Go-Kart Owner's Manual Safety Guide

OWNER’S MANUAL
EEC
Go-Kart
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH
OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING
OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE
OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING
THE ENGINE AND ALL OTHER PORTIONS OF VEHICLE.
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CONTENTS
OWNER’S MANUAL
1. FOREWORD ..................................................... 1
2. A FEW WORDS ABOUT SAFETY …………….. 2
3. IMPORTANT SAFETY INFORMATION ……….. 3
4. SAFETY DECALS ……………………………….. 5
5. COMPONENT LOCATIONS ……………………..6
6. ARE YOU READY TO DRIVE? ......................... 8
7. IS YOUR KART READY TO DRIVE? ................ 10
8. SAFE DRIVING PRECAUTIONS ……………… 12
9. SPECIFICATIONS ………………………………. 15
10. OPERATION ……………………………………… 16
11. MAINTENANCE AND LUBRICATION …………. 19
12. ADJUSTMENTS ………………………………….. 25
13. WIRING DIAGRAM ............................................ 27
PARTS’ MANUAL
1. FRAME GROUP .......................................... Fig. 1
2. SHROUD ASSY. …………………………….. Fig. 2
3. STEERING SYSTEM ……………………….. Fig. 3
4. REAR SHOCK ABSORBER ……………….. Fig. 4
5. FRONT TIRE SYSTEM …………………….. Fig. 5
6. REAR TIRE SYSTEM ………………………. Fig. 6
7. SEAT ………………………………………….. Fig. 7
8. FUEL TANK ASSY. ………………………….. Fig. 8
9. TRANSMISSION ASSY. ……………………. Fig. 9
10. SHIFT LEVER ASSY. ……………………….. Fig. 10
11. TRANSMISSION BRACKET ASSY. ……..... Fig. 11
12. BRAKE ASSY. ……………………………….. Fig. 12
13. ELECTRICAL SYSTEM …………………….. Fig. 13
14. CYLINDER ASSY. …………………………… Fig. 14
15. CRANKSHAFT ASSY. …………………….... Fig. 15
16. VALVE ………………………………………… Fig. 16
17. CAMSHAFT ASSY. ………………………….. Fig. 17
18. WATER PUMP ……………………………..... Fig. 18
19. COOLING SYSTEM ………………………… Fig. 19
20. OIL PUMP …………………………………..... Fig. 20
21. INLET SYSTEM ……………………………... Fig. 21
22. EXHAUST SYSTEM ………………………… Fig. 22
23. CRANKCASE ASSY. ………………………... Fig. 23
24. LEFT & RIGHT COVER …………………….. Fig. 24
25. STARTER …………………………………….. Fig. 25
26. CLUTCH ASSY. ……………………………… Fig. 26
27. GENERATOR ………………………………... Fig. 27
28. SUSPENSION ASSY. ………………………. Fig. 28
FOREWORD
Thank you for purchasing our Kart. We hope you will enjoy it.
Before operating, please read this owner’s manual carefully. It’s full of
facts, instructions, safety information, and helpful tips. Failure to follow the
warnings contained in this manual can result in serious injury or death.
Be sure to follow the recommended maintenance schedule and service

your Kart accordingly. Careful periodic maintenance will keep your vehicle
in the safest, most reliable condition.
Beginners should seek instructions from your dealership or qualified

instructors before and during initial use of the Kart. We also recommend
that you practice in a large open and familiar area.
We hope you will have a pleasant experience with our products and
thanks again for choosing our Kart.
-1-
A FEW WORDS ABOUT SAFETY
Your safety, and the safety of others, is very important. And operating this
Kart safely is an important responsibility.
You will find important safety information in a variety of forms, including:
Safety Labels – On the Kart.
Safety Messages – Preceded by a safety alert symbol and one of
two signal words: WARNING, or CAUTION.
These signal words mean:
The safety alert symbol, on your vehicle or in this manual, alerts you
to the potential for personal injury.
WARNING
The safety alert warning indicates a potential hazard that may result
in serious injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result
in minor personal injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the
vehicle.
NOTE:
A note will alert you to important information or instructions.
Your safety is involved when the above words and symbols are used.
Become familiar with their meanings before reading the manual.
It is not practical or possible to warn you about all hazards associated

with operating or maintaining a Kart. You must use your own good
judgment.
-2-
IMPORTANT SAFETY INFORMATION
Your Kart can provide you with many years of service and pleasure,
providing you take responsibility for your own safety and understand the
challenges you can meet while driving.
There is much that you can do to protect yourself while operating the Kart.
You’ll find many helpful recommendations throughout this manual. The
following are a few that we consider most important.
Follow the Age Recommendation

