Work Instruction

WORK
INSTRUCTIONS
(210 x 4 MW)
THERMAL UNITS
, INTEGRATEDE MANAGEMENT SYSTEM DADRI
DEPARTMENT MANUAL
uVhi
hlh
NTPC
Deptt. OPN-COAL Revision:00
Doc.ref: ND-IM-OPN Issue Date:
Title: IMS DOCUMENTS (List of work Instructions)
LIST OF WORK INSTRUCTIONS
S. TITLE OF THE WORK INSTRUCTION(s) W.I. No.

No.
01 Operating Parameters Instruction W.I.- 01
02 PTW issue Procedure W.I.- 02
03 Tripping of Unit Auxiliaries W.I.- 03
04 Tripping Of Unit W.I.- 04
05 Total Power Failure W.I.- 05
06 Unit Cold Start Up procedure W.I.- 06
07 Unit Shut Down Procedure W.I.- 07
08 Generator Hydrogen Filling / Purging W.I.- 08
09 Operation of Off Site System W.I.- 09
10 SCHEDULE OF VARIOUS OPERATIONAL ACTIVITIES W.I.- 10
11 IMPORTANT SWITCHYARD OPERATION W I – 01(SYD-P-01)
PARRAMETERS
12 PTW ISSUE PROCEDURE FOR SWITCHYARD W I – 02(SYD-P-01)
13 ACTIONS DURING EMERGENCY CONDITIONS W I – 03(SYD-P-01)
14 PLANNED CRITICAL ACTIVITIES IN SWITCHYARD W I – 04(SYD-P-01)
15 LOADING AND UNL OADING OF TRANSFER BUS W I – 05(SYD-P-01)
Prepared by: Issued by: Approved by:

NATIONAL THERMAL POWER CORPORATION-DADRI
QUALITY WORK INSTRUCTIONS DOC No.: W.I-I (CPS-P - 01
REV No. : 03
OPERATION – COAL POWER STATION
DATE : 30 Sep, 2000
IMPORTANT OPERATION PARAMETERS
PAGE NO. : 1 of 10
PREPARED BY : APPROVED BY : ISSUED BY :
RAJA RAM M.T. KHAN J.P. SHARMA

DGM (O) SR. SUPDT. (OPN)
1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF CRITICAL

OPERATION PARAMETERS TO ENSURE THE RELIABILITY IN THE PROCESS OF POWER
GENERATION.
2. SCOPE
ALL TESE PARAMETERS MENTIONED ARE TO BE MONITORED CONTINUOUSLY AND

ALSO THE TRENDS OF VARIATION OF THESE PARAMETERS IS IMPORTANT ANI IS TO BE
UNDER CONTROL AS PER THE RATED PARAMETERS. ALL THE TRENDS CAN BE
MONITORED FROM THE CRTS OF CONTROL ROOM.
3. DEFINITION
TEMP : TE,[ERATIRE
MS: MAIN STEAM
RH REHEAT STEAM
MW MEGAWATT (ACTIVE POWER)
MVR REACTIVE POWER
D.M. DEMINERALISED WATER
HFO HEAVY FUEL OIL
LDO LIGHT DIESEL
4. RESPONSIBILITY
4.1 DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS WORK
INSTRUCTION.
4.2 BOILERA AND TURBINE DESK ENGINEERS ARE RESPONSIBLE FOR MONITORING
AND RECORDING OF THESE PARAMETERS.
4.3 UNIT CONTROL ENGINEER IS RESPONSIBLE FOR ENSURING THT THESE SYSTEMS
ARE FOLLOWED.
WI-I (CPS-P-O) OPERATING PARAMETERS – REV-3

PAGE 1 OF 10
RECORD MATRIX DOC NO.: F 01(SYS-P-08)
REV. NO. : 00
SWITCHYARD-POWER STATION
DATE : 01 JAN 2000
PAGE : 1 OF 1
PREPARED BY : APPROVED BY: ISSUED BY :
J.P. SHARMA M.T. KHAN J.P. SHARMA

SR. SUPDT. (OPN) DGM (OPN) SR. SUPDT. (OPN)
AREA/SECTION : SWITCHYARD OPERATION
S.No. Record Format Type of Record Indenting Locatio Min. Disposal Remark
Details No. Record Ref. if Method n Retention authority
any if recess period
any
1. Switchyard LE-SY- Printed - - O&E Forever - -
Engineer log 01 Log Record
book Book Room
2. Message LE-SY- - do - - - - do - - do - - -
book of 02
Switchyard
3. PLCC LE-SY- Register - - - do - 1 year SS (O&E) -
Register 03
4. Energy Meter LE-SY- Register - - - do - 1 year -- do -- -
Reading book 04
5. Major event LE-SY- Register - - - do - Forever ------- -
Record 05
Register
6. PTW Record LE-SY- Printed - - Switch Till Switchyard -
Register 06 Register Yard complete Engineer
Ctrl on
Room
7. Log sheet for F01 Log - - O&E 1 year SS (O&E) -

switchyard sheet Record
parameters Room
8. Log sheet for F02 Printed - - - do - 1 year SS (O&E) -
bay log
equipments sheet
QUALITY WORK INSTRUCTIONS DOC NO.: W.1.-(CPS-P-01)
REV. NO. : 03
SWITCHYARD-POWER STATION
DATE : 30 Sept. 2000
PAGE : 1 of 10

PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF CRITICAL

OPERATION PARAMETERS TO ENSURE THE RELIABILITY IN THE PROCESS OF POWER
GENERATION.
2. SCOPE
ALL TESE PARAMETERS MENTIONED ARE TO BE MONITORED CONTINUOUSLY AND

ALSO THE TRENDS OF VARIATION OF THESE PARAMETERS IS IMPORTANT ANI IS TO
BE UNDER CONTROL AS PER THE RATED PARAMETERS. ALL THE TRENDS CAN BE
MONITORED FROM THE CRTS OF CONTROL ROOM.
3. DEFINITION
TEMP : TE,[ERATIRE
MS: MAIN STEAM
RH REHEAT STEAM
MW MEGAWATT (ACTIVE POWER)
MVR REACTIVE POWER
D.M. DEMINERALISED WATER
HFO HEAVY FUEL OIL
LDO LIGHT DIESEL
4. RESPONSIBILITY
4.1 DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS WORK
INSTRUCTION.
4.2 BOILERA AND TURBINE DESK ENGINEERS ARE RESPONSIBLE FOR
MONITORING AND RECORDING OF THESE PARAMETERS.
4.3 UNIT CONTROL ENGINEER IS RESPONSIBLE FOR ENSURING THT THESE SYSTEMS
ARE FOLLOWED.
WI-I (CPS-P-01) OPERATING PARAMETERS – REV-3

PAGE 1 OF 10
OPERATING INSTRUCTIONS
A) BOILER OPERATION
S.No. Operating Operating range Remark/Action in case of deviation

parameter
0.1.1 Furnace flame Furnace flame a) Check Furnace flame condition
stability stability has to from local.
ensured from the b) Check Burner tilt is matching in
observations of all corners.
Furnace flame c) Check Burner tilt shear-pin.
Scaners provided in d) Check Air low, Fuel air dampers
the Boiler operating and secondary air dampers position.
panel (FSSS panel) e) Adjust Fuel flow/Fuel air flow and
and Furnace Draft Mill combination.
conditions.
01.2 O2 in flue gas at Rated value is Furnace flame stability and draft
Economiser 3.54% conditions are the vital factors in O2
outlet and O2 optimisation. O2 can be maintained at
optimisation O2 optimising can higher values also as per the
be done at loads of requirements of flame stability.
above 160 MW.
O2 Optimising a) Theoretical air required for complete
range is 2.3-3.54% combustion 5.2 kg/kg of fuel may be
taken as reference.
Check that the b) In case of difference in O2% in
difference in O2 on Boiler (left)& Boiler (right) lower
Boiler left and right value is to be considered for
sides is not more optimisation.
that 0.5%. c) If the difference is more that 0.5%,
try to identify the reason by
• Checking Burner tilt shear-pin, Fuel
air dampers and secondary air
dampers position in local
• Trend analysis of O2 difference with
different mill combinations. After
identification of the reason, carryout
clean air flow test/dirty pitot test to
know the reason of difference. Take
corrective action by
inspection/adjustment of coal pipe
orifice wherever required.
WI –I (CPS-P-01) OPERATING PARAMETERS – REV-3

PAGE 2 OF 10
02 Flue gas APH outlet < 136 deg. C a) Ensure temperature measurement
temperature accuracy.
b) Ensure water wall and APH soot
blowing is effective.
c) Check APH inlet and outlet dp for
flue gas, secondary air and primary
air side to check APH effectiveness.
d) Check secondary air dp across
CAPH inlet and outlet to establish
SCAPH chocking.
e) SCAPH cleaning and APH basket
water washing in next available shut
down. Basket to be replaced if
required on the basis of basket
inspection.
f) In case of abrupt change in
temperature of flue gas, check for:-
APH fire.
ii) APH rotor stoppage.
iii) Boiler tube leak.
03. Unburnt Bottom Ash < 5% Check for

Carbon in Ash. Fly Ash < 1 % Coal Mill fineness.
* analysis is once in a Burner tilt mismatch.
week. SADC opening mismatch.
04. Mill
Optimisation
a) Mill outlet 80 – 88 deg C
temperature
b) Coal Mill fineness 70 – 80% through Classifier vane adjustment/Roller setting
200mesh. or replacement.
* analysis is once in a
week.
05. Superheater and LTSH <480 deg.C a) Lower burner tilt.
Reheater metal Platen SH <575 deg.C b) Optimise excess air.
temperature Final SH < 575 deg.C c) Check spray valve operation.
Reheater < 575 deg. C d) For furnace/second pass deslagging
wall blower/LRSB to be operated.
SH/RH steam temp. 535 – 540 deg. C e) Check boiler for tube leakage.
535 – 540 deg. C * Optimise by SH spray control and
burner tilt operation.
WI-I (CPS-P-01) OPERATING PARAMETERS – REV – 3

PAGE 3 OF 10
06 a) Water wall soot As per schedule
blowing. a) With washed coal Ensure bottom hopper is empty before
- Every alternate day w.w. soot blowing.
in morning shift.
b) With raw coal –
once in a day in
morning shift. APH soot blowing is to be done only
As per schedule one side at a time.
a) Once in each shift.
b) With oil firing –
twice in each shift.
07 Furnace Normal - 5 to – 10 a) Check furnace pressure auto loop
. Pressure control.
Alarm +/- 100 b) Check ID fan scoop/VFD operation
and FD fan blade pitch control.
c) Check ID, FD fan tripping.
d) Boiler is to be check for –
Proper combustion.
Clinkering.
Boiler Tube leakage.
08 Wind box 80 – 110 mmwe Check SADC.
. Pressure Ensure the healthiness of both
transmitters before putting SADC in
Auto mode.
09 PA header Pressure 750 – 780 mmwc

.
10 M.S. Pressure 145-150 Ksc. At 210

. MW
11 Aux. PRDS 12.0 – 14.0 Ksc.

. pressure
12 HFO 100 – 105 deg. C at

. Burner floor.
13 ESP SPM 150 mg/Normal a) Check all ESP fields, rapping motors
. Cubic meter and hopper heaters are in service.
Nox : No limit b) Check ESP fields at 1:1 current
Sox : No limit. ratio.
c) Rectification of defective field, if
* analysis is once in two required with particular ESP pass
weeks. isolation.
WI-I (CPS-P-01) OPERATING PARAMETERS – REV-3

PAGE 4 OF 10
14. Boiler water/steam Silica
Analysis. Boiler water :<300
ppb
Steam : <20 ppb
analysis is twice in a
shift.
Boiler water :-
pH = 9.2-9.8
conductivity
less than 30 u mho/cm
Phosphate =2-4 ppm
pH = 9.0-9.4
Conductivity
< 6 u mho/cm
Hydrazine=20-40 ppb
Main Steam :-
pH = 9.0-9.4
Conductivity
< 6 u mho/cm
Condensate:-
pH = 9.0-9.4
Conductivity
< 6 u mho/cm
15. Boiler drum -50 to +50 mm - Check drum level controller auto operation.
Level Alarm : +/-125mm. - Check feed water flow.
Tripping :- - Check for Boiler tube leakage.
High - + 225 mm
Low - - 225 mm.
16. Bunker level Max: Full Inform SCE and CHP if the level is low and
Minimum: 13 M change mill combination as per the
From top. availability of mills.
WI-I (CPS-P-0I) OPERATING PARAMETERS – REV – 3
PAGE 5 OF 10
B) TURBINE & AUX. OPERATION
S. Operating Operating range Remarks/Action in case of deviation.

No Parameter
01 Condenser Rated 76 mm Hg Back a) Check CW flow.

. Vccuum Pressure. b) Check air ingress in system by.
- Air /steam mixture temp.
Alarm : 610 mm. Hg. depression and Air flow at
Trip : 540 mm. Hg. condenser vacuum pump.
c) Check Vaccuum pump
effectiveness and system inlet valve
position from local.
d) Check gland steam for 0.01
Kg/cm2 pressure.
e) Check CST and hot well level.
f) Condenser acuum transmitter calibration
Condenser water box cleaning in next
available shut down.
02 Final fee water 242 – 247 DEG. C a) Check extraction valve for full open,
. temperature after (At 210 MW) b) Check deed water heater bypass valve
HPH-6 for
233 – 236 deg. C full close.
(At 170 MW) c) Check drip level,
d) Check for air locking and open air vents.
03 Main oil tank level +30 to +40 mm a) Check for oil leakage.
. Alarm : b) Keep Oil centrifuge in service for 4
Low : 00mm. hours in each shift.
Trip : - 100 mm.

Analysis is weekly.
Limits:
Moisture < 100 ppm
Mech. Impurity
< 500 ppm
Viscosity 41.4 – 51.6
CST
Acidity < 0.20 mg/KOH
Per ml of oil.
04 Turbine oil 40 – 48 deg. C a) Check temperature controller auto

. Temperature operation.
b) Check cooling water flow.
PAGE 6 OF 10
05. Turbine Bearing Normal Values: * There is no protection for Turbine Bearing
Temp: high Temp. Tripping.
Bearing 1 : 50 – 75 *C * Turbine must be tripped manually before
Bearing 2 : 50 – 75 *C reaching the tripping value.
Bearing 3 : 75 – 95 *C Sudden rise of 5-10*C of Bearing Tem. must
Bearing 4 : 75 – 95 *C also be treated as an alarming situation and
Bearing 5 : 75 – 95 *C needs to be investigated. Inform TMD and
Bearing 6 : 50 – 75 *C SCE.
* Check Lub oil temp. Lub oil pressure and
Alarm : 100 *C duplex filter chocking.
Tripping : 120 *C * Check the Bearings return oil flow Check
(Recommendation for the Bearing drain oil temp. (It should be
manual tripping) 10-25*C less than the Brg. temp. in
normal conditions.)
06. Turbine Bearings and * Bearing vibrations: a) Check TSE parameters.
Shaft Vibrations. Alarm : 35 microns b) Check Turbine absolute and differential
Tripping : 45 microns expansions.
(Recommendation for c) Inform TMD and SCE.
manual tripping) d) Sudden rise of 10 microns of Bearing
* Shaft Vibrations Vibrations and 30 microns of Shaft
Alarm : 120 microns vibrations must be treated as an alarming
Tripping : 200 microns situation and needs to be investigated.
(Recommendation for * There is no protection for Turbine Bearing
manual tripping) and Shaft vibration high Tripping.
* Turbine must be tripped manually before
reaching the tripping value
07. Turbine Diff. ALARM TRIP a) Check TSE parameters.
Expansions. HPT + 4.5 + 5.5 b) Check rate of change of MS/RH Temp.
- 2.5 - 3.5 c) Check Turbine Top/Bottom temp.
LPT + 5.0 + 6.0 differentials.
- 2.0 - 3.0 d) Check Steam flow in extractions.
LPT + 25.0 + 30.0 e) Check Turbine drains (MAL valves)
- 5.0 - 7.0 opening and drains of
CRH/HRH/Extraction lines.
f) Check the drip levels of all Feed water
heaters.
g) Check HP/LP Bypass valves for mal-
operation.
WI-I (CPS-P-01) OPERATING PARAMETERS – REV -3
PAGE 7 OF 10
08. CEP discharge header Normal value: a) Check for the passing of valves
pressure. 17.5 to 22.0 Ksc. CD- 21, cd-68 and their bypass valves.
Auto starting of b) Check for passing of Feed water heaters
Stand-by pump alternate drip valves and Dearator
17.5 Ksc overflow valve passing.
c) Check for the closure of LP Bypass Spray
valves.
09. Hotwell level + 50 to + 205 mm a) Check for respective auto controller
Deareator level CST 2400 to 2700 mm operation.
level. 1500 to 2700 mm b) Check for Boiler tube leakage.
c) Check cd-25, cd-21 & CD-68 for passing
if second CEP taking start.
PAGE 8 OF 10
C) GENERATOR & AUXALARIES
S.No. Operating Operating range Remarks/Action in case of deviation.

parameter
01. Stator water

27 – 30 Cubic meter/hr
* flow 35 – 40 deg.C
* temp at cooler
outlet. < 5 Micro Mho/Cm a) Check cond. In DM make up.
* conductivity Trip – 20 micro mho/cm b) Filling and draining if required.
1.0-4.5 ppm a) In case of lower value check for H2 leak

* dissolve analysis: once in month. in stator water system.
Oxygen. b) For higher value, check :-
Max. 200 ppb i) DM make up dissolve oxygen.
Analysis : once in ii) Expansion tank acuum.
* Copper pickup month. Check for SPU and regenerate if required.
Expansion tank Month.
• level 80 – 90 cm.
• vaccum. 100 – 150 mmHg Check Ejector.
02. a) Generator 3.4-3.5 KSc. Check for Hydrogen leakage.
Hydrogen
Pressure.
b) Hydrogen 3 Cylinders/day(max) If consumption is high, check for
consumption Leakage and inform TMD & SCE.
c) CO2 Stock 15 Cylinders/unit(min) At least Six cylinders should be connected to

the feeding rack.
03. a) Generator <80 deg. C a) Check temperature
winding measurement accuracy.
temperature b) Limit MVAR/Unit load.
b) Max./Man. <20 deg.C c) Check Hydrogen cooler
slot temp. effectiveness.
difference. d) Check proper water flow through stator
c) Stator core temp. <95 deg. C winding.
d) Rotor Temp. <110 deg. C
04. Stator Current. Max : 8900 A. Operate the Generator as per the Capability
curve.
05. a) Generator 20 deg. C lower than * Check the effectiveness of Driers and
Hydrogen cold gas temp. source of moisture ingress.
PAGE 9 OF 10
Dew point. Analysis : Daily

b) Generator
* Cold gas < 44 deg. C
temperature.
* Hot gas < 65 deg.C
temperature.
06. Generator H2 > 97% a) Check purity meter.

Purity. b) Gen. H2 filling and purging.
c) Check seal oil system.
07. H2 / Seal oil dp. 1.4 – 1.6 Ks Check DPR A/B.
08. Generator Seal oil 35 – 40 deg. C. Check the effectiveness of Seal oil coolers.
temperature
OFF – SITE OPERATION
01. CW forebay level 209.30 – 209.60 m a) In case of Upper Ganga Canal make up
Quality of CW system COC 4.5 – 5.0 in Aux. pond:-
water. Hardness >25ppm * In case
Conductivity > 1000 COC < 4.5 Stop CT blow down.
Micro – mho/em COC > 5.0 open CT blow down
Langilier Index 0.4 – 1.0 * Hardness > 25 ppm open/increase blow
down irrespective of COC.
* If Conductivity of CW water > 1000
micro mho/cm
open/increase blow down as per LI
values.
b) In case of Borewell make up, blow
down to be open at LI> 1.0 if no
constraint on make up water
availability,
If LI value <0.4 stop blow down.
02. Aux. pond level Normal value : Inform SCE and WMS if the drop is more
209.6 – 210.0 meters. than 0.1 m in a shift.
03. HFO Temp. Heater outlet Keep all steam traps in service.
110 – 120 *C
Tank temp 50 – 70 *C
02. Instrument Air pressure 5.0 – 6.0 Ksc. Check for air leakage.
Service air pressure 5.0 – 6.0 Ksc.
03. Fire hydrant 10 – 12 Ksc at Unit-I TG Check standby pump auto operation. And
Pressure. floor. check for leakages.
WI-I (CPS-P-01) OPERATIONG PARAMERERS – REV – 3
PAGE 10 OF 10

QUALITY WORK INSTRUCTIONS DOC NO.: W.1.- 2 (CPS-P-01)
OPERATION-COAL POWER STATION REV. NO. : 00
PROCEDURE FOR ISSUE OF PTW DATE : 01 JAN . 2000
PAGE : 1 of 3

PROCEDURE FOR ISSUING PERMITS AND NORMALISATION - MAIN PLANT

S.No. ACTIVITY Responsibility Ref. doc
1. PLAN PREVENTIVE MAINTENANCE BREAKDOWN SCE PLANNING SHEET

MAINTENANCE AND. HOTWORK PTW DURING P/M
PLANNING MEETING FOR NEXT WORKING DAY.
THE PERMITS REQUIRED FOR JOBS PRONS TO FIRE

HAZARD SHALL BE CONSIDERED AS HOT WORK
PERMITS.
2. EMERGENCY JOB PERMITS ARE TO BE PLANNIED AND SCE . UCE

PREPARED IN CONSULTATION WITH MAINTENANCE
REPRESENTATIVES.
3. HOT WORK PERMITS TO BE PLANNED IN CONSULTATION SCE
WITH SS(O) / DGM (O) SEND IOM TO CISF (FIRE WING)
ASKING FOR THEIR PRESENCE WITH SUITABLE FIRE
FIGHTING ARRANGEMENT DURING WORK ON HOT WORK
PERMIT.
4. PLANNING OF PERMITS AFFECTING THE AVAILABILIETY SCE
OF SAFETY SYSTEMS OF THE PLANT (eg. FIRE PUMP
STOPPING) ARE TO BE CARRIED-OUT ONLY AFTER
CLEARANCE FROM HEAD OF O&M.
5. ENSURE THAT ISSUE OF PTW WILL NOT ENDANGER THE UCE

SAFETY OF PLANT.
6. PREPARE THE PTW. UCE. SG/TG
ENGR.
6.1 PROCEDURE OF PREPARING PTW.
1. ENSURE THAT THE CONERNED EQUIPMENT / SYSTEM
IS TAKEN OUT OF SERVICE
2. DECIDE THE MECHANICAL AND ELECTRICAL
ISOLATIONS REQUIRED FOR THE JOB IN
CONSULTATION WITH THE MAINTENANCE STAFF
FOR EMERGENCY PTW. FOR OTHERS. COMMITTED
WORK PLAN SHALL BE FOLLOWED. ON LINE PTW
3. MAKE REQUIRED ENTRY IN ONLINE PTW SYSTEM. SYSTEM
W I – 2 PTW PROCEDURE MAIN PLANT doc
4. TAKE PRINT OUT OF ISOLATION SLIP FOR ELECTRICAL SOLATION SLIP

ISOLATION OF THE REQUIRED EQUIPMENT AND
SEND IT TO THE ELECTRICAL OPERATOR .
5. CARRYOUT THE REQUIRED ELECTRICAL ISOLATIONS
AND DISPLAY THE FILLED DANGER TAGS AT ELECTRICAL I. ISOLATION
ISOLATION POINTS. OPERATOR RECORDS
6. MAKE ALL ENTRIES INCLUDING I.C. NO(ISOLATION REGISTER
CONFIRMATION NUMBER) IN THE IOLATION RECORD ELECTRICAL 2. ISOLATION
REGISTER AND ISOLATION SLIP. OPERATOR SLIP
7. GET THE REQUIRED MECHANICAL ISOLATIONS DONE
THROUGH THE LOCAL OPERATOR AND DISPLAY THE PTW REGISTER
FILLED DANGER TAGS AT ISOLATION POINTS LOCAL
WHEREEVER NECESSARY OPERATOR
8. LOCK THE EPB OF THE EQUIPMENT.
9. APPLY MECHANICAL LOCKING FOR ISOLATIONS
WHEREEVER NECESSARRY AND INSTRUCTED
10. LOCK ALL FUSES REMOVED FROM THE
MODULE/BREAKER AND KEYS OF MECHANICAL LOCAL
LOCKING APPLIED IN THE LOCKOUT BOX. OPERATOR
11. ENTER THE LOCK OUT BOX NUMIBER (KEY SAFE
NUMBER) IN THE ONLINE PTW SYSTEM
12. CROSS CHECK THE ISOLATIONS CARRIEDOUT BY
OBSERVATION OF THE STATUS OF EQUIPMENT FROM ON LINE PTW
CONTROL PANELS AND/OR FROM THE LOCAL SYSTEM
WHEREVER REQUIRED.
13. ESNSURE ALL THE REQUIRED ISOLATIONS ARE
CARRIED OUT.
14. PREPARE THE PERMIT MENTIONING THE SAFETY
PRECAUTIONS APLIED. DETAILS OF ALL ISOLATIONS
CARRIEDOUT. LOCKING APPLIED AND ANY FURTHER ---- do ------
PRECAUTIONS TO BE TAKEN BY THE PTW RECIPENT
DURING WORK TO AVOID DANGER FROM THE
SYSTEM.
15. ISSUE THE PERMIT TO CONCERNED MAINTENANCE
PERSONNEL ALONG WITH THE LOCKOUT BOX KEY
(BY ONLINE PTW SYSTEM)
------ do -----
6.11 ENSURE FIREMANS PRESENCE WITH SUITABLE FIRE
EXTINGUISHERS BEFORE ISSUING HOT WORK PERMIT UCE
AND MENTION THE SAME CLEARLY IN PTW.
6.1 IF TWO OR MORE PTW ARE TO BE ISSUED ON THE
2 SAME EQUIPMENT / CONNECTED SYSTEMS, THEN
CROSS PTW TO BE PREPARED,
PROCEDURE FOR PREPARING CROSS PTW
1. FOR ALL THE CROSS-PTW, EACH PTW

MUST BE INDEPENDENTLY SUFFICIENT TO MEET
THE ALL ISOLATIONS MENTIONED IN THE PTW.
2. DANGER TAGS FOR ISOLATIONS MUST
BE DISPLAYED SEPERATELY FOR EACH PTW.
3. FOR CROSS PTW ON ONE EQUIPMENT,
EACH PTW HOLDER MUST BE ISSUED A
DIFFERENT KEY OF THE LOCKOUT BOX.
4. FOR CROSS PTW ON THE
INTERCONECTED SYSTEMS, CASCADING OF
LOCKOUT BOX KEYS IS TO BE CARRIEDOUT AND
THE APPROPRIATE KEY IS TO BE ISSUED TO THE
PTW OLDER.
WI-2 PTW PROCEDURE MAIN PLANT .doc

6.1 IF PREPERATION OF PTW NEEDS ISOLATION AT OTHER
3 INTERCONECTD AREAS LIKE OTHER UNITS.
SWITCHYARD. WTP. CHP AND AHP. THEN THEY CAN
BE GOT DONE BY THE PTW ISSUING AUTHORITY OF
OTHER AREAS AND
1. THE I.C.NO. OF THE ISOLATION CARRIED OUT AT

OTHER AREAS IS TO BE MENTIONED IN THE PTW.
2. LOCKOUT BOX KEYS OF THE OTHER AREA

ISOLATIONS ARE TO BE COLLECTED AND LOCKED
IN THE LOCKOUT BOX ALLOTTED FOR THE
PREPERATION OF THE PERMIT.
6.1 IF REQUIREMDENT OF ISOLATION COMES FROM PTW

4 ISSUING AUTHORITY OF OTHER AREAS LIKE OTHER
UNITS, SWITCHARD, CHP, AHP, THEN REQUEST IS TO
BE ENTERED IN THE PTW REGISTER MENTIONING THE
AREA AND THEIR PTW NO.
1. REQUIREMENT OF ISOLATION HAS TO BE

RECORDED IN THE PTW REGISTER
2. ISOLATION TO BE COMPLETED AS PER PROCEDURE
6.1
3. I.C.NO. IS TO BE COMMUNICATED TO THE
CONCERNED PTW ISSUING AUTHORITY.
7. PROCEDURE FOR NORMALISATION AFTER

CONCELLATION OF PTWS
1. AFTER COMPLETION OF MAINTENANCE JOBS. THE ONLINE PTW
PTW HOLDER RECORDS CLEARANCE ON LINE AND SYSTEM
OF FERS TO CLOSE THE PTW
2. COLECT THE LOCKOUT BOX KEY.
3. CANCEL THE PTW.
4. ENSURE THE CANCELATION OF ALL CONNECTED
CROSS PTWS AND THE RECEIPT OF ALL THE KEYS
OF LOCKOUT BOX. --------- do
5. ENSURE THE COMPLETION OF WORK AND
EQUIPMENT/SYSTEM CAN BE MADE READY FOR
--------
Local operator
TAKING IN SERVICES.
6. NORMALISE THE EQUIPMENT MECHANICAL
SYSTEMS.
7. GET THE ELECTRICAL SYSTEM OF THE
EQUIPMENT NORMALISED THROUGH ELECTRICAL
OPERTOR BY GIVING THE DET AILS AND SENDING
THE COPY OF THE CANCELLED PTW.
8. MAKE ALL ENTRIES IN THE ISOLATION RECORD Electrical
REGISTER AND NORMALISE THE SYSTEM.
COMMUNICATE THE SAME TO CONTROL ROOM.
operator
9. FOR NORMALISING THE ISOLTIONS DONE IN
OTHER AREAS. SEND THE COPY OF THE
CANCELLED PTW AND LOCKOUT BOX KEY TO THE UCE
PTW ISSUING AUTHORITY OF THAT AREA.
WI-2 PTW PROCEDURE MAIN PLANT. Doc
PAGE : 1 of 23

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERTION ACTIVITIES AFTER

TRIPPING OF THE AUXALARIES OF THE UNIT FOR ENSURING SAFETY OF BOILER.
TURBINE AND GENERATOR AND TO RESTART THE AUXALARIES TO MEET THE
SCHEDULES OF GENERATION.
2. THIS PROCEDURE IS APPLICABLE FOR UNITS 1, 2, 3, 4 OF THERMAL PLANT
3. DEFINITION:
SCE: SHIFT CHARGE ENGINEER.

