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3. Maintenance 26
3.1 Installation & Inspection Check List
3.2 Flange-Type Sleeve Bearing (for ring lubrication system)
3.3 Flange-Type Sleeve Bearing (forced lubrication system)
3.4 Rolling-Contact Bearings (series 02 and 03)
3.5 Coupling A-Type (single-bearing generators with flanged shaft and one-part fan wheel)
3.6 Coupling B-Type (single-bearing generators with lamination plate)
3.7 Coupling (double bearing generator)
3.8 Air Filters
3.9 Terminal Box
3.10 Disassembly of A.C. Generator (Fig. 39, 40 and 41)
3.11 Cooler
3.12 Cooling-Water Failure Emergency Operation
4. Trouble Shooting 49
4.1 Excitation Part for SPRESY 15
4.2 Excitation Part for 6 GA 2491
4.3 Main Machines and Exciters (HF. 5 and 6)
4.4 Bearing Part
4.5 Operating Procedure & Check Sheet for Trouble Shooting
DANGER NOTICE
This warning is used when an operation, procedure, or This warning is used when an operation, procedure, or
use may cause personal injury or loss of life. use may cause damage to or destruction of equipment.
WARNING NOTE
This Warning is used when an operation, procedure, or This warning is used when an operation, procedure, or
use may cause a latently dangerous state of personal delicate installation requires clarification.
injury or loss of life.
3) Degree of protection
1.2 General The DIN 40050 or IEC 34-5 degree of protection of basic
design machines is IP 23. Such machines are suitable for
1) Type definition operation indoors and may be provided with filters or with
pipe connections.
The supply scope of the machine designs available is
Closed-circuit cooled machines comply with degree of
determined entirely by the data given in the catalogs or
protection IP44 and IP54.
offers. The machines of basic design are open-circuit
The degree of protection of the machine supplied is
cooled, brushless, low-voltage, synchronous machines
shown in the dimension drawing.
with top-mounted excitation control unit.
For further information, see the supplementary The basic design machines use self-ventilation by a shaft-
instructions entitled THYRIPART excitation system on mounted internal fan at the drive-end.
pages 15-25. Cooling air enters the top housing (at the non-drive-end)
Depending on the application, the machines may also be and cools the excitation control unit and, subsequently,
designed in accordance with the type variant defined in the windings and core packs of the exciter and of the main
the table 1-1. machine before leaving the top housing at the drive-end.
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Instruction Manual 3
01 Construction of Brushless A.C Generator
On machines provided with air filters at the air inlet, Do not discontinue measurement before the final
the cleaning condition of the filter should be monitored. resistance value is indicated (with high-voltage machines,
this process may take up to 1minute).
In machines having closed-circuit cooling, the air-to-water The limit values for minimum insulation resistance and
cooler is placed transversely in the top-mounted box in critical insulation resistance (for measurement at a
transverse arrangement, in front of the excitation control winding temperature of 25℃) and for measuring voltage
unit. can be derived from the following table depending on the
The primary cooling air circulated by the internal fan is re- rated voltage for the machine.
cooled in the cooler and passed through the excitation
control unit, the exciter, and the main machine. � Table 1-2. Insulation testing
Limit values at rated voltage
Given the necessary provisions, the machine can be Rated voltage Rated voltage
adapted for emergency operation with open-circuit < 2 kV > 2 kV
cooling in case of cooling water failure. See pages 46-48.
500 V DC 500 V DC
Measuring voltage
(min.100 V DC) (max.1000 V DC)
50
8) Noise emission
The noise level of the generator will not exceed that
specified in Part 9. VDE 0530 (1981).
Insulation Resistance Coefficient, Kt
10
9) Vibration stability
Reciprocating engines used as prime mover impress
1 vibrations on the alternator because of the pulsating
torque output.
0.5
Permissible vibration stress measured at the bearing is:
∧
0.1
To Convert Observed Insulation Resistance (Rt) to 40℃ < 10 Hz vibration amplitue S < 0.40 mm-peak
Multiply by the Temperature Coefficient Kt.
Rc = Kt x Rt 10-100 Hz vibration velocity Veff < 18 mm/s-rms
0.05
> 100 Hz acceleration b < 1.6 g
-10 0 10 20 30 40 50 60 70 80 90 100
Winding Temperature, ℃
Please inquire if a higher vibration stress level is expected.
1. Rc : Insulation Resistance (in megaohms) corrected to 40℃
2. Rt : Measured Insulation Resistance (in megaohms) at Temperature t
3. Kt : Insulation Resistance Temperature Coefficient at Temperature t
10) Transport
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Instruction Manual 5
01 Construction of Brushless A.C Generator
11) Storage Install the machines so that the cooling air has free
access unobstructed.
WARNING Warm exhaust air must not be drawn in again.
Can cause severe injury or property damage.
When lifting generator, Louver openings must face downwards to maintain the
1. Lift only at designated locations. particular degree protection.
2. Use spreader for lifting. Remove the shaft block (where applicable).
3. Apply tension gradually to slings.
Follow the instructions attached to the shaft extension or
4. Do not jerk or attempt to move unit suddenly.
shown in the terminal box.
5. Do not use cover lugs when lifting.
NOTE
NOTICE
Experience has shown that any base mounted assemblies Before starting, check if the bearing oil is filled to the
of generator and driven units temporarily aligned at the sufficient oil level.
factory, no matter how rugged or deep in section may
twist during shipment.
Therefore, alignment must be checked after mounting. Covers fitted to prevent access to rotating and current
carrying parts or to correct the air flow for better cooling
must not be open in operation.
The lubrication measures for normal bearings to be If machine application is abnormal (high temperature,
carried out before or during erection of the machines are extreme vibration, etc.), consult HHI for special
specified in the instructions "Rolling Contact Bearings and instructions.
Sleeve Bearings" on pages from 28-37.
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Instruction Manual 7
01 Construction of Brushless A.C Generator
6) Shaft
Concerning the generator shaft, the ship's classification
certified forged steel should be applied and designed with
ample strength for coupling with the prime mover.
7) Bearing
Depending on the design and the operating conditions
specified in the order, the machines are fitted with
grease-lubricated rolling-contact bearings or with sleeve
4) Rotating rectifier bearings with or without forced-oil lubrication.
The rotating rectifier is a silicon rectifier which is For a full description and special instructions, reference
connected so as to compose a three-phase full-wave should be made to the supplementary instructions.
rectification circuit as shown in Fig. 4 and is mounted on
the rotor shaft of generator in Fig. 9-1.
