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Operating instructions Surge arrester Type POLIM®-D..PI-2 Type
POLIM®-D..PI-3 Publication No. 1HC0019085 AH With ABB metal-oxide
resistors Without gaps For medium voltage metal enclosed switchgear with
plug-in type bushings cone size 2 and 3 referring to EN 50181 Mounting
and installation, maintenance, transportation, storage and disposal
Issued by: Contact information: ABB Switzerland Ltd. High Voltage
Products Surge Arresters Jurastrasse 45 CH-5430 Wettingen 1 Phone: +41
(0)58 585 29 11 Telefax: +41 (0)58 585 55 70 E-Mail: sales.sa@ch.abb.com
Internet: www.abb.com/arrestersonline We reserve the right to make
changes. We reserve all rights to this document and the object presented
within. Reproduction, passing on to third parties or utilisation of the
contents is not permitted without our express consent. © ABB Schweiz AG
Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester
2 EN Doc. 1HC0019085 AH Grounding bolt M12 or M16 Red polymer hull
Lamella contact Silicone cone Installation screw M8x20 Area of
pressure-relief in case of overload and indication of arrester position
Installation screw M8x45 Adapter flange Aluminium tube Washer Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc.
1HC0019085 AH EN 3 Table of contents 1. ABOUT THIS DOCUMENT 4 1.1.
Validity 4 1.2. Target group 4 1.3. Copyright 4 2. SAFETY 5 2.1. Symbols
and advices 5 2.2. Basic safety precautions 6 2.2.1. Product safety 6
2.2.2. Personnel-related measures 6 2.2.3. Organisational measures 6 3.
DESCRIPTION 7 3.1. Intended use 7 3.2. Structure and function 7 3.3.
Technical data 8 3.3.1. Technical data on the surge arrester 8 3.3.2.
Application guidelines 9 3.3.3. Behaviour in fire 9 4. TRANSPORTATION,
UNPACKING AND STORAGE 10 5. COMMISSIONING 12 5.1. Safety 12 5.2.
Electrical check before commissioning 12 5.3. Installation location and
protective distance 12 5.4. Mounting 13 5.4.1. Preparing for
installation 13 5.4.1.1. Cleaning of silicone cone and plug-socket 13
5.4.1.2. Greasing of silicone cone 13 5.4.2. Mounting of adapter 15
5.4.3. Mounting of surge arrester without surge counter 16 5.4.4.
Mounting of surge arrester with surge counter 19 5.4.5. Removal of surge
arrester without surge counter 22 5.4.6. Removal of surge arrester with
surge counter 24 6. MAINTENANCE, UPKEEP 26 6.1. Replacement after
overloading 26 7. DISPOSAL 27 Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 4 EN Doc. 1HC0019085 AH 1. ABOUT THIS
DOCUMENT These operating instructions are part of the POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester and describe safe and proper use for all
phases of operation. We reserve the right to make changes in the
interest of further development. 1.1. Validity These operating
instructions are valid only for the POLIM®-D..PI-2, POLIM®-D..PI- 3
surge arrester. 1.2. Target group The target group of these operating
instructions is professionals in the field of highvoltage technology.
The POLIM®-D..PI-2, POLIM®-D..PI-3 may only be commissioned and
maintained by persons instructed in proper use and handling. 1.3.
Copyright The copyright of these operating instructions belongs to ABB
Switzerland Ltd. These operating instructions are to be handled
confidentially and are intended solely for mounting, operating and
monitoring personnel. They contain regulations and illustrations of a
technical nature which may neither be utilized for competitive purposes
nor passed on to others. Handing over to third parties is impermissible
and liable for compensation. All rights, including those regarding the
translation, are reserved. Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH EN 5 2. SAFETY 2.1.
Symbols and advices This is a safety sign. It warns you of the danger of
injury and material damage. Follow all measures marked with the safety
sign to avoid injuries, death and damage to materials. This safety sign
warns you of the danger of death or serious injury from electric shocks.
Follow all measures marked with the safety sign to avoid injuries and
death. ? This mark indicates that an action is to be performed. Warnings
in these operating instructions indicate special dangers and list
measures for prevention of the danger. There are three levels of
warning: Warning word Meaning DANGER Immediate, impending endangerment
of your life and health WARNING Possible impending endangerment of your
life and health CAUTION Possible impending danger of light injuries or
damage to materials Warnings are structured as follows: WARNING WORD The
type and source of danger appear here Possible consequences, which could
occur if the measures are not followed, appear here. ? Impermissible
actions appear here. ? Measures for avoiding the danger appear here. The
bolt of the given size shall be tightened with a torque wrench to the
specified value M8 13Nm Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 6 EN Doc. 1HC0019085 AH 2.2. Basic safety
precautions 2.2.1. Product safety The POLIM®-D..PI-2, POLIM®-D..PI-3 has
been constructed using state-of-the-art technology and officially
recognised safety-related rules. Danger to life and health of the user
or third parties could arise or damage of the POLIM®-D..PI-2, POLIM®-
D..PI-3 and other property could occur while the POLIM®-D..PI-2,
POLIM®-D..PI-3 is in use, however. ? The POLIM®-D..PI-2, POLIM®-D..PI-3
is only to be used when it is in technically sound condition, for the
intended purpose, and with safety and the possible dangers in mind while
observing the operating instructions. ? Keep the operating instructions
intact and fully readable, and store them in such a way that they are
accessible to operating personnel at all times. ? Decommission and
replace overloaded or damaged POLIM®-D..PI-2, POLIM®- D..PI-3 units.
2.2.2. Personnel-related measures ? Train personnel in professional and
safe working with high-voltage technology. ? Train and instruct
personnel in working on the POLIM®-D..PI-2, POLIM®-D..PI- 3 using the
operating instructions. ? Personnel being trained, instructed or
provided with general education may only work with the POLIM®-D..PI-2,
POLIM®-D..PI-3 under constant supervision by an experienced high-voltage
technology professional. 2.2.3. Organisational measures ? Observe all
safety- and danger-related information regarding the POLIM®- D..PI-2,
POLIM®-D..PI-3. ? The safety rules of the owner of the high- and
medium-voltage system and all regulations of the respective national
safety authorities are to be observed. ? Only trained and instructed
professionals may be authorised. ? Clearly assign areas of
responsibility for working with the POLIM®-D..PI-2, POLIM®-D..PI-3. Make
them known and adhere to them. ? Only personnel who have read and
understood the operating instructions, especially the "Basic safety
precautions" section may be allowed to carry out activities with the
POLIM®-D..PI-2, POLIM®-D..PI-3. ? Check to ensure that work is being
performed in a safety-conscious way with awareness of possible dangers
and while observing the operating instructions. Operating instructions
for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH EN
7 3. DESCRIPTION 3.1. Intended use The POLIM®-D..PI-2, POLIM®-D..PI-3 is
a surge arrester intended for use in medium voltage metal-enclosed
switchgear applications with plug-in type bushings referring to EN
50181. Surge arresters protect the insulation of medium voltage devices
against overvoltages which are caused by lightning or switching
operations. The manufacturer is not liable for resulting damages from
further, unintended use. The operator accepts all responsibility for
using the POLIM®-D..PI-2, POLIM®- D..PI-3 outside of its intended
application range as specified in this document. 3.2. Structure and
function The POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester is
constructed from serially connected, non-linear metal-oxide (MO)
resistors. These MO resistors have an extremely non-linear resistance
property. At the maximum operating voltage of Uc, only a small
capacitive current will flow in the mA range. With an increase in
voltage, the MO resistors enter a highly-conductive state practically
without delay. Thus any further increase in voltage is limited to the
specified residual voltage values. After the decline of the overvoltage
the arrester immediately turns back to the non- or slightly-conductive
state. The MO arrester converts the energy of the surge into heat, which
it transfers to the surrounding ambience. The stack of MO resistors and
connection equipment is held together with loops made of
fiberglass-reinforced plastic. The MO resistors are enclosed by silicone
to insulate against the metal housing. The aluminium housning assures
optimal safety for operation personnel. Plug-in surge arresters are
available in cone size 2 or size 3 according to EN 50181. Personal
security: The surge arresters are mounted in a closed buildning to which
only qualified personnel, working within the high power field , have
access. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 8 EN Doc. 1HC0019085 AH 3.3. Technical data The technical data,
dimensions and weights are specified in the following documents: · surge
arrester POLIM®-D..PI-2, POLIM®-D..PI-3 in the 3273 pamphlet ·
POLIM®-D..PI-2, POLIM®-D..PI-3 dimensional drawings 3.3.1. Technical
data on the surge arrester The rating plate contains the following data:
Data Meaning POLIM®-D .. PI-2 POLIM®-D .. PI-3 Complete type designation
with specification of the maximum permissible continuous operating
voltage Uc and cone size Uc = .. kV Maximum permissible continuous
operating voltage Uc Ur = .. kV Rated voltage In = .. kA Nominal
discharge current No. HA ... Serial number Dat. Date of manufacture
Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester
Doc. 1HC0019085 AH EN 9 3.3.2. Application guidelines The following
guidelines apply for the use of POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arresters: · "Application guidelines" for medium-voltage systems,
pamphlet 3021EN 3.3.3. Behaviour in fire The silicone housing of the
surge arrester is self-extinguishing, and the oxygen index (LOI),
measured in accordance with ASTM D 2863 and EN ISO 4589 is greater than
35. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 10 EN Doc. 1HC0019085 AH 4. TRANSPORTATION, UNPACKING AND
STORAGE Transportation CAUTION Surge arresters not secured during
transportation Damage to surge arresters that have fallen during
transport. ? Secure surge arresters against sliding or falling before
transportation. ? Observe safety precautions printed on the packaging
for proper handling during transportation and storage. Unpacking The
surge arresters provided are packaged in cardboard boxes, which shall
protect the arresters against damage during the transport. Observe that
each surge arrester package consists of two boxes (one with the surge
arrester, the other with needed accessories), which are strapped
together. In case the surge arrester is delivered with surge counter
another box containing the surge counter and accessories are provided. ?
After receiving the shipment, compare the order and delivery documents
immediately to check for completeness and accuracy of the shipment. In
case of incompleteness or deviations, inform the supplier and shipper
immediately. ? Each arrester shall be delivered with: 1 x adapter flange
3 x installation screws, M8x20 3 x installation screws, M8x45 1 x
installation grease 1 x 0,5D-M12 nut (POLIM-D®..PI-2) 2x 0,5D-M16 0.5mm
nut (POLIM-D®..PI-3) 2 x washer for M16 (POLIM-D®..PI-3) ? In case the
arrester is equipped with a surge counter 1 x surge counter 1 x coupling
1 x thread bolt 1 x M12 nut 1 x 0,5D-M12 nut 2 x washer for M12
Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester
Doc. 1HC0019085 AH EN 11 WARNING Damaged surge arresters Material damage
and personal injury due to the installation and commissioning of damaged
surge arresters. ? Do not use damaged surge arresters. ? Examine
shipment immediately to check for damage. ? The silicone cone should be
without any kind of damages such as rifts, grinded areas or impurities
(particles) ? The visible black conductive layer coat must be free of
damages ? The aluminium tube shall not be damaged ? Notify the insurance
company, the shipper and the supplier of the damage immediately and
create a damage log. Storage The original packaging materials can be
used for storage. ? Store surge arresters in a well-ventilated, clean
room. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 12 EN Doc. 1HC0019085 AH 5. COMMISSIONING 5.1. Safety DANGER
System uses high voltage Death, serious bodily harm and damage to the
switching gear may result from an electric shock. ? Allow only
authorised professionals to perform work on the surge arrester. ?