ASCE ASSISTANT SHIFT CHARGE ENGINEER
UCE: UNIT CONTROL ENGINEER
DE DESK ENGINEER
S/G STEAM GENERATOR (BOILER)
T/G TURBO GENERATOR (TURBINE & GENERATOR)
WI WORK INSTRUCTION.
4. RESPONSIBILITY
DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF

THIS SYSTEM PROCEDURE.
THER RESPONSIBILITIES ARE AS DETAILED IN THE DESCHRIPTION
WI-3 AUXILARIES TRIPPING. Doc
5. DESCRIPTION
1. CASE :- ID/FD FAN TRIPPING
* In case of any ID/FD fan tripping corresponding FD/ID fan and top mill will trip on
auto.
* Following actions need to be taken by respective desk engineers:-
S.No Boiler Desk Operation Turbine Desk Operation Remarks
1. --- M/c control to be --

transferred to manual
mode.
2. Ensure running top mill has Announce for UNIT
tripped on auto and its CAD EMERGENCY IN
has closed or close CAD. OPEN PAGE ON
Bring firing master & mills Station Paging system.
in manual mode.
3. Take appropriate oil guns i/s Reduce load as per Watch :-
and reduce coal (70-80 T/hr) drum pressure and a) Flame
so that you continue to see firing – 140 MW. scanners.
O2> 1% in CRT. b) Boiler drum
pressure.
c) Furnace
pressure.
d) Excess O2.
4. Take running FD fan in Limits :
manual and maximize air FD current
flow (400-450 T/hr) with one ------------ (<108 amp.)
running FD fan keeping ID current
running ID & FD fan current (<157 amp.)
within limits.
5. Maintain wind box dp by a) Flame
regulating secondary air ------------ Scanners.
dampers and mills air flow.
6. Raise burner tilt to maintain Watch :-
M.S. temp > 500 deg. C. TSE margin.
7. Check cause of tripping & Increase load as per Watch :-
WI-3 AUXILARIES TRIPPING. doc

2
After ensuring availability, Drum pressure and

first start ID fan, increase its coal. M.S. & R.H.
scoop to 20-25% and temp.
thereafter open guide vanes.
Put ID fan on auto and then
take FD fan i/s, normalize
the system. Put air master
on auto and take 4th mill i/s
and remove oil.
WI-3 AUXILARIES TRIPPING.doc
2. CASE : ONE P.A. FAN TRIPPING
With the tripping of one running PA fan, the top most running mill will trip Further
drop in PA header pressure will trip the running mill from top at an interval of 15 sec.
each.
Following actions should preferable be taken to handle the situation-
S.No. Boiler desk operation Turbine desk operation Remarks
1. -------- Machine control to be

transferred to ‘Manual” -------
mode
2. Transfer coal master in Announce Station/Unit Full load current of
Manual mode. paging. PA fan motor is
Control of PA header 113.5 A.
pressure loop to be
brought to Manual.
Loading of the health PA
fan to the safe maximum
possible extent by manual
command.
3. CAD of all standby mills
should be closed. 600-650
mm we PA header -------- --------
pressure can be
maintained.
4. Oil guns should be cut in Load should be reduced Drum level/pressure
at suitable elevation in accordance with the to be watched.
keeping in view the reduction in firing.
remaining mill
combination.
5. If necessary, loading on Approx. coal flow
the top mill and its air can be kept at 80-85
flow can be reduced. -------- Tph with HFO oil
Increasing total air flow or guns.
wind box dp will generate
PA fan amperage margin.
6. Exact cause of PA fan ---------- --------
tripping should be
WI-3 AUXILARIES TRIPPING.doc 4
Ascertained and rectified.

7. During restarting of PA
fan after rectification of
the defect, scoop tube
should be increased
slightly before opening the
guide vanes to avoid
header pressure drop by
back flow.
WI-3 AUXILARIES TRIPPING. doc
3. CASE : AIR PRE-HEATER ROTOR STOPPAGE.

Air pre heater rotor stoppage alarm appears after – 50 see of rotor stoppage.
Rotor stoppage can occur due to following reasons:-
Case I – APH running motor fluid coupling or clutch fails.
Case II – APH trips due to any of the bearings of support/guide lube oil temperature
going more than 70 deg. C.
Case III – Running motor trips, standby fails to come up or U/D PTW and Air motor
also does not come or fails to rotate APH.
In all the above cases there will be rise in APH flue gas O/L temperature and fall in
SA & P/A outlet temperatures.
Mill outlet temp. May reduce. Adjust mill loading accordingly.
S.No. Boiler Desk Opn. Turbine Desk Opn. Remarks

1. Find out the cause of rotor Announce for Unit Ask local operator
stoppage. emergency. to check for fluid
In case I – There will be coupling oil
only rotor stoppage alarm leakage.
and APH flue gas O/L
temperature will fall.
Action – Start standby
motor as running motor
fluid coupling or clutch
may have failed.
2. In case II – There will be Bring m/c in manual Ask local operator
alarms for:- mode and reduce load to check for-
- RAPH brg./lub according to firing. - Brg. Temperature
oil/temp Hi. - Lube oil and
- Rotor stoppage. cooling water flow
Action – Start both the & leakages if any.
- Flue gas leakage
near bearing.
LOPs of support & guide * Watch for furnace

bearings and check for full pr.
in bearing temperatures.
- If bearing temp. Hi alarm
resets, start air motor first
and then take electric
motor i/s.
- If bearing temp. Hi alarm
does not reset and local
temp. are within limits
bypass temp protn. And
take APH i/s
3. In case III & in case II Reduce load as per * Watch furnace
When bearing boiler firing. pressure & excess
Temperatures don’t fall: O2.
- Ensure flue gas, sec air
& PA inlet/outlet dampers
are closed.
- Reduce coal to 70-80
T/hr.
- Reduce air to - 450
T/hr.
WI-3 AUXILARIES TRIPPING. doc 7

4. CASE : BFP ‘X’ & ‘Y’ ARE RUNNING.BFP ‘Z’ IS SELECTED
STANDBY. BFP- ‘Y’ TRIPS & ‘Z’ SUCCESSFULLY
TAKES START IN AUTO,
S.No. Boiler Desk Operation Turbine Desk Operation Remarks
LOAD THE BFP THAT

TOOK AUTO START
AND CONTROL THE
DRUM LEVEL IF THE
DRUM LEVEL IS NOT
GETTING
CONTROLLED, THEN
FOLLOW THE BELOW
PROCEDURE.
1. ---- Take machine control in ------
manual.
2. Transfer coal master Announce on
control to ‘Manual’ first Station/Unit paging
and then trip the System,
top/bottom most mill as
per the mill combination.
3. Take oil support at Unit load to be reduced Watch drum level &
appropriate elevation, if as the firing is reduced. pressure.
required. If oil guns are
cut in, coal flow should be
reduced.
4. Load BFP- ‘Z’ & at the Assist in Boiler Desk -------
same time, adjust the operation.
loading of ‘X’ to avoid
surplus feeding. (Manual
over-riding command is
also required for ‘Z’ s
pneumatic recirculation
valve closing).
5. Adjust the loading of ‘X’ Assist in Boiler desk Watch for drum
and ‘X’ such that error on operation. level fluctuations
drum level master control due to error
tile becomes zero. At this mismatch.
point, scoop tube control
can be put in auto.
6. Normalise the firing. Load the unit. ----------
Remove oil.

5. CASE : BFP ‘X’ & ‘Y’ ARE RUNNING. ‘Y’ TRIPS. THRID BFP ‘Z’
IS NTO AVAILABLE/FAILS TO TAKE START/TRIPS
AFTER TAKING START.
S.No. Boiler Desk Operation Turbine desk operation Remarks

1. ------------ Take machine control in ----
manual mode.
* Announce “Unit
emergency” on Station
Paging system.
2. * Switch coal master Start reducing Unit load.
Mill to be cut out
control in manual and then To bring about fast F-CDEF, BCDF,
trip the top/bottom mill as reduction, either “Load BCEF.
per the mill combination. limiter” or “Load E- BCDE,ABCE,
* Give command to oil reference with load ABDE,
guns at appropriate gradient off” can be D- ABCD
elevation as per the mill used. B- BDEF
combination. LDO should A- ACDE
be preferred, if mill Do not allow increasing (To preserve three
combination permits so. trend of Drum Pressure. continuous mills, if
* HFO firing should be possible, or two
done at minimum possible Ensure that current of lower continuous
oil pressure.. running BFP is not mills)
* After proving oil guns, crossing 355 A * Drum level and
second mill can be cut out. pressure to be
Coal flow can be kept at – watched during load
60 Tph with HFO guns or reduction.
– 70 Tph with LDO guns.
3. Once drum level starts Assist in drum level
exhibiting an upward control.
trend, feed water flow
should be controlled to
avoid excessive feeding.
6. CASE : CIRCULATING WATER PUMP

TRIPPING IN UNITISED MODE
Tripping of one CW pump in unitized mode reduces cooling water flow to

approximately half and increases loading of running pump. Following actions are
required to save unit tripping on low vacuum or tripping of running pump on overload
and tripping of ECW pumps on suction pressure low (0.5 KSc.).

1. Take Machine in manual Announce for Unit
Ask local TG optr.
mode and trip one mill. emergency. Reduce O/L To check for CW
Adjust total coal – 90 V/vs opening to 40-50%.O/L V/vs opening.
T/hr. Run Stand-bye Vacuum Unit-1 to direct CW
pump. operator to open
recirculation hdr
interconnection V/v
if permissible.
2. Take appropriate oil guns Reduce unit load in -Condenser vacuum
i/s and limit firing -80 response to falling Cond. alarm-600
T/hr equivalent coal. Vacuum. Turbine trip-540
Do not allow LP Bypass -Watch drum press.
opening. & level.
-Watch ECW
suction header
pressure.
3. - Take action for
restoration of tripped
CW pump or opening of
interconnection V/v to
recirculation hdr in
coordination with Unit-
1.
4. Stabilise drum level at O Assist in Boiler desk Full load current of

mm and communicate the operation. BFP motor-355
same to turbine desk Amps.
engineer, Avoid
overloading of BFP- ‘x’.
5. Other operating Watch for main steam
parameters can be temp. and TSE margins.
adjusted for unit stability.
6. Exact cause of tripping of Communicate with
BFP should be ascertained Maintenance Deptt. if
and rectified. their help is required.
SOME IMPORTANT TIPS
• HPBP operation, for giving an upward push to drum level, is strictly

prohibited as it will eventually defeat the purpose.
• As far as possible, mills ABCD should be kept in service if one BFP is not
available.
7. CASE : TRIPPING OF LT AUXALARIES (ON ONE BUS)

DUE TO MOMENTORY DISTRUBANCE.
* LT drives may trip due to under voltage drop down of LT contactors (Drop down
voltage 60-70%).
* LT drives that have tripped can be restarted.
* If the equipments are not starting. And if two or more coal feeders have tripped,
then following actions need to be ensured by respective Desk Engineers:-

1. Bring firing master and Take out m/c from Watch scanners.
feeders in manual and take CMC. Ensure one stator Check both bus
appropriate oil guns i/s (If water pump and one seal status.
ABCD were i/s, take LDO oil pump to be i/s.
otherwise at least three
HFO guns to be taken i/s).
2. Ensure running of one seal Check vacuum pump. If Watch vacuum.
air fan and one scanner air tripped, take one i/s.
fan.
3. Check coal flow in Regulate load as per Watch mills’
running mills and adjust drum pressure and fuel current < 54.7
their feeding suitably. fired after ensuring Amps.
CMC is off.
4. Take tripped feeders i/s Check for one GSC Watch total coal,
and check total coal. exhauster and one MOT drum pressure and
vapour extractor to be furnace pressure.
i/s.
5. Ensure change over of Ensure gland steam Check gland steam
APH motors and LOPs of pressure by operating pressure and
ID, FD, and PA fans. bypass valves and condenser vacuum.
thereafter take
controllers i/s after
starting pump from
local.
6. Check all auto control Check for one

loops (furnace master, O2 Hydrazine. Seal oil
master, Air master, vapour exhauster and ------------
scoops) for any change seal oil vacuum pump to
over. be i/s.
7. Check all battery
----------- chargers are healthy. --------------
8. Ensure other L.T. drives
viz. Battery room vapour
-------- exhauster. A/C system, -----
ventilation system and
exhauster are i/s.

8. CASE : UNIT BUS-A TRIPPING
NOTE DOWN THE RELAYS OPERATEDAND INFORM EMD. DO NOT

CHARGE THE BUS/THE WITHOUT ANALYSING THE FAULT.

1. Take oil guns in service & Transfer M/c control to Unit-1 to take care
stabilize flame condition. manual mode. of service
If B&D feeders are i/s Announce for Unit HFO/LDO oil
preferably take AB emergency on Station pressure. Start DG
elevation LDO guns. paging. set (if auto not
If D&F feeders are i/s take working). Inst. Air
at CD elevation with to AHP to be
minimum 3 oil guns. isolated.
2. Switch coal master & Load to be decreased in Ensure that stand-
mills in manual mode. steps by load limiter by bye BFP is started
Total loading on coal monitoring drum on healthy bus.
feeders B&D or D&F is to level/drum pressure.
be adjusted to 120 MW
load.
3. Take running FD in Start the following FD fan < 108 Amps.

manual & maximize air equipments:- Vacuum IFD fan <157
flow (450 T/hr) keeping Pump B, GSC Exhauster Amps. PA fan <
current within limits. B, Vap ext. Fan B 113.5 Amps.
(MOT). Check stator Watch:-
water pump A, DCSOP Furnace pressure
and DC and DC Scanner PA header pressure.
Fan to be i/s.
Charge EMCC through
DG.
4. PA fan not to be Cond vacuum to be Tripping of turbine
overloaded ensure 68- 70 monitored. on low cond.
T/Hr air flow to individual Seal/Leak steam Vacuum 540 mm
mills. Closing of CAD of controllers do not Hg -0.7 Kg/Sq.cm.
tripped/running mills. operate. Hdr. Pressure to
be maintained by
seal/leak cont by pass
valves.
5. Check the followingMonitor all bearing Turbine lub oil

equipments DC scanner temperature. If ECW temp. < oil temp.
fan, APH A standby APH A/C were i/s start ECW <50 deg. C.
B main motor, seal air fan
P/P-B. Throttle the Ensure Generator
B, Lop B of all running coolers of Tripped Hydrogen, Stator
mills/fans. equipments to obtain Water and Seal Oil
adequate ECW header Temp. are in limits.
pressure.
6. Auto control loops to be CW O/L valves to be Check CW unitized
checked for manual throttled & monitor cond condition.
vacuum.
7. Check out for cause of tripping of Bus-A. Charge Bus-A after getting
clearance from EMD.
8. Normalise all equipments after charging Bus-A & Unit load to be raised.
IN CASE OF UNIT BUS-A TRIPPING, FOLLOWING MCC’S

EQUIPMENTS/CHARGETS TRIP/NAV.
HT EQUIPMENTS
CW Pump A
CEP A
ECW A/C
ID Fan A
FD Fan A
Coal Mill A/C/E
BFP A/B
COMPRESSOR HOUSE TRANSFORMER
LT/MCC EQUIPMENTS
USS Sec-A will become dead leading to supply disturbance of following:-
Emergency MCC:
AC scanner fan
APH-A main motor APH-B standby motor Stator water pump-B
AC seal oil pump
Vacuum pump of seal oil system
Gland & leak steam controllers pumps HP bypass oil pump-B
Supply from EMCC, Emergency lighting
Standby supply to TVDC & BVDC
+/-26 V ATRS charger B
26 V FSSS charger & 220 V DC charger B
24 V DDCMIS charger B
GT cooler banks supply,
Boiler MCC Sec-A:-
Seal Air Fan
HP bypass Pump-A
Turbine MCC Sec-A

Cond vac pump-A, seal water r/c pump 1.
GSC exhauster 1.
BFP-A, Scoop tube, AOP of BFP-B
VEF-A (MOT)
Boiler VDDC:- will not operate (Normal supply from USS-A & Reserve Supply
from UES).
ESP MCC Sec-A :-
LO MCC Sec. A
All A stream lop of ID, FD, PA Fans trips
ESP A & B pass.
Lighting from LBN.
* 220 V DC Charger-A, 24 V DDCMIS Charger- A ± ATRS charger A

9. CASE : UNIT BUS-B TRIPPING
NOTE DOWN THE RELAYS OPERATED AND INFORM EMD.
DO NOT CHARGE THE BUS/THE WITHOUT ANALYSING THE FAULT.
1. Switch coal master & Transfer M/c Control to
mills in manual mode. manual mode. Open
Station/Unit paging
regarding unit Bus-B
Tripping.
2. Stabilise flame condition Unit-I to monitor
by taking oil guns i/s. service air
-If A/C feeders are i/s, JFO/LDO pressure.
preferably take AB
elevation LDO oil guns. –
If C/E feeders are i/s, take
at CD elevation with
mimum 3 oil guns.
3. Total loading on coal in Load to be decreased in Ensure that standby
feeders A/C or C/E for steps by load limiter. BFP is started on
120 MW Load. Start ECW pump A or C healthy bus.
whichever is not running
earlier, BFP B/C were
i/s then BFP A can be
started. If BFP A/C i/s
then BFP B cannot be
started as its
AOP/SCOOP supply
from TMCC sec B.
4. Minimum air flow to be FD Fan < 108 amps
established to 450/hr. ID Fan < 157 amps
PA Fan<113.5 amps
(Max current)

.5. Furnace Pr- Start cond vac pump A, Tripping on cond
PA hdr Pr. vap ext fan A (MOT). vacuum low 540
To be maintained. GSC exhauster A, Cond mm hg.
Auto control loops to be vacuum to be observed
checked for change over. for any drop. CW outlet
valves to be throttled in
unitized condition.
6. Over loading of PA fan A
to be avoided. Ensure
closing of CAD of tripped
mills. 68.70 tons/hr air
flow to be maintained in
running mills.
7. Check following Check following
equipments:- APH A main equipments to be i/s
& APH B standby motor stator water pump B
seal air fan A & LOP A CEP A, ECW A & C.
running of mills/fans.
8. Check for the cause of tripping of Unit Bus-B, after getting clearance from EMD,
from EMD, charge the Bus B and normalize the Unit.

10. CASE : UNIT BUS-SA TRIPPING
NOTE DOWN THE RELAYS OPERATED AND INFORM EMD. DO NOT

CHARGE THE BUS/TIE WITHOUT ANALYSING THE FAULT.
1. Open station paging regarding tripping of SA bus,
2. Consequent upon tripping of SA bus, following ties will not be available .
- Tie to Unit BUS 1-A
- Tie to Unit BUS 2A to SA-SC Tie breaker at SA end was closed from SA end.
3. Inform HVDC regarding tripping of feeder from SA bus.
4. Inform Unit-II regarding tripping of Stn. Service transformer-2A (If SA End bkr
was closed) and check the following:-
- A/C MCC – 2A.
- GT cooler bank supply
- Stn ACDB-2A
- UPS charger.
- Lighting transformer.
- Excitation A/C supply.
5. Station service transformer-IA trips & check for the following:
- A/C MCC IA.
- UPS charger.
- Station ACDB A (DG Swgr, ST I cooling bank).
6. Inform DM plant regarding tripping of DM plant transformer -1.
Ensure/check DM plant swgr B in service & also DM make up pumps (thermal
& gas), A/C compressor cooling water pumps 2 Nos. i/s from Sect. B.
7. Announce for RW pump house, F.O. pump house operator/Controller &
ensure/check for:-
- Standby FHP in service.
- Fuel oil pump in service
8. Inform CHP/AHP control room regarding tripping of SA Bus:
- CHP : Conveyor 3A.
- AHP : Ash silo swgr feeder – 1
Ash stacking swgr feeder 1
9. Misc. xmar-1 will trip/NAV.
11. CASE : STATION BUS-SB TRIPPING

DO NOT CHARGE THE BUS/THE WITHOUT ANALYSING THE FAULT.
1. Open station paging regarding tripping of SB bus.
2. Consequent upon tripping of SB bus, following ties will not be available.
- Tie to Unit Bus I B,
- TIE TO Unit Bus 2 B &
- Tie to Stn. Bus SD is not available if SB end bkr was closed.
3. Inform SWYD regarding tripping of SWYD SER T/F 1.
Check for A/C for compressor.
4. Inform Unit-I regarding tripping of Stn service transformer IB & check for the
following:
- A/C MCC IB.
- GT cooler bank supply.
- Stn ACDB IB (ST 1 cooling bank supply B).
5. Station service transformer 2B trips & check for the following:
- A/C MCC IB.
- Stn ACDB IB (ST 1 cooling bank supply B).
6. Inform softening plant regarding tripping of soft t/f 1.
Ensure/check soft plant swgr Bin in service & 2 nos. A/C Comp. umps i/s.
Inform RW pump house operator/Controller & ensure/check for:
- standby FHP in service.
7. Inform CHP control room regarding tripping of SB bus:
- Conveyor 3B.
- Conveyor 4B.
- Bunker floor t/f 1.
- CHP SWBD sec 1.
Wi-3 AUXILARIES TRIPPING.doc 20
12. CASE : STATION BUS-SC TRIPPING

DO NOT CHARGE THE BUS/TIE WIRHOUT ANALYSING THE FAULT
Open station paging regarding tripping of SC bus.

1. Consequent upon tripping of SC bus, following ties will not be available-
- Tie to Unit Bus 4A,
- Tie to Unit Bus 3A &
- Tie to Stn Bus SA FROM SC END NOT AVAILABLE
- Tie to Unit Bus 2A if SC end breaker was closed.
2. Inform Unit-IV regarding tripping of Stn service transformer -4A & check for
the following:
- A/C MCC 4A.
- Stn ACDB 4A.
- UPS charger.
- Lighting Transformer,
3. Station service transformer 3A trips & check for the following:-
- A/C MCC 3 A.
- UPS charger.
- Station ACDB 3 A (ST 2 cooling bank).
4. Inform CHP/AHP control room regarding tripping of SC bus
Ensure/check DM plant swgr A in service & also DM make up pump
(Thermal & Gas), A/C compressor cooling water pumps.
5. Announce for FOPH operator/controller & ensure/check for:
- Fuel oil pumps in service.
6. Inform CHP/AHP control room regarding tripping of SC bus
- CHP : Conveyor 4A.
- AHP : Ash stacking swgr feeder-2
7. Misc. ser xmar – 2 will trip/NAV.
12. CASE : TRIPPING OF SWITCHARD SYSTEMS
TRIPPING OF FOLLOWING SYSTEMS OF SWITCHYARD WILL EFFECT

THE RUNNING UNITS.
1. STATION TRANSFORMER-1: TRIPPING OF STATION TRANSFORMER WILL

RESULT IN TRIPING OF SA BUS AND SB BUS.
2. STATION TRANSFORMER-2: TRIPPING OF STATION TRANSFORMER WILL

RESULT IN TRIPING OF SC BUS AND SD BUS.
3. WHEN ANY ONE ICT TRIPS TWO UNITS WILL TRIP WHICH ARE PRESELECTED
4. WHEN ANY ONE 220 KV BUS TRIPS.
* ICT 1 / 2 WHICH IS CONNECTED TO THAT BUS WILL TRIP
* TWO UNITS WHICH ARE PRESELECTED CAN TRIP ALONG WITH ICT.
ONE ST AND ONE MORE UNIT WHICH IS CONNECTED TO THAT BUS CAN
TRIP.

