THK.CALC. ( ASME SEC.

VIII DIV-1)
SHELL PLATE( DISK )
PRESSURE 1690 Psi ID 9,000.0 mm OD 300 mm
DIAMETER 2,200 mm THK 5.0 mm THK 10 mm
RADIUS 1,100 mm L(T/T) 7,200.0 mm QTY 1 Nos.
ALL. STRESS 1,870 Psi L(S/S) 7,200.0 mm W T. 5.55 Kgs.
J.EFFICIENCY 1.00 % OD 9,010.0 mm T WT. 5.55 Kgs.
CORR.ALL 3.0 mm B.D(Dsh+h) 11,007.8 mm PLATE
THK calc-shell 2177.65 mm shell circum. 28,290 THK 10 mm
THK CODE 2177.65 mm WT. (1-Dsh) 3,735.4 Kgs. W 40 mm
THK corr. allow. 2180.65 mm WT. (2-Dsh) 7,470.7 Kgs. L 14,200 mm
THK adapted 2,181 mm WT.Sh.(S/S) 7,994.8 Kgs. QTY 3 Nos.

THK calc-headsl 1216.76 mm TOTAL WT. 15,465.5 Kgs. W T.(Kgs) 44.59 Kgs.
THK CODE 1216.76 mm TUBE T W.(Kgs) 133.76 Kgs.
THK corr. allow. 1219.76 OD 135.00
THK adapted 1,220 THK 2.11
O.D 6,562 ID 130.78 RADIOGRAPHY 2 M,LENGTH
O.A LENGTH 11,519 L 6,096 VES. DIA 3,000 6.3
QTY. 851
VES. LNGTH 5,400 7
SKIRT WT 35,873.09 PL.WIDTH 1500 37.8
ID 1,350 mm PL.LNGTH 6000
THK 8 mm RING SKRT REQ. N
L 4,500 mm OD 135.00 mm CIRCUM. 9,425
OD 1,366 mm THK 10.00 mm RADIOGRAPHY (FULL) 57
WT.SHELL 1,206 Kgs. ID 96 mm RADIOGRAPHY (SPOT) 6
QTY. 1 Nos. SPOT RADIOGRAPHY: AFTER EVERY 15' FOR A
SKIRTS' COMP. RING WT. / RING 0.6 Kgs. LENGTH OF 6"
ID 1,366 mm T. WT. 0.6 CLIPS 1.1
THK 16 mm VESSEL SUR. AREA 0.56 D 1,800 5,655

Page 1
OD 1,566 mm ID 3,000 mm L 3,500 3,500
WT. 58 Kgs. TH 5 mm DIST: 300
L 5,400 mm IN/OUT/BOTH I NOs.CLIPS
SKIRTS' BASE PLATE B.D 3,741 mm T.WT.(Kg)
ID 1,266 mm QTY.= 2 Nos.
THK 8 mm D.E. AREA = 22 M² FOR CONES DATA
OD 1,516 mm SHELL AREA = 52.00 M² D (mm) = 1000
WT. 34 Kgs. T.AREA = 74 M² d (mm) = 500
H (mm) = 150
T.WT.SKIRT Wo 2000 T(mm) = 12.7
1,298 Dn 3.6 OUT PUT
DIA 435 Ln 10
THK 10 Th-n 10 Length (mm) = 505
ST. FLNG 50 Do 2.5 Width (mm) = 846
TOT. H. DISH 169 Lo 15 WT (Kgs.) 42.6
Th-o 12
THK.CALC. ( BS-1500 CODE) FAC. 1.152 RING-1
Wn 2,304.00 OD 1,315.00
THK 172
p = 250 lb/in² BD FOR TORISPHERICAL DISH ID 951
Di = 5,000 mm ID 2,580 mm QTY. 1
Do = 5080 mm T 13 mm WT./ RING 874.7
f ,STRESS = 17700 lb/in² Q 0.46 Radians T. WT. 874.7
j (J. Eff.) = 0.95 % R 2,580 mm HOLES 1,826.00
c (c.a.) = 1.6 mm r 258 mm OD 32

