Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
ining Cente r
Printed in German y
Copyright by Dr-Ing . h . c . F. Porsche
Aktiengesellschaft
1987 0-01
The requirements of modern engines on ignition systems and necessity for maintenance-free systems
had led to the introduction of electronic ignition systems in standard production some time ago .
Normally the ignition power of electronic systems (almost all makes) will be higher than that of
conventional systems and even greater power can be seen in the near future .
Consequently electronic ignition systems are corning into a power range, where even touching powers
marrying parts or terminals could be very dangerous (both primary and secondary sides) .
is in conjunction with this matter we must refer you to VDE regulations, especially VDE 01Q4/7 .61
for Germany and/or regulations/legislation of a pertinent country when repairing or testing a n
' nition system .
Always turn off the ignition (switch off ignition or source of power) when working on the ignitia
system_ This work would include :
e mentioned dangerous voltage will be in the entire system when it is necessary to turn on the- ,.,
iition for ignition system tests or engine adjustments .
Consequently there is not only dangerous power in or on parts of the ignition system (for example :
distributor, ignition coil, control unit, ignition tackle), but also on the wire harness (for example :
tachometer connections, diagnosis plug connections), on plug connections and on testers .
I
■ Only measure resist"':e after turning off the ignition or disconnecting the battery (tester coul d
be destroyed if not) .
• Pull off both control unit plugs when testing the compression pressure (otherwise there could b e
dangerous high tension, insulation damage on the ignition coil, high tension distributor an d
ignition leads) .
• Specified ignition coil (see Order Number) must never be replaced with a different ignition coil .
• Ignition coil terminal 1 must never be connected on ground for a burglar alarm system (ignitio n
coil and control units could be destroyed) .
• Battery positive (+) or any type of test lamp must never be connected on ignition coil terminal 1
(control unit would be destroyed) .
• Never disconnect the ignition lead from ignition coil terminal 4 to high tension distributo r
terminal 4 while operating the engine .
• There must never be voltage flashover from ignition coil terminal 4 to ignition coil terminals 1
and 15 (control unit could be destroyed) .
s Secondary end of the ignition must be shielded with at least 4 k-ohms to avoid destruction of th e
control unit, whereby the original distributor rotor with a 1 k-ohm shielded resistor must b e
installed (do not use a 5 k-ohm distributor rotor even with radio or intercom shielding) .
• Only disconnect EZK control unit plugs with the ignition turned off .
• Flashover or disruptive discharge in the area of the high tension distributor cap (poor insulation )
could destroy the control unit .
• Mixing up battery pole connections could destroy the control units, ignition coil or EZK contro l
unit .
• Starting the engine with outside help of more than 16 V or a fast battery charger is forbidden .
1987 0-03
Equi r
Working with Oscilloscop e
1 osc
1 di g
1 Bo
Bo
(C I
2 co t
(m
N '
pi e
Mug '
Multi
SUN Engine Tester Master 3
LH a
LH and EZK
353433 32 31 30 29 28 27 26 25 24 23 2221201 9
i t - r r
1817 16 151413121110 9 8 7 6 5 4 3 21
1987 0 -05
LO - i' L86 1
m -
I r,voo
r xv m
0o j 0o 0 .0
= .
-
-17
oo
m m
7
cQ
3
co " to7
c
m
o m CD ~• o 0. nr
.+ ca co
a 2 .ra cC C~ g 5
ai CC
D o CD 3 C.
o
C
u
o so~. -IC
A-•
3 o D
g
o -
30 C
- D
C
~++ m
-t. - o rr m c
5CD
P
X X X X X X X X Temperature sensor I I r
7
x x x x X Throttle valve switch - idle speed
m
x X X Throttle valve switch - full load a
X x X X X X X x w Fuel injectors - injection timing n
X x X X x x X x Fuel pressure
928 S PI
POWER SUPPLY FOR LH ! EZK CONTROL UNITS 4
r- T
L .