Observe the safety rules of EN 50110-1 before working on the system: –
Disconnect the system from the power supply. – Secure the system against
being switched on again. – Ensure that the system is de-energised. –
Earth the system and short-circuit it. – Cover or cordon off
neighbouring energised parts. 5.2. Electrical check before commissioning
Each surge arrester is tested by the manufacturer. The routine test
report is included with the packaging. Additional electrical testing
before commissioning is not necessary. 5.3. Installation location and
protective distance DANGER Danger of fire and injury via arc with
overloading of the surge arrester Ignition of flammable materials by an
arc and flying burning parts. ? Do not store flammable materials near
the surge arrester. ? When working near the surge arrester, do not wear
easily flammable clothing. Plug-in surge arrester shall only be mounted
in plugs with the same size. The plug sizes have to fulfil the
rolerances according to DIN EN 50181 and DIN 47637. The thickness of the
mounting plate has to conform the standards DIN EN 50181 and DIN 47637
and shall not exceed 14.5mm. Surge arresters only protect high- and
medium-voltage apparatuses when they are located within the protective
distance.The protective distance is only a few meters. ? Always mount
surge arresters as close as possible to the apparatus to be protected
within the protective distance. The length of the connecting cables are
decisive here. ? In cases of doubt, calculate the protective distance
according to the formulas in the "Application guidelines". Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc.
1HC0019085 AH EN 13 5.4. Mounting CAUTION Incorrect system voltage
Damage to the switching gear and the surge arrester. ? Do not use surge
arresters intended for a.c. systems in d.c. systems. ? Observe the
"Application guidelines" from ABB Switzerland Ltd. ? Before mounting,
ensure that the characteristic data on the rating plate of the surge
arrester matches the requirements of the power system. ? Ensure that
system voltage applied at the terminals of the arrester does not exceed
the maximum permissible continuous operating voltage of the surge
arrester. 5.4.1. Preparing for installation ? Check that the silicone
cone has no damage. 5.4.1.1. Cleaning of silicone cone and plug-socket ?
Clean the silicone cone and plug-socket with Isopropyl or cable cleaning
agent (from ABB). ? Let the cone and socket to dry in the air for
approximately 15 minutes. In order to achieve faultless operation, it’s
important that both the plug-socket and the arrester silicone cone are
clean. The cone shall be cleaned with Isopropyl or cable cleaning agent
(from ABB) before installation. A clean, soft and fluff-free cloth shall
be moistened with Isopropyl or cable cleaning agent. Towel the cone with
moderate pressure. Surplus cleaning agent can be wiped off with a dry
rag. The cone will slightly swell due to this cleaning treatment but
will recover within a couple of minutes. It’s therefore important to let
the cone dry in the air for approximately 15 minutes before greasing.
Clean the plug-socket before operation with Isopropyl. In case of
short-time disconnection of the plug connection the grease film can be
left under condition that the grease is not polluted. 5.4.1.2. Greasing
of silicone cone ? Only use the enclosed installation grease. ? Apply
the grease immediately before installation. ? Check that the
installation grease is evently spread on the silicone cone. Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 14 EN
Doc. 1HC0019085 AH In order to achieve an optimal insulation between the
silicone cone of the surge arrester and the plug-socket the cone shall
be lubricated with enclosed installation grease before mounting. The
grease should be applied immediately before installation in order to
avoid pullution. Only use the enclosed installation grease! Cone size 2
Required amount of installation grease for each surge arrester is
approximately 5g or about half of the whole packet. Cone size 3 Required
amount of installation grease for each surge arrester is approximately
10g or the whole packet. Clean and grease the silicone cone before
installation Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester Doc. 1HC0019085 AH EN 15 5.4.2. Mounting of adapter ?
Capacitive divider connection, if provided by the switchgear
manufacturer, has to be installed before the mounting of the adapter
flange. Adjust the adapter flange to desired position and fix it with
the provided screws M8´45 to the designated threaded holes of the
plug-socket. If the capacitive divider connection is to be used, please
adjust the adapter flange in such way allowing the cable to be
connected. The screws should be tighten with a tightening torque
specified from the switchgear manufacturer. The screws have strength
class 12.9 according to DIN-ISO 898. M8 Tightening torque provided by
switchgear manufacturer Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 16 EN Doc. 1HC0019085 AH 5.4.3. Mounting
of surge arrester without surge counter CAUTION Incorrect mounted surge
arrester Damage to the surge arrester. ? Do not turn the arrester after
mounting ? Place the arrester in correct posistion before inserting the
arrester in the plugsocket. Please observe that this chapter deal with
plug-in arresters without surge counters. In case the arrester shall be
equipped with a surge counter please see chapter 5.4.4. The surge
arrester is delivered pre-stressed from the factory, which allows manual
mounting into the plug-socket with moderate force. The standard arrester
mounting postion is vertically cone upright. Other mounting positions on
request. ? Insert the surge arrester in vertical position without
canting or bending the lamella contact. Fix the aluminium tube (1) with
the pre-assembled M8´20 screws using a tightening torque of 13 Nm. Do
not turn the arrester after mounting! ? Remove the nuts, washers and the
red polymer hull (2) from the grounding bolt. ? The red polymer hull
shall be stored for the removal of the Plug-in arrester. In case of loss
new hulls can be ordered at ABB Switzerland Ltd, PTHA, Wettingen
(Material No: 1HC0018814). The polymer hull is only an assembling tool.
M8 13Nm 2 1 Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester Doc. 1HC0019085 AH EN 17 DANGER Surge arrester with
insulated terminal E Death, serious bodily harm and damage to the
switching gear may result from an electric shock. ? The leakage current
is connected to terminal E, which is insulated from earthed enclosure. ?
The terminal E is to be connected to earth with a cable caution
Incorrect mounted surge arrester Damage to the surge arrester. ? Do not
energise if this the requirement below is not fulfilled. ? The red
polymer hull shall never remain assembled in service ? A surge arrester
is correctly mounted if about 50% or more of the area seen trough the
window is red ? Check if the surge arrester is in correct position (3).
There are in total six circular windows situated at the top of the
aluminium tube. Only one of these windows has to be checked. A surge
arrester is correctly mounted if about 50% or more of the area seen
trough the window is red. Do not energise if this requirement is not
fulfilled. ? Use a flexible ground connection lead of minimal dimension
16 mm2 (4). By using a flexible lead no counter force is applied to the
spring and repositioning of the cone is avoided. Any additional forces,
except the arresters own force by weight, are not accepted. M12 or M16
40Nm E 5a) POLIM-D®..PI-2 5b) POLIM-D®..PI-3 I II III 3 5 4 6 Minimum 8
mm Minimum E 8mm 6 Minimum E 8mm 6 Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 18 EN Doc. 1HC0019085 AH ?
POLIM-D®..PI-2 (5a). Fix the earth connection with the two nuts (I) &
(II) and two washers. Observe that the lower nut is a 0,5D-M12
(delivered). Observe that there must be a minimum distance of 8 mm
between the aluminium tube and the first nut (6). The nuts have to be
secured by a tighten torque of 40 Nm counter measured. ? POLIM-D®..PI-3
(5b). Fix the earth connection with the two nuts (III) and two washers.
Observe that the nuts and washer to be used are 0,5D-M16 and the smaller
washers (delivered). Observe that there must be a minimum distance of 8
mm between the aluminium tube and the first nut (6). The nuts have to be
secured by a tighten torque of 40 Nm counter measured Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc.
1HC0019085 AH EN 19 5.4.4. Mounting of surge arrester with surge counter
CAUTION Incorrect mounted surge arrester Damage to the surge arrester. ?
Do not turn the arrester after mounting! ? Place the arrester in correct
posistion before inserting the arrester in the plugsocket. Please
observe that this chapter deal with plug-in arresters with surge
counters. In case the arrester shall not be equipped with a surge
counter please see chapter 5.4.3. The surge arrester is delivered
pre-stressed from the factory, which allows manual mounting into the
plug-socket with moderate force. The standard arrester mounting postion
is vertically cone upright. Other mounting positions on request. ?
Insert the surge arrester in vertical position without canting or
bending the lamella contact. Fix the aluminium tube (1) with the
pre-assembled M8´20 screws using a tightening torque of 13 Nm. Do not
turn the arrester after mounting! ? Remove the nuts, washers and the red
polymer hull (2) from the grounding bolt. ? The red polymer hull shall
be stored for the removal of the Plug-in arrester. In case of loss new
hulls can be ordered at ABB Switzerland Ltd, PTHA, Wettingen (Material
No: 1HC0018814). The polymer hull is only an assembling tool. M8 13Nm 2
1 Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 20 EN Doc. 1HC0019085 AH DANGER Surge arrester with insulated
terminal E for surge arrester monitoring Death, serious bodily harm and
damage to the switching gear may result from an electric shock. ? The
leakage current is connected to terminal E, which is insulated from
earthed enclosure. ? The terminal E is to be connected to earth via
monitoring instrument with a cable caution Incorrect mounted surge
arrester Damage to the surge arrester. ? Do not energise if this the
requirement below is not fulfilled ? A surge arrester is correctly
mounted if about 50% or more of the area seen trough the window is red ?
Check if the surge arrester is in correct position (3). There are in
total six circular windows situated at the top of the aluminium tube.
Only one of these windows has to be checked. A surge arrester is
correctly mounted if about 50% or more of the area seen trough the
window is red. Do not energise if this requirement is not fulfilled. ?
Place the coupling (5) and a washer over the insulated terminal E and
screw the 0,5D-M12 or 0,5D-M16 nut as shown by (6). Observe that there
must be a minimum distance of 5 mm between the aluminium tube and the
coupling (4). 6 M12 or M16 40Nm E 7 Minimum 5mm 4 8 9 5 E 3 7 6 8 9 5
Minimum 5mm 4 Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester Doc. 1HC0019085 AH EN 21 ? Screw the thread bolt into the
coupling and place sensor over the bolt (7). Observe that the sensor
side marked with earth symbole should face the earth connection. ? Use a
flexible ground connection lead of minimal dimension 16 mm2 (9). By
using a flexible lead no counter force is applied to the spring and
repositioning of the cone is avoided. Any additional forces, except the
arresters and sensors own force by weight, are not accepted. ? Fix the
earth connection and sensor with the two M12 nuts and two washers (8).
Observe that the outer nut is a 0,5D-M12 (delivered). The nuts have to
be secured by a tighten torque of 40 Nm counter measured. Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 22 EN
Doc. 1HC0019085 AH 5.4.5. Removal of surge arrester without surge
counter DANGER System uses high voltage Death, serious bodily harm and
damage to the switching gear may result from an electric shock. ? Allow
only authorised professionals to perform work on the surge arrester. ?
Observe the safety rules of EN 50110-1 before working on the system: –
Disconnect the system from the power supply. – Secure the system against
being switched on again. – Ensure that the system is de-energised. –
Earth the system and short-circuit it. – Cover or cordon off
neighbouring energised parts. ? The surge arrester shall be completely
removed from the plug-socket in any case of measuring cable faults or
voltage measuring of the equipment. ? Remove the flexible ground leads
and the nuts from the insulated terminal E bolt (1) & (2). E 3b)
POLIM-D®..PI-3 4 2 1 3a) POLIM-D®..PI-2 I II III IV Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc.
1HC0019085 AH EN 23 ? POLIM-D®..PI-2 (3a). Push the red polymer hull
over the grounding bolt up towards the bottom of the aluminium tube. Fix
the hull by means of two M12- nuts and two washers. Observe that two M12
nuts, delivered with the surge arrester, are needed. The lock nut need
to be counter held by a spanner. Tighten until total resistance is
noticed. ? POLIM-D®..PI-3 (3b). Push the red polymer hull over the
grounding bolt up towards the bottom of the aluminium tube. Fix the hull
by means of one M16 bult and one 0,5D-M16 bult and two bigger washers.
Observe that two bigger washes, delivered with the surge arrester, are
needed. The lock nut need to be counter held by a spanner. Tighten until
total resistance is noticed. ? The red colour in the window area is no
longer visable (4). ? Remove the three M8x20 screws fixing the aluminium
tube to the adapter flange. Observe that the arrester has to be manually
secured against falling down. ? Remove the surge arrester from the
plug-socket by gently pulling it out in vertical direction. Be careful
not to damage the silicone cone. ? Store disassembled in a clean and dry
environment. The silicone cone has to be protected against any type of
damages. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 24 EN Doc. 1HC0019085 AH 5.4.6. Removal of surge arrester with
surge counter DANGER System uses high voltage Death, serious bodily harm
and damage to the switching gear may result from an electric shock. ?
