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Contents

Page
1. Classification 1-4
2. Piping System Abbreviation 7
3. Symbol 8- 24
4. Piping Drafting Symbol For Pipe & Pipe Fittings 25 - 26
5. Method For Identification Of Pipes And Its System 27
6. Installation Guidance 28 - 31
7. Pipe Insulation Standard 32 - 44
8. Pipe Expansion Loint Application Standard 45
9. Pipe 46 - 54
10. Flange 55 - 66
11. Sleeve/Socket/Union Joint 67 - 72
12. Elbow 73 - 77
13. Reducer 78 - 84
14. Tee Piece (Equal) 85 - 86
15. Tee Piece (Reducing) 87 -92
16. Expansion Joint 93 - 109
17. Penetration Piece 110 - 113
18. Pipe Bending Table & Calculation 114 - 124
19. Piping Table 125
20. Pipe Support And Pipe Band 126 - 139
21. Pad 140
22. Bolt & Nut Standard (Iso Thread) 141 - 143
23. Stud Bolt & Nut Standard (Iso Thread) 144 - 145
24. Bellmouth 146 - 148
25. Heating Coil Fabrication 149
26. Welding Method Of Slip-On Flange 150
27. Cut Hole Opening Standard 151
28. Limit Of Working Space For Outfitting In Engine Room 152 - 161
29. Standard Of Fitting Material 162 - 172
30. Tap Drills & Screw Thread 173 - 174
31. Standard Gauges Dimension 175 - 176
CLASSIFICATION SOCIETY REQUIREMENT

LRS

1
DNV
Table A2 Minimum nominal wall thickness for steel pipes (except pipes covered by Load Line Regulations)
Bilge, air, overflow and
sounding pipes through
Air, overflow and sounding Bilge, ballast and general ballast and fuel oil tanks,
Pipes in general
pipes for structural tanks seawater pipes ballast lines through fuel
External diameter D, mm 3), 4), 5),
1), 2), 3), 1), 3), 4), oil tanks and fuel oil lines
6), 7), 8)
5), 8), 9) 5), 7), 8) through ballast tanks
1), 2), 3), 4),
5), 7), 8), 9)
10.2 - 12 1.6
13.5 – 17.2 1.8
20 2
21.3 - 25 2 3.2
26.9 – 33.7 2 3.2
38 – 44.5 2 4.5 3.6 6.3
48.3 2.3 4.5 3.6 6.3
51 – 63.5 2.3 4.5 4 6.3
70 2.6 4.5 4 6.3
76.1 – 82.5 2.6 4.5 4.5 6.3
8.9 - 108 2.9 4.5 4.5 7.1
114.3 - 127 3.2 4.5 4.5 8
133 – 139.7 3.6 4.5 4.5 8
152.4 – 168.3 4 4.5 4.5 8.8
177.8 4.5 5 5 8.8
193.7 4.5 5.4 5.4 8.8
219.1 4.5 5.9 5.9 8.8
244.5 - 273 5 6.3 6.3 8.8
298.5 - 368 5.6 6.3 6.3 8.8
406.4 - 457 6.3 6.3 6.3 8.8

1) For pipes efficiently protected against corrosion, the thickness may be reduced by an amount up to not more than 1 mm.
2) For sounding pipes, except those for cargo tanks with cargo having a flash point less than 60° C, the minimum wall thickness is intended
to apply to the part outside the tank.
3) For threaded pipes, where allowed, the minimum wall thickness is to be measured at the bottom of the thread.
4) The minimum wall thickness for bilge lines and ballast lines through deep tanks and for cargo line is subject to special consideration.
5) For larger diameters the minimum wall thickness is subject to special consideration.
6) The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than 4mm.
7) For inlets and sanitary discharges see Pt. 3 Ch. 2 Sec. 11 K 100.
8) For stainless steel pipes the minimum wall thickness will be specially considered, but it is in general not to be less than given in Table A1
for pipes of copper alloys.
9) For air pipes on exposed decks, see Pt 3 Ch. 2 Sec. 11 K 300.

Table A1 Minimum nominal wall thickness for pipes of


copper and copper alloys and stainless steel.
Minimum nominal wall thickness, in
External pipe diameter 1)
mm
D, in mm
Copper alloy and
Copper
stainless steel
D < 10 1 0.8
10 < D < 20 1.2 1
20 < D < 44.5 1.5 1.2
44.5 < D < 76.1 2 1.5
76.1 < D < 108 2.8 2
108 < D < 159 3 2.5
159 < D < 267 3.5 3
267 < D < 457 4 3.5
(470) 4 3.5
508 4.5 4

1) The wall thickness of pipes within cargo oil and ballast tanks in
systems for remote control of valves is not to be less than :
3 mm for Al-Brass. 2 mm for Cu-Ni and stainless steel.

2
NK
Table D12.6(1) Minimum Thickness of Steel Pipes

3
Table D12.6(2) Minimum Thickness of Steel Pipes (1),(3)
( mm )

Notes:
1 Where the thickness of pipes specified in standards does not comply with the minimum thickness in this
Table, the standard pipe may be used if the difference is 0.4 mm or less.
2 Pipes are to be galvanized at least inside, except those fitted in the engine room.
3 For pipes with a nominal diameter other than shown in this Table, their minimum diameter will be
considered by the Society in each case.

4
Table D12.7 Minimum Thickness of Copper and Copper Alloy Pipes( mm )
Outside diameter Copper pipes Copper alloy pipes
8-10 1 0.8
12-22 1.2 1
25-45 1.5 1.2
50-76.2 2 1.5
80-120 2.5 2
130-190 3 2.5
200-270 3.5 3
280 4 3.5

5
PIPING SYSTEM ABBREVIATION ............................................................................................................................ 2

SYMBOL...................................................................................................................................................................... 3
STANDARD VALVES ............................................................................................................................................. 3
SPECICAL VALVE ................................................................................................................................................. 4
REMOTE OPERATED VALVE ............................................................................................................................... 4
REMOTE & AUTOMATIC CONTROL VALVES ..................................................................................................... 5
TRAPS .................................................................................................................................................................... 6
STRAINERS ........................................................................................................................................................... 6
MOUTH PIECE....................................................................................................................................................... 6
AIR ESCAPE HEADS............................................................................................................................................. 6
FITTINGS................................................................................................................................................................ 7
GENERAL............................................................................................................................................................... 9
REMOTE OPERATED REACH ROD PIECE ......................................................................................................... 9
PUMP MARKS...................................................................................................................................................... 10
PUMPS ................................................................................................................................................................. 10
SWITCHES ........................................................................................................................................................... 10
INSTRUMENTATION ........................................................................................................................................... 10
FIRST CODE LETTER (MEASURING OBJECT)................................................................................................. 12
SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)............................................................................ 13
EXAMPLE ............................................................................................................................................................. 13

SYMBOLS FOR PIPING ARRANGEMENT.............................................................................................................. 14


VALVE .................................................................................................................................................................. 14
STRAINERS & TRAPS ETC................................................................................................................................. 17
OTHER FITTINGS................................................................................................................................................ 18
PIPE AND PIPE JOINT ........................................................................................................................................ 19

PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING................................................................................ 20

METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM............................................................................ 22

INSTALLATION GUIDANCE .................................................................................................................................... 23


A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD............................................ 23
B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK ..................................................................................... 24
SOUNDING PIPE CONSTRUCTION ........................................................................................................... 25
C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE ...................................................................................... 26

6
PIPING SYSTEM ABBREVIATION

NO SYSTEM ABBREVIATION
1 Ballast line WB/SW
2 Cooling sea water line CW/SW
3 Hydrant and wash deck line SW
4 Sanitary water supply SW
5 Feed water line FD
6 Drink water line FW
7 Hot water line for radiator HW
8 Hot water line HW/FH
9 Potable fresh water line FR
10 Cooling fresh water line (or Technical fresh water) FR
11 Bilge line BG/BL/BS
12 Soil drain line SL
13 Toilet scupper & basin drain SC
14 Scupper and drainage line SC
15 FO-line FO
16 Lubrication oil line LO
17 Air escape line AE
18 Sounding line SD
19 Voice tube line VC
20 Co2 fire extinguishing line Refer to legend in drawing
21 Compressed air line (working & starting air) CQ/CA
22 Control air for remote control V/V CA
23 Exhaust gas line GE
24 Steam line AS/AS-SUP
25 Steam exhaust line DR/EX/AS-RET
26 Tank heating line & drain line AS
27 Hydraulic line for wt. door HYD
28 Hydraulic line for towing winch HYD
29 Hydraulic line for steering gear room HYD
30 Hydraulic line for deck machinery control HYD
31 Air foam piping AF
32 Oxygen & acetylene gas piping GL
33 Inert gas system exhaust gas EI
34 Gauge GP

7
SYMBOL

SYMBOL
NAME REMARKS
ITEM

For as fitted plan For key plan

Valve (globe & angle) Flange

Screw down
(globe & angle) Socket
check valve
Swing check
(with handle) Bat Welded
valve

Lift check valve (globe & angle) Screw

Foot valve Union

Cock BITE union


STANDARD VALVES

3-way cock (T & L type)

Sluice valve

Sluice valve (water seal)

Hose valve (globe & angle)

Non return hose


(globe & angle)
valve

Butterfly valve

(vertical &
Storm valve
horizontal)

Valve manifold

8
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Pressure gauge valve

Pressure gauge cock

Cock with locks

Self closing valve for F.O tank drain

Self closing valve for oil level gauge


SPECICAL VALVE

Self closing valve for bilge

Self closing swing valve for sounding head Weight type

Self closing cock for sounding head Weight type

Self closing sluice valve for sounding head Spring type

Surface valve

Breather valve (globe & angle)

Needle valve

(globe & angle


Valve
(by reach rod)
REMOTE OPERATED VALVE

(globe & angle)


Screw down check valve
(by reach rod)

Sluice valve (by reach rod)

Butterfly valve (by reach rod)

(vertical & horizontal)


Storm valve
( by reach rod)

Emergency closing valve (globe & angle)

9
ITEM SYMBOL
NAME REMARKS
For as fitted plan For key plan

Governor valve

Safety valve (globe & angle)

Relief valve (by reach rod)

Relief valve (with handle)

Press-vacuum relief
(globe & angle)
valve
Miniature direct control
(with strainer)
valve

Direct operated control valve Reducing valve


REMOTE & AUTOMATIC CONTROL VALVES

Direct operated control valve (with handle) included

Diaphragm control valve

Diaphragm control valve (with handle)

Diaphragm control valve (with positioner)

Level control valve

Level control valve (Hi-flo)

Level control valve (ball tap)

Miniature magnet valve (3-way)

Magnet valve (globe, angle)

Quick close magnet


valve
Hydraulic cylinder valve Hydraulic local
(globe, angle, sluice & butterfly) operation
Air cylinder valve
(globe, angle, sluice & butterfly)
Electric motor valve
(globe, angle, sluice & butterfly)
Air motor valve
(globe, angle, sluice & butterfly)

10
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Syphon breaker

Steam trap with strainer


(impulse type)
TRAPS

Steam trap with strainer


(thermostatic type)
Steam trap with strainer
(backer type)
Vacuum trap
(float type)

Bilge hat

Strainer (single)
STRAINERS

Strainer (duplex)

Mud box

Rose box

Bell mouth

Mouth piece without


MOUTH PIECE

cover

Mouth piece with cover With receiver

Mouth piece with whistle

Air escape pipe bend (globe & angle) With filling cap
head (by reach rod)
AIR ESCAPE HEADS

Air escape gooseneck head


float check type without gauge wire net
Air escape gooseneck head
float check type with gauge wire net
Air escape bonnet head
without gauze wire net
Air escape bonnet head Screw type
with gauze wire net Flange type

11
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Expansion joint (dresser type)

Expansion joint (sleeve type)


EXPANSION JOINTS

Expansion joint (rubber type)

(stainless
Expansion joint
bellow type)

Flexible tube (flange type)

Flexible tube (screw type)

Off-set bend

Sounding cap

Sounding deck piece

Hose flange

Normal
Blank flange
open
Normal
Spectacle flange
shut

Orifice
FITTINGS

Boss

Bottom plug (P1-type)

Bottom plug (P2-type)

Drain plug with chain

Drain hole

Anchoring piece

Seel pot

Reducer

12
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Tee piece

Penetrating piece

Temperature sensitive piece

Phone

Special flange

Whistle

Hopper
FITTINGS

Hopper with sight glass

With
Scupper piece with rose plate
coaming

Water sealed scupper piece with rose plate

Sleeve
Scupper piece without rose plate
type

Scupper for upper deck

Drain & air separator

Oil catcher for exh. gas steam line

Air chamber & float chamber

Scupper piece with water tight

13
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Pipe line (cross)

Pipe line (connecting)

Waste pipe

Sprinkling pipe

Rubber lining line


GENERAL

F.O. pipe with tracer

Capillary tube

Control air line

Hydraulic line

Electric wire

Overboard discharge

“U” seal
REMOTE OPERATED REACH
ROD PIECE

14
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Remote start & stop

Remote start

Remote stop
PUMP MARKS

Automatic start & stop

Automatic start

Automatic stop

Automatic change

Hand pump

Priming pump

Ejector
PUMPS

Eductor

Hydraulic oil pump

Thermal switch
SWITCHES

Limit switch

Level switch

Pressure switch

Pressure gauge Locate amount


INSTRUMENTATION

Vacuum gauge

Compound gauge

Differential pressure gauge

Dial gauge

15
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

Manometer Locate amount

Thermometer pocket

Thermometer

Resistance bulb & thermometer sensor

Float gauge

Float level gauge

Glass level gauge

Flow meter

Sight glass
INSTRUMENTATION

Ships draft gauge

Flat glass oil level gauge

Salinity cell

Electric type pressure indicator

Air purge set

With code-letter
Signal transmitter
when necessary

Local mounted instrument


With code-letter
Centralized panel mounted instrument indicated in next
page
Monitor or data logger point

Auto manual selector

Relay

16
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan

A Composition

Particular composition
Co2
(carbon dioxide)
Particular composition
O2
(oxygen)
Particular composition
CL
(salinity)
Particular composition
PH
(hydroneum ion
FIRST CODE LETTER (MEASURING OBJECT)

D Density

F(Fr) Flow (Flow rate)

L Level

M Humidity

P Pressure

Pd Pressure differential

Q Heat calorie

S Speed

T Temperature

V Viscosity

W Weight

X Other variation

17
SYMBOL
ITEM

NAME REMARKS
For as fitted plan For key plan
SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)

I Indication 1) Lettering order


as follows :
R Recorder
I or R-C-S-A

C Controller 2) In case of
recorder
monitor &
S Counter logger letter
“ I “ not written
A(WITH H OR L) Alarm (high or low)

C/R Control console

B/G Boiler gauge board

E/R Main engine gauge board

W/H Wheel house

Pd
D1
Control panel pressure indicator
(pneumatic transmitted)

TC Temperature controller
EXAMPLE

TA High temperature alarm


H

LRCH Level recording controller with high & low


ML alarm
P TO ACC
Pressure transitter (pneumatic) for A.C.C.