L
I1~ft'~~'1~" 0
a~a
IV VI x
II V VI I
LH-Jetronic relay XXV, which in the past only had a burn-off function, is now additionall y
responsible for power supply to fuel injectors, idle speed control, tank venting valve, coding elemen t
and switching valve for the resonance flap in contradiction to LH cars up to and including 198 6
models, of which the fuel injectors, oxygen sensor and idle speed control were activated by fue l
pump relay XX . This was necessary, in order to permit self-diagnosis in the future .
1987 2 -02
Data cod e
Throttle valve switch
(N
Idle speed
Pump relay XX 85 +
Throttle valve switch
Full loa d
LH-Jetronic relay XXV 8 5 I Perm . pos . term . 3 0
Display (check )
I
CO poti (without CAT ) LC) Electronic ground MP I X
C'"7
Family curve corr . (with CAT )
(NI
Ground from LH 2
M■`
Oxygen senso r N
Voltage from LH 3
Load signal to EZK 9 LC)
N
(0
CO H LM burn-of f
N
Voltage from XXV 87
Tank venting valve (N
C
CD
Data cod e CN
Consumption output
AC compresso r
L)
1987 2 - 03
wI
ENG
Diagnosis (K-lead )
Temperature sensor NTC I I
Shieldin g
Knock sensor 1 Knock sensor 1 81
Shieldin g
Knock sensor 2 Knock sensor 2
Shieldin g
Hall sender 0 Hall sende r
Hall sender +
Speed sender +
Speed sender - I
Speed sender shield
Diagnosis inciting lea d
(L-lead )
Transmission protection switch
Throttle valve switc h
Throttle valve switch Idle spee d
Full load
Load signal from LH 2 5
Coding input
Coding inpu t
Coding input
Power supply
Term . 15 from XVI 8 7 .7
Speed pulse t o
LH 1 88
Diagnosis plug term . 1 1
Diagnosis plug 4
Ignition pulse to
control unit 1 (left )
Ignition pulse to 89 1
control unit 2 (right )
90
Permanent positive 30
Ground MP IX
t
1987 2 - 04
0
Wiring Diagram Type 928S Model 8 7
ENGINE COMPARTMENT TEMPOSTAT
A B I.
q + .rlPmmi Mrrpi
` r1 O LQNNEL rrOMl10'tllflFLO ~NpIL.~rgly u rEANATOH
82 I -I 1
± r I r
.l n
anmNS ONI r
M
SN5TI1 ARY a s
KS 7 ST[ v I_
Mor /T r W
83
dTARRR so .rF
w rt'M~
i 3
I
i IT r'Pil-Ul
an r4 ■
84
10111
u,I_
(S
rnwsAners~uwswrrcre __
IJ
.Fn I
'In
WIRE GONIRCCIWI
N '7 ai r
Li n
I
es w
____.
eoeeNamvAUl~
86 . ~wmr rR.wsw .
li`i'i e
I1IIIii j
87
naI-ur.~w
7•ll3l .s iWI
iiii III iiiiiI~~_.__.~
KS 3
.iii .~_
I_!I` __kI1 !
1 v A
1
J rFRROnA r
L1R~I
1 I
88
I, a
s
~._.,.
11 - " ■Ei~u1■ N
rcwMUenAr
_I Ii.mI!!1.1 Lz •i
■. I
L'GwR10L Ima
A ; r.
t■r
~ ~rM
89
I
0 S r. lfICZ` Of/WM UN lE7RONiC [XY SrARrFJR l0Y Ex:u•, 37 auR[ . RJufrr r z I
IaNromlrsroM
h uTCM fIRrtGI r os
Li L'. J
M V
FW1 r1MI R
A B H
1987
Winng 9
81
82
.lea Oster 4 83
il 111111
■~MnE11
mum um 84
mu um mu
■■~ AIRYAss
SEM3DR
IA '
MI
en ass-
85
= min.1 ..