The Kart is an ADULT VEHICLE ONLY. Children under age 16 should
never operate this vehicle.
Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of
head injuries. Always wear an approved motorcycle helmet. We also
recommend that you wear eye protection, sturdy boots, gloves, and other
protective gear.
Drive On-Road
Your Kart is designed and manufactured for on-road use and can be
driven on streets or highways. The tires are made for pavement, and the
Kart have turn signal lamps and other features required for use on public
roads.
Take Time to Learn & Practice

Even if you have driven other Karts, take time to become familiar with
how this Kart works and handles. Practice in a safe area until you build
your skills and get accustomed to this Kart’s size and weight.
Because many accidents involve inexperienced or untrained drivers, we
urge all drivers to receive training from a certified instructor.
-3-
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road.
Continually “read” the terrain for unexpected turns, drop-offs, rocks, ruts,
and other hazards. Always keep your speed low enough to allow time to
see and react to hazards.
Drive within Your Limits

Pushing limits is another major cause of Kart accidents. Never drive
beyond your personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and drive safely.
Don’t Drink and Drive

Alcohol and driving don’t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with
every additional drink. So don’t drink and drive, and don’t let your friends
drink and drive either.
-4-
SAFETY DECALS
Warning decals containing important safety information have been placed
on the Kart. Anyone who drives the Kart should read and follow the
instructions of the decals carefully.
The decals should be considered permanent parts of the Kart. If a decal
comes off or becomes hard to read, contact your dealer for replacements.
-5-
COMPONENT LOCATIONS
-6-
Steering wheel
Side reflector
Instrument
Safety belt
Ignition Fuel tank
Seat
０２３２５７ S HIJIN
E4 TOP
1A
1A E4
TOP
SH IJIN ０
２３２５７
Selector Lever
Recharging faucet Parking brake lever
Emergency switch Switch cluster Fuel fill cap
-7-
ARE YOU READY TO DRIVE?
Before you drive your Kart for the first time, we urge you to:
• Read this owner’s manual and the decals on your Kart carefully.
• Make sure you understand all the safety messages.
• Know how to operate all the controls.
Before each drive, be sure:
• You feel well and are in good physical and mental condition.
• You wear your seat belt at all times while driving your Kart.
• You are wearing an approved motorcycle helmet (with chin strap
tightened securely), eye protection, and other protective clothing.
• You don’t have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an
approved motorcycle helmet, eye protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket whenever you drive.
Although complete protection is not possible, wearing proper gear can
reduce the chance of injury when you drive.
The following suggestions will help you choose the proper driving gear.
Helmets and Eye Protection
Your helmet is your most important piece of driving gear because it offers
the best protection against head injuries. A helmet should fit your head
comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers
more. Always wear a face shield or goggles to protect your eyes and help
your vision.
WARNING
Operating this Go-Kart without wearing an approved motorcycle
helmet, eye protection, and protective clothing could increase your
chances of severe injury or death in the event of an accident.
Always wear an approved motorcycle helmet that fits properly and
wear eye protection (goggles or face shield), gloves, boots,
long-sleeved shirt or jacket and long pants.
-8-
Additional Driving Gear
In addition to a helmet and eye protection, we also recommend:
• Sturdy off-road motorcycle boots to help protect your feet, ankles, and
lower legs.
• Off-road motorcycle gloves to help protect your hands.
• Driving pants with knee and hip pads, a driving jersey with padded
elbows, and a chest/shoulder protector.
Driver Training
Developing your driving skills is an on-going process. Even if you have
driven other Karts, take time to become familiar with how this Kart works
and handles. Practice driving the Kart in a safe area to build your skills.
Do not drive in rough terrain until you get accustomed to the Kart’s
controls, and feel comfortable with its size and weight.
WARNING
Operating this Kart without your seat belt could cause you to be
thrown from the Kart, causing severe injury or death.
Age Recommendation
The minimum recommended age for this Kart is 16. For safety, never let
children under 16 years old operate this vehicle.
WARNING
A child driving a Kart that is not recommended for their age could
lose control of the Kart, resulting in severe injury or death.
No Alcohol or Drugs
Alcohol, drugs and Karts don’t mix. Even a small amount of alcohol can
impair your ability to operate a Kart safely. Likewise, drugs–even if
prescribed by a physician–can be dangerous while operating a Kart.
Consult your doctor to be sure it is safe to operate a Kart after taking
medication.
WARNING
Operating this Kart after consuming alcohol or drugs can seriously
affect your judgment, cause you to react more slowly, affect your
balance and perception, and result in serious injury or death.
Never consume alcohol or drugs before or while operating this Kart.
-9-
IS YOUR KART READY TO DRIVE?
Before each drive, it is important to inspect your Kart and make sure any
problem you find is corrected. A pre-drive inspection is a must, not only
for safety, but because having a breakdown, or even a flat tire, can be a
major inconvenience.
If your Kart has overturned or been involved in a collision, do not drive the
Kart until it has been inspected by your dealer. There may be damage or
other problems you cannot see.
WARNING
Improperly maintaining this Kart or failing to correct a problem before
driving can cause a crash in which you can be seriously hurt or killed.
Always perform a pre-drive inspection before every drive and correct
any problems.
Pre-drive Inspection
Check the following items before you get on the Kart:
• Engine Oil
Check the level and add oil if needed. Check for leaks.
• Fuel
Check the level and add fuel if needed. Also make sure the fuel fill cap is
securely fastened. Check for leaks.
• Tires
Use a gauge to check the air pressure. Adjust if needed. Also look for
signs of damage or excessive wear.
• Nuts & Bolts
Check the wheels to see that the axle nuts are tightened. Use a wrench
to make sure all accessible nuts, bolts, and fasteners are tight.
• Underbody & Exhaust System
Check for, and remove, any dirt, vegetation or other debris that could be
a fire hazard or interfere with the proper operation of the Kart.
- 10 -
• Air Cleaner Housing Drain Tube
Check for deposits in the drain tube. If necessary, clean the tube and
check the air cleaner housing.
• Leaks, Loose Parts
Walk around your Kart and look for anything that appears unusual, such
as a leak or loose cable.
• Cable
Check the cable housings for wear. Check the fittings for looseness.
Replace or tighten as needed.
Check these items after you get on the Kart:

• Brake
Step on the brake pedal several times to check that the control operates
normally. Make sure there is no brake fluid leakage.
• Lights
Make sure the headlights, brake lights/taillights, turn signal lamps and
license plate lamp are working properly.
• Steering Wheel
Check that the wheels turn properly as you turn the steering wheel.
Remember, be sure to take care of any problem you find, or have your
dealer correct it before you drive.
- 11 -
SAFE DRIVING PRECAUTIONS
Before driving your Kart for the first time, please review the Kart Safety
section beginning on page 3, and the Before Driving section beginning on
page 8.
Even if you have driven other Karts, take time to become familiar with
how this Kart works and handles. Practice in a safe area until you build
your skills and get accustomed to the Kart’s size and weight.
On-Road Use
Your Kart and its tires are designed and manufactured for on-road use.
You can drive your Kart on pavement.
WARNING
Operating this Kart on paved surfaces may seriously affect handling
and control of the Kart, and may cause the vehicle to go out of
control.
Never operate this Kart on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
When driving off-road, also remember to always obey local off-road
driving laws and regulations. Obtain permission to drive on private
property. Avoid posted areas and obey “no trespassing” signs.
You should never drive your Kart on public streets, roads or highways,
even if they are not paved. Drivers of street vehicles may have difficulty
seeing and avoiding you, which could lead to a collision. In many states it
is illegal to operate Karts on public streets, roads and highways.
WARNING
Operating this Kart on public streets, roads or highways could cause
you to collide with another vehicle.
Never operate this Kart on any public street, road or highway, even a
dirt or gravel one.
- 12 -
Keep Hands on Control
Always keep both hands on the steering wheel when driving your Kart.
This is important to maintain your balance and to control the Kart.
Removing hands from the control can reduce your ability to react and
control the Kart.
WARNING
Removing hands from steering wheel during operation can reduce
your ability to control the Kart.
Always keep both hands on the steering wheel of your Kart during
operation.
Control Speed
Driving at excessive speed increases the chance of an accident. In
choosing a proper speed, you need to consider the capability of your Kart,
the terrain, visibility and other operating conditions, plus your own skills
and experience.
WARNING
Operating this Kart at excessive speeds increases your chances of
losing control of the Kart, which can result in an accident.
Always drive at a speed that is proper for your Kart, the terrain,
visibility and other operating conditions, and your experience.
Use Care on Unfamiliar or Rough Terrain
Before driving in a new area, always check the terrain thoroughly. Don’t
drive fast on unfamiliar terrain or when visibility is limited. (It is sometimes
difficult to see obstacles like hidden rocks, bumps, or holes in time to
react.)
WARNING
Failure to use extra care when operating this Kart on unfamiliar
terrain could result in the Kart overturning or going out of control.
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the
Kart.
- 13 -
Never drive past the limit of visibility. Maintain a safe distance between
your Kart and other off-road vehicles. Always exercise caution, and use
extra care on rough, slippery and loose terrain.
WARNING
Failure to use extra care when operating on excessively rough,
slippery or loose terrain could cause loss of traction or vehicle control,
which could result in an accident, including an overturn.
Do not operate on excessively rough, slippery or loose terrain until
you have learned and practiced the skills necessary to control the
Kart on such terrain. Always be especially cautious on these kinds of
terrain.
Do Not Perform Stunts
You should always operate your Kart in a safe and reasonable manner.
When driving, always keep all four wheels on the ground.
WARNING
Attempting wheelies, jumps, and other stunts increases the chance
of an accident, including an overturn.
Never attempt stunts, such as wheelies or jumps. Don’t try to show
off.
- 14 -
SPECIFICATIONS
Dimensions
Overall Length 2700 mm
Overall Width 1470 mm
Overall Height 1440 mm
Wheelbase 2005 mm
Ground Clearance 250 mm
Weight
Gross Vehicle Weight 370 kg
Dry Weight 340 kg
Engine
Type Water-cooled, 4-stroke
Displacement 276 cm 3
Bore × Stroke 72.5 × 66.8
Compression Ratio 10.3∶1
Starting System Electric
Ignition System CDI
Spark Plug DR8EA
Spark Plug Gap 0.6-0.7 mm
Engine Oil Capacity 1.5 L