18
SYMBOLS FOR PIPING ARRANGEMENT

VALVE NOTES:

1) size of
SYMBOLS
to be
TYPE REMARK shown on
PLAN VIEW ELEVATION SECTION VIEW respective
plan and side
Direction of flow to view are taken
Globe valve be shown if from handle of
necessary valve size of
whichever
Angle valve greater

2) when there
Globe non-return is
valve arrangement
difficulty of
Angle non-return sluice valve on
valve plan and side
view, a sketch
Opening indicator of the valve
Sluice valve are to be shown in should be
principal included in

On plan and on
Gear control
section view show
sluice valve
such indicator

Gear control 3) “HANDLE


globe valve BELOW” and
“OPENING
Gear control FRONT”,
angle valve “BACK” are to
be shown
when
Globe hose necessary
valve

Angle hose valve

Globe non-return
hose valve

Angle non-return
hose valve

Remote control
globe valve

Remote control
angle valve

Remote control
globe non-return
valve
Remote control
angle non-return
valve

19
SYMBOLS FOR PIPING ARRANGEMENT..CONT

VALVE Notes:

SYMBOLS
TYPE REMARK
PLAN VIEW ELEVATION SECTION VIEW

Emergency
closing valve

Bilge line closing


valve

Screw globe
valve

Screw angle
valve

Lifting non-return
globe valve

Lifting non-return
angle valve

Lifting non-return
Foot valve
standing valve

Swing non-return
valve

Safety valve Same as relief


globe type valve

Safety valve Same as relief


angle type valve

Safety valve Same to relief


(with handle) valve

Direct operated To be drawn


control valve positioner and
(with handle) handle
Air operated
control valve Same as above
(with handle)

Magnet valve

3-way control Flow direction to


valve be indicated

2-way cock

20
SYMBOLS FOR PIPING ARRANGEMENT..CONT
VALVE Notes:

SYMBOLS
TYPE REMARK
PLAN VIEW ELEVATION SECTION VIEW

(L TYPE)
3-way cock
(T TYPE)

Test valve (self


closing valve for
F.O. drain tank)

Butterfly valve

Storm valve
135

M
Electric motor M

operated globe
valve M

Electric motor M M

operated sluice
valve M

To be drawn reach
Reach rod rod and valve
number

Globe

Breather valve

Angle

21
SYMBOLS FOR PIPING ARRANGEMENT..CONT
STRAINERS & TRAPS ETC Notes:

SYMBOLS REMARK
TYPE
PLAN VIEW ELEVATION SECTION VIEW

Eductor

Single strainer

Duplex strainer

Y-type strainer

Mud box

Rose box

Steam trap

Steam trap (with


strainer, not by-
pass)
BY - PASS In case of with by-
Steam trap (with pass type must be
strainer) drawn “sentence”

Hand pump

Water cock

Swing type

22
SYMBOLS FOR PIPING ARRANGEMENT..CONT
OTHER FITTINGS Notes:

SYMBOLS
TYPE REMARK
PLAN VIEW ELEVATION SECTION VIEW

Scupper

Box-type
scupper

Hopper

Hopper with
sight glass

Bell mouth

Sight glass

Flow direction to
be shown in
Expansion joint accordance with
maker drawing
To be marked
Spectacle flange “SHUT” or
O(S) O(S) O(S) “OPEN”

Orifice

Flow meter

Fix-type
thermometer

Size of seat to
Thermometer be drawn
For example

Seat
M - 20

23
SYMBOLS FOR PIPING ARRANGEMENT..CONT
PIPE AND PIPE JOINT Notes:

SYMBOLS
TYPE REMARK
PLAN VIEW ELEVATION SECTION VIEW

Joining piece

Slot in welding
type

Butt weld tee

Penetration
piece

In case of Deck or In case of


Penetrating butt joint flat penetration
sleeve

Jacket type
sleeve

ONE END FIT Both end fit


Sleeve
Both end free

Special flange

24
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING
Screw or
Butt weld Flange joint
socket weld
Single line Double line Single line Double line Single line

Top view

Elevation
90° Elbow
view

Bottom view

Top view

Elevation
45° Elbow
view

Bottom view

Top view

Elevation
T Joint
view

Bottom view

Top view

Elevation
Y Joint view

Bottom view

25
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING..cont
Screw or
Butt weld Flange joint
socket weld
Single line Double line Single line Double line Single line

Top view

Reducer

Elevation view

Ring type Male/female


Slip on Weld neck Cap joint Blind flange
joint flange

Single line
Flange joint

Double line

Socket or Saddle joint


Branch joint Butt joint Cap Threaded
butt weld
union
reducing tee
Single line
Flange joint

Double line

26
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM
(FOR AS FITTED PLAN)

100CW-107-01

100SW-103-01

100SW-101-01 150SW-102-01

PIPE PIECE
MARK

SYSTEM REF.
TO K-PLAN

PIPING SYSTEM

PIPE NOM. DIA.

METHOD FOR IDENTIFICATION


OF PIPES AND ITS SYSTEM
(FOR K-PLAN)

100CW-01-107

100SW-01-103

100SW-01-101 150SW-01-102

SYSTEM NOS.

PIPING SYSTEM

PIPE NOM. DIA.

27
INSTALLATION GUIDANCE

A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD


(Except in engine room)

28
B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK
(Except in engine room)

40 ØSounding Cap & 80 ØSounding Pipe

Note :
1. Bending radius of sounding pipe
to be not less than one(1) meter.
2. 10Ø holes (pitch 100 and 300 mm)
to be provided for sounding pipe
Deck up to about 10M above bottom for
F.O. tanks only.

100

4 x 10Ø Holes
25

TANK TOP
300

TANK TOP
300
300
100
100

N=4
14
3

Bottom

For No.1 F.O.T. For No.2 & 3 F.O.T.

29
SOUNDING PIPE CONSTRUCTION

INNER BOTTOM PLATE


VENT HOLES 4-10 mm
TO BE DRILLED

FLANGE DIA. 40 FOR WATER & OTHERS


DIA. 80 FOR F.O. & D.O

2 OPENINGS 80 X 5R FOR WATER ETC


4 OPENINGS 80 X 5R FOR FUEL OIL
& DIESELOL
1000

14
3

TANK BOTTOM

30
C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE

(LR)
150
Upper Deck Superstructure Deck
(Penetration Piece)
(Penetration Piece)

Deck H (m/m)
0.25L FWD
Upper Deck 760

Upper Other Deck 450


Deck

Deck

15

Detail Detail

NOTE:
• Inclination of air escape pipe to be not less than 30 degrees from the horizontal plane.

• MATERIAL IF GAUGE WIRE – STAINLESS STEEL (SUS 314)

31
PIPE INSULATION STANDARD
APPLICATION TABLE OF PIPING INSULATION – TABLE 1

INSULATION
COVER
MATERIAL
PIPE LINE APPLIED PLACES Flange, Flange, REMARKS
Pipe valve & Pipe valve &
etc etc
F.R.P.
Only the parts of pipes
(Fibreglass
having the possibility of
Weather parts Rock wool - reinforced - FIG - 1
contacting with human
Deck steam plastic)
body
line, exhaust (polytight)
line and tank Pipe above 10 FIG - 2
Accommodation Rock wool Rock wool Glass cloth Glass cloth
heat line mm FIG - 5
pump room , All
steering gear room pipes Pipe dia 10 mm
& pipe passgae Not to be insulated
and below

Exhaust pipe Weather parts Not to be applied - - - - -


for emergency
fire pump All including in steering FIG - 2
engine Accommodation Rock wool Rock wool Glass cloth Glass cloth
gear room FIG - 5

F.R.P.
Domestic Weather parts All pipes Rock wool - - FIG -1
(Polytight)
steam and
drain Glass cloth Glass cloth FIG - 5
Accommodation All pipes Rock wool Rock wool
(Note 1) (Note 1) FIG - 2

Canvas Canvas FIG – 3


Hot water Accommodation All pipes Rock wool Rock wool
(Note –1 ) (Note –1 ) FIG – 5

Weather parts Not to be applied - - - - -


Tank cleaning
pipe Accommodation & Delivery side of tank
Rock wool - Canvas - FIG – 3
pump room cleaning heater
Sea water
service pipe, Weather parts Not to be applied - - - - -
wash deck
pipe and All pipes except vertical FIG – 5
Accommodation Canvas Canvas
scupper pipe pipes inside lining (Note –2) FIG – 8

Fresh water Weather parts Not to be applied - - - - -


pipe and drain
pipe All pipes except vertical FIG – 5
Accommodation Canvas Canvas
pipes inside lining (Note –2) FIG – 8
Freon suction pipe from
ref. chamber to
Freon pipe compressor Canvas and Canvas and FIG – 6
Accommodation Polyurethan Polyurethan
(R –22) Freon liquid pipe from seal paint seal paint FIG – 7
expansion valve to ref.
chamber

All duct except below Glass wool - Canvas -


Duct or air FIG – 10
Accommodation F.R.P.
conditioning Sanitary and commissary Polyurethan
- (Polytight) -
space (Note – 3)
(Note – 3)

Mech. Exhaust All duct except below Glass wool - Canvas -


and supply
Accommodation F.R.P. FIG - 9
duct for Sanitary and commissary Polyurethan
(galley, pantry) - (Polytight) -
space (Note – 3)
(Note – 3)
Only from funnel to gas
Inert gas pipe Weather part Rock wool - Glass cloth - FIG - 4
cooler
Freon pipe for
Lobby and F.R.P. F.R.P. FIG – 6
fish and meat All pipes Polyurethan Polyurethan
vegtable room (Polytight) (Polytight) FIG – 7
room

Note 1 :- Polytight to be applied to the pipes above one (1) meter from floor which are led in wet space
Note 2 :- PVC tubes not to be insulated
Note 3 :- Duct in the ceiling and/or lining not to be insulated.

32
THICKNESS OF INSULATION – TABLE 2
Pipe dia. 15 25 40 50 65 80 100 125 150 200 250 300 350
Insulation material

155°C and above 25 30 30 35 35 35 35 35 40 40 40 40 50

Rock wool
154°C – 101°C 20 20 20 20 25 25 25 25 25 25 25 30 30
moulding

100°C – 60° C 20 20 20 20 20 20 20 25 25 25 25 25 25

R-22 suction line from


50
cooling coil to compressor

Polyurethane R-22 line from expansion


25
foam valve to cooling coil

Engine room, galley pantry


25
and lavatories

Engine room, galley,


50
pantry and lavatories
Glass wool
Fan room and living
25
quarter

33
IS INSULATING METHOD OF PIPING – (FIG – 1)

Application :

a). According to the application table of piping insulation.


b). To be applied to weather parts.

Insulation Method

5 4 3 2
1

Mark Material Remarks Note

1 Moulded rock wool Specific gravity : 200 kg/m³

0.8t Galv. Steel band and Pipe dia > 125


2 Pitch : 300 mm
#18 Galv. Iron wire Pipe dia < 100

3 Cellophane paper 0.02 mm thickness

4 Glass tape 2 loops


F.R.P.
(Polytight)
5 Polyester resins

3. Thickness of insulation material according to the table of thickness of insulation

4. Note : Distance “A” to be enough for removing the coupling bolts.

34
IS INSULATING METHOD OF PIPING – (FIG – 2)

1. Application :

a). According to the application table of piping insulation.


b). To be applied to un-weather parts.

2. Insulation Method

3 3
2
1

Mark Material Remarks Note

1 Moulded rock wool Specific gravity : 200 kg/m³

0.8t Galv. Steel band and Pipe dia > 125


2 Pitch : 300 mm
#18 Galv. Iron wire Pipe dia < 100

3 Glass cloth 0.02 mm thickness

3. Thickness of insulation material according to the table of thickness of insulation

4. Note : Distance “A” to be enough for removing the coupling bolts.

35
IS INSULATING METHOD OF PIPING – (FIG – 3)

1. Application :

a). According to the application table of piping insulation.


b). To be applied to un-weather parts.