86
?8 7
88
8S
H -
M N 0 P
AND AIR CIRCUITS
928 S 4 TE;
r)
Not
Tsai
Mak
chec
Sym
Alm
TES'
Engi
hod )
engi r
1 - Fuel pum p
2 - Fuel filte r
3 -- Fuel pip e
4 - Distributor injection pipe s
5 - Fuel injectors
I'llake sure that you are testing with the correct tester, with correct tester settings and on correc t
.,, .~<.point in conformance with specified requirements .
Symbols in Test Plan : V = voltmeter, Q = ohmmeter,= oscilloscope, < smaller (less) than ,
7 = greater (more) than, °KW = crankshaft degree s
read the text p recisely and without stress, in order to avoid wrong test results .
1987 2 - 07
Plug Connection s
.4
1987 2 -08
TEST.STEP 1
17
iition.
- 48 1987 2-.D9
TEST STEP 1
S..
D i sr
Sin t
on e
as l
and
Plug connection of solenoid valve for reson- or
ance flap operation (at toothed belt cover , Mal
cylinder bank 5 - 8) . this
mu
2 -D 1ST
TEST STEP 1
121 7
Are these plugs connected correctly, not loose and not corroded ?
Disconnect plugs ; plugs must not be bent on the pin or receptacle ends and also not corroded !
1987 2-11
wer is supplied to EZK and LH control units of 928 S 4 cars via ignition lock terminal 15 as well a s
additionally from battery + (permanent positive terminal 30) since 1987 model s
Permanent Positiv e
Display :
dge U 12 and W 22 on CEL plug with a test lead .
~nneet voltmeter on terminals 18 and 35 of contro l
unit pl u
'splay : battery voitaw . Im p
11 a . - -J
~ti 18 1716 15 14 13 12 11109 8 7 6 54 3 2 1
r
1987 1!
Connect voltmeter on terminal 18 and terminal 29 of disconnected EZK control unit plug .
Turn on ignition . Display : battery voltage .
No Display :
Connect voltmeter on W 14 of CEL plug and ground (body) . Turn on ignition .
Display : battery voltage .
If battery voltage is displayed, check power flow from CEL plug W 14 to terminal 29 o n
EZK control unit plug .
if there is no display, remove EZK relay (XVI) and bridge terminal 87 and 30 on relay socket .
Now connect voltmeter on terminals 18 and 29 of control unit plug (however, ignitio n
remains off for this test) . Display : battery voltage .
No Display :
Check voltage and ground supply on EZK relay socket to wiring diagram .
Important : Burglar alarm control unit or a plug bridge must be connected between B 23 an d
F 25 of the CEL plug .
1987 2 - 13
.,
test step can only be carried out with an os t
Connect and adjust a workshop oscilloscope to insr< : urpplied with the tester for this purpos e i
(set display screen range to 20 V for Bosch MOT 3OL ..4 ;1 . E sl . A
Connect positive test lead via auxiliary lead on control unit terminE ;i 23 and negative tester lead vi a
auxilia r y lead on control unit terminal 6 (terminal 24 via auxiliary lead on ground") .
Crank engine with the star 1 :r motor . Sine oscillation of at least 3 V (speeA l.:
'haher amplitude (reference mark) must be seen on the scr,Tr?
Spee d
signa l
7 2 - Referenc e
c+7 mark signa l
A
* Note : If there is a signal with tester connections an terminals 23 and 6 of the EZK contro l
unit and terminal 24 is connected with ground during the test, the signal most h e
Slhle in the same form, If not, there is a short circuit in the sensor lea d
Note : Temperature sensor 11 advances the ignition timing of a cold engine for better engin e
pickup .
1987 2-15
TES 928 5
Three
a) Idle Speed Contac t Loos
speed
all off LH control unit plug . Idle s
innect ohmmeter on to , final .find termir, i EZ~ :r . unit plug wi s Full I
help of auxiliary lea n
Note:
With throttle valve closed display : < 10 Q
ith throttle valve opened display : 00 Q
idle speed contact must open (break) immediately (< 1 0 throttle valve 4 )
ate : A breaking idle speed contact placer th riition •, in partial I .- .L .rrv e TEST
(advanced approx . 10 0
Note : A closing (making) full load contact retards the ignition timing into the full load famil y
curve l
19B7 -16
S\.c_
TEST STEP 6 : IGNITION 14 1 V )
EZK control unit does not have a vacuum connection (load sensor), but instead now receive s
the "engine load" information as an electronic signal from the LH control unit . This signa l
cannot be checked with common workshop equipment .
