10. CLARIFIED WATER SERVICE PUMP (LT)

NO. OF PUMP : 2
CAPACITY : 20 M3/HR
SPEED : 1460 RPM
MOTOR RATING : 11.6 KW
BOWL EFFICIENCY : 71 %
NO. OF STAGES : 22

11. D.M. MAKE-UP PUMP

NO. OF PUMP : 3
CAPACITY : 70 M3/HR
HEAD : 40 MTS
SPEED : 1450 RPM
MOTOR RATING : 15 KW / 20 H.P.

12. BOILER FILL PUMP

NO. OF PUMP : 2
CAPACITY : 150 M3/HR
HEAD : 200 MTS
SPEED : 1450 RPM
MOTOR RATING : 130 KW / 175 H.P.

FIRE WATER SYSTEM

1. EMULSIFIRE PUMP

NO. OF PUMP : 1
CAPACITY : 410 M3/HR
HEAD : 80 MWC
SPEED : 1485 RPM
MOTOR RATING : 160 KW / 215 H.P.

2. SPRINKLER PUMP

NO. OF PUMP : 1
CAPACITY : 410 M3/HR
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NTPC/UNCHAHAR O&M/O&E

HEAD : 80 MWC
SPEED : 1485 RPM
MOTOR RATING : 160 KW / 215 H.P.

3. FIR HYDRANT PUMP (ELECTRICAL)

NO. OF PUMP : 2
CAPACITY : 410 M3/HR
HEAD : 80 MWC
SPEED : 1485 RPM
MOTOR RATING : 160 KW / 215 H.P.

4. FIRE HYDRANT PUMP (DIESEL)

NO. OF PUMP : 1
CAPACITY : 410 M3/HR
HEAD : 80 MWC
SPEED : 1485 RPM

5. JOCKY PUMP (EMULSIFIRE)

NO. OF PUMP : 1
CAPACITY : 6.11 L / S
HEAD : 85 MT
SPEED : 2920 RPM
MOTOR RATING : 20 / 27 KW / HP

6. JOCKY PUMP (SPRINKLER)

NO. OF PUMP : 1
CAPACITY : 6.11 L / S
HEAD : 85 MT
SPEED : 2920 RPM
MOTOR RATING : 20 / 27 KW / HP

7. COMPRESSOR (EMULSIFIRE)

NO. OF COMPRESSOR : 1
TYPE : TYPE-30
MAKE : INGRESOLL RAND
SIZE : 4” X 2” X 2 3 / 4”
MODEL : MODEL NO.-242
SL.NO. : 8728114

8. COMPRESSOR (SPRINKLER)

NO. OF COMPRESSOR : 1
SPEED : 1450 R.P.M.
MOTOR RATING : 3.7 KW / 5 H.P.
TYPE : TYPE-30
MAKE : INGRESOLL RAND
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NTPC/UNCHAHAR O&M/O&E

SIZE : 4” X 2” X 2 3 / 4”
MODEL : MODEL NO.-242
SL.NO. : 8728115

9. SUMP PUMP

NO. OF PUMP : 2
MAKE : FAIRBANKS MORSE
HEAD : 6 M.M.W.C.
SPEED : 1430 RPM
MOTOR RATING : 2.2 KW

10. HYDRANT BOOSTER PUMP (BOILER-ELECTRICAL)

NO. OF PUMP : 1
CAPACITY : 18.3 L / S
HEAD : 30 M
SPEED : 1450 RPM
MOTOR RATING : 15 KWH

11. HYDRANT BOOSTER PUMP (BOILER-DIESEL)

NO. OF PUMP : 1
CAPACITY : 18.8 L/S
HEAD : 30 M
SPEED : 1450
MOTOR RATING : 15 KW

12. HYDRANT BOOSTER PUMP 9CONVEYOR 8A/8B/ELECTRICAL)

NO. OF PUMP : 1
CAPACITY : 18.8 L/S
HEAD : 30 M
SPEED : 1500
MOTOR RATING : 16.4 KW

13. HYDRANT BOOSTER PUMP 9CONVEYOR 8A/8B/DIESEL)

NO. PF PUMP : 1
CAPACITY : 18.8 L/S
HEAD : 30
SPEED : 1500
MOTOR RATING : 15 KW

HYDROGEN PLANT

PRODUCT HYDROGEN (OUTPUT)

PURE HYDROGEN (99.9%) : MIN 5NM3/hr (DRY)


CAPACITY RANGE : 50% TO 100%
ANALISIS [DRY BASIS] : MAX 0.1% BY VOL
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NTPC/UNCHAHAR O&M/O&E

HYDROGEN : BALANCE (99.9%)


DEW POINT : (-) 51°C NTP OR BETTER
PRESSURE : 150 kg/cm2 g
TEMPERATURE : 40°C [DESIGN AMBIENT 50°C]

FEED HYDROGEN (INPUT)

IMPURE HYDROGEN (99.9%) : MAX 8NM3/hr (Wet)


ANALYSIS O2 [DRY BASIS] : 0.1 TO 0.5% BY VOLUME
HYDROGEN : BALANCE
DEW POINT : 30°C NTP (MINUS)
PRESSURE : 150 kg/cm2 g
TEMPERATURE : 25-35°C

COOLING WATER

INLET TEMPERATURE : 33°C


TEMPERATURE RISE : MAX 5°C
INLET PRESSURE : 3.5 kg/cm2 g
PRESSURE DROP : MAX 1.0 kg/cm2

HYDROGEN COMPRESSOR

NO. OF COMPRESSURE : 03
MAKE : AGUST AH RENDTS KG GERMANY
CAPACITY : 133ST LTR/cm2
DISCHARGE PRESSURE : 160 kg/cm2
LUB. OIL PRESSURE : 7 BAR
SPEED : 1600 R.P.M.