2. Insulation Method

5
or
5 4 3 2
1

Mark Material Remarks Note

1 Moulded rock wool Specific gravity : 200 kg/m³

0.8t Galv. Steel band and Pipe dia > 125


2 Pitch : 300 mm
#18 Galv. Iron wire Pipe dia < 100

3 #11 Canvas To be adhered


To be applied except
inside of lining
4 Paint Finished with 2 coats

5 Glass cloth 0.5mm thickness

3. Thickness of insulation material according to the table of thickness of insulation

4. Note : Distance “A” to be enough for removing the coupling bolts.

36
IS INSULATING METHOD OF PIPING – (FIG – 4)

1. Application :

a). According to the application table of piping insulation.


b). To be applied to un-weather parts.

2. Insulation Method

1 2

Mark Material Remarks Note

1 Glass cloth 0.5mm thickness

2 Paint Finished with 2 coats

37
IS INSULATING METHOD OF PIPING – (FIG – 5)

1. Application :

Pipe fittings such as flange, valve, T-piece, socket, sleeve and support.

2. Insulation Method

A) FLANGE B) VALVE 5
5
4
4 2 3 3
1 1

c) T-PIECE D) SUPPORT
PENETRATING PIECE IS SIMILAR
2 3
4 5 TO PIPE SUPPORT.

MIN. 25 MM
TO ALLOW PIPES TO SLIDE

E) SOCKET & SLEEVE


F) WATER & DRAIN PIPE
4 2
1

3
G) DECK & BHD.
MIN.
50

5
MIN. 50 DK. & BHD.

3. Thickness of insulation material according to the table of thickness of insulation

Mark Material Remarks Note

1 Insulating material Moulded

2 Insulating material Moulded

3 Silicate cement Stuff into a crevice

Canvas (in case of “F”) Paste


4
Glass cloth (in case of “A” “B” “C” “E”)
0.8t Galv. Steel band (Pipe dia. > 125) SUS band to be applied on weather
5
#18 Galv. Iron wire (Pipe dia < 100) part (SUS 304, 0.4mm thick)

38
IS INSULATING METHOD OF PIPING – (FIG – 6)

1. Application :

a). According to the application table of piping insulation.


b). To be applied to freon piping.

2. Insulation Method

2 3
1

3
2 4 5
6 & 6
1

Mark Material Remarks Note

1 Adhesive Form seal 30-45

2 Foam polyurethane Specific gravity : 0.03 g/cm³

3 #18 Galv. Iron wire 3-Loops / 1-Ray (0.5mm t)

4 AL-Foil

5 Glass tape & glass cloth 2-Loops / 1-Ray (0.5 mm t)

6 Coating for use in Ref. Prov, chamber (1.0 kg/m²) Elastonato T/# 9840

7 Foamed polyurethane Soft

6’ Coating for use except above space 2 coat (1.3 kg/m²/2-coats) Seal FAS

3. Thickness of insulation material according to the table of thickness of insulation

4. Note : In case of freon pipe for vegetable,, fish and meat room, being led in lobby, these pipes to be insulated
with 25 mm thick foamed polyurethane and finished coat.

39
IS INSULATING METHOD OF PIPING – (FIG – 7)

1. Application :

According to the application table.


( For support parts of insulation freon pipe).

2. Insulation Method

4
5& 6
1

4
5& 6 3
3 1

Mark Material Remarks Note

1 Adhesive Form seal 30-45

3 Hard foam polyurethane Specific gravity : 0.1 g/cm³ JIS A9512 No 1 & above

4 AL-Foil

5 Glass cloth 1-Ray

6 Coating 2 coat (1.3 kg/m²/2-coats) Seal FAS

3. Thickness of insulation material according to the table of thickness of insulation


MATERIAL THICKNESS (=t) LINE
Pipe from outside wall on ref.
50 mm Suction pipe
Hard foamed provision chamber to compressor
polyuerthane Pipe from exp. Valve or dryer panel to
25 mm Liquid pipe
outside wall on ref. provision chamber

40
IS INSULATING METHOD OF PIPING – (FIG – 8)

1. Application :

a) According to the application table of piping insulation.


b) To be applied to sweat insulation

2. Insulation Method

1 2

Mark Material Remarks Note

1 #11 Canvas To be adhered to pipe

2 Paint Finished with 2 coats

41
IS INSULATING METHOD OF VENT DUCT (RECTANGULAR) – (FIG – 9)

1. Application :

According to the application table of piping insulation.

2. Insulation Method

a.) To be applied to enclosed part.


1 3 4
2

b.) To be applied to sanitary & commissary space.

5 6 7 8
2

Mark Material Remarks Note

1 Glass wool Specific gravity : 0.05 g/cm³

2 Adhesive

3 #11 Canvas

4 Paint Finished with 2 coats

5 Foamed polyurethane Specific gravity : 0.03 g/cm³

6 Cellophane paper Thickness: 0.02 mm

7 Glass tape 2 - Loops


F.R.P. Polytight
8 Polyester resins

3. Thickness of insulation material according to the table of thickness of insulation

42
IS INSULATING METHOD OF VENT DUCT (SPIRAL) – (FIG – 10)

1. Application :

According to the application table of piping insulation.

2. Insulation Method

a.) To be applied to enclosed parts.

SPIRAL DUCT
& FLEXIBLE DUCT 1 2 3 4 5

b.) To be applied to sanitary & commissary space.

6 3 2 7 8 9

Mark Material Remarks Note

1 Glass wool Specific gravity : 0.05 g/cm³


0.8t Galv. Steel band & Pipe dia 125
2 Pitch : 300 mm
#18 Galv. Iron wire Pipe dia 100
3 Adhesive Width : 50 mm

4 #11 Canvas

5 Paint Finished with 2 coats

6 Foamed polyurethane Specific gravity : 0.03 g/cm³

7 Cellophane paper Thickness: 0.02 mm

8 Glass tape 2 - Loops


F.R.P. Polytight
9 Polyester resins

3. Thickness of insulation material according to the table of thickness of insulation

43
IS INSULATING METHOD OF PENETRATING PIECE FOR FIRE SAFETY MEASURE – (FIG – 11)

1. Application :

To be applied to penetrating piece to the A-15, A-30 and A-60 class bulkhead and deck.

2. Insulation Method

T D PIPE OR DUCT
L

A-15, A-30 AND A-60 CLASS


SAME AS INSULATION MATERIAL
BULKHEAD OR DECK
TO THE BULKHEAD OR DECK T

3. Material
Mark Material Remarks Note

0.8t Galv. Steel band ( Dia > 125 ) Pipe dia 125
1
#18 Galv. Iron wire ( Dia < 100 ) Pipe dia 100

4. Note :
Length “L”
L > 1.5 D (Dia above 100 mm)
L > 150 mm ( Dia 100 mm and under)
‘T” : Thickness of insulation

44
PIPING EXPANSION JOINT APPLICATION STANDARD (HULL PART)

1. Type of expansion joint and application location


TYPE APPLICATION LOCATION TO BE APPLIED MAINLY FOR
Cargo oil line, ballast line, pipe line running
longitudinal direction on upper deck (cargo oil
All type of pipe line below 16kg/cm².
line, vent line, fuel oil line, compressor air line,
Dresser type (except steam & condensate pipe,
water supply line, deck wash/fire line, foam fire
heating drain pipe and butterworth line.)
fighting line, cable conduit pipe)

For big expansion required line such as


steam & condensate line, heating drain Upper deck steam line, condensate line, heating
Sleeve type
pipe and butterworth pipe. drain line, butterworth line

To absorb the pipe expansion at the


location where dresser type, sleeve type
or bellow type expansion joint fitting is
not used (mainly due to the piping
Bend pipe type All type of pipe line
arrangement). This type is widely used
for small pipe below 25 nominal
diameter.

Apply for the looation if bend pipe


Deck machinery operation hydraulic oil line at
arrangement is impractical and the
hatch side.
Bellow type location required for normal inspection
and is difficult to reach.
Fuel oil line and steamline inside pipe duct.
Remarks: Fire line for ship complied to B O T, fuel oil line inside pipe duct with DNV class are not allowed to
used dresser type fitting. Generally sleeve type to be used.

2. Expansion installation number of expansion joint.

2.1 Dressor type expansion joint


- For pipe nominal size below 300A
1 piece is required for pipe length within 24M

- For pipe nominal size above 350A


1 piece is required for pipe length with 12M

2.2 Sleeve type expansion joint


1 piece is required for pipe length within 24M

2.3 Bellow type expansion joint


- For steam line, 1 piece is required for pipe length with 24M

- For deck machinery operation hydraulic line, 1 piece is required for pipe length within 40M

3. Expansion absorbing rate for expansion joint fitting.


TYPE ABSORBING RATE REMARKS

Dressor type ± 10mm Extension absorbing rate base on set length

Sleeve type 80 mm Contraction absorbing rate base on set length

40 mm Contraction absorbing rate base on set length

Bellow type 70 mm

4. Piping expansion rate


- Due to the deflection of the hull, the piping expansion rate will be 0.7mm per 1m length.

- Due to the change of the temperature, the expansion rate base 1°C, will be 0.012mm pper 1m for
steel pipe and about 0.017mm per 1m for copper pipe.
45
PIPE

JIS STANDARD STEEL PIPE

(1) Electric resistance welded steel pipe of group II and seamless carbon steel pipes of group I

Wall thickness (mm) and weight (kg/m)


Nominal
Group II Group I
diameter
Out
Dia SGP Sch. 40 Sch 80 Sch. 40 Sch. 80 Sch. 120 Sch. 160
(mm)
A B C SB SC SD SE