If this load signal is missing on an EZK control unit, ignition timing will be retarded up to 25 0
on crankshaft in partial and full load ranges (full load family curve, as protective circuit) !
if a secondary display appears on the oscilloscope, engine tester must be set to 4 cylinders sinc r
the ignition system is divided into two separate ignition circuits .
Firing order : 1--3-7-2-6-5-4-8 .
ignition Circuit I :
High tension distributor on exhaust camshaft, cylinders 1 - 4 :
1-7-6---4
ignition Circuit II :
High tension distributor on exhaust camshaft, cylinders 5 - 8 :
5--8--3- 2
1987 17
928 S 4
An ignition coil installed at right front as seen looking forward in car is responsible for high tensio n
wer supply of ignition circuit 1, while the ignition coil installed at left front is responsible for hi- L -
orin pnwr'- :apply of ignition circuit ll .
PrI n
Sec (
Vo l
a) Connection of Engine Test :: :
Hig l
Connect engine tester to instructions supplied with tester and adjust (note 4 cylinder test range) . Dis t
V ist
It ignition ;.,_;rtern of ignition circuit I (right-hand side) is visible, connect tester on cylinde r Js s
V
ignition le, 2nd right front ignition coil
Spa '
Shi E
:~is~
Cylin 7 6
Ifignition pattern of ignition circuit I I (left-hand side) is visible, connect tester on cylinder 5
.gnition lend, :,nri [eft front ignition coil .
o
Cylinders .
5 8 3 2 5
Note : If a fault is displayed for all cylinders, it is in the primary or secondary circuit betw e -
the ignition coil and distributor rotor .
a fault is displayed for only one cylinder, it is after the distributor roto r
1937
b) Resistance on Ignition Coil, High Tension Distributor and Spark Plug Connector s
ignition triggering signal can be simulated for fast ignition end troubleshooting .
This is accomplished by disconnecting a two-pin plug (arrow) above CEL (green/white lead) .
Connect plug pins with an auxiliary lead .
1887 2-19
Turn on ignition . Now if positive is applied on one of both plug pins in intervals with help of tie
auxiliary lead, a high tension needle (ignition triggering) must appear on the oscilloscope each
time.
1987 2 -20
Important Note : Baseplate must be coated with a heat conducting paste prior to installation o f
final stages . Never apply heat conducting paste on painted parts .
Heat conducting paste : Bosch No . 5 942 860 003 .
- Final stag e
Baseplat e
1987 2 . 21
a) Permanent Positiv e an (
"Connect voltmeter on terminal 17 and terminal 4 of LH control unit plug with help of auxiliary lead .
Display : battery voltage .
liNo Display :
Connect voltmeter on CEL plug W 22 and ground with help of auxiliary lean.
'Display : battery voltage .
If battery voltage is displayed, check power flow in lead from CEL plug W 22 to control unit plu g
terminal 4 ,
No Display :
,C_onnect U 12 and W 22 of CEL plug with help of auxiliary lead . Connect voltmeter on terminal 1 7
And terminal 4 of LH control unit plug with help of auxiliary lead .
Display : battery voltage .
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 1 9
----------------- -
t 4
18 17 16 15 14 13 12 11 10 9 8 7 5 4 3 21
1987 2 - 22
Connect voltmeter on terminal 17 and terminal 9 of LH control unit plug with help of auxiliary lea d
and apply on ground terminal 21 (body) with help of auxiliary lead . LH relay must be activated .
Display : battery voltage .
y lead,
No Display :
Connect voltmeter between connected CEL plug W 23 and ground and then connect between termina l
17 and terminal 21 of LH control unit plug with help of auxiliary lead (ground signal to LH relay) .