CALC. THK. = 37.45 mm SF 50 mm THK 172

THK.+ C.A = 39.05 mm BD = 3,070 mm QTY 24
THK. ADOPTED = 40 mm W T. 1.07
T WT. 25.66

Page 2
tube hole dia 1.518 38.56
under tolerance 0.007 0.18
over tolerance (96 %) 0.003 0.08
over tolerance (4 %) 0.01 0.25

shell dia 857 mm

33.74 inch

baffle diastance 1220 mm

48.03 inch
baffle hole = tube OD + 0.03125 inch
0.79 mm
tube dia 38.10 mm
baffle hole 38.89 mm

Page 3
 Ft 0
Inch 13
Inch 15/16
mm 354.01

PRESS. Conversion
44 PSI 3
92 Kg / cm2 1,308
15.0 BAR 218
2,117 PSI 146.0

8 M,LENGTH
0.90

2 NO. OF PLATES
18.8 NO. OF WELDS
18.8 LENGTH
56.6 T.LENGTH

METERS
METERS
EVERY 15' FOR A

19

Page 4
 12

220
37

Calc. Factors
S1 = 3141.593
S2 = 1570.796
h= 291.548
A= 1.030
R= 583.095
B= 5.388
x= 252.418
r= 291.548
y= -262.814

RING-2
OD 431.80
THK 38.10
ID 951
QTY. 1
WT./ RING (168.6)
T. WT. (168.6)

mm TOTAL WT

mm 680
Nos.
Kgs.
Kgs.

Page 5
 SIZE

GAL. 5,000 LITERS 25,000 PRESS. 1 PASCAL= 0.0001

FACT. 2.64E+02 M3 = 25.00 1 KILO PASCAL= 0.1450
M3 18.928 FT3 = 882.75 100 KILO PASCAL= 15
M3 1 Ft 0 PRESS.
FACT. 2.64E+02 Inch 13 50 PSI 10
GAL. 264 Inch 15/16 20 Kg / cm2 284
mm 354.01 5 BAR 3
50,000 PSI 3,448.3
VESSEL SIZING TEMP.
CAP 3.50 TONS 40 °C = 104
SP.GR. 0.50 14,471.000 -45 °F = -43
FILLING RATIO 80.0 7,235.500 AT IS
RTD.CAP. 6.94 M3 21,706.50 700 110
GMT.CAP. 8.68 M3 190.50 650 125
192.500 689 ?
V = 1.28 M3 h= 10
ID = 0.75 M d= 6
L (T/T) = 2.650 M h/d = 1.67
L/D (RATIO) ? 3.53 a= 16.16
THK = 2,181.00 mm HEATING SURFACE FOR ST. TUBES
OD = 5.112 M TUBE DIA 25.40 mm
O.A LENGTH 7,387 mm THK 2.11 mm

VOL.(Sh-S/S) 1.13 M3 L 9,144 mm

Vol.(Sh=100mm) 0.04 M 3
QTY. 355 NOs.
VOL. (2-Dsh) 0.11 M 3
H.SURFACE/TUBE 0.730 M²
VOL. (TOTAL) 1.28 M 3
TOTAL H. SURFACE 259.0 M²
DIA 3.00 TOTAL H. SURFACE 2,786.7 Ft²
L 5.40 TOTAL H. SURFACE 401,290.0 in²