Allow only authorised professionals to perform work on the surge
arrester. ? Observe the safety rules of EN 50110-1 before working on the
system: – Disconnect the system from the power supply. – Secure the
system against being switched on again. – Ensure that the system is
de-energised. – Earth the system and short-circuit it. – Cover or cordon
off neighbouring energised parts. ? The surge arrester shall be
completely removed from the plug-socket in any case of measuring cable
faults or voltage measureing of the equipment. E 7 3 u 4 2 1 5 6a)
POLIM-D®..PI-2 I II III IV 6b) POLIM-D®..PI-3 Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH EN 25 ?
Remove the flexible ground leads and the nuts from the thread bolt (1) &
(2). ? Gently remove the sensor (3). ? Remove the nut , washer (4) and
the coupling (5). ? POLIM-D®..PI-2 (6a). Push the red polymer hull over
the grounding bolt up towards the bottom of the aluminium tube. Fix the
hull by means of two M12- nuts and two washers. Observe that two M12
nuts,delivered with the surge arrester, are needed. The lock nut need to
be counter held by a spanner. Tighten until total resistance is noticed.
? POLIM-D®..PI-3 (6b). Push the red polymer hull over the grounding bolt
up towards the bottom of the aluminium tube. Fix the hull by means of
one M16 bult and one 0,5D-M16 bult and two bigger washers. Observe that
two bigger washes, delivered with the surge arrester, are needed. The
lock nut need to be counter held by a spanner. Tighten until total
resistance is noticed. ? The red colour in the window area is no longer
visable (7). ? Remove the three M8x20 screws fixing the aluminium tube
to the adapter flange. Observe that the arrester has to be manually
secured against falling down. ? Remove the surge arrester from the
plug-socket by gently pulling it out in vertical direction. Be careful
not to damage the silicone cone. ? Store disassembled in a clean and dry
environment. The silicone cone has to be protected against any type of
damages. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 26 EN Doc. 1HC0019085 AH 6. MAINTENANCE, UPKEEP DANGER System
uses high voltage Death, serious bodily harm and damage to the switching
gear may result from an electric shock. ? Allow only authorised
professionals to perform work on the surge arrester. ? Observe the
safety rules of EN 50110-1 before working on the system: – Disconnect
the system from the power supply. – Secure the system against being
switched on again. – Ensure that the system is de-energised. – Earth the
system and short-circuit it. – Cover or cordon off neighbouring
energised parts. The surge arresters do not contain wearing parts and
are therefore maintenancefree. Replacement parts are not needed.
However, the silicone cone needs to be cleaned before mounting (see
Preparing before installation, chapter 5.4.1). 6.1. Replacement after
overloading Overloading during operation can lead to damaging (e.g.
traces of fire, fractures) of the surge arrester from arcs. CAUTION
Damage to the surge arrester Damaged surge arresters no longer protect
the switchgear. ? Check the surge arresters visually on a regular basis
to ensure that they are in sound condition. ? Replace damaged surge
arresters. ? Keep a small percentage of installed surge arresters in
reserve. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester Doc. 1HC0019085 AH EN 27 7. DISPOSAL POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arresters are environmentally-friendly products
which must be disposed of based on the respective applicable regional
regulations in an environmentally-friendly manner. The materials should
be given up for recycling. Constituent components are: · silicone rubber
(not halogenated) for the external insulation · mounting sections and
other parts made of aluminium · metal-oxide varistors ·
fibreglass-reinforced plastic lugs · steel mounting hardware Silicone
rubber (not halogenated) The silicone rubber can break down into SiO2
and CO2, thus uncovering the encased metal-oxide varistors. Metal-oxide
varistors The metal-oxide varistors are sintered ceramics consisting up
to 90% of ZnO. The following additions are also contained within: ·
percent by weight over 1%: Bi2O3 and Sb2O3, which are considered to be
dangerous substances according to EU ordinances · percent by weight
between 0.1 and 1%: NiO and Cr2O3, which are considered poisonous and
dangerous materials pursuant to EU guideline 91/689/EEC Metal-oxide
varistors are coated with a thin glass coating containing lead-oxide (<
0.1% of the weight). The substances are present as an oxide in
metal-oxide varistors. A wash-out test in accordance with an EPA
specification (Federal Register/vol. 45, No 98 /Rules and regulations)
has shown that the sintered metal-oxide varistors can be disposed of as
industrial waste without infringing on EEC guidelines. No danger to
personal health or the environment is present during normal opera
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instrucţiunile de operare descărcătorului
POLIM Tip ®-D .. PI-2
POLIM Tip ®-D .. PI-3
Publicarea Nr 1HC0019085 AH
ABB cu rezistenţe metal-oxid
Fără lacune
Pentru Aparataj de medie tensiune din metal închise
cu plug-in de tip mărime con treceri 2
şi 3 se referă la EN 50181
Montare şi instalare, întreţinere,
transport, depozitare şi eliminarea
Eliberat de: Informaţii de contact:
ABB Elveţia Ltd.
Produse de înaltă tensiune
Descărcătoare de supratensiune
Jurastrasse 45
CH-5430 Wettingen 1
Telefon: +41 (0) 58 585 29 11
Fax: +41 (0) 58 585 55 70
E-Mail: sales.sa @ ch.abb.com
Internet: www.abb.com / arrestersonline
Ne rezervam dreptul de a face modificări.
Ne rezervam toate drepturile la acest document şi obiectul prezentate
în. Reproducerea, transmiterea către terţi sau de utilizare
a conţinutului nu este permisă fără acordul nostru expres.
© Schweiz AG ABB
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
2 RO Doc. 1HC0019085 AH
Împământare şurub
M12 sau M16
Roşu polimer cocă
Lamele de contact
Silicon con
şurub M8x20 de instalare
Zona de presiune în relief
caz de suprasarcină şi
indicaţie de descărcător
poziţie
Instalare şurub M8x45
Adaptor flanşă
Tub din aluminiu
Şaibă
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 3
Cuprins
1. Despre acest document 4
1.1. Valabilitatea 4
1.2. Grupul ţintă 4
1.3. Drepturile de autor 4
2. De siguranţă 5
2.1. Simboluri şi sfaturi 5
2.2. De bază, măsurile de siguranţă 6
2.2.1. Siguranţa produselor 6
2.2.2. Personalul măsuri legate de 6
2.2.3. Organizatorice măsurile 6
3. Descriere 7
3.1. Destinaţia de utilizare 7
3.2. Structură şi funcţie 7
3.3. Date tehnice 8
3.3.1. Date tehnice cu privire la descărcătorului 8
3.3.2. orientările de aplicare 9
3.3.3. Comportamentul în foc 9
4. TRANSPORT, Despachetarea şi de stocare 10
5. PUNERE 12
5.1. Siguranţă 12
5.2. verifica electrice înainte de darea în 12
5.3. locaţie de instalare şi de protecţie la distanţă 12
5.4. Montare 13
5.4.1. Pregătirea pentru instalare 13
5.4.1.1. Curăţarea de silicon şi con-priza 13
5.4.1.2. Gresare de con silicon 13
5.4.2. Montarea adaptorului 15
5.4.3. Montarea descărcătorului fără supratensiuni contra 16
5.4.4. Montarea descărcătorului cu supratensiuni contra 19
5.4.5. Eliminarea descărcătorului fără supratensiuni contra 22
5.4.6. Eliminarea descărcătorului cu supratensiuni contra 24
6. ÎNTREŢINERE, ÎNTREŢINEREA 26
6.1. Înlocuirea după supraîncărcarea 26
7. ELIMINAREA 27
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
4 RO Doc. 1HC0019085 AH
1. Despre acest document
Aceste instrucţiuni de utilizare fac parte din POLIM ®-D .. PI-2, POLIM
®-D .. PI-3
descărcătorului şi descrie utilizarea sigură şi adecvată pentru toate
fazele de operare.
Ne rezervam dreptul de a face modificări în interesul dezvoltării în
continuare.
1.1. Valabilitate
Aceste instrucţiuni de operare sunt valabile numai pentru POLIM ®-D ..
PI-2, POLIM ®-D .. PI-
3 val parascântei.
1.2. Grupul ţintă
Grupul ţintă al acestor instrucţiuni de utilizare este de profesionişti
în domeniul de highvoltage
tehnologie.
The POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 pot fi comandate şi menţinute
de către persoane instruite în utilizarea adecvată şi manipulare.
1.3. Drepturi de autor
Dreptului de autor al acestor instrucţiuni de exploatare face parte din
Elveţia ABB Ltd.
Aceste instrucţiuni de utilizare trebuie să fie tratate în mod
confidenţial şi sunt destinate
numai pentru montare, operare şi monitorizare a personalului. Acestea
conţin reglementări
şi ilustraţii de natură tehnică, care nu pot fi utilizate pentru competitiv
scopuri şi nici nu a trecut pe la alţii. Predarea către terţi este ilicită
şi răspunzător pentru compensare.
Toate drepturile, inclusiv cele referitoare la traducere, sunt rezervate.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 5
2. SIGURANŢĂ
2.1. Simboluri şi sfaturi
Acesta este un semn de siguranţă. Acesta vă avertizează asupra
pericolului de vătămare corporală şi pagube materiale.
Urmaţi toate măsurile marcate cu semnul de siguranţă pentru a evita
accidentele, moartea şi
deteriorarea materialelor.
Acest semn de siguranţă vă avertizează de pericol de moarte sau rănire
gravă din electrice
şocuri. Urmaţi toate măsurile marcate cu semnul de siguranţă pentru a
evita accidentele şi
moarte.
? Acest marcaj indică faptul că o acţiune este de a fi efectuată.
Avertismentele în aceste instrucţiuni de utilizare indică pericolele
speciale şi măsuri de lista
de prevenire a pericolului. Există trei nivele de avertizare:
Avertizare
Înţelesul cuvântului
Pericol imediat, punerea în pericol iminent de viaţa şi sănătatea
AVERTISMENT posibile punerea în pericol iminent de viaţa şi sănătatea
ATENŢIE posibil pericol iminent de leziuni uşoare sau deteriorarea
materialelor
Avertismentele sunt structurate după cum urmează:
AVERTISMENT
WORD
Tipul şi sursa de pericol apar aici
Posibile consecinţe, care ar putea apărea în cazul în care măsurile nu
sunt urmate,
apar aici.
? Acţiunile Nepermise apar aici.
? Măsuri pentru a evita pericolul apar aici.
Şurubul de mărimea menţionată trebuie să fie strânse cu o cheie
dinamometrică pentru a specificat
Valoarea
M8
13Nm
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
6 RO Doc. 1HC0019085 AH
2.2. De securitate de bază măsuri de precauţie
2.2.1. Siguranţa produsului
The POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 a fost construit cu ajutorul de
stat-of-the-art
tehnologie şi recunoscute oficial normele legate de siguranţă. Pericol
pentru viaţa şi sănătatea
de utilizator sau terţi ar putea apărea sau deteriorare a POLIM ®-D ..
PI-2, POLIM ® -
D.. PI-3 şi alte bunuri ar putea apărea în timp ce POLIM ®-D .. PI-2,
POLIM ®-D .. PI-3
este în uz, cu toate acestea.
? The POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 este doar pentru a fi
utilizate atunci când este în punct de vedere tehnic
bună stare, pentru atingerea scopului urmărit, şi cu siguranţă şi
posibilele
pericole în minte în timp ce respectarea instrucţiunile de utilizare.
? Păstraţi instrucţiunile de operare intact şi complet lizibil, şi a le
stoca în
astfel încât să fie accesibile personalului de exploatare în orice moment.
? Dezafectare şi înlocuiţi supraîncărcate sau deteriorate POLIM ®-D ..
PI-2, POLIM ® -
D.. PI-3 unităţi.
2.2.2. Personal măsuri legate de
? personalul de tren în care lucrează şi în condiţii de siguranţă cu
tehnologie de înaltă tensiune.