mm inch Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt

6 1/8 10.5 2.0 0.419 1.7 0.369 2.4 0.479 1.7 0.369 2.4 0.479

8 ¼ 13.8 2.3 0.652 2.2 0.629 3.0 0.799 2.2 0.629 3.0 0.799

10 3/8 17.3 2.3 0.851 2.3 0.851 3.2 1.11 2.3 0.851 3.2 1.11

15 1/2 21.7 2.8 1.31 2.8 1.31 3.7 1.64 2.8 1.31 3.7 1.64 4.7 1.97

20 3/4 27.2 2.8 1.68 2.9 1.74 3.9 2.24 2.9 1.74 3.9 2.24 5.5 2.94

25 1 34.0 3.2 2.43 3.4 2.57 4.5 3.27 3.4 2.57 4.5 3.27 6.4 4.36

32 1 1/4 42.7 3.5 3.38 3.6 3.47 4.9 4.57 3.6 3.47 4.9 4.57 6.4 5.73

40 1 1/2 48.6 3.5 3.89 3.7 4.10 5.1 5.47 3.7 4.10 5.1 5.47 7.1 7.27

50 2 60.5 3.8 5.31 3.9 5.44 5.5 7.46 3.9 5.44 5.5 7.46 8.7 11.1

65 2 1/2 76.3 4.2 7.47 5.2 9.12 7.0 12.0 5.2 9.12 7.0 12.0 9.5 15.8

80 3 89.1 4.2 8.79 5.5 11.3 7.6 15.3 5.5 11.3 7.6 15.3 11.1 21.4

90 3 1/2 101.6 4.2 10.1 5.7 13.5 8.1 18.7 5.7 13.5 8.1 18.7 12.7 27.8

100 4 114.3 4.5 12.2 6.0 16.0 8.6 22.4 6.0 16.0 8.6 22.4 11.1 28.2 13.5 33.6

125 5 139.8 4.5 15.0 6.6 21.7 9.5 30.5 6.6 21.7 9.5 30.5 12.7 39.8 15.9 48.6

150 6 165.2 5.0 19.8 7.1 27.7 11.0 41.8 7.1 27.7 11.0 41.8 14.3 53.2 18.2 66.0

200 8 216.3 5.8 30.1 8.2 42.1 12.7 63.8 8.2 42.1 12.7 63.8 18.2 88.9 23.0 110

250 10 267.4 6.6 42.4 9.3 59.2 15.1 93.9 9.3 59.2 15.1 93.9 21.4 130 28.6 168

300 12 318.5 6.9 53.0 10.3 78.3 17.4 129.0 10.3 78.3 17.4 129 25.4 184 33.3 234

350 14 355.6 7.9 67.7 11.1 94.3 19.0 158 11.1 94.3 19 158 27.8 225 35.7 282

400 16 406.4 7.9 77.6 12.7 123 21.4 203 12.7 123 21.4 203 30.9 286 40.5 365

450 18 457.2 7.9 87.5 14.3 156 23.8 254 14.3 156 23.8 254 34.9 363 45.2 459

500 20 508.0 7.9 97.4 15.1 184 26.2 311 15.1 184 26.2 311 38.1 441 50.0 565

SGP-B SGP-E STPG-38E STPT-38S STPT-38S


BUTT
MATERIAL
WELDING
PIPE ELECTRIC RESIST WELDED STEEL SEAMLESS CARBON STEEL

CARBON STEEL PIPE CARBON STEEL PIPE FOR


USED PIPE CARBON STEEL PIPE FOR HIGH TEMPERATURE
FOR ORDINARY PIPING PRESSURE SERVICE

46
ASTM STANDARD STEEL PIPE
ASA PIPE SCHEDULE
Wall = wall thickness in mm
Wt = weights in kg/m
Nominal Schedule Schedule Schedule Schedule Schedule Extra Schedule Schedule Schedule Schedule Schedule Double
O.D Standard
pipe size 10 20 30 40 60 strong 80 100 120 140 160 extra strong
mm
mm Inch Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt
6 1/8 10.3 1.7 0.357 1.7 0.357 2.4 0.470 2.4 0.470
8 ¼ 13.7 2.2 0.625 2.2 0.625 3.0 0.804 3.0 0.804
10 3/8 17.1 2.3 0.848 2.3 0.848 3.2 1.10 3.2 1.10
15 ½ 21.3 2.8 1.26 2.8 1.26 3.7 1.62 3.7 1.62 4.8 1.95 7.5 2.54
20 ¾ 26.7 2.9 1.68 2.9 1.68 3.9 2.19 3.9 2.19 5.6 2.89 7.8 3.63
25 1 33.4 3.4 2.50 3.4 2.50 4.5 3.23 4.5 3.23 6.4 4.23 9.1 5.45
32 1¼ 42.2 3.6 3.38 3.6 3.38 4.9 4.46 4.9 4.46 6.4 5.60 9.7 7.75
40 1½ 48.3 3.7 4.05 3.7 4.05 5.1 5.40 5.1 5.40 7.1 7.23 10.2 9.54
50 2 60.3 3.9 5.43 3.9 5.43 5.5 7.47 5.5 7.47 8.7 11.1 11.1 13.4
65 2½ 73.0 5.2 8.62 5.2 8.62 7.0 11.4 7.0 11.4 9.5 14.9 14.0 20.4
80 3 88.9 5.5 11.3 5.5 11.3 7.6 15.3 7.6 15.3 11.1 21.3 15.2 27.7
90 3½ 101.6 5.7 13.6 5.7 13.6 8.1 18.6 8.1 18.6 16.2 34.0
100 4 114.3 6.0 16.1 6.0 16.1 8.6 22.3 8.6 22.3 11.1 28.3 13.5 33.5 17.1 41.1
125 5 141.3 6.6 21.8 6.6 21.8 9.5 30.9 9.5 30.9 12.7 40.2 15.9 49.0 19.0 57.4
150 6 168.3 7.1 28.2 7.1 28.2 11.0 42.5 11.0 42.5 14.3 54.2 18.3 67.5 21.9 79.1
200 8 219.1 6.4 33.3 7.0 36.7 8.2 42.5 8.2 42.5 10.3 53.1 12.7 64.6 12.7 64.6 15.1 75.8 18.3 90.7 20.6 101 23.0 112 22.2 108
250 10 273.0 6.4 41.7 7.8 50.9 9.3 60.2 9.3 60.2 12.7 81.5 12.7 81.5 15.1 95.8 18.3 115 21.4 133 25.4 156 28.6 172 25.4 155
300 12 323.9 6.4 49.7 8.4 65.1 9.5 73.8 10.3 79.7 14.3 109 12.7 97.4 17.4 132 21.4 160 25.4 187 28.6 208 33.3 239 25.4 187
350 14 355.6 6.4 54.6 7.9 68.1 9.5 81.2 9.5 81.2 11.1 94.3 15.1 126 12.7 107 19.0 158 23.8 195 27.8 224 31.8 253 35.7 281
400 16 406.4 6.4 62.6 7.9 77.9 9.5 93.1 9.5 93.1 12.7 123 16.7 180 12.7 123 21.4 203 26.2 245 30.9 286 36.5 333 40.5 365
450 18 457.2 6.4 70.5 7.9 87.8 11.1 122 9.5 105 14.3 156 19.0 206 12.7 139 23.8 254 29.4 310 34.9 363 39.7 408 45.2 459
500 20 506.0 6.4 78.5 9.5 117 12.7 155 9.5 117 15.1 183 20.6 248 12.7 155 26.2 311 32.5 381 38.1 441 44.4 508 50.0 564
550 22 558.8 6.4 86.4 9.5 129 12.7 171 9.5 129 22.2 294 12.7 171 28.6 373 34.9 451 41.3 526 47.8 600 54.0 671
600 24 609.6 6.4 94.7 9.5 141 14.3 210 9.5 141 17.4 255 24.6 355 12.7 187 30.9 441 38.9 547 48.0 639 52.4 719 59.5 807
650 26 660.4 7.9 128 128 203 9.5 153 12.7 203
700 28 711.2 7.9 138 138 219 15.9 272 9.5 165 12.7 219
750 30 762.0 7.9 147 147 234 15.9 292 9.5 176 12.7 234
800 32 812.8 7.9 157 157 250 15.9 312 9.5 186 12.7 250
850 34 863.8 7.9 167 167 266 15.9 332 9.5 200 12.7 266
900 36 914.4 7.9 177 177 282 15.9 361 9.5 212 12.7 282

47
API STANDARD STEEL PIPE
STANDARD API-5L GRADE B
NOMINAL DIAMETER OUTSIDE STD
THICKNESS WEIGHT
DIAMETER XS SCHEDULE
mm INCH (mm) (kg/m)
(mm) XXS
STD 40 2.2 0.625
8 ¼ 13.7
XS 80 3.0 0.804
STD 40 2.3 0.848
10 3/8 17.1
XS 80 3.2 1.10
STD 40 2.8 1.26
XS 80 3.7 1.62
15 ½ 21.3
- 160 4.8 1.95
XXS - 7.5 3.63
STD 40 2.9 1.68
XS 80 3.9 2.19
20 ¾ 26.7
- 160 5.6 2.18
XXS - 7.8 3.64
STD 40 3.4 2.50
XS 80 4.5 3.23
25 1 33.4
- 160 6.4 4.23
XXS - 9.1 5.45
STD - 3.56 3.38
32 1¼ 42.4 XS 80 4.8 4.46
XXS - 9.7 7.76
STD 40 3.7 4.05
XS 80 5.1 5.40
40 1½ 48.3
- 160 7.1 7.23
XXS - 10.16 9.55
STD 40 3.9 5.43
XS 80 5.5 7.47
50 2 60.3
- 160 8.7 11.1
XXS - 11.1 13.4
STD 40 5.2 8.62
65 2½ 73 XS 80 7.0 11.4
XXS - 14.0 20.4
STD 40 5.5 11.3
XS 80 7.6 15.2
80 3 88.9
- 160 11.1 21.3
XXS - 15.24 27.67
STD 40 5.7 13.5
90 3½ 101.6
XS 80 8.1 18.7
STD 40 6.0 16.1
XS 80 8.6 22.3
100 4 114.3
- 160 13.5 33.53
XXS - 17.1 41.0
STD 40 6.6 21.8
125 5 141.3 XS 80 9.5 30.9
XXS - 19.05 57.42
STD 40 7.1 28.2
XS 80 11.0 42.5
150 6 168.3 - 120 14.3 54.2
- 160 18.3 67.5
XXS - 21.9 79.1

48
API STANDARD STEEL PIPE…cont
STANDARD API-5L GRADE B
NOMINAL DIAMETER OUTSIDE STD
THICKNESS WEIGHT
DIAMETER XS SCHEDULE
mm INCH (mm) (kg/m)
(mm) XXS
- 20 6.4 33.3
- 30 7.0 36.8
STD 40 8.2 42.5
200 8 219.1
XS 80 12.7 64.6
- 120 18.3 90.3
XXS - 22.2 108
- 30 7.8 51
STD 40 9.3 60.2
XS 60 12.7 81.5
250 10 273
- 80 15.1 95.8
- 120 21.4 133
- 160 28.6 172
- 20 6.4 49.7
- 30 8.4 65.1
STD - 9.5 73.8
- 40 10.3 79.7
300 12 323.9 XS - 12.7 97.4
- 60 14.3 109
- 80 17.5 132
- 100 21.4 160
XXS 120 25.4 187
- 10 6.4 54.7
- 20 7.9 68
STD 30 9.5 81.2
- 40 11.1 94.3
350 14 355.6 XS - 12.7 107
- 60 15.1 127
- 80 19.0 158
- 100 23.8 195
- 120 27.8 224
- 20 7.9 77.9
- 30 9.5 93.1
STD 40 12.7 123
400 16 406.4 - 60 16.7 160
- 100 26.2 245
- 120 31.0 286
- 140 36.5 333
STD 20 9.5 105
XS - 12.7 139
450 18 457.2
- 60 19.0 205
- 80 23.8 254
STD 20 9.5 117
500 20 508 XS 30 12.7 155
- 40 15.1 183
- 30 12.7 171
550 22 558.8
-
STD 20 9.5 141
600 24 609.6
XS - 12.7 187

49
COPPER PIPES

1. Scope
This standard covers copper pipe used for general piping.

2. Dimensions

WALL THICKNESS AND WEIGHT


NOMINAL OUTSIDE
DIAMETER DIAMETER UA UB UC
(mm) (mm)
THICKNESS WEIGHT THICKNESS WEIGHT THICKNESS WEIGHT
(A) (mm) (kg/m) (B) (mm) (kg/m) ( C ) (mm) (kg/m)
4 6 1.0 0.140 - - 1.2 0.161
6 10 1.0 0.251 - - 1.4 0.330
10 15 1.0 0.391 - - 1.6 0.559
15 20 1.6 0.822 1.6 0.822 - -
20 25 1.6 1.046 1.8 1.166 - -
25 30 1.6 1.269 1.8 1.418 - -
32 35 - - 2.3 2.10 - -
40 45 2.0 2.40 2.3 2.74 - -
50 55 2.0 2.96 2.5 3.67 - -
65 70 2.0 3.80 3.0 5.61 - -

∆ 80 85 2.5 5.76 3.5 7.97 - -

∆ 100 110 3.0 8.97 4.0 11.84 - -

∆ 125 140 3.0 11.48 5.0 18.85 - -

∆ 150 160 3.5 15.30 5.5 23.73 - -

∆ 200 210 4.0 23.01 7.0 39.69 - -

∆ 250 270 4.5 33.37 9.0 65.60 - -

∆ 300 320 5.0 43.99 10.0 86.58 - -


350 363.7 5.0 50.09 - - - -

NOTE: 1) Pipe outside diameter 270 mm and smaller shall conform to JIS H3603

2) Mark * not to be used except special cases

3) Mark ∆ not to be used except special cases

4) The above standard base on ISSO – 0021000E

50
ALUMINIUM BRASS PIPE & TUBES

NOMINAL WALL THICKNESS AND WEIGHT


DIAMETER OUTSIDE LA LB LC
DIAMETER WEIGHT WEIGHT WEIGHT
THK. (kg/m) THK. (kg/m THK. (kg/m
Mm INCH
(mm) * (mm) * (mm) *
8 9.53 1.6 SWG 16 0.33
10 15.14 2.0 SWG 14 0.69
15 ½ 21.50 1.4 SWG 17 0.74 2.3 SWG 13 1.17
25 1 28.25 1.4 SWG 17 0.99 2.0 SWG 14 1.38 2.6 SWG 12 1.76
40 1½ 40.95 1.4 SWG 17 1.46 2.0 SWG 14 2.05 3.7 SWG 9 3.63
50 2 54.05 1.6 SWG 16 2.22 2.0 SWG 14 2.75 4.5 SWG 7 5.89
∆ 65 2½ 66.8 1.6 SWG 16 2.75
∆ 80 3 79.9 1.8 SWG 15 3.71
∆ 100 4 106.3 2.3 SWG 13 6.31
∆ 125 5 131.7 2.3 SWG 13 7.85
∆ 150 6 157.7 2.6 SWG 12 10.64
∆ 200 8 208.5 2.6 SWG 12 14.13
∆ 250 10 260.5 3.3 SWG 10 22.40
∆ 300 12 312.1 3.7 SWG 9 30.11
∆ 350 14 363.7 4.1 SWG 8 38.91
∆ 400 16 414.5 4.1 SWG 8 44.40
∆ 450 18 465.3 4.1 SWG 8 49.90
∆ 500 20 516.9 4.5 SWG 7 60.85
∆ 550 22 567.7 4.5 SWG 7 66.88
∆ 600 24 619.4 4.9 SWG 6 79.46
∆ 650 25 660.4 4.9 SWG 6 84.76
∆ 700 28 711.2 6.4 SWG 3 119.03
∆ 750 29 ½ 762.0 6.4 SWG 3 127.61
∆ 800 30 812.8 6.4 SWG 3 136.19
∆ 850 33 ½ 863.6 7.0 SWG 2 158.23
∆ 900 35 ½ 914.4 7.0 SWG 2 167.62
∆ 1000 40 1016.0 8.3 SWG 0 220.72
∆ 1100 43 ¼ 1117.6 8.3 SWG 0 242.97
∆ 1200 47 1219.2 8.3 SWG 0 265.22
∆ 1350 53 1371.6 8.3 SWG 0 298.60

REMARK: 1) Mark * shows wire gauge corresponding to the thickness

2) Mark ∆ not to be used except special cases

3) The above standard base on ISSO-0022000C

51
DIN STANDARD COPPER PIPE

Pipe seamless and seam welded


Material CUN10FE1MN – 90/10 copper-nickel-iron, or
CUN30MN1FE – 70/30 copper-nickel

