INSTRUCTION MANUAL FT-IOIB C\KB2L Ravio Mocs Database YAESU MUSEN CO., LTD.Flr Love kez Radio Mods Database SSB TRANSCEIVER 2. GENERAL DESCRIPTION ‘The model PT-101B/277B SSB Transceiver is a precision built, compact high performance transceiver of advanced, desizn providing SSB (USB, LSB selectable}, CW and AM modes of operation. The teanseeiver operates al an input of 260 watts SSB, 180 watis CW and 80 watts AM on all bands 160 to 10 meters All cireuits, except the transmitter driver and linear amplifier, are transistorized and composed of standard computer type plug-in modules, permiting easy main The transceiver is self-contained), requiring only an an enna and an A.C, mains for home portable or mobile oper m 10/1108 117/200/220/234 volts AC when appropriately wired but is aormally supplied for LIT volt AC and 12 volt DC operation, The Iwo way solid state power supply is an integral part of the unit, ‘Two power cords are provided with the transeeiver. Selection of AC or DC? power source ts automatically made when che proper line cord plag is inserted For mobile operation a separate ewiteh is provitled on ution. The teanseeiver may Ie operated 1 the front panel to turn off the tube heaters while in the receive mad. In this mode the transceiver draws onky 0.5 amp. less than your auto dash lights. All accessories, such 2s VOX. breakin CW with side- tone, 25 and 100 Kitz calibrators, noise blanker, 10 MEz WWY are builtin. In addition , dual VFO adaptor, crystal control adaptor, speaker and. clarifier are integral parts vf the unit, Provision is male for installation of 600 Hz crystal filter for the expert CW DX operator ‘The CW filtor is when the transceiver mode switch is placed in the CW position The entire transceiver weighs approximately 30 pounds, is 13 1/2" wide, 6” high, 11/2" deep, Construction is of heavy-ange steel which provides an extrenely runyed package, virtually immune to the effects of vibration and shock The SP LOLN/2: cernal speaker, is a valuable optional accessory for base selected! automatically P, combination phane patch and ex ‘operation, The unit features an elliptical type speaker for high quality voive reproduction, Other optional equipment includes the FVAGL/277 extemal VFO and mobile mounting brackets,SPECIFICATIONS, Frequeney Range 1.890 Mle amateur tens (160 thr 10m) 26927 5NHr (CB) 1010.9 Mie (WWV) ‘Tope of Bisa USB or LSB (selecable) ‘OW, AM Power Inpat SSB 260 Watts PEP (CW 180 Wats 50% duty epee AM 801 Watts (steeiy lower on 10 meters) a a — (25 258) sa oc ov {00 64 cw er cot) oe ‘Transmit 300 Watts Max. DC 12V Stny 05 Aan ‘Transmit 20 Amps. Mow Dimensions 15-2" wide 6” high, 11 12" dep West Approx. 30 PoundsINSTALLATION General; The transcver is desined to provide a comple single anit instalation for fixed, poetable or mobile operation, Two prewired pgs are furnished with the unit or AC or DC volta epeaton, ‘This system provides the eibiity requieed for various insniations and allows rapid change fom Gee 10 rosie opration. ee Staten tnetalition The transceiver i designed for use in many ares of the world sing supply voltages that ay ler fam the operators osal supply walle. Therefore. before onnecting the AC cord tn the power oat, be sure thatthe voage marketer the rear ofthe transoivee grees with the lot AC supply voltae CAUTION Permanent damage will result It improper [AC supply voltage is applied to the trans cel The wanseiver should be comecte 1 a od ground The ground rad should be nneted 10 the termi marked GND orate on the rear panel of the tans Mobie Instalation ‘The transceiver wil operate satistoiy rom sy 12 ok newatiegrundbatery source hy ermacting the DC power cord to the rear panel reece For undeedash mounting a spi! mounting bracket is avalable fom your dealer lection should be select clear of ater ducts No special moun pe ations note observ if adequate ventlaibn space is aval A mininum of two ches of ir space ane the eabine top and 90 al ies is recommen to allow peoper air Bow arcund the cabinet Never stack ether units above oF Bow the cabinet ine the ccomlated cat om ah unis coukl cause perma ent ema ‘The wanseiver tequees an averawe of M1 amps 00 transit and 20 ans on voce peaks. Te fase i the DDC powcr cobic shold be rated a 20 amps. When ‘asking connections to the car battery. be cei that the RED la is connected to the postive (+) terminal and the BLACK kad tothe negative (—) terminal of fe aitery. Reversed connections ould permanently amage the wanseiver: The BLACK lead should run fizclly 0 the native ternal of the baery. Using the ear fame as a negative connection or canmesing the postive la a a pot such as the ign switch path as the transceiver and fails to take avanags ofthe Mtering action of the battery. The power cable should be kept aay’ from ignition wires and be as hort a8 posible to minimize voltage deop and (> provide 2 Tow impedance path fom the tanseiet the battery Prine to operating the tansver in @ mobile installa tio, the voltage mpulator setting sould be eck In many vehicles. the vata relatos is very pane and in some cases the regltor may be adjusted for fan excessively high charging veltge AS the bate and regulator age the maximum voltage while charg ing can increase 10-4 very high level which isin jus tthe battery and coal cause damage to the ‘The transcver i desma to operate from a source oka range of TL to Mh volts I necesary to ing voage does not exceed wots, The transter should be switched “OFF” whin vehicle & stared Yo prevet voltage tanscens from damaging power Antenna CAUTION Nover transmit without having proper antenna or dummy load connected to the transceiv The transverse for use with resonant ane na having an impedance 5075 hm resistive led The antenna is usually the most sital part of stain nstaliaion, Reus thin esi aa tea iting wil depend on ow well the anes stalled and adjustel Any of the common antenna systems lsd for ase othe hh fequeney amateur bands any be uscd with the transever, provide the apa Inpslonce of the anteana ster within the cap Day of the transceiver pimatching network (50°75 ns).1a tuned pen wire transmission tne. oF & foe wire antenna is wed 3 stable antenna tuner must be used Tatwsn the atema and the transceiver to prove an impedance mach tetween the umblance coil ou ut ofthe transceiver and the blaneed open wie fee or lng wit For motile operation, most ofthe commercially availa ie tema an the market wil veg ells with conwial cable is securely grounded 10 the cassis of the wise atthe antenna roan. Adjust the antenna lena carefully for mivimum SW after installation INTERCONNECTIONS, ota Oils 5 | SoG oo 4 PSSNE | iS 4Frv650 (16 METER TRANSVERTER) “The FTV.630 tansverter is supolied with 263 Volts /277B transect, the modifications shown must be heater and iss supply for use with other equipment aceampshed prior to interconnection ofthe wis When the FTV.650 sued a conjuction with FT AOI ers Freieane ARS BLE. Piri if}CONTROLS AND SWITCHES The transceiver has been specifically designed for ease pare! controls and their functions are described in th of operation and versatility. All controls have been following section, Be certain that you understand preset at the factory. Several of the controls are thorouthly the function of each control before operating snusual in operation, and improper adjastment may’ the transceiver Is of poor au The various front coe IFI 2 0 8 8 se eee oie aa (1) VEO Seer Switch Tie RF GAIN/and AF GAIN contyols