8) Cooling fan
�The mounting screws are between 4.5 Nm and 5.5 Nm To let the required amount of cooling air pass through, a
�The contact screws are between 2.5 Nm and 3.5 Nm fan of either cast iron or welded steel plate construction
is provided.
CAUTION Concerning the site of its installation, in either case, it is
Fastening screws for the rotating diodes must be tightened to be arranged on the prime mover's side of the
with the recommended torque. generator.
� Fig. 4 Single line diagram for rotating rectifier It is a one-way ventilating system which takes in air from
the opposite side of the prime mover and lets out exhaust
air at the prime mover's side.
We have taken into consideration that the engine's oil
vapor should not be sucked into the machine.
The exciter yoke ring in which the exciter poles are bolted
in regular distribution, is welded to the non-drive-end
shield.
NOTE
Insulated Bearing
Any connection to this bearing must be insulated from it
12) Thermometer
to prevent bearing current.
For checking the bearing temperature, a thermometer is
provided for each bearing.
To prevent the shaft current caused by the unbalance of
magnetic resistance of magnetic circuits, the insulator is
provided at the non-drive-end shield as shown in Fig. 6.
13) Space heater
The shaft voltage is a high-frequency voltage of usually
1 volt or less and rarely several volts.
DANGER
When a shaft current flows, by this voltage the shaft and Hazardous voltage
journal part are tarnished. In the worst condition, sparking Will cause death, serious injury, electrocution or property
damage.
results in minute black spots.
Disconnect all power before working on this equipment.
The value of 1 to 3 ㏀ will be satisfactory. The space heaters can be easily removed from outside
It is generally said that shaft voltage for bearings is limited the enclosure.
as follows. The heater is comprised of stainless-sheathed nichrome,
filled with insulators in the sheath and is U-shaped as
shown in Fig. 7.
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Instruction Manual 9
01 Construction of Brushless A.C Generator
� Fig. 7 Space heater Please provide the following information with any inquiry:
The type designation for the generators are is changed Cable entry to the 3 main connections, (U.V.W.) and to the
from HFC to HFJ, or from HSR to HSJ. 2 field terminals +F1, -F2 can be from the left or right, as
Due to the closed-circuit cooling system the degree of required.
protection has been upgraded from IP 23 to IP 44 and The cable entry plates are supplied undrilled or drilled
IP 54. with cable gland as required.
See Fig. 8.
The electrical version of the generator remains
unchanged.
� Fig. 9 Sectional drawing for HF. 5, 7 & HS. 7 type generator (single sleeve bearing)
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Instruction Manual 11
01 Construction of Brushless A.C Generator
� Fig. 10 Sectional drawing for HF. 5, 7 & HS. 7 type generator (double sleeve bearing)
� Fig. 11 Sectional drawing for HF. 6, 7 & HS. 7 type generator (single sleeve bearing)
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Instruction Manual 13
01 Construction of Brushless A.C Generator
� Fig. 12 Sectional drawing for HF. 6, 7 & HS. 7 type generator (double sleeve bearing)
2.1 Mode of Operation (SPRESY 15) Depending on the reference potential of terminal 16,
terminal 12 of the comparator point of the control
1) Description amplifier can be given an additional D.C. pulse, e.g for
Brushless synchronous generators consist of the main reactive power control in parallel operation.
and exciter machine.
The main machine’s field winding is powered from the For tuning to the signal level, a rheostat must be soldered
exciter rotor winding via a rotationary, three-phase bridge- onto the available soldering pins.
connected rectifier set. The power supply for the gate control module(s) is
The exciter is powered from THYRIPART excitation available from terminal 11.
equipment.
� Fig. 13 Voltage regulator; SPRESY 15
The three-phase generator voltage, having been reduced In the control circuit of the firing module, a time
to 24V by the measuring-circuit transformers, is applied adjustable firing impulse for the thyristor is formed from
to teminals 17,18 and 19. the control voltage of terminal 15 in comparison with a
A direct voltage of approx. 30 V (teminal 20 to terminal 13 saw tooth voltage.
or 14) is produced at the output of the rectifier bridge The overvoltage protector operates at voltages over
under the rated voltage of the generator. 600 V between terminals 1 and 5, then switches the
This rectified voltage provides the actual pulse signal and thyristor through.
the supply voltage the control amplifier. The excitation current is normally bucked with a single
The regulator module supplies output terminal 15 with a pulse.
control voltage of approx. 1 to 10 V, which is proportional If higher excitation is required, two firing modules for two-
to the control deviation. pulse "buck" operation will be provided.
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Instruction Manual 15
02 Excitation System (Operation)
2) Transformer adjustment
The tappings used on the transfomers are recorded at
test report. It is strongly recommended that the original
adjustments be left unchanged.
No responsibility can be assumed by the supplier for any
damage or incorrect operation resulting from a change in
the original adjustments.
In the case of identical plants, the THYRIPART excitation
system or single parts may be interchanged if necessary;
those transformer tappings must always be used in
accordance with the original ones.
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Instruction Manual 17
02 Excitation System (Operation)
� Fig. 16 Voltage regulator "6 GA 2491" � Fig. 17 Voltage regulator "6 GA 2491"
(for generator top mounting) (for panel mounting)
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Instruction Manual 19
02 Excitation System (Operation)
� Fig. 19 Connection diagram of generator (for generator top mounted AVR): 350 Fr~400 Fr
Generator control panel side 1 Connections are determined in the test field.
ACB 2 When reference value setter fitted
circuit breaker S1/3 off
A1
S T 2V 2W
+ Reference value
R setter (VR)
600V A3
1.25SQ -
Shield cable
U V W 2V 2W
3.1.W 3 400V
3.1.V 1 450V 3 3
3.1.U 5 3
1 230V
T1 T2 T3 T1 T2 T3 S1/1
5
X1 S1/2
S1/3
2
1.2 1.2 1.2 2.2
5
2.2 2.2
5 5 11 X7 A1 : Voltage regulator
3.1 3.1 3.1 1 4 4 4
1 10 A1 C1...C3 : Capacitor
3 3 3 7 G1 : Main machine
T2 1.3 1.3 1.3 2.1 2.1 2.1
T1 T3 2
2 20Vac
1.1 1.1 1.1 9 1.0SQ G2 : Exciter
3.2 3.2 3.2 5
1
A1 A1 L1 : Reactor
3
A3 A3 + T1...T3 : Current transformer
6
- T4 : Current transformer for droop comp.
L 12
l 4 X2
T4 k
4 8 V2 : Rotating rectifier
K X1...X4 : Plug connection
X3 X6...X7 : Terminal strip
U1 V1 W1
V29 : Rectifier module
5 3 6 R48 : By-pass resistor
L1 4 Current transformer for droop comp.
