ORDER NO.

RRV3107
DJ MIXER

DJM-500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model The voltage can be converted by the
Type Power Requirement
DJM-500 following method.
RELM4 ‡ AC110-120V/220-240V With the voltage selector

¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks

DJM-500/RELM RRV1405

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
T – ZZY FEB. 2005 Printed in Japan
 1 2 3 4

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
A Reference Nos. indicate the pages and Nos. in the service manual for the base model.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 56 x 101 561 RD1/4PU 5 6 1 J
47k 47 x 103 473 RD1/4PU 4 7 3 J
0.5 R50 RN2H R 5 0 K
1 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k 562 x 101 5621 RN1/4PC 5 6 2 1 F

CONTRAST TABLE
DJM-500/RELM4 and DJM-500/RELM are constructed the same except for the following :

Part No.
Ref. No. Mark Symbol and Description Remarks
DJM-500/ DJM-500/
RELM RELM4
B
PCB ASSEMBLIES
NSP DSP ASSY DWX1786 DWX2464
P4-8 TERMINAL ASSY DWZ1076 DWZ1148
NSP VR Assy DWM2057 DWM2210
P4 - 10 NSP PHONE JACK ASSY DWZ1057 DWZ1144
P4 - 11 NSP MIC JACK ASSY DWZ1066 DWZ1145

NSP SUB Assy DWM2058 DWM2211

P4 - 20 NSP BAL.OUT ASSY DWZ1059 DWZ1147
P4 - 21 PHONE ASSY DWZ1077 DWZ1146

PACKING
P3 - 8 Polyethylene Bag (0.03 x 230 x 340) Z21-038 Not used
P3 - 8 Polyethylene Bag (0.06 x 230 x 340) Not used AHG7117
IEC 65-6 Caution Not used ARM7067 For Accessories

EXTERIOR
P4 - 35 Label DRW1739 DRW2268
P4 - 57 Display Panel A DAH2095 DAH2177
C P4 - 59 Display Panel B DAH2096 DAH2178
P4 - 116 NSP Cord Clamper RNE-513 Not used

• For PCB ASSEMBLIES, Refer to “ CONTRAST OF PCB ASSEMBLIES ”.

2
DJM-500
1 2 3 4
 5 6 7 8

CONTRAST OF PCB ASSEMBLIES

• TERMINAL Assy A
DWZ1076 and DWZ1148 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWZ1076 DWZ1148
R878 - R883 RD1/4PU101J RD1/4PU332J
C867, C869, C875, C877, C879, C881 CCCSL101J50 Not used
C868, C870, C876, C878, C880, C882 CCCSL101J50 CQMA221J50
L901 - L906 Not used LAU221J *1
*1 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.

• PHONE Assy
DWZ1077 and DWZ1146 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWZ1077 DWZ1146
B
C602, C621, C622, C646 CCCSL101J50 CQMA102J50
C1101 - C1104 Not used CCPUSL470J50 *4
C1105 - C1110 Not used CCPUSL560J50 *4

*4 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.

• PHONE JACK Assy

DWZ1057 and DWZ1144 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWZ1057 DWZ1144
C1003, C1004 Not used CKSRYB104K25 *2
*2 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.
C

• MIC JACK Assy

DWZ1066 and DWZ1145 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWZ1066 DWZ1145
C1005 Not used CCSRCH221J50 *3
*3 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.

• BAL.OUT Assy
Although DWZ1059 and DWZ1147 are different in part number, they consist of the same components.