are mounted This switeh provides selection of the companion FVIC fon concentric: shafts. RF GAIN control {fever control) external VFO or two fixed erystal oscillator positions, varies the gain of the receiver RF and IF amplifier Normal operation of the transceiver VFO requires. that Maximum sensitivity is obtained with the control se the switeh be placed in the “INT pesition 10) (fully ork wise) INT PT-0IB/277B VFO. controls both 1 mitter and receiver frequencies The AF GAIN control (round knob) adjusts the auctio RX EXT. FV-101/277 EXTERNAL VFO contrals the output level at the speaker and phone jack. Clrekwise ceiver frequeney and the FT-OLB/2’ B rotation inereases the sido output VFO controls transmitter output frequeney PX EXT FVAON277 EXTERNAL VFO contrals the (4) Tuning Knob iransmitter output frequeney and the FTAOIB» “The tuning knob located directly below the main al 2778 VFO controls the receiver frequene window in combination with the band swite determines XT. FVON2 rensmitter and reseiver frequencies TERNAL VEO controls both the actual frequency of opera CHL, CH2-Provides crystal control of the transceive Phe VED. drive mechanism. consists prevision Proper crystals must be installed on PB1I82 spring laced split gear system in combination with cillator hoard, for erystal controlled a planetary drive unit fo provide zero backlash at low operation, tuning rates, Each revolution of the tuning knob results } Mode Switth ; (LSBUSBTUNE-CW.AN), in a frequency change of 16 KVz as indicated on the p is used to seleet the mode of operation: LSB, USE AM, CW, or TUNE, TUNE positions, a se ition switch, This switeh shirt surrounding the tuning kavb, position. In the AM, CW and (5) BAND Switeh rate erystal is used vo shift the The band switeh is an eleven-position switen used to carrier frequeney into the filter passband select the desired band for receiving or transmitting The band inclication is color coded to guide the opera (3) RP GAIN/AP GAIN tor selecting in the proper frequeney scale for each band,(6) CLARIFIER The clarifier control provides means for tuning the reeciverTrequcacy 3 Keto iho sieof the trans tig frags: Ths, i 6 possible 0 tthe pte of he voice vou are receiving to he mest readable Dnt without alfeing your teansenting feqieey Is ase is partiarly vache an "net” operation Whore several partiipants mye transmit sti fa fequeney. The caifer contr may be sich andthe rece fcked the rating freey by setting the clarifier contra w the OFF prston. Norma. yeu will want to keep the lari i the OFF postion wit dhe intial contact is ite, The frie contra may then be wd erin at contest the any drift om the nee sia (7) PRESELECT : ‘This cond peetanes the Signal ies for bath tans nit and recive, The preselet cireit proves conta us permiabity turin doughou te fequeaey range of he transover (8) MIC GAINICARRIER ‘The MIC GAINICARRIER conta are mounted on on centric sats, The carrier coal (ver contr) varies the anne of the cain in the CW, AN and TUNE, es of operation ‘The MIC GAIN contal (round knob) saris the niio leet from the microphone amplifier stage. The contrat hay sallet range to permit the use of any ih impence rystal of dynam arophome Both conto ave maximum gain with the control set at 10 (lly ccs) (9) PLATE, anes plate ict of the final ampli 10) Loapine: Tunes the output of the pi netRork to match antes ad fe! fine impedance (a) POWER Msi switch turns erancever BC operation, "for bth AC and (3) HEATER With this switch i the down poston. the tansmiter tube heaters ae trac off This rodues battery dain 1 05 amp and this permis long pias of ening without excessive batery drain. Pushing the rocker Sieh to the pee postion proves supply vate to the tube haters. Aer 30 seme warmup. the teassmiter ready for operation. This switch operates in beth DC and AC mas (c) MoxPTrvox This slide switch selects desired transmiter toe for theron and hey operation, MOX-<(Manul transmit sich pasion) Locks transniter "ON" and mist be returned to PPT postin for ecier recovery PrTaPosbeotak) ‘Locks transmitter “ON” when microns switch Is depressed, Receiver recovers automatically when erapoae site is eas YVOX- Voie operated transmit or breakin CW operation) This swich positon allows the operator to ae tuate the eansmite by simply speaking inn the rlcropbone. Recwiver recvers automatically when the operator stop spekin For breakin CW, the VOX stem wil actte the teananiter cach time the key 6 depres revver recovers eth tne key is telease (D) NB (NOISE BLANKER) In upper positon, the noise Bunker & pla inthe ‘ruit-and elinizaes noise pubes caused by asi (8) RF ATT CRE Aceruatry “This switch provides imerton of « 20 db atten in the incoming signal path 10 minimize cross mk ‘ion whieh may be caused by extremely strong Isl sionals (F) 25 Kiis100 KH (CALIBRATOR) ‘The 100 Kile crystal osiltor is used to eabate the receiver In the 25 KH poston. tbe 25 Ki rultivibrator generat 9 marker signal at each 25 Ke point on the al Clarifier contrat must be in the “OFF poston when sting ealiratin 1G) PHONE Headphone may be insert inthis jk for private Ite. The internal speaker is iconnected when the ephone plas iserted. Any ih aualty ead ple maybe used uy ic Microphone Jack. Four pin connector fs ws for tio ‘hone inpt, and push to talk rea actuation (1) MereR Sets the meter made t rad PA cathode current (11 relative power oupat (PO or ALC fdock vote.REAR APRON CONNECTIONS AND CONTROL bilgi thetelalb)di iu) (a) AFAN Andio input jack for auxiliary station e¢ PM detector nit, or a high level mierop applied at this point for audio output from ceiver speaker (by IF OUT 1180 KHz IP signal is available from this. jack for use with other adapter ,ete Station equipment such as panoramic c) SP Audio out speaker, Output impedence ig 4 ohms and the internal is provided at this jack for an external speaker will be disabled when plug is inserted, (4) PTT Th jack may be used for external actuation of the As an example, a foot switch may be inserted into this Jack to providle remote control of the transmitter PPT relay (e) PATCH Speech input terminal for phone patch connection. Inpedanee is 50 K ohms, (fh AUX This jack is conneeted to the receiver output (4 ohms} to be used for phone patch or other use (s) FAW Power outlet for cooling fan ( P.O. ADJUSTMENT Meter sersiiivity ailjustment for relative power output indication, Gi) RF OUT Si be obtained at this jack for use of optional equipment, | frequency output from the driver stage may such as the FTV-650 6 meter wansverter i) GND Ground connection. (ke) LAMP PUSE This lamp fuse protects the RF amplifier transistor from UI) REV ANT Other receiver can be used throng this Jack m) ANT Ceasial commeetion for antenna, n) Acc Accessory socket. Provides access to transceiver operat ing voltages and relay eontaets at this outlet (p) KEY Key jack for code operation a) EXT VFO Connections for external VFO. (r) FUSE Fuse holder requires 6 amp fuse for 117 volt or 8 amp fuse for 220 volt operation, D.C. power cord fuse 20 amp. s) POWER Power reveptacle Both AC and DE cables are supplied, (y TONE, Sidecone output for additional receiver if used. (uw) A-TRIP Antitrip input from additional reseiver if used,OPERATION The tuning pevedae ‘complicate, ff the anseiver not are should be exercised Whe tuning t insute pak performance of the ein rent The following paraeraphs descr the pressor for receiver and transit ening INITIAL CHECK Before conmeting the tasecter