OUTSIDE DIAMETER OF
WALL THICKNESS S (mm) THEOR.
PIPE
WEIGHT
NOMINAL ACTUAL (1) (kg/m)
(1) 2 3 4 5 6
(INCH) (mm)
SEAMLESS
8 0.8 • 1 1.5 0.16
1/8 10 0.8 • 1 1 0.20
¼ 12 0.8 • 1 1.5 0.25
¼ 14 • 1 2.5 0.36
3/8 16 • 1 1.5 3 0.42
½ 20 • 1 1.5 2 4 0.53
¾ 25 • 1.5 2 4 0.99
1 30 • 1.5 2 2.5 5 1.20
1¼ 38 • 1.5 2 3 6 1.55
1½ 44.5 • 1.5 2 2.5 1.81
2 57 • 1.5 2 2.5 3 2.33
2½ 76 • 2 2.5 - - 4 4.15
3 89 • 2 2.5 3 - 4 4.86
4 108 • 2.5 3 3.5 - 5 7.40
5 133 • 2.5 3 - - 5 6 9.16
6 159 • 2.5 3 3.5 - 6 8 11.00
7 194 • 2.5 3 3.5 4 6 8 13.43
8 219 • 3 3.5 4 5 8 10 18.12
10 267 • 3 4 - 6 8 10 22.24
12 324 • 4 4.5 5 35.94
14 368 • 4 4.5 5.5 40.89
16 419 4 • 4.5 6 52.13
SEAM WELDED
8 219 • 3 3.5 4 5 8 10 18.21
10 267 • 3 4 - 6 8 10 22.24
12 324 • 4 4.5 5 35.94
14 368 • 4 4.5 5.5 40.89
16 419 4 • 4.5 6 52.70
18 457 4 • 4.5 7 57.48
20 508 4.5 • 5 7.5 70.92
24 610 4.5 • 5.5 9 76.20
28 711 • 6 6.5 10 118.00
32 813 • 6 7 11 135.00
36 914 • 8 12 203.57
40 1016 • 8 8.5 13.5 225.00

Pipe in sizes and alloys other than the above and larger than 1016 mm are also available
• Selected sizes are in accordance with the pipe components as per DIN 86087 up to 86090

52
COPPER NICKEL PIPE AND TUBE (CNTF)
1. Scope
This standard cover copper nickel pipes and tubes for ship

2. Dimension
THICKNESS & WEIGHT
NOMINAL DIAMETER OUTSIDE
DIAMETER 90/10 Cu-Ni
(mm)
Mm INCH THICKNESS (mm) * WEIGHT (kg/m)

15 ½ 21.5 1.4 SWG 17 0.79


25 1 28.2 1.4 SWG 17 1.05
40 1½ 40.9 1.4 SWG 17 1.55
50 2 54.1 1.6 SWG 16 2.36
65 2½ 66.8 1.6 SWG 16 2.93
80 3 79.9 1.8 SWG 15 3.95
100 4 106.3 2.3 SWG 13 6.72
125 5 131.7 2.3 SWG 13 8.36
150 6 157.7 2.6 SWG 12 11.33
200 8 208.5 2.6 SWG 12 15.04
250 10 260.5 3.3 SWG 10 23.84
300 12 312.1 3.7 SWG 9 32.05
350 14 363.7 4.1 SWG 8 41.41
400 16 414.5 4.1 SWG 8 47.26
450 18 465.3 4.1 SWG 8 53.11
500 20 516.9 4.5 SWG 7 64.76
550 22 567.7 4.5 SWG 7 71.18
600 24 619.4 4.9 SWG 6 84.57
650 25 660.4 4.9 SWG 6 90.21
700 28 711.2 6.4 SWG 3 126.69
750 29 ½ 762.0 6.4 SWG 3 135.82
800 30 812.8 6.4 SWG 3 144.95
850 33 ½ 863.6 7.0 SWG 2 168.41
900 35 ½ 914.4 7.0 SWG 2 178.40
1000 40 1016 8.3 SWG 0 234.91
1100 43 ½ 1117.6 8.3 SWG 0 258.59
1200 47 1219.2 8.3 SWG 0 282.28
1350 53 1371.6 8.3 SWG 0 317.80

NOTE: 1) The above standard base on ISSO-0023000C


2) * Mark shows wire gauge of equivalent thickness

53
SEAMLESS STEEL PRECISION TUBES DRAWN OR COLD ROLLED DIMENSIONS DIN 2391
NOMINAL
WALL
DIMENSION
0.5 0.6 0.8 1 1.2 1.5 1.8 2 2.2 2.5 2.8 3 3.5 4 4.5 5 5.5 6 7 8 9 10 WALL
THK. THK.
S PERM. S
VAR
± 10% OF NOMINAL DIMENSION S
OUTSIDE DIAMETER OUT.DIA
INSIDE DIAMETER
NOMINAL PERM. NOMINAL
NOMINAL DIMENSION AND PERMISSIBLE VARIATION DIMENSION
DIMENSION VAR
4 3 ± 0.3 2.8 ± 0.30 2.4 ± 0.30 2 ± 0.30 4
The stepped lines indicate ratios of
5 4 ± 0.3 3.8 ± 0.30 3.4 ± 0.30 3 ± 0.30 5
6 5 ± 0.25 4.8 ± 0.25 4.4 ± 0.25 4 ± 0.25 3.6 ± 0.30 3 ± 0.30 wall thickness/ outside diameter for 6
1/20, 1/40 and 1/60
(7) ± 0.1 6 ± 0.20 5.8 ± 0.20 5.4 ± 0.20 5 ± 0.20 4.6 ±0.30 4 ± 0.30 as contained in DIN 2391 sheet 2 (7)
8 7 ± 0.20 6.8 ± 0.20 6.4 ± 0.20 6 ± 0.20 5.6 ± 0.30 5 ± 0.30 4.4± 0.35 4 ± 0.35 3.6 ±0.40 3 ± 0.40 8
(9) 8 ± 0.15 7.8 ± 0.15 7.4 ± 0.15 7 ± 0.20 6.6 ± 0.25 6 ± 0.25 5.4 ±0.35 5 ± 0.35 4.6 ±0.40 4 ± 0.40 (9)
10 9 ± 0.15 8.8 ± 0.15 8.4 ± 0.15 8 ± 0.20 7.6 ± 0.25 7 ± 0.25 6.4 ±0.30 6 ± 0.30 5.6 ±0.35 5 ± 0.35 10
12 11 ± 0.15 10.8 ±0.15 10.4 ±0.15 10 ±0.15 9.6 ± 0.20 9 ± 0.20 8.4 ±0.25 8 ± 0.25 7.6 ±0.30 7 ± 0.30 6.4 ±0.40 6 ± 0.40 12
(13) 12 ± 0.08 11.8 ±0.15 11.4 ±0.15 11 ±0.15 10.6± 0.15 10 ±0.20 9.4 ±0.25 9 ± 0.25 8.6 ±0.30 8 ± 0.30 7.4 ± 0.40 7 ± 0.40 (13)
14 13 ± 0.08 12.8 ±0.08 12.4 ±0.08 12 ±0.08 11.6± 0.15 11 ±0.15 10.4 ±0.20 10 ±0.20 9.6 ±0.25 9 ± 0.25 8.4 ± 0.30 8 ± 0.30 14
15 14 ± 0.08 13.8 ±0.08 13.4 ±0.08 13 ±0.08 12.6 ±0.08 12 ±0.15 11.4 ±0.20 11 ±0.20 10.6 ±0.25 10 ± 0.25 9.4 ± 0.30 9 ± 0.30 15
16 15 ± 0.08 14.8 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.08 13 ± 0.08 12.4 ±0.15 12 ±0.15 11.6 ±0.20 11 ± 0.20 10.4 ±0.30 10 ± 0.30 9 ±0.35 8 ± 0.35 16
18 17 ± 0.08 16.8 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.08 15 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.20 13 ± 0.20 12.4 ±0.20 12 ± 0.20 11 ± 0.35 10 ± 0.35 18
± 0.8
20 19 ± 0.08 18.8 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.15 15 ± 0.15 14.4 ±0.15 14 ± 0.20 13 ± 0.30 12 ± 0.35 11± 0.35 10 ± 0.35 20
22 21 ± 0.08 20.8 ±0.08 20.4 ±0.08 20 ±0.08 19.6 ±0.08 19 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ± 0.15 16.4 ±0.15 16 ± 0.15 15 ± 0.20 14 ± 0.30 13 ± 0.35 12 ± 0.35 22
25 24 ± 0.08 23.8 ±0.08 23.4 ±0.08 23 ±0.08 22.6 ±0.08 22 ±0.08 21.4 ±0.08 21 ±0.08 20.6 ±0.08 20 ± 0.08 19.4 ±0.15 19 ± 0.15 18± 0.15 17 ± 0.20 16 ± 0.20 15 ± 0.30 25
(26) 25 ± 0.08 24.8 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ±0.08 22.4 ±0.08 22 ±0.08 21.6 ±0.08 21 ± 0.08 20.4 ±0.15 20 ±0.15 19 ± 0.15 18 ± 0.15 17 ± 0.20 16 ± 0.30 (26)
28 27 ± 0.08 26.8 ±0.08 26.4 ±0.08 26 ±0.08 25.6 ±0.08 25 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ± 0.08 22.4 ±0.08 22 ±0.08 21 ± 0.15 20 ± 0.15 19 ± 0.15 18 ± 0.20 17 ± 0.30 16 ± 0.30 28
30 29 ± 0.08 28.8 ±0.08 28.4 ±0.08 28 ±0.08 27.6 ±0.08 27 ±0.08 26.4 ±0.08 26 ± 0.08 25.6 ±0.08 25 ± 0.08 24.4 ±0.08 24 ±0.08 23 ± 0.15 22 ± 0.15 21 ± 0.15 20 ± 0.15 19 ± 0.30 18 ± 0.30 30
32 31 ± 0.15 30.8 ±0.15 30.4 ±0.15 30 ±0.15 29.6 ±0.15 29 ±0.15 28.4 ±0.15 28 ±0.15 27.6 ±0.15 27 ± 0.15 26.4±0.15 26±0.15 25 ± 0.15 24 ± 0.15 23 ± 0.15 22 ± 0.15 21 ± 0.30 20 ± 0.30 32
35 34 ± 0.15 33.8 ± .15 33.4 ±0.15 33 ±0.15 32.6 ±0.15 32 ±0.15 31.4 ±0.15 31 ±0.15 30.6 ±0.15 30 ± 0.15 29.4 ±0.15 29 ±0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 25 ± 0.15 24 ± 0.20 23 ± 0.20 21 ± 0.20 35
± 0.15
38 37± 0.15 36.8 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ±0.15 34.4 ±0.15 34 ±0.15 33.6 ±0.15 33 ± 0.15 32.4 ±0.15 32 ±0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 24 ± 0.20 22 ± 0.25 38
40 39± 0.15 38.8 ±0.15 38.4 ±0.15 38 ±0.15 37.6 ±0.15 37 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ± 0.15 34.4 ±0.15 34 ±0.15 33 ± 0.15 32 ± 0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 26 ± 0.20 24 ± 0.25 40
42 40 ± 0.20 39.6 ±0.20 39 ±0.20 38.4 ±0.20 38 ±0.20 37.6 ±0.20 37 ± 0.20 36.4 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 32 ± 0.20 31± 0.20 30 ± 0.20 28 ± 0.20 26 ± 0.20 42
45 43 ± 0.20 42.6 ±0.20 42 ±0.20 41.4 ±0.20 41 ±0.20 40.6 ±0.20 40 ± 0.20 39.4 ±0.20 39 ±0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 31 ± 0.20 29 ± 0.20 45
± 0.20
48 46 ± 0.20 45.6 ±0.20 45 ±0.20 44.4±0.20 44 ±0.20 43.6 ±0.20 43 ± 0.20 42.4 ±0.20 42 ±0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 34 ± 0.20 32 ± 0.20 48
50 48 ± 0.20 47.6 ±0.20 47 ±0.20 46.4 ±0.20 46 ±0.20 45.6 ±0.20 45 ±0.20 44.4 ±0.20 44 ±0.20 43 ± 0.20 42 ± 0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 36 ± 0.20 34 ± 0.20 50
(52) 50 ± 0.25 49.6 ±0.20 49 ±0.25 48.4 ±0.25 48 ±0.25 47.6 ±0.25 47 ± 0.25 46.4 ±0.25 46 ±0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 42 ± 0.25 41 ± 0.30 40 ± 0.20 38 ± 0.25 36 ± 0.25 34 ±0.25 32 ± 0.25 (52)
55 ± 0.25 53 ± 0.25 52.6 ±0.25 52 ±0.25 51.4 ±0.25 51 ±0.25 50.6 ±0.25 50 ± 0.25 49.4 ±0.25 49 ±0.25 48 ± 0.25 47 ± 0.25 46 ± 0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 41 ± 0.25 39 ± 0.25 37 ± 0.25 35 ± 0.25 55
60 58 ± 0.25 57.6 ±0.25 57 ±0.25 56.4 ±0.25 56 ±0.25 55.6 ±0.25 55 ± 0.25 54.4 ±0.25 54.±0.25 53 ± 0.25 52 ± 0.25 51 ± 0.25 50 ± 0.25 49 ± 0.25 48 ± 0.25 46 ± 0.25 44 ± 0.25 42 ± 0.25 40 ± 0.25 60
63 61 ± 0.30 60.6 ±0.30 60 ±0.30 59.4 ±0.30 59 ±0.30 58.6 ±0.30 58 ± 0.30 57.4 ±0.30 57 ±0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 52 ± 0.30 51 ± 0.25 49 ± 0.30 47 ± 0.30 45 ± 0.30 43 ± 0.30 63
(65) ± 0.30 63 ± 0.30 62.6 ±0.30 62 ±0.30 61.4 ±0.30 61 ±0.30 60.6 ±0.30 60 ± 0.30 59.4 ±0.30 59 ±0.30 58 ± 0.30 57 ± 0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 51 ± 0.30 49 ± 0.30 47 ± 0.30 45 ± 0.30 (65)
70 68 ± 0.30 67.6 ±0.30 67 ± 0.30 66.4 ±0.30 66 ±0.30 65.6 ±0.30 65 ± 0.30 64.4 ±0.30 64 ±0.30 63 ± 0.30 62 ± 0.30 61 ± 0.30 60 ± 0.30 59 ± 0.30 58 ± 0.30 56 ± 0.30 54 ± 0.30 52 ± 0.30 50 ± 0.30 70
(75) 73 ± 0.35 72.6 ±0.35 72 ±0.35 71.4 ±0.35 71 ±0.35 70.6 ±0.35 70 ± 0.35 69.4 ± 0.35 69 ± 0.35 68 ± 0.35 67 ± 0.35 66 ± 0.35 65 ± 0.35 64 ± 0.35 63 ± 0.35 61 ± 0.35 59 ± 0.35 57 ± 0.35 55 ± 0.35 (75)
± 0.35
80 78 ± 0.35 77.6 ±0.35 77 ±0.35 76.4 ±0.35 76 ±0.35 75.6 ±0.35 75 ± 0.35 74.4 ±0.35 74 ±0.35 73 ± 0.35 72 ± 0.35 71 ± 0.35 70 ± 0.35 69 ± 0.35 68 ± 0.35 66 ± 0.35 64 ± 0.35 62 ± 0.35 60 ± 0.35 80
(85) 82 ±0.40 81.4 ±0.40 81 ±0.40 80.6 ±0.40 80 ± 0.40 79.4 ± 0.40 79 ± 0.40 78 ± 0.40 77 ± 0.40 76 ± 0.40 75 ± 0.40 74 ± 0.40 73 ± 0.40 71 ± 0.40 69 ± 0.40 67 ± 0.40 65 ± 0.40 (85)
± 0.40
90 87 ±0.40 86.4 ±0.40 86 ±0.40 85.6 ±0.40 85 ± 0.40 84.4 ±0.40 84 ±0.40 83 ± 0.40 82 ± 0.40 81 ± 0.40 80 ± 0.40 79 ± 0.40 78 ± 0.40 76 ± 0.40 74 ± 0.40 72 ± 0.40 70 ± 0.40 90
(95) 91 ±0.45 90.6 ±0.45 90 ± 0.45 89.4 ±0.45 89 ±0.45 88 ± 0.45 87 ± 0.45 86 ± 0.45 85 ± 0.45 84 ± 0.45 83 ± 0.45 81 ± 0.45 79 ± 0.45 77 ± 0.45 75 ± 0.45 (95)
± 0.45
100 96 ±0.45 95.6 ±0.45 95 ± 0.45 94.4 ±0.45 94 ±0.45 93 ± 0.45 92 ± 0.45 91 ± 0.45 90 ± 0.45 89 ± 0.45 88 ± 0.45 86 ± 0.45 84 ± 0.45 82 ± 0.45 80 ± 0.45 100
110 106±0.50 105.6±0.50 105 ±0.50 104.4±0.50 104±0.50 103 ±0.50 102 ± 0.50 101 ± 0.50 100 ± 0.50 99 ± 0.50 98 ± 0.50 96 ± 0.50 94 ± 0.50 92 ± 0.50 90 ± 0.50 110
± 0.50
120 116±0.50 115.8±0.50 115 ±0.50 114.4±0.50 114±0.50 113 ± 0.50 112 ±0.50 111 ± 0.50 110 ± 0.50 109 ± 0.50 108 ± 0.50 106 ±0.50 104± 0.50 102±0.50 100±0.50 120

