QUALITY IMPROVEMENT-CASTING SURFACE FINISH(FT COMPONENTS)

CARRIER FRONT WEIGHT(D10039420) Supplier: M/s Vijay Engg.

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

 QUALITY IMPROVEMENT-CASTING SURFACE FINISH(FT COMPONENTS)
CARRIER FRONT WEIGHT(D10039420) Supplier: M/s Shreenath Casting

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

 QUALITY IMPROVEMENT-CASTING SURFACE FINISH(FT COMPONENTS)
WEIGHT FRONT END(D10039410) Supplier: M/s Shreenath Casting

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

1) SAND FUSION 1) Improper sand preparation .Supplier not 1) Sand preparation uniform mixing with addition of
using all necessary ingredients for casting moulding ingredients
finish

2) ROUGH CASTING
2) Lack of controls while making mould
3) Mould Hardness not proper
4) Loose sticky sand in mould
2) Improved Ramming ,Uniform Graphite
Coating ,Proper cleaning of moulds
3) Mould hardness to be checked
3) Air blowing to be done proper before mould
coating

BEFORE ACTIONS 3) DEEP GRINDER MARK ON Core Box / Pattern / Tooling not as per Confirm the tooling (Core Box Pattern) as part print
SURFACE / PROFILE NOT AS PER drawing
DRAWING

4) EXTRA SHOT ON INSIDE OR Shot Blasting not done properly Suffecient time taken for Shot Blast as per
OUTSIDE SURFACE a) Less Timing specification
b) M/c Capability
c) Design Of

BEFORE ACTIONS PRIMER APPLICATION VERY POOR Local Primer being used 1) Supplier to use Escorts approved primer

Excessive thining of primer 2) Applied of primer quality being improved

Method of apply the primer 3) Sufficent time for drying being given
Space / Facility
4) After primer component put on
 QUALITY IMPROVEMENT-CASTING SURFACE FINISH(FT COMPONENTS)
WEIGHT FRONT END(D10039410) Supplier: M/s Amar Udyog

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS

BEFORE ACTIONS PROBLEM PROBABLE CAUSE IMPROVEMENT ACTIONS