to 8 power sour carctlly examine the nit for any vse amaze Check ‘that all ses and crystals are fim in ple and ‘hat canis and switches are operating normaly. En sure that voltage specication marked on rear pane! rmaches the suply vole FREQUENCY SELECTION ‘The main ting dls color cad with the tad selector sich for proper frequen reat out. When hand sec is marked in Res the operator rads the Red numbers on che main tuning dk When for crample the band slot 6 marked in White on tans ‘iver front pal the operator reds he Black mbes on main tine di The main ting dil is marked in 25 KH inrements awe cack 100 KHe segment This provides ‘course frequency sting witin the band. The di kit surrounding the tuning knob is marke im 1 Kien crumens and proves fr fine settings of the tra ceiver operating fue Following the example shown, familiarize youre with fhe ratioship of ain and kit di rane ro RECEWER CALIBRATION Preset the controls and sites a inated VFO Seketor INT (tena) MOXPTT VOX. Pr POWER ON Caer position) RF GAIN Maxioun AP GAIN As requ BAND ested nt MODE Desired mode TUNIN 100 Kite eine PRESELECTOR Desired band semen CCLARIFIER oFF RE ATT oFF ‘CALIBRATOR 100 Ke To calibrate, st the TUNING contrt tothe 100 Kile int on the dial nearest the desired feequeney. Tone the prascector for masinun "S" meter ett, Tue the transeever to the 100 KH calbratr signal or zero beat. Two sal may be beard ar the 10 Ile pant One of thse ss 8 sgn foi throeh the IF sag Always cate the stronger of these tw signats Tells, Hl ani kb fry Avro beat pint and rote skirt ernie il 10 ter positon, The skirt ernie dial surrounds the tuning knob and & belt in pasion by triton ‘This dal erly movable by band er eaibeation ekg device bar wil retin ts pit The tran on of LSB, USB. AM oF CW Switch the eaibrator to the 25. KH poston and note hat the calibrator sigma can be heard at every 25 Kl pint. The calor switch sha be 50 the OFF prin in normal yee of the transceiver For bands 400205-103-10C red lack see en main i. Satin shown i tbe example would thn Be 8 He plus the starting and de froqvene im ME For example oa 40 meties the fegieney weld te TAIN Mle On 20 meters HUTT Mia Forts 60-80-10 1 nad Res se on min i Stings sn i dh example wold hen sd BUR Kl For emp on 8 ptr the rage won Be 218 Mtl on HOR, 28.618 MlTRANSMITTER TUNE-UP “The flowing tsncup procure must be performed brig slot of dsr operating mode, LSB, USB. GW, oF AML, See pargrapis cela to the spe Ile after bast tranemiter tan. Connect duty kad oF mated ante tothe as i Siting on rear apron, and pest cones 2 flows Power ore HEATER oN Mone TUNE CcaRRIER 1 (faty counter aes) BAND Desir band TUNING Desir! fre PRESELECTOR Desired and sent PLATE. Desired band ssment LOADING “To positon shown in table METER kc ‘vro SéLECT ist MOXPTT-VOX err LOADING POSITIONS BAND LOADING 160. 5 80 $ 0 Bun 20 312 6 3 108 H 108 ‘ oc ‘ 10D ‘ NOTE: Lauds postion are aainal SHiht variations ftom postions shown are tobe expected With the tagssver turd on ll 60 sean for Transiter tubes Be erin Ut Acesory pl is ithe acesory socket The heater falas to the fa tes sppbed heoagh pins 1 ad 2 ofthe accessory pl, Sethe" MOX-PPT-VOX" switch to SON pniton. Mite {sl gw reid Final Arp vesting cate curren "This shold be set at BO mA with dhe BIAS contra Jeena ander the top aver near the rear of these Swit the metry ALC postion and adjest ALC conizal under the tp cover fr fll sale deletion fof the meter. Return meter switch to IC positon and MOXPTT.VOX" swith to PTT postin PRETUNING 1. Adust *PRESELECT® for maximum neever mise lev 2. Place “MOXPTT.VOX” switch "MOX™ poston 4. Rotate" CARRIER" contro am nti) meter se, jst above normal iliag curent (50 mA) Avs “PRESELECT” fr maximum meter reading (Caution sf meter excerde -1 (1000 mA}, reduce ‘CARRIER™) 5, Rotate "PLATE contol for minimum meter reg . (Pte Di) 6, Return “MOX-PTT.VOX" sich 19 PET positon. ‘The transite snow peu to he desi frequent Final peak tuning aocompished by crcl folowing ‘the fina tin prose FINAL TUNING Final peak tuning tives the meter roative per ‘output postion (PO. At fll transmit power the meter il rid approximately ane hal to two thirds fll eal Ingo a matched antenna es. Fring fl tuneup if noted thatthe mer ination ext fll eae, Aiscotinie tne yp. OMT sale meter inden are the result of releted RE due to hh VSWR and corre tive tio Should be taken foe aepting inal te CAUTION Exceeding the time limits noted during final tuning may result in destruction of final output tubes. 1, Set miter switch ta PO. position, rete “CARRIER fsnito arn fully clockwise to pation 10, MON PFT VOX" suite to” MOM (10 second maximum) and tate“ PRESELECT Momentary set conirl for misisum mater reading. Return “MON ‘0 PTT positon 3, Momentary se" MOX PTT.VON” swith to” MOR: (10 sone ria) and increase oF deren LOADING” control for maximum meter radng Requn "MOK to PTT psn Meaty se" MOX PTT. VOX” steht» MON (10 son maximum) ane crease PLATE" conte for maxinor meter reading, Ke MOX" to PT. pastin Repeat steps and 4 until maxima meter eating is tuaThe tronsmiter 6 now tun for maxim cpa Return “CARRIER” control arm uly counterclck ‘wise to ee0 position. Return mete switch 1 IC pst tion and MODE switch co desired operating mee NOTE: Moving the “MOX-PTT.VOX: MOX" posites it the above stems may be aed by simply operating the iophone FFT sowich when microphone i attached 10 sorte to the $88 OPERATION After complaon of tung set MODE switch to LSB ‘e USB. Set the METER switch ¢ ALC postion. Set the *MOXPTT-VON” switch to the PPT prsiton and ‘nance the MIC GAIN control util the meter Kigks how to mids af ror coor! potion when sprain orl ino the microphone Sit the “MOX-PTT-VOX" switch ta VOX postion, For VOX operation, adjust VON GAIN ptentiometr ver Set the ANTITRIP potentiometer to the min ‘num pinto preven the speaker cutpt rom tipi ‘he VOX. Do nut vse more VOX gain or ANTITRI ain than avcesars Ast the DELAY potetintet ter the tp coker for sitable Flas tn NOTE: Whun meter is set t0 IC, vise mation peaks wil indicate 150200 mA. Actual pa ‘he init! vale CAUTION CARE must be taken to avoid an excessive drive to prevent spurious radiation. Maximum Key down current should be kept within 330 mA for the bands under 15 meter and 280 mA for 10 meter band. (ow OPERATION {Upon completion fae tnine inset key plan ack marked "KEY" an ear apron ofthe transeiver Power output from the transmitters dtermincd by the “CARRIER control sea psi The operator my Select any paneer omit desi hy simply rotating the “CARRIER coma within the mits of HS rane oom seve ten, The tramesiver may be operted manually or breakin by sting the “ION PET-VOX™ sth to either MON. manual) oF VOX (iran) forthe dei mode of NOTE: Imerton of the key” pha automaticaly des connects the bis supa 10 the PA wes therefore, with the hey phat inserted Fi Amplier bias current will not be inde when mst fi the IC poston [AM OPERATION AM operation of the transceiver i scnmpise by ‘sting the MODE switch to the AM pon and inserting the proper acnmt of “CARRIER” with the “CARRIER” cont. Aer completion tase tranemiter tuneup. place the [MODE swt in the AM poston and rotate" CARRIER ontr} arm unl meter reeds 15150 mA) in the IC Dison. While speaking into the mraphone normaly inerase MIC GAIN nil the meter indian Slab movement with ie: paks. (Care must be taken in adjusting MIC GAIN contrat fo pssue that the “CARRIER” come arm # ant rotated causing an increase sm "CARRIER vel D> oe exceed 151150 mA) ater indication during AM eration or destruction of the Final Amplifier tes ‘CAUTION ‘On the 160 meter band, maximum plate current should be kept within 140mA to avoid spurious radiation when It Is operated on the trequen- cles between 1820 KHz and 1900 KHzCIRCUIT DESCRIPTION The block dlagram and the circuit description tht this taneiver falows will provide you with @ better understanding of TUBE & SEMICONDUCTOR COMPLEMENT Upc PBnisKA2) ‘QL RP ample G2 Reaver Ist Mixer QS Transmiter ed Mixer Qt Lora oct 05 taster HIGH FREQUENCY IF Unit PB1I80(A2) QL Transmit Ist Mixer 2 Rectver 2nd Minor LOW FREQUENCY IF Unit PBII83 (AZ) QF amplifier 2 IF amplifer 3 IF amplifor Q4 AGC ample 5 Smee MODULATOR Unt PBINB4 (42) QL TF amplier 2AM medulte 8 USB oscar Qt 158 oscil 05 CW.AM oxiitor 96 Bulfer AUDIO Unie PB.S15 (AZ) QI MIC ante Q2 MIC ane 8 Eriter follower Qs VOX anpiitier 5 Rely control sskuoMt 2SKI9GR ascrsak 2sca7? 