Vignan Electronics Pvt. Ltd. Controller Model: Siva Machine Type: Double Station Blow Moulding Machine

VIGNAN ELECTRONICS PVT. LTD.
CONTROLLER MODEL: SIVA

MACHINE TYPE: DOUBLE STATION BLOW MOULDING MACHINE
GENERAL SPECIFICATIONS:
1. CPU – Intel 80C188XL working at 12MHz.

2. DISPLAY – LCD display with 4 lines of 20 characters each
3. No.of Keys – 41 keys
4. Data Lock – Provided
5. No.of Digital Inputs – 32
6. No.of Digital Outputs – 32
7. Type of Digital Input – Current sourcing at 10 milliamps
8. Type of Digital Output – Voltage souring 24VDC at 2 Amps each
9. Scan Time – 10 millisec fixed
10. No. of Programs – 63 (Mould data)
11. Program Data redundancy – Provided
12. Data Retention time – 10 years with machine completely stopped
13. Power Consumption – 10 Watts max.
14. Temperature measuring points – 4 nos.
15. Temperature sensor – RTD ( Isolated Pt-100)
16. Type of temperature Control – Self tuning PID control
17. Temperature measuring accuracy - +/- 0.25 deg.C.
18. Temperature Control accuracy - +1 to –2 deg.C. typical
1
DIGITAL INPUTS & OUTPUTS AND THEIR CONNECTIONS:
Input port – 00 LS01 - Left station Mould open position
LS02 - Left station Mould open slow position
LS03 - Left station index left position
LS04 - Left station index left slow position
LS05 - Left station Mould close position
LS06 - Left station Mould close slow position
LS07 - Left station index right position
LS08 - Left station index right slow position
Input port – 01 LS11 - Right station Mould open position
LS12 - Right station Mould open slow position
LS13 - Right station index left position
LS14 - Right station index left slow position
LS15 - Right station Mould close position
LS16 - Right station Mould close slow position
LS17 - Right station index right position
LS18 - Right station index right slow position
Input port - 02 LS21 - Left station blow pin down position
LS22 - Right station blow pin down position
SPARE1 - Spare
SPARE2 - Spare
SPARE3 - Spare
SPARE4 - Spare
SPARE5 - Spare
SPARE6 - Spare
Input port - 03 SPARE7 - Spare
SPARE8 - Spare
SPARE9 - Spare
SPARE10 - Spare
SCRSP - Screw speed proxy
APRSW - Air pressure switch (NC)
MOTON - Hydraulic motor on input (For Pneumatic: Not Used)
PBEM - Emergency pb (NC)
Output port - 00 OV01 -Left Station Mould Open

OV02 -Left Station Mould Close
OV03 -Left Station Index Left
OV04 -Left Station Index Right
OV05 -Left Station Blow Pin Down
OV06 -Left Station Air Blow
OV07 -Left Station Top Deflash
OV08 -Left Station Bottom Deflash
Output port - 01 OV11 -Right Station Mould Open
OV12 -Right Station Mould Close
OV13 -Right Station Index Left
OV14 -Right Station Index Right
OV15 -Right Station Blow Pin Down
OV16 -Right Station Air Blow
OV17 -Right Station Top Deflash
OV18 -Right Station Bottom Deflash
Output port - 02 OV21 -Cutter
OV22 -Parison Control
OV23 -Screw UP
OV24 -Screw Motor
OV25 -(For Hydraulic: Small pump, For Pneumatic: Not Used,
For Hydro-pneumatic: LS high Pressure)
OV26 -(For Hydraulic: Big Pump, For Pneumatic: Not Used,
For Hydro-Pneumatic: RS high Pressure)
OV27 -Spare
OHOOTER -Hooter
Output port - 03 OTC1 -Temp-1 Contactor ZONE Temp TC Based
OTC2 -Temp-1/2 Contactor Zone Temp TC Based
OTC3 -Temp-2 Contactor Zone Temp TC Based
OTC5 -Temp-3/4 Contactor Zone Temp TC Based
OSPARE1 -Transferable Output-1
OSPARE2 -Transferable Output-2
2
Error messages :-
General error messages:

1. 24VDC Supply Failed
2. Check Emergency PB
3. Elect. Motor Stopped
4. Air Supply Failed
5. Set Temp above Paris
6. Put On Screw Motor
7. Set Paris Temp>130dC
8. Put On Heaters
9. Err:Zone-1 Temp. Low
10.Err:Zone12 Temp. Low
11.Err:Zone-2 Temp. Low
13.Err:Zone34 Temp. Low
15.Err:Zone-1 Temp.HIGH
16.Err:Zone12 Temp.HIGH
19.Err:Zone34 Temp.HIGH
21.Required Shots Done
Auto mode error messages:

22.LS Mould Not Opened
23.LS Mould Not Closed
24.LS Car Rgt LS NotCut
25.LS Car Lft LS NotCut
26.LS Blow Pin Not Up
27.RS Mould Not Opened
28.RS Mould Not Closed
29.RS Car Rgt LS NotCut
30.RS Car Lft LS NotCut
31.RS Blow Pin Not Up
GENERAL NOTES:
Note1:- To load any mould data (01 to 31) from memory
1. Select hand mode, open lock and press <Load> key to get screen 36
2. Enter 2 digit required program no. from 01 to 31.
3. Then press <Enter> key to load new required program data.
Note2:- To copy any program data (01 to 31) to any other program in memory
1. Select hand mode, open lock and press <Load> key to get screen 36
2. Enter source program no. if it is not the present program no.
3. Press <Enter> key to load into memory.
4. Press again <Load> key
5. Enter destination program no. 01 to 31
6. Press <Cycle Start> key to copy and save the program data.
Note3:- Screens 35 and 36 can be accessed in hand mode only.
Note4:- Press numeric digits 753 together to reset production counter.
Note5:- Close data key to reset password.
Note6:- Machine is stopped in full auto when batch counter exceeds set value.
Note7:- Set required batch count to 0000 to run machine cont. in full auto.
Note8:- General output 31 & 32 can be paralleled with any other outputs.
Note9:- Any output can be put on in hand mode for checking (Ref. Screen-35)
3
Operating messages :-
AUTO MODE FOR LEFT STATION: FOR RIGHT STATION:
Stage:00 Idle Idle

Stage:01 Home Position Check Home Position Check
Stage:02 Index Start Delay Index Start Delay
Stage:03 Index Right Fast Index Left Fast
Stage:04 Index Right Slow Index Left Slow
Stage:05 Mould Close Delay Mould Close Delay
Stage:06 Mould Close Fast Mould Close Fast
Stage:07 Mould Close Slow Mould Close Slow
Stage:08 Pre Cutter Delay Pre Cutter Delay
Stage:09 Cutter ON+Index Left Cutter ON+Index Rght
Stage:10 Not Used Not Used
Stage:15 Index Left Fast Index Right Fast
Stage:16 Index Left Slow Index Right Slow
Stage:18 Blow Pin Delay Blow Pin Delay
Stage:19 Blow Pin Down Blow Pin Down
Stage:20 Air Blow Delay Air Blow Delay
Stage:21 Air Blow+Deflash Air Blow+Deflash
Stage:22 Exhaust Air Exhaust Air
Stage:23 Mould Open Fast Mould Open Fast
Stage:24 Mould Open Slow Mould Open Slow
Stage:25 Blow Pin Up+Ejector Blow Pin Up+Ejector
Stage:26 Blow Pin Up Blow Pin Up
Stage:27 Cycle Delay Cycle Delay
HAND MODE FOR LEFT STATION: FOR RIGHT STATION:

Stage:00 Idle Idle
Stage:01 Home Position Check Home Position Check
Stage:02 Index Start Delay Index Start Delay
Stage:03 Index Right Fast Index Left Fast
Stage:04 Index Right Slow Index Left Slow
Stage:05 Mould Close Delay Mould Close Delay
Stage:06 Mould Close Fast Mould Close Fast
Stage:07 Mould Close Slow Mould Close Slow
Stage:08 Pre Cutter Delay Pre Cutter Delay
Stage:09 Cutter On Cutter On
Stage:15 Index Left Fast Index Right Fast
Stage:16 Index Left Slow Index Right Slow
Stage:18 Blow Pin Delay Blow Pin Delay
Stage:19 Blow Pin Down Blow Pin Down
Stage:20 Air Blow Delay Air Blow Delay
Stage:21 Air Blow+Deflash Air Blow+Deflash
Stage:22 Exhaust Air Exhaust Air
Stage:23 Mould Open Fast Mould Open Fast
Stage:24 Mould Open Slow Mould Open Slow
Stage:25 Blow Pin Up Blow Pin Up
Stage:27 Cycle Delay Cycle Delay
Stage:30 Top Deflash Top Deflash
Stage:31 Bottom Deflash Bottom Deflash
4
LCD DISPLAY SCREENS:
A. Run time display screens.
SCR00 AUTO CTm LS:29 RS:16 MODE:HAND/AUTO

LS:23 Mld Open Fast LS:Left Station
RS:15 Ind.Right Fast RS:Right Station
Err:Zone-2 temp HIGH
SCR01 AUTO CTm LS:29 RS:16

Screw Rpm: 230
‘Error message if any’
SCR02 Zone temperatures C

1:208/210 2:206/210
3:212/210 4:214/210
SCR03 Total:00453 Bat:1000

Mach.Run hours:00562
Press<753>to RST CNT RST CNT: Reset Counter
SCR04 Last 12 Hour Product

1-4: 058-059-059-055
5-8: 031-025-031-029
9-12:024-029-032-022
B. Mould data set screens (Press Mould Key)

SCR05 Mould Setting Data
LS Fast Clos Tm:1.00
RS Fast Clos Tm:1.00

LS Slow Clos Tm:0.50
RS Slow Clos Tm:0.50

LS Close Dly Tm:0.10
RS Close Dly Tm:0.10

LS Fast Open Tm:1.00
RS Fast Open Tm:1.00
SCR09 Index Setting Data

LS Ind.StartDly:0.10
RS Ind.StartDly:0.10
5
LS Fast RightTm:1.20
RS Fast Left Tm:1.20

LS Slow RightTm:0.20
RS Slow Left Tm:0.20

LS Fast Left Tm:1.20
RS Fast RightTm:1.20

LS Slow Left Tm:0.30
RS Slow RightTm:0.30
SCR14 Cutter Setting Data

Pre Cutter Dly: 0.10
Cutter On Time: 1.00
SCR15 Screw Up/Down Data

Screw Up Selection:0 0:No up/down
1:Up/down
SCR16 Blowing Setting Data

LS Pre Blow Tm: 0.50 Air Blow Delay Time
RS Pre Blow Tm: 0.50

LS Bl.Pin Dn Tm:0.60
RS Bl.Pin Dn TM:0.60

LS Air Blow Dly:0.20
RS Air Blow Dly:0.20

LS Air Blow Tm:10.00
RS Air Blow Tm:10.00

LS Exhaust Time:2.00
RS Exhaust Time:2.00
6
SCR21 Deflash Setting Data
LS Dflash Delay:2.00
RS Dflash Delay:2.00
SCR22 Air Ejector Data

LS Ejection Tm: 0.40
RS Ejection Tm: 0.40
SCR23 System Timers Data

LS/RS Cycle Tm:16.0
RS Start Dly Tm:8.00
SCR24 Screw On/Off Sel: 0 0:Continious ON

LS Scrw Off Dly:0.00 1:Screw OFF for Set Delay
RS Scrw Off Dly:0.00
SCR25 Parison Delay :1.00

T1ON:2.00 T1OFF:2.00
T2ON:2.00 T2OFF:2.00
C. Temperature data set screen (Press Temperature Key)

