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GAUGES SETTINGS COMMON 21 C 338

DRUM AND DRUM COVER 1 mm 1 mm


SUCTION MOUTH END PACKAGE 5 mm 5 mm
DRUM AND ADOPTER 1mm 1mm
BALCONE SETTING 10 mm OK
PRE-CLEANER SETTING 3 No 3 No
GATE FEELER SENSOR OK OK
DRUM FEELER SENSOR OK OK
YARN HOLDING LEVER AND FRONT PLATE 3.5 mm OK
RETTE PIPE AND CLAMP PIECE 10 mm OK
TENSION SETTING STD 42 cN
VACCUM GAUGE (Kpa) 5 5
PRESSURE GAUGE (Mpa) 6.5 Kg 6.5 Motor Name
AUTOCONE 21-c

Suction fan motor M1


Blower motor M4
Conveyor motor M62
Package motor M8
Dust fan motor-1 M41
Dust fan motor-2 M42
Dust fan motor-3 M43
Dust fan motor-4 M44
Dust fan motor-5 M45

Motor Name
Autocone 338

suction fan motor


blower motor
bobbin conveyor motor
dust fan motor-1
dust fan motor-2
dust fan motor-3
dust fan motor-4
dust fan motor-5
K.W Rated AMP QTY TOTAL KW

11 20.5 1 11
1.5 3 1 1.5
0.2 1.2 1 0.2
0.2 1.2 1 0.2
0.4 1 1 0.4
0.4 1 1 0.4
0.4 1 1 0.4
0.4 1 1 0.4
0.4 1 1 0.4

K.W Rated AMP QTY TOTAL KW

1.5 7.5 1 15
1.5 0.75 1 1.5
0.2 0.25 1 0.2
0.4 0.2 1 0.4
0.4 0.2 1 0.4
0.4 0.2 1 0.4
0.4 0.2 1 0.4
0.4 0.2 1 0.4
DRUM DRIVE
1 -SPEED Linear yarn velocity while winding, taking the ribbon breaker feature into consideration.
This entry depends on the type of yarn guide drum installed.
<250…2000 mpm (meter per minute)>
2-REVERSE DRUM DRIVE
Entry for optimization of "Upper end pick-up"
<SLOW-MEDIUM-FAST>

DELIVERY PACKAGE
1NOMINAL DIAMETER
When winding dor uniform yarn length per package the informator automatically sets the nominal-diameter to "0.00
this causes emergency stop at 326MM or 12.8 Inches(max diameter capaqcity of 338)
The degree of precisoin of the diameter control feature is fine tuned via diameter correction.
At power restoration after power failure, or after each package doffing cycle, it takes approx 40 Seconds
until a diameter value is re-calculated
<40mm….326mm> or <1.57….12.83 inches)
2 diameter correction
the diameter correction factor represents a tuning factor intended to increase the degree of diameter precision.
Be absolutely sure to take into consideration the value already entered when calculating the correction factor:
Diameter correction factor = old correction factor * (nominal diameter/actual diameter(practical value)
<.8000…1.2000> nominal 1.00)
3 Nominal yarn length
When winding for uniform diameter of all packages the Informator automatically sets the nominal length to "0" = ind
The degree of precison of the yarn-length measuring feature is fine-tuned via length correction. The range of value
depends on the type of yarn guide drum being used.
<5000…..650000M> or <5468 ….. 710846 yds>
NOTE: LENGTH CORRECTION AND CALCULATION OF ITS FACTOR SAME AS FOR DIAMETER
4 - YARN TENSION MODE
There are two options that can be selected i) CONTROL ii) REGULATED
I) CONTROL = entry of a definite tension value (tension code) for the complete unwinding of the bobbin
ii) REGULATE = Yarn tension is regulated at the value entered under yarn tension (in cN)
YARN TENSION CODE : Entry when "yarn tension mode" is set at COMNTROL.
The entry alters the tension disc pressure and thus the yarn tension (Higer value = higher tension). < 0….100>
YARN TENSION : Entry only with "yarn tension mode" set at REGULATE.
Entry of the value in cN at which the yarn tension is to be regulated. < 1….. 100 (cN) >
nominal-diameter to "0.00"

ox 40 Seconds

of diameter precision.
he correction factor:

nominal length to "0" = indefinite.


ection. The range of values

tension). < 0….100>


Calculations based on average values of YF

schlafhorst
Descriptions 338 Muratec 21-C

Average yarn faults per 100 km/spindle 75 75


spindles per machine 60 60
cutting on whole machine 4500 4500
time taken in each cut 8 sec 6.5 sec
total time taken per nine macines 2.22 1.80
for every cut there is a splice

yarn consumed per splice 2.15 yds 2.15 yds


compressed air per splice 9 ltr 9 ltr
total yarn consumed on extra cutting lbs 68.99 68.99
total air consumed on extra cuts 4852054.08 4852054.08

schlafhorst Muratec
338 21-C Difference
Over all average results
extra cutting on whole machine same same nil
time taken in each cut 8 sec 6 sec 2 sec
total time taken hrs for splice 2.219 1.803 -0.416
efficiency loss 24 hrs 9.244 7.511 -1.733
length can be wound @ 100 % eff (km) 78 78 nil
extra length that can be wound due to eff
save / spindle 70.79 72.14 1.35

Wastages (extra being incurred due to YF ) Time losses


Hard waste/ 100km/machine 9675 yds time loss per day due to schlafhorst 338
0.58 lbs production loss due to extra timing
Hard waste /64 km/cone 103.2 total production loss
0.01 lbs Cost(@Rs. 9000/bag)
production of 9 machines/day 468 bags
total no. of cones 11232
hard waste on total prod./day 69
hard waste on total prod./month 16.56
cost (bag@ Rs.9000/bag) Rs 149032.59

compressed Air consumption


extra air consumed/100km/macine
extra air consumed /63.5km/macine
extra air consumed /63.5km/spindle
total air consumed on 9 machines
capacity of 45KW comp air compresser 418800 ltr/hour
compressor working
Extra consumption of elec. Unit(BTU)
Cost of 1KWH Rs. 4/unit
Cost of extra units consumed
Lets suppose both machines are running 20s co cmh pk ctn and avg YF are same on both machines.
these YF values related to per 100 Km.
suppose the total production capacity of mill is :
average number of spindles on one machine = 60 spindles (auto cone)
suppose total of 9 auto cone machines are required to fulfill the below target production
the faults given are only classimat faults , other machine faults i.e, tension, additional and system faults are not in
in calculation plus Yarn joints on cop change are also not considered in calculation

if all machines are schlafhorst 338


total frames ring 20
spindle per frame 960
total spindle 19200
nominal Ne 20
OPS 13
total bags/day 468
length per cone meters 63997.76
cuts per cone 47998.32
total length wound per day 718822.83 km
average winding speed 1300 m/min
doff time one cone 49.23 min @ 100 % efficiency
total faults per day 539117.12
total time taken in splice 4312936.96 sec
2.22 hr per nine machines
efficiency lost 9.24 %

if all machines are muratec 21 c


total frames ring 20

spindle per frame 960


total spindle 19200
nominal Ne 20
OPS 13
total bags/day 468
length per cone meters 63997.76
cuts per cone 47998.32
total length wound per day 718822.83 km
average winding speed 1300 m/min
doff time one cone 49.23 min @ 100 % efficiency
total faults per day 539117.12
total time taken in splice 3504261.28 sec
1.8 hr per nine machines
efficiency lost 7.51 %

due to schlafhorst 338 1.73


ue to extra timing
both machines.

nd system faults are not included