PAGE : 1 of 2

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTRO OF THE OPERTION ACTIVITIES AT THE

TIME OF GRID FAILURE/TOTAL STATION POWER FAILURE FOR
1. SAFE SHUTDOWN OF BOILER AND ENSURE ISOLATION OF FUEL.

2. SAFE COASTING DOWN OF TG.
3. HEAL THYNESS OF GENERATOR HYDROGEN SEALING SYSTEM.
4. RUNNING FIRE PUMP FOR EMERGENCY PREPAREDNESS.
5. RUNNING DG SET FOR ESTABLISHING EMERGENCY SUPLIES.
6. CONTROL PRESSURISED STEAM/WATER SYSTEMS.
7. ENSURING SAFETY OF PERSONNEL AND PLANT.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR GRID FAILURE CONDITIONS AND OTHER TOTAL
POWER SUPLY CONDITONS OF THE UNITS.
3. DEFINITION:
SCE : SHIFT CHARGE ENGINEER.

ASCE : ASSISTANT SHIFT CHARGE ENGINEER
UCE : UNIT CONTROL ENGINEER.
DE : DESK ENGINEER
S/G : STEAM GENERTOR (BOILER)
T/G : TURBO GENERATOR (TURBINE & GENERATOR)
WI : WORK INSTRUCTION.
4. RESPONSIBILITY
DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF

THIS SYSTEM PROCEDURE.
THE OTHER RESPONSIBILITIES ARE AS DETAILED IN THE
DESCRIPTION.
WI-5 GRID FAILURE.doc

1
5. DESCRIPTION
S.No. ACTIVITY RESPONSIBILITY REF.DOC.
01. ENSURE DC SEAL OIL PUMP HAS TAKEN T/G ENGR.

START ON AUTO.
02. ESURE DC DOP HAS TAKEN START ON T/G ENGR.
AUTO
03. ENSURE DC LIGHTS ARE ON. S/G T/G ENGR.
04. CHECK ADEQUATE SEAL OIL TO H2 T/G ENGR.
LEAKAGE.
05. ENSURE DC JOP STARTED ON AUTO AT 540 T/G ENGR.
RPM OF TG SPEED.
06. ENSURE DG SET STARTED ON AUTO CLOSE T/G ENGR
DG IN COMER BREAKER TO EMCC.
07. CLOSE MS VALVES S/G ENGR.
ISOLATE GLAND STEAM, OPEN VACUUM T/G ENGR
BREAKER AT 200 MM OF HG.
08. OPEN GATE VALVE GEARING & PUT THE UCE, T/G ENGR.
MACHINE ON BARRING AT 210 RPM.
09. ENSURE DIESEL FIRE PUMP HAS STARTED. UCE
10. ENSURE DC SCANNER FAN HAS STARTED & S/G ENGR.
EMERGENCY DAMPER OPENED.
11. ENSURE ALL HOTV, LOTV, HONV, ARE S/G ENGR.
CLOSED, CLOSE RESPECTIVE MANUAL
ISOLATING VALVES.
12. ENSURE EXTRACTION VALVES TO LP T/G ENGR
HEATERS, HP HEATERS, & DEAREATOR
ARE CLOSED.
13. ENSURE ALL TURBINE ATRS DRAINS & T/G ENGR
EXTRACTION DRAINS ARE CLOSED TO
AVOID PRESSURISATION OF CONDENSER.
14. TAKE A/C DRIVES IN SERVICE AFTER UCE.
ENSURING EMERGENCY MCC CHARGING.
CHECK THE HEALTHYNESS OF ALL
BATTERY CHARGERS.
WI-5 GRID FAILURE.doc 2
PAGE : 1 of 10
RAJA RAM M.T. KHAN J.P. SHARMA

DY. SUPDT. (OPN) DGM (OPN) SR. SUPDT. (OPN)
1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERTION ACTIVITIES DURING

STARTUP OF THE UNIT FROM COLD CONDITION.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR COLD STARTUP OF UNITS. FOR WARM STARTUP
OF UNITS. RELEVANT POINTS OF THIS PROCEDURE WILL HELP IN ENSURING SAFE
STARUP PROCEDURE.
3. DEFINITION:
NRLDC : NORTHERN REGION LOAD DESPATCH CENTER

DE : DESK ENGINEER
S/G : STEAM GENERATOR (BOILER)
WI : WORK INSTRUCTION.
PTW : PERMIT TOM WORK.
4. RESPONSIBILITY
DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS

SYSTEM PROCEDURE.
THE OTHER RESPONSIBILITES ARE AS DETAILED IN THE DESCRIPTION.
WI-6 UNIT STARTUP.doc 1

5. DESCRIPTION
01. CHECK FOR THE COMPLETION OF ALL UCE

MAINTENANCE ACTIVITIES.
02. TAKEDECISION FOR UNIT STARTUP IN SCE
CONSULTATATION WITH SS(O)
AND MAINTENANCE SECTIONS. PREPARE
03. INFORM ALL SECTIONAL HEADS OF O&M SCE
AND SEND MESSAGE TO NRLDC/OS
CONTROL ROOM REGARDING THE UNIT
STARTUP.
04. TAKE CLEARANCE FROM ALL SECTIONAL SCE.
HEADS FOR UNIT STARTUP.
05. ENSURE THAT ALL EQUIPMENTS ARE SCE
AVAILABLE AND CHECKING OF
INTERLOCKS AND ROTECTIONS OF ALL
EQUIPMENTS IS COMPLETED.
06. ENSURE THAT ALL PTWS ARE RETURNED UCE.SG/TG
AND MEN AND MATERIAL ARE REMOVED ENGR.
FROM ALL WORKING AREAS.
07. ENSURE THAT THE LINE-UP OF ALL UCE,SG/TG.
EQUIPMENTS IS COMPLETED AND ARE ENGR.
READY FOR STARTING.
08. ENSURE THE HEAL THINESS OF FIRE UCE,SG/TG
FIGHTING SYSTEM. ENGR.
* FIRE WATER SYSTEM IS CHARGED IN
ALL AREAS.
* TRANSFORMERS AND BOILER BURNER
FLOOR DELUGE SYSTEM IS IN AUTO.
* FIRE FIGHTING CYLINDERS ARE
AVAILABLE IN ALL LOCATIONS.
* SPRINKLER SYSTEM OF CABLE
GALLARIES ND SWICHGEAR IS
AVAILABLE.
* FIRE DETECTION AND ALARM PANEL IS
IN WORKING CONDITION.
* APH FIRE DETECTION SYSTEM AND FIRE
FIGHTING SYSTEM IS READY FOR
SERVICE.
09. ENSURE ON THE BOILER SIDE SG ENGR

1. ALL WALL LOWERS AND LRSBARE IN
RETRACTED CONDITION.
2. BOILER STEAM AND WATER CIRCUITS
AREREADY.
3. BOILER AIR AND FLUEGAS SYSTEM IS
READY.
4. BOILER FUEL FIRING SYSTEM IS READY
5. ENSURE THAT BUNKER LEVELS ARE
NORMAL AND BUNKER GATES ARE
CLOSED.
6. APH SOOTBLOWER IS READY.
7. BOILER SAFETY VALVES GAGS ARE IN
REMOVED CONDITION AFTER BOILER
HYDRAULIC TEST.
8. BOILER BOTTOM ASH HOPPER AND
SEAL TROUGH ARE FILLED.
9. ECONOMISER HOPPERS ARE CHARGED.
10. AHP IS READY FOR ESP AND BOTTOM
ASH EVACUATION
11. ALL OIL GUNS ARE CLEANED AND
BURNER TILT IS HORIZONTAL.
12. DRUM VENTS, SH VENTS, ECO VENT
AND STARTUP VENT ARE OPEN. SH
HEADER DRAINS ARE OPEN.
13. BOILER LOW POINT DRAINS ARE
CLOSED.
14. ECONOMISER RECIRCULATION VALVE
IS OPEN.
15. BOILER STOP VALVES ARE CLOSED.
ENSURE RUNNING/AVAILABILITY OF
1. A/C OF CONTROL ROOM. UPS & SWAS.
DDCMIS. ESP. EXCITATIONA A/C AND
PACKAGE A/C.
2. BATTERY ROOM BLOWERS OF MAIN
AND C&I BATTERY.
3. AIR WASHER SYSTEM OF ESP. 0M AND
19M.
4. EXCITATION ROOM BLOWERS.
5. CHILLER UNIT OF SWAS.
10 ENSURE THE AVAILABILITY OF
AUXILARY SYSTEMS.
1. ALL SWITCHGEARS ARE CHARGED
INDEPENDENTLY AND BUS-COUPLER IS
OFF. ALL ACDBS AND SOOT BLOWER MCC
ARE CHARGED.
2. ALL BATTERY CHARGERS ARE ON.
3. ALL BATTERY BANKS ARE I/S.
4. 220V DCDB IS CHARGED INDEPNDENTLY
AND BUS COUPLER IS OFF. SUPLY OF ALL
D.C FUSE BOARDS ARE ON.
5. UPS, AND ALL OTHER C&I PANELS ARE ON.
6. ALL INSTRUMENTS SUPLY IS AVAILABLE
FOR CONTROLROOM.
7. ALL RECORDERS ARE ON AND MARKED.
8. ALL TRANSMITTERS ARE CHARGED AFTER
CALIBRATION.
9. BOILER ACCSP (110V A/C) AND DCCSP ARE
CHARGED FROM BOTH SOURCES.
10. DC LIGHTING IS AVAILABLE AND IS IN
AUTO.
11. EMERGENCY A.C. LIGHTING IS CHECKED
FOR AUTO OPERATION.
12. ALL NORMAL LIGHTING PANELS ARE ON.
13. EMCC IS TEST CHARGED FROM D.G. AND
LOAD TEST IS DONE.
14. EMCC BREAKERS ARE IN REMOTE MODE.
15. GT AND UATS COOLER SUPLY IS CHARGED
FROM BOTH SOURCES AND THE TRIAL
RUNOF ALL FANS & PUMS IS TAKEN. FLOW
IS CHECKED FOR ALL THE PUMPS.
16. EXCITATION TRANSFORMER BLOWERS
ARE IN RUNNING CONDITION.
17. SUPLY TO ALL VALVES AND DAMPERS ON
BOILER AND TURBINE SIDE ARE READYH.
18. ESP RAPPING MECHANISM IS IN SERVICE.
19. ESP HOPPER HEATERS AND SHAFT &
SUPPORT INSULTOR HEATERS ARE ON.
20. SUPLY TO VACUUM BREAKER, EXTRACTION
NRVS, TRIMMING DEVICE IS READY,
SPEEDER GEAR AND STARTING DEVICE IS
READY.
WI – 6 4
12. TRIAL RUN OF D.C. EQUIPMENTS IS TAKEN TO UCE. SG/TG
ENSURE THER AVAILABILITY. ENGR.
13. DENSURE THAT FOLLOWING SYSTEMS ARE IN UCE, SG/TG
SERVICE. ENGR.
1. C.W. SYSTEM
2. E.C.W. SYSTEM.(ON BOILER AND TURBINE
SIDES.)
3. SERVICE AIR AND INSTRUMENT AIR
4. SCANER AIR SYSTEM IS I/S
5. AUXILARY STEAM (HT AND LT HEADRERS
CHARGED)
6. LFO/HFO CHARGED UPTO BOILER FIRING
FLOOR AND. HFO IS PUT UNDER SHORT
RECIRCULATION.
7. POWER SUPLY TO ALL EQUIPMENTS AND
VALVES IS AVAILABLE.
8. GENERATOR STATOR WATER SYSTEM
9. EJECTORS OF EXPANSION TANK.
10. VAPOUR EXTRACTORS OF MOT AND SEAL
OIL SYSTEM ARE IN SERVICE AND VACCUM
PUMP OF SEAL OIL SYSTEM.
11. TURBINE IS ON BARRINGGEAR AND SGC &
SLC OF OIL SYSTEM IS ON. DPR-B OF SEAL
OIL SYSTEM IS LINED UP AND AVAILABLE
FOR SERVICE.
12. GOVERNING SYSTEM AND LP BYPASS OIL
SYSTEM IS CHARGED.
13. GENERTOR HYDROGEN PREASSURE, PURITY
AND DEW PIINT ARE CHECKED.
14. 20 NOS. OF CO2 CYLENDERS ARE AVAILBLE
IN POSITION AND 7 AIR IN CONNECTED
CONDITION.
15. CHEMICAL DOSING SYSTEM AND SAMPLING
SYSTEM IS READY
16. DEARATOR, HOTWELL ARE FILLED AND
EXTRA DM MAKEUP PUMP IS RUNNING.
17. ENSURE THE LINEUP OF MANUAL VALVES
OF ALL SYSTEMS.
14. ENSURE STANDPIPES OF HOT WELL. TG ENGR.
DEARATOR,CST AND ALL FEED WATER
HEATERS ARE CHARGED.
15. TAKE CONDENSATE AND FEED WATER SYSTEM UCE, SG/TG
IN SERVICE ALONG WITH FEED WATER ENGR.
HEATERS ON WATER SIDE.
16. RUN CHEMICAL DOSING SYSTEM AS PER UCE, SG/TG
CHEMIST RECOMMENDATIONS. ENGR.
17. PREAPRE FOR LIGHT UP THE BOILER SG ENGR
1. FILL BOILER DRUM UP TO NORMAL LEVEL

2. START BOTH APHS AND CHECK THE
AVAILABILITY OF THEIR
3. START ID/FD FANS AND MAINTAIN TOTAL
AIRFLOW BETWEEN 30-40%.
4. LINE UP LDO UPTO CORNERS.
5. ENSURE ALL PURGE PERMISSIVES ARE
AVAILABLE.
6. PURGE THE BLILER FOR 5 MINUTES.
18. LIGHTUP THE BOILER WITH AB ELEVATION LDO UCE. SG ENGR.

OIL GUNS.
19. PUT HFO UNDER LONG RECIRCULATION AND SG ENGR.
CHANGEOVER AB ELEVATION OIL GUNS WITH
HFO AFTER HFO TEMPERATURE REACHES 95*C
20. CLONTROL THE BOILER FIRING RATE TO LIMIT SG ENGR.
DRUM TOP/BOTTOM DIFFERENTIAL TO 50*C.
21. CONDENSER VACUUM PULLING. UCE, TG ENGR.
1. ENSURE THAT MAL DRAINS AND STRAINER

DRAINS ARE OPEN. AND THEIR MANUAL
VALVES ARE OPEN.
2. RUN RECIRCULATION PUMP OF VACCUM
PUMP
3. RUN SEAL STEAM EXHAUSTER.
4. WARM-UP SEAL STEAM LINE BY OPENING
THE ATMOSPHERIC DRAIN AND CRACK
OPENING OF SEAL STEAM ISOLATION
MANUAL VALVE AND AS-9. VALVES
5. CHARGE THE SEAL STEAM LINE AFTER
GETTING TEMP. OF 180*C
6. MAINTAIN SEAL STEAM HEADER PREASSURE
OF 0.01 KSC
7. CLOSE VACUUM BREAKER.
8. RUN VACCUM PUMPS AND PAISE VACCUM
9. CHECK FOR THE RESETTING OF LOW
VACUUM ALARMS AND CROSSCHECK THE
VACUUM ALARMS AND CROSSCHECK THE
VACUUM VALUE FROM KINETOMETER, LP
BYPASS RACK.
22. RAISE BOILER STEAM PARAMETERS. . UCE, SG/TG

ENGR.
* AT 2.0 KSC. OF DRUM PRESSURE. CLOSE BOILER
DRUM & SH VENTS
* AT 8 KSC OF DRUM PRESSURE CLOSE SH
HEADER DRAINS AND OPEN BYPASS VALVE OF
BOILER STOP VALVE FOR MS LINE HEATING.
ENSURE MS LINE ATMOSPHERIC DRAINS ARE
OPEN.
* ENSURE THAT MS LINES ARE WARMED UP AND
NO CONDENSATION OBSERVED IN THE
ATMOSPHERIC DRAINS OF MS LINES.
CLOSE ATMOSPHERIC DRAINS BEFORE
OPENING OF BOILER STOP VALVES,
* OPEN BOILER STOP VALVES AT 10 KSC AND
CHARGE MS LINES.
CHARGE HP/LP BYPASS SYSTEM.
* CLOSE BOILER STARTUP VENT AND ENSURE
OPENING OF CBD.
* CARRY OUT APH SOOT BLOWING EVERY 4
HOURS. INFORM AHP FOR EMPTYING THE OIL
SOOT FROM HOPPERS DURING OIL FIRING.
* INCREASE BOILER FIRING RATE AND RAISE
STEAM PARAMETERS
1. MS PRESSURE OF 30 KSC. AND TEMP. OF
330*C FOR COLD START-UP
2. FOR WARM START-UP, MS PRESSURE AND
TEMP. TO BE SELECTED AS PER THE
TURBINEMENTAL TEMP. AND ACCORDING
TO THE ROLLING CURVES PROVIDED WITH
ATRS PROGRAMME.
3. RH PREASSURE TO BE 10-12 KSC.
4. AVOID USING ATTEMPERATION TILL
SYNCHRONISATION AND AT LOW LOADS.
23. ENSURE READYNESS OF TURBINE FOR ROLLING. UCE, SG/TG

ENGR.
1. ENSURE THE LINEUP OF GOVERNING RACK FOR
EHC MODE IN SERVICE
2. ENSURE THAT TUBINE MST PROTECTION IS PUT
IN SERVICE ONLY AFTER ATTAINING STABLE
MS TEMP.(>320*C).
3. ENSURE THAT HYDROGEN GAS COOLERS, SEAL
OIL, STATOR WATER AND MOT COOLERS ARE
CHARGED.
4. AKE CLEARANCE FROM SWITCHYARD AND EMD
BEFORE ROLLING THE MACHINE.
5. ENSURE THE AVAILABILITY OF TURBINE C&I
ENGINEER FOR ROLLING OF THE MACHINE.
6. MONITOR TSE MARGINS.
7. KEEP ALL SLC & SGC SYSTEMS ON.
8. SOAK THE TURBINE AT RECOMMONDED SPEEDS
FOR ENSURING THE TSE MARGINS AND
EXPANSIONS.
RECORD /MONITOR TURBINE EXPANSIONS. AXIAL
SHIFT, BEARING VIBRATIONS, BEARING TEMP,
METAL TEMP. BEFORE ROLLING THE TURBINE, AT
540 RPM AND AT 3000 R.PM.
TAKE CLEARANCE FROM EMD AT 540 RPM AND AT
3000 RPM OF MACHINE TO ENSURE ELECTRICAL
TESTING IS COMPLETED.
24 ROLL THE TURBINE AND SYNCHRONISE THE SCE, UCE,
MACHINE AS PER THE ATRS PROGRAM. TG/SG ENGR.
ROLL THE TURBINE AS PER ATRS PROGRAM.
TAKE CLEARANCE FROM C&I ENGINEER AND
RECORD
ATRS PROGRAM CRITERIA THAT IS NOT MET DUE
TO INSTRUMENTTION SYSTEM DEFECTS.
CHECK FOR GATEVALVE GEARING CLOSING AT 240
RPM AND JOP STOPPING AT 540 RPM.
MONITOR TURBINE LUB. OIL TEMP. GENERATOR
SEAL OIL TEMP, GENERATOR STATOR WATER TEMP.
AND GENERATOR COLD GAS HOT GAS TEMP.
GENERATOR WINDING TEMP. SEAL OIL DP AT 540
RPM, AT 3000 RPM AND BEFORE SYNCHRONISATION.
MONITOR TURBINE BEARING AND SHAFT
VIBRATIONS CONTINUOUSLYWHILE ROLLING THE
TURBINE.
ALL CASING TOP/BOTTOM DIFF. TEMP SHOULD BE
<35*C.
WHEN TURBINE HAS REACHED 3000RPM
ENSURE LUB. OIL PRESSURE IS ADEQUATE AND
AOP HAS CUTOUT.
CHECK FOR THE OPENING OF CRH NRVS.
CROSS CHECK THE SPEED OF TURBINE WITH
TACHOMETER WITH THE HELP OF MTP. RECORD
TURBINE VIBRATONS WITH PORTABLE
INSTRUMENTS WITH THE HELP OF MTP.
WI-6UNIT STARTUP.doc 8
INSPECT THE TURBINE AREA FOR ANY ABNORMAL

SOUNDS OR LEAKAGES.
CARRYOUT OIL INJECTION TEST AT 3000 RPM
MONITOR HPT EXHAUST TEMPERATURE AND
TURBINE EXPANSIONS WHEN MACHINE IS AT 3000
RPM AND LOW LOADS.
AFTER CLOSING FIELD BREAKER
I. CHECK EXCITATION CONTROL PANEL
1. EXCITOR BRUSHGEAR
2. ENSURE GT COOLING FANS/PUMPS ARE RUNNING
25 SYNCHRONISE THE MACHINE. SCE,UCE,
SG/TG ENGR.
26 LOAD THE NACHINE AS PER TSE MARGINS. UCE.SG/TG
ENGR.
TAKE MACHINE IN LOAD CONTROLLER. AND
SWITCH-ON LOAD GRADIENT AND TRACKING
DEVICE. SET SPEEDERGEAR AT FULL POSITION.
MAINTAIN MACHINE LOAD AT 20 MW.
CLOSE ECO. RECIRCULATION VALVE.
START PA FANS AND TAKE ONE MILL IN SERVICE AT
LOWER ELEVATION.
MAINTAIN 02 > 8%.
AVOID USING RH SPRAY AT LOW LOADS.
CHARGE ESP FIELDS AND PUT EPMS IN AUTO.
INFORM AHP FOR STARING DEASHING.
CLOSE HP/LP BYPASS AS PER LOAD AND DRUM

PRESSURE.
ENSURE CLOSING MS/HRH/CRH/LP BYPASS DRAINS
AT 20 MW
ENSURE THAT GENERATOR TEMP. ARE NORMAL. AT
20 MW
1. ROTOR TEMP.
2. HYDROGEN TEMP (COLD&HOT GAS).
3. WINDING TEMP.
4. CORE TEMP.
CHARGE LPH-2, LPH-3, DEARATOR EXTRACTIONS AT
25 MW
TAKE UATS IN SERVICE AT 40 MW
ENSURE THAT GT/UATS COOLING SYSTEM IS
FUNCTIONING EFFECTIVELY.
TAKE 2 ND MILL IN SERVICE.
ENSURE SMOOTH CHANGEOVER OF DRUM LEVEL
CONTROL TO HIGH RANGE CONTROL VALVE. AT
30% BLI.
TAKE 3RD MILL IN SERVICE. AFTER 80MW. MAINTAIN
02 ABOVE 6%.
CHECK FOR CHANGEOVER OF SEAL STEAM
CONTROLLER OPERATION FROM SEAL STEAM TO
LEAK STEAM. AT 80 MW
TAKE HPH-5 IN SERVICE AT 100 MW AND HPH-6 AT
120 MW MONITOR HEATER LEVELS AND
CONDENSER VACUUM.

CHECK FOR CLOSING OF ALL MAL DRAINS IN AUTO.
TAKE 4TH MILL AT 160MW AND MAINT AIN 02 ABOVE
4%.
RAISE MS/RH TEMP. TO 540*C AT 160 MW.
REMOVE OIL SUPPORT AT 180MW AFTER ENSURING
PROPER FLAME CONDITIONS. MAINTAIN 02 AS PER
RATED/RECOMMENDED VALUES AFTER REMOVAL
OF OIL SUPPORT.
RAISE DRUM PRESSURE AS PER THE CHEMIST
RECOMMENDATIONS.
RAISE UNIT LOAD TO 210 MW AND CHECK THE WI-I
PERFORMANCE AND PARAMETERS OF ALL MAJOR
AUXILIARIES. FEED HEATING SYSTEM.
CONFIRM FROM C71 THAT ALL UNIT PROTECTIONS
ARE IN SERVICE
PUT UNIT ON CMC.
PAGE : 1 of 5

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATIONACTIVITIES AFTER
TRIPPING OF THE UNIT FOR ENSURING SAFETY OF BOILER. SAFE COASTING DOWN OF
TURBINE, TO BRING THE TURBINE ON BARRINGGAR AND TO RESTART THE UNIT TO
MEET THE SCHEDULES OF GENERATION.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR UNITS 1, 2, 3, 4 OF THERMAL PLANT.
3. DEFINITION:
NRLDC : NORTHWER REGION LOAD DESPATCH CENTER.

ASCE : ASSIST ANT SHIFT CHARGE ENGINEER
UCE : UNIT CONTROL ENGINEER
DE : DESK ENGINEER
WI : WORK INSTRUCTION
GRP GENERATOR RELAY PANEL
4. RESPONSIBILITY
4.1 DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS

SYSTEM PROCEDURE.
4.2 THE OTHER RESPONSIBILITIES ARE AS DETAILED IN THE DESCRIPTION.
WI-4 UNIT TRIPPING.doc 1
5. DESCRIPTION.
S.NO. ACTIVITY RESPONSIBILTY REF.DOC.
1. ENSURE THE POLLOWING AFTER UNIT TRIPPING ON T/G ENGR.