Display : battery voltage .
If battery voltage is displayed, check lead connection between CE L plug W 23 and LH control uni t
plug terminal 9 .
No Display :
Remove LH relay (XXV) and bridge terminals 87 and 30 on relay socket . Connect with voltmeter o r
LH control unit plug terminals 17 and 9 with help of auxiliary lead .
Display : battery voltage .
,I ----------------- -
18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
J
1987 2 - 23
~ . ~ .
Connect voltmeter on terminal 5 and terminal 35 of LHomntno! unit plug . Turn on ign!tk*n.-
Dimolay : battery voltage .
No Display :
Connect voltmeter on connected CE Lplug VV 14 and ground . Ignition on .
Display : battery voltage .
If battery voltage is displayed, check lead connection between CEL p!uQVV 14 and LH contnnl uni t
plug terminal 35 .
No Display :
Remove EZK relay and bridge terminal 87 and terminal 30 on relay socket . Connect voltmeter o n
terminal 35 and ternn(na! 5 of LH control unit plug .
Display : battery voltage .
~~
~ 35 34 33 32 31 30 19 28 27 26 25 24 23 2221 20 1 9
-
18 17 16 15 14 13 12 11 109 8 7 6 5 43 2
+ °+
~^ ~ '
.~ . ., -
- .` "
,
.. .
_=
^ - ,
1987 2 '2 4
■
rib 353433 323130 29 28 27 26 252423 2221201 9
l
ri
: :---- : : :- - - -1
--
18 17 16 15 14 1312IT 109B7 6 5 4 3 21
Important : EZK control unit plug connected, LH control unit plug disconnected .
Connect terminal 17 and terminal 1 of LH control unit plug with engine tester leads with help o f
auxiliary leads .
2-2 5
If no signal appears, check power flow from LH control unit plug terminal 1 to EZK :MUM Uni t
plug terminal 13 . If there is power flow, replace EZK control unit .
Pull off plug on air flow sensor. Connect voltmeter on plug terminals 2 and 4 with help o f
auxiliary leads .
Connect terminal 17 and terminal 21 of disconnected LH control unit plug with help of auxiliar y
lead .
Display : battery voltage .
No Display :
Remove LH relay XXV and bridge terminal 87 and terminal 30 on relay socket . Display o f
voltmeter connected on air flow sensor plug : battery voltage .
Disconnect plug on air flow sensor_ Connect ohmmeter on terminals 3 and 5 of air flow sensor .
Display : 3 .6 - 4 .1 0
Connect plug on air flow sensor . Remove LH relay XXV and bridge terminal 87 and terminal 3 0
on relay socket . Connect voltmeter on terminal 6 and terminal 7 of LH control unit plug .
Display : = 1 .6 V
Blow air on hot wire in air flow sensor and observe the voltmeter . There should be a change in voltage
(-1 .6 -5 VI .
35 34 33 32 3130 29 26 27 26 25 24 23 22 21 20 1 9
+ +
An emergency running program is stored in a memory of the LH control unit and is activated, i f
the air flow sensor fails . The car can then be driven to the nearest authorized workshop .
1987 2 . 27
18 177615 14 13 12 11 10 9 8 7 6 5 4 3 21
4 + +
Display: Resistance
Test value at 0° C = 4 .4 - 6 .8 k g
15- 30°C= 1 .4- 3 .6k Q
40°C= 1 .0-- 1 .3 k0
800 C=250-290 0
1000 C = 100-210 0
If values are not reached, test direct on sensor . in so doing do not connect ohmmeter on bot h
contact lugs, but instead check each contact lug against ground separately (two independent
temperature sensors) .
Note : Temperature sensor I I sends information on engine temperature to the control unit .
It causes an enrichment of the fuel/air mixture for cold starts and warming up .
Short Circuit (0 0f : No engine pick-up in cold state, mixture too lean, stalls .
No effect at operating temperature .