U1 V1 W1
U2 V2 W2 Necessary for parallel operation
G1 R48 U : Varistor
U V W
U2 V2 W2 V28 : Thyristor
C1 C3 A : Anode
V29 U K : Cathode
V28 G : Gate
C2 V
+ V2 +
W -
5
X4
G2
X4
F1 G2 F2 G
K A
G1 U X6 A
- K G
� Fig. 19-1 Connection diagram of generator (for panel mounted AVR): 350 Fr~400 Fr
ACB
Generator control panel side 1 Connections are determined in the test field.
2 When reference value setter fitted
A1 eference value
600V
R S T 1.25SQ
Shield cable A3
tter (VR)
U V W
3.1.W 3 400V
1 450V 3 3
3.1.V
3.1.U 5 3
1 230V
T1 T2 T3 T1 T2 T3 S1/1
5
X1 S1/2
S1/3
2
1.2 1.2 1.2
11
X7 A1 : Voltage regulator
3.1 3.1
1 3.1
1
1 1 250Vac 10 A1 C1...C3 : Capacitor
1.25sq 7 G1 : Main machine
T1 T2 T3 1.3 1.3 2
9 2 20Vac G2 : Exciter
1.1 1.1 1.1
3.2
2 3.2
2 3.2
2 5
X2/5 1
1.0SQ L1 : Reactor
3 T1...T3 : Current transformer
X2/9
6
-
T4 : Current transformer for droop comp.
12
L
l 4 X2
T4 4 X2/5 8 V2 : Rotating rectifier
K k
X1...X4 : Plug connection
X3 X6...X7 : Terminal strip
V29 : Rectifier
ifi module
d
U1 V1 W1 5 3 6 R48 : By-pass resistor
L1 4 Current transformer for droop comp.
U1 V1 W1 Necessaryy ffor parallel
N ll l operation
ti
U2 V2 W2
U : Varistor
G1 U V W R48
X48/1 X48/1
U2 V2 W2 V28 : Thyristor
A : Anode
d
K : Cathode
C G : Gate
F2
5
250Vac
1.25sq G
K A
G1 X6
A
K G
� Fig. 20 Connection diagram of generator (for generator top mounted AVR): 450 Fr~
U2 V2 W2
C31 5 V28 : Thyristor A
C21 R48 A : Anode
C11 L l 1 6 K : Cathode K G
T10 T11 T12 187X1 187X1 187X G : Gate G:Smaller pin size
K k 187X2 187X2
C12 C12 2 C3 187X3 187X3
C22 2 Optional
C32 A 250Vac T10
1 C2 1 U 5 G 1.25sq T11 Differential protection C/T
+ V2 X4/F2 K T12
V29 V V28
G2 + W - 187X : D.E-Magnetizing contact
from panel side(150Vac, 10Aac)
G1 (Supplied by switch board maker)
U
G2 6 Note for 187X
If generator winding is faulty, the 187X relay
- X6 will be energized and exciting current of generator
will be shorted by "A" contact of 187X relay.
Generator side X7 Then terminal voltage of generator will be immediately
+F1 +F1 -F2 -F2 decreased by this short circuiting of exciting current.
� Fig. 20-1 Connection diagram of generator (for panel mounted AVR): 450 Fr~
U2 V2 W2
C31 A : Anode A
C21 R48
C11 L l 1
R48/1 R48/1 K : Cathode K G
6
187X G : Gate
T10 T11 T12 187X1 187X1 G:Smaller pin size
C12
K k C1 2 187X2 187X2
C22
2
2
C3 187X3 187X3 Optional
C32 A T10
1 C2 1 U 5 G
T11 Differential protection C/T
V2 V29 X4/F2 T12
+
V F2 K V28 187X : D.E-Magnetizing contact
G2 + W -
250Vac from panel side(150Vac, 10Aac)
G1 U 1.25sq (Supplied by switch board maker)
G2 6 Note for 187X
If generator winding is faulty, the 187X relay
- X6 will be energized and exciting current of generator
will be shorted by "A" contact of 187X relay.
Generator side +F1 +F1
X7 -F2 -F2
Then terminal voltage of generator will be immediately
decreased by this short circuiting of exciting current.
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Instruction Manual 21
02 Excitation System (Operation)
� Fig. 21 Connection diagram of medium & high voltage generator (for generator top mounted AVR): HS. 7
U V W 3 3
1 230V
3 400V 5
1.1.W 1 450V
T9 T1 T2 T3 5 3
1.1.V
S1/1
A1 : Voltage regulator
1.1.U 2.1 2.1 2.1 X1 S1/2 2 C1...C3 : Capacitor
3 3 3
1
S1/3 G1 : Main machine
1N 2N 11
4
5
4
5
4
5
10 A1 G2 : Exciter
2.2 2.2 2.2 7 L1 : Reactor
2 T1...T3 : Current transformer
5
1.1 1.1 1.1
1.1 2.1
9 2 A1 T4 : Current transformer for droop comp.
A1 A1 T6 : Rectifier transformer
4 T4 1
+
T1 T2 T3 1.2 2.2
3
6 A3 A3 A3 V2 : Rotating rectifier
12 - X1...X4 : Plug connection
1.2 1.2 1.2 4 X2 X6...X7 : Terminal strip
(2N) 2 V29 : Rectifier module
8
8 1 20Vac
1.0SQ
R48 : By-pass resistor
U1 V1 W1 (1N) T6 7
6 X3 4 Current transformer for droop comp.
G1 1
5
4 5 3 6 Necessary for parallel operation
U1 V1 W1 3 3 3
3 U : Varistor G
U2 V2 W2 L1 K A
1U1 1V1 1W1 2U1 2V1 2W1
A
U2 V2 W2 5 V28 : Thyristor
Short not in use
� Fig. 21-1 Connection diagram of medium & high voltage generator (for panel mounted AVR): HS. 7
U V W 2W 2W 3 3
3 400V 1 230V
1 450V
2V 2V 5
5 3
1.1.W T9 T1 T2 T3
1.1.V 600V X1
S1/1
S1/2 2 A1 : Voltage regulator
2.1 2.1 2.1 1.25SQ S1/3 C1...C3 : Capacitor
1.1.U 3 3 3 Shield G1 : Main machine
11
1 cable
1N 2N 4
5
4
5
4
5
10
7
A1 G2 : Exciter
2.2 2.2 2.2 L1 : Reactor
X2/5 X2/5 2
5 T1...T3 : Current transformer
1.1 2.1 9 2 A1 T4 : Current transformer for droop comp.