TG SIDE.
1.1 GENERATOR BREAKER AND FIELD BREAKER
OPENED.
1.2 AOP HAS TAKEN START AND TURBINE LUB. OIL
PRESSURE MAINTAINED ABOVE 2.3 KSC. AND SEAL
OIL SYSTEM IS MORMAL.
1.3 TURBINE ESV/IV CLOSED.
1.4 CRH & EXTRACTION NRVS CLOSED.
1.5 ALL EXTRACTION WALVES CLOSED.
1.6 6.6 KV BUS SUPPLY CHANGED OVER TO STATION
SUPPLY.
2 ENSURE THE FOLLOWING AFTER BOILER TRIPPING. S/G ENGR.
2.1 ALL MILLS, FEEDERS TRIPPED AND HOTV & LOTV
CLOSED. HONV/LONV OF ALL GUNS CLOSED.
2.2 BOTH P.A. FANS TRIPPED AND ALL HAG & CAG
CLOSED.
2.3 FURNACE PRESSURE IS NORMAL.
2.4 SH/RH TTEMPERATION VALVES CLOSED.
2.5 ALL SCANNERS SHOW NO FLAME.
3. ENSURE SAFE COASTING DOWN OF THE TURBINE. T/G ENGR.
MONITOR TURBINE VIBRATIONS AND BEARING
TEMPERATURE DURING COASTING DOWN.
4. ENSURE SEAL STEAM PRESSURE IS MAINTAINED T/G ENGR.
AND VACCUM IS O.K. START SECOND VACUUM
PUMP.
5. INFORM SCE ABOUT THE UNIT TRIPPING (OPEN
STATION PAGING.)
CHECK FOR THE REASON OF UNIT TRIPING
BYOBSERVATIONSFROM FSSS FIRST-UP PANEL,
GRP, SER PRINT-OUT, ALARM-LOG AND
DISCUSSION WITHDESK ENGINEERS.
IDENTIFY THE CAUSE OF UNIT TRIPPING.
6. MAINTAIN BOILER DRUM LEVEL. S/G ENGR.
7. MAINTAIN HOTWELL, DEARATOR AND CST LEVELS T/G ENGR.
8. GIVE CLEARANCE FOR BOILER LIGHTUP IF NO UCE
MAJOR ABNORMALITYIS OBSERVED IN THE
PRELIMINARYANALYSES.
9. ATTEND TO THE CAUSE OF BOILER TRIPPING AND S/G ENGR.
PURGE THE BOILER.
10.1 CHECK THAT MAL DRAINS ARE OPEN AND ENSURE
ALL THEIR MANUAL VALVES ARE OPEN.
10.2 OPEN DRAINS OF MS, CRH, HRH LINES TO FLASH T/G ENGR.
TANK AND ENSURE THEIR MANUAL VALVES ARE
OPEN.
OPEN LP BYPASS WARM-UP LINE DRAINS AND
ENSURE THEIR MANUAL VALVES ARE OPEN.
W/I-4 UNIT TRIPPING.doc 2
11.1 LIGHT-UP THE BOILER SG ENGR. UCE.

11.2 CHARGE HP/LP BYPASS SYSTEM. AND MAINTAIN SG/TG/ENGR.
1. HP BYPASS DOWN STREAM TEMP. 330*C
2. HRH PRESSURE 12 KSC.
3. MS PRESSURE 80-100 KSC.
12. ENSURE THAT SWITCHYARD ENGINEER HAS SCE
COMMUNICATED THE UNIT TRIPPING MESSAGE TO
THE FOLLOWING.
1. SS(O), DGM(O), AGM(O&M), GM, MAINT.) OVER
THELEPHONE AND GROUP PAGING SYSTEM.
2. ALL O&M SECTIONAL HEADS THROUGH GROUP
PAGING SYSTEM.
13. ENSURE THE AVAILABILITY OF C&I ENGINEER. SCE
14. RUN EXTRA D.M. MAKEUP PUMP SCE
15. DURING COASTING DOWN OT THE TURBINE ENSURE TG ENGR.
FOLLOWING.
1. VIBRATIONS AND BEARING TEMP. ARE NORMAL
2. JOP HAS TAKEN START AT 510 R.P.M AND
PRESSURE IS ADEQUATE (MORE THAN 100 KSC)
3. GATE VALVE OPENED AT 210 R.P.M
4. SPEED REFERENCE HAS COME DOWN TO ZERO
16 TURBINE HAS COME TO BARRINGGEAR WITH SPEED SCE/UCE/TG ENGR.
MORE THAN 100 R.P.M.
17. START P.A. FAN AFTER ENSURING 4 OIL GUNS IN UCE,SG ENGR.
ONE OIL ELEVATION TAKE ONE MILL IN SERVICE.
18. START APH SOOT BLOWING AND LINE UP CBD S/G ENGR.
SYSTEM.
OPN CBD 100%.
19. NOTE DOWN THE RELAYS OPERATED IN GRP. T/G ENGR.
20. ANALISE THE CAUSE AND REASON FOR UNIT SCE/UCE/C&I
TRIPPING ENGR.
21. GIVE CLEARANCE FOR UNIT NORMALISATION IF NO SCE
ABNORMALITY IS OBSERVED THAT NEED UNIT
SHUTDOWN.
GET ALL MINOR DEFECTS ATTENDED WHICH
NEEDED UNIT SHUTDOWN
22 RAISE BOILER STEAM PARAMETERS AND GET UCE,SG/TG
MS/RH TEMP. ENGR.
AS REQUIRED FOR THE ROLLINGOF THE MACHINE.
1. TAKE 2ND MILL IN SERVICE AND ADJUST MILL
LOADING
2. AVOID RH SPRAY AT STARTING AND LOW LOADS
3. RESTRICT LTSH OUTLET TEMP. <420*C.
4. MAINTAIN MS/RH TEMP. 520*C CONLY UNTIL HP
HEATERS ARE TAKEN IN SERVICE.
5. MAINTAIN AIR FLOW TO GET FLUEGAS 02 8%
23. ROLL THE TURBINE AND SYNCHRONISE THE SCE/UCE/TG

MACHINE AS PER THE ATRS PROGRAM. ENGR.
* MONITOR TSE MARCINS.
* RECORD TURBINE EXPANSIONS. BEARING TEMP. M
ETAL TEMP. BEFORE ROLLING THE TURBINE. AT 540
R.P.M AND AT 3000 R.P.M.
* KEEP ALL SLC & SGC SYSTEMS ON.
* TAKE CLEARANCE FROM SWITCHYARD ENGINEER
BEFORE FOLLING THE TURBINE
* ROLL THE TURBINE AS PER ATRS PROGRAM.
* TAKE CLEARANCE FROM C&I ENGINEER AND
RECORD
ATRS PROGRAM CRITERIA THAT IS NOT MET DUE
TO INSTRUMENTATION SYSTEM DEFECTS.
* CHECK FOR GATEVALVE GEARING CLOSING AT 240
R.P.M AND JOP STOPPING AT 540 R.P.M.
* MONITOR TURBINE BEARING AND SHAFT
VIBRATIONS CONTINUOUSLY WHILE ROLLING THE
TURBINE.
* ENSURE LUB. OIL PRESSURE IS ADEQUATE AND AOP
HAS CUTOUT AT 3000 R.P.M.
* CHECK FOR THE OPENING OF CRH NRVS.
* INSPECT THE TURBINE AREA FOR AN ABNORMAL
SOUNDS OR LEAKAGES.
* CARRYOUT OIL INJECTION TET AT 3000 R.P.M IN
CONSULTATION WITH SS(O)
* MONITOR HPT EXHAUST TEMPERATURE, AND
TURBINE EXPANSIONS WHEN MACHINE IS T 3000
R.P.M.
* AFTER CLOSING FIELD BREAKER
1. CHECK EXCITATION CONTROL PANEL
2. EXCITOR BRUSHGEAR
3. ENSURE GT COOLING FANS/PUMPS ARE RUNNING
* SYNCHRONISE THE MACHINE SCE/UCE
LOAD THE MACHINE AS PER TSE MARGINS AND UCE/TG/ENGR.
BOILER FIRING.
25 CLOSE HP/LP BYPASS AS PER LOAD AND DRUM T/G ENGR.
PRESSURE.
ENSURE CLOSING MS/HRH/CRH/LP BYPASS DRAINS
AT 20 M.W.
26 CHARGE LPH-2, LPH-3, DEARATOR EXTRACTIONS AT UCE, SG/TG ENGR.

25 M.W .
27 TAKE UATS IN SERVICE AT 40 M.W. UCE
28. ENSURE SMOOTH CHANGEOVER OF DRUM LEVEL SG ENGR.
CONTROL TO HIGH RANGE CONTROL VALVE. AT
30% BLI.
29 TAKE 3RD MIL IN SERVICE. MAINTAIN 02 ABOVE 6% UCE.SG ENGR.
30 CHECK FOR CHANGEOVER OF SEAL STEAM TG ENGR.
CONTROLLER OPERATION FROM SEAL STEAM TO
LEAK STEAM. AT 80 M.W.
31 TAKE HPH-5 IN SERVICE AT 100 M.W. AND HPH-6 AT UCE, TG ENGR.
120 MW
32 CHECK FOR CLOSING OF ALL MAL DRAINS IN AUTO. TG ENGR.
33 TAKE 4 TH MILL AND MAINTAIN 02 ABOVE 4%. UCE, SG ENGR.
34 RAISE MS/RH TEMP. TO 540*C AT 160 MW. SG ENGR.
35 REMOVE OIL SUPPORT AT 180 MW AFTER ENSURING UCE
PROPER FLAME CONDITIONS.
36 RAISE DRUM PRESSURE AS PER THE CHEMIST UCE, SG/TG ENGR
RECOMMENDATIONS.
37 RAISE UNIT LOAD TO 210 MW AND CHECK THE UCE, SG/TG ENGR WI-1
PERFORMANCE AND PARAMETERS OF ALL MAJOR
AUXILIARIES. FEED HEATING SYSTEM.
38 PREPARE UNIT TRIPPING REPORT. UCE

PROCEDURE FOR ISSUE OF PTW DATE : 18 August . 2001
PAGE : 1 of 5

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITIES DURING

SHUTDOWN OF THE UNITS FOR ENSURING SAFE SHUTDOWN.
2. SCOPE
THIS PROCEDURE IS APPLICABLE OF PLAINED SHUTDOWN OF UNITS.

FOR FORCED SHUTDOWN OF UNITS, RELEVANT POINTS OF THIS PROCEDURE WILL
BE HELPFUL IN ENSURING SAFE SHUTDOWN.
3. DEFINITION:
NRLDC : NORTHERN REGION LOAD DESPATCH
CENTER
DE : DESK ENGINEER
T/G : TURBO GENERATOR (TURBINE &
GENERATOR)
4. RESPONSIBILITY
DGM(O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS SYSTEM

PROCEDUPE.
THE OTHER RESPONSIBILITIES ARE AS DETAILED IN THE DESCRIPTION.
WI – 7 UNIT SHUTDOWN 1
5. DESCRIPTION
S.NO. ACTIVITY RESPONSIBILTY REF.DOC.

1. TAKE DECISION FOR UNIT SHUTDOWN AND DGM (O) SS(O)
INSTRUCT SCE FOR THE SAME.
2. SEND MESSAGE TO NRLDC REGARDING UNIT SCE MESSAGE
SHUTDOWN. BOOK
3.1 INFORM ALL SECTIONAL HEADS INCLUDING CHP, SCE
APH CONTROL ROOMS REGARDING UNIT
SHUTDOWN.
INFORM CONCERNED UNIT CONTROL ENGINEER
3.2 COORDIN ATE WITH CHP FOR EMPTYING COAL
BUNKERS AS PER REQUIREMENT.
3.3 RUN EXTRA D.M. MAKEUP PUMP. SCE
4. TAKE CLEARANCE FROM SCE FOR UNIT UCE
SHUTDOWN.
5.1 TAKE TRIAL RUN OF EOP, AOP 1, AOP 2, DC SOP T/G ENGR.
AND DC SCANER FAN.
5.2 ENSURE SGC & SLC OF OIL SYSTEM IS ON T/G ENGR.
5.3 ENSURE THE AVAILABILITY D.G. SET FROM UNIT-I SCE
5.4 ENSURE THE AVAILABILITY OF C&I AND SCE
ELECTRICAL ENGINERS DURING THE SHUTDOWN.
PROGESS.
6. UNIT LOAD TO BE REDUCED BY KEEPING TSE UCE
MARGINS IN CONTROL T/G SG ENGR.
6.1 REUCE UNIT LOAD GRADUALLY TO 160 MW.
6.2 EMPTY THE COAL BUNKERS AS PER PLANNING. UCE, SG ENGR.
6.3 CLOSE THE BUNKER GATES IMMEDIATELY AFTER ………. DO ……..
EMPTYING THE BUNKERS.
6.4 CARRY OUT ATT AND OIL INJCTION TESTING OF SCE, UCE,
TURBINE IN CONSULTATION WITH SS(O) TG ENGR.
6.5 CUT OUT UPPER MILL AND REDUCE LOAD TO 140 UCE, SG ENGR.
M.W.
6.6 MONITOR BOILER PARAMETERS CLOSELY DURING UCE, SG ENGR.
LOAD REDUCTION.
6.7 MONITOR TURBINE PARAMETERS LIKE UCE, TG ENGR.
VIBRATION, DIFFERENTIAL EXPANSION, AXIAL
SHIFT, BEARING TEMP.
CLOSELYDURING LOAD REDUCTION.
6.8 REDUCE UNIT LOAD TO 120 M.W. AFTER TAKING UCE, SG ENGR.
OIL SUPPORT TO THE BOILER FIRING. START APH
SOOT BLOWING.
6.9 CUT OUT HP HEATER 5 & 6 AND MONITOR THEIR UCE, TG ENGR
LEVELS.
6.10 REDUCE UNIT LOAD TO 100 M.W. UCE, TG ENGR.
6.11 MONITOR DURM DIFFERENTIAL TEMP. WHILE SG ENGR.
REDUCING DRUM PRESSURE AND LOAD.
6.12 MONITOR SH/RH TEMP WHILE REDUCING SG ENGR.
6.13 OPEN SEAL STEAM HEADER DRAIN AND CHARGE UCE, TG ENGR.
TURBINE SEAL STEAM FROM AUXILARY STEAM
HEADER AND ENSURE SEAL STEAM TEMP IS
ABOVE 280*C.
WI-7 UNIT SHUTDOWN 2

6.14 ENSURE THE OPERATION OF GLAND STEAM TG ENGR
PRESSURE CONTROLLER FROM LEAK OFF TO SEAL
STEAM PRESSURE CONTROLIER
6.15 ENSURE SMOOTH CHANGE OVER OF DRUM LEVEL SG ENGR.
CONTROL
FROM HIGH RANGE TO LOW RANGE CONTROL
VALVE.
6.16 CUT OUT ONE MORE MILL AND REDUCE UNIT SG/TG ENGR.
LOAD GRADUALLY TO 50 M.W.
6.17 CHANGE OVER FROM UAT TO STATION SUPPLY. UCE
6.18 CUT OUT LP HEATERS AND MONITOR THEIR TG ENGR.
LEVELS.
6.19 REDUCE DEARATOR LEVEL TO 2500 M. AND CLOSE TG ENGR.
DEARATOR EXTRACTION VALVE
7.0 TRIP THE TURBINE AND CHARGE HP/LP BYPASS SG/TG ENGR.
SYSTEM AND MAINTAIN DRUM LEVEL
7.1 ENSURE THE FOLLOWING AFTER UNIT TRIPPING.
7.2 GENERATOR BREAKER OPENED. UCE, TG ENGR.
7.3 FIELD BREAKER OPENED ------ DO -------
7.4 TURBINE AOP HAS TAKEN START AND LUB OIL ------ DO -------
PRESSURE IS MAINTAINED
7.5 ENSURE TURBINE ESV/IV, CRH NRV, ------ DO -------
7.6 MONITOR TURBINE SPEED, TURBINE BRG. ------ DO ------
VIBRATIONS, BRG. TEMP. AND TURBO
SUPERVISOR Y MEASUREMENTS CLOSELY DURING
COSTING DOWN.
7.7 MONITOR HOTWELL LEVEL, DEARATOR LEVEL TG ENGR.
CEP DISCHARGE HEADER PRESSURE AND
CONDENSER VACUUM.
8.0 STOP THE MILLS, PA FANS AND TRIP THE UCE, SG ENGR.
BOILER
8.1 ENSURE CLOSURE OF HOTV & LOTV AND ISOLATE SG ENGR.
HFO/LDO STATION AND ALL OIL GUNS.
8.2 ENSURE SH/RH ATTEMPERATION VALVES ARE ----- DO -----
CLOSED AND ISOLATE THE STATION.
8.3 STOP ONE BFP AND MAINTAIN DRUMLEVEL ----- DO ----
8.4 PURGE THE BOILE AND SCAVENGE THE OIL GUNS ----- DO ----
WHICH WERE IN SERVICE
STOP ID/FD FANS IF BOILER FORCE COOLING
REQUIREMENT IS NOT THERE
IF FORCED COOLING IS REQUIRED MAINTAINE
DRUM DIFFERENTLAL TEMPERATURE LESS THAN
60 DegC.
8.5 ENSURE THAT SCANNER FAN ATMOSPHERIC ------ DO -----
DAMPER IS OPEN.
8.6 CLOSE BOILER STOP VALVES. CLOSE HP BYPASS ------ DO -----
SPRAY MANUAL ISLOATING VALVES.
WI -7 UNIT SHUTDOWN 3
8.7 SWITCH OFF ESP FIELDS RAPPING MOTORS BE ------ DO -----

STOPPED AFTER AHP CLEARANCE.
9.0 ENSURE TURBINE JOP HAS TAKEN START AT 510 TG ENGR.
R.P.M
9.1 ENSURE TO GATE VALVE GEARING OPENED AT 210 ------ DO -----
R.P.M OBSERVE FOR FLOW THROUGH
BARRINGGEAR OIL LINE
9.2 ENSURE SPEED REFERENCE HAS COME TO ZERO ------ DO -----
9.3 ENSURE TURBINE HAS COME ON BARRING AND UCE, TG ENGR.
SPEED IS MAINTAINED ABOVE 100 R.P.M AND MOT
LEVEL IS NORMAL THROUGHUT THE COOLING
DOWN TIME OF TURBINE
10.0 OPEN GENERATOR BREAKER ISOLATIORS ON 220 UCE & SCE
K.V. SIDE. SWITCHYARD
ENGINEER
10.1 DEPRESSURIZE MS/CRH/HRH LINES. OPEN MS/HRH UCE, TG ENGR.
STRAINER DRAINS TO IBD TANK.
10.2 STOP CONDENSER VACUUM PUMP AND KILL UCE, TG ENGR.
VACUUM BY OPENIND VACUUM BREAKER AT 200
MM OF CONDENSER VACUUM.
10.3 ISOLATE SEAL STEAM SUPPLY BY CLOSING AS 9 UCE, TG ENGR
AND MANUAL VALVE
10.4 ISOLATE HYDROGEN, STATOR WATER AND SEAL UCE, TG ENGR
OIL COOLERS.
11.1 MONITOR EXHAUST HOOD TEMP. AND STOP CEP TG ENGR
AFTER 4 HRS. FROM UNIT STOPING. C.W. SYSTEM
CAN BE ISOLATED AFTER 4 HRS FROM UNIT
STOPPING. DRAIN THE HOTWELL IF CEP IS NOT TO
RUN.
11.2 STOP BFP & ECW PUMPS/AFTER DRUM TOP-UP TG ENGR
REQUIREMENT IS COMPLETED.
11.3 KEEP ECW PUMP SUCTION AND DISCHARGE TG ENGR
VALVE OPEN TO PROVIDE COOLING WATER FOR
TURBINE MOT COOLERS.
11.4 ISOLATE AUX STEAM HEADERS (HT & LT TG ENGR.
HEADERS)
11.5 ISOLATE POWER SUPPLY TO ALL HT DRIVES AND SG/TG ENGR.
ESP.
11.6 GENERATOR HYDROGEN CAN BE PURGED IN UCE, TG ENGR.
CONSULTATION WITH SS(O) AFTER TURBINE
COMING TO BARRINGGEAR.
12.0 AT 2 KSC DRUM PRESSURE, OPEN DRUM VENTS, SG ENGR.
SH/RH VENTS AND SH HEADER DRAINS
12.1 STOP APH AND SCANNER AIR FAN AT 70*C OF SG ENGR.
FLUE GAS TEMP.
12.2 DRAIN BOILER (WATER WALLS AND ECONOMISER) SG ENGR.
AT DRUM TEMP. OF 90*C.
12.3 DRAIN THE DEARATOR IF REQUIRED TG ENGR.
13.0 MONITOR TURBINE EXPANSIONS AND CASING TG ENGR.
TEMPERATURES DURING COOLING DOWN OF
TURBINE
13.1 TURBINE BARRING CAN BE STOPPED ATPH SS(O)
SHAFT/CASING TEMP. OF LESS THAN 100*C.
WI – UNIT SHUTDOWN 4
13.2 TG OIL SYSTEM CAN BE STOPPED AT CASING SS(O)
TEMP. OF 95*C AND TURBINE EXPANSIGNS ARE
ZERO AND AFTER ENSURING THAT HYDROGEN IS
PURGED OUT FROM THE GENERATOR.
13.3 SEAL OIL SYSTEM CAN BE STOPPED ONIL AFTER SS(O)
TURBINE BARRING IS STOPED AND GENERATOR
HYDROGEN IS PURGED
WI-7 UNIT SHUT DOWN 5
PAGE : 1 of 5

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITIES FOR

HYDROGEN FILLING IN THE GENERATOR CASING AND PURGING-OUT OF HYDROGEN
FROM THE GENERATOR CASING.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR UNITS 1, 2, 3, 4
FOR
FILLING OF HYDROGEN IN THE GENERATOR CASING

PURGING OF HYDROGEN FROM GENERATOR CASING IN A PLANNED MANNER
PURGING OF HYDROGEN FROM GENERATOR CASING DURING EMERGENCIES
3. DEFINITION:
SS(O) SENIOR SUPERINTENDENT(OPERATION)

SCE SHIFT CHARGE ENGINEER.
ASCE ASSISTANT SHIFT CHARGE ENGINEER
UCE UNIT CONTROL ENGINEER
DE DESK ENGINEER
S/G STEAM GENERATOR *(BOILER)
T/G TURBO GENERATOR (TURBINE & GENERATOR)
CO2. CARBON-DI-OXIDE
H2 HYDROGEN
4. RESPONSIBILITY
SYSTEM PROCEDURE.
UCE IS RESPONSIBLE FOR THE TOTAL OPERATION OF THIS ACTIVITY.
THE OTHER RESPONSIBILITIES ARE AS DETAILED IN THE DESCRIPTION
WI-8 1
5. DESCRIPTION
GENERATORS OF 210 MW UNITS OF NTPC DADRI (THERMAL-UNITS 1, 2, 3, 4) ARE

PROVIDED WITH HYDROGEN COOLING SYSTEM. HYDROGEN IN THE GENERATOR CASING IS AT
A PREASSURE OF 3.5 KSC. AND IS SEALED AT THE END SHIELDS WITH SEALS AND SEAL-OIL
SYSTEM.
HYDROGEN FORMS EXPLOSIVE MIXTURES WHEN THE CONCENTRATON/RITY OF HYDROGEN IS

BETWEEN 5% TO 95% IN THE AIR.
TO AVOID THE FORMATION OF EXPLOSIVE MIXTURES DURING FILLING AND

PURGING OF HYDROGEN, CO2 IS USED AS AN INTERMEDIATE FILLING/PURGING MEDIUM IN
THE PROCESS.
WHENEVER HYDROGEN IS TO BE FILLED OR PURGED FROM GENERATOR CASING,

PROCEDURE IS TO BE FOLLOWED IS AS BELOW.
1. FOR FILLING HYDROGEN IN THE GENERATOR CASING.

FIRST PURGEOUT AIR FROM THE GENERATOR BY FILLING CO2.
THEN FILL HYDROGEN AND PURGEOUT CO2.
2. FOR PURGOUT OF HYDROGEN FROM THE GENERATOR CASING.

FIRST FILL CO2 IN THE GENERATOR TO PURGE HYDROGEN.
THEN FILL AIR TO PURGE CO2 FROM THE GENERATOR.
WI-8 H2 FILLING AND PURGING.doc 2
S.NO. ACTIVITY RESPONSIBILTY REFERENC
1. ENSURE THAT ALL PTW ELATED TO UCE.

GENERATOR GAS SYSTEM AND SEAL OIL
SYSTEM ARE CANCELLED.
2. DECISION TO FILL HYDROGEN ERATOR. SS(O)
3. TAKE CLEARANCE FROM TME. EMD. C&I SCE COMUNICATION

DEPT.S FOR HYDROGEN FILLING IN BOOK
GENERATOR.
4. ENSURE INSTRUMENTS FOR H2, CO2, PURITY UCE
MEASUREMENT ARE READY
5. ENSURE ALL CUTTING & WELDING WORK IN SS (O)
HYDROGEN AREA IS STOPPED TILL FURTHER
CLEARANCE.
ENSURE THAT ALL TG ROOF EXHAUSTERS UCE, TG DESK
ARE IN RUNNING CONDITION. ENGR.
6. ENSURE TURBINE IS ON BARRING GEAR. TG DESK ENGR.
7. ENSURE SEAL OIL SYSTEM INTERLOCKS AND SS(O)
PROTECTIONS ARE CHECKED AND
GENERATOR AIR LEAK TEST IS COMPLETED
SUCCESFULLY.
ENSURE THAT DPR-B IS SET AND AVAILABLE
FOR SERVICE.
8. ENSURE CHEMIST IS AVAILABLE FOR SS(O)
CHECKING PURITY OF H2 AND CO2 WITH
ORSAT
9. ENSURE 30 NOS. CO2 CYLINDERS AND 120 NOS. UCE
H2 CYLINDERS ARE AVAILABLE.
10. ENSURE ALL HYDROGEN CYLINDERS ARE
TESTED FOR A PURITY OF HYDROGEN 99.98%
WI-8 H2 FILLING AND PURGING. Doc 3
11 CO2 FILLING PROCEDURE UCE

11.1 CONECT CO2 CYLINDERS IN CO2 FILLING STATION
MANIFOLD
11.2 KEEP CO2 FILOLING VALVE LEVER IN UPWARD
POSITION(YELLOW LINE MATCHING)
11.3 KEEP H2 FILLING VALVE IN UPWARD POSITION
(YELLOW LINE MATCHING).
11.4 CRACK OPEN PURGE OUT VALVE AND MAINTAIN
GENERATOR CASING PRESSURE OF 0.3 KSC BY
FILLING CO2.
11.5 CONTINUE FILLING CO2 TILL PURITY IS 95%
11.6 CHECK CO2 PURITY FROM CHEMIST (WITH ORSAT CHEMISTRY
APPARATUS) AND RECORD HIS CLEARANCE. LOG BOOK
12. HYDROGEN FILLING PROCEDURE.
12.1 ENSURE 15 NOS. CO2 CYLINDERS ARE AVAILABLE UCE
AND 7 CYLINDERS ARE CONNECTED TO CO2
MANIFOLD.
12.2 HYDROGEN FILLING VALVE LEVER TO BE KEPT IN
TOP POSITION(RED LINE MATCHING) AND CO2
FILLING VALVE IN DOWN WARD POSITION (RED
LINE MATCHING)
12.3 LINE UP AND START FILLING H2 BY MAINTAING
GENERATOR CASING PREASSURE OF 0.5 KSC BY
REGULATING THE PURGE OUT VALVE
OPERATION.
12.4 BRING H2 PURITY TO 98%
12.5 CHECK H2 PURITY FROMCHEMIST (WITH ORSAT SCE CHEMISTY
APPARATUS) AND RECORD HIS CLEARANCE. LOG BOOK
12.6 BOOST UP H2 PREASSURE TO 3.5 KSC.
12.7 MONITOR THE HYDROGEN/SEAL OIL DP DURING TURBINE DESK
THE TOTAL PROCESS OF H2 FILLING. ENGINEER.
13 1. CHECK FOR ANY HYDROGEN LEAKAGES NEAR
THE GENERATOR WITH TOXIMETER AND GET
THEM ATTENDED.
2. CHECK FOR THE HYDROGEN LEAKAGES INTO
THE STATOR WATER SYSTEM BY
OBSERVATIONS OF GAS TRAP.
3. CHECK THE HYDROGEN COOLER VENTS FOR
HYDROGEN LEAKAGES.
14. CHECK FOR H2 LEAKAGES NEAR THE GENERATOR SCE/UCE

BUSHINGS WITH THE HELP OF ELECTRICAL
MAINTENANCE DEPARTMENT.
15. RECORD THE DETAILS OF CHECKING IN THE UCE.
LOGBOOK.
16. MONITOR THE H2 PREASSURE DROP RATE. TURBINE DESK
ENGINEER
17. CHECK H2 DEW POINT TEMP. AND RECORD IT. UCE. CHEMISTY
LOG BOOK
W-8 H2 FILLING AND PURGING.doc 4
18. GENERATOR HYDROGEN PURGING PROCEDURE.

