Waste Paper Pulp Product Industry

Project Report

:Index
Project
Capacity
Production Line Configuration
Feasibility
Raw Material Cost
Flow Chart
The need for environmentally friendly products has led towards more complex and demanding applications - the usefulness of recycled paper in industrial and consumer product
.packaging has now shown itself in numerous forms in the market place

Project
 .Waste Paper Pulp Molding Products Plant
.Manufacturer Pulp Molded Products by Recycling Waste Paper
.Products: Egg Trays, Fruit Tray, Serving tray, & Packaging Buffers Ect

.Project Egg Trays Production Plant )a

Molding Machine Type : Reciprocating○

Raw material : Waste Paper – Waste Core board – Waste Kraft paper - Waste○

Paper Tubes

Fuel Type : Diesel Oil○

Capacity : 100% with Efficiency )b

Mould dimension : 31cm X 31cm○

 Pulp Making System Capacity : For 1000 pcs per hour○

Capacity : 1000 pcs / hour, 24000 pcs / 22.5 hours○

Production Line Configuration

Auto Pulp Making)a Auto Molding)b Online Drying System)c

System System Diesel oil Burner○

Hydra Pulpier○ Molding○ Hot air blower○

Pulp screen machine○ Machine Feeder and receiver &○

Hi-density cleaner○ Vacuum Pump○ conveyer

Pulp refining machine○ Vacuum tank○ Bellows○

Pulp pump○ Water pump○ Steel wire net○

Horizontal impeller○ Air○ Air exchange fan○

Water feeding tank○ compressor Auto stacking unit○

Auto pulp gauge○ Air storage○ Metal enclosure○

Control panel○ tank Packing Machine)d

Compacting○
Pressure○ pneumatic press
Spare Parts•
separator One year standard spare○
parts for all units

Air water ○
separator
 Egg tray○

mould

System○

controller

Feasibility Analysis
 For making 24000 egg trays
:General Information•

One working day produces 24000pcs egg trays. Working hours per day is 22.5. ○
.Hours

Average weight of each egg tray is 60 grams. Total 1600 kg waste paper will be ○
.needed in one working day

.Total 5600 liter water will be evaporated per day ○

.Total 90 – 100 KW electric power will be consumed per working day 24hrs ○

.Total 640 Liters Diesel oil will be consumed per day 24 hrs ○

.Chemical )Wax) 32Kg will be consumed per day ○

 Total 3 workers will be needed for one working shift: one for pulp making,○

one for finished tray collect and package, one for molding machine. Total 9

.workers are needed for three work shifts

Space )production area) requirement: 1200 SQ.MTRS○

Standard egg tray size: 310mm X 310mm○

Raw Material Cost

)Just for reference based of Saudi Market Price(
:Total consumption for production 24000 egg trays per working day•
1600kg )wasted paper) 150.00 SR /ton. Total wasted paper cost: SR 240.00 ○
liters water: SR 250.00 / 30000 liters. Total water cost: SR 50.00 5600○
kg Wax : SR 50.00 / 25K bag : Total wax cost : 100 50 ○

:Production Line Consumptions•

 ○
liters Diesel oil will be consumed: SR 0.37 / liter. Total Diesel oil cost: SR 236.80 640

KW )approx) Electric powers will be consumed: SR 0.12 / unit. Total Electric 100 - 90○
power cost: SR 120.00
.Manpower Cost : SR 306.00 for 9 labors / day 3 Shifts ○
Unit Cost•
Total raw material and production cost per working day is SR 1052.80 ○
egg trays will be produce in one working day 24000○
Average Production cost per egg tray is SR 1052.80/24000=SR 0.044 ○

Profit Analysis

Marketing wholesale price: SR 0.125 /pc•

 Profit: SR 0.081/pc○

Output: 24000 egg per day○

Total Profit per day =SR0.081/pc x 24000 = SR 1947.20○

Month Profit: SR 1947.20 x 26 = SR 50627.20○

Year Profit: SR 50627.20 x 12 = SR 6,07,526.40○

Basis :24000 Trays./ Day from Waste Paper and Waste

.Core
 Covered area required 1200 sq. meters.1
No. of Employees 13.2

Saudi
Parameters
Riyals
4,72.500.
Complete Production Line 00

Customs Duty 5% 20.000.00

)Raw Material )waste paper 1000.00
Fixtures and equipments 10.000.00
Erection &
1000.00
Commissioning
Two Technician / Day 100
USD 3750.00
Total 10 days
Air Ticket 6000.00
Accommodation 2000.00