54
FLANGE
JIS STANDARD 5 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2221)

FLANGE – JIS 5K

W1
W1 h a r
h

t b t
T

W2 W2
d 0
d 0

C C
D D

NOM.DIA 10 - 400 NOM.DIA 450 - 1000

DIMENSION
NOM. OUT.
do D t T a b r C NO. h THREAD L W1 W2 (kg)
DIA. DIA.
10 17.3 17.8 75 9 - - - - 55 4 12 M10 35 5 2.5 0.27
15 21.7 22.2 80 9 - - - - 60 4 12 M10 35 5 3 0.30
20 27.2 27.7 85 10 - - - - 65 4 12 M10 35 5 3 0.37
25 34 34.5 95 10 - - - - 75 4 12 M10 35 5 3 0.45
32 42.7 43.2 115 12 - - - - 90 4 15 M12 40 6 3 0.78
40 48.6 49.1 120 12 - - - - 95 4 15 M12 40 6 3 0.83
50 60.5 61.1 130 14 - - - - 105 4 15 M12 45 6 3 1.07
65 76.3 77.1 155 14 - - - - 130 4 15 M12 45 6 4 1.49
80 89.1 90 180 14 - - - - 145 4 19 M16 50 6 4 1.99
(90) 101.6 102.6 190 14 - - - - 155 4 19 M16 50 6 4 2.09
100 114.3 115.4 200 16 - - - - 165 8 19 M16 55 7 4 2.39
125 139.8 141.2 235 16 - - - - 200 8 19 M16 55 7 4 3.23
150 165.2 166.6 265 18 - - - - 230 8 19 M16 60 7 5 4.41
(175) 190.7 192.1 300 18 - - - - 260 8 23 M20 60 7.5 5 5.51
200 216.3 218 320 20 - - - - 280 8 23 M20 65 8.5 6 6.33
(225) 241.8 243.7 345 20 - - - - 305 12 23 M20 65 9 6 6.64
250 267.4 269.5 385 22 - - - - 345 12 23 M20 70 10 6 9.45
300 318.5 321 430 22 - - - - 390 12 23 M20 70 10 6 10.3
350 355.6 358.1 480 24 - - - - 435 12 25 M22 75 12 7 14
400 406.4 409 540 24 - - - - 495 16 25 M22 75 13 7 16.9
450 457.2 460 605 24 40 495 500 5 555 16 25 M22 75 12 7 24.8
500 508 511 655 24 40 546 552 5 605 20 25 M22 75 12 7 26.9
550 558.8 562 720 26 42 597 603 5 665 20 27 M24 80 12 7 34.1
600 609.6 613 770 26 44 648 654 5 715 24 27 M24 80 12 7 37.5
650 660.4 664 825 26 48 702 708 5 770 24 27 M24 80 12 7 42.8
700 711.2 715 875 26 48 751 758 5 820 24 27 M24 80 12 7 45.4
750 762 766 945 28 52 802 810 5 880 24 33 M30 90 12 7 57.4
800 812.8 817 995 28 52 854 862 5 930 24 33 M30 90 13 8 60.8
(850) 863.6 868 1045 28 54 904 912 5 980 24 33 M30 90 13 8 63.5
900 914.4 919 1095 30 56 956 964 5 1030 24 33 M30 95 13 8 75.3
1000 1016 1021 1195 32 60 1058 1066 5 1130 28 33 M30 100 14 9 88.5

55
JIS STANDARD 10 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2222)

FLANGE – JIS 10K

W1
W1
h a r

h
t b t T
W2 W2
d0 d0
C C
D D
NOM.DIA 10 - 225 NOM.DIA 250 - 1000

DIMENSION
NOM. OUT.
do D t T a b r C NO. h THREAD L W1 W2 (kg)
DIA. DIA.
10 17.3 17.8 90 12 - - - - 65 4 15 M12 40 5 2.5 0.52
15 21.7 22.2 95 12 - - - - 70 4 15 M12 40 5 3 0.57
20 27.2 27.7 100 14 - - - - 75 4 15 M12 45 5 3 0.73
25 34 34.5 125 14 - - - - 90 4 19 M16 50 5 3 1.13
32 42.7 43.2 135 16 - - - - 100 4 19 M16 55 6 3 1.48
40 48.6 49.1 140 16 - - - - 105 4 19 M16 55 6 3 1.56
50 60.5 61.1 155 16 - - - - 120 4 19 M16 55 6 3 1.88
65 76.3 77.1 175 18 - - - - 140 4 19 M16 60 6.5 4 2.6
80 89.1 90 185 18 - - - - 150 8 19 M16 60 6.5 4 2.61
(90) 101.6 102.6 195 18 - - - - 160 8 19 M16 60 6.5 4 2.76
100 114.3 115.4 210 18 - - - - 175 8 19 M16 60 7 4 3.14
125 139.8 141.2 250 20 - - - - 210 8 23 M20 65 7.5 4 4.77
150 165.2 166.6 280 22 - - - - 240 8 23 M20 70 8 5 6.34
(175) 190.7 192.1 305 22 - - - - 265 12 23 M20 70 9 5 6.82
200 216.3 218 330 22 - - - - 290 12 23 M20 70 9 6 7.53
(225) 241.8 243.7 350 22 - - - - 310 12 23 M20 70 9 6 7.74
267.4 269.5 400 24 - - - - 355 12 25 M22 75 10 6 11.8
250
267.4 269.5 400 24 36 288 292 6 355 12 25 M22 75 10 6 12.7
318.5 321 445 26 - - - - 400 16 25 M22 80 10 6 13.6
300
318.5 321 445 24 38 340 346 6 400 16 25 M22 75 10 6 13.8
350 355.6 358.1 490 26 42 380 386 6 445 16 25 M22 80 12 7 18.2
400 406.4 409 560 28 44 436 442 6 510 16 27 M24 85 12 7 25.2
450 457.2 460 620 30 48 496 502 6 565 20 27 M24 90 14 8 33
500 508 511 675 30 48 548 554 6 620 20 27 M24 100 14 8 37.6
550 558.8 562 745 32 52 604 610 6 680 20 33 M30 100 15 9 49.7
600 609.6 613 795 32 52 656 662 6 730 24 33 M30 110 16 10 52.6
650 660.4 664 845 34 56 706 712 6 780 24 33 M30 110 16 10 60.6
700 711.2 715 905 34 58 762 770 6 840 24 33 M30 110 17 10 70.6
750 762 766 970 36 62 816 824 6 900 24 33 M30 110 18 11 85.8
800 812.8 817 1020 36 64 868 876 6 950 28 33 M30 110 19 12 91.2
(850) 863.6 868 1070 36 66 920 928 6 1000 28 33 M30 110 19 12 98.6
900 914.4 919 1120 38 70 971 979 6 1050 28 33 M30 110 22 14 109
1000 1016 1021 1235 40 74 1073 1081 6 1160 28 39 M36 120 22 14 133

56
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223)

FLANGE – JIS 16K

a
W1
r

h
b T
t

W2
d 0

C
D

NOMINAL DIAMETER 10 ~ 600

DIMENSION
NOM. OUT.
do D t T a b r C NO. h THREAD L W1 W2 (kg)
DIA. DIA.
10 17.3 17.8 90 12 16 26 28 4 65 4 15 M12 40 4 2.5 0.52
15 21.7 22.2 95 12 16 30 32 4 70 4 15 M12 40 4 3 0.58
20 27.2 27.7 100 14 20 38 42 4 75 4 15 M12 45 5 3 0.75
25 34 34.5 125 14 20 46 50 4 90 4 19 M16 50 6 3.5 1.16
32 42.7 43.2 135 16 22 56 60 5 100 4 19 M16 55 6.5 4 1.53
40 48.6 49.1 140 16 24 62 66 5 105 4 19 M16 55 6.5 4 1.64
50 60.5 61.1 155 16 24 76 80 5 120 8 19 M16 55 6.5 4 1.83
65 76.3 77.1 175 18 26 94 98 5 140 8 19 M16 60 6.5 4.5 2.58
80 89.1 90 200 18 28 108 112 6 160 8 23 M20 65 6.5 4.5 3.66
90 101.6 102.6 210 18 30 120 124 6 170 8 23 M20 65 6.5 4.5 3.95
100 114.3 115.4 225 18 34 134 138 6 185 8 23 M20 70 7 5 4.94
125 139.8 141.2 270 20 34 164 170 6 225 8 25 M22 70 8 5 7.00
150 165.2 166.6 305 22 38 196 202 6 260 12 25 M22 75 8 5.5 9.62
200 216.3 218 350 22 40 244 252 6 305 12 25 M22 80 9 6.5 12.1
250 267.4 269.5 430 24 44 304 312 6 380 12 27 M24 85 9 6.5 20.0
300 318.5 321 480 26 48 354 364 8 430 16 27 M24 90 11 6.5 24.4
350 355.6 358.1 540 26 52 398 408 8 480 16 33 M30 x3 105 12 8 35.0
400 406.4 409 605 28 60 446 456 10 540 16 33 M30x3 110 12 8 46.2
450 457.2 460 675 30 64 504 514 10 605 20 33 M30 x3 115 16 9 61.9
73.2
500 508 511 730 30 68 558 568 10 660 20 33 M30x3 120 16 10
5
550 558.8 562 795 32 70 612 622 10 720 20 39 M36 x3 130 18 11 88.1
600 609.6 613 845 32 74 666 676 10 770 24 39 M36x3 135 18 11 98.8

57
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223)

FLANGE – JIS 16K

45°

d0

NOMINAL DIAMETER 650 ~ 1200

DIMENSION
NOM. OUT.
do D t T a b r f g C No. h Thread L W1 W2 (kg)
DIA. DIA.
650 660.4 664 895 48 77 704 726 10 5 770 820 24 39 M 36x3 140 18 12 101
700 711.2 715 960 50 80 754 776 10 5 820 875 24 42 M 39x3 150 18 12 120
750 762.0 766 1020 52 83 806 832 10 5 880 935 24 42 M 39x3 150 18 12 141
800 812.8 817 1085 54 86 865 885 10 5 930 990 24 48 M 45x3 160 22 16 161
850 863.6 868 1135 56 89 916 936 10 5 980 1040 24 48 M 45x3 170 22 16 177
900 914.4 919 1185 58 93 968 986 10 5 1030 1090 28 48 M 45x3 170 22 16 191
1000 1016.0 1021 1320 62 99 1070 1098 12 5 1140 1210 28 56 M 52x3 180 22 16 230
1100 1117.6 1123 1420 66 105 1180 1200 12 5 1240 1310 32 56 M 52x3 190 26 19 289
1200 1219.2 1225 1530 70 112 1282 1302 12 5 1350 1420 32 56 M 52x3 200 26 19 348