X2/9 X2/9 1
1.1 1.1 1.1
4 T4 250Vac 3
A3
+ T6 : Rectifier transformer
1.25sq 6 V2 : Rotating rectifier
T1 T2 T3 1.2 2.2 12
X2
-
X1...X4 : Plug connection
4
8 2 X6...X7 : Terminal strip
1.2 1.2 1.2 (2N)
20Vac V29 : Rectifier module
8 1 X3 1.0SQ R48 : By-pass resistor
U1 V1 W1 (1N) T6 7
6
5 3 6
4 Current transformer for droop comp.
1
5
4
Necessary for parallel operation
G1 U1 V1 W1 3 3 3
3 U : Varistor G
K A
U2 V2 W2 L1 1U1 1V1 1W1 2U1 2V1 2W1
A
5 V28 : Thyristor
Short not in use
U2 V2 W2
C31 R48 A : Anode K G
C21 R48/1 R48/1 K : Cathode
C11 L l 1 G : Gate G:Smaller pin size
6
T10 T11 T12 187X
187X1 187X1 T9 : Control transformer
K k C1 187X2 187X2
C12 2 2
2 C3
187X3 187X3 Optional
C22
C32 C2 A T10
1 1 5 G T11 Differential protection C/T
U
+ V2 X4/F2 T12
V29 V F2 K V28
187X : D.E-Magnetizing contact
G2 + W -
250Vac from panel side(150Vac, 10Aac)
G1 U 1.25sq (Supplied by switch board maker)
G2 6 Note for 187X
If generator winding is faulty, the 187X relay
- X6 will be energized and exciting current of generator
will be shorted by "A" contact of 187X relay.
Generator side X7 Then terminal voltage of generator will be immediately
+F1 +F1 -F2 -F2 decreased by this short circuiting of exciting current.
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Instruction Manual 23
02 Excitation System (Operation)
3) Regulator gain, setpoint voltage integral action The corresponding voltage reduction at 0.8 p.f. is 2.4%.
The control module comprises potentiometers U, K, T, In isolated operation and at any loading condition of the
R 47 and S. generator, the droop compensation provided for the
The rated generator voltage has been adjusted in the generator voltage can be checked with the following
factory on potentiometer U, and the dynamic behaviour relationship:
of the regulator on potentiometers K, T and R 47.
The settings are shown in the test report. △ Ust = 4% 1-cos2Φ∙IB/IN (%)
Potentiometer K is used to adjust the controller gain and e. g. at 0.8 pf, IB/IN = 1,
potentiometer T is used to adjust the integral action time,
whereas potentiomter R 47 is used to inject a disturbance △ Ust = 4% 1-0.82 ∙ 1 = 2.4 (%)
variable into the comparator point of the control amplifier
in order to adjust dynamic behaviour.
Turning the knob of K and R 47 in the direction of If the generator is to operate by it self, droop
descending numerals and that of T in the direction of compensation equipment is not required.
ascending numerals normally stabilizes the control circuit It can be deactivated by short-circuiting the secondary
and reduces the control rate. side of the associated current transformer or setting
The stability of the control circuit can also be improved by potentiometer S on the regulator to the left-hand stop.
increasing the bucking resistance, but the voltage setting
range of the regulator then is reduced at the lower band.
5) Parallel operation by cross-current
compensation
The setpoint of the generator voltage can be shifted via
potentiometer U or an additional external setpoint When provided with cross-current compensation,
selector (R = 4.7 ㏀ , P greater than 1 W) can be connected brushless synchronous generators are suitable for the
to terminals A1 and A3. operation in parallel with other generators of the same
Potentiometer U should be set to the centre position, and capacity.
microswitch S 1/3 on the printed-circuit board should be
opened. This parallel operation by cross-current compensation has
the same voltage under all loads condition from no-load
to rated load.
4) Parallel operation by droop compensation
equipment If the neutral points of several generators are
When provided with droop compensation equipment, interconnected or connected direct with the neutral
brushless synchronous generators are suitable for points of transformers and loads, currents at 300%
operating in parallel with each other or with a supply frequency may occur.
system.
The KW output is adjusted by the governor of the prime Their magnitude should be checked by measurements in
mover. the neutral conductors of the generators under all load
The speed characteristic of the prime mover should be conditions occurring.
linear and rise by at least 3% and not more than 5%
between rated load and no load. To avoid overheating the generators, these currents must
not exceed a value equal to about 50% of the rated
Droop compensating equipment ensures uniform generator current.
distribution of the reactive power and reduces the Higher currents should be limited by installing neutral
generator output voltage in linear with the increase in reactors or similar means.
reactive current.
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Instruction Manual 25
03 Maintenance
3.1 Installation & Inspection Check List The purpose of this checklist is to ensure that all
installation and inspection work is fully carried out.
DANGER
It is therefore essential for the list to be filled in carefully.
Hazardous voltage
Will cause death, serious injury, electrocution or property The number of relevant questions will depend on the
damage. scope of the work to be carried out,
Disconnect all power before working on this equipment.
In the "Answer" column, "yes" or "no" or "n/a" (for "not
applicable") should therefore be checked off in each case.
NOTICE
In some lines, additional data or information must be
Before the initial starting for in-sevice, check the items on entered or irrelevant items deleted.
table 3-1 for sure. If any further explanations are necessary, they should be
If not, may cause fatal damage in generator.
placed in the report or final spec of the generator.
1) Inspection schedule
Daily Monthly
Check bearing. Check insulation resistance.
L.O. condition. Caution: Before checking insulation resistance,
Oil ring. disconnect and earthed the leads from A.V.R.
Noise. Bolts and nuts.
Vibration.
Temperature. Tighten all bolts and nuts.
Check electric circuit. Check ventilation openings.
Earth fault by earth lamp. Check air intake opening and its air filter, clean or
Check loading condition. replace the filter if necessary.
Voltage, output kW, current.
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Instruction Manual 27
03 Maintenance
>>
Instruction Manual 29
03 Maintenance
If only slight damage has occurred to the bearing The replacement bearing shells are delivered by the
surface, it may be re-conditioned by scraping, as long as works with a finished inner diameter.
the cylindrical shape of the bore is maintained, so that a Oil rings which have become bent through careless
good oil film can form. handling will not turn evenly.
The lining must be renewed if more serious damage is
found. Straighten or replace such rings.
The oil pockets and grooves of the new lining or scraped Replace any damaged sealing rings.
shell should be cleaned and finished with
particular care (Fig. 24).