VOL 38.17 DISH HEAD

VOL 38.17 ID 1,118

Page 6
 SIZE

DIA 3.00 DEPTH 280

L 5.40 ST-FLG 46
THK 14
WEIGHT CALCS. % WISE. O/A HEIGHT 340
TONS 1.00 ID 836.0
KGs. 1000.00 L(T/T) 1,000.0
L(S/S) 1,000.0
DETAILS % WTs. CIRCUM 2,626
SHELL 47.0 470
D.END 15.0 150 PL - W 1,500.0
S.PLATES-1 5.0 50 PL - L 6,000.0
NUT BOLTS 5.0 50 1.75 COURSES
FITTINGS 2.0 20 0.44 LENGTHS
SUPPORTS 0 - (0.75)
NOZZLES 10.0 100 - 1.00

FLANGES 16.0 160 - 2.00

100.0 1000 DISH DIA 836.0
0.0 0 QTY 2

VESSEL SIZING
P , DESIGN PRESSURE 385 V = 18.00 M3
C, CORR. ALLOWANCE 0.1181 D = 1.83 M
S, STRESS 20000 L (T/T) = 6.243 M
E, J.EFFICIENCY 1 L/D (RATIO) ? 3.41
F? 0.163 TANK SIZING
VOLUME = 8.00 M3
L/D (RATIO) ? 2
DIA = 1.72 M
LENGTH = 3.44 M

Page 7
 SIZE

Psi
Psi
Psi

Kg / cm2
PSI
PSI
BAR

°F
°C
INTERPOLATION

113.3

WEIGHT OF WATER
VESSEL DIA. 9
VESSEL LENGTH 7.2

FAB.WEIGHT 15792
458.04
190.85

648.896
648,896
664,688 Kgs

Page 8
 SIZE

OPERATING WEIGHT

15 % OULUGE OF FULL OF WATER 99,703.19 Kgs

OPERATING WEIGHT 564,984.77 Kgs

Page 9
 STANDARD STUD BOLTS WITH TWO NUTS

FLANGE SIZE
No. OF BOLT
SIZE OF BOLTS # 150 No. OF BOLT
SIZE OF BOLTS # 300 No. OF BOLT
SIZE OF BOLTS # 600
NPS D X L (INCH) WEIGHT (Kgs.) D X L (INCH) WEIGHT (Kgs.) D X L (INCH) WEIGHT (Kgs.)
1/2" 4 1/2 X 2.25 0.58 4 1/2 X 2.5 0.65 4 1/2 X 3 0.65
3/4" 4 1/2 X 2.5 0.60 4 5/8 X 3 1.16 4 5/8 X 3.5 1.16
1" 4 1/2 X 2.5 0.65 4 5/8 X 3 1.21 4 5/8 X 3.5 1.16
1 1/4" 4 1/2 X 2.75 0.65 4 5/8 X 3.25 1.21 4 5/8 X 3.75 1.26
1 1/2" 4 1/2 X 2.75 0.68 4 3/4 X 3.5 1.54 4 3/4 X 4.25 1.60
2" 4 5/8 X 3.25 1.21 8 5/8 X 3.5 2.62 8 5/8 X 4.25 2.62
2 1/2" 4 5/8 X 3.5 1.31 8 3/4 X 4 3.32 8 3/4 X 4.75 3.55
3" 4 5/8 X 3.5 1.31 8 3/4 X 4.25 3.55 8 3/4 X 5 3.67
3 1/2" 8 5/8 X 3.5 2.62 8 3/4 X 4.25 3.55 8 7/8 X 5.5 6.85
4" 8 5/8 X 3.5 2.62 8 3/4 X 4.5 3.67 8 7/8 X 5.75 7.03
5" 8 3/4 X 3.75 3.32 8 3/4 X 4.75 3.79 8 1 X 6.5 9.81
6" 8 3/4 X 4 3.32 12 3/4 X 4.75 5.87 12 1 X 6.75 14.72
8" 8 3/4 X 4.25 3.56 12 7/8 X 5.5 10.82 12 1-1/8 X 7.5 24.62
10" 12 7/8 X 4.5 9.75 16 1 X 6.25 20.51 16 1-1/4 X 8.5 35.39
12" 12 7/8 X 4.75 10.02 16 1-1/8 X 6.75 31.55 20 1-1/4 X 8.75 45.83
14" 12 1 X 5.25 13.39 20 1-1/8 X 7 41.04 20 1-3/8 X 9.25 52.75
16" 16 1 X 5.25 17.85 20 1-1/4 X 7.5 42.63 20 1-1/2 X 10 70.39
18" 16 1-1/8 X 5.75 28.99 24 1-1/4 X 7.75 51.16 20 1-5/8 X 10.75 104.54
20" 20 1-1/8 X 6.25 37.84 24 1-1/4 X 8 53.08 24 1-5/8 X 11.25 128.86
24" 20 1-1/4 X 6.75 39.44 24 1-1/2 X 9 81.85 24 1-7/8 X 13 146.07