SCR26 Temp.Setting Data C
Zone-1 : 210 C
Zone-1/2: 210 C

Zone-2 : 210 C
Zone-3 : 210 C

Zone-3/4: 210 C
Zone-4 : 210 C
SCR29 Batch Counter : 1000

Min Parison Temp:100
Max Alarm Temp:300
D. Machine Diagnostics Screens

SCR30 Machine Diagnostics
Data Lock Key:Locked
Enter Password: ----
7
SCR31 Digital Inputs:-
1:00000000 00000000 NOTE:To see following Pages Press
17:00000000 00000000 UP & Down Directional Keys.
LS01 LS Mld Open..OF

LS02 LS Mld Op Sl.OF
LS03 LS Ind Left..OF
LS04 LS Ind LftSl.OF

LS05 LS Mld Close.OF
LS06 LS Mld ClsSl.OF
LS07 LS Ind Right.OF

LS08 LS Ind RgtSl.OF
LS11 RS Mld Open..OF
LS12 RS Mld Op Sl.OF

LS13 RS Ind Left..OF
LS14 RS Ind LftSl.OF
LS15 RS Mld Close.OF

LS16 RS Mld ClsSl.OF
LS17 RS Ind Right.OF
LS18 RS Ind RgtSl.OF

LS21 LS Bl Pin Up.OF
LS22 RS Bl Pin Up.OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
SPA Spare........OF
RPM Screw RPM....OF
APRS Air Pre Swit.OF
8
MOT Motor on i/p.OF NOTE: For Pneumatic Machine
PBEM Emergency pb.OF MOTOR Input is Not Used.
SCR32 Digital Outputs:- NOTE:To see following Pages Press

1:00000000 00000000 UP & Down Directional Keys.
17:00000000 00000000
V01 LS Mld Open...OF

V02 LS Mld Close..OF
V03 LS Ind Left...OF
V04 LS Ind Right..OF

V05 LS Blow PinDn.OF
V06 LS Air Blow...OF
V07 LS Top Dflash.OF

V08 LS Bot Dflash.OF
V11 RS Mld Open...OF
V12 RS Mld Close..OF

V13 RS Ind Left...OF
V14 RS Ind Right..OF
V15 RS Blow PinDn.OF

V16 RS Air Blow...OF
V17 RS Top Dflash.OF
V18 RS Bot Dflash.OF

V21 Cutter........OF
V22 Parison Contl.OF
FOR HYDRAULIC FOR PNEUMATIC FOR HYDRO-PNEUMATIC
V23 Screw Up......OF V23 Screw Up......OF V23 Screw Up......OF

V24 Screw Motor...OF V24 Screw Motor...OF V24 Screw Motor...OF
V25 Small Pump....OF V25 Spare.........OF V25 LS High Pres..OF
‘Error message if any’ ‘Error message if any’ ‘Error message if any’
FOR HYDRAULIC FOR PNEUMATIC FOR HYDRO-PNEUMATIC
V26 Big Pump....OF V26 Spare.........OF V26 RS High Pres..OF

V27 Spare.........OF V27 Spare.........OF V27 Spare.........OF
HTR Hooter........OF HTR Hooter........OF HTR Hooter........OF
‘Error message if any’ ‘Error message if any’ ‘Error message if any’
9
TC1 Zone-1 Cont.OF
TC2 Zone-1/2 Cont.OF
TC3 Zone-2 Cont.OF
TC4 Zone-3 Cont.OF

TC5 Zone-3/4 Cont.OF
TC6 Zone-4 Cont.OF
TO1 Trans.Output1.OF
TO2 Trans.Output2.OF
SCR33 RTD (Pt-100) Inputs

Zone1:211 Count:1700
SCR34 Zone3:212 Count:1706

110E-26dC 220E-323dC
SCR35 Transfer O/p 00 – 31

Transfer O/p 00 – 32
Puton Output 00 Chkg
SCR36 Present Prog.No: 31

Required Prog.No: 00
Pres <ENTER> to Load
10
HAND MODE ENERGISATION CHART FOR HYDRAULIC MACHINE: (L:LEFT STN. VALVE & R:RIGHT STN. VALVE).
FLAG LEFT V V V V V V V V V V V V V V V V V V V V V V RIGHT
NO. STATION 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 2 2 2 2 2 2 STATION
STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
Home Position Home Position
01 Check Check
02 Index start delay Index start delay