� Fig. 25 Ring-lubricated flange-type sleeve bearings (examples, delivered design may deviate in details)
2
。
a 14
45
25 1
26 3
4
d1
18
d2
6
19
27
32
15
Limiting range for
transmission element 8
1. Screw plug 20
(thermometer mounting and oil filling point)
1 2. Inspection glass
2 3. Sealing ring for 2
3 4. Sealing ring for 1 21
4 14 5. Bearing housing, upper part, drive end
6. Cylindrical pin
5 7. Sealing ring, upper half, drive end
8. Guide pin to prevent twisting
6 9. Upper bearing shell, drive end 22
7 10. Oil ring, drive end
11. Lower bearing shell, drive end
8
12. Bearing ring, lower half, drive end
15 23
9 13. Sealing ring, lower half, drive end
14. Taper pin
15. Guide pin to fix bolted parts 24
16. Sealing ring for 17 3
17. Drain plug 2
10 18. Bearing housing, upper part, non-drive end 16
19. Sealing ring, upper half, non-drive end 17
20. Upper bearing shell, non-drive end
21. Oil ring, non-drive end
22. Lower bearing shell, non-drive end
23. Bearing housing, lower part, non-drive end 28
11 24. Sealing ring, lower half, non-drive end 29 31
25. Upper adjusting shim, drive end
26. Sealing cover, drive end
12 27. Lower adjusting shim, drive end
28. Upper adjusting shim, non-drive end
29. Sealing cover, non-drive end
13 30. Lower adjusting shim, non-drive end
3 30
2 31. Protective cap
32
32. Pressure compensation opening
16
17 d1 (mm) 80 100 120 150 180 215
d2 (mm) 140 160 170 190 210 245
a (mm) 8 8 10 15 18 22
Connect the bearings to the oil pump, oil tank and cooler
before commissioning the machines. 2) Operating description
No reducers must be fitted in the piping.
NOTE
Install a regulating orifice on the oil supply line to protect
the bearing from flooding. Before starting, check if the bearing is filled with oil or not
If the oil pump fails, the lubrication maintained by the oil to the sufficient oil level.
CAUTION
Fill the oil tank with the lubricating oil indicated on the
data plate. Prolonged operation at extremely slow rotation speeds
This oil is used for starting up the machine at an ambient (several rpm) without lubrication could seriously damage
temperature of above +5℃. for the service life of the bearing.
>>
Instruction Manual 31
03 Maintenance
After the machine has come to a stand-still and the old oil
If only slight damage has occurred to the bearing surface,
is drained out of the bearings and oil tank operate the oil
it may be reconditioned by scraping as long as the
pump with kerosene for a short time and then with oil to
cylindrical shape of the bore is maintained, so that a good
clean the bearings.
oil film can form.
The lining must be renewed if more serious damage
For the oil pump, the oil tank, the cooler and the pipe
is found.
lines: Pour in the kerosene and then the oil through the
The oil pockets and grooves of the new lining or scraped
filling opening of the oil tank.
shell should be cleaned and finished with particular care
Leave the drains open from time to time until all the
(Fig. 26).
kerosene has been removed and clean oil runs out of the
bearings and oil tank.
The replacement bearing shells are delivered by the works
Then plug the drains and fill the tank with oil.
with a finished inner diameter.
Should the bearing temperature not drop to the normal
Oil rings which have become bent through careless
value after the oil change, it is recommended that the
handling will not turn evenly.
surfaces of the bearing shells be inspected.
Straighten or replace such rings.
Replace any damaged sealing rings.
5) Lubrication oil cooler for generator bearings Front and rear chambers of lubrication oil cooler can be
Forced lubrication system may have lubrication oil cooler disassembled in case of water leakage.
for technical reason. However, lubrication oil cooler do not need any overhaul
works unless oil or water leakage happen because it
requires additional compression test when those
chambers are disassembled.
� Fig. 27 Flange-type sleeve bearing for forced-oil lubrication (examples, delivered design may deviate in details)
1. Screw plug
(thermometer mounting and oil filling point)
2. Inspection glass
3. Sealing ring for 2
4. Sealing ring for 1
2 14
5. Bearing housing, upper part, drive end 1
1 6. Cylindrical pin 3
2 4
7. Sealing ring, upper half, drive end
3
4 8. Guide pin to prevent twisting
14 18
9. Upper bearing shell, drive end
10. Oil ring, drive end 6
5
11. Lower bearing shell, drive end 19
12. Bearing housing, lower part, drive end
6
13. Sealing ring, lower half, drive end 15
7
14. Taper pin
8
15. Guide pin to fix bolted parts
8 15 20
16. Sealing ring for 17
9
17. Drain plug
18. Bearing housing, upper part, non-drive end
19. Sealing ring, upper half, non-drive end 21
20. Upper bearing shell, non-drive end
10 21. Oil ring, non-drive end
22. Lower bearing shell, non-drive end
23. Bearing housing, lower part, non-drive end
24. Sealing ring, lower half, non-drive end 22
25. Upper adjusting shim, drive end
26. Sealing cover, drive end
11
27. Lower adjusting shim, drive end 23
28. Upper adjusting shim, non-drive end
29. Sealing cover, non-drive end
12 24
30. Lower adjusting shim, non-drive end 3
31. Protactive cap 2
13 32. Pressure compensation opening
3 16
33. Oil supply tube with orifice
2 17
34. Oil discharge tube with sight glass
35. Lubrication oil cooler
16
17 28
29 31
a
25
45
26
30
100mm
32
d1
d2
35
33
34 Cooling water discharge
27 Cooling water supply
32
>>
Instruction Manual 33
03 Maintenance
3.4 Rolling-Contact Bearing (series 02 and 03) Initial lubrication of the bearings is normally carried out in
the works with an Alvania #2 grease satisfying the
1) Mounting conditions of the running test at a test temperature of
Electrical machines fitted with rolling-contact bearings 120℃ to DIN 51 806.
mentioned above are subject to the following If a different type of grease is required, this is indicated on
instructions supplementing and modifying the operating the data plate, provided that the particular operating
instructions of the machine: conditions were given in the order.
CAUTION
The locating bearings are deep-groove ball bearings for
horizontally mounted machines. Do not mix grease of different soapbases.
These bearings may also be in pairs with cylindrical roller When changing the type of grease, clean the bearing
beforehand using a brush with solvent.
bearings in the case of bearings is not guided radially and
is prevented from rotating by compression springs.
NOTE
The locating bearings for vertically mounted machines are The most widely-used solvent is gasoline: white spirit is
angular-contact ball bearings of type range 72 or 73 (For acceptable.
angular-contact ball bearings with increased axial fixation,
see supplementary operating instructions).