58
A S A STANDARD STEEL FLANGE
SLIP – ON 150 LBS
R.F = 1/16” = 1.6mm 150/300 LBS
¼” = 6.4mm 600 LBS

d1
d3
d2

h
b
g

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS WEIGHT


D d1 d3 b g k h
mm INCH NO. d2 MxL (kg)

15 ½ 88.9 30.2 22.3 9.5 34.9 60.3 15.9 4 15.9 M 12 x 40 0.8


20 ¾ 98.4 38.1 27.7 11.1 42.9 69.8 15.9 4 15.9 M 12 x 40 0.9
25 1 107.9 49.2 34.5 12.7 50.8 79.4 17.5 4 15.9 M 12 x 45 1
32 1¼ 117.5 58.8 43.2 14.3 63.5 88.9 20.6 4 15.9 M 12 x 50 1.3
40 1½ 127 65.1 49.5 15.9 73.0 98.4 22.2 4 15.9 M 12 x 50 1.4
50 2 152.4 77.8 62 17.4 92.1 120.6 25.4 4 19 M 16 x 60 2.3
65 2½ 177.8 90.5 74.7 20.6 104.8 139.7 28.6 4 19 M 16 x 65 3.2
80 3 190.5 107.9 90.7 22.2 127.0 152.4 30.2 4 19 M 16 x 70 3.6
100 4 228.6 134.9 116.1 22.2 157.2 190.5 33.3 8 19 M 16 x 70 5.9
125 5 254 163.5 143.6 22.2 185.7 215.9 36.5 8 22.2 M 20 x 70 6.8
150 6 279.4 192.1 170.7 23.8 215.9 241.3 39.7 8 22.2 M 20 x 75 8.6
200 8 342.9 246.1 221.5 27.0 269.9 298.4 44.4 8 22.2 M 20 x 80 13.6
250 10 406.4 304.8 276.3 28.6 323.8 361.9 49.2 12 25.4 M 22 x 85 19.5
300 12 482.6 365.1 327.1 30.1 381.0 431.8 55.6 12 25.4 M 22 x 90 29.1
350 14 533.4 400 359.1 33.3 412.7 476.2 57.1 12 28.6 M 24 x 95 38.6
400 16 596.9 457.2 410.5 34.9 469.9 539.7 63.5 16 28.6 M 24 x 100 42.2
450 18 635 504.8 461.8 38.1 533.4 577.8 68.3 16 31.7 M 27 x 110 54.5
500 20 698.5 558.8 513.1 41.3 584.2 635.0 73.0 20 31.7 M 27 x 120 70
600 24 812.8 663.6 615.9 46.0 692.1 749.3 82.5 20 34.9 M 30 x 130 95
700 28 927.1 781.0 717.5 50.8 793.7 863.6 87.3 28 34.9 M 30 x 140 123
750 30 984.2 831.8 768.3 52.4 857.2 914.4 88.9 28 34.9 M 30 x 145 138
900 36 1168.4 966.8 920.7 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 211

59
A S A STANDARD STEEL FLANGE
SLIP – ON 300 LBS

d1
d3
d2

h
b
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS WEIGHT


D d1 d3 b g k h
mm INCH NO. d2 MxL (kg)

15 ½ 95.2 38.1 22.3 12.7 34.9 66.7 22.2 4 15.9 M 12 x 45 1.2


20 ¾ 117.5 47.6 27.7 14.3 42.9 82.5 25.4 4 19 M 16 x 50 1.3
25 1 123.8 54 34.5 15.9 50.8 88.9 27 4 19 M 16 x 55 1.4
32 1¼ 133.3 63.5 43.2 17.4 63.5 98.4 27 4 19 M 16 x 60 1.8
40 1½ 155.6 69.8 49.5 19.0 73 114.3 30.2 4 22.2 M 20 x 65 2.7
50 2 165.1 84.1 62 20.6 92.1 127 33.3 8 19 M 16 x 65 3.2
65 2½ 190.5 100 74.7 23.8 104.8 149.2 38.1 8 22.2 M 20 x 75 4.5
80 3 209.5 117.5 90.7 27.0 127 168.3 42.9 8 22.2 M 20 x 80 5.9
100 4 254 146 116.1 30.1 157.2 200 47.6 8 22.2 M 20 x 90 10
125 5 279.4 177.8 143.8 33.3 185.7 234.9 50.8 8 22.2 M 20 x 95 12.7
150 6 317.5 206.4 170.7 34.9 215.9 269.9 52.4 12 22.2 M 20 x 100 17.7
200 8 381 260.3 211.5 39.7 269.9 330.2 61.9 12 25.4 M 22 x 110 26.3
250 10 444.5 320.7 276.3 46.0 323.8 378.3 66.7 16 28.6 M 24 x 125 36.8
300 12 520.7 374.6 327.1 49.2 381 450.8 73 16 31.7 M 27 x 135 52
350 14 584.2 425.4 359.1 52.4 412.7 514.3 76.2 20 31.7 M 27 x 140 74
400 16 647.7 482.6 410.5 55.5 469.9 571.5 82.5 20 34.9 M 30 x 150 100
450 18 711.2 533.4 461.5 58.7 533.4 628.6 88.9 24 34.9 M 30 x 155 127
500 20 774.7 587.4 513.1 61.9 584.2 685.8 95.2 24 34.9 M 30 x 160 148
600 24 914.4 701.7 615.9 68.2 692.1 812.8 106.4 24 41.3 M 36 x 210 222

60
A S A STANDARD STEEL FLANGE
SLIP – ON 600 LBS

d1
d3
d2

h
b
g
k
D
R.F = ¼” = 6.4 mm
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS WEIGHT


D d1 d3 b g k h
mm INCH NO. d2 MxL (kg)

15 ½ 95.2 38.1 22.3 14.3 34.9 66.7 28.6 4 15.9 M 12 x 55 1.3


20 ¾ 117.5 47.6 27.7 15.9 42.9 82.5 31.8 4 19 M 16 x 65 1.4
25 1 123.8 54 34.5 17.5 50.8 88.9 33.4 4 19 M 16 x 70 1.8
32 1¼ 133.3 63.5 43.2 20.6 63.5 98.4 35.0 4 19 M 16 x 75 2.7
40 1½ 155.6 69.8 49.5 22.2 73 114.3 38.1 4 22.2 M 20 x 80 3.2
50 2 165.1 84.1 62 25.4 92.1 127 42.9 8 19 M 16 x 85 4.1
65 2½ 190.5 100 74.7 28.6 104.8 149.2 47.7 8 22.2 M 20 x 95 5.9
80 3 209.5 117.5 90.7 31.7 127 168.3 52.4 8 22.2 M 20 x 100 7.3
100 4 273 152.4 116.1 38.1 157.2 215.9 60.4 8 25.4 M 22 x 115 16.8
150 6 355.6 222.2 170.7 47.6 215.9 292.1 73.1 12 28.6 M 24 x 135 36
200 8 419.1 273 221.5 55.6 269.9 349.2 82.6 12 31.7 M 27 x 155 52
250 10 508 342.9 276.3 63.5 323.8 431.8 92.1 16 34.9 M 30 x 175 80
300 12 558.8 400 327.1 66.7 381 488.9 98.5 20 34.9 M 36 x 180 98
400 16 685.8 495.3 410.5 76.2 469.9 603.2 112.8 20 41.3 M 36 x 205 166
450 18 743.0 546.1 461.8 82.6 533.4 654.1 117.3 20 44.5 M 39 x 220 173
500 20 812.8 609.6 513.1 88.9 584.2 723.9 127 24 44.5 M 39 x 235 220
600 24 939.8 717.6 616 101.6 692.2 838.2 139.7 24 50.8 M 45 x 265 312

61
A S A STANDARD STEEL FLANGE
WELDING-NECK 150 LBS STD

d1

d2

b
h
d3
g
Øk
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS WEIGHT


D d1 d3 b g k h
Mm INCH NO. d2 MxL (kg)

15 ½ 88.9 21.3 15.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8


20 ¾ 98.4 26.7 20.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.4 26.6 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1¼ 117.5 42.2 35 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4
40 1½ 127 48.3 40.9 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 52.6 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
65 2½ 177.8 73.1 62.6 20.6 104.8 139.7 69.8 4 19 M 16 x 65 3.6
80 3 190.5 88.9 77.9 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 102.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
125 5 254 141.3 128.1 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6
150 6 279.4 168.3 154.1 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9
200 8 342.9 219.1 202.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 254.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 304.9 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
350 14 533.4 355.6 336.6 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3
400 16 569.9 406.4 387.4 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7
450 18 635 457.2 438.2 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6
500 20 698.5 508 489 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2
600 24 812.8 609.6 590.6 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118
750 30 984.2 762 743 52.4 857.2 914.4 130.2 28 34.9 M 30 x 145 153
900 36 1168.4 914.4 895.4 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 242

62
A S A STANDARD STEEL FLANGE
WELDING-NECK 150 LBS XS

d1

d2

b
h
d3
g
Øk
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N

NOM. DIA. SCREWS WEIGHT


D d1 d3 b g k h
Mm INCH NO. d2 MxL (kg)

15 ½ 88.9 21.3 13.9 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8


20 ¾ 98.4 26.7 18.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.4 24.4 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1¼ 117.5 42.2 32.6 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4
40 1½ 127 48.3 38.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 49.3 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 73.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 97.1 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
125 5 254 141.3 122.3 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6
150 6 279.4 168.3 146.3 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9
200 8 342.9 219.1 193.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 247.6 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 298.5 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
350 14 533.4 355.6 330.2 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3
400 16 569.9 406.4 381 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7
450 18 635 457.2 431.8 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6
500 20 698.5 508 482.6 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2
600 24 812.8 609.6 584.2 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118

63
A S A STANDARD STEEL FLANGE

d1

d2

b
h
d3
g
Øk
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS XXS
NOM. DIA. SCREWS WEIGHT
D d1 d3 b g k h
Mm INCH NO. d2 MxL (kg)

15 ½ 88.9 21.3 6.3 11.2 35.1 60.5 47.8 4 15.7 M 12 x 40 0.48


20 ¾ 98.4 26.7 11.1 12.7 42.9 69.9 52.3 4 15.7 M 12 x 45 0.71
25 1 107.9 33.4 15.2 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1¼ 117.5 42.2 22.8 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33
40 1½ 127 48.3 27.9 17.5 73.2 98.6 62.0 4 15.7 M 12 x 55 1.72
50 2 152.4 60.3 38.2 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 58.5 23.9 127.0 152.4 69.6 4 19.1 M 16 x 70 4.92
100 4 228.6 114.3 80.1 23.9 157.2 190.5 76.2 8 19.1 M 16 x 70 6.84
150 6 279.4 168.3 124.5 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6

WELDING-NECK 150 LBS Sched 20


200 8 342.9 219.1 206.4 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 260.3 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3

WELDING-NECK 150 LBS Sched 30


200 8 342.9 219.1 205.1 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 257.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3

WELDING-NECK 150 LBS Sched 40


300 12 482.6 323.9 303.3 31.8 381 431.8 114.3 12 25.4 M 22 x 95 36.5
350 14 533.4 355.6 333.4 35.1 412.8 476.3 127.0 12 28.4 M 24 x 100 48.4

WELDING-NECK 150 LBS Sched 80


250 10 406.4 273 242.8 30.2 323.9 362.0 101.6 12 25.4 M 22 x 90 24.0
300 12 482.6 323.9 288.9 31.8 381.0 431.8 114.3 12 25.4 M 22 x 95 36.5
400 16 596.9 406.4 363.6 36.8 469.9 539.8 127 16 28.4 M 24 x 105 60.6
500 20 698.5 508 455.6 42.9 584.2 635.0 144.5 20 31.8 M 27 x 120 84.5
600 24 812.8 609.6 547.6 47.8 692.2 749.3 152.4 20 35.1 M 30 x 135 115.0

64
A S A STANDARD STEEL FLANGE

d1

d2

b
h
d3
g
Øk
D
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160
NOM. DIA. SCREWS WEIGHT
D d1 d3 b g k H
Mm INCH NO. d2 MxL (kg)

15 ½ 88.9 21.3 11.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8


20 ¾ 98.4 26.7 15.5 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.5 20.9 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1¼ 117.5 42.2 29.4 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33
40 1½ 127 48.3 34.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 42.9 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 66.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 87.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
150 6 279.4 168.3 131.7 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6
200 8 342.9 219.1 173.1 28.4 269.7 298.5 101.6 8 22.4 M 20 x 85 17.7
250 10 406.4 273 215.8 30.2 323.9 362 101.6 12 25.4 M 22 x 90 24.0