18.1 DECISION TO PURGE HYDROGEN FROM SCE/UCE
GENERATOR
18.2 ENSURE THAT GENERATOR IS IN TRIPPED
CONDITION.
18.3 REDUCE H2 PREASSURE TO 0.5 KSC BY OPERAING
PURGEOUT VALVE.
18.4 START CO2 FILLING AS PER PROCEDURE
18.4.1 KEEP CO2 FILLING VALVE LEVER IN UPWARD
POSITION(YELLOW LINE MATCHING)
18.4.2 KEEP HYDROGEN FILLING VALVE LEVER IN
DOWN POSITION.(YELLOW LINE MATCHING)
18.4.3 REGULATE PURGEOUT VALVE (CRACK OPEN) AND
MAINTAIN GENERATOR CASING PREASSURE 0.5
KSC BY FILLING CO2.
18.4.4 STOP CO2 FEEDING AT CASING PURITY OF 95% CHEMISTRY
CROSS CHECK CO2 PURITY FROM CHEMIST AND LOG BOOK.
RECORD HIS CLEARANCE.
18.4.5 PURGE OUT CO2 BY OPENING AIR VALVE AND
PURGE OUT VALVE (KEEP CO2 VALVE IN DOWN
CONDITION AND H2 VALVE IN UP CONDITION.)
CO2CONCENTRATION IN AIR SHOULD BE NIL.
PURGE OUT THE LLD LINES BY OPENING THEIR
ISOLATING VALVES AND CLOSING CO2 FILLING
LINE VALVE.
18.4.6 DISCONECT THE AIR LINE AFTER COMPLETING
PURGING ACTIVITIES.
WI-8 H2 FILLING AND PURGING.doc 5
PAGE : 1 of 2

OPERATION OF OFF-SITE SYSTEMS
S.NO. ACTIVITY Responsibility Ref.due
OPERATION OF THE OFF-SITE EQUIPMENTS. UCE UNIT-1

1. OBTAIN THE STATUS OF OFF-SITE EQUIPMENTS LS-MP-03
FROM THE PREVIOUS SHIFT ENGINEER
2. NOTE DOWN IMPORTANT PARAMETERS. DEFECTS.

EQUIPMENT OUTAGE FROM PREVIOUS LOG BOOK.
3. TAKE LOCAL READINGS/DEFECTS FROM OFF SITE

OPERATORS/SUPERVISOR.
4. ENSURE THAT SUPLY TO ALL MCC OF OFF SITE IS

CHARGED INDEPENDENTLYH.
5. RAW WATER SYSTEM
1. ENSURE RUNNING OF ONE FIRE HYDRANNT

PUMPWITH HEADER PRESSURE OF 10-12
KG/CM2.
2. ENSURE RUNNING OF RWS & PTDM PUMPS AS
PER DM PLANT REQUIREMENT
3. ENSURE AUX. POND LEVEL BETWEEN (209.60-
210.00M). IF FAST DROP OF POND LEVEL IS
OBSERVED. TAKE NECESSARY ACTION IN
CONSULTATION WITH SCE.
4. IN CASE OF NON-AVAILABILITY OF CANAL
FEEDING. TAKE R/L P/P IN SERVICE IN
CONSULTATION WITH SCE AND SS(O) AFTER
DM PLANT CLEARANCE.
5. ENSURE TRIAL RUN OF DG FHP, DG FSP PUMP IN
MORNING SHIFT
6. ENSURE AUTO START OF ALL FIRE PUMPS IN
SUNDAY MORNING SHIFT.
WI-9 OFF-SITE OPERATION-doc 1
6. C.W. SYSTEM
1. ENSURE RUNNING OF 2 CW PUMPS PER UNIT

RUNNING.
2. ENSURE OPENING OF CW INTER CONECTION
V/VS IN INLET SIDE AT CW PUMP HOUSE
3. ENSURE AVAILABILITY OF MONOBLOCK PUMP
BY TAKING TRIAL IN MORNING SHIFT.
4. RUN ONE SERVICE WATER PUMP FOR O/H TANK
FILLING AND CONTROL RECIRCULATION
VALVE OPENING AS PER THE CHEMIST
RECOMMENDATION FOR MAINTAINING
COC/HARDENSS OF CW SYSTEM OPERATION OF
MAKE UP V/V
7 FUEL OIL SYSTEM
1. ENSURE RUNNING OF ONE LDO PR. ESSURISING

PUMP WITH DICHARGE PRESSURE 18 KSC
2. ENSURE RUNNING OF HFO PRESSURISING PUMP
WITH 22 KSC HEADER PREASSUE
FOR UNITS- I & II PUMPS 100% A.B. AND 60% A

FOR UNITS- III & IV PUMPS 100% C.D. AND 60% B
3. ENSURE HEATER OUTLET TEMPERATURE IS

MAINTAINED 110-120*C.
4. ENSURE HFO TANK TEMP. IS BETWEEN 50 -70
DEG.C
5. ENSURE TANK HEATING SYSTEM IS
COMPLEATELY IN ISOLATED CONDITION.
6. MONITOR HFO/LDO TANK LEVELS AND RECORD.
7. COORDINATE HFO/LDO RECEIPT AND
UNLOADING.
8. ENSURE LDO/HFO TANKS SPRINKLER SYSTEM
AND FOAM SYSTEM IS AVAILABLE. AND FOAM
TANK LEVEL IS MAINTAINED.
8. COMPRESSOR HOUSE
1. RUN IAC, PAC’S TO MAINTAIN IA/SA PR 5.0 TO 6.0

KG/CM2(CONTROL VALUE)
2. KEEP ALL ADP’S IN SERVICE & ENSURE THEIR
REGENERATION.
3. SERVICE AIR HEADER VALVE MAY BE
REGULATED TO MAINTAIN SERVICE AIR
PRESSURE
COORDINATE WITH AHP TO MAINTAIN
INSTRUMENT AIR FLOW TO AHP.
9. WTP SYSTEM
1. ENSURE RUNNING OF DMMP, DRINKING WATER
PUPMS & FW (AC & COMP.) AS PER
REQUIREMENT
ENSURE DM TANK LEVELS ARE ADEQUATE.
3. ENSURE RUNNING OF SOFTENING STREAMS TO
MEET THE CW MAKEUP REQUIREMENT.
WI-9 OFF-SITE OPERATION.doc 2
SCHEDULES OF VARIOUS OPERATIONAL

(COAL POWER STATION)
WI – 10
S.NO. Activity Responsibility Ref. Doc.
1. The trial run of following emergency

equipment To be taken in morning shift
daily & to be recorded in the concerned
log book.
a) Main Plant DG Set 1,23 (for 5 mins) each UCB – 1 LU-MP-01
b) Diesel five hyd. p/p. UCB - 1 LS-MP-03
c) Diesel fire sprinkler p/p UCE – 1 LS-MP-03
d) Emergency oil p/p. Desk Engr. LE-MP-XX-01
e) DC seal oil p/p Desk Engr. - do –
f) DC scanner fan Desk Engr. - do –
g) APH A & B air motor Desk Engr. - do –
h) D.C. lighting Desk Engr. - do –
2. The trial run of following equipments

To be taken every Sunday in morning
Shift & to be recorded in concerned log book-
a) Standby fire hydrant/sprinkler p/ps

auto operation & trial UCE – 1 LS-MP-03
b) Unit package A/c UCE LU-MP-XX

WI-10 (CPS-P-O) SCHEDULE OF VARIOUS OPERATION ACTIVITIES REV 00 PAGE 2 OF 3.
PROCEDURE FOR ISSUE OF PTW DATE : 06 /09/ 2000
PAGE : 1 of 3

1. PURPOSE
To establish a system for the control and monitoring of schedule of various operation activities to ensure
to ensure the reliability in the process of power generation.
2. SCOPE
This procedure is applicable for Units 1,2,3 & 4 of Thermal coal Plant.
3. DEFINITION
UCE - Unit Control Engineer.

UCE-1 - Unit Control Engineer Unit No. 1
DG Set - Diesel Generating Set
4. RESPONSIBILITY
DGM (O) is overall responsible for the implementation of this Work Instruction.
Unit Control Engineer and Desk Engineer are responsible for carrying out various operation
activities as per schedule.
Shift Charge Engineer is not responsible for ensuring that there system are followed.
Wi-10 (cps-p-01) schedule of various operation activities rev 00 page 1 of 3
3. Following equipments to be changed

Over as per the schedule given below and to be recorded –
S.No. Activity Day Schedule Resp. Ref. Doc.
1. BFP Monday (I & III Fortnightly UCE LU-MP-XX

of Month)
2. APH Motor Monday (II & IV Fortnightly UCE - do -
(Main & standby) of month)
3. CEP Tuesday weekly UCE - do -
4. Vacuum p/p. Wednesday weekly UCE - do -
5. Stator water p/p. Thursday Weekly UCE - do -
6. ECW P/P Friday weekly UCE - do -
7. Seal air fan Saturday weekly UCE - do -
8. Fire water p/p. Sunday weekly UCE - do -
4. Wall blowing to be done everyday UCE LU-MP-XX

in the morning shift.
5. APH soot blowing to be done in

every shift. UCE - do –
WI-10(CPS-P-01) SCHEDULE OF VARIOUS OPERATION ACTIVITIES REV 00 PAGE 3 OF 3.
QUALITY WORK INSTRUCTIONS DOC NO.: W.1.- 4 (SYP-P-01)
SWITCH YARD OPERATION REV. NO. : 00
CRITICAL PLANNED ACTIVITIES DATE : 01 JAN 2000
PAGE : 1 of 12

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITIES OF

SWITCHYARD DURING PLANNED SHUTDOWN AND CHARGING OF DIFFERENT SYSTEMS
OF SWITCHYARD AND TRANSMISSION LINES.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR PLANNED ACTIVITIES OF SWITCHYARD SYSTEMS
3. DEFINITION :
NRLDC: NORTHERN REGION LOAD DESPATCH CENTER

OS OPERATION SERVICES CONTROL ROOM OF NTPC.
SCE SHIFT CHARGE ENGINEER.
UCE UNIT CONTROL ENGINEER.
EMD ELECTRICAL MAINTENANCE DEPARTMENT.
HVDC HVDC PLANT AND HVDC PERSONNEL
WI WORK INSTRUCTION.
4. RESPONSIBILITY

SYSTEM PROCEDURE.
4.2 SWITCHYARD ENGINEER IS RESPONSIBLE FOR THE OPERATION OF THE
SWITCHYARD.
WI-4 PLANNED SWITCHYARD ACTIVITES.doc 1
5. DESCRIPTION
5.1 PLANNED SHUTDOWN OF TRANSMISSION LINE
PLANNED SHUTDOWN OF 400 KV TRANSMISSION LINE.
1. OBTAININ WRITTEN CLARANCE FOR OPENNING THE FEEDER (BKRS.) FROM NRLDC/CPCC
2. COORDINATE WITH OTHER END/STATION OF THAT FEEDER BEFORE OPENNING THE BKR.
3. OPEN THE BKR. OF THAT BAY AND THEN OPEN THE MAIN BKR.
4. ENSURE THAT SEQUENTIAL ISOLATOR OPENED AUTOMATICALLY AFTER OPENNING THE
CORREPONDING BREAKER.
5. OPEN THE REMAINNINGISOLATOR (BUS AND LINE ISOLATOR) OF THAT BAY
6. CONFORM TO THE OTHER END ABOUT OPENING OF ISOLATORS AND TAKE
CONFIRMATION FROM THEM THAT THE LINE IS ISOLATED AT THEIR END
7. ENSURE FROM THE VOLTMETER THAT LINE VOLTAGE IS KILEED.
8. COMPLETE EARTHING AT BOTH ENDS AS PER PTW HOLDER REQUEST AND NATURE OF
THE JOB TO BE CRRIED OUT.
9. EARTHING OF DOUBLE CIRCUIT LINES HAS TO BE DONE IN ASSOCIATION WITH EMD.
10. EARTHING POSITION OF FEEDER AND PRECAUTION DURING JOB MUST BE WRITTEN ON
PTW BEFORE ISSUEING ANY PTW
11. FOLLOW WORK INSTRUCTIONS WI-2 FOR ISSUING THE PTW.
12. ISSUE THE PTW TO EMD.
13. IF PTW REQUEST FROM OUTER AGENCY (PGCIL) THEN ENDORSEMENT OF PTW BY SENIOR
AUTHORISED PERSON FROM EMD MUST BE OBTAINED ON PTW BEFORE ISSUEING THE
PTW TO PGCIL.
CHARGING OF TRANSMISSION LINE.
1. AFTER CANCELLATION OF PTW CHECK THE BAY AND ENSURE THAT NO DISCHARGE
ROD/EARTHING CONNECTED ON THAT BAY.
2. PASS THE MESSAGE TO NRLDC/CPCC AND CONCERNED STATION INFORMING THEM
ABOUT CANCELLATION OF PTW AT OUR END AND ASK FOR THE CLEARANCE FOR
CHARGING THE LINE.
3. AFTER GETTING CONFIRMATION ABOUT CANCELLATION OF PTW AT BOTH ENDS.
ENSURE THE OPENING OF EARTHING AT BOTH PLACES.
* OPENING OF EARTHING OF DOUBLE CIRCUTT LINES HAS TO BE DONE IN ASSOCIATION
WITH EMD.
* AFTER OBTAINING WRITTEN COMMUNICATION FROM OTHER END ABOUT OPENNING THE
EARTH SWITCH AT THEIR END. OPEN THE EARTH SWITCH AT OUR END.
4. AFTER OBTAINING WRITTEN COMMUNICATION FROM OTHER END ABOUT OPENNING THE
OTHER STATION. CLOSE ALL ISOLATORS OF THE LINE AND CHECK THEIR ALIGNMENT.
5. CHARGE/SYNCHRONISE THE FEEDER OF THE LINE THROUGH MAIN BREAKER
(PREFERABLY) AND THEN CLOSE THE TIE BKR.
6. NOTE DOWN THE CHARGE/SYNCHRONISATION TIME AND INFORM TO NRLDC/CPCC/SCE
Page no. 2 OF 12
5.2 ISOLATION OF 400 KV BREAKERS
ISOLATION OF BREAKERS OF 400 KV
1. TAKE CLEARANCE FROM NRLDC/CPCC FOR TAKING S/D OF 400 KV BREAKER

AS PER PLANNING OF EMD.
2. INFORM TO SCE AND COORDINATE WITH EMD.
3. ENSURE THAT THE FEEDER IS CHARGED FROM MAIN AND TIE BREAKERS.
4. OPEN THE PLANNED BREAKER FOR S/D AND ENSURE THAT SEQUENTIAL
ISOLATOR HAS OPENED.
5. THEN OPEN THE RELEVENT BUS SIDE ISOLATOR.
6. ISSUE PTW AS PER THE WORK INSTRUCTIONS OF WI-2 CLEARLY MENTIONING
THE EARTHING POSITIONS.
CHARGING OF BREAKERS OF 400 KV.
1. ENSURE THE AVAILABILITY OF THE BREAKER AFTER CANCELATION OF PTW

AND ENSURE REMOVAL OF ALL EARTHING.
INFORM SCE.
3. TAKE CLEARANCE FROM NRLDC/CPCC AND EMD FOR CHARGING THE
BREAKER.
4. CLOSE IOLATORS. CHECK THEIR ALIGNMENT
5. CHARGE THE BREAKER.
6. GIVE MESSAGE TO NRLDC/CPCC.
PAGE NO. 3 OF 12
5.3 OPERATION OF HVDC ISOLATOR
PROCEDURE FOR OPERATION OF BUS SECTIONALISATION ISOLATION
THE FOLLOWING PROCEDURE HAS BEEN MUTUALLY AGREED BETWEEN HVDC

POWERGRID AND NCPP, NTPC FOR THE OPERATION OF BUS SECTIONALLSATION
ISOLATORS NO BBB9A AND BB89B.
AA) WHEN THE JOB IS TO BE CARRIED OUT IN HVDC TERMINAL
1.0 OPENING OF ISOLATOR NO. BB89A TO ISOLATE BUS NO.A OF HVDC FROM BUS NO.
1 OF NCPP.
1.1 CO-ORDINATION WITH CPCC/NRLC FOR CLEARANCE TO OPERATE THE ISOLATOR
NO BB89A SHALL BE CARRIED OUT BY HVDC SHIFT ENGINEER.
1.2 A REQUEST WILL BE MADE THROUGH THE MESSAGE BOOK WITH PORPER CODING
TO NTPC FOR OPENING THE ISOLATOR NO. BB89A. THE MESSAGE SHALL ALOS
CONFIRM THAT THE CORRESPONDING CIRCUIT BREAKER NO. WL20 AND THE
DISCONNECTOR NO. WL2D HAVE ALREADY BEEN OPENED AT HVDC END.
1.3 AN EXECUTIVE FROM HVDC SHALL GO TO THE SWITCHYARD CONTROL ROOM

OF NTPC AND APPLY FOR PTW TO OPEN THE ISOLATOR NO BB89A IN PERSON.
1.4 HVDC EXECUTIVE ALONG WITH NTPC SWITCHYARD SHIFT ENGINEER WILL GO
TO THE ISOLATOR LOCATION AND AFTER ENSURING THE DESINGNATION OF
ISOLATOR TO BE OPERATED, NTPC OPERATOR SHALL OPEN THE ISOLATOR NO
BB89A IN THE PRESENCE OF HVDC EXECUTIVE AND SWITCHYARD SHIFT
ENGINEER. AFTER OPENING THE ISOLATOR THE GROUNDING SWITCH NO BB89A
E1 TOWARDS HVDC SWITCHYARD SHALL BE CLOSED.
1.5 HVDC EXECUTIVE WILL RECEIVE THE PTW IN PERSON THROUGH NTPC
MAINTENANCE EXECUTIVE
2.0 CLOSING OF ISOLATOR NO BB89A TO RECONNECT THE BUS NO.1 OF NTPC

SWITCHYARD WITH BUS NO. A OF HVDC POWERGRID.
2.1 HVDC SHIFT ENGINEER WILL SEND A MESSAGE TO NTPC CONFIRMING THAT THE
JOB HAS BEEN COMPLETED.
2.2 THE HVDC EXECUTIVE HOLDING THE PERMIT WILL COME IN PERSON TO
SWITCHYARD CONTROL ROOM AND RETURN THE PTW.
2.3 HVDC EXECUTIVE ALONG WITH THE NTPC SHIFT ENGINEER/OPERATOR WILL GO
TO THE LOCATION OF THE ISOLATOR AND GROUNDING SWITCH. AFTER
ENSURING THE DESINGNATION NO OF ISOLATOR. NTPC OPERATOR SHALL FIRST
OPEN THE GROUNDING SWITCH NO BB89AE1 AND THEN CLOSE THE ISOLATOR
NO BB89A.
2.4 AFTER THE ABOVE OPERATIONS, NTPC ENGINEER SHALL SEND A MESSAGE
CONFIRMING THAT THE ISOLATOR NO BB89A HAS BEEN CLOSED AT THEIR END
AND THE CLEARANCE IS GIVEN FOR CONNECTING THE BUS NO. 1 OF NTPC TO US
NO A OF HVDC.
WI-4 PLANNED SWITCHYARD ACTIVITES.doc

PAGE NO. 4 OF 12 4
2.5 HVDC SHIFT ENGINEER WILL CLOSE THE CORRSPONDING DISCONNECTOR WL2D
AND THE BREAKER WL2Q AND CONFIRM THE SAME TO NTPC SWITCHYARD.
3.0 OPENING OF ISOLATOR NO. BB89B TO ISOLATE BUS NO.B OF HVDC FROM BUS
NO.2 OF NCPP.
3.1 CO-ORDINATION WITH CPCC/NRLDC FOR CLEARANCE TO OPERATE THE
ISOLATOR NO. BB89B SHALL BE CARRIED OUT BY HVDC SHIFT ENGINEER.
3.2 A REQUEST WILL BE MADB E THROUGH THE MESSAGE BOOK WITH PROPER
CODING TO NTPC FOR OPENING THE ISOLATOR NO BB89B. THE MESSAGE SHALL
ALSO CONFIRM THAT THE CORRESPONDINGCIRCUIT BREAKER NO WLIQ AND
THE DISCONNECTOR NO WLID HAVE ALREADY BEEN OPENED AT HVDC END.
3.3 AN EXECUTIVE FROM HVDC SHALL GO TO THE SWITCHYRD CONTROL ROOM OF
NTPC AND APPLY FOR THE PTW TO OPEN THE ISOLATOR NO. BB89B IN PERSON.
3.4 HVDC EXECUTIVE ALONG WITH NTPC SWITCHYARD SHIFT ENGINEER WILL GO
TO THE ISOLATOR LOCATION AND AFTER ENSURING THE DESIGNATION NO. OF
THE ISOLATOR TO BE OPERATED. NTPC OPERATOR SHALL OPEN THE ISOLATOR
NO. BB89BE1 TPWARDS HVDC SWITCHYARD SHALL BE CLOSED.
3.5 HVDC EXECUTIVE WILL RECEIVE THE PTW IN PERSON THROUGH NTPC
MAINTENANCE.
4.0 CLOSING OF ISOLATOR NO BB89B TO RECONNECT THE BUS NO.2 OF NTPC

SWITCHYARD WITH BUS NO.B F HVDC POWERGRID.
4.1 HVDC SHIFT ENGINEER WILL SEND A MESSAGE CONFIRMING THAT THE JOB HAS
BEEN COMPLETED.
4.1.1 THE HVDC EXECUTIVE HOLDING THE PERMIT WILL COME IN PERSONTO
SWITCHYARD CONTROL ROOM AND RETURN THE PTW.
4.3 HVDC EXECUTIVE ALONG WITH NTPC SHIFT ENGINEER/OPERATOR WILL GO TO

THE LOCATION OF ISOLATOR AND GROUNDING SWITCH. AFTER ENSURING
DESIGNATION NO OF ISOLATOR. NTPC OPERATOR SHALL FIRST OPEN
GROUNDING SWITCH NO BB89BEI AND THEN CLOSE THE ISOLATOR NO BB89B.
4.4 AFTER THE ABOVE OPERATIONS NTPC ENGINEER SHALL SEND A MESSAGE
CONFIRMING THAT THE ISOLATOR NO BB89B HAS BEEN CLOSED AT THEIR END
AND CLEARANCE IS GIVEN FOR CONNECTING THE BUS NO 2 OF NTPC TO BUS NO
B OF HVDC.
4.5 HVDC SHIFT ENGINEER WILL CLOSE THE CORRESPONDING DISCONNECTOR WLID
AND THE BREAKER WLIQ AND CONFIRM THE SAME TO NTPC SWITCHYARD.
PAGE NO. 5 OF 12 5
BB) WHEN THE JOB IS TO BE CARRIED OUT N NCPP/NTPC SWITCHYARD
1.0 OPENING OF ISOLATOR NO BB89A TO ISOLATE BUS NO.1 OF NCPP FROM BUS NO.A
OF HVDC.
1.1 CO-ORDINATION WITH CPCC/NRLDC FOR CLEARANCE TO OPERATE THE ISOLATOR

NO BB89A SHALL BE CARRIED OUT BY NTPC SHIFT ENGINEER.
1.2 A REQUEST WILL BE MADE THROUGH THE MESSAGE BOOK WITH PROPER CODING
TO HVDC FOR OPENING A CIRCUIT BREAKER NO WL2Q AND THE DISCONNECTOR
NO. WL2D FOR OPENING ISOLATOR NO BB89A.
1.3 EXECUTIVE FROM NCPP WILL COME IN PERSON TO HVDC CONTROL ROOM AND
APPLHY FOR THE PTW.
1.4 HVDC SHIFT ENGINEER WILL OPEN THE BREAKER NO WL2Q AND THE
CORESPONDING DISCONNECTOR WL2D IN HVDC SWITCHYARD.
1.5 HVDC EXECUTIVE WILL ACCOMPANY THE NTPC EXECUTIVE TO SWITCHYARD

CONTROL ROOM OF NTPC. THE NTPC OPERATOR IN THE PRESENCE OF THESE
EXECUTIVES WILL GO TO THE ISOLATOR LOCATION AND AFTER ENSURING THE
ISOLATOR DESIGNATION SHALL OPEN THE ISOLATOR NO BB89A.
1.6 THEREAFTER THE GROUNDING SWITCH NO WL2GI TOWARDS NCPP BUS SHALL BE
CLOSED BY HVDC OPERATOR AND PTW ISSUED TO NTPC. THE PTW SHALL BE
RECEIVED IN PERSON BY NTPC SHIFT ENGINEER/EXECUTIVE THROUGH HVDC
EXECUTIVE.
2.0 CLOSING OF ISOLATOR NO.BB89A TO RECONNECT THE BUS NO.1 OF NTPC WITH
BUS NO.A OF HVDC.
2.1 NTPC SHIFT ENGINEER SHALL SEND A MESSAGE THAT THE JOB IS COMPLETED
AND SHALL CONFIRM THAT THE GROUNDING SWITCH NO BB89AE1 IS OPENED.
2.2 THE NTPC EXECUTIVE HOLDING THE PERMIT SHALL COME TO HVDC CONTROL
ROOM AND RETURN THE PERMIT.
2.3 HVDC SHIFT ENGINEER/EXECUTIVE SHALL OPEN THE GROUNDING SWITCH NO

WL2GI AND SHALL ACCOMPANY THE NTPC EXECUTIVE TO NCPP SWITCHYARD.
NTPC OPERATOR IN PRESENCE OF NTPC AND HVDC EXECUTIVE SHALL CLOSE THE
ISOLATOR NO BB89A.
2.4 AFTER THE ABOVE OPETRATIONS. NTPC ENGINEER SHALL SEND A MESSAGE
CONFIRM THE SAME TO THE NTPC SWITCHYARD.
2.5 HVDC SHIFT ENGINEER SHALL CLOSE THE DISCONNECTOR WL2D AND THE
BREAKER WL2Q AND CONFIRM THE SAME TO THE NTPC SWITCHYARD.
3.0 OPENING OF ISOLATOR NO BB89B TO ISOLTE BUS NO. 2 OF NCPP FROM BUS NO B
OF HVDC.
3.1 CO-ORDINATION WITH CPCC/NRLDC FOR CLEARANCE TO OPERATE THE ISOLATOR
NO BB89B SHALL BE CARRIED OUT BY NTPC SHIFT ENGINEER.