Prep.By KUH Page 10 Date:12/07/2021

 PIPE

THUMB RULES FOR PIPING

DATA
DIA 4 INCHES
THK. 0.25 INCHES

W 16.00 Tons / Km
W 10.01 Lbs / Ft
S 14.00 Feet

PIPE SIZE CALCULATIONS

Q=AV ID - PIPE 18.81 mm
Q(FLOWRATE) 50 M^3/Hr A=Q/V V (VELOCITY) 10 M/sec
V (VELOCITY) 10 M/sec d²=Q*4/Pi*V Q(FLOWRATE) 10.0 M^3/Hr
D(DIA) 42.05 mm d = (Q*4/Pi*V)^1/2
D(DIA) 1.66 "

H1 688.7 H1= 90
H2 639.14 H2= 30
DELTA H 49.56 EMTD= 94
ms 20250
Q 1,003,590

AS, Q= mw x (H1- H2)

mw = Q / (H1-H2)
H1-H2 = 60
mw = 16,727 Q 1,003,590

SCHEDULE NO. = 1000 x Ps / Ss OR 2000 x t / Dm

Where,
Ps = internal working pressure 1,500 Psi
Ss = allowable stress 11,000 Psi
t = pipe wall thk. in

Page 11
 PIPE

Dm = pipe mean diameter in

Density of water 58.8 lb/ft3
velocity of pipe (V) 6 fps
w = flow rate 50,000 lbs
SCHEDULE NO. (calc.) = 136
SCHEDULE NO. (adp) = 160

As 0.785(Di/12)^2 x V
then Di = 1.77 in
By formula Dicalc = 2.2*w^0.45*p^-0.31 3.62 in

Page 12
 SPHERICAL TANK CALCULATIONS
THK.CALC. ( ASME SEC. VIII, Div. 1 ) THK.CALC. ( BS-5500,1976 )

PRESSURE 56 Psi PRESSURE 56

DIAMETER 9,132 mm DIAMETER 9,140
RADIUS 4,566 mm RADIUS 4,570
STRESS 20,000 Psi STRESS 20,000
J.EFFICIENCY 100.00 % J.EFFICIENCY 100.00
CORR.ALL 3.0 mm CORR.ALL 3.0
THK calculated 6.39 THK calculated 6.40
THK corr. allow. 9.39 mm THK corr. allow. 9.40
THK adapted 10 mm THK adapted 10
DIA (MEAN) 9,142 mm DIA (MEAN) 9,150
RADIUS (MEAN) 4,571 mm RADIUS (MEAN) 4,575
WT. OF SPHERE 20,611 Kgs. WT. OF SPHERE 20,647
AREA OF SPHERE 263 M² AREA OF SPHERE 264
VOLUME OF SPHERE 400 M3 VOLUME OF SPHERE 401.1