DANGER
The floating bearings are deep-groove ball bearings or
The prohibited solvents are:
cylindrical roller bearings.
Chlorinated solvent (trichlorethylene, trichloroethane)
In the case of deep-groove ball bearings as floating which becomes acid.
bearings, the axial play is compensated by means of Fuel-oil (evaporates too slowly).
compression springs. Gasoline containing lead.
Benzine (toxic)
The shaft should rotate during regreasing, hence the 4) Dismantling, assembling
machines need not be stopped. For working on the locating bearing in the vertical
After regreasing, the bearing temperature will rise by a position of the machine, support or discharge the rotor.
few degrees and will drop to the normal value when the
grease has reached its normal service viscosity and the It is recommended that new rolling bearings be installed
excess grease has been forced out of the bearing. as follows: Heat the ball bearings or the inner ring of the
roller bearings in oil or air to a temperature of approx 80
It is recommended that the lubricating instructions be ℃ and slip them onto the shaft.
strictly followed. Heavy blows may damage the bearings and must be
Special cases may require lubrication according to special avoided.
instructions, e.g. where there is an extreme coolant
temperature or aggressive vapours. When installing single angular-contact ball bearings, make
sure that the broad shoulder of the inner ring (and the
The old grease from several regreasing operations gathers narrow shoulder of the outer ring) in operating
in the space inside the outer bearings caps. position points upwards, i.e. in a direction opposite to
Remove the old grease when overhauling the machines. that of the axial thrust.
The model of bearing is favorably chosen for direction and When assembling the machines, avoid damage to the
size of load (type of construction, forces acting on the sealing rings.
shaft) and therefore it should not be hung. Rubber sealing rings (V-rings) should be carefully fitted
The permissible values of axial and radial forces may be over the shaft as shown the illustration.
taken from the list of machine or may be inquired about.
New felt sealing rings should be so dimensioned that the
The machines should operate in only one type of shaft can run easily while proper sealing is still effected.
construction as shown on the rating plate, because Before fitting new rings, soak them thoroughly in highly
another type of construction requires perhaps further viscous oil (normal lubricating oil N68 to DIN 51 501)
measures in addition to a modification of the model of having a temperature of approx 80℃.
bearing.
In this case an inquiry is always necessary.
5) Locating faults
The trouble shooting table 4-6 helps to trace and remove
3) Lubrication
the causes of faults as shown on page 53.
Regrease the bearings if the machines have been Sometimes, it is difficult to assess damage to the
unused/stored for longer than 2 years. bearings. In this case, renew the bearings.
>>
Instruction Manual 35
03 Maintenance
⑦
⑥
⑤
④
③
②
①
⑧
⑩
⑨
⑥
⑤
Cylindrical roller bearing
④
③
②
①
⑧
⑨
⑬
⑫
⑩
⑥
⑪
Deep-groove ball bearing
with compensation of ④
axial play ③
②
①
�
�
�
⑥
�
�
⑭
�
�
�
Single bearing, shaft ⑥
⑭
does not pass through �
the outer bearing cap �
⑮
⑭
�
�
�
⑥ � �
⑥
Single bearing, shaft �
� �
passes through the �
outer bearing cap
� �
� �
⑭ �
� �
�
�
� � �
⑥
�
⑥ Duplex bearing, shaft �
does not pass through
the outer bearing cap �
⑮ �
⑭
⑭
⑥ Lubricating nipple
⑭ Inner bearing cap with felt sealing rings 2) � Fig. 31 Fitting instructions for V-ring and oil seal for shaft
⑮ Angular-contact ball bearing
� Bearing slinger 2)
� Grease slinger 2)
� Circlip 2)
� Outer bearing cap 2)
� V-ring 2)
� Deep-groove ball bearing (locating bearing)
or angular-contact ball bearing
� Compression spring 2)
� Cylindrical roller bearing 2)
� Cylindrical roller bearing 2)
� Oil seal for shaft 1) 2) 3)
1)
floating bearing side
2)
locating bearing side
3)
special operating conditions only Single bearing, shaft does not pass through the outer bearing cap
>>
Instruction Manual 37
03 Maintenance
3.5 Coupling A-type (single-bearing generators Insert shims underneath the mounting feet until the
with flanged shaft and one-part fan wheel) centering faces of the generator flange and engine
(flywheel) or gear flange are in line with the flanges being
1) Transport parallel to each other.
The following instructions supplementing and modifying
the basic operating Instructions apply to single-bearing Experience shows that less shims are required at the non-
generators of type of construction B2 or B16 which are drive end than at the drive end, since the engine coupling
coupled with diesel engines or turbines: flange is inclined by the weight of the flywheel.
Bolt the coupling flanges together while re-pressing the
For transport and assembly, the generator rotor is generator axially, lightly tighten the foot bolts, and undo
centered radially and fixed axially by means of bolted the retaining-ring halves.
retaining-ring halves fitted between the drive-end shield
(unsplit) and the shaft supporting ring (Fig. 32).
3) Checking the air gap (Fig. 34)
The ring halves should therefore not be detached before
the generator is assembled with the diesel engine or Check the air gap between the shaft supporting ring and
turbine. the drive-end shield.
The gap should be uniform all around.
If the maximum difference between the measured
� Fig. 32 Rotor locking device (example, delivered values "a max-a min" exceeds 0.3 mm, correct the gap
design may deviate in details)
by inserting or removing shims underneath the
mounting feet.
� Fig. 35 Fixing of the retaining-ring halves after � Fig. 36 Rotor locking device (example, delivered
assembling with prime mover design may deviate in details)
Engine flywheel
housing 7 6
5
3
3 4
2
Engine
flywheel
Guide
shaft
Generator foot
5
6
4
1
>>
Instruction Manual 39
03 Maintenance
Bearing end
Required dimension A
specified inside of
bearing cover
Bearing cover
[Type I]
[Type III]
When the filter is clean, rinse it with clear water. The supply leads should be matched to the rated current
Drain the filter properly (there must be no more formation in line with VDE0100 and their cross section must not be
of droplets). excessive.
The main circuit is normally connected at both sides of
Refit the filter on the machine. the circuit bars with conductor cross sections of max.
300 ㎟ and may be made by cable lugs or when
CAUTION connecting parts used in hazardous locations which are
Do not use water with a temperature higher than 50℃. present without any lugs.
Do not use solvents.
The ends of the conductors should be stripped in such a
Do not clean the filter using compressed air. way that the remaining insulation almost reaches up to
This procedure would reduce filter efficiency. the lug or terminal (≤5 mm).