Fuel Capacity 20 L
Front Tires 25 × 8 – 12
Rear Tires 25 × 8 – 12
Headlight 12V 35W
Brake Light/Taillight 12V 21W/15W
Turn Signal Lamp 12V 21W×4
License Plate Lamp 12V 5W
Battery 12V 14AH
- 15 -
OPERATION
Operation Controls
CAUTION
Do not attempt to start or operate the engine until completely familiar
with the location and use of each control necessary to operate this
vehicle. The operator must know how to stop this machine before
starting and driving it.
• Pedals
The pedal on the left is the brake that slows or stops the Kart. The pedal
on the right is the accelerator that accelerates the Kart. You should only
use your right foot for slowing and accelerating the Kart. At the same time,
you should always keep your left foot in a state of rest.
• Engine
Insert the key into key-switch, turn the key clockwise, release the key
when the engine starts. The engine will warm up within 5 minutes. If the
engine does not start, release the starter and wait five seconds. Activate
the starter for another five seconds if necessary. Repeat this procedure
until the engine starts.
CAUTION
Do not activate the starter more than 5 seconds at a time. Otherwise,
it may cause the starter to overheat and damage the starter.
Turn the key counterclockwise, release the key when the engine
stops.
- 16 -
Pre-Drive Inspection
WARNING
If a proper inspection is not done before each use, severe injury or
death could result. Always inspect the vehicle before each use to
ensure it’s in proper operating condition.
• Check for engine oil level. Check for leaks, add oil if required.
• Check for fuel level. Add fuel as necessary and do not overfill. Check for
leaks.
• Check for brake. Step on the brake pedal several times to check that the
control operates normally. Make sure there is no brake fluid leakage.
Adjust if necessary.
• Check tires. Check tires’ condition and pressure. The pressure on both
front and rear tire is 40 kPa.
• Check frame nuts, bolts and fasteners. Check and tighten them as
necessary to specified condition.
• Check the headlights, brake lights/taillights, turn signal lamps and
license plate lamp. Check for proper operation.
• Check wheels. Check for tightness of wheel nuts and axle nuts; check
that axle nuts are secured by cotter pins.
• Check steering wheel. Check for proper operation.
- 17 -
Seat Adjustment
The seat must always be
securely fastened in the position
which best affords the operator
control of the foot pedals and
steering wheel.
a. Pull seat adjustment handle
upward to disengage seat slide.
b. Move seat to desired position.
c. Be sure seat adjustment handle
snaps back into place and that
seat is locked into position.
WARNING
Never operate this Kart when the provided seat is not securely
fastened. To do so could result in a strong possibility of severe
personal injury or loss of life. Before attempting to adjust the seat,
ensure the Kart engine is stopped.
Transmission Gear Selector
The transmission gear selector
(1) is located on the right side
of the driver.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
CAUTION
Shifting gears with the engine speed above idle or while the vehicle is
moving could cause transmission damage.
To change gears, stop the vehicle, and with the engine idling, move
the lever from high gear to low gear.
Whenever the Kart is left unattended, always place the transmission in
PARK.
- 18 -
MAINTENANCE AND LUBRICATION
Replenishing Battery Fluid
A poorly maintained battery will
deteriorate rapidly. Check the
battery fluid level often. The fluid
level should be kept between the
upper and lower level marks (1).
To refill use only distilled water.
