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The first ever carbonated soft drink company in Pakistan that was well recognized
was Coca-Cola that started its operations in Pakistan in the very early 1960’s. it was the
only CSD company in Pakistan by that time. Another international CSD company,
named as Pepsi Co came into action in Pakistan in 1971 when it established its first
production plant in Multan. In between that and afterwards a number of local companies
entered in this industry but they have not yet succeeded in occupying a big market share
in the industry. These companies include Shandy Cola, Amrat Cola, Pak Cola, Gourmet
Cola etc. A brief history of early companies of CSD Industry is given below:
Of Coca-Cola overall & in Pakistan:
The first company which started the production of carbonated soft drinks in
Pakistan was Coca-Cola Company in the year 1961.
In May, 1886, Coca Cola was invented by Doctor John Pemberton a pharmacist
from Atlanta, Georgia. John Pemberton concocted the Coca Cola formula in a three
legged brass kettle in his backyard. The name was a
suggestion given by John Pemberton's bookkeeper Frank
Robinson.
The soft drink was first sold to the public at the soda
fountain in Jacob's Pharmacy in Atlanta on May 8, 1886.
About nine servings of the soft drink were sold each day.
Sales for that first year added up to a total of about $50. The
funny thing was that it cost John Pemberton over $70 in
expanses, so the first year of sales were a loss.
Until 1905, the soft drink, marketed as a tonic, contained extracts of cocaine as
well as the caffeine-rich kola nut.
Locations in Pakistan:
The production units as well as warehouses of Pepsi and Coca-Cola are located at
the following locations in Pakistan:
Of Coca-Cola:
6 production related locations of Coca-Cola are at:
Lahore
Karachi
Of Pepsi:
9 production related locations of Pepsi are at:
♦ Lahore
♦ Gujrat
♦ Qasur
♦ Multan
♦ Islamabad
♦ Sheikhupura
♦ Karachi
♦ Bahawalpur
♦ Faisalabad
Each have 2-3 warehouses. One in Lahore is Riaz Bottler near Gulberg (being supervised
by Humayun Akhter).
Production capacity
Of Coca-Cola:
Country: Pakistan
Population: 176.4 million
Production Capacity: 112 million unit cases anually
Of Pepsi:
We visited the plant of Pepsi located in Lahore, it covers an area of 60,000 square
meters, with four production lines.
Production capacity 15 million TEUs (Twenty-foot equivalent unit, a measure
used for capacity in container transportation),
It means almost 95 million cases are produced annually by one production Plant
of Pepsi Pakistan.
Of Shandy Cola:
Approximately 55 million unit cases annually
Of Amrat Cola:
Approximately 40 million unit cases annually
Of Gourmet Cola
Approximately 50 million unit cases annually
Exports:
There is somehow import in this industry but no export at all. Pepsi and other
local companies are not involved in any type of export but Coca-Cola remained involved
in the Export of Drinks till end of 2004. They used to export the drinks to one of
Pakistan’s neighbor country Afghanistan. It was lessen with the start of the war in
Imports:
Imports of the industry involves Technology that is imported once after many of
years and also the Raw Material are imported such as:
• CO2 from Central America & Europe in huge Cylinders
• Tons of Syrup is imported from Central America, in huge drums
• Plastic (in form of Razor or Razon) is imported from China
Another important thing is that the Tins are not made in Pakistan because the cost of
producing Tins is too much high. That’s why, these Tins are imported by both companies
from Gulf Region Countries like from Dubai, Bahrain, Saudi Arabia etc. Millions of Tins
are imported every month from these countries.
The exact figures of import & export of Pepsi and Coca-Cola were not available
but that of whole non-alcoholic drinks in Pakistan were available. The following four
pages show the overall imports as well as exports of the whole non-alcoholic drinks
industry including the carbonated drinks industry of Pakistan:
Raw material of this industry include: CO2, Water, Sugar, Syrup, Plastic,
Glass, Tins etc.
These companies take different raw materials from different sources. Some of the
sources along with the material that is taken from there are given below;
• CO2 from Central America & Europe in huge Cylinders
• Water is local, but is purified thoroughly by passing through
a number of processes
• Syrup from Central America
• Sugar is purchased locally from Shakkar Gunj, Pakistan
• Plastic (in form of Razor or Razon) is either bought from
Karachi or is imported from China
The purchase point as well as quantity of the material is dependent upon the decisions
made by the management of the companies.
Production Process
Sugar
Production Process of Pet Bottle
There is no involvement of Human hand in this production until the product
Water
reaches the retail stores or some sales outlet. The production System is Completely
Automated.
Syrup
1 Razon of Plastic
Water + CO2
Test Tube
Bottles
Filling
Rapping
6 Case Packing
Ware House
Production
⇓ (through lifters)
DPG (Warehouse)
Delivery Mechanism include vehicles like trucks, vans etc. 120 Vehicles of Coca-
Cola are operating only in Lahore for the completion of Delivery Mechanism
Pepsi
Pepsi has almost same process of Production as that of Coca-cola. There is a lot
of differences in the technological level of both companies that is discussed later in this
document.