PAGE NO. 6 OF 12 6
3.2 A REQUEST WILL BE MADE THROUGH MESSAGE BOOK WITH PROPER CODING TO
HVDC FOR OPENING THE CIRCUIT BREAKER NO WLIQ AND THE DISCONNECTOR
NO WLID FOR OPENING ISOLATOR NO BB89B.
3.3 EXECUTIVE FORM NCPP WILL COME IN PERSONTO HVDC CONTROL. ROOM AND
APPLY FOR THE PTW.
3.4 HVDC SHIFT ENGINEER WILL OPEN THE BREAKER NO WLIQ AND THE
CORRESPONDING DISCONNECTOR WLID IN HVDC SWITCHYARD.
3.5 HVDC EXECUTIVE WILL ACCOMPANY THE NTPC EXECUTIVE TO SWITCHYARD

CONTROL ROOM OF NTPC. THE NTPC OPERATOR IN PRESENCE OF THESE
EXECUTIVES WILL GO TO THE ISOLATOR LOCTION AND AFTER ENSURING THE
ISOLATOR DESIGNATION. SHALL OPEN THE ISOLATOR NO BB89B.
3.6 THEREAFTER, THE GROUNDING SWITCH NO WLIGI TOWARDS NCPPBUS SHALL BE

CLOSED BY HVDC OPERATOR AND PTW ISSUED TO NTPC THE PTW SHALL BE
RECEIVED IN PERSON BY NTPC SHIFT ENGINEER/EXECUTIVE THROUGH HVDC
EXECUTIVE.
4.0 CLOSING OF ISOLATOR NO BB89B TO RECONNECT THE BUS NO.2 OF NTPC TO BUS
NO.B OF HVDC
4.1 NTPC SHIFT ENGINEER SHALL SEND A MESSAGE THAT THE JOB IS COMPLETED
AND SHALL CONFIRM THAT THE GROUNDING SWITCH NO BB89BE IS OPENED.
4.2 THE NTPC EXECUTIVE HOLDING THE PERMIT SHALL COME TO HVDC CONTROL
ROOM AND RETURN THE PERMIT.
4.3 HVDC SHIFT ENGINEER/EXECUTIVE SHALL OPEN THE GROUNDING SWITCH NO

WLIGI AND SHALL ACCOMPANY THE NTPC EXECUTIVE TO NCPP SWITCHYARD.
NTPC OPERATOR IN THE PRESENCE OF NTPC AND HVDC EXECUTIVES SHALL
CLOSE THE ISOLATOR NO BB89B.
4.4 AFTER THE ABOVE OPERATIONS NTPC ENGINEER SHALL. SEND A MESSAGE
CONFIRMING THAT THE ISOLATOR NO BB89B HAS BEEN CLOSED AT THEIR END
AND THE CLEARANCE IS GIVEN FOR CONNECTING THE BUS NO 2 OF NTPC WITH
BUS NO B OF HVDC.
HVDC SHIFT ENGINEER SHALL CLOSE THE DISCONNECTOR WLID AND BREAKER WLIQ
AND CONFIRM THE SAME TO NTPC SWITCHYARD.
PAGE NO. 7 OF 12
5.4 SHUTDOWN OF 400 KV BUS.
400 KV BUS – I S/D
1. TAKE CLEARANCE FROM SCE/EMD

2. OBTAIN CLEARANCE / OPENEING CODE FOR 400 KV BUS I S/D FROM NRLDC/CPCC
3. INFORM TO GAS PROJECT REGARDING 400 KV BUS - 1
4. INFORM TO HVDC REGARDING 400 KV BUS-1 S/D AND OBTAIN THEIR CLEARANCE.
5. OPEN THE 400 KV BREAKER 552 OF ICT-1 CONNECTED TO BUS-1
6. OPEN 400 KV BREAKERS 1252, 15552, 1852, 2752, 2152 AND ICT-2 BREAKER 852.
7. OPEN BREAKER 2352.
8. ENSURE THAT ALL BREAKERS CONNECTED TO 400 KV BUS-1 ARE OPEN.
9. INFORM TO HVDC FOR OPENING THEIR BREAKER WL-2Q AND ISOLATOR WL-2D AT
THEIR END AND OBTAIN THEIR CONFIRMATION CODE.
10. OPEN 400 KV BUS-1 TO HVDC BUS A ISOLATOR NO BB89A IN PRESENCE OF EMD
AND HVDC PERSONNEL AND AS PER THE WORK INSTRUCTIONS.
11. ENSURE FROM THE VOLTMETER THAT THE BUS IS DEAD.
12. CLOSE THE EARTH SWITCH BB89 AE2 (TOWARDS 400 KV BUS-1 SIDE) IN PRESENCE
OF EMD AND HVDC PERSONNEL AND AS PER THE WORK INSTRUCTIONS.
13. ISSUE THE PTW TO EMD AS PER WI-2 .
CHARGING OF 400 KV BUS-1
1. EMD WILL VLEAR THE PTW AFTER COMPLETION OF WORK.

2. INFORM SCE.
3. CHECK THE ENTIRE BUS PHYSICALLY FOR ENSURING REMOVAL OF ALL
TEMPORORY EARTHING AND CANCELL THE PTW.
4. INFORM THE NRLDC/CPCC. HVDC, GAS PROJECT ABOUT THE CANCELATION OF
PTW AND OBTAIN THEIR CLEARANCE FOR CHARGING THE BUS.
5. OPEN THE EASRTH SWITCH BB89 AE-2 IN PRESENCE OF EMD AND HVDC
PERSONNEL
6. CLOSE THE ISOLATOR BB-89BA CONECTING 400 KV CONECTING 400 KV BUS-1 TO
HVDC BUS A IN PRESENCE OF EMD AND HVDC PERSONNEL
7. INFORM HVDC FOR CHARGING 400 KV BUS-1 OF DADRI FROM THEIR END.
8. 400 KV BUS-1 T BE CHARGED FROM BALLBGARH FEEDER I/II IF HVDC IS NOT ABLE
TO CHARGE IT.
9. CHARGE ALL THE BREAKERS OF 400 KV BUS-1 ONE BY ONE IF ANY ICT FAULT DID
NOT EXIST.
10. INFORM NRLC/CPCC THAT 400 KV BUS-1 IS CHARGED AND ALL CONNECTED
BREAKERS.
WI-4 PLANNED SWITCHYARD ACTIVITES.doc. 8
PAGE NO. 8 OF 12
5.5 220 KV BAY EQUIPMENT
220 KV BAY EQUIPMENT
SHUTDOWN
OBTAIN THE CLEARANCE FROM NRLDC/CPCC.
1. INFORM AND CORDINATE WITH SCE / EMD

2. OPEN THAT PARTICULAR BAY BKR. IN CASE OF UNIT, BKR. WILL. TRIP FROM UCB,
IN CASE OF ICT / ST FOLLOW THE PROCEDURE AS MENTIONED IN ICT / ST
SHUTDOWN
3. OPEN THE BUS ISOLATOR / LINE ISLOATOR AND ENSURE THE RELAY OF
CORRESPONDING ISOLATOR IS IN RESET CONDITION IN WPRP RELAY PANEL AT
LOCAL AND FROM CONTROL ROOM.
4. DO THE EARTHING AS PER PTW HOLDER REQUIREMENT
*********** IN CASE OF LONG SHUTDOWN OF STATION TRANSFORMER AND
GENARTOR TRANSFORMER, EMD MAY BE ALLOWED TO EXCLUDE THE
CONTRIBUTION OF CT OF CORRESPONDING BAY FROM BUSBAR PROTECTION TO
AVOID MALFUNCTIONING OF THE SAME .
NORMALISATION,
1. AFTER RETURNING OF THE PTW. INFORM SCE AND TAKE HIS CLEARANCE.
2. CHECK THE BAY, NO EARTHING / DISCHARGE ROD PENDING ON THE BAY.
********** AFTER CANCELLATION OF PTW REMOVE EARTHING GET
NORMALISED BUSBAR PROTECTION CT (IF ISOLATED).
********* IF BUS ISOLATOR OF THE BAY IS TO BE CLOSED MANUALLY. ENSURE THAT

WPRP RELAY OF PARTICULAR ISOLATOR IS OPERATED MANUALLY BEFORE CLOSING
THE ISOLATOR.
3. OBTAIN THE CLEARANCE FROM NRLDC/CPCC.
4. OPEN THE GROUNDING / EARTH SWITCH
5. OBTAIN CLEARANCE FROM SCE FOR CLOSING THE BUS AND LINE ISOLATOR AND
ROOM ( CORRESPONDING WPRP RELARY OPERATED) )
6. GIVE CLEARANCE TO UCB FOR SYNCHRONISING THE UNIT
7. OBTAIN THE CLEARANCE FROM NRLDC / CPCC IN CASE OF CHARGING ST / ICT
8. PASS THE MESSAGE TO NRLDEC / CPCC / OS / NCR AFTER SYNCHRONISING THE
UNIT / BAY EQUIPMENT.
PAGE NO. 9 OF 12
5.6 SHUTDOWN OF 220 KV BUS-1/BUS-2
SHUTDOWN OF 220 KV BUS-1
* TRANSFER ALL UNITS, ST AND ICT ON 220 KV BUS-2 ONE AFTER THE OTHER.
ALWAYS ENSURE CLOSING/OPENING OF THE ISOLATOR POSITION FROM CONTROL ROOM

(VOLTAGE SELECTIONRELAY) AND
LOCAL (WPRP RELAY). CHECK THE ALIGNMENT OF ISOLATORS FROM LOCAL
TYPICAL EXAMPLE FOR ONE BAY
1. TRANSFER OF U # 1 FROM 220 KV BUS-1 T 220 KV BUS-2.

2. CLOSE THE ISOLATOR 289B.
3. AFTER INSURING THE CLOSE POSITION OF ISOLATOR, OPEN THE ISOLATOR 289A
WHICH IS CONNECTED TO 220 KV BUS – 1.
4. TRANSFER OF U # I BAY HAS COMPLETED.
5. IN THIS WAY TRANSFER ALL UNITS ST & ICT TO CARRIED-OUT ONE BY ONE. .
6. **** ENSURE THAT VOLTAGE SELECTION OF ALL THE BYA CORRESPONDING TO
220 KV BUS – (75A & 75 AX) ARE IN RESET POSITION. IF NOT IN RESET POSITION GET
IT RESET FROM EMD BEFORE OPENNING THE BUSCOUPLER.
7. OPEN THE BUS COUPLER BKR. AND BUS COUPLER BAY ISOLATOR.
8. REMOVE THE ALL FUSES OF ISOLATORS CONNECTED WITH 220 KV BUS-1 (689 AE 2)
9. ENSURE FROM THE VOLTMETER THAT THE VOLTAGE OF BUS IS KILLED.
10. CLOSE THE EARTH SWITCH OF BUSCOUPLER B AY TOWARDS 220 KV BUS-1 (689 AE
2).
CHARGING OF 220 KV BUS-1/BUS-2
1. AFTER CANCELLATION OF PTW CHECK THE ENTIRE 220 KV BUS-1 AND CONFORM
THAT NO EARTHING / DISCHARGE ROD PENDING ON 220 KV BUS-1.
INFORM SCE.
OPEN THE EARTH SWITCH (689 AE2)
NORMALISE THE SUPLY TO ALL ISOLATOR CONNECTED TO220 KV BUS-1
CLOSE THE BUS COUPLER BAY ISOLATOR
CHARGE THE 220 KV BUS-1 BY CLOSING BUS COUPLER BREAKER.
8. DECIDE THE SELECTION OF UNITS FOR BOTH 220 KV BUS. IN
CONSULTATIONWITH SCE AND EMD.
NORMALISE THE UNIT, ICT & ST ONE BY ONE.
10. INFORM NRLDC/CPCC.
WI-4 PLANNED SWITCHYARD ACTIVITES. Doc
PAGE NO. 10 OF 12 10
5.7 SHUTDOWN ANY ICT
FOR ANY ICT SHUTDOWN
1. FOR ANY ICT S/D REQUIREMENT, INFORM THE SCE AND EMD.
2. OBTAINED THE CLEARANCE FROM NRLDC/CPCC FOR OPENNING THE ICT BKR.
3. ENSURE THAT
* ONLY 3 UNITS ARE RUNNING (MAXIMUM)
* TOTAL LOAD ON ALL UNITS IS LIMITED TO 450 MW
* CURRENT ON 400 KV SIDE IS BELOW 650 A.
4. PUT OFF THE UNIT TRIPPING SELCTION RELAY AND CONFIRM TO SCE.
5. OPEN THE ICT BKR. FROM 220 KV BUS SIDE.
6. OPEN THE ICT BKR. FROM 400 KV BUS – 1 & 2
7. OPEN THE ISOLATOR OF BOTH SIDE OF TRANSFORMER i.e. 220 kv & 400 kv SIDE
(CONFORM THE ISOLATOR POSITION FROM VOLTAGE SELECTION RELAY 75 AX OF
CONCERNED ISOLATOR).
8. DO THE EARTHING AS PER PTW HOLDER REQUIREMENT
9. ISSUE THE PTW TO EMD
CHARGING OF ICT-1 OR 2
1. AFTER CANCELLATION OF PTW CHECK FOR REMOVAL OF ALL TEMPORORY

EARTHING/DISCHARGE RODS.
INFORM SCE.
REMOVE EARTH SWITCH.
ENSURE
* MULIFIER SYSTEM WAS TEST CHARGED AND IS AVAILABLE IN AUTO.
* TRANSFORMER OIL COOLING SYSTEM HEAL THYNESS
* DELTA FORMATION OF ICT AT 33 KV SIDE OF ICT(LAMP INDICATION ON CONTROL
PANEL ALSO TO BE ENSURED)
5. OBTAIN CHARGING CLEARANCE FROM CPCC/NRLDC.
6. CLOSE THE CONCERNED ISOLATOR AT 220 KV SIDE AND 400 KV SIDE
7. CHECK THE COMPLETE ICT BAY AND ISOLATOR ALIGNMENT
8. INFORM THE SCE AND ANNOUNCE ON PAGING SYSTEM BEFORE CHARGING THE
ICT.
9. CHARGE THE ICT FROM 400 KV SIDE.
10. SYNCHRONISE ON 220 KV SIDE AFTER OBSERVATINS FROM LOCAL AND OBTAINGIN
EMD CLEASRANCE.
11. CONFORM TO NRLDC/CPCC OF CHARGING OF ICT. NOTE DOWN THE TIME.
12. NORMALISE THE UNIT TRIPPING SELECTION IN CONSULTATION WITH SCE.
WI-4 PLANNED SWITCHYARD ACTIVITES. 11
5.8 SHUTDOWN OF ANY STATION TRANSFORMER
STATION TRANSFORMER
ISOLATION
1. IN CASE OF STATION TRANSFORMER NO.1 SHUTDOWN TAKE THE CLEARENCE

FROM HVDC.
INFORM TO THE SCE AND EMD.
GET THE HVDC 8.6 KV FEDER UNLOADED IN COORDINATION WITH HVDC AND SCE
4. COORDINATE WITH SCE AND CONFIRM FROM THE SCE THAT STATION
TRANSFORMER IS UNLOADED TOTALLY AND 6.6 BREAKERS ARE OPEN.
5. OPEN THE 220 KV BKR. OF STATION TRANSFORMER AFTER CROOSS CHECKING
THAT IT IS NOT ON LOAD.
6. OPEN THE ISOLATORS.
7. ISSUE PTW TO EMD.
CHARGING
1. AFTER CANCELLATION OF PTW OBT AIN CLEARANCE FROM SCE.

2. OBTAIN THE CLEARANCE FROM NRLDC / CPCC / EMD FOR CHARGING.
3. ENSURE REMOVAL OF EARTHING AND CLOSE THE ISOLATORS.
4. CHARGE THE STATION TRANSFORMER IN COORDINATION WITH SCE.
5. GIVE CLEARANCE TO SCE FOR LOADING THE TRANSFORMER.
6. GET THE HVDC FEEDER CHARGED IN INCORDINATION WITH SCE AND HVDC.
PAGE NO. 12 OF 12
QUALITY –COAL POWER STATION DOC NO.: W.6.- 4 (SYP-P-01)
CRITICAL PLANNED ACTIVITIES DATE : 06 .09. 2000
PAGE : 1 of 2

1. PURPOSE
To establish a system for the control and monitoring of schedule of various operation activities to ensure
the reliability in the process of power generation.
2. SCOPE
This procedure is applicable for Switchyard operation.
3. DEFINITION
Swyd. Engr. - Switchyard Engineer

DG Set - Diesel Generating Set
4. RESPONSIBILITY
4.1 DGM (O) is overall responsible for the implementation of this Work Instruction.
4.2 Switchyard Engineer is responsible for carrying out various operation activities as per schedule.
4.3 Shift Charge Engineer is responsible for ensuring that these systems are followed.
W1 – 06 (SYD-P-01) SCHEDULE OF VARIOUS OPERATION ACTIVITIES IN SYTD. REV 00
PAGE 1 OF 2
CONTROLLED
SCHEDULES FOR VARIOUS OPERATIONAL ACTIVITY (SWITCHYARD)
(WI-06)
S.No. Activity Responsibility Ref.Doc.
1. The trial run of following emergency

equipment to be taken daily in the
morning shift & to be recorded Swyd. Engr. LE-S/Y-01
a) Switchyard DG set (For 5 mins)
b) Switchyard Diesel fire p/p (PO3)
d) DC Lights
2. The trial run of swyd. Fire p/ps PO1 &

PO2 to be taken every Sunday in the
Morning shift & to be recorded. Swyd.Engr. LE-S/Y-01
3. Take PLCC counter reading daily in the

morning shift & record. Swyd. Engr. LE-S/Y-03
4. Fill respective bay equipment check list

daily in the morning & Evening shift Swyd. Engr. FOZ-SYD-P-01
WI-06 (SYD-9-01) SCHEDULE OF VARIOUS OPERATION ACTIVITIES IN SWYD. REV 00
PAGE 2 OF 2
QUALITY WORK INSTRUCTIONS DOC NO.: W.1.-4 4 (SYP-P-01)
PAGE : 1 of 6

1. PURPOSE
i) TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF CRITICAL

OPERATION PARAMETERS OF SWITCHYARD.
ii) TO ENSURE THE RELIABILITY IN THE EXPORT OF POWER GENERATED.
2. SCOPE
ALL THESE PARAMETERS MENTIONED ARE TO BE MONTTORED CONTINUOUSLY

AND ARE TO BE RECORDED HOURLY.
3. DEFINITION:
MW MEGAWATT.
MVR REACTIVE POWER
HZ HERTZ(FREQUENCY)
KV KILOVOLTS (FREAQUENCY)
ICT INTERCONECTING TRANSFORMER
SCE SHIFT CHARGE ENGINEER
UCE UNIT CONTROL ENGINEER
4. RESPONSIBILITY
4.1 DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION

OF THIS WORK INSTRUCTION
4.2 SWITCHYARD ENGINEER IS RESPONSIBLE FOR OPERATION OF

SWITCHYARD
WI-I PARAMETERS-SWITCHYARD.doc 1
5. DFSCRIPTION
SWITCHYARD OPERATION PARAMETERS INSTRUCTION

1. MONITOR THE SYSTEM FREQUENCY SWITCHYARD

ENGINEER.
FREQUENCY :
DESIGN FRQUENCY: 50.00 HZ

OPERATING RANCE: 49.00 HZ TO 50.5 HZ
CRITICAL LOW FREQUENCY: 47.90 HZ
TRIPPING OF MURADNAGAR LINE: 47.80 HZ
HIGH FREQUENCY UNLOADING
OF THERMAL UNITS 51.10 HZ
HIGH FREQUENCY UNLOADING
OF GAS UNITS 51.20 HZ
HOUSE LOAD OPERATION OF GAS 51.50 HZ
UNITS
2 MONITOR THE SYSTEM VOLTAGE SWITCHYARD

ENGINEER
VOLTAGE :
DESIGN VOLTAGE OF GRID AT DADRI 400 KV.

TRIPPING OF LINES (O/V STAGE I) 440 KV.
HIGH VOLTAGE INTIMATION TO NRLDC 420 KV.
LOW VOLTAGE INTIMATION TO NRLDC 370 KV.
3. MAINTAIN MVR OF THERMAL UNITS IN SWITCHYRD

COORDINATION WITHSCE AND UCE. AND BY ENGINER
INTERACTION WITH NRLDC/CPCC.
4. RATED POWER FLOW IN DIFFERENT LINES. SWITCHYARD

ENGINEER
MURADNAGAR 600 MW.
PANIPAT 600 MW.
MALERKOTLA 500 MW.
MANDAULA-1 750 MW.
MANDAULA -2 750 MW.
BALLABGARH-1 750 MW.
BALLABGARH-2 750 MW.
RATED FLOW EACH POLE 750 MW.
HVDC FLOW WITH 4 LINES 1000 MW.
5. MAINTAIN BREAKER OPERATING MEDIUM AND
QUIENCHING MEDIUM PRESSURES. AS PER THE
RATED VALUES.
* AUTO RECLOSE LOCKOUT: BREAKER WILL NOT
AUTO
WI-1 PARAMETERS-SWITCHYARD.doc 2
RECLOSE IF THE PRESSURE FALLS BELOW THE SET VALUE.