3
DJM-500
5 6 7 8
 1 2 3 4

2. SCHEMATIC DIAGRAM
2.1 TERMINAL ASSY

TERMINAL ASSY (DWZ1148)

A

0.1V/div 0.2ms/div
-14dB,1KHz
50mV/div 0.2ms/div
0.56Vp-p 1KHz

260mVp-p
8.04
106.3mV
(P1)
(P1)

106.7mV -7.95 247.3mV

To INPUT ASSY (J101)

20mV/div 0.2ms/div 104.7mV -252.3mV
B -54dB,1KHz 104.9mV (P1)
GND 10mVp-p

(P1)
(P1)

(P2)
(P2)

(P2) (P2)

To INPUT ASSY (J102)

(P2)

(P3)
(P3)

(P3) (P3)

(P2)
: AUDIO SIGNAL : PHONO2 (CH3) SIGNAL : CD (CH2) SIGNAL
(R) (P3)
: RETURN SIGNAL : PHONO3 (CH4) SIGNAL : LINE1 (CH1) SIGNAL
(P1)
: PHONO1 (CH2) SIGNAL : CD (CH1) SIGNAL : LINE2 (CH3) SIGNAL

4
DJM-500
1 2 3 4
 5 6 7 8

To PHONE ASSY (J151)

To DSP ASSY (J106)

(R) (R)

PLAYER
CONTROL
2V/div

5Vp-p
GND

0.5V/div 20ms/div
1KHz
3.6mV
15.19
14.1mV 2.6Vp-p

-15.33 C
14.4mV

3.9mV

15.8mV -563mV 0
To VR ASSY (J103)

3.9mV

1.6Vp-p

0.5V/div 0.2ms/div
1KHz

To PHONE ASSY (CN107)

5
DJM-500
5 6 7 8
 1 2 3 4

2.2 PHONE ASSY

PHONE ASSY (DWZ1146)
A
0
0 50mV/div 0.2ms
1KHz
20mV/div 0.2ms
1KHz
280mVp-p

GND 6mVp-p

18.7mV 15.2 0.64 15.2

18.8mV
0.1V/div 0.2ms
0.64 1KHz
-15.3 -3.2mV 0.64

0.64 0.56Vp-p
0.64

0.1V/div 0.2ms -15.3

1KHz

0.54Vp-p

To TERMINAL ASSY (CN151)

(R)
0 15.2
(R)
0
(R)
(R)
B 0 (R)
-15.3

0
0

0.5V/div 0.2ms
1KHz

2.4Vp-p

15.2

-40mV

-257mV

-45mV
-44mV
C 0
-1.6mV
0
-15.3
0
8.0
8.0

-8.0

BAL. OUT ASSY

(DWZ1147)

0.5V/div 0.2ms
1KHz

1.6Vp-p
SIGNAL ROUTE
(R)
: RETURN SIGNAL
D
: AUDIO SIGNAL

6
DJM-500
1 2 3 4
5 6 7 8

0.5V/div 0.2ms
1KHz
2.7Vp-p

To TERMINAL ASSY (CN107)

15.2

0
-15.3

15.2

0
0

0
C
0
-0.69
-15.3

7
DJM-500
5 6 7 8
 1 2 3 4

2.3 PHONE JACK and MIC JACK ASSYS

PONE JACK ASSY (DWZ1144)

To VR ASSY (2/2)
(J109)

MIC JACK ASSY (DWG1145)

To VR ASSY (2/2)
(J120)

8
DJM-500
1 2 3 4
 5 6 7 8

3. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram. A
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E

B C E B C E SIDE A
Transistor
B C E with resistor

D G S D G S
Field effect
D G S transistor P.C.Board Chip Part SIDE B

Resistor array

3-terminal
regulator

3.1 PHONE JACK and MIC JACK ASSYS

PHONE JACK ASSY B

SIDE A SIDE B

(DNP1726-H) (DNP1726-H)
C

To VR ASSY
(J109)

MIC JACK ASSY

SIDE A SIDE B

(DNP1726-H) (DNP1726-H)

To VR ASSY
(J120)
9
DJM-500
5 6 7 8
 1 2 3 4

3.2 TERMINAL ASSY

TERMINAL ASSY L901 L90

L902
(SIDE B) (SIDE B)