In the case of cable lugs with long sleeves, it may be
necessary to insulate the latter to maintain the proper
clearances in air.
3.9 Terminal Box If using cable lugs, see that the dimension of the cable
lugs and its fastening elements (normally M12) agree with
DANGER the holes in the copper bus bar.
High voltage Use hexagon-head screws with a min. breaking point of
Power source must be disconnected before working on 500 N/㎟ , hexagon nuts and spring elements which are
equipment.
protected against corrosion according to DIN 43673.
Failure to disconnect power source could result in injury
or death.
Terminal box only to be opened by skilled personnel. The connection of accessories is achieved by terminal
strips.
Use a 5 mm maximum screwdriver to work on the
1) Description
blocking screws.
Use the attached terminal box drawing in the final
See the terminal connection diagram in the final
specification.
specification.
The main terminal box of the machine is located on the
top of the machine.
The supply leads-particularly the protective conductor-
The neutral and phase wires are connected to the copper
should be laid loosely in the terminal box with an extra
bus bar-one copper bus bar per phase and one copper
length for protecting the cable insulation against splitting
bus bar per neutral line (option).
and to prevent the terminals and circuit bars from the
See terminal box diagram in the final specification.
tension load of the leads.
The openings provide access to the terminals.
The gland plates are made of non-magnetic materials in
They should be introduced into the terminal box through
order to avoid circulating currents if needed.
cable entry fittings and sealed.
Protected fittings with strain-relief cleats should be used
Compare the supply voltage with the data on the rating
for loose leads to prevent them from becoming twisted.
plate. Connect the supply leads and the links in
Close off any unused cable-entry openings.
accordance with the circuit diagram in the final
specification.
Pay attention to the right direction of rotation (phase
sequence in the case of three phase and polarity in the
case of direct current).
>>
Instruction Manual 41
03 Maintenance
{Ⅰ}
{Ⅱ}
{Ⅲ}
{Ⅳ}
{Ⅴ}
{Ⅰ}
{Ⅱ}
{Ⅲ}
{Ⅳ}
{Ⅴ}
>>
Instruction Manual 43
03 Maintenance
� Fig. 40
41 For
For single
doublebearing
bearingwith
typelaminated
A.C. generator
plate type A.C. generator
{Ⅰ}
11
15 {Ⅱ}
14 13
8. Insert protective sheet ⑫
9. Take away bolts ⑬
10. Draw out support ring and fan ⑭, ⑮
12
{Ⅲ}
{Ⅳ}
No touch
with the coil
end part 13. Shift the rotor assembly to anti-coupling
(see note No.12)
side as left description.
SHIFTING 14. Hang the rotor assembly at its center
position by the rope.
Take away the rope of coupling.
Place sleeper
WALL
20�걱
{Ⅴ}
2) Cleaning
The frequency of cleaning operations depends essentially
on the purity of the water used.
We recommend to inspect annually at least. 5) Cooler removal
The life of zinc block for anti-corrosion is about a year. The cooler unit is slid into its housing.
Therefore, replace it with a new one every year. It is possible to remove the cooler from the housing
Cut off the water supply by isolating the inlet and outlet without removing the water boxes as shown in Fig. 43.
lines, and drain the water. The cooler is fastened to the housing via a series of
screws on the housing.
Disconnect the leak sensor (option with double-tube Remove the water supply and return pipes.
cooler), and make sure that there are no leaks. Provide two eye-bolts to hold the cooler when it comes
Remove the water boxes on each side of the machine. out of its housing.
Rinse and brush each water box. Remove the cooler using slings that can be attached to
the connecting flanges.
NOTE
>>
Instruction Manual 45
03 Maintenance
3.12 Cooling-Water Failure Emergency Operation The following supplements the machine description and
the module for the closed-circuit cooling.
1) HFJ 5, 7 & HSJ 7 Type Should the cooling water supply fails, the machine can be
(1) Changing over to oepn-circuit cooling changed over to an open cooling circuit (Fig. 45), as
Generators have a facility for emergency operation if the follows:
cooling water supply fails.
[Type I] [Type II ]
2
� Fig. 44 Normal operation with air-to-water � Fig. 45 Emergency operation with open cooling circuit
closed-circuit cooling following failure of the cooling water supply
Drive end Non drive end Drive end Non drive end
① Air vent with cover closed. ⑤ Air vent with cover open.
② Enclosure cover. ⑥ Air cut-off plate before insertion.
③ Air vent with cover closed. ⑦ Air cut-off plate, inserted and screwed tight.
④ Air-to-water cooler. ⑧ Air vent with cover open.
The electrical version of the alternator remains (2) Changing over to closed-circuit cooling
unchanged. Operation should be changed back from emergency to
normal operation with air-to-water closed-circuit cooling
[Type I] as soon as possible in the reverse sequence described
�Open the air vents at the non drive end for the air inlet above.
and at the drive end for the air outlet (Figs. 44 and 45 -
No. 3 & 5),
�Remove enclosure or cover 2 (Fig. 44)
�Insert air cut-off plate 6 (Fig. 45) into the slot in the
raised section on the housing on the hot air side of
the cooler and secure.
[Type II]
�Open the air vents at the drive end for air inlet and at
the non drive end for air outlet (Fig. 46, No. 1 & 2)
�Remove the access cover (Fig. 47, No. 7)
�Insert air cut-off plate (No. 4) and secure inside of
cooler housing
� Fig. 46 Normal operation with air-to-water � Fig. 47 Emergency operation with open cooling circuit
closed-circuit cooling following failure of the cooling water supply
4 7
1 5 6
2
Drive end Non drive end Drive end Non drive end
4
4
>>
Instruction Manual 47
03 Maintenance
2) HFJ 6, 7 & HSJ 7 Type �Detach the cover (No. 2) from the opposite side the
(1) Changing over to open-circuit cooling cooling water connections, insert the air-stop plate
On failure of the cooling-water flow, the following (No. 3) and secure with the screws provided.
operations are required to convert the generator for
emergency operation with open cooling. (2) Changing over to closed-circuit cooling
The electrical version of the generator remains Operation should be changed back from emergency to
unchanged. normal operation with air-to-water closed-circuit cooling
�Detach louvered covers (No. 4) together with the as soon as possible in the reverse sequence described
closure plates (No. 5) at the drive and non drive ends, above.
remove closure plates and attach louvered covers in
their original positions (Fig. 48).
② Cover for No 1.
④ Louvered cover (emergency operation).
⑤ Closure plate.