* CLOSING LOCKOUT: BREAKER WILL NOT CLOSE
THROUGH ELECTRICAL COMMAND IF THE PRESSURE
FALLS BELOW THE SET VALUE .
* TRIP LOCKOUT: BREAKER WILLNOT TRIP THROUGH
ELECTRICAL COMMAND IF THE PRESSURE FALLS
BELOW THE SET VALUE.
5.1 MAINTAIN AIR COMPRESSOR PRESSURE OF 54-56 BAR SWITCHYARD
(RECEIVER) FOR OPERATION OF ABCB BREAKERS OF 400 ENGINEER
KV SYSTEM.
AUTO STARTING OF 1ST COMPRESSOR 56 KG/SQ.Cm

ND
AUTO STARTING OF 2 COMPRESSOR 54 KG/SQ.Cm.
AUTO STOPPING OF COMPRESSORS. 60.5 KG/SQ.Cm.
HIGH PRESSURE ALRM 61 KG/SQ.Cm.
PRESSURE AFTER PRV SYSTEM 32-34 KG/SQ.Cm

FOR BREAKERS
OPERATING PRESSURE 32.0 KG/SQ.Cm.
A/R LOCK OUT 30.5 KG/SQ. Cm.
ALARM 28.0 KG/SQ.Cm.
CLOSING LOCKOUT 27.8 KG/SQ.Cm.
TRIPPING LOCKOUT 27.0 KG/SQ.Cm
SELF CLOSING 12.0 KG/SQ. Cm.
5.2 MAINTAIN SF6 PRESSURE AND HYDRAULIC OH PRESSURES SWITCHYARD
IN ICT BREAKERS (400 KV) ENGINEER
OPERATING PRESSURE OF SF6 7.5 BAR
ALARM PRESSURE 6.7 BAR
SF6 TRIPPING LOCKOUT 6.5 BAR
HYDRAULIC OIL PRESSURE 325 BAR

AUTO STOPPING OF PUMP 313 BAR
AUTO STOPPING OF PUMP 325 BAR
TRIPPING LOCKOUT 273 BAR
256 BAR
5.3 MAINTAIN SF6 PREASSURE AND COMPRESSOR AIR SWITCHYARD
PRESSURE IN 220 KV BREAKERS. ENGINEER
OPERATING PRESSURE OF SF6 6.5 BAR

ALARM PRESSURE 5.9 BAR
TRIPPING LOCKOUT 5.5 BAR
AIR PRESSURE 15.0 BAR

AUTO STARTING OF COMPRESSOR 14.5 BAR
AUTO STOPPING OF COMPRESSOR 15.0 BAR
TRIPPING LOCKOUT 12.0 BAR
LOW PRESSURE ALARM 13.2 BAR
WI-1 PARAMETERS-SWITCHYARD.doc 3
6. ENSURE HEALTHYNESS OF ICT COOLING SYSTEM SWITCHYARD

ENGINEER
1. WINDING TEMP. ALARM. 100*C
TRIPPING 11O*C
2. OIL TEMP. ALARM. 85*C

TRIPPING. 90*C
3. RUN FANS MANUALLY AT 60*C (WINDING TEMP0

4. RUN ONE PUMP FOR EACH BANK CONTINUOUSLY.
7. MAINTAIN MULSIFIER SYSTEM OF ICT IN AUTO. SWITCHYARD

ENGINEER
DELUGE PREASSURE 10-12 KSC.
IMPULSE LINE PREASSURE 3-4 KSC
8. FIRE HYDRANT PREASSURE 10-12 KSC SWITCHYARD

ENGINEER
1. SIGNIFICANCE OF IMPORTANT ALARMSRED BASE)
S.NO/ ALARM ACTION

SYSTEM
1. ICT I.CB AUTOIRIP 1. CHECK THE MASTER TRIP RELAY OF THE PANEL IN
400 KV SIDE RELAY ROOM.
2. CHECK THE INITIATING RELAY.
3. NOTE DOWN THE EVENT LOGGER TIME AND
EVENTS
4. INFORM TO EMD/SCE.
2. CB POLE 1. CHECK THE RELAY AND INFORM EMD.
DISCRIPANCY SETTING IS AT 500 MILLI SECONDS.
3. MAIN LBB 1. THIS CAUSES BUSBAR PROTECTION OPERATION
PROTECTION AND THE CONNECTED BUS WILL TRIP
CHECK THE INITATING RELAYS OF THE BREAKER
AND INFORM EMD/SCE….
4. CB 1. CHECK THE RELAY OF CONCERNED PANELS AND
OPERATION IDENTIFY THE ROOT CAUSE OF LOCKOUT WHICH
LOCKOUT CAN BE DUE TO LOW AIR PREASSURE. LOW SF6
PRESSURE, LOW OIL PRESSURE OR D.C. FAILURE.
INFORM TO EMD/SCE.
5. GROUP A 1. NOTE DOWN THE RELAYS OPERATED AND IDENTIFY
AND GROUP B THE INITIATING RELAY.
PROTECTION INFORM EMD/SCE.
OPERATED.
2 ICT 1. SAME AS SAME AS FOR 400 KV SIDE
220 KV SIDE 400 KV SIDE
2. BACKUP
PROTECTION
3 ST 1. SAME AS ICT SAME AS FOR ICT.
2. LV1 & LV2
EARTHFAULT INFORM EMD/SCE.
4. GENERATOR I.SAME AS ICT SAME AS FOR ICT
PANEL
5. BUS 1. SAME AS ICT SAME AS FOR ICT
COUPLER PANEL 2. 220 KV INFORM SCE/EMD.
BUSBAR
PROTECTION
OPERATED
6. 400 KV 1. CB AUTO TRIP CHECK THE RELAY OPERATED.(RALZB & RANZA)
FEEDERS 2. POLE NOTE DOWN THE PLCC COUNTER READINGS.
DESCRIPANCY
SETTING IS FOR 250 MILLI SECONDS.
7. 400 KV BUS 1. ZONE I/II BUS 1. CHECK THE DISTANCE PROTECTION RELAY AND
BAR NOTE DOWN THE FLAG AND ZONE
PROTECTION
OPERATED.
2. CHECK ZONE
BUSBAR
PROTECTION
OPERATED.
3. EARTH
SWITCH I/II
OPENED
2. SIGNIFICANCE OF IMPORTANT ALARMS.(WHITE BASE)
1. ICT 400 KV SIDE 1. CB LOSS OF 1. CHECK THE CONCERNED RELAY OPERATED AND CHECK
SF6NITROGEN/OIL THE BREAKER AT LOCAL INFORM EMD SCE.
REL. OPERATED
2. CB TRIP COIL
1. CHECK THE RELAYS OPERATED. CAUSES CAN BE DC
I/II FAULTY SUPLY FAILURE OF PROTECTION CIRCUIT OR BREAKER
EMD/SCE
3. MORE THAN 2 1. CHECK THE SELECTOR SWITCH POSITION AND INFORM
UNITS SELECTED EMD/SCE.
FOR TRIPPING.
4. OVERLOAD INFORM EMD/SCE
SCHEME DC FAIL
5. COOLER ENSURE COOLERS HEALTHYNESS.
TROUBLE OTHER TAKE NECESSARY CORECTIVE ACTION.
ALARMS
2. ICT 220 KV 1. 33 KV EARTH CHECK THE RELAY OPERATED. CHECK THE ICT AT LOCAL
SIDE FAULT AND INFORM EMD
PROTECTION
OPERATED.
3. ST 2. SAME AS ICT SAME AS ICT.
4. FEEDERS 3. CB CHECK THE CONCERNED RELAY OPERATED AND
PRESSURE CHECK THE BREAKER AT LOCAL. INFORM EMD SCE
LOW
4. MAIN IN INTER 1. CONFIRM THROUGH PLCC COUNTER AND INFORM
TRIP SIGNAL REMOTE END.
RECEIVED.
5. MAIN II 1. INFORM REMOTE EMD AND CHECK THE RELAYS
BLOCKING OPERATED.
SIGNAL
6. CARRIER CHECK THE ALARM FOR SIGNAL RECEIVED AND SIGNA
CHANNEL LEVEL AND INFORM REMOTE END.
FAULTY
7. DIRECT TRIP
BREAKER WILL GET TRIPPED. DIRECT TRIP COMMAND WILL BE
SIGNAL RECEIVED IN ONLY TWO CASES.
RECEIVED 1. BREAKER MANUALLY OPEN.
2. OVER VOLTAGE STAGE I PROTECTION OPERATED.
AIR AIR COMPRESSOR 1. CHECK THE COMPRESSOR PRESSURES
COMPRESSORS TROUBLE 2. IDENTIFY LEAKAGES IF ANY AND ATTEND THE SAME.
3. OPERATE THE COMPRESSORS TO MAINTAIN
6. A.C. (AIR AC SYSTEM CHECK THE A.C. AND TAKE CORECTIVE ACTION
CONDITIONG. FAILURE
7. BATTERY 1. BATTERY 1. CHECK THE CHARGER CURRENT AND VOLTAGES AND

CHARGER CHARGER THE CAUSE OF TROUBLE FROM LOCAL
FAULTY. 2. INFORM EMD/SCE.
2. BATTERY CHECK THE VOLTAGES E-N & E-P. INFORM EMD/SCE
EARTH FAULT
SECTION I/II
8. VT FUSE VT FUSE FAILURE CHECK THE VOLTAGES. RELAY FLAG OPERATION AND
INFORM EMD.
QUALITY WORK INSTRUCTIONS DOC NO.: W.1.-2 (SYP-P-01)
PROCEDURE FOR ISSUING PTW DATE : 01 JAN 2000
PAGE : 1 of 3

PROCEDURE FOR ISSUING PERMITS AND NORMALISATION-SWITCHYARD
S.NO. ACTIVITY Responsibility Ref. doc.
1. PLAN PREVENTIVE MAINTENANCE. BREAKDOWN SCE PLANNING

MAINTENANCE AND HOTWORK PTW DURING P/M SHHET
PLANNING MEETING FOR NEXT WORTKING DAY.
THE PERMITS REQUIRED FOR JOBS PRONE TO FIRE

HAZARD SHALL BE CONSIDERED AS HOT WORK
PERMITS.
2. EMERGENCY JOB PERMITS ARE TO BE PLANNED AND SWITCHYARD
PREPARED IN CONSULTATION WITH MAINTENANCE ENGINEER
REPRESENTATIVES & SCEs.
3. HOT WORK PERMITS TO BE PLANNED IN SCE,
CONSULTATION WITH SS(O) / DGM (O). SWITCHYARD
SEND IOM TO CISF (FIRE WING) ASKING FOR THEIR ENGINEER
PRESENCE WITH SUITABLE FIRE FIGHTING
ARRANGEMENT DURING WORK ON HOT WORK
PERMIT.
4. PLANNING OFF PERMITS AFFECTING THE SCE,
AVAILABILITY OF SAFETY SYSTEMS OF THE SWITCHYARD
PLANT(eg. STOPING OF FIRE PUMPS) ARE TO BE ENGINEER
CARRIED-OUT ONLY AFTER CLEARANCE FROM HEAD
OF O&M.
5. ENSURE THAT ISSUE OF PTW WILL NOT ENDANGER SWITCHYARD
THE SAFETY OF PLANT. ENGINEER
6. PREPARE THE PTW. SWITCHYARD
ENGINEER
6.1 PROCEDURE OF PREPARING PTW.
1. ENSURE THAT THE CONERNED EQUIPMENT/SYSTEM
IS TAKEN OUT OF SERVICE.
2. DECIDE THE MECHANICAL AND ELECTRICAL
ISOLATIONS REQUIRED FOR THE JOB IN
CONSULTATION WITH THE MAINTENANCE STAFF
FOR EMERGENCY PTW. FOR OTHERS, COMMITTED
WORK PLAN SHALL BE FOLLOWED.
3. MAKE ENTRY IN THE PERMIT REGISTER AND PTW BOOK
SECTION I OF THE PTW DOCUMENT AND ALLOT PTW
THE PTW NUMBER REGISTER
WI-2 PTW SWITCHYARD.doc 1

4. ENTER THE REQUIRED ISOLATIONS IN THE PTW
DOCUMENT IN SECTION 2(i)
5. INFORM THE SHIFT SUPERVISOR & OPERATOR TO
CARRYOUT THE ISOLATIONS.
6. CARRYOUT THE REQUIRED ISOLATIONS AND SUPERVISOR &
DISPLAY THE FILLED DANGER TAGS AT OPERATOR
ISOLATION POINTS.
7. LOCK THE EPB OF THE EQUIPMENT. SUPERVISOR &
8. APPLY MECHANICAL LOCKING FOR ISOLATIONS OPERATOR
WHEREEVER NECESSARRY AND INSTRUCTED.
9. LOCK ALL FUSES REMOVED FROM THE SUPERVISOR &
MODULE/BREAKER AND KEYS OF MECHANICAL OPERATOR
LOCKING APPLIED IN THE LOCKOUT BOX .
10. ENTER THE LOCKOUT BOX NUMBER (KEY SAFE SUPERVISOR & PTW BOOK
NUMBER) IN THE PTW BOOK AND PTW REGISTER OPERATOR AND PTW
11. CROSS CHECK THE ISOLATIONS CARRIEDOUT BY REGISTER
OBSERVATION OF THE STATUS OF EQUIPMENT
FROM CONTROL PANELS AND /OR FROM THE
LOCAL WHEREVER REQUIRED.
12. ENSURE ALL THE REQUIRED ISOLATIONS ARE
CARRIED OUT.
13. PREPARE THE PERMIT MENTIONING THE SAFETY
PRECAUTIONS APPLIED. DETAILS OF ALL.
ISOLATIONS CARRIEDOUT. LOCKING APLIED AND
ANY FURTHER PRECAUTIONS TO BE TAKEN BY
THE PTW RECIPENT DURING WORK TO AVOID
DANGER FROM THE SYSTEM.
14. ISSUE THE PERMIT (BLUE COPY) TO CONCERNED PTW BOOK
MAINTENANCE PERSONNEL ALONG WITH THE
LOCKOUT BOX DEY AFTER HE HAS SIGNED THE
RECEIPT.
15. PUT A COPY (BLUE COPY) OF THE PTW PREPARED
IN THE LOCKOUT BOX THROUGH THE OPENING
PROVIDED
6.11 ENSURE FIREMANS PRESENCE WITH SUITABLE FIRE
EXTINGUISHERS BEFORE ISSUING HOT WORK PERMIT
AND MENTION THE SAME CLEARLY IN PTW.
6.12 IF TWO OR MORE PTW ARE TO BE ISSUED ON THE
SAME EQUIPMENT / CONNECTED SYSTEMS, THEN
CROSS PTW TO BE PREPARED.
PROCEDURE FOR PREPARING CROSS PTW
1. FOR ALL THE CROLL-PTW, EACH PTW MUST BE

INDEPENDENTLY SUFFICIENT TO MEET THE ALL
ISOLATIONS MENTIONED IN THE PTW.
2. DANGER TAGS FOR ISOLATIONS MUST BE
DISPLAYED SEPERATELY FOR EACH PTW.
3. FOR CROSS PTW ON ONE EQUIPMENT. EACH PTW
HOLDER MUST BE ISSUED A DIFFERENT KEY OF
THE LOCKOUT BOX.
4. FOR CROSS PTW ON THE INTERCONECTED
SYSTEMS, CASCADING OF LOCKOUT BOX DEYS IS
TO BE CARRIEDOUT AND THE APPROPRIATE DEY
IS TO BE ISSUED TO THE PTW HOLDER.
5. IN BOTH THE ABOVE CASES, CROSS PTW ENTRIES

ARE TO BE DONE IN PTW REGISTER PTW BOOK AND
OPERATOR RECORD REGISTER FOR ALL THE PTW
ISSUED.
6.13 IF PREPERATION OF PTW NEEDS ISOLATION AT
OTHER INTERCONECTED AREAS LIKE THERML & GAS
UNITS & HVDC, THEN THEY CAN BE GOT DONE BY
THE PTW ISSUING AUTHORITY OF OTHER ARES AND
1. THE I.C. NO/MESSAGE NO. OF THE ISOLATION

CARRIED OUT AT OTHER AREAS IS TO BE
MENTIONED IN THE PTW.
2. LOCKOUT BOX DEYS OF THE OTHER AREA
PREPERATION OF THE PERMIT.
6.14 IF REQUIREMENT OF ISOLATION COMES FROM PTW &

ISSUING AUTHORITY OF OTHER AREAS LIKE
THERMAL & GAS UNITS & HVDC. THEN
1. REQUEST IS TO BE ENTERED IN THE PTW REGISTER

MENTIONING THE AREA AND THER PTW NO.
2. REQUIREMENT OF ISOLATION HAS TO BE
3. ISOLATIONS TO BE COMPLETED AS PER
PROCEDURE 6.1
4. I.C. NO. IS TO BE COMMUNICATED TO THE
6.15 FOR CARRYING OUT TESTING WORK ISSUE SFT –
PERMIT

CANCELLATION OF PTWS
1. AFTER COMPLETION OF MAINTENANCE JOBS. THE PTW BOOK

PTW HOLDER RECORDS CLEARANCE IN THE PTW PTW
BOOK (WHITE COPY) AND PTW REGISTER FOR REGISTER
CANCELATION OF PTW COLECT THE BLUE COPY.
3. CANCEL THE PTW. PTW BOOK
4. ENSURE THE CANCELATION OF ALL CONNECTED PTW
CROSS PTWS AND THE RECEIPT OF ALL THE KEYS REGISTER
OF LOCKOUT BOX.
5. ENSURE THE COMPLETION OF WORK AND
EQUIPMENT/SYSTEM CAN BE MADE READY FOR SUPERVISOR &
TAKING IN SERVICES. OPERATOR
SYSTEMS.
7. GET THE ELECTRICAL SYSTEM OF THE EQUIPMENT
NORMALISED THROUGH OPERATOR BY GIVING
THE DETAILS AND THE BLUE COPY OF THE
CANCELLED PTW.
8. NORMALISE THE ELECTRICAL SYSTEMS.
SUPERVISOR &
9. FOR NORMALISING THE ISOLATIONS DONE IN OPERATOR
OTHER AREAS. COMMUNICATE WITH IC NO /
MESSAGE NO.
WI-2 PTW SWITCHYRD.doc 3

ARE TO BE DONE IN PTW REGISTER. PTW BOOK AND
OPERATOR RECORD REGISTER FOR ALL THE PTWS
ISSUED.
6.13 IF PREPERATION OF PTW NEEDS ISOLATION AT
OTHER INTERCONECTED AREAS LIKE THERMAL &
GAS UNITS & HVDC, THEN THEY CAN BE GOT DONE
BY THE PTW ISSUING AUTHORITY OF OTHER AREAS
AND
1. THE I.C.NO./MESSAGE NO. OF THE ISOLATION
CARRIED OUT AT OTHER AREAS IS TO BE
MENTIONED IN THE PTW.
2. LOCKOUT BOX DEYS OF THE OTHER AREA
PREPERATION OF THE PERMIT
6.14 IF REQUIREMENT OF ISOLATION COMES FROM PTW
ISSUING AUTHORITY OF OTHER AREAS LIKE
THERMAL & GAS UNITS & HVDC, THEN
1. REQUEST IS TO BE ENTERED IN THE PTW REGISTER

MENTIONING THE AREA AND THEIR PTW NO.
2. REQUIRMENT OF ISOLATION HAS TO BE
3. ISOLATIONS TO BE COMPLETED AS PER
PROCEDURE 6.1
4. I.C. NO. IS TO BE COMMUNICATED TO THE
6.15 FOR CARRYING OUT TESTING WORK ISSUE
SFTPERMIT
CANCELLATION OF PTWS
1. AFTER COMPLETION OF MAINTENANCE JOBS, THE PTW BOOK

PTW HOLDER RECORDS CLEARANCE IN THE PTW PTW
BOOK (WHITE COPY) AND PTW REGISTER FOR REGISTER
CANCELATION OF PTW. COLECT THE BLUE COPY.
3. CANCEL THE PTW.
4. ENSURE THE CANCELATION OF ALL CONNECTED PTW BOOK
CROSS PTWS AND THE RECEIPT OF ALL THE KEYS PTW
OF LOCKOUT BOX. REGISTER
5. ENSURE THE COMPLETION OF WORK AND SUPERVISOR &
EQUIPMENT/SYSTEM CAN BE MADE READY FOR OPERATOR
TAKING IN SERVICES.
SYSTEMS.
7. GET THE ELECTRICAL SYSTEM OF THE EQUIPMENT
NORMALISED THROUGH OPERATOR BY GIVING
THE DETAILS AND THE BLUE COPY OF THE
CANCELLED PTW.
8. NORMALISE THE ELECTRICAL SYSTEMS. SUPERVISOR &
OPERATOR
9. FOR NORMALISING THE ISOLATIONS DONE IN
OTHER AREAS, COMMUNICATE WITH IC
NP/MESSAGE NO.
PROCEDURE FOR ISSUING PTW DATE : 01 JAN 2000
PAGE : 1 of 6

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITIES AFTER TRIPPING
OF THE TRANSMISSION LINES AND/OR DIFFERENT 400/220 KV SYSTEMS OF SWITCHYARD
FOR ENSURING SAFETY OF SYSTEMS AND TO BRING THEM BACK IN SERVICE TO MEET THE
DEMANDS OF EXPORT OF GENERATION.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR ALL SYSTEMS OF SWITCHTYARD AND INTERCONECTED

GRID SYSTEMS.
3. DEFINITION:
NRLDC: NORTHERN REGION LOAD DESPATCH CENTER.
EMD : ELECTRICAL MAINTENANCE DEPARTMENT PERSONNEL
HVDC : HVDC PLANT AND PERSONNEL
4. WI-3 EMERGINCIES-SWITCHYARD.doc
1
5. DESCRIPTION
1. TRIPPING OF TRANSMISSION LINE.
TRIPPING OF ANY TRANSMISSION LINE
1. IN CASE OF LINE TRIPING INFORM TO SCE

2. ENSURE THE OPENING OF SEQUENTIAL ISOLATOR
3. NOTE DOWN THE RELAY FLAG AND FACIA
4. NOTE DOWN THE PLCC COUNTER.
5. INFORM TO SWITCHYARD MAINTENANCE ENGINEER AND HOD OF O&M , EMD AND
OPERATION THROUGH GROUP PAGING OR BY TELEPHONE,
6. INFORM TO NRLDC/CPCC/NTPC OS AND COORDINATE WITH OTHER CONCERNED
CONNECTED STATION
7. TAKE NECESSARY STEPS FOR IDENTIFICATION/RECTIFICATION OF TRANSMISSION LINE
TRIPPING
8. TAKE THE CHARGING CLEARENCY/CHARGING CODE FROM NRLDC/CPCC/CONCERNED
FEEDER STATION.
9. TAKE CLEARANCE (ORAL) FROM EMD IF REQUIRED FOR CHARGING THE FEEDER AND
INFORM SCE.
10. CLOSE THE SEQUENTIAL ISOLATORS OF THAT BAY AND ENSURE FROM LOCAL THAT THE
ALIGNMENT OF ISOLATORS IS O.R. AND BREAKER IS READY FOR CHARGING.
11. CHARGE/SYNCHRONISE THE FEEDER THROUGH MAIN CKT. BKR.
12. IF LINE HOLDS, THEN CLOSE THE TIE BKE.
13. NOTE DOWN THE CHARGE/SYNCHRONISATION TIME AND INFORM TO THE
NRLDC/CPCC/OS/SCE
2. TRIPPING OF ANY THERMAL UNIT
TRIPPING OF THERMAL UNIT.
1. WHENEVER ANY UNIT TRIPS, CHECK FOR OPENING OF THE BREAKER.

2. RECORD THE RELAYS OPERATED.
3. INFORM TELEPHONE EXCHANGE FOR GROUP PAGING AND INFORM SS(O).
DGM/(O), AGM, GM OVER TELEPHONE. INFORM OS/NRLDC/CPCC/NCR.
4. ENSURE BREAKER HEAL THYNESS FROM LOCAL
5. COORDINATE WITH SCE AND GIVE CLEARANCE FOR UNIT SYNCHRONISATION AS PER THE
PROGRAMME. IF THE UNIT IS NOT TO BE BROUGHT BACK. THEN OPEN THE ISOLATORS IN
CONSULATATIONS WITH SCE. AND UCE.
6. INFORM OS/NRLDC/CPCC/NCR AFTER UNIT SYNCHRONISATION.
WI-3 EMERGENCIES-SWITCHYARD.doc 2
3. TRIPPING OF ANYONE. ICT
TRIPPING OF ANYONE ICT
1. WHEN ANYONE ICT TRIP TWO THERMAL UNITS TRIP THAT ARE PRESELECTED.
2. INFORM TO SCE/NRLDC/CPCC/EMD/HODS AND DO ANNOUNCEMENT REGARDING THE
INCIDENT IN STATION PAGING. INFORM TELEPHONE EXCHANGE FOR GROUP PAGING.
3. NOTE DWON THE RELAY FLAG AND FACIA OPERATED

4. CHECK THE ICT LOCALLY AND INSPECT THE SWITCHYARD.
5. PUT OFF THE UNIT SELECTION RELAY FOR ONE UNIT WHICH IS DECIDED TO BRING BACK
ON BAR BEFORE CHARGING THE ICT AND COORDINATE WITH THE SCE FOR
SYNCHONISING THE UNIT AS PER WORK INSTRUNTION WI 4.
6. NOTE SOWN THE TIME AND INFORM TO NRLDC / OS
7. WATCH THE CURRENT OF ICT WHICHIS IN CHARGE CONDITION. (CURRENT SHOULD NOT
BE MORE THAN 650 AMPS/ 450 MW)
8. TAKE THE CLEARANCE FROM EMD FOR CHRGING THE ICT AFTER DEFECT RECTIFICATION.
9. AFTER OBTAINING THE CLEARANCE FROM EMD TAKE THE CLEARANCE FROM NRLDC /
CPCC TO CHRGE THE ICT.
10. TAKE SCE CLEARANCE AND CHARGE ICT AS PER WORK INSTRUCTION WI-4 (ICT
NORMALISATION).
11. PUT THE UNIT TRIPPING SELECTION IN SERVICE AS PER SCE INSTRUCTION.
4. TRIPPING OF ANYONE 220 KV BUS
TRIPPING OF ANY ONE 220 KV BUS

* ICT 1/2 WHICH IS CONNECTED TO THAT BUS WILL TRIP
* TWO UNITS WHICH ARE PRESELECTED CAN TRIP ALONG WITH ICT
* ONE ST AND ONE MORE UNIT WHICH IS CONNECTED TO THAT BUS CAN TRIP
* ONLY ONE UNIT, ONE ST AND ONE ICT MAY REMAIN IN CHARGED CONDITION
* BUS COUPLER WILL TRIP.
2. DO THE GROUP PAGING TO ALL HODS AND INFORM TO SCE/EMD/ NRLDC/ CPCC/OS
CONTROL ROOM.
3. COORDINATE WITH SCE FOR FURTHER ACTION.
4. DO THE THOROUGH INSPECTION AND NOTE DOWN ALL RELAYS OPERATED.
5. TAKE THE CLEARANCE FROM EMD FOR CHARGING ST/ICT. UNIT SYNCHRONISATION WITH
HEALTHY BUS.
6. TAKE THE NRLDC/CPCC CLEARANCE.
7. CHARGE THE ICT AND ST WITH THE HEALTHY BUS AS PER WORK INSTRUCTION WI-4.
8. SYNCHRONISE THE UNITS WITH THE HEALTHY BUS AS PER WORK ISTRUCTION WI-4.
9. NOTE DOWN THE UNIT SYNCHRONISATION/ICT CHARGING TIME AND INFORM TO THE
NRLDC / CPCC / OS.
10. TAKE THE CLEARANCE FROM EMD TO CHARGE 220 KV BUS WHICH WAS TRIPPED AND
INFORM THE SCE.
11. CHARGE THE BUS THROUGH BUS COUPLER AS PER WORK INSTRUCTION WI-4
12. SELECT THE UNIT / ST / ICT ON THAT BUS AS PER SCE INSTRUCTION / EMD.
5. TRIPPING OF ANY 400 KV BUS.
TRIPPING OF ANY 400 KV BUS
1. IF 400 KV BUS 1 OF 2 TRIPS,

* ALL THE BREAKERS CONNECTED TO THAT BUS WILL TRIP.
* HVDC BREAKER CONECTING THAT BUS WILL TRIP.
2. INFORM SCE/HODS/EMD/GAS SCE/HVDC/NRLDC/OS. INFORM FOR GROUP PAGING.
3. NOTE DOWN THE RELAYS OPERATED
4. CHECK THE BUS THOUROUGHLY FOR PHYSICAL INSPECTION.
5. TAKE CHARGING CLEARANCE FROM EMD.
6. TAKE CLEARANCE FROM NRLDC/CPCC.
7. TAKE CLEARANCE FROM HVDC/GAS PROJECT.
8. INFORM SCE AND CHARGE THE BUS AS PER WI-1
9. CHARGE ALL OTHER BREAKERS OF THAT BUS ONE BY ONE AS PER WI-4
10. INFORM CHARGING TIME TO NRLDC/CPCC/OS
11. GIVE CLEARANCE TO HVDC FOR NORMALISING THEIR SYSTEM.
6. TRIPPING OF BOTH 220 KV BUS
TRIPING OF BOTH 220 KV BUS
1. ALL THERMAL UNITS, BOTH ICT, BOTH ST WILL TRIP.