DEVELOPMENT OF PIECES
CHORD, mm ANGLE, ° ARC, mm

a= 442.20 5.54 442.37

b= 1283.2 16.14 1287.45
c= 1998.6 25.26 2014.87 g= 2,873.59
d= 2518.4 31.98 2551.39
e= 2791.7 35.56 2837.02 a= 442.37
CL= 2826.5 36.02 2873.59
LENGTHS Piece.No. 2
g= 2826.5 36.02 2873.59 P. NO. 1
f= 2826.5 36.02 2873.59 P. NO. 2
f= 2826.5 36.02 2873.59 P. NO. 3
f= 2826.5 36.02 2873.59 P. NO. 4
f= 2826.5 36.02 2873.59 P. NO. 5 1,287.45
f= 2826.5 36.02 2873.59 P. NO. 6
b= 1,287.45
RISE b= Piece No. 3
RISE
P. NO. 1 CAP 228.96 mm
P. NO. 2 UPPER END 10.35 mm
LOWER END 50.25 mm
P. NO. 3 UPPER END 50.25 2014.87
LOWER END 115.57 c= 2,014.87
P. NO. 4 UPPER END 115.57 c=
Piece No. 4
LOWER END 181.86 mm
P. NO. 5 UPPER END 181.86 mm
LOWER END 223.34 mm
P. NO. 6 UPPER END 223.34 mm
CENTRE 228.96 mm 2,551.39
LOWER END 223.34 mm 2,551.39
JOINTS d = Piece No. 5
 Piece No. 5
NO. OF JOINTS LONGITUDNALLY 20
NO. OF JOINTS LATITUDINALLY 20

e= 2,837.02

e= 2,837.02

Piece No. 6 (Center / Common Piece)

e= 2,837.02

Radiography
Radiography
WELD LINE PIECE ARC NO. OF DEVELOPED MEAN
LENGTH (mm)PIECES LENGTH (mm) DIA(mm)
P.NO.1(line no. 1) 442.4 20 8,847 2,816.2
P.NO.2(line no. 2) 1,287.5 20 25,749 8,196.2
P.NO.3(line no.3) 2,014.9 20 40,297 12,827.1
P.NO.4(line no.4) 2,551.4 20 51,028 16,242.7
P.NO.5(line no,5) 2,837.0 20 56,740 18,061.0
P.NO.5(line no,5) 2,837.0 20 56,740 18,061.0
P.NO.4(line no.4) 2,551.4 20 51,028 16,242.7
P.NO.3(line no.3) 2,014.9 20 40,297 12,827.1
P.NO.2(line no. 2) 1,287.5 20 25,749 8,196.2
P.NO.1(line no. 1) 442.4 20 8,847 2,816.2
365,324
RADIOGRAPHY (Meters)
Radiography
FULL (100 %) 1,285
mm
NO. OF DEVP. T. DEVP.
PIECES LENGTH LENGTH SPOT (10 %) 128
20 45,977.38 919,548
 Psi
mm
mm
Psi
%
mm
mm
mm
mm
mm
mm
Kgs.
M²
M3

Piece No. 1

Piece.No. 2
f= 2,873.59

Piece No. 3
f= 2,873.59

Piece No. 4

f= 2,873.59

=d

Piece No. 5
 Piece No. 5

f= 2,873.59

Piece No. 6 (Center / Common Piece)

CL = 2873.59
DIA= 18,294 2,873.59 = f
945-V31

N-MARK SIZE pipe-thk y g tc te

A 2.0 8.74 6.12 8.65 6.12 6.00

B 150.0 6.00 4.20 5.94 4.20

C 3.0 11.13 7.79 11.02 7.79 6.00

D 1~3 2.0 8.74 6.12 8.65 6.12 6.00

E 2.0 8.74 6.12 8.65 6.12 6.00

945-V32 AB
N-MARK SIZE pipe-thk y g tc te
A 2.0 8.74 6.12 8.65 6.12 6.00
B 150.0 6.00 4.20 5.94 4.20