� Fig. 49 Emergency operation with open cooling circuit following failure of the cooling water supply
4.1 Excitation Part for SPRESY 15 4.2 Excitation Part for 6 GA 2491
DANGER
Hazardous voltage
Will cause death, serious injury, electrocution or property
damage.
Disconnect all power before working on this equipment.
>>
Instruction Manual 49
04 Trouble Shooting
No voltage built up
Voltage hunting
kVAr hunting
Different P.F
High voltage
Low voltage
Half voltage
kW hunting
Possible cause
No wiring link � � �
Wiring link wrong point � � � � � � ● �
AVR U wrong setting � � � � � ● � �
Vr.TN wrong setting � � �
Internal defect ● � � � � � �
Discontinuity � ● � �
Power thyrister Blocking fail � �
Gate electrode fail � � �
Discontinuity � �
Measuring
Internal defect � � � � � �
transformer [T7.T8]
Wiring link wrong point � � �
Discontinuity ● � � �
Wiring link wrong point � ● � �
Reference value
Incorrect no-load setting ● ● ● �
setter [VR]
Short circuit in leads � �
Improper contact at T/B � � �
Discontinuity � � �
Series resister [R1] Excessive resistance ● � �
Lower resistance ● � � � �
Discontinuity � � � �
Intermediate
Short circuit in leads � �
transformer [T4.T5]
Wiring link wrong point � � � � � �
Discontinuity � � � � �
Tandem Excessive resistance � � � �
potentiometer Lower resistance � �
[R2] Different resistances ●
Wiring link wrong point � � � � � � ● ●
Discontinuity ● �
Reactor [L]1
Smaller reactor gap ● �
Rectifier Discontinuity � ● � �
transformer [T6] Improper tap setting ● � ● ● ● � �
Steady rectifier Discontinuity ●
[V1] Burnt or internal defect ●
Rotating rectifier Discontinuity � � � �
[V2] Burnt or internal defect ●
Varistor Internal short circuit �
Discontinuity ● �
Current
Wiring link wrong point � � �
transformers
Internal defect � �
[T1, T2, T3]
Setting to lower power ● ● �
+F1 & -F2 Wrong polarity �
Note: ● with high possibility, check first
No voltage built up
Voltage hunting
kVAr hunting
Different P.F
High voltage
Low voltage
Half voltage
kW hunting
Possible cause
No wiring link � � �
Wiring link wrong point � � � � � � ● �
AVR U wrong setting � � � � � ● � �
K, T, R47 wrong setting � � �
Internal defect ● � � � � �
Discontinuity � ● � �
Power thyrister Blocking fail � �
Gate electrode fail � � �
Measuring Discontinuity � �
transformer Internal defect � � � � � �
(AVR inside) Wiring link wrong point � � �
Discontinuity ● � � �
Wiring link wrong point � ● �
Reference value
Incorrect no-load setting ● ● ● �
setter [VR]
Short circuit in leads � �
Improper contact at T/B � � � �
Discontinuity � � �
Series resister
Excessive resistance ● � � �
[R48]
Lower resistance ● � � �
Discontinuity � � � �
Intermediate
Short circuit in leads � � �
transformer [T4]
Wiring link wrong point � � � � �
Discontinuity � � � � �
Excessive resistance � � � �
Potentiometer
Lower resistance � �
(AVR inside) [S]
Different resistances � ●
Wiring link wrong point � � � � � ● ●
Discontinuity ● �
Reactor [L1]
Smaller reactor gap ● �
Rectifier Discontinuity � � �
transformer [T6] Improper tap setting ● ● � ● ● ● � �
Rotating rectifier Discontinuity � � � �
[V2] Burnt or internal defect ●
Varistor Internal short circuit �
Discontinuity ● �
Current
Wiring link wrong point � � �
transformers
Internal defect � �
[T1, T2, T3]
Setting to lower power ● ● �
+F1 & -F2 Wrong polarity �
Note: ● with high possibility, check first
>>
Instruction Manual 51
04 Trouble Shooting
DANGER
Hazardous voltage
Will cause death, serious injury, electrocution or property
damage.
Disconnect all power before working on this equipment.
� Table 4-4. Fault diagnosis chart for excitation equipments, main machines and exciters
Voltage Too warm
Electric fault symptoms deviates
from rated Main
Defective rectifier
value Exciter
machine
excitation fails
Transformer
No load follo-
conditions
Genetator
On-load
winding
winding
winding
winding
Reactor
Stator
Stator
Rotor
Rotor
Cause
Incorrect Overload ● ● ● ● ● ● ●
service
conditions or Speed deviating from set point ● ● ●
duty under
conditions
deviating from Excessive deviation from rated power factor ● ● ● ● ● ●
order Incorrect operation, e.g.paralleling with
specifications ●
2nd generator in phase opposition
Stator ● ● ●
Main machine
Rotor ● ● ●
Inter-turn fault
Stator ● ● ●
Exciter
Rotor ● ● ●
Stator ● ● ●
Main machine
Rotor ●
Winding
discontinuity
Stator ●
Exciter
Rotor ●
No remanence ●
Inter-turn fault ● ● ●
Transformer
Winding discontinuity ● ● ●
Inter-turn fault ● ● ●
Single-phase
current transformer
Faults on Winding discontinuity ●
excitation
equipment Inter-turn fault ● ● ● ●
Reactor
Winding discontinuity ● ● ●
Defective rectifier ● ● ●
DANGER
Hazardous voltage
Will cause death, serious injury, electrocution or property
damage.
Disconnect all power before working on this equipment.
Felt sealing rings pressing on shaft ● Fit rings better into grooves or replace them
Strain applied from coupling ● Improve alignment of machine
Excessive belt tension ● Reduce belt tension
Bearing contaminated ● Clean or renew bearing, inspect seals
Ambient temperature higher than 40℃ ● Use special high-temperature grease
Lubrication insufficient ● ● Lubricate according to instructions
Bearing canted ● ● Check mounting conditions, install outer ring with lighter fit
Too little bearing play ● ● Fit bearing with larger play
Bearing corroded ● ● Renew bearing, inspect seals
Scratches on raceways ● Renew bearing
Scoring ● Renew bearing, avoid vibration while at a standstill
Excessive bearing play ● Install bearing with smaller play
>>
Instruction Manual 53
04 Trouble Shooting
EACH
GEN.
(No. 1, 2...)
, , , , , , , , ,
No.1,
, , , , , , , , ,
No.2,
, , , , , , , , ,
No.3 & No.4,
, , , , , , , , ,
Memo
>>
Instruction Manual 55
HHIS-WZ-RE-005-04 ’06. 05. Designed by ADPARK
www.hyundai-elec.com