2. POWER SUPLY TO HVDC FROM THERMAL WILL NOT BE AVAILABLE
3. DO THE GROUP PAGING TO ALL HODS AND INFORM TO SCE / EMD / NRLDC / CPCC / OS
CONTROL ROOM
4. RUN THE DG SET AND CHARGE EMERGENCY SUPPLIES.
5. NOTE DOWN ALL RELAYS OPERATED
6. DO THE THOROUGH INSPECTION OF THE ICT AND 220 KV YARD
7. TAKE THE CLEARANCE FROM EMD FOR CHARGING ICT AND 220 KV BUS.
8. TAKE NRLDC CLERANCE FOR CHARGING ICT.
9. INFORM SCE ANDCHARGE ICT AND 220 KV BUS AS PER WI-4
10. CHARGE ST AND RESTORE STARTUP POWER.
11. CHARGE OTHER ICT/220 KV BUS AND ST AFTER EMD CLEARANCE AS PER WI-4
12. INFORM NRLDC/CPCC/OS/NCR.
13. INFORM HVDC FOR NORMALISATION OF POWER SUPLY TO HVDC.
14. COORDINATE WITH SCE FOR SYNCHRONISING OF UNITS AS PER WI-4.
15. SELECT UNITS FOR ICT TRIPPING AS PER SCE INSTRUCTION.
7. TOTAL POWER FAILURE,
TOTAL POWER FAILURE
CONDITION DURING TOTAL POWER FAILURE
* NO POWER AVAILABLE AT STATION

* ALL 400 KV / 220 KV FEEDER / ICT / UNITS IN TRIPPED CONDITION.
* HVDC BOTH POLE IN TRIPPED CONDITION
* GAS UNITS ALSO IN TRIPPED CONDITION.
PROCEDURE FOR RESTORATION
* INFORM TO NRLDC/CPCCSCE/OS AND DO THE GROUP PAGING TO ALL HODS AND DO

ANNOUNCEMENT ABOUT INCIDENT AND COORDINATE WITHNRLDC.
* START THE DG SET AND CHARGE THE SYD. ACDB TO ENSURE THE POWER SUPPLY
AVAILABILITY TO SWITCHYARD AIR COMPRESSURE. 250 VOLTS / 50 VOLTS CHARGER 1 & 2
.
* ENSURE THAT ALL 400 KV AND 220 KV BREAKERS ARE IN OPEN CONDITION, IF NOT TRIP
THE BREAKERS MANUALLY.
NOTE DOWN THE FLAG AND FACIA OF THE OPERATED RELAY DURING TRIPPING
TAKE CLEARANCE FROM EMD FOR GETTING STARTUP POWER
* FOLLOW THE INSTRUCTION OF NRLDC / CPCC FOR START UP POWER AND CHARGE BOTH
400 KV BUS THROUGH CHARGING 400 KV FEEDER AS PER NRLDC INSTRUCTION AND AS
PER WORK INSTRUCTION WI-4
SEQUENCE OF CHARGING THE FEEDERS IN COORDINATION WITH NRLDC.
* TAKE THE NRLDC CLEARANCE FOR CHARGING 400 KV DADRI PANIPAT / DADRI MURAD
NAGAR / DADRI BALLABHGARH / DADRI MANDOLA / DADRI MALERKOTLA FEEDER AS PER
POWER AVAILABILITY.
* COORDINATE WITH OTHER STATION BEFORE CHARGING THAT PARTICULAR FEEDER.
* CHARGE 400 KV BUS THROUGH THE SELECTED FEEDER.
* TAKE THE CHARGING CLEARANCE FOR ICT 1 / 2 FROM SCE.
* CHARGE THE ICT 1 / 2 AFTER SCE CLEARANCE
* CHARGE THE STATION TRANSFORMER 1 AND 2 AFTER SCE CLEARANCE AND EXTEND
THE STARTRTUP POWER TO DARI-THERMAL
* SWITCH OFF THE DG SET AFTER ENSURING LT SUPLY.
* CHARGE ICT 3 / 4 AFTER OBTAINING CLEARANCE FROM SCE OF GAS TO EXTEND THE
START UP POWER TO DADRI GAS.
* PASS THE MESSAGE TO HVDC GIVING CLEARANCE FROM DADRI SWITCHYARD SIDE ON
GETTING THEIR REQUEST FOR CHARGING.
* CHARGE THE REMAINING 400 KV FEEDERS / ICT ONE BY ONE IN COORIDANATIN AND
CLEARANCE FROM NRLDC AND OTHER END OF THAT FEEDER.
* NOTE DOWN THE TIMING OF CHARGINGTHE FEEDERS / ICT UNIT SYNCHRONISATION TIME
TO NRLDC.
EMERGINCIES-SWITCHYARD OPERATION DATE : 01 JAN 2001
PAGE : 1 of 6

1. PURPOS
TO ESTABLISH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITIES AFTER TRIPPING
OF THE TRANSMISSION LINES AND/OR DIFFERENT 400/220 SYSTEMS OF SWITCHYARD
FOR ENSURING SAFETY OF SYSTEMS AND TO BRING THEN BACK IN SERVICE TO MEET THE
DEMANDS OF EXPORT OF GENERATION.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR ALL SYSTEMS OF SWITCHYARD AND INTER CONNECTED
GRID SYSTEMS.
3. RESPONSIBILITY
NRLDC : NORTHERN REGION LOAD DESPATCH CENTER.

EMD : ELECTRICAL MAINTENANCE DEPARTMENT
PERSONNEL
HVDC : HVDC PLANT AND PERSONNEL
4. RESPONSIBILITY
DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS SYSTEM

PROCEDURE
SWITCHYARD ENGINEER IS RESPONSIBLE FOR THE OPERATION OF THE SYSTEM
WI-3 EMERGENCIES SWITCHYAR 1
4. TRIPPING OF ANY ONE 220 KV BUS
TRIPPING OF ANY ONE 220 KV BUS
* ICT 1 / 2 WHICH IS CONNECTED TO THAT BUS WILL TRIP

* TWO UNITS WHICH ARE PRESELECTED CAN TRIP ALONG WITH ICT,
* ONE ST AND ONE MORE UNIT WHICH IS CONNECTED TO THAT BUS CAN TRIP
* ONLY ONE UNIT, ONE ST ANS ONE ICT MAY REMAIN IN CHARGED CONDITION
* BUS COUPLER WILL TRIP.
2. DO THE GROUP PAGING TO ALL HODS AND INFORM TO SCE / EMD / OS CONTROL ROOM.
3. COORDINATE WITH SCE FOR FURTHER ACTION.
4. DO THE THOROUGH INSPECTION AND NOTE DOWN ALL RELAYS OPERATED.
5. TAKE THE CLEARANCE FROM EMD FOR CHARGING ST/ICT, UNIT SYNCHRONISATION WITH
HEALTHY BUS.
6. TAKE THE NRLDC / CPCC CLEARANCE
7. CHARGE THE ICT AND ST WITH THE HEALTHY BUS AS PER WORK INSTRUCTION WI-4
8. SYNCHRONISE THE UNTS WITH THE HEALTHY BUS AS PER WORK INSTRUCTION WI-4
9. NOTE DOWN THE UNIT SYNCHRONISATION/ICT CHARGING TIME AND INFORM TO THE
NRLDC / CPCC / OS
10. TAKE THE CLEARANCE FROM EMD TO CHARGE 220 KV BUS WHICH WAS TRIPPED AND
INFORM THE SCE.
11. CHARGE THE BUS THROUGH BUS COUPLER AS PER WORK INSTRUCTION WI-4
12. SELECT THE UNIT / ST / ICT ON THAT BUS AS PER SCE INSTRUCTION / EMD.
5. TRIPPING OF ANY 400 KV BUS.
TRIPPING OF ANY 400 KV BUS
1. IF 400 KV BUS 1 OR 2 TRIPS

* ALL THE BREAKERS CONNECTED TO THAT BUS WILL TRIP
* HVDC BREAKER CONECTING THAT BUS WILL TRIP
2. INFORM SCE/HODS/EMDS/GAS SCE/HVDC/NRLDC/OS. INFROM FOR GROUP PAGING.
3. NOTE DOWN THE RELAYS OPERATED
4. CHECK THE BUS THOUROUGHLY FOR PHYSICAL INSPECTION
5. TAKE CHARGING CLEARANCE FROM EMD.
6. TAKE CLEARANCE FROM NRLDC/CPCC
7. TAKE CLEARANCE FROM HVDC/GAS PROJECT.
8. INFORM SCE AND CHARGE THE BUS AS PER WI-4
9. CHARGE ALL OTHER BREAKERS OF THAT BUS ONE BY ONE AS PER WI-4
10. CHARGE ALL OTHER BREAKERS OF THAT BUS ONE BU ONE AS PER WI-4
11. GIVE CLEARANCE TO HVDC FOR NORMALISING THEIR SYSTEM.
WI-3 EMERGENCIES SWITCHYARD 4
QUALITY WORK INSTRUCTIONS DOC NO.: W.1-3 (SYD-P-01)
EMERGINCIES-SWITCHYARD OPERATION DATE : 01 JAN 2000

PAGE : 1 of 29

S.No. EQUIPMENT/ TYPE OF W.I No. No of REMARKS

PROCESSNAME ACTIVITY PAGES
1. W.I. For Important
Switchyard Operation - W.I.-1 6 -
parameters
2. W.I. For PTW issue
procedure Switchyard. - W.I.-2 3 -
3. W.I. For actions

during Switchyard - W.I.-3 6 -
emergency conditions
4. W.I. For Planned
Critical Activities- - W.I.-4 12 -
Switchyard.
5. W.I. For Loading and
Unloading of Transfer - W.I.-5 1 -
bus.
NATIONAL CAPITAL POWER STATION, DADRI
(O&M-OPERATION DEPARTMENT)
VIDYUTNAGAR
Sub: QUALITYWORK INSTRUCTIONS FOR SWITCHYARD OPERATION.
Please find enclosed Quality Work Instructions for Switchyard operation as per details
below:-
S.No. Equipment / process name W.I-1 No.
01. W.I. for import Switchyard operation WI - 1
02. W.I. for PTW issue procedure – Switchyard. WI - 2
03. W.I. for actions during Switchyard emergency WI - 3

conditions.
04. W.I. for Planned Critical Activities – WI - 4
Switchyard.
05. WI.I. for Loading and Unloading of 220 KV WI-5
Transfer bus.
The above WIs is to be strictly adhered to.
(J.P. SHARMA)
Distribution
- Shift Charge Engr. (Gr. I, II, III & IV)

- Asstt. Shift Charge Engr. (Gr. I, II, III & IV)
- Switchyard Engineer . (Gr. I, II, III & IV)
PAGE : 1 of 12

1. PURPOSE
TO ESTABLESH A SYSTEM FOR THE CONTROL OF THE OPERATION ACTIVITES OF

SWITCHYARD DURING PLANNED SHUTDOWN AND CHARGING OF DIFFERENT SYSTEMS
OF SWITCHYARD AND TRANSMISSION LINES.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR PLANNED ACTIVITIES OF SWITCHYARD SYSTEMS
3. DEFINITION:
NRLDC: NORTHERN REGION LOAD DESPATCH CENTER

OS OPERATION SERVICES CONTROL ROOM OF NTPC
EMD : ELECTRICAL MAINTENANCE DEPARTMENT
HVDC : HVDC PLANT AND HVDC PERSONNEL
4. RESPNSIBILITY
DGM (O) IS OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS SYSTEM

PROCEDURE.
SWITCHTYARD ENGINEER IS RESPONSIBLE FOR THE OPERATION OF THE
SWITCHYARD.
WI-4 PLANNED ACTIVITIES-SWITCHYARD 1
5.5 SHUTDOWN OF 220 KV BAY EQUIPMENT.
220 K.V. BAY EQUIPMENT
SHUTDOWN
INFORM AND COORDINATE WITH SCE/EMD.

OPEN THAT PARTICULAR EAY BKE IN CASE OF UNIT, BKR. WILL TRIP FROM UCB, IN
CASE OF ICT/ST FOLLOW THE PROCEDURE AS MENTIONED IN ICT/ ST SHUTDOWN
OPEN THE BUS ISOLATOR/LINE ISOLATOR AND ENSURE THE RELAY OF
CORRESPONDING ISOLATOR IS IN RESET CONDITION IN WPRP RELAY PANEL AT
LOCAL AND FROM CONTROL ROOM.
DO THE EARTHING AS PER PTW HOLDER REQUIREMENT
*********** IN CASE OF LONG SHUTDOWN OF STATION TRANSFORMER AND
GENARTOR TRANSFORMER, EMD MAY BE ALLOWED TO EXCLUDE THE CONTRIBUTION
OF CT OF CORRESPONDIG BAY FROM BUSBAR PROTECTION TO AVOID
MALFUNCTIONING OF THE SAME .
AFTER RETURNING OF THE PTW, INFORM SCE AND TAKE HIS CLEARANCE
CHECK THE BAY, NO EARTHING/DISCHARGE ROD PENDING ON THE BAY.
********** AFTER CANCELLATION OF PTW REMOVE EARTHING GET NORMALISED
BUSBAR PROTECTION CT (IF ISOLATED).
3. OPEN THE GROUNDING / EARTH SWITCH

4. OBTAIN CLEARANCE FROM SCE FOR CLOSING THE BUS AND LINE ISLOATOR AND
CONFORM THE BUS/LINE ISOLATOR CLOSING POSITION FROM LOCAL AND
CONTROL ROOM(CORRESPONDING WPRP RELARY OPERATED)
5. GIVE CLEARANCE TO UCB FOR SYNCHRONISING THE UNIT
6. OBTAIN THE CLEARANCE FROM NRLDC/CPCC IN CASE OF CHARGING ST /ICT
7. PASS THE MESSAGE TO NRLDC / CPCC / OS / NCR AFTER SYNCHRONISING THE UNIT
/ BAY EQUIPMENT.
5.6 SHUTDOWN OF 220 KV BUS -1/BUS-2
SHUTDOWN OF 220 KV BUS-1
COORDINATE WITH SCE AND EMD.

* TRANSFER ALL UNITS, ST AND ICT ON 220 KV BUS-2 ONE AFTER THE OTHER.
ALWAYS ENSURE CLOSING / OPENNING OF THE ISOLATOR POSITION FROM CONTROL

ROOM(VOLTAGE SELECTION RELAY) AND
LOCAL (WPRP RELAY). CHECK THE ALIGNMENT OF ISOLATORS FROM LOCAL.

TYPICAL EXAMPLE FOR ONE BAY.
1. TRANSFER OF # 1 FROM 220 KV BUS-1 TO 220 KV BUS-2.

2. CLOSE THE ISOLATOR 289B.
3. AFTER INSURING THE CLOSE POSITION OF ISOLATOR, OPEN THE ISOLATOR 289A
WHICH IS CONNECTED TO 220 KV BUS-1.
4. TRANSFER OF # 1 BAY HAS COMPLETED.
5. IN THIS WAY TRANSFER ALL UNITS ST & ICT TO CARRIED-OUT ONE BY ONE.
6. *** ENSURE THAT VOLTAGE SELECTION OF ALL THE BAY CORRESPONDING TO 220
KV BUS-1 (75A & 75AX) ARE IN RESET POSITION. IF NOT IN RESET POSITION GET IT
RESET FROM EMD BEFORE OPENNING THE BUSCOUPLER
7. OPEN THE BUS COUPLER BKR. AND BUS COUPLER BAY ISOLATOR
8. REMOVE THE ALL FUSES OF ISOLATORS CONNECTED WITH 220 KV BUS-1 AND
LOCK THEM IN THE LOCKOUT BOX
9. ENSURE FROM THE VOLTMETER THAT THE VOLTAGE OF BUS IS KILLED.
10. CLOSE THE EARTH SWITCH OF BUSCOUPLER BAY TOWARDS 220 KV BUS-1(689 AE
2)
CHARGING OF 220 KV BUS-1/BUS-2
1. AFTER CANCELLATION OF PTW CHECK THE ENTIRE 220 KV BUS-1 AND CONFORM
THAT NO EARTHING / DISCHARGE ROD PENDING ON 220 KV BUS-1.
2. INFORM SCE.
3. OPEN THE EARTH SWITCH (689AE 2).
4. NORMALISE THE SUPLY TO ALL ISOLATOR CONNECTED TO 220 KV BUS-1
5. CLOSE THE BUS COUPLER BAY ISOLATOR
6. CHARGE THE 220 KV BUS-1 BY CLOSING BUS COUPLER BREAKER.
7. DECIDE THE SELECTION OF UNITS FOR BOTH 220 KV BUS. IN CONSULTATION WITH
SCE AND EMD.
8. NORMALISE THE UNIT, ICT & ST ONE BY ONE.
9. INFORM NRLDC/CPCC.
WI-4 PLANNED ACTIVITIES-SWITCHYRD 10
5.8 SHUTDOWN OF ANY STATION TRANSFORMER
STATION TRANSFORMER
ISOLATION
1. IN CASE OF STATION TRANSFORMER NO.1 SHUTDOWNTAKE THECLEARENCE

FROM HVDC.
INFORM TO THE SCE AND EMD.
3. GET THE HVDC 6.6 KV FEEDER UNLOADED IN COORDINATION WITH HVDC AND
SCE.
4. COORDINATE WITH SCE AND CONFIRM FROM THE SCE THAT STATION
TRANSFORMER IS UNLOADED TOTALLY AND 6.6 BREAKERS ARE OPEN.
5. OPEN THE 220 KV BKR. OF STATION TRANSFORMER AFTER CROOSS CHECKING
THATIT IS NOT ONLOAD.
6. OPEN THE ISOLATORS.
7. ISSUE PTW TO EMD.
CHAKGING
AFTER CANCELLATION OF PTW OBTAIN CLEARANCE FROM SCE.

ENSURE REMOVAL OF EARTHING AND CLOSE THE ISOLATORS.
CHARGE THE STATION TRANSFORMER IN COORDINATION WITHSCE.
GIVE CLEARANCE TO SCE FOR LOADING THE TRANSFORMER.
GET THE HVDC FEEDER CHARGED IN INCORDINATION WITH SCE AND HVDC.
REV. NO. : 01
SWITCH YARD OPERATION
DATE : 10 JAN 2001
PAGE : 1 of 1

LOADING AND UNLOADING OF 220 KV TRANSFER BUS
INSTRUCTION FOR CHARGING OF 220 KV TRANSFER BUS AND CHANGE OVER OF

STATION TRANSFORMER
FROM MAIN BUS TO TRANSFER BUS
1. INFORM SCE AND EMD.

2. ENSURE THAT NO OTHER FEEDER IS CHARGED THROUGH TRANSFER BUS
3. CLOSE THE TRANSRER BAY ISOLATOR, ENSURING THAT STATION TRANSFORMER TO
REMAIN ON THE SAME BUS (CHECK THE ISOLATOR CLOSE POSITIONFROM WPRP
RELAY AT LOCAL PANEL AND VOLTAGE SELECTION RELAY FROM CONTROL ROOM)
4. CHANGE OVER THE PROTECTION TRANSFER SELCTOR SWITCH (PTSS) TO TRANSFER
POSITION..
5. CLOSE THE TRANSFER BUS ISOLATOR OF CORRESPONDING STATION TRANSFORMER
BAY.
6. CLOSE THE TRANSFER BUS COUFLER BKR. (IMPORTANT-PTSS SWITCH SHOULD
REMAIN ON TRANSFER POSITION).
7. OPEN THE MAIN BKE. OF STATION TRANSFORMER.
8. OPEN THE CORRESPONDING MAIN BUS ISOLATOR AND LINE ISOLATOR
9. INFORM THE SCE.
CHANGE OVER FROM TRANSFER BUS TO MAIN BUS
1. INFORM THE SCE AND EMD.

2. CLOSE THE MAIN BUS AND LINE ISOLATOR SO THAT STATION TRANSFORMER
REMAINS ON SAME BUS.
3. CLOSE THE MAIN BKE.
4. CHANGE OVER PTSS SWITCH TO NORMAL POSITION
5. OPEN THE TRANSFER BUS BKR.
6. CHANGE OVER PTSS SWITCH TO TRANSFER POSITION.
7. OPEN THE TRANSFER BUS ISOLATOR OF STATION TRANSFORMAR.
8. CHANGE OVER PTSS SWITCH TO NORMAL POSITION.
9. OPEN THE ALL ISOLATOR OF TRANSFER BUS BAY.
10. INFORM TO SCE.
WI-5 TRANSFER BUS 1

IMPORTANT OPERATION PARAMETERS DATE : 10 JAN 2001
PAGE : 1 of 2

1. PURPOSE
TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF SCHEDULE OF

VARIOUS OPERATION ACTIVITIES TO ENSURE THE RELIABILITY IN THE PROCESS OF
POWER GENERATION.
2. SCOPE
THIS PROCEDURE IS APPLICABLE FOR SWITCHYARD OPERATION.
3. DEFINITION :
SWYD.ENGR. SWITCHYARD ENGINEER

DG SET DIESEL GENERATOR
4. RESPONSIBILITY
4.1 DGM (O) OVERALL RESPONSIBLE FOR THE IMPLEMENTATION OF THIS

WORK INSTRUCTION.
4.2 SWITCHYARD ENGINEER IS RESPONSIBLE FOR CARRYING OUT
VARIOUS OPERATION ACTIVITIES AS PER SCHEDULE
4.3 SHIFT CHARGE ENGINEER IS RESPONSIBLE FOR ENSURING THAT THESE
SYSTEMS ARE FOLLOWED.
WI-6 SWITCHYARD PARAMETERS 1
SCHEDULE FOR VARIOUS OPERATIONAL ACTIVITY (SWITCHYARD)

(WI-6)
1. THE TRIAL RUN OF FOLLOWING EMERGENCY

EQUIPMENTS TO BE TAKEN DAILY IN THE SWYD. ENGR. LE-SS/Y-0)
MORNING SHIFT AND TO BE RECORDED.
a) SWITCHYARD DG SET (FOR 5 MINUTES)

b) D.C. LIGHTS.
TAKE PLCC COUNTER READING DAILY IN THE

MORNING SHIFT AND RECORD. SWYD.ENGR LE-S/Y-03
FILL RESPECTIVE BAY EQUIPMENT CHECK LIST

DAILY IN THE MORNING SHIFT AND EVENING SWYD. ENGR. FOZ-SYD-P-01
SHIFT.
WI-6 SWITCHYARD PARAMETERS 2

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WORK

LIST OF WORK INSTRUCTIONS

S. TITLE OF THE WORK INSTRUCTION(s) W.I. No.

Prepared by: Issued by: Approved by:

RAJA RAM M.T. KHAN J.P. SHARMA

TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF CRITICAL

ALL TESE PARAMETERS MENTIONED ARE TO BE MONITORED CONTINUOUSLY AND

WI-I (CPS-P-O) OPERATING PARAMETERS – REV-3

PREPARED BY : APPROVED BY: ISSUED BY :

J.P. SHARMA M.T. KHAN J.P. SHARMA

AREA/SECTION : SWITCHYARD OPERATION

7. Log sheet for F01 Log - - O&E 1 year SS (O&E) -

PREPARED BY : APPROVED BY: ISSUED BY :

J.P. SHARMA M.T. KHAN J.P. SHARMA

TO ESTABLISH A SYSTEM FOR THE CONTROL AND MONITORING OF CRITICAL

ALL TESE PARAMETERS MENTIONED ARE TO BE MONITORED CONTINUOUSLY AND

WI-I (CPS-P-01) OPERATING PARAMETERS – REV-3

S.No. Operating Operating range Remark/Action in case of deviation

WI –I (CPS-P-01) OPERATING PARAMETERS – REV-3

03. Unburnt Bottom Ash < 5% Check for

WI-I (CPS-P-01) OPERATING PARAMETERS – REV – 3

09 PA header Pressure 750 – 780 mmwc

10 M.S. Pressure 145-150 Ksc. At 210

11 Aux. PRDS 12.0 – 14.0 Ksc.

12 HFO 100 – 105 deg. C at

WI-I (CPS-P-01) OPERATING PARAMETERS – REV-3

B) TURBINE & AUX. OPERATION

S. Operating Operating range Remarks/Action in case of deviation.

01 Condenser Rated 76 mm Hg Back a) Check CW flow.

Trip : - 100 mm.

04 Turbine oil 40 – 48 deg. C a) Check temperature controller auto

C) GENERATOR & AUXALARIES

S.No. Operating Operating range Remarks/Action in case of deviation.

01. Stator water

1.0-4.5 ppm a) In case of lower value check for H2 leak

c) CO2 Stock 15 Cylinders/unit(min) At least Six cylinders should be connected to

Dew point. Analysis : Daily

06. Generator H2 > 97% a) Check purity meter.

OFF – SITE OPERATION

NATIONAL THERMAL POWER CORPORATION-DADRI

OPERATION-COAL POWER STATION REV. NO. : 00

PROCEDURE FOR ISSUE OF PTW DATE : 01 JAN . 2000

PREPARED BY : APPROVED BY: ISSUED BY :

J.P. SHARMA M.T. KHAN J.P. SHARMA

PROCEDURE FOR ISSUING PERMITS AND NORMALISATION - MAIN PLANT

1. PLAN PREVENTIVE MAINTENANCE BREAKDOWN SCE PLANNING SHEET

THE PERMITS REQUIRED FOR JOBS PRONS TO FIRE

2. EMERGENCY JOB PERMITS ARE TO BE PLANNIED AND SCE . UCE

5. ENSURE THAT ISSUE OF PTW WILL NOT ENDANGER THE UCE

W I – 2 PTW PROCEDURE MAIN PLANT doc

4. TAKE PRINT OUT OF ISOLATION SLIP FOR ELECTRICAL SOLATION SLIP

PROCEDURE FOR PREPARING CROSS PTW

1. FOR ALL THE CROSS-PTW, EACH PTW

WI-2 PTW PROCEDURE MAIN PLANT .doc

1. THE I.C.NO. OF THE ISOLATION CARRIED OUT AT

2. LOCKOUT BOX KEYS OF THE OTHER AREA

6.1 IF REQUIREMDENT OF ISOLATION COMES FROM PTW

1. REQUIREMENT OF ISOLATION HAS TO BE

7. PROCEDURE FOR NORMALISATION AFTER

WI-2 PTW PROCEDURE MAIN PLANT. Doc

NATIONAL THERMAL POWER CORPORATION-DADRI

QUALITY WORK INSTRUCTIONS DOC NO.: W.1.- 3 (CPS-P-01)

OPERATION-COAL POWER STATION REV. NO. : 00