35 34 33 32 31 30 29 28 27 26 23 24 23 23 21 20 1 4
L "
1817 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
II
b) Full Load Contac t
Connect ohmmeter on terminal 17 and terminal 3 of control unit plug with auxiliary leads . Als o
disconnect plug on EZK control unit .
Display : Throttle valve closed Q
Throttle valve opened approx . 2/3 of distance < 10 Q
f 35 34 33 32 3130 24 28 27 26 25 24 23 2221 20 1 9
18 17 16 15 14 1312 11109 7 6 5 4 3 2 1r
a) Fuel Injector s
If it is possible to run the engine, pull off injector plugs seperately . Engine speed will drop in case o f
good fuel injectors or perfect combustion .
Proceed as described below when engine cannot be run .
Pull off injector plugs (after first removing cover on the ring pipe) . Remove LH relay XXV and bridg e
terminal 87 and terminal 30 on relay socket . Connect voltmeter on injector plug contacts and groun d
with help of auxiliary leads .
Display : battery voltage .
; ;icrt engine . Following pictures must be displayed when injection final stage is working correctl y
and test connections have been made correctly .
Idle speed
ti re
-
1987 2-31
Accelerating
Decelerating
If "ti" is not stoppe d
while decelerating, se e
Test Step 12 a l
1987 2-32
Test on stopped engine and running fuel pump without vacuum on pressure regulator (for thi s
purpose fuel pump relay XX is removed and terminals 87 and 30 bridged) :
Test pressure : 3 .8 ± 0 .2 bar .
Slowly pinch return hose of pressure regulator with a hose clamp (e .g . at fuel level transmitter) :
Fuel pressure with running pump less than 4 .5 bar = check fuel filter, replace fuel pump .
Fuel pressure of a warm engine may drop by maximum 0 .5 bar in 30 minutes (pressure holdin g
test) .
Parts : Test :
r
Radiator fan running on See pages 9 - 09 and 9 - 10 in 198 7
Model Info-m :ition ff,! f
19 ; 2
TEST
TEST VALUES - LH-JETRONIC 92854
TES's
11
Bridge terry anal l 7 and terminal 21 on control unit plug with help of auxiliary lead . Apply groun d
(n terminal 33 of control unit plug in intervals with help of auxiliary lead .
Fuming of idle speed control will be heard up to the stop .
T T
35 34 33 32 31 30 24 28 27 76 25 24 23 22 21 20 1 9
r
4
18 17 16 15 14 13 12 fl 109 8 76 5 4 3 2 1
- ----------------
TEST VALUES - LH-JETRONI C 92BS 4
A resonance valve in the intake system will be opened by vacuum in certain speed ranges and wit h
east 1/3rd engine load . This is also applicable to each start (requirement : vacuum in suppl y
ks . k) .
1987 2 - 35
TES1
Now supply approx . 0 .4 bar vacuum in the hose leading to the diaphragm valve (below intake web )
with a vacuum pump = resonance flap opens .
c) Power Supply (V I
No Display :
Check power supply T : ,
valve via LH relay XXV t- n wrin g 1 2
auram and test power i low fro m
i'rnilrol unit r, a al 34 t o
_ction
Connect LH control unit plug . Disconnect plug an solenoid valve- Connect engine tester o n
receptacle end of solenoid valve plug to instructions supplied with tester with help of auxiliar y
leads and adjust the tester (with Bosch MOT 300/400, however select screen test range 20 V) .
Following picture must be displayed on tester while starting engine as well as with running engine`
and abrupt opening of the throttle valve .
LH control unit activates and opens the solenoid valve with a timed ground signal when engine ha s
operating temperature and the throttle valve (idle speed contact) is open . Opening time of solenoi d
valve is longer as the air flow rate in the air flow sensor increases .
i
I
a) Checking Activatio n
Connect terminal 17 and terminal 21 on LH control unit plug with auxiliary leads . Apply ground
(body) to terminal 27 with an additional lead : solenoid valve opens .
Connect terminal 17 and terminal 21 on control unit plug with auxiliary leads . Connect voltmete r
on plug connector and ground of disconnected solenoid valve plug with auxiliary leads .