C 1.5 7.14 5.00 7.07 5.00

D1~3 2.0 8.74 6.12 8.65 6.12 6.00

E 1.5 7.14 5.00 7.07 5.00

F 2.0 8.74 6.12 8.65 6.12 6.00

945-V40 AB

N-MARK SIZE pipe-thk y g tc te

A 2.0 8.74 6.12 8.65 6.12 6.00

C 1.5 7.14 5.00 7.07 5.00

D 2.0 8.74 6.12 8.65 6.12 6.00

E 1.5 7.14 5.00 7.07 5.00

F 2.0 8.74 6.12 8.65 6.12 6.00

G 1.5 5.08 3.56 5.03 3.56

0.5 lpg
N-MARK SIZE pipe-thk y g tc te
N1 3.0 11.10 7.78 11.00 7.77
N2,N3,N5 2.0 8.70 6.09 8.61 6.09 10.00
N4 6.0 11.00 7.70 10.89 7.70 10.00
N6 0.75 5.60 3.92 5.54 3.92 10.00
N7,N8 0.5 7.50 5.25 7.42 5.25 10.00
M1 16.0 9.50 6.65 9.40 6.65 10.00
td CAP. DIA LENGTH WT. (TONS)
NO.
(M3) (M) (M) SHELL ROOF BTM W.GRD MISC.

3.00 1 40,000 60.0 14.2 275.2 188.0 137.4 25.9 14.5

- 2 10,000 30.0 14.2 117.0 59.0 34.5 10.5 10.0

3.00 3 4,000 20.0 13.0 60.0 24.0 15.0 4.6 5.4

3.00 4 29,000 51.0 14.2 207.0 153.0 104.0 11.0 8.0

3.00 5 1,000 12.0 9.0 17.0 10.5 7.0 2.0 3.0

 6 4,000 25.0 9.0 65.0 26.0 16.0 5.0 5.8

7 75,000 70.0 18.2 550.0 353.0 258.0 48.0 30.0

td
3.00
-

3.00

3.00

CAP. DIA LENGTH WT. (TONS)

NO.
(M3) (M) (M) SHELL ROOF BTM W.GRD MISC.

td 1 40,000 60.0 14.2 275.2 188.0 137.4 25.9 14.5

3.00 2 10,000 30.0 14.2 117.0 59.0 34.5 10.5 10.0

 - 3 4,000 20.0 13.0 60.0 24.0 15.0 4.6 5.4

3.00 4 29,000 51.0 14.2 207.0 153.0 104.0 11.0 8.0

- 5 1,000 12.0 9.0 17.0 10.5 7.0 2.0 3.0

3.00 6 4,000 25.0 9.0 65.0 26.0 16.0 5.0 5.8

- 7 75,000 70.0 18.2 550.0 353.0 258.0 48.0 30.0

td
-
5.00
5.00
5.00
5.00
5.00
 SUMMARY

MAT. + FAB. COST PAINTING

MAT. COST FAB. COST T. COST PAINTING (M2) PAINTING COST

TOTAL @ 30 Rs/Kg @ 40 Rs/Kg (Rs.) EXT. INT. EXT. (Rs.) INT. (Rs.)

641.0 19,230,000 25,640,000 44,870,000 7,200 8,200 3,016,800 3,608,000

231.0 6,930,000 9,240,000 16,170,000 3,000 3,750 1,257,000 1,650,000

109.0 3,270,000 4,360,000 7,630,000 1,585 1,800 664,115 792,000

483.0 14,490,000 19,320,000 33,810,000 5,300 6,000 2,220,700 2,640,000

39.5 1,185,000 1,580,000 2,765,000 1,200 900 502,800 396,000

 117.8 3,534,000 4,712,000 8,246,000 1,585 1,800 664,115 792,000

1,239.0 37,170,000 49,560,000 86,730,000 9,850 1,300 4,127,150 572,000

SUMMARY

MAT. + FAB. COST PAINTING

MAT. COST FAB. COST T. COST PAINTING (M2) PAINTING COST

TOTAL (Rs/Kg) (Rs/Kg) (Rs.) EXT. INT. EXT. (Rs.) INT. (Rs.)