The technology used for the making of the product is imported from United
States
of America and at times from different parts of Europe. All the equipment used in the
production of Pepsi and other products involves very little element for error. It not only
saves time but also increases the production rate of the product. Every year due to the
latest equipment, the production capacity of the company is increasing.
The bottles to be filled with Pepsi are manufactured at Baluchistan Glass Limited
(BGL), and shifted to Pepsi plants in wrapped and sealed form for protection. On its
arrival at the plant, the bottles then go through the process of washing and are rinsed
thoroughly with filtered water before proceeding to the next stage on the conveyer belt.
Then the bottles are inspected with the help of special screen to monitor any
damage on the bottles. There are special tanks that contain the Pepsi material. This
material is in concentrated form and comes from Dubai. This concentrated material is
then dissolved with filtered water and carbon dioxide to produce PEPSI.
The distribution process of Pepsi is as follows:
3-4Warehouses
3-4 Terrorities
80 Vehicle to cover
Lahore
There are 4 assembly lines in the production process. Each produces 13,000
karate’s of bottles. Each karate includes 24 bottles.
Technological Level
All the companies of this industry are using the latest and up to date technology
specially Coca-Cola Pakistan which is using completely automated technology & has set
the bench mark in Asia in the field of such Technology.
Pepsi:
The Company is using completely imported technology and it’s details are as
follows:
Filtration Plant imported from Germany
Injection Modeling Technology of Canada
Glow Modeling Technology of Germany
Water Treatment Plant from Germany
It is just a bit below than the bench mark of the industry in the field of technology as
some of it’s functions are not entirely automated but is instead partially automated.
Coca-Cola:
Every industry in Pakistan as well as in the World has some problems to face.
Some of the problems are collective while some are individual. The problems faced by
the Carbonated Drinks Industry in Pakistan are as follows:
⇒ Tied up Economic situation of the country (Economic Crises)
⇒ Overall Recession not only in industry but also in whole world
⇒ Less buying power of the customers affecting the sales
⇒ Product being included in the Luxury Product
⇒ Price war & too much Competition in the industry (good as well as bad in some
sense)
⇒ Wastage of Bottles (not possible to completely recycle)
⇒ Changing Trends & Consumption Patterns
⇒ Increased Costs of raw products up to 30%, but same prices, so decreased level of
profit
⇒ Energy Crises in the Country
⇒ Sugar Crises in the Country
Pricing Strategies:
Price is the amount of money the customers are willing to pay to obtain that
particular product.
Providing quality products at the lowest possible price had always been one of the
main concerns of Pepsi. One of the ways by which the company has been able to assist
Pepsi & Coca-Cola have adopted Market Penetration Pricing Strategy at that
time when they were introduced. But now they always keep on changing their pricing
strategy according to the circumstances.
Prices are set by a body of International Beverage Association. Competition in
the Industry also determines the product prices. Competition based pricing approach has
been used in Karachi, when Coke lowered their price, so Pepsi also lowered the price.
They also set their prices, based on demand and supply situation of the market, and
according to consumer values. Some times Companies changes their product prices
according to the season.
Summer is supposed to be a good season for beverage industry in Pakistan. So, in
winter they reduce their prices to maintain their sales and profit. But normally they
reduce the prices of their pet bottles or 1 litter glass bottle.
The sample list of prices is:
Each industry has to face some of the policies as well as incentives imposed by
the Government. The government policy, at times, makes a lot of difference as the
government may increase the freight charges, the prices of glass, or the prices of steel.
Thus the overall price of the product also gets affected. Those for this specific industry
are as follows:
No specific Government Incentive as such except taxes
Imposed Government Regulatory Bodies like:
o Tax against Profit
o Tax against Sales (Approximately 16%)
o Labor tax
Companies are advised for Long-term and strong relationships with Customers
Strong Vendor-Supplier Relationship is also advised
Except two large brands of Pepsi & Coca-Cola, all other companies in this
industry are local and have no link with other countries for import & export so there will
not at all be affect on their futures after W.T.O.
While after the contract of Pakistan with W.T.O, Pepsi and Coca-Cola will also
not be affected. According to the “Key Accounts Managers” as well as “Key Marketing
Managers” of both the companies, these companies are the international companies and
are already operating at a huge level all over the world. People are too much keen in
using these drinks in their daily life not only in Pakistan but all over the world. They
have already set their standards according to W.T.O standards and are already operating
in an accurate way. Hence, there will be no change in the future prospects of the
companies after W.T.O & they are planning to keep operating in the same way as they
are doing now.
We met the following during the visit to Plants of Coca-Cola and Pepsi:
http://www.cci.com.tr/en/content/detail.asp?cid=8&navId=1&navId2=8
http://www.scribd.com/doc/8659275/Pepsi
http://www.alibaba.com/showroom/Carbonated_Beverage.html
http://www.pepsico.com/Company
http://www.thecoca-colacompany.com/
http://images.google.com.pk/images?
hl=en&source=hp&q=pepsi+production&btnG=Search+Images&gbv=2&aq=f&oq=
http://www.coca-cola.com/index.jsp
Pc-Tas (for import & Export of Industry)