L L
03 Index Right Fast L R R R Index Left Fast
L
04 Index Right Slow L R R Index Left Slow
Mould Close
05 Mould Close Delay Delay
L L
06 Mould Close Fast L R R R Mould Close Fast
L
07 Mould Close Slow L R R Mould Close Slow
08 Pre Cutter Delay Pre Cutter Delay

L
09 Cutter on R Cutter on
10 Not Used Not Used

L L
15 Index Left Fast L R R R R Index Right Fast
L
16 Index Left Slow L R R R Index Right Slow
18 Blow Pin Delay Blow Pin Delay
19 Blow Pin Down L R Blow Pin Down
20 Air Blow Delay Air Blow Delay
21 Air Blow L R Air Blow
22 Exhaust Air Exhaust Air

L L
23 Mould Open Fast L R R R Mould Open Fast
L
24 Mould Open Slow L R R Mould Open Slow
26 Blow Pin Up Blow Pin Up
27 Cycle Delay Cycle Delay
30 Top Deflash L R Top Deflash
31 Bot. Deflash L R Bot. Deflash
11
AUTO MODE ENERGISATION CHART FOR HYDRAULIC MACHINE: (L:LEFT STN. VALVE & R:RIGHT STN. VALVE)

STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
01 Check Check

L L
03 Index Right Fast L R R R Index Left Fast
L
04 Index Right Slow L R R Index Left Slow
05 Mould Close Delay Mould Close Delay

L L
06 Mould Close Fast L R R R Mould Close Fast
L
07 Mould Close Slow L R R Mould Close Slow
08 Pre Cutter Delay R Pre Cutter Delay

Cutter On + L L L Cutter On +
09 Index Left L R R R R Index Right

L L
15 Index Left Fast L R R R Index Right Fast
L
16 Index Left Slow L R R Index Right Slow
18 Blow Pin Delay L R Blow Pin Delay
20 Air Blow Delay L R Air Blow Delay
21 Air Blow+Deflash L L L L R R R R Air Blow+Deflash
22 Exhaust Air L R Exhaust Air

L L
23 Mould Open Fast L L R R R R Mould Open Fast
L
24 Mould Open Slow L L R R R Mould Open Slow
25 Blow Pin Up+Eject L R Blow Pin Up+Eject
12
HAND MODE ENERGISATION CHART FOR PNEUMATIC MACHINE: (L:LEFT STN. VALVE & R:RIGHT STN. VALVE).
NO. STATION. 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 2 2 2 2 2 2 STATION
STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
01 Check Check
03 Index Right Fast L R Index Left Fast
04 Index Right Slow L R Index Left Slow
06 Mould Close Fast L R Mould Close Fast
07 Mould Close Slow L R Mould Close Slow

L
15 Index Left Fast L R R Index Right Fast
21 Air Blow L L R R Air Blow
23 Mould Open Fast L R Mould Open Fast
24 Mould Open Slow L R Mould Open Slow
13
AUTO MODE ENERGISATION CHART FOR PNEUMATIC MACHINE: (L:LEFT STN. VALVE & R:RIGHT STN.VALVE).

STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
01 Check Check
08 Pre Cutter Delay L R Pre Cutter Delay

Cutter On + L Cutter On +
09 Index Left L L R R R Index Right
15 Index Left Fast L L R R Index Right Fast
16 Index Left Slow L L R R Index Right Slow
18 Blow Pin Delay L L R R Blow Pin Delay
19 Blow Pin Down L L R R Blow Pin Down
20 Air Blow Delay L L R R Air Blow Delay
21 Air Blow+Deflash L L L L L R R R R R Air Blow+Deflash
22 Exhaust Air L L R R Exhaust Air
23 Mould Open Fast L L R R Mould Open Fast
24 Mould Open Slow L L R R Mould Open Slow
14
HAND MODE ENERGISATION CHART FOR HYDRO-PNEUMATIC MACHINE: (L:LEFT & R:RIGHT STN. VALVE)
STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
01 Check Check

L
15 Index Left Fast L R R Index Right Fast
21 Air Blow L R L R Air Blow
23 Mould Open Fast L R Mould Open Fast
24 Mould Open Slow L R Mould Open Slow
15
AUTO MODE ENERGISATION CHART FOR HYDRO-PNEUMATIC MACHINE: (L:LEFT & R: RIGHT VALVES).