641.0 7,200 8,200

231.0 3,000 3,750

 109.0 1,585 1,800

483.0 5,300 6,000

39.5 1,200 900

117.8 1,585 1,800

1,239.0 9,850 1,300

PAINTING

T. COST G.T. COST

(Rs.) (Rs.)

6,624,800 51,494,800

2,907,000 19,077,000

1,456,115 9,086,115

4,860,700 38,670,700

898,800 3,663,800
 1,456,115 9,702,115

4,699,150 91,429,150

PAINTING

T. COST G.T. COST

(Rs.) (Rs.)

-
-

-
Capacity 100.00 Tons shell 54572.21
Sp. Gravity 0.50 Dishends 10192.53
Filling ratio 0.80 Manhole ring 100
Geomatric capacity. 248.02 M3 Flanges & pads 1350
Diameter 4000.00 mm Nozzle pipes. 30
Volume in dished ends 16.76 M3 lifting lugs& cleats 70
Cylindrical volume 231.26 M3 cradles. 516 Gr. 70 370
Cylindrical length 18403 mm A283 1480
Straight portion of dish ends 50.00 mm Plateform ladder 1000
Shell length 18303 mm Fasteners 100
Overall length. 20462
Corrosion allownce 3.00 mm 69264.74
Design pressure 260.00 psig
Design temperature 60.00 C
Material A 516-70
Allowable stress 20000 psi
radio graphy 100 %
Required thickness 29.204
Adopted thickness 30.000 mm
 RAW WATER HEATER

TUBE SHEET THICKNESS FOR DRG. NO. E-51

DATA
1
DESIGN PRESSURE 90.0 PSI
GASKET MEAN DIA 12.75 INCHES
TUBE OD 1.25 INCHES
TUBE PITCH 1.57 INCHES

T= F x G x SQRT ( P )
3 nxS
where,
T= EFFECTIVE TUBE SHEET THICKNESS ?
F= FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132) 0.9
G= GASKET MEAN DIA 12.75
P= DESIGN PRESSURE 90.0
S= ALLOWABLE STRESS 20,000
n= FACTOR = 1 - ( 0.907)
(FOR TRIANGULAR (TUBE PITCH / TUBE OD)2 0.43
PITCH)

T= 0.39
9.96

DATA FOR DRG. NO. TPP-M-958

2
DESIGN PRESSURE 116.0 PSI
GASKET MEAN DIA 33.86 INCHES
TUBE OD 0.75 INCHES
TUBE PITCH 0.85 INCHES

T= F x G x SQRT ( P )
3 nxS
where,
T= EFFECTIVE TUBE SHEET THICKNESS ?
F= FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132) 0.9
G= GASKET MEAN DIA 33.86
P= DESIGN PRESSURE 116.0
S= ALLOWABLE STRESS 20,000
n= FACTOR = 1 - ( 0.907)
(FOR TRIANGULAR (TUBE PITCH / TUBE OD)2 0.29
PITCH)
T= 1.44
36.62
INCHES