2sca7s ascarey ASKAOM 2skiggR 2ScraAR ccaaas2 pscazsg pscazsg sto ascnn2y oscy2y scazer ascir2y sciray 2skigaR 2sci72y ascrray TATIAM Kao 6 a 8 Ray contrat (OW side toe os AP amplier ‘VFO Unie PB:1056,(4.2) a a a VEO osilitor utr Amliiee NB Unit PB.1292(42) a e a % 45 IF ampli TF amphi Noise ampier Noise ampli Noise amplifier [NB ge contr FIX Unit PRIBAMAZ a Coysalosiitor REGULATOR Unit PBIS14 (42) QL 100 XHsosetstor 2 25 Ke Mavibraoe 5 25 Kite Makiioraor 1 Marker amplier Regulator 5 Routt control MAIN CIEASSIS “ Driver tube v2, V3 Final ampliier QL BCDC aneror a AF preampiiier pserra 2sca7a STKAOT 2ski9Gr 2SK196R 2sca72¥ osearay 2SK196R 2sk19GR 2scraAR 2SKE 2sca72y M&AI08 ascrasy ascrasy 2scra8y waev7a flsacx2 2562062 esca7aymodules. These modules are; High frequeney unit, High resjueney IF unit, LOW frequency IF unit, Audio unit, Modtulator unit, Noise blanker unit and Power regulator unit, In addition, the VFO unit. Crystal oscillator unit and Rectifier unit are built in to the main chase (1) HP UNIT (PR tI81) This module contains the receiver RF amplifier, receiver Ist mixer, transmitter 2nd mixer and heterodyne oscil: from the antenna col is fed Jd eifect transistor 3SK40N) lator cireuit, The si to the gale of QL through terminal 8 of Uke modate he AGC (automatio: gain control) voltage which is, om the low frequency IF unit, is applied to the gate circuit of Ql from pin 9 to con gain of this stage. A manval RP gain control on the front panel is connected to the source of QL through pin 10, Signal output from the QL is then coupled tthe receiver first mixer Q2, 2SK19GR where the ineoniing signal is mixed with a simmal from the heterodyne oscillator Qt, 28C372Y through the buffer sage Q6. SCAT. ‘The product of the first mixer is applica from the pin 17 to the high frequency IP unit Transmitter signal is feel to the base of transmitter 2nd niser Q3, ZSC781K from pin 13. The signal trom the hetwradyne ¢scillator is applied tw the emitter of the mixer QB, through the buffer stage QI, 28C372Y. This. angement converis the high frequeney LF signal to the desired transmitting frequeney, ‘This. transmitting signal is fed to T102 through pin 11. The gate circuit of the receiver mixer Qe is disconnected in transmit by diotle switch to avoid the lowering the Q of the circuit Crystal soeketsand all coils are mounted! on Uke: mai (2) HIGH FREQUENCY IF UNIT (PB1180) The module contains the transmitter first mixer QL BSCATZY. the receiver sevondl mixer Q2, BSK40M, 0 to 6020 KHz bandpass network. The signal from the receiver first mixer is fed 10 the gate of the and 5: nixer through the bandpass sietwork LI, L2, and L3 from pin 15, VFO voltage is also applied to the 2nd gate of Q2 from pin Il, The signal is conyerted to 3180 Kil low frequeney IF and fed to the following. stage from pin 3 through an output transformer TH2A. On 3180. Kllz signal is fed to the base of from pin 5. A 14 MHz trap coil THL3 is fed in the base circuit of QL. The VFO. sismal transmit, thy the mix iy fed to the entitter of the Ql which protuces che 3320 10 6020 KHe high frequency IF signal. This signal is fed to the following stage from pin 16 through Ue bandpass network pe BANDPASS NETWORK CHARACTERISTICS.(3) LOW FREQUENCY IP UNIT (PRI183) This module contains the low frequency IF amplifier, crystal filter, detector and AGCIS meter circuits On receive. a 3180 KHz. signal from the noise: blanke Great is fod to the gate of QL 2SKIOGR, PET from pin 15 of the module DLD4 are diode switches which select the crystal filer for SSB or CW reception. ‘The 600 Hz CW filter XP 30C ss an optional feature available at additional cost from your dealer, The diete switch selects the CW fitter automatically when the MODE switeh as set to CW position. This pin 9 and 12, The signal from the crystal filer is fed to the base of QZ, 2SC7S4K and is amplified by Q2 and Q3, CABS integrated circuit. The gain of these al voltage is derived from wo Stages iy contmulled automatically by Ux AGC voltage derived from AGC amplifier Q4, 2SC828Q, y by the RP gain The gain is also controlled man control on the front pan The output from Q8 is fed through T109 to the ring demodulator DS:DIL for CW and SSB reveption, ‘The carrier Signal is fed to the detector from pin 5, The lancedl by VRI to obtain minimum carrier signal is distortion and alsa. to avoid Smeter reading which ‘The may be influenced by the carrier oscillator signal REQ UNV H CHARACTERISTICS OP SSB/CW FILTERS AM signal is detected by D7, 1S1007 and fed to the audia omplifier stage from pin 1 through the MODI 1 audi signals are connected to audio amplifier unit from pin 4 (AM) and pin 6 ‘SSB & CW) through the MODE switeh on the front panel andl the preamplifier 6, ISIO0?, DB. 181555 AGC amplifier Qa. The emitter of Q4 controls $-meter implifier Q5, 28C828Q AGC reaiifers drive de On transmit, 0 the gate of QL from pin 15. It is then amplified and passed through 1¢ Signal is. applied the crystal filter. The output from the erystal filter is plied to the high frequeney IF unit from pin 10 CW FILTER INSTALLATION DIAGRAM(4) AUDIO UNIT (PB-I315) This module contains the microphone amplifier, receiver audio amplifier, VOX amplifier and CW sidetone oscil lator. A speech Signal from the microphone i fed to the first MIC amplifier QL2SKI9GR FET from pin 5, Input impedance of the MIC The signal, controlled in amplitude by the MIC GAIN control between pin 3 and pin 4. s:eond microphone amplifier Q2, 28C372¥ and applied 2sca72V pin 8. mplifier is 50 K ohms is amplified by th to the emitter follower Q3 to be delivered to the modulator anit from audio signal from the AUDIO GAIN mplifier Q&, STK AO in wun, Phe receiver antral is applied to the audio integrated cireuit from pin 19. This. stage increases the signal to speaker level. The audio power amplifier civeuit utilizes the OTL. (output trans former less)cirewit and delivers 3 w through pin 22. ontput to the speaker The signal from the first mieroptione amplifier is coupled throusi the VOX GAIN control potentiometer VR1 to VOX amplifier QU. TA7042M. The signal amplified by QU is fed to the VOX rectifier ontpnt voltage of the rectifier is applied to. the sate of the VOX MK 10D and Q6, 2SC373 causing thent to conduet and actuate the VOX relay RLL « The collector Q6 is connected 10 RLL throught pin 13. The positive DC ‘lay control transistors Q5, the main chassis, circuit of The ANTITRIP. cireuit aker output fron funetion ‘cntput voltage is connected through ANTIPRIP con 1 threshold volt provides to prevent