? Şcolarizarea şi instruirea personalului în lucrul pe POLIM ®-D ..
PI-2, POLIM ®-D .. PI-
3 utilizând instrucţiunile de operare.
? Personal fiind instruit, instruiţi sau prevăzute cu învăţământ general
pot
doar de lucru cu POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 sub supraveghere
constantă
de către un profesionist cu experienţă tehnologie de înaltă tensiune.
2.2.3. Măsuri organizatorice
? Respectaţi toate informaţiile de siguranţă şi de pericolul legate în
ceea ce priveşte POLIM ® -
D. PI-2,. POLIM ®-D .. PI-3.
? Normele de siguranţă de către proprietarul sistemului de înaltă şi
medie tensiune şi toate
reglementărilor autorităţilor naţionale de siguranţă respective trebuie
să fie respectate.
? Numai instruiţi şi profesionişti instruiţi pot fi autorizate.
? atribui clar domeniile de responsabilitate pentru lucrul cu POLIM ®-D
.. PI-2,
POLIM ®-D .. PI-3. Le facem cunoscute şi să adere la ele.
? Numai personalul care au citit şi înţeles instrucţiunile de operare,
în special
"de bază măsurile de siguranţă" secţiune pot fi autorizate să desfăşoare
activităţi de
cu POLIM ®-D .. PI-2, POLIM ®-D .. PI-3.
? Verificaţi pentru a se asigura că munca este efectuată într-un mod
conştient, cu siguranţă
conştientizarea de pericolele posibile şi respectând instrucţiunile de
operare.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 7
3. DESCRIERE
3.1. Destinaţia de utilizare
The POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 este un descărcător destinate
utilizării în mediu
tensiune metal-închisă aplicaţii de comutaţie cu plug-in-bucşe tip de
trimitere
EN 50181. Descarcatoare proteja izolarea de dispozitive de medie tensiune
împotriva supratensiunilor care sunt cauzate de fulgere sau operaţiuni
de comutare.
Producătorul nu este răspunzător pentru daune care rezultă din
utilizarea în continuare, neintenţionată.
Operatorul îşi asumă întreaga răspundere pentru utilizarea POLIM ®-D ..
PI-2, POLIM ® -
D.. PI-3 afara gamei sale aplicare destinate specificate în acest document.
3.2. Structura şi funcţia
The POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 la supratensiuni coborâre este
construită din serie
conectat, non-linear metal-oxid (MO) rezistori. Aceste rezistenţe MO au
o extrem de
non-linear rezistenţă de proprietate. La tensiune maximă de funcţionare
de Uc,
numai un mic curent capacitiv va curge în intervalul mA. Cu o creştere a
tensiunii,
rezistori MO intra-o stare foarte-conductor, practic, fără întârziere.
Astfel, orice creştere suplimentară de tensiune este limitat la valorile
specificate de tensiune reziduală.
După declinul de supratensiune descărcătorului imediat se întoarce cu
spatele la
non-sau uşor-conductive de stat. Opritorului de OM converteşte energia
de val
în căldură, care se transferă la atmosfera din jur.
Teancul de rezistoare MO şi echipamente de conectare este deţinut
împreună cu bucle
din plastic armat cu fibră de sticlă. Rezistori MO sunt închise de
silicon pentru a
protejarea impotriva carcasă metalică. The housning aluminiu asigură
siguranţă optimă
pentru personalul de operare. Plug-in descarcatoare sunt disponibile in
dimensiuni con 2 sau
marimea 3 conform EN 50181.
securităţii personale: descarcatoare sunt montate într-o buildning
închise pentru care
numai de personal calificat, care activează în domeniul de mare putere,
au acces.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
8 RO Doc. 1HC0019085 AH
3.3. Date tehnice
Datele tehnice, dimensiunile şi greutăţile sunt specificate în
următoarele documente:
· Descărcătorului POLIM ®-D .. PI-2, POLIM ®-D .. PI-3, în 3273 pamflet
· POLIM ®-D .. PI-2, POLIM ®-D .. PI-3 desene cotate
3.3.1. Date tehnice cu privire la descărcătorului
Placa de evaluare conţine următoarele date:
Înţelesul date
POLIM ®-D .. PI-2
POLIM ®-D .. PI-3
denumirea de tip complete cu caietul de sarcini al
maximă admisă de funcţionare continuă tensiune Uc
şi con dimensiunea
Uc = .. kV maximă admisă de tensiune continuă de operare Uc
Ur = .. kV Tensiune nominală
În = .. kA curent nominal de descărcare de gestiune
Nu HA ... Număr de serie
DAT. Data de fabricaţie
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 9
3.3.2. Aplicarea orientărilor
Următoarele orientări se aplică pentru utilizarea de POLIM ®-D .. PI-2,
POLIM ®-D .. PI-3
descărcătoare la supratensiune:
· "Orientări Cerere" pentru sistemele de medie tensiune, pamflet
3021EN
3.3.3. Comportamentul în foc
Carcasa de silicon a descărcătorului este auto-stingere, iar indicele de
oxigen
(LOI), măsurată în conformitate cu ASTM D 2863 si EN ISO 4589 este mai mare
mult de 35.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
10 RO Doc. 1HC0019085 AH
4. TRANSPORT, dezambalarea ŞI DEPOZITARE
Transport
ATENŢIE
Surge nu Descărcătoarele siguranţă pe durata transportului
Deteriorarea val descărcătoare care au căzut în timpul transportului.
? Secure descarcatoare împotriva glisante sau care se încadrează înainte
de transport.
? Respectaţi măsurile de siguranţă imprimate pe ambalaj pentru manipularea
timpul transportului şi depozitării.
Despachetarea
Descarcatoare furnizate sunt ambalate în cutii de carton, care trebuie
să protejeze
descărcătoare împotriva deteriorării în timpul transportului. Observaţi
că fiecare val
Pachetul parascântei alcătuit din două cutii (una cu descărcătorului,
celălalt cu
accesoriile necesare), care sunt legat împreună. În cazul în care
descărcătorului este
livrate cu un alt val contra cutia care conţine contra supratensiune şi
accesorii
sunt furnizate.
? După primirea expediere, compara documentele de comanda si livrare
imediat
pentru a verifica integralitatea şi acurateţea expediere. În caz de
incomplet sau abateri, furnizorul şi să informeze imediat expeditorul.
? Fiecare parascântei trebuie să fie livrate cu:
1 x adaptor cu flanşă
3 x şuruburile de instalare, M8x20
3 x şuruburile de instalare, M8x45
1 x instalare unsoare
1 x 0,5 D-M12 Piulita (POLIM-D ® .. PI-2)
2x 0,5 D-M16 0.5mm piuliţă (POLIM-D ® .. PI-3)
2 x Şaibă pentru M16 (POLIM-D ® .. PI-3)
? În cazul în care descărcătorului este echipat cu un val contor
1 x val contra
1 x cuplare
1 x filet şuruburi
1 x M12 piuliţă
1 x 0,5 D-M12 piuliţă
2 x Şaibă pentru M12
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 11
AVERTISMENT
descărcătoarele deteriorate la supratensiuni
Daune materiale şi vătămare corporală din cauza la instalarea şi punerea
în funcţiune
descărcătoarele deteriorate val.
? Nu utilizaţi descărcătoarele deteriorate val.
? expediere examinează imediat pentru a verifica pentru daune.
? Conul de silicon ar trebui să fie fără nici un fel de daune, cum ar fi
clivajelor,
zonele macinata sau impurităţi (particule)
? Blana vizibile negru strat conductor trebuie să fie libere de daune
? Tubul de aluminiu nu vor fi deteriorate
? Anunta societatea de asigurare, expeditorul şi furnizorul de daune
imediat şi de a crea un jurnal daune.
De depozitare
Materialele de ambalare originale pot fi folosite pentru depozitare.
? Magazin descarcatoare într-o încăpere bine aerisită, cameră curată.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
12 RO Doc. 1HC0019085 AH
5. PUNERE
5.1. Siguranţă
PERICOL
Sistemul utilizează de înaltă tensiune
Moarte, vatamari corporale grave şi deteriorarea uneltei de comutare
poate rezulta dintr-o
şoc electric.
? Permite profesioniştilor numai autorizat să efectueze lucrări pe
descărcătorului.
? Respectaţi normele de siguranţă din EN 50110-1 înainte de a lucra pe
sistemul:
- Deconectaţi sistemul de la sursa de alimentare.
- Secure sistemul împotriva fiind pornit din nou.
- Asiguraţi-vă că sistemul este de-energizat.
- Pamantul sistemului şi scurt-circuit-l.
- Acoperiţi sau cordon off piesele învecinate energizat.
5.2. verifica electrice înainte de darea în
Fiecare descărcătorului este testat de către producător. Raportul de
încercare de rutină este inclusă
cu ambalajul. teste suplimentare înainte de punerea electrice nu este
necesar.
5.3. locaţie de instalare şi distanţa de protecţie
PERICOL
Pericol de foc şi a prejudiciului cauzat prin arc cu supraîncărcarea de
descărcătorului
Aprinderii materialelor inflamabile de un arc şi piese de zbor de ardere.
? Nu depozitaţi materiale inflamabile în apropierea descărcătorului.
? Atunci când se lucrează în apropierea descărcătorului, nu purta haine
uşor inflamabile.
Plug-in descărcătorului trebuie să fie montat numai în prize cu aceeaşi
dimensiune. Dopul
dimensiunile trebuie să îndeplinească rolerances conform DIN EN 50181 şi
DIN 47637.
Grosimea plăcii de montare trebuie sa respecte standardele DIN EN 50181
şi DIN 47637 şi nu trebuie să depăşească 14.5mm.
Descarcatoare proteja numai aparate de înaltă şi medie tensiune atunci
când acestea sunt
situate la distanţa de protecţie distance.The de protecţie este la numai
câţiva metri.
? Montaţi întotdeauna descarcatoare cât mai aproape de aparat să fie
protejate
în cadrul distanţă de protecţie. Lungimea cablurilor de legătură sunt
decisiv aici.
? În caz de dubiu, se calculează distanţa de protecţie în conformitate
cu formulele
în "orientările Application".
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH EN 13
5.4. Montare
ATENŢIE
Incorecte tensiunea sistemului
Deteriorare a uneltelor de comutare şi descărcătorului.
? Nu utilizaţi descarcatoare destinate a.c. sisteme în D.C. sisteme.
? Respectaţi "orientările Application" de la ABB Elveţia Ltd.
? Înainte de montare, asiguraţi-vă că datele caracteristice pe plăcuţa de
descărcătorului meciuri cerinţele sistemului de putere.
? Asiguraţi-vă că tensiunea sistemului aplicat la bornele
descărcătorului nu
depăşească tensiunea maximă admisă de funcţionare continuă a val
parascântei.
5.4.1. Pregătirea pentru instalare
? Verificaţi dacă con silicon are nici un prejudiciu.
5.4.1.1. Curăţarea de silicon şi con-priză
? Curăţaţi con silicon şi-priza cu izopropil cablu sau agent de curăţare
(De la ABB).
? Să con şi priza să se usuce în aer pentru aproximativ 15 minute.
În scopul de a asigura funcţionalitatea impecabilă, este important ca
atât plug-in-priză şi
conul de silicon descărcătorului sunt curate. Conul trebuie să fie
curăţate cu izopropil
sau agent de curăţare cablu (de la ABB) înainte de instalare.
O cârpă curată, moale şi puf-free trebuie să fie umezită cu izopropil
sau cablu de curăţare
agent. Prosop con cu presiune moderată. agent de curăţare surplus poate fi
şterse cu o cârpă uscată. Conul va umfla usor datorita acestui tratament
de curăţare
dar va recupera în termen de câteva minute. Este, prin urmare, important
pentru a permite con
uscate în aer timp de aproximativ 15 minute înainte de ungere.
Curăţaţi plug-in-priză înainte de operaţie cu izopropil. În caz de
deconectare pe termen scurt
de conectare plug filmul grăsime poate fi lăsat în condiţia ca
unsoare nu este poluat.