INCHES
PSI
PSI

INCHES
MM

INCHES

INCHES
PSI
PSI
INCHES
MM
 g

tc y
t
NOZZLE WELDING DATA

S.NO. NOZZLE SIZE PIPE - Sch. STD PIPE - Sch. 40 PIPE - Sch. 80 PIPE - Sch. 120 PIPE - Sch. 160
(Inches) t y g tc t y g tc t y g tc t y g tc t y g tc
1 1/2 2.77 2 3 2 2.77 2 3 2 3.70 3 4 3 - - - - 4.70 3 5 3
2 3/4 2.87 2 3 2 2.87 2 3 2 3.90 3 4 3 - - - - 5.60 4 6 4
3 1 3.38 2 3 2 3.40 2 3 2 4.50 3 4 3 - - - - 6.30 4 6 4
4 1 1/4 3.50 2 3 2 3.50 2 3 2 4.80 3 5 3 - - - - 6.30 4 6 4
5 1 1/2 3.70 3 4 3 3.70 3 4 3 5.00 4 5 4 - - - - 7.10 5 7 5
6 2 3.90 3 4 3 3.90 3 4 3 5.50 4 5 4 - - - - 8.70 6 9 6
7 2 1/2 5.10 4 5 4 5.10 4 5 4 7.00 5 7 5 - - - - 9.50 7 9 7
8 3 5.50 4 5 4 5.50 4 5 4 7.60 5 8 5 - - - - 11.10 8 11 8
8 3 1/2 5.70 4 6 4 5.70 4 6 4 8.00 6 8 6 - - - - - - - -
9 4 6.00 4 6 4 6.00 4 6 4 8.60 6 9 6 11.10 8 11 8 13.50 9 13 9
10 5 6.50 5 6 5 6.50 5 6 5 9.50 7 9 7 12.70 9 13 9 15.90 11 16 11
11 6 7.10 5 7 5 7.10 5 7 5 11.00 8 11 8 14.20 10 14 10 18.20 13 18 13
12 8 8.20 6 8 6 8.20 6 8 6 12.70 9 13 9 18.20 13 18 13 23.00 16 23 16
13 10 9.20 6 9 6 9.20 6 9 6 15.00 11 15 11 21.40 15 21 15 28.60 20 28 20
14 12 9.50 7 9 7 10.30 7 10 7 17.40 12 17 12 25.40 18 25 18 33.30 23 33 23
15 14 9.50 7 9 7 11.10 8 11 8 19.00 13 19 13 27.70 19 27 19 35.70 25 35 25
16 16 9.50 7 9 7 12.70 9 13 9 21.40 15 21 15 30.90 22 31 22 40.50 28 40 28
17 18 9.50 7 9 7 14.20 10 14 10 23.80 17 24 17 34.90 24 35 24 45.20 32 45 32
18 20 9.50 7 9 7 15.00 11 15 11 26.10 18 26 18 38.10 27 38 27 49.90 35 49 35
19 24 9.50 7 9 7 17.40 12 17 12 31.00 22 31 22 46.00 32 46 32 59.50 42 59 42
 TUBE HOLE DIAMETERS AND TOLERANCES - TABLE RCB-7.41
STANDARD FIT OVER TOLERANCE
TUBE OD
NOM. DIA UNDER TOLERANCE FOR 96 % FOR 4 %
INCHES mm INCHES mm INCHES mm INCHES mm INCHES mm
1/4 6.4 0.259 6.6 0.004 0.10 0.002 0.05 0.007 0.18
3/8 9.5 0.384 9.8 0.004 0.10 0.002 0.05 0.007 0.18
1/2 12.7 0.51 13.0 0.004 0.10 0.002 0.05 0.008 0.20
5/8 15.9 0.635 16.1 0.004 0.10 0.002 0.05 0.010 0.25
3/4 19.1 0.76 19.3 0.004 0.10 0.002 0.05 0.010 0.25
7/8 22.2 0.885 22.5 0.004 0.10 0.002 0.05 0.010 0.25
1 25.4 1.012 25.7 0.004 0.10 0.002 0.05 0.010 0.25
1 1/4 31.8 1.264 32.1 0.006 0.15 0.003 0.08 0.010 0.25
1 1/2 38.1 1.518 38.6 0.007 0.18 0.003 0.08 0.010 0.25
2 50.8 2.022 51.4 0.007 0.18 0.003 0.08 0.010 0.25
DESCRIPTION
tube hole dia 1.518 38.56
under tolerance 0.007 0.18
over tolerance (96 %) 0.003 0.08
over tolerance (4 %) 0.01 0.25
shell dia 33.74 857.00
baffle diastance 48.03 1,220.00
baffle hole = tube OD + 0.03125 0.79
tube dia 38.10
baffle hole 38.89

52
12
E18