Tap water contains minerals that
are harmful to a battery.
Coolant Level
The recovery bottle (2) is located
on the front side of the machine.
To access the recovery bottle,
remove the front rack.
Maintain the coolant level
between the minimum and
maximum marks on the bottle
(When the fluid is cool). Add
coolant as needed.
Radiator Coolant Level
To ensure that the coolant (3) maintains its ability to protect the engine, we
recommended that the system be completely drained every two years and
a fresh mixture of antifreeze and water added. We recommend the use of
a 50/50 mixture of high quality aluminum compatible anti-freeze/coolant
and distilled water.
Brake Fluid Level
Check the brake fluid (4) level frequently for the brake system. The
reservoir is located under the front rack. Maintain the fluid level between
the maximum and minimum marks.
- 19 -
Engine Lubrication
You must change the oil in the crankcase after the first 500 km of
operation of your new engine and after 1000 km of use thereafter. That
will insure proper lubrication of internal parts and prevent costly repairs
due to excessive wear.
1. Position the vehicle on a level surface.
2. Run the engine for two to three minutes until warm. Stop the engine.
3. Clean the area around the drain plug.
4. Place a drain pan beneath engine crankcase and remove the drain
plug.
CAUTION
Hot oil can cause serious burns. Do not allow hot oil to touch skin.
5. Allow the oil to drain completely.
6. Replace the sealing washer on the drain plug.
7. Reinstall the drain plug and torque to 14 ft. lbs. (19 Nm).
Front Wheel Hub Tightening
Front wheel bearing tightness and spindle nut retention are critical
component operations. All service must be performed by your authorized
dealer.
Wheel Removal
1. Stop the engine, place the transmission in PARK and lock the parking
brake.
2. Loosen the wheel nuts slightly.
3. Elevate the side of the vehicle by placing a suitable stand under the
frame.
4. Remove the wheel nuts and remove the wheel.
Wheel Installation
1. Place the transmission in PARK and lock the parking brake.
2. Place the wheel on the wheel hub with the valve stem toward the
outside and the rotation arrows on the tire pointing toward forward
rotation.
3. Install the wheel nuts and finger tighten.
4. Lower the vehicle to the ground.
5. Torque the wheel nuts to specification.
- 20 -
Wheel Nut Torque Specifications
Check the wheel nut torques occasionally and when they have been
loosened for maintenance service.
Item Specification
Front Wheel Nuts 27 ft. lbs. (37 Nm)
Rear Wheel Nuts 27 ft. lbs. (37 Nm)
Air Filter Service
1. Remove the rear rack, release the air box cover clips, and remove the
air box cover.
2. Loosen the clamp and remove the filter.
3. Remove the fabric type pre-filter (1) from the main filter (2). Wash the
pre-filter in soapy water, then rinse and let dry.
4. Reinstall the pre-filter over the main filter. (Replace the main filter if
needed.)
5. Reinstall the filter into the air box and tighten the clamp. Do not over
tighten the clamp, as filter damage could occur.
6. Reinstall the air box cover and the rear rack.
- 21 -
Spark Plugs
Inspect:
• Insulator ①
Abnormal color: Replace.
Normal color is gray, tan or light brown.
• Electrode ②
Wear/Damage: Replace.
Clean:
• Spark plug
Standard spark plug (With spark plug cleaner or wire brush)
DR8EA
③ Gap: 0.6-0.7 mm
Measure:
• Spark plug gap ③
Out of specification: Adjust gap.
WARNING
A hot exhaust system and engine can cause serious burns. Wear
protective gloves when removing a spark plug for inspection.
Spark Plug Removal and Replacement