5.4.1.2. Gresare de con silicon
? Utilizaţi numai grăsime de instalare închise.
? Aplicaţi unsoare imediat înainte de instalare.
? Verificaţi dacă unsoare de instalare este evently răspândit pe con
silicon.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
14 RO Doc. 1HC0019085 AH
În scopul de a realiza o izolaţie optim între conul de silicon a
descărcătorului
şi plug-in-priză conului trebuie să fie unse cu instalare închise
unsoare înainte de montare. Unsoarea ar trebui să fie aplicate imediat
înainte de instalare
pentru a evita pullution. Utilizaţi numai grăsime de instalare inclus!
Cone marimea 2 cantitatea necesară de vaselină de instalare pentru
fiecare descărcătorului
este de aproximativ 5g sau aproximativ jumătate din intregul pachet.
Con marimea 3 cantitatea necesară de vaselină de instalare pentru
fiecare descărcătorului
este de aproximativ 10g sau intregul pachet.
Curăţaţi şi grăsime
silicon con
înainte de instalare
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 15
5.4.2. Montarea adaptorului
? conexiune divizor capacitiv, dacă sunt furnizate de către producător
comutaţie, a
care urmează să fie instalat inainte de montarea flanşei adaptor.
Reglaţi flanşă adaptor la poziţia dorită şi fixaţi-l cu şuruburile
furnizate
M8 45 la desemnat găuri filetate de plug-in-priză. Dacă capacitiv
conexiune divizor este pentru a fi utilizate, vă rugăm să reglaţi flanşă
adaptorul în aşa fel încât
permiţând cablu pentru a fi conectat. Şuruburile ar trebui să strângeţi
cu o strângere
cuplul de la producător comutaţie. Şuruburile au putere
clasa 12.9 conform DIN-ISO 898.
M8
Cuplu de strângere
furnizate de comutaţie
producător
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
16 RO Doc. 1HC0019085 AH
5.4.3. Montarea descărcătorului fără supratensiuni contra
ATENŢIE
Incorecte montat descărcătorului
Deteriorare a descărcătorului.
? Nu opriţi descărcătorului după montare
? Loc descărcător în posistion corect înainte de a introduce descărcător
în plugsocket.
Vă rugăm să reţineţi că această afacere capitol cu
plug-in-descărcătoarele fără contoare val.
În cazul în care descărcătorului trebuie să fie echipate cu un val vă
rugăm să contor a se vedea capitolul
5.4.4.
Descărcătorului este livrat pre-a subliniat de la fabrica, care permite
manual
montare în plug-in-socket cu forţă moderată. Opritorului de montaj standard
poziţie este vertical verticală con. Alte poziţii de montare la cerere.
? Introduceţi descărcătorului în poziţie verticală fără canting sau îndoire
lamelă de contact. Fixati tub din aluminiu (1), cu M8 20 pre-asamblate
şuruburi folosind un cuplu de strângere de 13 Nm. Nu opriţi
descărcătorului după
montare!
? Scoateţi piuliţe, şaibe şi coca polimer roşu (2) din împământare
şurub.
? Coca polimer roşie se păstrează pentru eliminarea Plug-in-descărcător.
În caz de pierdere corpuri noi poate fi comandat la ABB Ltd Elveţia, PTHA,
Wettingen (Material nr: 1HC0018814). Cocă polimer este doar o
asamblare instrument.
M8
13Nm
2
1
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 17
PERICOL
descărcătorului E cu terminale izolate
Moarte, vatamari corporale grave şi deteriorarea uneltei de comutare
poate rezulta dintr-o
şoc electric.
? Curentul de scurgere este conectat la terminalul E, care este izolat din
împământate incintei.
? E terminale urmează să fie conectat la pământ cu un cablu
prudenţă
Incorecte montat descărcătorului
Deteriorare a descărcătorului.
? Nu energiza dacă această cerinţă de mai jos nu este îndeplinită.
? Coca polimer roşie nu trebuie să rămână asamblate în serviciu
? Un descărcătorului este corect montat în cazul în care aproximativ 50%
sau mai mult din suprafaţa văzut
prin fereastra este roşu
? Verificaţi dacă descărcătorului este în poziţia corectă (3). Există în
total şase
ferestre circulare situat la partea superioară a tubului de aluminiu.
Doar una dintre aceste
Windows trebuie să fie verificată. Un descărcătorului este corect
montat, dacă despre
50% sau mai mult din suprafaţa vazut prin fereastra este de culoare
roşie. Nu energiza dacă
această cerinţă nu este îndeplinită.
? Folosiţi o conexiune flexibil duce la sol de dimensiunea minima 16 mm2
(4). De
folosind un cablu flexibil nici o forţă contra este aplicată de
primăvară şi repoziţionarea
a conului este evitată. Orice forţe suplimentare, cu excepţia coborâri
forta proprie de
în greutate, nu sunt acceptate.
M12 sau M16
40nm
E
5a) POLIM-D ® .. PI-2
5b) POLIM-D ® .. PI-3
I
II
III
3
5
4
6
Minim
8 mm
Minim
E 8mm
6
Minim
E 8mm
6
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
18 RO Doc. 1HC0019085 AH
? POLIM-D ® .. PI-2 (5a). Fixaţi legare la pământ, cu cele două piuliţe
(I) & (II) şi
două şaibe. Observaţi că piuliţa inferioară este un 0,5 D-M12 (livrate).
Observa
că trebuie să existe o distanţă minimă de 8 mm între aluminiu
tub şi piuliţa prima (6). Fructe cu coajă lemnoasă trebuie să fie
asigurată de către un cuplu de strângeţi
40 contra Nm măsurat.
? POLIM-D ® .. PI-3 (5b). Fixaţi legare la pământ, cu cele două nuci
(III) şi două
şaibe. Observaţi că fructe cu coajă lemnoasă şi spălare a fi utilizate
sunt de 0,5 D-M16 şi
şaibe mai mici (livrate). Observaţi că trebuie să existe o distanţă minimă
de 8 mm între tub din aluminiu şi piuliţa prima (6). Piuliţele
trebuie să fie asigurată de către un cuplu de 40 Nm strângeţi contra
măsurat
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 19
5.4.4. Montarea descărcătorului cu supratensiuni contra
ATENŢIE
Incorecte montat descărcătorului
Deteriorare a descărcătorului.
? Nu opriţi descărcătorului după montare!
? Loc descărcător în posistion corect înainte de a introduce descărcător
în plugsocket.
Vă rugăm să reţineţi că această afacere capitol cu
plug-in-descărcătoarele cu contoare la supratensiuni. În
cazul în care descărcătorului nu trebuie să fie echipate cu un val
contor vă rugăm să consultaţi capitolul
5.4.3.
Descărcătorului este livrat pre-a subliniat de la fabrica, care permite
manual
montare în plug-in-socket cu forţă moderată. Opritorului de montaj standard
poziţie este vertical verticală con. Alte poziţii de montare la cerere.
? Introduceţi descărcătorului în poziţie verticală fără canting sau
îndoire lamela
de contact. Fixati tub din aluminiu (1), cu M8 20 pre-asamblate
şuruburi folosind un cuplu de strângere de 13 Nm. Nu opriţi
descărcătorului după
montare!
? Scoateţi piuliţe, şaibe şi corpul navei polimer roşu (2) din împământare
şurub.
? Coca polimer roşie se păstrează pentru eliminarea Plug-in-descărcător.
În caz de pierdere corpuri noi poate fi comandat la ABB Ltd Elveţia, PTHA,
Wettingen (Material nr: 1HC0018814). Coca polimer este doar o
asamblare instrument.
M8
13Nm
2
1
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
20 RO Doc. 1HC0019085 AH
PERICOL
descărcătorului E cu terminale izolate pentru monitorizarea descărcătorului
Moarte, vatamari corporale grave şi deteriorarea uneltei de comutare
poate rezulta dintr-o
şoc electric.
? Curentul de scurgere este conectat la terminalul E, care este izolat din
împământate incintei.
? E terminale urmează să fie conectat la pământ prin instrument de
monitorizare, cu o
cablu
prudenţă
Incorecte montat descărcătorului
Deteriorare a descărcătorului.
? Nu energiza dacă această cerinţă de mai jos nu este îndeplinită
? Un descărcătorului este corect montat în cazul în care aproximativ 50%
sau mai mult din suprafaţa văzut
prin fereastra este roşu
? Verificaţi dacă descărcătorului este în poziţia corectă (3). Există în
total şase
ferestre circulare situat la partea superioară a tubului de aluminiu.
Doar una dintre aceste
Windows trebuie să fie verificată. Un descărcătorului este corect
montat, dacă despre
50% sau mai mult din suprafaţa vazut prin fereastra este de culoare
roşie. Nu energiza dacă
această cerinţă nu este îndeplinită.
? Loc de cuplare (5) şi o maşină de spălat peste E terminal izolate şi
şurub
piuliţa de 0,5 D-M12 sau 0,5 D-M16, după cum arată (6). Observaţi că
trebuie să existe
o distanţă minimă de 5 mm între tub de aluminiu şi de cuplare
(4).
6
M12 sau M16
40nm
E
7
Minim
5mm
4 8
9
5
E
3
7
6
8
9
5
Minim
5mm
4
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 21
? Înşurubaţi şurubul firul în senzorul de cuplare şi locul pe bolţ (7).
Observa
că partea senzorul marcate cu symbole pământ trebuie să facă faţă
pământ conexiune.
? Folosiţi o conexiune flexibil duce la sol de dimensiunea minima 16 mm2
(9). De
folosind un cablu flexibil nici o forţă contra este aplicată de
primăvară şi repoziţionarea
a conului este evitată. Orice forţe suplimentare, cu excepţia coborâri
şi senzori
forta proprie de greutate, nu sunt acceptate.
? Fix legare la pământ şi senzor cu cele două piuliţe M12 şi două şaibe
(8). Observaţi că piuliţa de exterior este un 0,5 D-M12 (livrate).
Fructe cu coajă lemnoasă trebuie să fie
asigurat de către un cuplu de 40 Nm strângeţi contra măsurat.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
22 RO Doc. 1HC0019085 AH
5.4.5. Eliminarea descărcătorului fără supratensiuni contra
PERICOL
Sistemul utilizează de înaltă tensiune
Moarte, vatamari corporale grave şi deteriorarea uneltele de comutare
poate rezulta dintr-o
şoc electric.
? Permite profesioniştilor numai autorizat să efectueze lucrări pe
descărcătorului.
? Respectaţi normele de siguranţă din EN 50110-1 înainte de a lucra pe
sistemul:
- Deconectaţi sistemul de la sursa de alimentare.
- Secure sistemul împotriva fiind pornit din nou.
- Asiguraţi-vă că sistemul este de-energizat.
- Pământ şi sistemul de scurt-circuit-l.
- Acoperiţi sau cordon off piesele învecinate energizat.
? Descărcătorului trebuie să fie complet scos din priza plug-in orice
caz de măsurare defecte cablu sau de măsurare tensiune a echipamentelor.
? Scoateţi conduce flexibil sol şi fructe cu coajă lemnoasă de la E
terminal izolate
şurubul (1) şi (2).
E
3b) POLIM-D ® .. PI-3
4
2
1
3a) POLIM-D ® .. PI-2
I
II
III
IV
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 23
? POLIM-D ® .. PI-2 (3a). Împingeţi coca polimer roşu peste şurubul de
împământare în sus spre
partea de jos a tubului de aluminiu. Fix corpului prin intermediul a
două M12-
fructe cu coajă lemnoasă şi două şaibe. Observaţi că cele două piuliţe
M12, livrat cu
descărcător, sunt necesare. Piuliţă de blocare trebuie să fie deţinute
de contra unei chei.
Strânge până când rezistenţa totală este de observat.
? POLIM-D ® .. PI-3 (3b). Împingeţi coca polimer roşu peste şurubul de
împământare în sus spre
partea de jos a tubului de aluminiu. Fix corpului prin intermediul unui
singur M16
Bult şi un 0,5 D-M16 Bult şi două şaibe mai mari. Observaţi că mai mari doi
spala, livrat cu descărcătorului, sunt necesare. Piuliţă de blocare
trebuie să fie deţinute de contra unei chei. Strânge până când
rezistenţa totală este de observat.
