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RAPID PROTOTYPING

Sub Code : 05 MPD 22 IA Marks : 50


No. of Lecture
: 04 Exam Hours : 03
Hrs/week
Total Lecture Hrs : 52 Exam Marks : 100
Second
Practical/Field Se
work/Assignment : 02 me : 18 weeks
Hrs/week ste
r

INTRODUCTION: Need for the compression in product development, history


of RP systems, Survey of applications, Growth of RP industry, and
classification of RP systems.
(03 Hrs)
STEREO LITHOGRAPHY SYSTEMS: Principle, Process parameter, Process
details, Data preparation, data files and machine details, Application.
(05 Hrs)
SELECTIVE LASER SINTERING: Type of machine, Principle of operation,
process parameters, Data preparation for SLS, Applications.
(04 Hrs)
FUSION DEPOSITION MODELLING: Principle, Process parameter, Path
generation, Applications.
(03 Hrs)
SOLID GROUND CURING: Principle of operation, Machine details,
Applications.
(03 Hrs)
LAMINATED OBJECT MANUFACTURING: Principle, of operation, LOM
materials. Process details, application.
(04 Hrs)
CONCEPTS MODELERS: Principle, Thermal jet printer, Sander's model
market, 3-D printer. Genisys Xs printer HP system 5, object Quadra systems.
(06 Hrs)
LASER ENGINEERING NET SHAPING (LENS)

RAPID TOOLING: Indirect Rapid tooling -Silicone rubber tooling –Aluminum


filled epoxy tooling Spray metal tooling, Cast kirksite, 3Q keltool, etc >Direct
Rapid Tooling Direct. AIM, Quick cast process, Copper polyamide, Rapid Tool,
DMILS, Prometal, Sand casting tooling, Laminate tooling soft Tooling vs. hard
tooling.
(10 Hrs)
SOFTWARE FOR RP: STL files, Overview of Solid view, magics, imics, magic
communicator, etc. Internet based software, Collaboration tools.
(06 Hrs)
RAPID MANUFACTURING PROCESS OPTIMIZATION: factors influencing
accuracy. Data preparation errors, Part building errors, Error in finishing,
influence of build orientation.
(10 Hrs)
ALLIED PROCESSES: vacuum casting, surface digitizing, surface generation
from point cloud, surface modification-data transfer to solid models.
(04 Hrs)

Text Books:
1. Paul F. Jacobs: "Stereo lithography and other RP & M Technologies",
SME, NY 1996.
2. Flham D.T & Dinjoy S.S "Rapid Manufacturing" Verlog London 2001.
3. Rapid automated by Lament wood . Indus press New York

Reference Books:

1. Terry Wohlers "Wohler's Report 2000" Wohler's Association 2000.


2. Rapid prototyping materials by Gurumurthi, IISc Bangalore.

NOTE: To cover syllabus by referring to the following books and websites for
the respective chapters.
Chapter
Topic Book Name / Web Site
no.
• www.cadcamnet.com
• Introduction • www.home.att.net.castelisland
1
• Classification of RP system • Rapid Manufacturing by D.T.Pham & S.S.
Dimov.
• Rapid Manufacturing by D.T.Pham & S.S.
Dimov.
2 • Stereolithography
• Stere lithography & other RP & M Technologies
by aul F. Jacobs.
3 • Selective Laser Sintering • www.cadcamnet.com
• www.cadcamnet.com
• Rapid Manufacturing by D.T. Pham & S.S.
4 • Fusion Deposition Modeling Dimov
• A Brief Introduction: Rapid Prototyping by
Amitabh gosh.
• Rapid Manufacturing by D.T. Pham & S.S.
5 • Solid Ground Curing
Dimov
• Rapid Manufacturing by D.T. Pham & S.S.
• Laminated Object Dimov
6
Manufacturing • A Brief Introduction: Rapid Prototyping by
Amitabh gosh.
• Rapid Manufacturing by D.T. Pham & S.S.
7 • Concept Modelers
Dimov
• Laser Engineering Net • www.optomee.com
8
Shaping (LENS)
• Rapid Manufacturing by D.T.Pham & S.S.
• Rapid Tooling Dimov.
9 • Quick Cast • Stere lithography & other RP & M Technologies
• Direct aim & Keltool by aul F. Jacobs.
• www.3dsystems.com
10 • Software for PP • www.materalise.com
• Process Optimisation • Rapid Manufacturing by D.T.Pham & S.S.
11 • Introduction to Taguchi’s Dimov.
method for optimization
• Stere lithography & other RP & M Technologies
• Allied Process
12 by aul F. Jacobs.
• Vacuum casting
• www.mep-group.co.uk

Question Paper Pattern:


Chapter No.1 to 8  60%  05 Questions.
Chapter No.9 & 12  30%  02 Questions.
Chapter No.10 & 11  10%  01 Questions.

Sl. No. Q. From Chapter No. & Topic Book Name / Web Site
No.
1 2 1. Introduction Rapid Manufacturing by
2. Stereo lithography D.T.Pham & S.S. Dimov.
2 1 3. Selective Laser Sintering www.cadcamnet.com &
4. Fusion Deposition Modeling Rapid Manufacturing by
D.T.Pham & S.S. Dimov.
3 1 5. Solid Ground Curing Rapid Manufacturing by
6. Laminated Object D.T.Pham & S.S. Dimov.
Manufacturing & A Brief Introduction:
Rapid Prototyping by
Amitab gosh
4 1 7. Concept Modelers Rapid Manufacturing by
8. Laser Engineering Net D.T.Pham & S.S. Dimov.
Shaping & www.optomee.com
(LENS)
5 2 9. Rapid Tooling Rapid Manufacturing by
12. Allied Process D.T.Pham & S.S. Dimov.
&
Stere lithography & other
RP & M Technologies by
aul F. Jacobs.
www.mep-group.co.uk
6 1 10. Software for RP Rapid Manufacturing by
11. Rapid Manufacturing Process D.T.Pham & S.S. Dimov.
Optimization &
www.materalise.com