STAGES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 STAGES
00 Idle Idle
01 Check Check
08 Pre Cutter Delay L R Pre Cutter Delay

Cutter On + L Cutter On +
09 Index Left L R R L R Index Right
15 Index Left Fast L R L R Index Right Fast
16 Index Left Slow L R L R Index Right Slow
18 Blow Pin Delay L R L R Blow Pin Delay
19 Blow Pin Down L R L R Blow Pin Down
20 Air Blow Delay L R L R Air Blow Delay
21 Air Blow+Deflash L L L L R R R R L R Air Blow+Deflash
22 Exhaust Air L R L R Exhaust Air
23 Mould Open Fast L L R R Mould Open Fast
24 Mould Open Slow L L R R Mould Open Slow
16

Vignan Electronics Pvt. Ltd. Controller Model: Siva Machine Type: Double Station Blow Moulding Machine

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Vignan Electronics Pvt. Ltd. Controller Model: Siva Machine Type: Double Station Blow Moulding Machine

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Formati disponibili

VIGNAN ELECTRONICS PVT. LTD.

CONTROLLER MODEL: SIVA

1. CPU – Intel 80C188XL working at 12MHz.

Output port - 00 OV01 -Left Station Mould Open

General error messages:

Auto mode error messages:

AUTO MODE FOR LEFT STATION: FOR RIGHT STATION:

Stage:00 Idle Idle

HAND MODE FOR LEFT STATION: FOR RIGHT STATION:

A. Run time display screens.

SCR00 AUTO CTm LS:29 RS:16 MODE:HAND/AUTO

SCR01 AUTO CTm LS:29 RS:16

‘Error message if any’

SCR02 Zone temperatures C

SCR03 Total:00453 Bat:1000

SCR04 Last 12 Hour Product

B. Mould data set screens (Press Mould Key)

SCR06 Mould Setting Data

SCR07 Mould Setting Data

SCR08 Mould Setting Data

SCR09 Index Setting Data

SCR11 Index Setting Data

SCR12 Index Setting Data

SCR13 Index Setting Data

SCR14 Cutter Setting Data

SCR15 Screw Up/Down Data

SCR16 Blowing Setting Data

SCR17 Blowing Setting Data

SCR18 Blowing Setting Data

SCR19 Blowing Setting Data

SCR20 Blowing Setting Data

SCR22 Air Ejector Data

SCR23 System Timers Data

SCR24 Screw On/Off Sel: 0 0:Continious ON

SCR25 Parison Delay :1.00

C. Temperature data set screen (Press Temperature Key)

SCR27 Temp.Setting Data C

SCR28 Temp.Setting Data C

SCR29 Batch Counter : 1000

D. Machine Diagnostics Screens

LS01 LS Mld Open..OF

LS04 LS Ind LftSl.OF

LS07 LS Ind Right.OF

LS12 RS Mld Op Sl.OF

LS15 RS Mld Close.OF

LS18 RS Ind RgtSl.OF

‘Error message if any’

SCR32 Digital Outputs:- NOTE:To see following Pages Press

V01 LS Mld Open...OF

V04 LS Ind Right..OF

V07 LS Top Dflash.OF

V12 RS Mld Close..OF

V15 RS Blow PinDn.OF

V18 RS Bot Dflash.OF

FOR HYDRAULIC FOR PNEUMATIC FOR HYDRO-PNEUMATIC

V23 Screw Up......OF V23 Screw Up......OF V23 Screw Up......OF

FOR HYDRAULIC FOR PNEUMATIC FOR HYDRO-PNEUMATIC

V26 Big Pump....OF V26 Spare.........OF V26 RS High Pres..OF

TC4 Zone-3 Cont.OF

‘Error message if any’

SCR33 RTD (Pt-100) Inputs

SCR34 Zone3:212 Count:1706