? Culoarea roşie în zona fereastra nu mai este vizibil (4).
? Scoateţi cele trei şuruburi M8x20 de stabilire a tub din aluminiu la
adaptorul de
flanşă. Observă că descărcătorului trebuie să fie manual asigurate
împotriva căderii
jos.
? Scoateţi descărcătorului de la priza-priza de-l uşor trăgând în verticale
direcţie. Fiţi atenţi să nu deterioraţi con silicon.
? Magazin dezasamblat într-un mediu curat şi uscat. Conul de silicon
trebuie să
să fie protejate împotriva oricărui tip de daune.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
24 RO Doc. 1HC0019085 AH
5.4.6. Eliminarea descărcătorului cu supratensiuni contra
PERICOL
Sistemul utilizează de înaltă tensiune
Moarte, vatamari corporale grave şi deteriorarea uneltele de comutare
poate rezulta dintr-o
şoc electric.
? Permite profesioniştilor numai autorizat să efectueze lucrări pe
descărcătorului.
? Respectaţi normele de siguranţă din EN 50110-1 înainte de a lucra pe
sistemul:
- Deconectaţi sistemul de la sursa de alimentare.
- Secure sistemul împotriva fiind pornit din nou.
- Asiguraţi-vă că sistemul este de-energizat.
- Pamantul sistemului şi scurt-circuit-l.
- Acoperiţi sau cordon off piesele învecinate energizat.
? Descărcătorului trebuie să fie complet scos din priza plug-in orice
caz de măsurare defecte cablu sau de masurare tensiune a echipamentelor.
E
7
3
U
4
2
1
5
6a) POLIM-D ® .. PI-2
I
II
III
IV
6b) POLIM-D ® .. PI-3
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 25
? Scoateţi conduce flexibil sol şi fructe cu coajă lemnoasă de la
şurubul fir (1) şi (2).
? Scoateţi uşor senzor (3).
? Îndepărtaţi piuliţa, şaiba (4) şi de cuplare (5).
? POLIM-D ® .. PI-2 (6a). Împingeţi coca polimer roşu pe bolţ
împământare până spre
partea de jos a tubului de aluminiu. Fix corpului prin intermediul a
două M12-
fructe cu coajă lemnoasă şi două şaibe. Observaţi că cele două piuliţe
M12, livrat cu creşterea
descărcător, sunt necesare. Piuliţa de blocare trebuie să fie deţinute
de contra unei chei.
Strânge până când rezistenţa totală este de observat.
? POLIM-D ® .. PI-3 (6b). Împingeţi coca polimer roşu pe bolţ
împământare până spre
partea de jos a tubului de aluminiu. Fix corpului prin intermediul unui
singur M16
Bult şi un 0,5 D-M16 Bult şi două şaibe mai mari. Observaţi că mai mari doi
spala, livrat cu descărcătorului, sunt necesare. Piuliţă de blocare
trebuie să fie deţinute de contra unei chei. Strânge până când
rezistenţa totală este de observat.
? Culoarea roşie în zona fereastra nu mai este vizibil (7).
? Scoateţi cele trei şuruburi M8x20 de stabilire a tub din aluminiu la
adaptorul de
flanşă. Observă că descărcătorului trebuie să fie manual asigurate
împotriva căderii
jos.
? Scoateţi descărcătorului de la priza-priza de-l uşor trăgând în verticale
direcţie. Fiţi atenţi să nu deterioraţi con silicon.
? Magazin dezasamblat într-un mediu curat şi uscat. Conul de silicon
trebuie să
să fie protejate împotriva oricărui tip de daune.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
26 RO Doc. 1HC0019085 AH
6. ÎNTREŢINERE, ÎNTREŢINEREA
PERICOL
Sistemul utilizează de înaltă tensiune
Moarte, vatamari corporale grave şi deteriorarea uneltei de comutare
poate rezulta dintr-o
şoc electric.
? Permite profesioniştilor numai autorizat să efectueze lucrări pe
descărcătorului.
? Respectaţi normele de siguranţă din EN 50110-1 înainte de a lucra pe
sistemul:
- Deconectaţi sistemul de la sursa de alimentare.
- Secure sistemul împotriva fiind pornit din nou.
- Asiguraţi-vă că sistemul este de-energizat.
- Pământ şi sistemul de scurt-circuit-l.
- Acoperiţi sau cordon off piesele învecinate energizat.
Coborâri val nu conţin Piese şi, prin urmare, sunt necesitati de
intretinere.
Piese de schimb nu sunt necesare.
Cu toate acestea, con silicon trebuie să fie curăţate înainte de montaj
(a se vedea Pregătirea
înainte de instalare, capitolul 5.4.1).
6.1. Înlocuirea după supraîncărcarea
Supraîncărcarea în timpul funcţionării poate duce la deteriorarea (de
exemplu, urme de foc, fracturi) de
descărcătorului de arce.
ATENŢIE
Deteriorarea descărcătorului
descărcătoarele deteriorate val nu mai proteja de comutaţie.
? Verificaţi descărcătoare vizual în mod regulat pentru a se asigura că
acestea sunt
în bună stare.
? Înlocuiţi deteriorate descărcătorilor.
? Păstraţi un procent mic de descarcatoare instalate în rezervă.
Instrucţiuni de operare pentru POLIM ®-D .. PI-2, POLIM ®-D .. PI-3
descărcătorului
Doc. 1HC0019085 AH RO 27
7. ELIMINAREA
POLIM ®-D .. PI-2, POLIM ®-D .. descărcătoarele PI-3 la supratensiuni
sunt ecologice
produsele care trebuie eliminate pe baza respective regional aplicabil
reglementărilor într-un mod ecologic. Materialele ar trebui să aibă
pentru reciclare.
componentele sunt:
· Cauciuc siliconic (nu halogenate) pentru izolaţie externe
· Sectiuni de montare şi alte părţi din aluminiu
varistoarele · metal-oxid
· Fibră de sticlă papuci din plastic
· Oţel montaj hardware
Cauciuc siliconic (nu halogenate)
Cauciuc siliconic se pot descompune în SiO2 şi CO2, astfel,
descoperirea, îmbrăcate
metal-oxid de varistoare.
Metal-oxid de varistoare
The varistoarele metal-oxid sunt ceramice sinterizate compuse până la
90% din ZnO.
următoarele completări sunt, de asemenea, conţinute în:
½ procente în greutate de peste 1%: Bi2O3 şi Sb2O3, care sunt
considerate a fi periculoase
substanţe în conformitate cu ordonanţe UE
½ procente din greutate între 0,1 şi 1%: NiO şi Cr2O3, care sunt
considerate
materiale toxice şi periculoase în conformitate cu orientarea UE 91/689/CEE
varistori metal-oxid sunt acoperite cu un strat subţire de sticlă care
conţin plumb-oxid
(<0,1% din greutate).

Listen
Read phonetically

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<http://www.google.com/dictionary?source=translation&hl=en&q=Operating
instructions Surge arrester Type POLIM®-D..PI-2 Type
POLIM®-D..PI-3 Publication No. 1HC0019085 AH With ABB metal-oxide
resistors Without gaps For medium voltage metal enclosed
switchgear with plug-in type bushings cone size 2 and 3 referring
to EN 50181 Mounting and installation, maintenance,
transportation, storage and disposal Issued by: Contact
information: ABB Switzerland Ltd. High Voltage Products Surge
Arresters Jurastrasse 45 CH-5430 Wettingen 1 Phone: +41 (0)58 585
29 11 Telefax: +41 (0)58 585 55 70 E-Mail: sales.sa@ch.abb.com
Internet: www.abb.com/arrestersonline We reserve the right to make
changes. We reserve all rights to this document and the object
presented within. Reproduction, passing on to third parties or
utilisation of the contents is not permitted without our express
consent. © ABB Schweiz AG Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 2 EN Doc. 1HC0019085
AH Grounding bolt M12 or M16 Red polymer hull Lamella contact
Silicone cone Installation screw M8x20 Area of pressure-relief in
case of overload and indication of arrester position Installation
screw M8x45 Adapter flange Aluminium tube Washer Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester
Doc. 1HC0019085 AH EN 3 Table of contents 1. ABOUT THIS DOCUMENT 4
1.1. Validity 4 1.2. Target group 4 1.3. Copyright 4 2. SAFETY 5
2.1. Symbols and advices 5 2.2. Basic safety precautions 6 2.2.1.
Product safety 6 2.2.2. Personnel-related measures 6 2.2.3.
Organisational measures 6 3. DESCRIPTION 7 3.1. Intended use 7
3.2. Structure and function 7 3.3. Technical data 8 3.3.1.
Technical data on the surge arrester 8 3.3.2. Application
guidelines 9 3.3.3. Behaviour in fire 9 4. TRANSPORTATION,
UNPACKING AND STORAGE 10 5. COMMISSIONING 12 5.1. Safety 12 5.2.
Electrical check before commissioning 12 5.3. Installation
location and protective distance 12 5.4. Mounting 13 5.4.1.
Preparing for installation 13 5.4.1.1. Cleaning of silicone cone
and plug-socket 13 5.4.1.2. Greasing of silicone cone 13 5.4.2.
Mounting of adapter 15 5.4.3. Mounting of surge arrester without
surge counter 16 5.4.4. Mounting of surge arrester with surge
counter 19 5.4.5. Removal of surge arrester without surge counter
22 5.4.6. Removal of surge arrester with surge counter 24 6.
MAINTENANCE, UPKEEP 26 6.1. Replacement after overloading 26 7.
DISPOSAL 27 Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 4 EN Doc. 1HC0019085 AH 1. ABOUT
THIS DOCUMENT These operating instructions are part of the
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester and describe safe
and proper use for all phases of operation. We reserve the right
to make changes in the interest of further development. 1.1.
Validity These operating instructions are valid only for the
POLIM®-D..PI-2, POLIM®-D..PI- 3 surge arrester. 1.2. Target group
The target group of these operating instructions is professionals
in the field of highvoltage technology. The POLIM®-D..PI-2,
POLIM®-D..PI-3 may only be commissioned and maintained by persons
instructed in proper use and handling. 1.3. Copyright The
copyright of these operating instructions belongs to ABB
Switzerland Ltd. These operating instructions are to be handled
confidentially and are intended solely for mounting, operating and
monitoring personnel. They contain regulations and illustrations
of a technical nature which may neither be utilized for
competitive purposes nor passed on to others. Handing over to
third parties is impermissible and liable for compensation. All
rights, including those regarding the translation, are reserved.
Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester Doc. 1HC0019085 AH EN 5 2. SAFETY 2.1. Symbols and
advices This is a safety sign. It warns you of the danger of
injury and material damage. Follow all measures marked with the
safety sign to avoid injuries, death and damage to materials. This
safety sign warns you of the danger of death or serious injury
from electric shocks. Follow all measures marked with the safety
sign to avoid injuries and death. ? This mark indicates that an
action is to be performed. Warnings in these operating
instructions indicate special dangers and list measures for
prevention of the danger. There are three levels of warning:
Warning word Meaning DANGER Immediate, impending endangerment of
your life and health WARNING Possible impending endangerment of
your life and health CAUTION Possible impending danger of light
injuries or damage to materials Warnings are structured as
follows: WARNING WORD The type and source of danger appear here
Possible consequences, which could occur if the measures are not
followed, appear here. ? Impermissible actions appear here. ?
Measures for avoiding the danger appear here. The bolt of the
given size shall be tightened with a torque wrench to the
specified value M8 13Nm Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 6 EN Doc. 1HC0019085 AH 2.2. Basic
safety precautions 2.2.1. Product safety The POLIM®-D..PI-2,
POLIM®-D..PI-3 has been constructed using state-of-the-art
technology and officially recognised safety-related rules. Danger
to life and health of the user or third parties could arise or
damage of the POLIM®-D..PI-2, POLIM®- D..PI-3 and other property
could occur while the POLIM®-D..PI-2, POLIM®-D..PI-3 is in use,
however. ? The POLIM®-D..PI-2, POLIM®-D..PI-3 is only to be used
when it is in technically sound condition, for the intended
purpose, and with safety and the possible dangers in mind while
observing the operating instructions. ? Keep the operating
instructions intact and fully readable, and store them in such a
way that they are accessible to operating personnel at all times.