Display : battery voltage .
No Display :
Check power supply via LH relay to wiring diagram .
I
353433 323138 29 28 27 26 25 2423 2221 20 1 9
-------------------------
~18 17 6151413 12 11109 8 76 5 4 3 21 r
Signal is wider
as air flow rate
increases!
Tank ven t
1987 2 -38
TEST STEP 19 : CHECKING ACTIVATION OF SPEED DROP FOR ENGAGING DRIVE RANG E
I .N CARS WITH AUTOMATIC TRANSMISSION (Q)
a)
Connect ohmmeter between terminal 17 and terminal 30 of disconnected LH control unit plug wit h
help of auxiliary leads .
.
t
353433 373130 29 28 27 26 25 24 23 22 21201 9
:
If these display values are not reached, check wiring via plug V 14 and U 23 to starter switch o n
transmission to the wiring diagram .
Connect control unit plug, Start engine and operate brake pedal . Selector lever in R or D .
Idle speed must now drop by approximately 30 to 50 rpm .
TEST STEP 20: CHECKING OXYGEN SENSOR IN CARS WITH CATALYTIC CONVERTER (V)
•f I
Simple checking of control can be carried out in spite of adaptive oxygen sensor control .
Test connectio n
Display on voltmeter : 0 .1 - 1 .0 V
Start and run engine warm, so that oxygen sensor reaches its operating temperature . An Increas e
voltage signal must be displayed when enrichening the (e .g . by acce!erat+nc ;
vacuum hose on fuel pressure regula r
Run engine to operating temperature . Connect emission tester on exhaust test pipe in engine com-
partment . Supply ground to plug receptacle on control unit end of disconnected oxygen sensor plu g
with help of auxiliary lead and observe the emission tester .
Ground
Caution : Only perform this test so long, until a change in CO level is recognized on the CO tester .
If a control unit does not process the ground signal, check its code (see page 2 - 47 in Test Plan )
before replacing the control unit .
1987 40
a) Idle Speed
The engine of 928 S 4 cars has adaptive idle speed volumetric efficiency control since 1987 models .
This means the omission of idle speed adjustments for all versions . Idle speed can now only be
checked .
On a warm engine it is : 675 ± 25 rpm .
Adjustment : 0 .5 - 1 .5 % C O
at 675 ± 25 rpm and ignition timin g
10 ± 2 0 before TDC .
A - TDC sende r
B - CO test pipe s
1957 2 -42
In these cars there is adaption of the idle speed CO level in addition to adaption of the idle speed ,
so that only the actual condition can be checked on such cars . The potentiometer is also omitte d
on the holder of control units because of this .
Following requirements must be fulfilled for CO level checking .
Test value : q .4 - 1 .2 % C O
at 675 ± 25 rpm and ignition timing 10 ± 2° before TIC .
After disconnection of control unit plugs or disconnecting the battery the engine must be ru n
at idle speed afterwards at least 10 minutes, before a test of these values can be carried out
again .
S ;M
S
1987 2-43
A
Values Applicable Worldwide :
'77 Model 78 Model 79 Model '80/'81 Mod . '821'83 Mod . 84-87 Mod .
75 Model, 76 Model
911 S Carrer a Carrer a 930 Turbo 911 Turb o 911 Turb o 911 Turbo
(300 ppm) 1500 ppm) (300 ppm) (300 ppm) 1250 ppm) (250 ppmY C 300 pp m
1. Idle speed CO, ignition timing and idle speed must be adjusted to specifications .
2. As for all idle speed CO tests secondary air injection must be disconnected if applicable to car .
E
3. There is surely a fault in the mixture control unit/injection pump, spark plug or fuel injector ,
if specified HC values are exceeded . On the other hand there could even be a fault when H C
values are too low . Consequently engine running at idle speed, etc ., must still be used as criteria
for evaluatiop.
198 7 2 - 44
~705
03 0 ~ without catalytic converter
05 O :~ 0
o