the sp tripping the we The receiver audio coiver into the transmit VR5 to the antitrip amplifier Q4, and fed to rectifiers DI and D2, 181585, Negative DE the rectifier, connected to the gate of Q5. reduces the output voltage from sary antitrip threshold, AN'TYTRIP control VRS. adjusts voltage threshald so that the 1 of the VOX control transistor providing the neces: the value of the antitrip loud speaker output will not produce excessive positive DC output from the VOX rectifier to exceed the nega: and cause When speak tive DC output from the the control trax stor 10 actuate the relay ing into the microphone normally the positive voltage will exceed the negative actuate VRS provides course adjustment for relay antitrip voltage and the relay sensitivity Relay hold time will be determined by DELAY control VR2, Qi. 28C373 operates when the in CW approximately 800 Iz. The ton The tone oscil MODE oscillator operating a position, It is a phaseshift switch is output is cativaied by the keying circuit and coupled through SIDETONE LEVEL control VR4 to t 1ediy amplifier for sidetone monitoring in CW operation, ‘0 coupled to the VOX amplifier operation, fhe output from Q7 is a QE for break i OW 5) MODULATOR UNIT (PBA1I84) The MODULATOR NIT contains the lator cireuit for SSB, carrier oscil and AM tor cxeillates either 3178.5 the ring moc modulator, The carrier oseill Kitz for USB or 81815. KHz for LSB, depending upon To: TC) TC. VR) Te Th VR x x @ 6, @whecher Qi, MODE the emitter circuit 2SCI72Y or QS. 28C MODI 72Y is selected swith, The f wither by the switeh disconnects The output buffer amplifier QU nodulator DI from the ISCR2RP, M4. The ring demodulator from and then to the balanced ulso fed tothe Ireqyiencies are matched to the bandpass of the eryst filter to place the earvier frequency approximately db down on the skirt of the filter response or AM and CW operation, the 3179.8 KHz erystal con rolled oscillator Q6, 2SC372Y operates. to produce carricr signal, and Q3-and QS are disconnected @, 28C372Y operites as a medulator for AM operation and asa buffer stage for CW operatic The speceh signal is fed to the balanced ring, modulator and AM modulator Q2 from pin 9 balance is obtained by a jometer VRL 4 trimmer capacitor, TCL —Double-sideband, suppressed-carrier outgut from the balanced moduletor is amplified THO by the IF amplifier QUMI-10 D, and fed to the low frequeney IF unit from pin 1 For AM and CW. the output signal from Q2 iy fed to th ini, through CARRIER poter jometer VE the front pane 6) POWE! REGULAT UNIT (PRITS5) The DC 12.6 volts. fron throug 280697 extremely: stab the reetifier unit is supplied cirewit QS: anit to obtain pin Mf to the voltage regulator and Q6, 2SC372Y 6 volt Dx various circuits from pin 13, Th in this supply whieh is then fed to the regulated voltage is supplied to the CLARIPIER control to offset the receive frequency = 3 KHz either side of the trans mitted ‘signal. VR4 permits adjustment of controls to, the receive and transmit frequency to coincide at the CLARIFIER zera or OFF voltae is. de position, A-100-volt negative VR sets vered from pin 5 t the unit wrating bias al approximately~DOvolts for the final amplifier tubes, This Dias voltage i560 volts on receive and supplies the grid circuit of the final tubes on the main chassis from pin 2, The hias for 2BYTA 20 volts on receive and~3.5 Une driver tut ‘5 also supplied from pin 4 is voltage is volts ‘or transmit This module also contains the 100 KHzi25 Kitz marker generator, Crystal contyolled oscillator QI, 25C735Y oscillates at the 100 KHz crystal frequeney tor dial calibration, Trimmer capacitor. TCI is used to calibrate 100 KHz against WW or JIY, Output trem the oscil 25 Kile which, generates lator multivibrator Q2 and is fed to into Qa. 2sc7aBY 25. KHz, WRI 1S used to synchronize th Phe multivibra voltage is applied through the front panel the buffer ampli to.25 KHe, or operates when the supply pin 17 The calibrator output is fed througt fer QA, 2SCTABY anteana circuit from pin 16. from the switeh on (7) VEO UNIT (PR1056) The VEO module board is installed in the VEO chassis. The VFO uses PET 2SKIIGR and QB, 2SKI9GR first 2Y buler provides VEO signal transistors QU buffer, Q3, 2! anel amplification of thy s 8700 KHz to 9200 50) Ki ‘The VFO ascillation frequency Kile and envers the tunable Th diode DI. 18145, CH is switched into the cirenit by the « range of Varactor in series with capacitor J the relay contacts to shift the VFO frequeney_ for receiver offset tuning,(8) NOISE BEAN! KER UNIT (PB1292) 180 KIlz output signal from the receiver Zad mixer is the 1 of IF amplifier Q2, 28C amplified by ¢ amplifier Q3, 2SK19GR through the noise banker diode D2. 1815 the IP amplifier 1183. ‘The above 318% 5. and then amplified by Q3 and fed t chain in the low frequency IF unit PB: ) KH signal is also fed to the gate amplifier Qa, 2SKI9GR and amplified through Q4 2sC784 er diode D4, 151559 conducts with the noise pulses in the ontput from Q5. and neg ve ontput voltage from the diode is applied to the gate of Q6 2SKB1B in order to turn off Q6. Then the noise blanker driver Q7 2 72Y conducts to switch a noise blanker diode D2, which disconnects the input eiresit of the IF amplifier QB whenever the noise pulse ex The switching level is adjusted by the noise blanker threshold control VELL At the most effective blank: position, there may be shgbt distortion on the received signal due to mixing at the switching diode. This effect cean be reduced by adjusting the threshold control slightly (9) CRYSTAL CONTROL UNIT (PB13-44) This module is located on the VFO unit, On intercon nection of the module is wired directly without using plug-in. sock: In addition to normal VFO operation, two ervstals may be selected for crystal controlled operation by a selector switeh Iecated on the front panel of the transeiever (10) RECTIFW UNIT (PBAOT6 ‘The rectifier unit PB1O76 is located under the main chassis in the power supply compartment , and delivers four different DC voltages, The power amplifier plate voltage (600 Volts DC) is supplied from the brida connected silicon rectifiers Dl D4 and D9 ~ D12, 300, Volis. DC is also obtained from this circuit for the driver plate suppl 160 Volts DC and—100 Volts DC are obtained through DS and DS. D5 supplies the final tubes sereen grid volta and DG is used for the bias suppl 10.5 Volt AC is rectified by D7 and DR for the tran sistor supply. voltage(an MANN CHASSIS “The main chassis contains the power supp. rensiter Ativer final anplifer and other associated crc. All sockets for plugin modules are mount on the msi chassis (0) POWER SUPPLY “The pwr supply designed to operate fom citer 2007220/234 vols AC or 12 vols DC Csotive ground Inserting the appropriate power plug ‘ako the reir panel reeptake makes the wrcessary onic to operate the supply in citer mode, AC or &, When the transceiver is operate frm a 12 volt DC wer sure, trassistors QL and Q2, 258206 tune tho a a Jon frequency ecilator to provide AC to the power teuasformer. Starting bias for the osillotoe 1 obtained from divider reitors KR, RE and BS. All of te ates eaters and input voltage to the DC co serie sre supple through the HEATER swich 1) PRESELECT ‘The pret contol dusts three gang tuned cols ‘THON, 7102 apd T103. THO tes the reser front fd. T102 provides interstage tuning on recive as veel as deter grid twine on transit, T1O8 canes the driver plate circuit, TIO, TI05 and TIOB are ‘ocd in the circuit when the band switch iin 160 thru 40 meter bad to otain a proper smpsance match for minim dort. ‘TI fs const to the etrodyne crystal XI~XIL hough the bane witch and divers the signal feom the sunday to the mixer as Dade sites are used in several ations for sod Wah the beater sich in the “OFE* pasion, votage is sl sappind to the restver section. whieh allows continous reception at reduced power consimrtion veel, The high-voltage winding of the power transformer TH is connected 10 a bridgetype sold tte eetifier 1o suply approxinatey +600 volts and +200 vos to the transite utes Out from the 120 vt ap recede diver +180 vost the son rics a OW ots fort bis spp. Dari AC operation. 