? Decommission and replace overloaded or damaged POLIM®-D..PI-2,
POLIM®- D..PI-3 units. 2.2.2. Personnel-related measures ? Train
personnel in professional and safe working with high-voltage
technology. ? Train and instruct personnel in working on the
POLIM®-D..PI-2, POLIM®-D..PI- 3 using the operating instructions.
? Personnel being trained, instructed or provided with general
education may only work with the POLIM®-D..PI-2, POLIM®-D..PI-3
under constant supervision by an experienced high-voltage
technology professional. 2.2.3. Organisational measures ? Observe
all safety- and danger-related information regarding the POLIM®-
D..PI-2, POLIM®-D..PI-3. ? The safety rules of the owner of the
high- and medium-voltage system and all regulations of the
respective national safety authorities are to be observed. ? Only
trained and instructed professionals may be authorised. ? Clearly
assign areas of responsibility for working with the
POLIM®-D..PI-2, POLIM®-D..PI-3. Make them known and adhere to
them. ? Only personnel who have read and understood the operating
instructions, especially the "Basic safety precautions" section
may be allowed to carry out activities with the POLIM®-D..PI-2,
POLIM®-D..PI-3. ? Check to ensure that work is being performed in
a safety-conscious way with awareness of possible dangers and
while observing the operating instructions. Operating instructions
for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085
AH EN 7 3. DESCRIPTION 3.1. Intended use The POLIM®-D..PI-2,
POLIM®-D..PI-3 is a surge arrester intended for use in medium
voltage metal-enclosed switchgear applications with plug-in type
bushings referring to EN 50181. Surge arresters protect the
insulation of medium voltage devices against overvoltages which
are caused by lightning or switching operations. The manufacturer
is not liable for resulting damages from further, unintended use.
The operator accepts all responsibility for using the
POLIM®-D..PI-2, POLIM®- D..PI-3 outside of its intended
application range as specified in this document. 3.2. Structure
and function The POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester is
constructed from serially connected, non-linear metal-oxide (MO)
resistors. These MO resistors have an extremely non-linear
resistance property. At the maximum operating voltage of Uc, only
a small capacitive current will flow in the mA range. With an
increase in voltage, the MO resistors enter a highly-conductive
state practically without delay. Thus any further increase in
voltage is limited to the specified residual voltage values. After
the decline of the overvoltage the arrester immediately turns back
to the non- or slightly-conductive state. The MO arrester converts
the energy of the surge into heat, which it transfers to the
surrounding ambience. The stack of MO resistors and connection
equipment is held together with loops made of
fiberglass-reinforced plastic. The MO resistors are enclosed by
silicone to insulate against the metal housing. The aluminium
housning assures optimal safety for operation personnel. Plug-in
surge arresters are available in cone size 2 or size 3 according
to EN 50181. Personal security: The surge arresters are mounted in
a closed buildning to which only qualified personnel, working
within the high power field , have access. Operating instructions
for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 8 EN Doc.
1HC0019085 AH 3.3. Technical data The technical data, dimensions
and weights are specified in the following documents: · surge
arrester POLIM®-D..PI-2, POLIM®-D..PI-3 in the 3273 pamphlet ·
POLIM®-D..PI-2, POLIM®-D..PI-3 dimensional drawings 3.3.1.
Technical data on the surge arrester The rating plate contains the
following data: Data Meaning POLIM®-D .. PI-2 POLIM®-D .. PI-3
Complete type designation with specification of the maximum
permissible continuous operating voltage Uc and cone size Uc = ..
kV Maximum permissible continuous operating voltage Uc Ur = .. kV
Rated voltage In = .. kA Nominal discharge current No. HA ...
Serial number Dat. Date of manufacture Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH
EN 9 3.3.2. Application guidelines The following guidelines apply
for the use of POLIM®-D..PI-2, POLIM®-D..PI-3 surge arresters: ·
"Application guidelines" for medium-voltage systems, pamphlet
3021EN 3.3.3. Behaviour in fire The silicone housing of the surge
arrester is self-extinguishing, and the oxygen index (LOI),
measured in accordance with ASTM D 2863 and EN ISO 4589 is greater
than 35. Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester 10 EN Doc. 1HC0019085 AH 4. TRANSPORTATION,
UNPACKING AND STORAGE Transportation CAUTION Surge arresters not
secured during transportation Damage to surge arresters that have
fallen during transport. ? Secure surge arresters against sliding
or falling before transportation. ? Observe safety precautions
printed on the packaging for proper handling during transportation
and storage. Unpacking The surge arresters provided are packaged
in cardboard boxes, which shall protect the arresters against
damage during the transport. Observe that each surge arrester
package consists of two boxes (one with the surge arrester, the
other with needed accessories), which are strapped together. In
case the surge arrester is delivered with surge counter another
box containing the surge counter and accessories are provided. ?
After receiving the shipment, compare the order and delivery
documents immediately to check for completeness and accuracy of
the shipment. In case of incompleteness or deviations, inform the
supplier and shipper immediately. ? Each arrester shall be
delivered with: 1 x adapter flange 3 x installation screws, M8x20
3 x installation screws, M8x45 1 x installation grease 1 x
0,5D-M12 nut (POLIM-D®..PI-2) 2x 0,5D-M16 0.5mm nut
(POLIM-D®..PI-3) 2 x washer for M16 (POLIM-D®..PI-3) ? In case the
arrester is equipped with a surge counter 1 x surge counter 1 x
coupling 1 x thread bolt 1 x M12 nut 1 x 0,5D-M12 nut 2 x washer
for M12 Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester Doc. 1HC0019085 AH EN 11 WARNING Damaged surge
arresters Material damage and personal injury due to the
installation and commissioning of damaged surge arresters. ? Do
not use damaged surge arresters. ? Examine shipment immediately to
check for damage. ? The silicone cone should be without any kind
of damages such as rifts, grinded areas or impurities (particles)
? The visible black conductive layer coat must be free of damages
? The aluminium tube shall not be damaged ? Notify the insurance
company, the shipper and the supplier of the damage immediately
and create a damage log. Storage The original packaging materials
can be used for storage. ? Store surge arresters in a
well-ventilated, clean room. Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 12 EN Doc.
1HC0019085 AH 5. COMMISSIONING 5.1. Safety DANGER System uses high
voltage Death, serious bodily harm and damage to the switching
gear may result from an electric shock. ? Allow only authorised
professionals to perform work on the surge arrester. ? Observe the
safety rules of EN 50110-1 before working on the system: –
Disconnect the system from the power supply. – Secure the system
against being switched on again. – Ensure that the system is
de-energised. – Earth the system and short-circuit it. – Cover or
cordon off neighbouring energised parts. 5.2. Electrical check
before commissioning Each surge arrester is tested by the
manufacturer. The routine test report is included with the
packaging. Additional electrical testing before commissioning is
not necessary. 5.3. Installation location and protective distance
DANGER Danger of fire and injury via arc with overloading of the
surge arrester Ignition of flammable materials by an arc and
flying burning parts. ? Do not store flammable materials near the
surge arrester. ? When working near the surge arrester, do not
wear easily flammable clothing. Plug-in surge arrester shall only
be mounted in plugs with the same size. The plug sizes have to
fulfil the rolerances according to DIN EN 50181 and DIN 47637. The
thickness of the mounting plate has to conform the standards DIN
EN 50181 and DIN 47637 and shall not exceed 14.5mm. Surge
arresters only protect high- and medium-voltage apparatuses when
they are located within the protective distance.The protective
distance is only a few meters. ? Always mount surge arresters as
close as possible to the apparatus to be protected within the
protective distance. The length of the connecting cables are
decisive here. ? In cases of doubt, calculate the protective
distance according to the formulas in the "Application
guidelines". Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH EN 13 5.4.
Mounting CAUTION Incorrect system voltage Damage to the switching
gear and the surge arrester. ? Do not use surge arresters intended
for a.c. systems in d.c. systems. ? Observe the "Application
guidelines" from ABB Switzerland Ltd. ? Before mounting, ensure
that the characteristic data on the rating plate of the surge
arrester matches the requirements of the power system. ? Ensure
that system voltage applied at the terminals of the arrester does
not exceed the maximum permissible continuous operating voltage of
the surge arrester. 5.4.1. Preparing for installation ? Check that
the silicone cone has no damage. 5.4.1.1. Cleaning of silicone
cone and plug-socket ? Clean the silicone cone and plug-socket
with Isopropyl or cable cleaning agent (from ABB). ? Let the cone
and socket to dry in the air for approximately 15 minutes. In
order to achieve faultless operation, it’s important that both the
plug-socket and the arrester silicone cone are clean. The cone
shall be cleaned with Isopropyl or cable cleaning agent (from ABB)
before installation. A clean, soft and fluff-free cloth shall be
moistened with Isopropyl or cable cleaning agent. Towel the cone
with moderate pressure. Surplus cleaning agent can be wiped off
with a dry rag. The cone will slightly swell due to this cleaning
treatment but will recover within a couple of minutes. It’s
therefore important to let the cone dry in the air for
approximately 15 minutes before greasing. Clean the plug-socket
before operation with Isopropyl. In case of short-time
disconnection of the plug connection the grease film can be left
under condition that the grease is not polluted. 5.4.1.2. Greasing
of silicone cone ? Only use the enclosed installation grease. ?
Apply the grease immediately before installation. ? Check that the
installation grease is evently spread on the silicone cone.
Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge
arrester 14 EN Doc. 1HC0019085 AH In order to achieve an optimal
insulation between the silicone cone of the surge arrester and the
plug-socket the cone shall be lubricated with enclosed
installation grease before mounting. The grease should be applied
immediately before installation in order to avoid pullution. Only
use the enclosed installation grease! Cone size 2 Required amount
of installation grease for each surge arrester is approximately 5g
or about half of the whole packet. Cone size 3 Required amount of
installation grease for each surge arrester is approximately 10g
or the whole packet. Clean and grease the silicone cone before
installation Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH EN 15 5.4.2.
Mounting of adapter ? Capacitive divider connection, if provided
by the switchgear manufacturer, has to be installed before the
mounting of the adapter flange. Adjust the adapter flange to
desired position and fix it with the provided screws M8´45 to the
designated threaded holes of the plug-socket. If the capacitive
divider connection is to be used, please adjust the adapter flange
in such way allowing the cable to be connected. The screws should
be tighten with a tightening torque specified from the switchgear
manufacturer. The screws have strength class 12.9 according to
DIN-ISO 898. M8 Tightening torque provided by switchgear
manufacturer Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 16 EN Doc. 1HC0019085 AH 5.4.3.
Mounting of surge arrester without surge counter CAUTION Incorrect
mounted surge arrester Damage to the surge arrester. ? Do not turn
the arrester after mounting ? Place the arrester in correct
posistion before inserting the arrester in the plugsocket. Please
observe that this chapter deal with plug-in arresters without
surge counters. In case the arrester shall be equipped with a
surge counter please see chapter 5.4.4. The surge arrester is
delivered pre-stressed from the factory, which allows manual
mounting into the plug-socket with moderate force. The standard
arrester mounting postion is vertically cone upright. Other
mounting positions on request. ? Insert the surge arrester in
vertical position without canting or bending the lamella contact.