MOTOR DETAIL

RATING : 7.5 KW
VOLTAGE : 415 ± 10% VOLT
CURRENT : 14.84 AMP.
SPEED : 1440 R.P.M.
INSULATION : F

INSTRUMENT AIR COMPRESSOR

RATING : 115 KW
V : 415 V
AMPS. : 220 Amps.
NO. OF COMPRESSOR : 4 Nos.
RPM : 1486

PLANT AIR COMPRESSOR

RATING : 189 KW
V : 6.6 KV
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NTPC/UNCHAHAR O&M/O&E

AMPS. : 22 Amps.
RPM : 1491

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NTPC/UNCHAHAR O&M/O&E

ENGINEERING INFORMATION
FLUID MEMORANDA

Gallon of water = 10 ib. Crude petroleum = 8¼ ib.


1 Cubic feet to water – 6¼ glas. (aprox.) 62¼ ib. = 7.48 U.S. Gal.
1 U.S. Gal = 231 cub in = 0.1307 cub fit.
1 ib water at 62°F = 0.016 cub it.
B.I.Gal = 217.418 cub in 1 cwt of water = 1.8 cub ft. = 11.2 gal.
British = 1.2009 U.S. Gal 1 ton of water = 35.9 cub ft. = 224 gal.
1 Inch of Rainfall = 22,622 gals. Per Acre = 100 tons (approx)

Gallon of milk weight approximately 10½ Ib.

Mercury 125.9 Ib/gal Turpentine 8.7 Ib/gal


Sprem Oil 8.8 Ib/gal Alcohol 8.0 Ib/gal
Kerosene 3.0 Ib/gal Petrol 7.5 Ib/gal
Sulphuric Acid 18.5 Ib/gal Niteric Acid 16.3 Ib/gal
Hydrochloric Acid 12.1 Ib/gal Acetic Acid 10.4 Ib/gal

Lbs Into Kilos

Lbs. Kls Lbs. Kls Lbs. Kls

1 0.454 20 9.071 39 17.689


2 0.907 21 9.525 40 18.143
3 1.361 22 9.979 41 18.596
4 1.814 23 10.432 42 19.050
5 2.268 24 10.886 43 19.504
6 2.721 25 11.339 44 19.957
7 3.175 26 11.793 45 20.411
8 3.629 27 12.246 50 22.679
9 4.082 28 12.700 55 24.946
10 4.536 29 13.154 60 27.214
11 4.989 30 13.607 65 29.482
12 5.443 31 14.061 70 31.750
13 5.896 32 14.514 75 34.016
14 6.350 33 14.968 80 36.288
15 6.804 34 15.421 85 38.554
16 7.957 35 15.875 90 40.820
17 7.711 36 16.329 95 43.089
18 8.164 37 16.782 100 45.357
19 8.818 38 17.236

1 BTU/ Pound  5.55 kcal/gram

1BTU = 2.519958 Cal.(IT) / 252.16µ (TC)

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NTPC/UNCHAHAR O&M/O&E

GENERAL CONVERSION TABLE

Multiply by To Convert To

4.546 Gallons Litres 0.22


10.00 Gallons of water Pounds 0.10
0.454 Ponds of water Litres 2.202
70.30 Lb. Per sq. in. Gm./sq.cm. 0.0142
2.30 Lb. Per sq. in. Heat of water (ft.) 0.434
0.70 Lb. Per sq. in. Hrat of water (M) 1.4285
0.068 Lb. Per sq. in. Atmospheres 14.70
1.575 Tons per sq. in. Kgms./sq.mm. 0.635
4.883 Lb. per sq. ft Kgm./sq.meter 0.205
0.593 Lb. per cub. ft. Kgm./cub.meter 1.686
16.02 Lb. per cub. ft. Kgm./cub.meter 0.062
0.0998 Lb. per gallon Kgm./meter 10.02
0.1833 Foot Ib. Kigrammetres 7.23
0.33 Foot-to- s Tonne-meters 3.00
1.014 Horse-power Force de cheval 0.9861
746 Horse-power Watts 0.00134
33,000.00 Horse-power Ft.Ib./mm.
0.76 Horse-power Kg-m./sec. 0.03116
0.44 Watts Ft-Ib./min. 0.327
0.10 Horse-power Kg-m.sec. 10.00
0.252 Heat Unit Calories 3.97
14.70 Atmospheres Lb.sq.Inch. 0.068

To obtain From Multiply by above

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