C837
KN101

R854 CN802 C869

CN801
JA805 JA806
C857 C859 C861
C838 C863 C865 C867 R879
C855
R804 R801 R802 C840 R809 R810 R878 C870
B R853 R803
C858 C860 C862 R856 C864 C866 C868
C839 C856 R818
R808 R805 R806 C841 R811 R812 R817
R820
W314 R807
R855 R819
W316 C891 C804
W315 C803
C887 C888 C
C885 C886 C883 C884 C842 R823 R824
W317 C801
7.GND
6.RETURNL
5.CH1CT1
4.CH1CT2
3.CH2CT1
2.CH2CT2
1.GNDC
CN106

IC801
W320 W321 C802
R821
W324 R8
W325 CN106 R822
1 13 1 15 C805
GND C8

4
C806

W326
R825
13.MUTE
12.SENDR
11.GND
10.SENDL
9.GND
8.RETURNR

R
R826
C807 C8
C808

1
R827 R8
W333 C809
2 12 2 CN101 14 R828

C810
C834

C811
W334 GND
10.GNDA
11.PH1L
12.GNDA
13.CD2L
14.GNDA
15.CD2R
1.CD1L
2.GNDA
3.CD1R
4.GNDA
5.L1L
6.GNDA
7.L1R
8.GNDA
9.PH1R

CN101

C
R691
14W339 2
W338

R693
W342

R692
W346

W347

C
V+8

V-B

15 1
DWZ1076-

PH2R
DNX2227-C

PH2L
L2R
L2L
15 1
CN151 CN102 1
W348
V+B
W349
V-B

W350 V-8

To DSP ASSY
7.SEND L
6.GND
5.SEND R
4.V-8A
3.V+8A
2.V-BB
1.V+BB
CN151

(J106)
GND

GND

2 GND
To PHONE ASSY
MPL

(J151) CN107
15.SUB R
14.GND
13.SUB L
12.GND
11.RETURN R
10.GND
9.RETURN R
8.GND

SIDE A
1
IC801

To VR ASSY To PHONE ASSY

D (J101) (J107)

10
DJM-500
1 2 3 4
 5 6 7 8

L901 L902 L903 L904 L905

(SIDE B)
L906
(SIDE B) (SIDE B) (SIDE B) (SIDE B)
(SIDE B)

C869
C879 JA804 C881 VR801 CN807
C871 CN803 C877 C846 C843 C844
W310
W311
67 R879 C845
R813 C873 C875 R883 R870 R867 R868
78 C870 R882
C872 R814 R880 R881
C880 C882
C853 C852 C851 B
68 R869
R818 R815 C874 C876 C878 R841 R842 W312 W313
7 R816 C854
R820 R829 Q804 Q801 Q802
R830 R843 R844
19 R832 Q803
C804 R831

E
C826

E W319
C889
C890 C825
C812

R864

R862
D803

R858
R863
R859

R860
D804

R861
R857

D802
C815 R848

D801
C814

W322
R824 R847 W318
R836
R835
IC802

C802
R833 W323
R822 C813 C824
C823
C816 W327 R872
4

R834 R845 R846

5

C806 GND
W328

W329
5

W330
R837

4
W331

R826 C817 C828

IC804
C827
C818 W332
R838 R849 R850
C808
1

R871 R876
8

R839
C819
8

R828 C829 C830

1
C848
C810

C847
R840 R851 R852 W336
C820 C850
IC803

R874
C836

C822
W335

C849
C833

R875
C832

C835 W341
W340
R693

C831

R694 R873
W337

W343
C821
W344
W345

C
SUBL

R695
PH2R

PH3L

SUBR
PH2L

PH3R
L2R
L2L

R696
02 1 15 1 3 (DNP1725-E)
1 7
CN161

CN103
To VR ASSY
W351
1.MASTER L
2.GND
3.MASTER R
GND GNDA

GND
GND

GND

GND

GND

2 14 (J103)
W352
GND

2 6
MPL

MPR
MUTE

CN107
W353

1.MASTER R
2.GND
3.MASTER L
4.GND
5.BOOST R
6.GND
7.BOOST L

1
CN103

SIDE A
1
IC802

IC803

IC804
Q803

Q804

Q801

Q802

o PHONE ASSY To VR ASSY

(J107) (J102) D

11
DJM-500
5 6 7 8
 B
A

D
C

12
DWZ1147-

L-

R-
L+

R+
C252 CP1 V0
J250 DNX2236-B

GNDA
GNDA
J251
JA232 J108
6 JA231

C251
1

1
1

C250
To TERMINAL ASSY

W247
(CN151)