1 fs eneried by two primary windings These windings fan be connected in Series for 20012201234 volts and ‘parallel for 100/107 vats operation. The tpt fom high current winding of 10.5 ols ist and is sed tap he transitorizd as (C) BINAL AMPLIFIER ‘The signal from the wansmiter second mixer 1 fd to the rid of trammiter diver VI, I2BYZA. where iC amplified to 2 eel suffice to deve the fal lnc alien V2 and VI 6ISGC The sina spear ing ross THOS and THOS coped tothe sis V2 and V3. Newralization of the power amplier is accomplished by ted eck a small ancunt ofthe ‘cutout through TC27 eo the boxom of TIOTIOS ‘oaination Final output fom V2 and V3 is fl to the antenaa, The output RF voltage is divided by C28 and C29, andi rstilied by Dd, 181007 0 indate relative ontpt power when the mater switch i 0 the PO piu, ‘The ALC (automatic level conto vltage 8 obsained by Bz and DU, GP254 apd contra the wan of the TE ample. (an) METERING The meter cists designed to inate sina streath in he roveve me, On transmit, the meter mabe sich seeted to indicate cathode current, eave Power Ontut, and antic level enteok. The mete functions are atomaticaly sich by means of ety omits Ge transmit and recive modes ALC meter readings are controled by variations io ‘ri carmen owing in the final amplifier tubes. As the fina amplifier drive is increased. de to medal io, & poction of this current flow is ret ae sop tothe ante of NK on PBIIBA, ‘The meter then indieats the current Mowing ia MIKO whieh derived from ehe ALC control vohage In the IC potion the meter connect tthe ates —a‘CRYSTAL CALCULATIONS FOR CRYSTAL CONT: ROLLED TRANSCEIVER OPERATION WITH THE EXTERNAL VFO OR THE TRANSCEIVER INTERNAL FIK OSCILLATOR, PEI348 The ext Nlders acept standard HC25/tsPEENS tak, AI erst Urquenes i fal twee 700 Klizand 9.200 Kile A trimmer captor has en ones in paral wth each crystal to permit proper frequey asimen, Adjsiment of this einer wil change she eystalfequeney approximate 1 Ki ‘The corns ental frsuency for any deste operating feoqueney may be dria by the following oral Fa (Ft +Fe)-Fo Fx-(F1+ Fe)-Fo, where Fai the eps Sreqn Fos the desired oprating frequen. and the conta (F1+Fepis taken frm the tle Frequency Table (FI Fe) (nt Stir Bax ISB use aMew 160 TOL noaRS— 69H. 80 rez 126985 1269053 ‘0 looms 98516193 20 232015 231983 8190.3 6 01s amass 30193 4 362015 81NRS—_B6T9N.3 wx arama 1985 a7I99.8 won 377m aT69RHaTHINa soc M2018 BAIR 8190.3 wp Baro a9 8699 For Fxame: Fd the proper crest for pert 3900 Ke LSB othe AO miter band From te table find the constant (FI-> Fe) for LSB. peraton om his bad. The constant fs 127015, cere fore Fx = 127015 ~ 3900 BOLE Ke (OW FILTER INSTALLATION 1. Remove top cover of traseiver caine and hese pried zee bosrds PE-ISTS. amd PRIUS Reoee two serous ding PBLANIS. 0 the 1 Shaped bracket. Remove two srews hang the L shaped broke t the shield plate, locate between 3. Remove PRLISLS from the chasis connector ree fa Ganly, rock the iret bard ont of the Remove the two serews Roig the sid plate and Met ofthe cabinet, Grasping the Usshaped brackets sil attached to ‘PEG. sey. rook the cea bard oat of the 6. With PBIB reed fram the chasis remove C10 and 9.08 HF) eapactors foe oar Insta X-30C CW filter in postion indicated using the rts an lskiasers provided, Solder the four er terminals tthe board Reina! PBIB tn socket, screw shield plate to chassis, and reinstall PDLT3IS lace all atch serews it socket. Re ‘This camps the CW fer insalltion, The er provides 4600" He sndpacs when the mode suite § plane in the CW positon. Transcever alien 5 not rears for this instalation, \xewa ssa riven —ALIGNMENT WARNING DANGEROUS VOLTAGES ARE PRESENT. USE BXTRI REMOVED, DISCHARGE ALL Ere TRANSCEIVER WITH COVERS GROUND WITH AN INSULATED SCREW DRIVER, CAUTION Never operate the transceiver in the transmit mode without a matched antenna or adequate dummy load. The power amplifier tubes and P1 network compo- nents can be damaged if the transceiver is operated without the proper load termi, nation, GENERAL The transceiver has been carefully aligned and tested at the factory and, with normal usage, should not re quire other than the usual attention given to electronic ‘equipment, Service or replacement of & major component may requite subsequent realignment, but under 0 he operation of the transeviver is fully understood, EME CAUTION WHEN WORKING ON THE CAPACITORS BY SHORTING TO EQUIPMENT REQUIRED (1) RF Signal Generator: Hewlett-Packard Model 606. oor equivalent with one volt output at an impedance 0M He, (2) Vacuum Tube Volimeter (VTVM) Model 4108, or equivalent VTVM with n RF probe (3) Dummy Load: Waters Model 334.4 or equivalent 50 ohms non-reactive load rated at 300 watis (4) AP Signal Generaior ; Hewlett Packard Model 200 AB, or equivalent (5) A general ng, the range from 3 to 30 MHz with a 100 KHz ealily ‘overage receiver cove reqquency the malfunction has tteen analized and definitely traced to misalignment ator Service work should pnly be performed by experienced personnel, using the proper test equipment PBI202 P1180 PBI3I4 PBI3I5 SIDE TONE ADU. VR: VOX ADV, YR: PBI183 SM ADV, VR a BIAS ADU, VR. vR VR CRYSTAL CAL. ADU. To; x w ov Aoy oii VR: YRi.TG)1. S-METER SENSITIVITY ADJUSTMENT Placp the transeviver in the receive mode and connect a signal generator to the antenna terminal of the trans ceiver. Set the signal generator to 14200 KHz with fan output of 50 uV Tune the transceiver for maximum S-meter reading Phe Smeter should read! $9. If Smeter adjustment is ¢ VR2 on PBII83 to obtain an $9 When the transceiver is tuned to 14200 KHz the 100 Kile erystal calibrator output will be approximately 50 uV or 2 NOISE BLANKER THRESHOLD ‘The operating level of the noise blanker is determined by the THRESHOLD control VR1 on PB1292- Counter chickwise rotation of the control inerenses: the effect iveness of the blanker, however, extreme setting of this control reduces the receiver sensitivity With the noise blanker in the “OFF” position, tune in @ signal cn any band that registers between S:6, Note the Smeter change when the noise blanker switch is placed in the “ON” position, When the noise blanker level is. adjusted properly, the meter should indicate fa decrease of one (1) or half Sunit PB1075 or less than indicated, adjust VR1 to achieve’ the proper setting, Extremely strong signals may cause distortion on the derived sigmal due to mixing at the switching diod This eflect can be reduced by decreasing the Noise Blanker threshold control or by switching the Noise Blanker to “OFB" 3. VOX ADJUSTMENT VOX controls are located on PB. 1189, These are VRE VOX Gain, VR2 Delay, VR3 Relay Sensitivity and VRS. Antitrip Gain Set the operation switch to the VOX position and turn the AF GAIN and MIC GAIN controls