1. Remove the spark plug cap.
2. Using the special wrench provided in the tool box, rotate the spark plug
counterclockwise to remove.
3. Reverse the procedure for spark plug installation, using the
recommended spark plug. Torque to 17 ft. lbs. (23 Nm).
- 22 -
Cleaning and Storage
Cleaning the Kart
Keeping your Kart clean will not only improve its appearance but it can
also extend the life of various components. With a few precautions, your
Kart can be cleaned much like an automobile.
Washing the Kart
The best and safest way to clean your Kart is with a garden hose and a
pail of mild soap and water. Use a professional type washing mitten,
cleaning the upper body first and the lower parts last. Rinse with water
frequently and dry with a chamois to prevent water spots.
NOTE: If warning and safety decals are damaged, contact your dealer for
free replacement.
We do not recommend the use of a high pressure type car wash system
for washing the Kart. If a high pressure system is used, exercise extreme
care to avoid water damage to the wheel bearings, transmission seals,
body panels, brake and warning decals.
Storage
In the event your Kart is not to be operated for a period in excess of 30
days or at the end of each driving season, prepare for storage as follows:
a. Drain the fuel tank and carburetor by allowing the engine to run out of
fuel, and use a fuel stabilizer.
b. Lubricate the engine cylinder by removing the air cleaner, then spray
engine fogging oil through the carburetor until motor dies.
c. Do not save or store gasoline over winter. Using old gasoline, which
has deteriorated from storage, will cause hard starting and affect
engine performance.
CAUTION
Starting the engine during the storage period will disturb the
protective film created by fogging and damage could occur. Never
start the engine during the storage period.
- 23 -
Transporting the Kart
Follow these procedures when transporting the vehicle.
1. Turn off the engine during
transporting.
2. Place the transmission in
PARK.
3. Turn the fuel valve off and
be sure the fuel cap, oil cap
and seat are installed
securely.
4. Always tie the frame of the
Kart to the transporting unit
securely with suitable straps
or rope. Do not attach tie
straps to the front A-arm bolt
pockets.
- 24 -
ADJUSTMENTS
Rear Spring
The rear shock absorber spring is
adjusted by rotating the adjuster (1)
either clockwise or counterclockwise
to increase or decrease spring tension.
Steering Wheel
The steering wheel can be adjusted for driver preference.
WARNING
Improper adjustment of the steering wheel or incorrect torquing of the
adjuster block tightening bolts can cause limited steering or
loosening of the steering wheel, resulting in loss of the control and
possible serious personal injury or death. Follow the adjustment
procedures exactly, or see your dealer for service.
1. Loosen the four bolts (1).
2. Adjust the steering wheel to the desired angle.
3. Torque the four bolts to 10-12 ft. lbs. (14-17 Nm).
- 25 -
Carburetor/Idle RPM
If the engine idle speed is not satisfactory,
and all other conditions are favorable, the
carburetor can be adjusted.
1. Warm up the engine by running the