Fix the aluminium tube (1) with the pre-assembled M8´20 screws
using a tightening torque of 13 Nm. Do not turn the arrester after
mounting! ? Remove the nuts, washers and the red polymer hull (2)
from the grounding bolt. ? The red polymer hull shall be stored
for the removal of the Plug-in arrester. In case of loss new hulls
can be ordered at ABB Switzerland Ltd, PTHA, Wettingen (Material
No: 1HC0018814). The polymer hull is only an assembling tool. M8
13Nm 2 1 Operating instructions for POLIM®-D..PI-2, POLIM®-D..PI-3
surge arrester Doc. 1HC0019085 AH EN 17 DANGER Surge arrester with
insulated terminal E Death, serious bodily harm and damage to the
switching gear may result from an electric shock. ? The leakage
current is connected to terminal E, which is insulated from
earthed enclosure. ? The terminal E is to be connected to earth
with a cable caution Incorrect mounted surge arrester Damage to
the surge arrester. ? Do not energise if this the requirement
below is not fulfilled. ? The red polymer hull shall never remain
assembled in service ? A surge arrester is correctly mounted if
about 50% or more of the area seen trough the window is red ?
Check if the surge arrester is in correct position (3). There are
in total six circular windows situated at the top of the aluminium
tube. Only one of these windows has to be checked. A surge
arrester is correctly mounted if about 50% or more of the area
seen trough the window is red. Do not energise if this requirement
is not fulfilled. ? Use a flexible ground connection lead of
minimal dimension 16 mm2 (4). By using a flexible lead no counter
force is applied to the spring and repositioning of the cone is
avoided. Any additional forces, except the arresters own force by
weight, are not accepted. M12 or M16 40Nm E 5a) POLIM-D®..PI-2 5b)
POLIM-D®..PI-3 I II III 3 5 4 6 Minimum 8 mm Minimum E 8mm 6
Minimum E 8mm 6 Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 18 EN Doc. 1HC0019085 AH ?
POLIM-D®..PI-2 (5a). Fix the earth connection with the two nuts
(I) & (II) and two washers. Observe that the lower nut is a
0,5D-M12 (delivered). Observe that there must be a minimum
distance of 8 mm between the aluminium tube and the first nut (6).
The nuts have to be secured by a tighten torque of 40 Nm counter
measured. ? POLIM-D®..PI-3 (5b). Fix the earth connection with the
two nuts (III) and two washers. Observe that the nuts and washer
to be used are 0,5D-M16 and the smaller washers (delivered).
Observe that there must be a minimum distance of 8 mm between the
aluminium tube and the first nut (6). The nuts have to be secured
by a tighten torque of 40 Nm counter measured Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester
Doc. 1HC0019085 AH EN 19 5.4.4. Mounting of surge arrester with
surge counter CAUTION Incorrect mounted surge arrester Damage to
the surge arrester. ? Do not turn the arrester after mounting! ?
Place the arrester in correct posistion before inserting the
arrester in the plugsocket. Please observe that this chapter deal
with plug-in arresters with surge counters. In case the arrester
shall not be equipped with a surge counter please see chapter
5.4.3. The surge arrester is delivered pre-stressed from the
factory, which allows manual mounting into the plug-socket with
moderate force. The standard arrester mounting postion is
vertically cone upright. Other mounting positions on request. ?
Insert the surge arrester in vertical position without canting or
bending the lamella contact. Fix the aluminium tube (1) with the
pre-assembled M8´20 screws using a tightening torque of 13 Nm. Do
not turn the arrester after mounting! ? Remove the nuts, washers
and the red polymer hull (2) from the grounding bolt. ? The red
polymer hull shall be stored for the removal of the Plug-in
arrester. In case of loss new hulls can be ordered at ABB
Switzerland Ltd, PTHA, Wettingen (Material No: 1HC0018814). The
polymer hull is only an assembling tool. M8 13Nm 2 1 Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 20
EN Doc. 1HC0019085 AH DANGER Surge arrester with insulated
terminal E for surge arrester monitoring Death, serious bodily
harm and damage to the switching gear may result from an electric
shock. ? The leakage current is connected to terminal E, which is
insulated from earthed enclosure. ? The terminal E is to be
connected to earth via monitoring instrument with a cable caution
Incorrect mounted surge arrester Damage to the surge arrester. ?
Do not energise if this the requirement below is not fulfilled ? A
surge arrester is correctly mounted if about 50% or more of the
area seen trough the window is red ? Check if the surge arrester
is in correct position (3). There are in total six circular
windows situated at the top of the aluminium tube. Only one of
these windows has to be checked. A surge arrester is correctly
mounted if about 50% or more of the area seen trough the window is
red. Do not energise if this requirement is not fulfilled. ? Place
the coupling (5) and a washer over the insulated terminal E and
screw the 0,5D-M12 or 0,5D-M16 nut as shown by (6). Observe that
there must be a minimum distance of 5 mm between the aluminium
tube and the coupling (4). 6 M12 or M16 40Nm E 7 Minimum 5mm 4 8 9
5 E 3 7 6 8 9 5 Minimum 5mm 4 Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH
EN 21 ? Screw the thread bolt into the coupling and place sensor
over the bolt (7). Observe that the sensor side marked with earth
symbole should face the earth connection. ? Use a flexible ground
connection lead of minimal dimension 16 mm2 (9). By using a
flexible lead no counter force is applied to the spring and
repositioning of the cone is avoided. Any additional forces,
except the arresters and sensors own force by weight, are not
accepted. ? Fix the earth connection and sensor with the two M12
nuts and two washers (8). Observe that the outer nut is a 0,5D-M12
(delivered). The nuts have to be secured by a tighten torque of 40
Nm counter measured. Operating instructions for POLIM®-D..PI-2,
POLIM®-D..PI-3 surge arrester 22 EN Doc. 1HC0019085 AH 5.4.5.
Removal of surge arrester without surge counter DANGER System uses
high voltage Death, serious bodily harm and damage to the
switching gear may result from an electric shock. ? Allow only
authorised professionals to perform work on the surge arrester. ?
Observe the safety rules of EN 50110-1 before working on the
system: – Disconnect the system from the power supply. – Secure
the system against being switched on again. – Ensure that the
system is de-energised. – Earth the system and short-circuit it. –
Cover or cordon off neighbouring energised parts. ? The surge
arrester shall be completely removed from the plug-socket in any
case of measuring cable faults or voltage measuring of the
equipment. ? Remove the flexible ground leads and the nuts from
the insulated terminal E bolt (1) & (2). E 3b) POLIM-D®..PI-3 4 2
1 3a) POLIM-D®..PI-2 I II III IV Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH
EN 23 ? POLIM-D®..PI-2 (3a). Push the red polymer hull over the
grounding bolt up towards the bottom of the aluminium tube. Fix
the hull by means of two M12- nuts and two washers. Observe that
two M12 nuts, delivered with the surge arrester, are needed. The
lock nut need to be counter held by a spanner. Tighten until total
resistance is noticed. ? POLIM-D®..PI-3 (3b). Push the red polymer
hull over the grounding bolt up towards the bottom of the
aluminium tube. Fix the hull by means of one M16 bult and one
0,5D-M16 bult and two bigger washers. Observe that two bigger
washes, delivered with the surge arrester, are needed. The lock
nut need to be counter held by a spanner. Tighten until total
resistance is noticed. ? The red colour in the window area is no
longer visable (4). ? Remove the three M8x20 screws fixing the
aluminium tube to the adapter flange. Observe that the arrester
has to be manually secured against falling down. ? Remove the
surge arrester from the plug-socket by gently pulling it out in
vertical direction. Be careful not to damage the silicone cone. ?
Store disassembled in a clean and dry environment. The silicone
cone has to be protected against any type of damages. Operating
instructions for POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 24
EN Doc. 1HC0019085 AH 5.4.6. Removal of surge arrester with surge
counter DANGER System uses high voltage Death, serious bodily harm
and damage to the switching gear may result from an electric
shock. ? Allow only authorised professionals to perform work on
the surge arrester. ? Observe the safety rules of EN 50110-1
before working on the system: – Disconnect the system from the
power supply. – Secure the system against being switched on again.
– Ensure that the system is de-energised. – Earth the system and
short-circuit it. – Cover or cordon off neighbouring energised
parts. ? The surge arrester shall be completely removed from the
plug-socket in any case of measuring cable faults or voltage
measureing of the equipment. E 7 3 u 4 2 1 5 6a) POLIM-D®..PI-2 I
II III IV 6b) POLIM-D®..PI-3 Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH
EN 25 ? Remove the flexible ground leads and the nuts from the
thread bolt (1) & (2). ? Gently remove the sensor (3). ? Remove
the nut , washer (4) and the coupling (5). ? POLIM-D®..PI-2 (6a).
Push the red polymer hull over the grounding bolt up towards the
bottom of the aluminium tube. Fix the hull by means of two M12-
nuts and two washers. Observe that two M12 nuts,delivered with the
surge arrester, are needed. The lock nut need to be counter held
by a spanner. Tighten until total resistance is noticed. ?
POLIM-D®..PI-3 (6b). Push the red polymer hull over the grounding
bolt up towards the bottom of the aluminium tube. Fix the hull by
means of one M16 bult and one 0,5D-M16 bult and two bigger
washers. Observe that two bigger washes, delivered with the surge
arrester, are needed. The lock nut need to be counter held by a
spanner. Tighten until total resistance is noticed. ? The red
colour in the window area is no longer visable (7). ? Remove the
three M8x20 screws fixing the aluminium tube to the adapter
flange. Observe that the arrester has to be manually secured
against falling down. ? Remove the surge arrester from the
plug-socket by gently pulling it out in vertical direction. Be
careful not to damage the silicone cone. ? Store disassembled in a
clean and dry environment. The silicone cone has to be protected
against any type of damages. Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester 26 EN Doc.
1HC0019085 AH 6. MAINTENANCE, UPKEEP DANGER System uses high
voltage Death, serious bodily harm and damage to the switching
gear may result from an electric shock. ? Allow only authorised
professionals to perform work on the surge arrester. ? Observe the
safety rules of EN 50110-1 before working on the system: –
Disconnect the system from the power supply. – Secure the system
against being switched on again. – Ensure that the system is
de-energised. – Earth the system and short-circuit it. – Cover or
cordon off neighbouring energised parts. The surge arresters do
not contain wearing parts and are therefore maintenancefree.
Replacement parts are not needed. However, the silicone cone needs
to be cleaned before mounting (see Preparing before installation,
chapter 5.4.1). 6.1. Replacement after overloading Overloading
during operation can lead to damaging (e.g. traces of fire,
fractures) of the surge arrester from arcs. CAUTION Damage to the
surge arrester Damaged surge arresters no longer protect the
switchgear. ? Check the surge arresters visually on a regular
basis to ensure that they are in sound condition. ? Replace
damaged surge arresters. ? Keep a small percentage of installed
surge arresters in reserve. Operating instructions for
POLIM®-D..PI-2, POLIM®-D..PI-3 surge arrester Doc. 1HC0019085 AH
EN 27 7. DISPOSAL POLIM®-D..PI-2, POLIM®-D..PI-3 surge arresters
are environmentally-friendly products which must be disposed of
based on the respective applicable regional regulations in an
environmentally-friendly manner. The materials should be given up
for recycling. Constituent components are: · silicone rubber (not
halogenated) for the external insulation · mounting sections and
other parts made of aluminium · metal-oxide varistors ·
fibreglass-reinforced plastic lugs · steel mounting hardware
Silicone rubber (not halogenated) The silicone rubber can break
down into SiO2 and CO2, thus uncovering the encased metal-oxide
varistors. Metal-oxide varistors The metal-oxide varistors are
sintered ceramics consisting up to 90% of ZnO. The following
additions are also contained within: · percent by weight over 1%:
Bi2O3 and Sb2O3, which are considered to be dangerous substances
according to EU ordinances · percent by weight between 0.1 and 1%:
NiO and Cr2O3, which are considered poisonous and dangerous
materials pursuant to EU guideline 91/689/EEC Metal-oxide
varistors are coated with a thin glass coating containing
lead-oxide (< 0.1% of the weight). The substances are present as
an oxide in metal-oxide varistors. A wash-out test in accordance
with an EPA specification (Federal Register/vol. 45, No 98 /Rules
and regulations) has shown that the sintered metal-oxide varistors
can be disposed of as industrial waste without infringing on EEC
guidelines. No danger to personal health or the environment is
present during normal opera&langpair=en|ro>
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