fully lockwise, Slowly rotate the RELAY control (VR3) iter clockwise until the relay activates, then return the con ral carefully counterclockwise until relay + for the 8 This release point is the proper sett sensitivity. contre) Set MIC GAIN control to the cumter of its travel, Speak into the microphone normally, adiust VOX control VRI to just activate VOX relay Tune in confortable listening level. Set the ANTITRIP control VRS to the minimum point t signal and adjust the AF GAIN control to prevent the speaker outpit from tripping the VOX BOTTOM VIEWYY control VR2 for suitable eke Adjust the DEL 4. CW SIDETONE LEVEL ADJUSTMENT (EW scone lve may’ beaut rotating TONE: level potentiometer {VRS} fra om PB 1189 5. CARRIER BALANCE ‘The transceiver should Be allt to reach onan seperate before making the cari balance adust Tancup the (ramseiver (or SSA operation ese 20 ante oF danny oe. Turn the MIC GAN coe fully countersackrise to. remove all audio from the alton ste With the MODE switch set to iter the LSIVUSB stirs. turn the "MONPTTVOX™ switch tothe MOX position and adjust the caer balance controls (VRI and TC1) on PB UBL for minimum PO mete retin A mune enacting tance ay be obtain By tin 8 reciver having an Smet. to the tagsmited fe gency Adjust the haance cons fr minim Smtr reat while withing de MODE wich beck and foe swe the to sideband positions 10 wlan el carrer sppresson for bh scans 6. ALC LEVEL ADJUSTMENT ‘The ALC meter will require ausment if when the METER switeh on the front pone 6 sete the ALC rita th me sich to USB, the” MOX-PTT-VON sich to MON andthe mieonhone tin tac th ALC mer as ot ol 5, To aos the mse the controls falls Mov, vst mic Gan ally CCW MOXPTTVON OX Te the mater is other than om the ator sa ant the ALC contol VR on PETER fora mater inction of 5. Reem the “MOXPTT-VON" switch ve the PTF pation 7. VOLTAGE REGULATOR ADJUSTMENT Convet a VTVMDC probe between pin 18 of NUS (PH 1185 | and growed Adjst VOLT poeniometer “URE for exacy 6 Volt meding on VTVM, 8. CLARIFIER ADUSTMENT ‘The feequeces coincide at CLARIFTER control OFF and 0 positon in the rstve- moe. Lf tas potenti reter VRE located near the caries control pont eter une the main chase “Transmit and eeeiverfequencis coincide st CL ARIPIER otto! OFF postion. fF not ads ZERO ptentamecer Vt om PBS, 9. BIAS ADJUSTMENT The final amplifier is sunt te checked to insure Tiariy ad normal apatite dsintion fr the final utes. he HEAS contro V2 on PHEIUTON as follows: Set the transcuver to the resem an allow the transvier 19 ees erating tempera Se MODE switeh USE, METER switeh to 1C and the” MOX PTT.VOX ste to MOX positon fr ta inten. Theater wil este PA. pie current Me plate curt 30 AH the is mrt the ike pate eur is eer sw 50m, ans the BIAS cond foe 5th A, ‘Thre is tle ifr in the ile cute between AC and OC operation. Neus the ile eorent 10 50 1m) foe each operation 10. POWER OUTPUT METER ADJUSTMENT RG, lou on the srmsver evar panel cet to the antenna cies iting rides a ssn por output indication on the meter This pteatbmtcr should be austen idee 12 to 21 ful scale meter deteton when the transite 1 proaing fl etp power the tune psn, should he motel Yat the meter nies relative mer cpt and 6 nik the Bass for cerning seta per utp TYRE fas Boon prt ab the fats to nad 12 to 211 fall cle nt 952 os dm aad The erator Stadt ndsrininatl ast VR to abnowe ead oa aneonn with ih VSWR, aIL, FINAL AMPLIFIER NEUTRALIZATION. When ing the final amplifier tubes, it b vand with MODE switch at ‘TLINE position, and necessary to reset the bias to give correct idle current aelvance the CARRIER control until meter IC reads land check neutralization, Using the procedure cuttin’ 00 mA below will guarantee maximum output and long tube life (5) Roca PLATE uming control and observe dip a indicated on the meter, If the dip is not prominent, CAUTION reduce the Inadine control slightly for better indi HIGH VOLTAGES ARE PRESENT ON UNDER ‘ation, Ax the PLATE control is rotated the meer SIDE OF CHASSIS AND INSIDE OF FINAL Should rise equally and smoothly on either side « COMPARTMENT. USE GREAT CARE WHILE masimum dip indication MAKING ADJUSTMENTS WITH WIRING EX Pos 6) Determine whieh side of the dip rises abrupily Sot PLATE contral slightly to this side of dip (1) Connect a dummy toad w antenna, and set mete Keeping, the meter reading below 100 ma. to Ie 7) Using nonmietaltie ining wand, rotate neutraliea Locate TC27 the neutralization variable capatcite tion capaciter shaft very slightly in the direction shafi on the underside of the chassis near thi which reduces the current shown on the meter driver stage band switch wafer, in the final ampli Repeat stops 6 and 7 until the meter indicates Her sec smooth and equal rise on either side of the max (B) Check final ear tle eorrent in USB, oF LSB pastion and adjus: as deseribed before The final compautiment cover must be in the RF shield (4) Tune up the transceiver at 29 MIlz, 10B or 106 proeedure place to supply required during the neutralization ver FINAL AMPLIFIER COMPARTMENT12, ALIGNMENT OF TRANSMITTER MIXER/DRIVER ‘AND RECEIVER FRONT END STAGES “The inal ampliier bias adjust must be set 10 50 TBA before extensive operation of the tansaiter is (2) Cone the 50-0bm dummy Toad tthe antenna Jock Tune up the wansceiver at 30,000 Kil (BAND 10D, VFO at 30,000 KH) a8 falws Se the BAND switch to 10D, the VPO to 30.000 {ls PRESELECTOR control tothe upper end of 10 and 11 meter sezment and the OPERATION, sovitch at MOX. Advance the CARRIER contra sd tune the final amplifier. Maintain the reo ran plate curene(IC) at 100 wit the CARRE ER contro, Set trimer TCS to the mid capac Psion and adjust the slags of T1O2 and 103, for maximum outpt into the denny fos Ree the transmiter output to zero withthe CARRIER tek (2) Set the OPERATION switch to the reesiverode, RF and AF GAIN control to maximo, CLAR FIER control to "OFF", and NOISE BLANKER to “OFF". Do aot change the VFO seting and PRESBLECTOR control sting set up in ssp 1 Tune the RF signal generator to 0,000 Ke anil just t fe approximately 1.000 He beat note tempted. Is assumed that the signal generating ages of the trnssiver are fanetioning properly, Use the imernally generated signal ofthe transever to align the tramsmiter mixer and driver stages and the RF sora penerator to alin the receiver oat end sage. Use just ens sina generator output (approxinate Ip 1 merovle fr ap aligned unit) to koxp fom deve Topine AGC vohage (no Smetrindieason} Set einer ‘TCIS to the mid capacitance positon, Adis & shat of T101 for maximum auto output without developing AGE vai (3) Set dhe BAND swith at 0A, the VEO at 28000 Kee andthe “MOXPTP.VOX" swtel at MOY. ‘Advance the CARRIER contrat and tone the inal mpi, Maintain the meer reading a 100 mA withthe CARRIER contol as desried instep 1 Set the PRESELECTOR control 1 the lower end of 10 and IL meter seamen! and adjust trimmer TCS for axiom opt at the damn oad. Ree the trans miter ont to Pero withthe CARRIER conte (4) Set the OPERATION switch to the recive mde and without changing the VEO or PRESELECTOR foro settings tune the RF smal generator to ‘28000 Kile and obtain 1000 He beat nite SSa] [ise Te 12BYTA TUNING CHART Contr! the signal generator ouput an ads trimmer ‘TCI for maximum audio output as describ i step 2 (5) Raat sep 1,2, 9 and 4 to peak out the cil adjustments for the 10 meter ban (6) See the BAND switch 15. ehe VO to 21.000 [Kile and the PRESELECTOR tothe lower ede of the 15 meter