vehicle for approximately five minutes.
2. Place the transmission in gear with the
parking brake applied.
3. Adjust the carburetor idle screw (1)
either in or out until the desired idle RPM
is reached. Turning the screw in
(clockwise) will raise RPM. Turning the
screw out (counterclockwise) will lower
RPM.
4. The standard idle RPM is 1500±100.
- 26 -
B/R
B/R
Bl/Y Bl/Y
Trigger Coil Note Colour Note Colour
● B Black G/B Green/Black
Y Y Br/R
Starting G Green G/R Green/Red
● Freeze- proof
Magneto Y relay O Orange G/W Green/White
Regulator fitting
R Red G/Y Green/Yellow
Y R ◎ G W White G/Bl Green/Blue
◎ ○ ○ G G W/R Heating resistance Y Yellow R/B Red Black
Thicken
automatically
G
→ Bl Blue W/R White/Red
○ Br Brown Y/G Yellow/Green
R ●
B/R
W/R Gr Gray Y/R Yellow/Red
W/R
Bl/Y
hc ○ Pu Purple Y/W Yellow/White
it ５１４Ω Ignition coil
G ◎ B/R Black/Red Light G Light Green
w ●
s Y/R G/B Resistance G B/W Black White Bottle G Bottle Green
no R R
iit Relay B/Y Black/Yellow Light Bl Light Blue
ng Starter B/Y B/Bl Black/Blue
I G/R ◎
R/B motor Bl/W Blue/White
Change switch
B
G/R
R/B
R/B Spark plug Bl/Y Blue/Yellow
Br Ignition
Gr
←
Br/R Brown/Red
Ge ar Te rmi nal 1 2 3 4 5 6 7 8 9 10 11 12 13
Turn le ft
● Tu rn Br/W Brown White
Turn right
Y/R Up
O vert ak e
l ig ht
→
O ve r ta ke
Up li ght
Relay R G B/R
O vert ak e
○ ○ ○ ○ Up l ig ht
Ligh t switch
Low
beam
Low
beam
Cha nge
Horn
○ ○ ○ ○ Light Bl G Bl/Y
Fuse box
Remote control O
Bl/Y W Br/W
annunciator B O Bl Y/G Y/G
Bl ● Light G
Gr
W/R Br/W
Bottle G
● O
B Light G
●
B
B ●
h Gr
Bl G
tic
○ Output of ● ○
- 27 -
Light Bl Bl
sw
transmission signal W W
B Light G
ek
● G
○ ○
ra
P R N L H ● Horn
Temperature
control switch
●
tbo
G G B Cigarette
Taillight/Brake light
G/Bl Headlight
Fo
Pu Br/W ● ● Y/G lighter
G/Y
Light Bl G G B
G/W
Flash buzzer
B/Bl
B
na
WIRING DIAGRAM
O
F M ●
O ●
G
Gr
Light Bl Light Bl Gr
Bl/W ●
● ●
O Emergency switch
B B
Safety belt switch O ○ ○ ○
G
B/W G
G Light Bl
G G O O
Turn signal Light Bl
Odometer
Y/W
Oil sensor Power input 1 B
Speed signal 3 Gr Speed
→
G
sensor
Power negative 2 G
Water temperature B
B sensor
→
Bl/Y

Go-Kart Owner's Manual Safety Guide

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Go-Kart Owner's Manual Safety Guide

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OWNER’S MANUAL

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH

OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING

OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE

OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING

THE ENGINE AND ALL OTHER PORTIONS OF VEHICLE.

Be sure to follow the recommended maintenance schedule and service

Beginners should seek instructions from your dealership or qualified

It is not practical or possible to warn you about all hazards associated

Follow the Age Recommendation

Always Wear a Helmet

Take Time to Learn & Practice

Drive within Your Limits

Don’t Drink and Drive

Recharging faucet Parking brake lever

Emergency switch Switch cluster Fuel fill cap

Check these items after you get on the Kart:

Engine Oil Capacity 1.5 L

Spark Plug Removal and Replacement

Turn signal Light Bl

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