C249
To POWER SUP. ASSY
(J121)

SIDE A
PHONE ASSY

C1107 C1108 C1105 C1106 C1110 C1109

BAL.OUT ASSY
3.3 PHONE ASSY

(SIDE B)
C1102
(SIDE B) (SIDE B) (SIDE B) (SIDE B) (SIDE B) (SIDE B)

CP1 V0 DWZ1077 DWZ1146 DWZ1077-

C243
CN121
E

R249
/KUC /RELM

R253
R243
W134
R247
R255
R251
1.V-8A
2.V+8A
3.V-BB
4.GNDA
5.V+BB
DNX2237-D

C245

R254
R256
W149 W184
CN121 W216
R252

R259
R257
R698
R697

C232
W199

C235
C239
C247

Q231
C231

2
2

W190

J108
D606

(SIDE B)
C1101
W132 W138

W139

1
C609

GNDA C236 C254 W242

J151
1
Q233 1 8 W151 C253

1
C608

C240
R248
C246
1
8

W137
L-

R263
W124

R261
L+ E IC232 C610
1 R244 8 R266

C241
W135 C237 R265
1
8

GNDA D605 1
R268 1
R- W120 R260 C233 R267

4
5

6
W122 IC233 R245 R232 R231

R235
R239
W136
IC601

14.GNDA

R+
R264

J151
D608 C234 C238 R237 IC231
4
5

1.V+BB
3.V+8A
4.V-8A
5.SEND R
6.GNDA
7.SEND L
8.GNDA
9.RETURN R
10.GNDA
11.RETURN L
12.GNDA
13.SUBMIC L
15.SUBMIC R

W121 R241

(SIDE B)
C1104
W130 W152 C611

R240
R628
E R242 R246
R262
C607 R604

Q234 R233 IC604 W209

C620 2.V-BB
R612

W154 R605
W215

R627 C606
W148

W125

DJM-500
W185
W140 V+15
C628 V+8

D607
R258 E R625
R613
C617

W301
1

W131
W142 14
1
8

R626
4 1

R250
R234
R236
R238
C619

C624 C623

R623
IC605
1
8

C244
R622
Q232

C645
C604

IC602

R620
C625
R638
W145
C643
C605

(SIDE B)
C1103
R611

J107 R624

R617
C627

R649
R647

C639
IC603
4
5

C642

R646
R603

R610

W133
V-8

C641

1
8
W182
4
5

R630
R629
W191

3
3

IC17 C638
C626 R608

1
8
R952

W128
R635 C603
8

7
R609
R602
R957

R621 R959

R648
C958

C632

C631
R619
D601 R958

4
5
R955

C644
Q601 R954
R618 W147
R633 R637

4
5
C618

R636 D603 R615 C646

R616
R640
R607
C647

C613

R634 Q602 JA604 JA602

R639
C602
R641
R601

JA603 E E JA601 R606

D604

C640
Q603 E Q604

R951
Q605
E
R642 R644 JA607
W186

E
W193

R956

D602
C649
C635
KN601

C651

C634
C633
C636

C652 R645
C637

R643
R650
R614

C629 C650
C630
C614

R953
R631 C621
C648

R632
C622
JA605 C957 C612
JA606
C601
(DNP1727-E)

4
4

Q603 Q231–Q234 Q602 Q605 Q604 Q601

IC17 IC233 IC232 IC603 IC231 IC604 IC602 IC605 IC601

To TERMINAL ASSY
(CN107)