segment. Tube up the eansciver 21000 kil as desert above, Adjust trimmers TCH and TCO for maximum trensmiter cat into the dummy la, (7) Set the OPERATION switch to the receive wed fd witout changing the VEO a PRESELECTOR Setings Tune the RF siral generater to 2L000 Kile and obian the L000 He beat note, Aust trimmer TCL for maximum audi ouput a8 des sited in sep 2 (8) Repeat the procedars given instep 6 and 7 on the 20 mor band. The trimmer TCS ag TCR are used for maxim transite tpt and TCHS for maxim audio opt #0 rseve —»—9) Set the BAND switch at 80 and the PRESELECTOR Set TCL and TC6 at 4.000 fs v FO at 4,000 Kz mid-capactiance point Hz and adjust TIDS and T1O6 for maximum transmitter power output into the load, 10) Set the OPERATION ewiteh VFO or PRESE settings, tune the RF signal TOR generator to 4.000 KHz and obtain a 1000 Hz beat note. Set TCH to 11) Set the PRESELECTOR at the 80 meter segment, VFO at 3 Be Adjust TIO4 for maxi mt audio output as described in step 2 lower edge of the 00 Kz, and adjust TCL and TCG for maximum transmitter power output into the dummy Sct the OPERATION switch to the receive mode Cer ee oo A and without changing the VFO or PRESELECTOR RF signal generator to 3.500 Kile and obtain a 1,000 Hz beat note, Adjust TCL for maximum audio output as deseribed in step 2. (18) Repeat step 9, 10, 11, and 12 to peak out the coll esate ene Dents 4)Set the BAND switch to 40, VFO at 7,000 KKé the PRESELECTOR to the lowe or segment, Adjust TC2 and TC7 for maxi 1On mum transmitter power output into the dummy (25\Set the VFO at 7.150 KHz and PRE: CTOR for m power output. Adjust L393 for maximum power output inte the dummy lead, (16)Set the OPERATION switch to the receive mode, and set the VFO or PRESELECTOR settings to the same position as step 14, tune the RF signal generator to 7,000 KHz and obtain a 1,000 Hz beat note. Adjust TC1Z for maximum audio output an the BAND switch to 160, VFO at 1900KItz and the PRESELECTOR at 2 of the inner seale, Adjust TC28 and TCID for maximum power output inte the dummy lod (18) Turn the OPPRATION switch to the receive mode and eave the VFO and PRESELECTOR settings unchanged. Apply the RF signal generator output 29 for at 1.900 Kz to antenna terminal, Adjust maximum S-meter reading SILVER PLATE & & MAX MIN CAP. cap.13, HETERODYNE CRYSTAL OSCILLATOR ALIGN- MENT The hevrodyne erystal oscillation checked in the following manner. Connect the VIYM RF prote to the local aseillator test point njection may be Pte injection Xe (106) iy anormal if the injection volage measures 0.3 Volt RMS. on. all bands, Xe CH If not alignment is required. Sec tke BAND. switeh al 10D, TC24 at 1 acitance position, and adjus: Ly TUL for 03 Volt RMS reading ox VIVM, Thon adjus 1C23, C22, TCL... TC1G and TC26. for each of the band © read 0.3 Volt RMS on VTVM, eau | te Tunine eapaciTaR | CRYSTAL FREQUENCY | oir Bore | Tee TsamHeloetbal [a x cas snore | Tats | 952m ee 150PF 707 13.02n 2 cmeonge as | ar .camke | 1A Ke reat a4 02MHe 08 622 3 2 ie i 7023 25.02mHe aD Te24 35 wwe 0 Sis woorr | Te08 ae LOCAL OSCILLATOR TUNING CHART aga arsery as (4 : PFE es afen o4D-e-4e0 Hee soe > 0 [Hester stom Dho-to8 ase nr LOCAL OSCILLATOR TUNING GIRGUIT 2814 TRAP COIL ALIGNMENT (0) TI07 i use to mint the eet der in tererece at the IP frequency ad rand to 6020, ‘ll Set he transviver at 7.000 KHe (Sin recive tree and peak the PRESELECTOR for maximum ke outout Set the RF sia geeraor to 6020 Kian inerease the signal generator opt unt sn aio tat note heard. Adj TIO7 for mise (2)1.29 on the printed circuit brad cate athe antenna changeover ray RL2 is alo used to ‘limnate the dee: fc theo interference St the transceiver at 7.100 Kite nthe reve me Tone the RE signal eenerate to 5.920 KH. Adit 129 for minimum Sete reading 3)L22 imintes the intrfeense by th harmonic of ‘he citric ostilatr Tune the taesver 10 28600 Kile USB im the rerive mode, and ineease RF and AP sain contol until an ado beat note shear Adjust 12 for minimum audio tpt CAUTION Continuous full output for more than 10 seconds may result in destruction of tinal tube. (2/113 in the igh fequeney 1F ‘inated sparios raison on the 20 meter bad. For liga, tame wanseiver to maximum output st 11.390 Kf nthe te patna Measure the spi radiation, by sing the Smater of anathr recver tuned 1 14.520 KH where a spurious radiation can be heard. Adjust TH3 for minimum Sete Feading wiht dressing the power etal of the ()7M5 is lcated on the printed Get Hoard near the \VFO unit and suse to supoess carrie osiltor ‘ecto Tune the tansriverto ay rae sa oad it fal otpat Reice the micnhone fin to aero and place the mode switch inthe [USB positon, Adjust TIS for minimus Sete (6) £28 is ws to iminate spr ration om the 5 Peter band, Tune the tanseiver to maximus ott 121.200 Kile inthe te poston, Late the pr us radiation at 21.220 KU by ster ese Aajst L28 for minimum Somer teaing on he (7) TCHO concted in series with LB2 on the printed eit tor lo a the man chasse near the relay RL sad to line springs ration on 10 mute band For alignment tne transnver 0 ‘nau ott st 28.500 Klin the tne postion. Measure the spurious radiation by sing the Sant ‘of anther rcsver tuned to 28,160 KHa where the surous signal con be Heard. Adust TCH for ‘nin Smater reading without erasing the Dp output ofthe wanseiver —29—oe TE WT TF VOLTAGE a Tis cc 9rd [oer Oe [eT welt te[t{e[tl ele Telzte tle[7{e Rt tfeletelelelelele fefefe] efefelele a — Tletetetetofofofo efele =l=|=|-Tefe a [esfed oo [saial of o ats | STE tere afoslogelelolelolo zale [EEE Be s[ssfsgofolofololo = bo eee efeoledelefololele =e et {- = Tle le aofeste efoto fe |= ae sfotofe fe loluslofo ee] — fe SSS = = = [shisha 0 [2.6] 9.0) xfs. = Shale Tete] wf 0 pesl e fe feslo.x] asf =|=[e Se= Efe ni fiopzs[ o-[ 0 fos] € Le eh fw €[-|=|- |= |= wfes| of fe | or a7) 9.0/2.5) =[-le = [= foal = [== fof oo prspadis 0 | 0 Sasi Si= iefofes| Te Le [e [edt eo ==} tele == wf 0 [0 [aohzsl of o [is.olies ol 08 eo algemo.ce| — | — [=| 16 [0 fi.s|a.ohe.s) o Po holies === eefoit={— =t=.— [= vfsops] e Le [ofol oo =f 03] «|e [apo] — | — | — [|= wfeteletelofolele efefefe|—|—lele|—-|-lele|-|= [= |=] |—“aoias} ee Ss | |= [= |= ls o fe Te eee a—|=|— | {eolsoe[e Ses SEE zt—t-t ele [oto 7 =e tel Ee etRESISTANCE CHART ee) eee 4 3 a 1 E € € E € E e 2 E e | 50] am | o | mm | a [| ~ | 0 7 | _o ~ «| € aoe [oe p= poe ak | ae fo | = | mw | = | o | =» | mo | m | o a ee E E 5 | s« | 0 a E we o E %* | 0 | (aaron) eon on uw Kk x [100 | 9 2s | 120 | 10K 10K w_ [12 E wo | ® = x | sx | wo | o u_| mo | = 0 |_€ in a z | wo]. « | « | x | 0 | — a [| m | 0 x | © | 1a =a i | * e | ao | 7% = = | 0 | wo] = 10 wo | i | o | wo] = 0 o | = v |i |ef-=|-* |-|- w |e = ® a e | a 7 | = |= @ | - |- | mle = a | - | -— | |. = [= 2 = = eee eee eee VALUES ARE IN OHMS. Seer Instron: Parts sumer m sndependent for cach unit except T-vansfomess and T-oductors, therefore tis equeted to Spey parts number together wih unit classifcation as folowing example. No. I RE Unit RI 100K chm 40" VALUF i NOMINAL fee an fair Sey —TeorE S108 TR sen ST RE CHOKE Pv enesisros SOUSee Siw 00 a.s10%6 i SHE degen Bet —n—Hee thy aklwew aN —] Fevizwors: core MMUNNEDMenCUnT Toso Prt?)rie =) + Se ne [ee Cee eseele amox ew ———_—| cones os] — ¢ "ee S00 F + 10%Soa mw rE Eins S039 owe 0 oor —— Lawn 300=HV) apa ae" tt 0-30 4.95.97, 59.90, SOW OUT = TSN Ser ieaTeR_| TET. RY CHORETTVT) Ssdane BE CHOREETATEL_it Seg on ight ct 980-239 (ANT) Se eryge ee te ake P Se = aat =eYAESU 30820