BORDERILDWT_06/06/00_JNO FIELD TESTING PROCEDURE FOR MI TRACE HEATING CABLE A. Check MI Cable with S00 volt insulation tester. TF below minimum, contact factory, 2, Before installation of cable: minimum reading 20 megohns. 1 minimum, contact supervisor. 3. After installation of caiole: minimum reading 5 megohms. Record reading on Document “B. If below minimum, contact supervisor. 4, After thermal insulation is applied: minimum reading S megohms. Record reading on Document ‘B*. If below minimum, contact supervisor, 5. Comnissioning/Start-up of System minimum reading 5 megohms. Record reading on Document *C’. If below minimum, contact supervisor, Supervisor's instructions for _megger readings below acceptable minimum, oelow 1 When received contact factory with megger readings below acceptable minimum at this point 2, Before installation, a megger reading below acceptable minimum at this point should start the Following investigation. a, Visually inspect the cable for physical damage. b, Check storage area! The cables should be stored in a relatively dry location out of the elements, Make sure that the power ends are covered while stored. c. Check resistance from conductor to sheath with an ohm neter. If reading is over 2000 ohms, the problem is likely to be moisture, Moisture can be overcome oy heat with a torch, a heat gun, or by applying a lower voltage and letting the cable heat for a few hours. If the ohm reading is under 2000 ohms, the cable should be repaired or replaced. 3. After installation: low megger reading at this point should be referred to steps 20 and 2c above. 4, After insulation: a low megger reading at this point should be referred to steps 20 and 2c above, With the insulation installed, the only available point to heat with a heat source is the cold lead. Try to expose the hot to cold junction. This is the likely location for the moisture to get in or out due to the physical weleding or soldering in this area. If the design voltage is all that is available to energize the coble, check with the factory or the project manager before 1. When received: Minimum reading 20 megohms. Record reading on Document ‘A‘ energizing (0ortan2_| INTIAL ISSUE is — REV_[_OATE, DESCRIPTION Dawn | DESIGNED | REVEWED | APPROVED GoupaNe Ts COMFENTAL AND MUST NOY BE WADE KUDU” MI CABLE FIELD FRONS-OF OESLN_GR-NVENTION ARE RESERVED. TESTING PROCEDURES ISO 9001 CERTIFIED COMPANY | RECORDING DOCUMENTS THERMON MANUFACTURING fi THERMON PROJECT NO. MIQ-FAB (HERMON) COMPANY THE HEAT TRACING SPECIALISTS® | THERMON DW. NO. : sHT.1 of 4gq INSPECTION AND INSULATION RESISTANCE RESULT TEST REPORT g FOR MI TRACE™ HEATING CABLE 3 DOCUMENT _"A” 5 al] eating cette THSSERE SEU] nate: Misves choot] ace: [aaa ten] fang] nate: zl By: By: “TE 2 a 4 s 6 a 8 4 10 co 12 iS 1a is 16 a 18 i 20 Representative: Date: | canana | INTIAL ISSUE is eee REV_[_ DATE, DESCRIPTION DiaWN | DESIGNED [ REVEWED | APPROVED Goan TS COMFENTAL AND MUST NOM BE WADE KUDU” MI CABLE FIELD FIONS-OF OESLN GR INVENTION ARE RESERVED. TESTING PROCEDURES kK _1SO 9001 CERTIFIED COMPANY | RECORDING DOCUMENTS TERM ORING THERMON PROJECT NO. MIQ-FAB [woe THE HEAT TRACING SPECIALISTS® | THERMON DWG. No. sur.2ot4 rev. 0BORDERS.DWT 06/05/00 JNO INSPECTION AND INSULATION RESISTANCE RESULT TEST REPORT FOR MI TRACE™ HEATING CABLE DOCUMENT "B” esting Gabe Hnformation Aor tntaation of Gabe Aer The oration of Pipe/Sabe Heating, Gabbe Date; [Visual Check] pate: | tenia: Teat| gesting | pate: |¥iewel Check] ate Beading | pate: i 2 A : z o z n o ie ie ie fi 4 fe he ta fo if a Representative: Name: Signature: Date: WICABLE FELD TESTING PROCEDURES 0 | oango2 | INITIAL ISSUE is 2AND ac oe ERT oF ERASER Daw ese EWES [RED RECORDING DOCUMENTS Te DES OE ET oF Pe SCATE (ea) eee OMAN NS | Sake ce ti THERWON PROJECT NO MIG-FAB NONE SPS at iS Wide THE HEAT TRACING SPECIALISTS® TSO 5001 CERTIFIED COMPANY | THERMON DWG. NO. sHT. 30f4 |rev. 0BORDERG.DWT 06/05/00 JNO COMMISSIONING TEST REPORT FOR MI TRACE™ HEATING CABLE DOCUMENT ”C” circuit Data By Istatliation Contractor panel, | Bet, | ester | tine Number Usagth | vouts | temp | estate Teee| Beeaing | pate: | "Hesc**| mps.| Date: Remarks re) ore [by By: i 2 S ‘ z é z 3 z io nE iz i i re ie re ie ag ko Representative: Name: Signature: Date: WI CABLE FIELD TESTING PROCEDURES | oarane | NAL ISSUE iB ‘AND ev. [ate DESORPTION OF BSUE/RENISION raw | oestenéo | REVIEWED [APPROVED RECORDING DOCUMENTS "hs ORANG BS THE PROPERTY OF TRuOH SCALE (ea) THERON MANNS IGMP aes ENTIAL AND | AER MON PROJECT NO. MIQ-FAB NONE GP Sta of VETO. At RoSeNaD THE HEAT TRACING SPECIALISTS® TS0- 5001 CERTIFIED COMPANY | THERMON DWG. NO. sHt. 40f4 |rev. 0