WELDING-NECK 300 LBS Std


15 ½ 95.2 21.3 15.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 0.75
20 ¾ 117.5 26.7 20.9 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.26
25 1 123.8 33.4 26.6 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.52
32 1¼ 133.3 42.2 35 17.4 63.5 98.4 65.1 4 19 M 16 x 60 2.03
40 1½ 155.6 48.3 40.9 19.0 73 114.3 68.3 4 22.2 M 20 x 65 2.89
50 2 165.1 60.3 52.5 20.6 92.1 127 69.8 8 19 M 16 x 65 3.4
65 2½ 190.5 73.1 62.6 23.8 104.8 149.2 76.2 8 22.2 M 20 x 75 5.17
80 3 209.5 88.9 77.9 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.93
100 4 254 114.3 102.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 12
125 5 279.4 141.3 128.1 33.3 185.7 234.9 98.4 8 22.2 M 20 x 95 15.1
150 6 317.5 168.3 154.1 34.9 215.9 269.9 98.4 12 22.2 M 20 x 100 19.1
200 8 381 219.1 202.7 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9
250 10 444.5 273 254.4 46.0 323.8 387.3 117.5 16 28.6 M 24 x 125 42.7
300 12 520.7 323.9 304.9 49.2 381 450.8 130.2 16 31.7 M 27 x 135 61.8
350 14 584.2 355.6 336.6 52.4 412.7 514.3 142.9 20 31.7 M 27 x 140 85.8
400 16 647.7 406.4 387.4 55.5 469.9 571.5 146 20 34.9 M 30 x 150 106
450 18 711.2 457.2 438.2 58.7 533.4 628.6 158.7 24 34.9 M 30 x 155 131
500 20 774.7 508 489 61.9 584.2 685.8 161.9 24 34.9 M 30 x 160 158
600 24 914.4 609.6 590.6 68.2 692.1 812.8 168.3 24 41.3 M 36 x 210 230

65
A S A STANDARD STEEL FLANGE

d1

d2

b
h
d3
g
Øk
D
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160
NOM. DIA. SCREWS WEIGHT
D d1 d3 b g k h
Mm INCH NO. d2 MxL (kg)

200 8 381 219.1 205 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 30.5
250 10 444.5 273 257 46.0 323.9 387.3 117.5 16 28.4 M 24 x 125 42.7
300 12 520.7 323.9 307.1 49.2 381 450.8 130.2 16 31.7 M 27 x 135 62.5

WELDING-NECK 300 LBS Sched 40


300 12 520.7 323.9 303.3 50.8 381 450.8 130.2 16 31.7 M 27 x 135 61.8
350 14 584.2 355.6 333.4 53.8 412.7 514.3 142.7 20 31.7 M 27 x 145 85.8
500 20 774.7 508 477.8 63.5 584.2 685.8 162.0 24 35.0 M 30 x 165 158
600 24 914.4 609.6 574.6 69.8 692.1 812.8 168.1 24 41.1 M 36 x 185 230

WELDING-NECK 300 LBS Sched 80


250 10 444.5 273 242.8 47.7 323.8 387.3 117.3 16 28.6 M 24 x 130 42.7
300 12 520.7 323.9 288.9 50.8 381 450.8 130.0 16 31.7 M 27 x 135 61.8
400 16 647.7 406.4 363.6 57.1 469.9 571.5 146 20 35 M 30 x 150 106

WELDING-NECK 300 LBS Sched 160


15 ½ 95.2 21.3 11.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 1
20 ¾ 117.5 26.7 15.5 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.40
25 1 123.8 33.4 20.9 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.8
40 1½ 155.6 48.3 34.1 19.0 73 114.3 68.3 4 22.2 M 20 x 65 3.6
50 2 165.1 60.3 42.9 20.6 92.1 127 69.8 8 19 M 16 x 65 4.1
80 3 209.5 88.9 66.7 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.8
100 4 254 114.3 87.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 11.3
150 6 317.5 168.3 131.7 36.5 215.9 269.9 98.4 12 22.3 M 20 x 100 19.1
200 8 381 219.1 173.1 41.1 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9

66
SLEEVE/SOCKET/UNION JOINT
SLEEVE TYPE JOINTS FOR STEEL PIPE

1. SCOPE: THIS STANDARD COVER SLEEVE TYPE JOINTS USED FOR GROUP II AND III PIPES
2. CONSTRUCTION, SHAPE AND DIMENSION TYPE S1 FOR JOINTS

WEIGHT
DIMENSION REFERENCE
API PIPE (KG)
NOM. DIA.
OUT.DIA
D d T L S1 2C W

10 17.2 27.2 19.4 3.9 30 0.067 2.1 3


15 21.3 34.0 24.0 5.0 40 0.143 2.3 3
20 26.7 38.1 29.1 4.5 40 0.149 1.9 3
25 33.4 45.0 36.0 4.5 40 0.179 2.0 4
32 42.2 55.0 45.0 5.0 50 0.309 2.3 4
40 48.3 63.5 51.5 6.0 50 0.426 2.9 5
50 60.3 76.3 62.3 7.0 50 0.598 1.8 6
65 73.0 96.0 78.0 9.0 60 1.17 1.7 6
80 88.9 110.0 91.0 9.5 70 1.68 1.9 7
100 114.3 139.8 117.8 11.0 75 2.61 3.5 8
125 141.3 165.2 143.2 11.0 80 3.34 3.4 9
150 168.3 190.7 168.7 11.0 100 4.88 3.5 9
200 219.1 247.3 221.9 12.7 110 7.33 2.8 11
250 273.0 304.1 276.1 14.0 120 11.79 3.0 11
300 323.8 352.8 326.8 13.0 130 13.94 3.0 12
350 355.6 384.6 358.6 13.0 130 15.49 3.0 12
400 406.4 435.4 409.4 13.0 150 20.31 3.0 12
450 457.2 486.2 460.2 13.0 150 22.75 3.0 12
500 508.0 537.0 511.0 13.0 150 25.20 3.0 12
550 558.8 588.3 562.3 13.0 150 27.66 3.5 12
600 609.6 639.1 613.1 13.0 150 30.11 3.5 12
650 660.4 689.9 663.9 13.0 200 43.40 3.5 12
700 711.2 740.7 714.7 13.0 200 46.66 3.5 12
750 762.0 791.5 765.5 13.0 200 49.91 3.5 12
800 812.8 842.3 816.3 13.0 200 53.17 3.5 12
850 863.6 893.1 867.1 13.0 200 56.43 3.5 12
900 914.4 943.9 917.9 13.0 200 59.69 3.5 12

67
SLEEVE TYPE JOINTS FOR STEEL PIPE

TYPE S2 FOR PENETRATION PIECE


TYPE S3, SPECICAL

DIMENSION REFERENCE
API WEIGHT (KG)
NOM.
PIPE D T L CUT DIA W2 (kg)
DIA. D
O.D
S2 S3 S2 S3 S2 S3 S2 S3 S2 S3 2C W
10 17.2 27.2 - 19.4 3.9 - 100 - 0.224 - 29 - 2.1 3
15 21.3 34.0 - 24.0 5.0 - 100 - 0.358 - 36 - 2.3 3
20 26.7 38.1 - 29.1 4.5 - 100 - 0.373 - 40 - 1.9 3
25 33.4 45.0 - 36.0 4.5 - 100 - 0.449 - 47 - 2.0 4
32 42.2 55.0 - 45.0 5.0 - 100 - 0.617 - 57 - 2.3 4
40 48.3 63.5 - 51.5 6.0 - 100 - 0.851 - 65 - 2.9 5
50 60.3 76.3 - 62.3 7.0 - 100 - 1.20 - 79 - 1.8 6
65 73.0 96.0 - 78.0 9.0 - 100 - 1.96 - 98 - 1.7 6
80 88.9 110.0 - 91.0 9.5 - 100 - 2.40 - 112 - 1.9 7
100 114.3 139.8 - 117.8 11.0 - 100 - 3.49 - 142 - 3.5 8
125 141.3 165.2 - 143.2 11.0 - 100 - 4.18 - 168 - 3.4 9
150 168.3 190.7 - 168.7 11.0 - 100 - 4.88 - 194 - 3.5 9
200 219.1 247.3 - 221.9 12.7 - 110 - 7.33 - 251 - 2.8 11
250 273.0 304.1 - 276.1 14.0 - 120 - 11.79 - 308 - 3.0 11
300 323.8 352.8 358.8 326.8 13.0 16.0 130 130 13.94 17.31 355 361 3.0 12
350 355.6 384.6 390.6 358.6 13.0 16.0 130 130 15.49 19.21 387 393 3.0 12
400 406.4 435.4 441.1 409.4 13.0 16.0 150 150 20.31 25.20 438 444 3.0 12
450 457.2 486.2 492.2 460.2 13.0 16.0 150 150 22.75 28.20 489 495 3.0 12
500 508.0 537.0 543.0 511.0 13.0 16.0 150 150 25.20 31.20 540 546 3.0 12
550 558.8 588.3 594.3 562.3 13.0 16.0 150 150 27.66 34.30 590 596 3.5 12
600 609.6 639.1 645.1 613.1 13.0 16.0 150 150 30.11 37.30 642 648 3.5 12
650 660.4 689.9 695.9 663.9 13.0 16.0 200 200 43.40 53.70 692 698 3.5 12
700 711.2 740.7 746.7 714.7 13.0 16.0 200 200 46.66 57.80 744 750 3.5 12
750 762.0 791.5 797.5 765.5 13.0 16.0 200 200 49.91 61.80 794 800 3.5 12
800 812.8 842.3 848.3 816.3 13.0 16.0 200 200 53.17 65.80 845 851 3.5 12
850 863.6 893.1 899.1 867.1 13.0 16.0 200 200 56.43 69.80 896 902 3.5 12
900 914.4 943.9 949.9 917.9 13.0 16.0 200 200 59.69 73.70 947 953 3.5 12

68
SOCKET WELDING TYPE COUPLING (SCH 80)
FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073510 C

DIMENSIONS
NOM. PIPE WT
DIA. O.D B C T (kg)
A D L l S
(MIN) (MIN) (MIN)
6 10.5 11.0 17.8 9.6 7.1 25.6 6.4 3.4 3.4 0.03
10 17.3 17.8 26.8 9.6 12.7 25.6 6.4 4.5 4.5 0.07
15 21.7 22.2 32.6 9.6 16.1 28.7 9.5 5.2 5.2 0.12
20 27.2 27.7 38.7 12.7 21.4 34.5 9.5 5.5 5.5 0.18
25 34.0 34.5 46.9 12.7 27.2 38.1 12.7 6.2 6.2 0.28
32 42.7 43.2 57.0 12.7 35.5 38.1 12.7 6.9 6.9 0.37
40 48.6 49.1 62.9 12.7 41.2 38.1 12.7 6.9 6.9 0.42
50 60.5 61.1 75.9 15.9 52.7 50.9 19.1 7.4 7.4 0.75
65 76.3 77.1 93.1 15.9 65.9 50.9 19.1 8.0 8.0 1.24

69
SOCKET WELDING TYPE COUPLING (SCH 160)
FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073540 B

DIMENSIONS
NOM. PIPE WT
DIA. O.D B C T (kg)
A D L l S
(MIN) (MIN) (MIN)
15 21.7 22.2 35.4 9.6 12.3 28.7 9.5 6.6 6.6 0.16
20 27.2 27.7 43.1 12.7 16.2 34.9 9.5 7.7 7.7 0.26
25 34.0 34.5 52.5 12.7 21.2 38.1 12.7 9.0 9.0 0.43
32 42.7 43.2 61.2 12.7 29.9 38.1 12.7 9.0 9.0 0.52
40 48.6 49.1 69.1 12.7 34.4 38.1 12.7 10.0 10.0 0.65
50 60.5 61.1 85.5 15.9 43.1 50.9 19.1 12.2 12.2 1.31
65 76.3 77.1 103.7 15.9 57.3 50.9 19.1 13.3 13.3 2.47

70
MALLEABLE IRON UNIONS
150 LBS, 250 LBS, 300 LBS

STANDARD : ANSI B 16.11


MATERIAL : ASTM A 197

NOMINAL SIZE 150 LB 250 LB 300 LB


WEIGHT WEIGHT WEIGHT
INCH MM A A A
(KG) (KG) (KG)
1/8 6 31.75 0.06 31.75 0.06 31.75 0.06
¼ 8 36.51 0.08 42.86 0.12 42.86 0.12
3/8 10 41.28 0.12 41.28 0.16 47.63 0.17
½ 15 47.63 0.17 52.39 0.25 52.39 0.23
¾ 20 55.56 0.24 58.74 0.38 58.74 0.37
1 25 57.15 0.36 65.09 0.57 65.09 0.55
1¼ 32 63.50 0.59 69.85 0.74 69.85 0.72
1½ 40 66.68 0.70 76.20 0.93 76.20 0.93
2 50 76.20 1.05 85.73 1.58 85.73 1.55
2½ 65 87.31 1.59 98.43 2.43 98.43 2.45
3 80 95.25 2.19 107.95 3.39 107.95 3.40
4 100 127.00 8.00 127.00 8.00

71
MARINE 10 KG/CM² WELDED UNION FOR STEEL PIPE
d2
m
t1 t
C

D1

S1
d4

d5

d5

D2
S
d
C

b H a

L1 L
3 2 4 1

DIMENSION OF d5 = OUTSIDE DIAMETER OF PIPE APPLICABLE + 0.5mm


THREADS BODY UNION NUT NIPPLE CAL.
NOM PIPE MASS
d C BET’N BET’N
. DIA. O.D. d2 D2 L H a b FACES FACES m t1 d4 D1 L1 t (KG)
S S1 W
6 10.5 6 M 22 x 1.5 6 15 23 6 4 10 17 27 16 3 14.5 18.5 18 3 0.12
10 17.3 10 M 30 x 2 6 22 26 7 4 12 24 36 18 3 22 27 20 3 0.24
15 21.7 15 M 36 x 2 8 27 32 11 4 13 30 41 20 4 26.5 31.5 22 3 0.40
20 27.2 20 M 40 x 2 10 33 35 13 4 14 36 46 22 4 32.5 37 24 4 0.53
25 34.0 25 M 48 x 2 10 40 39 16 4 15 41 55 24 5 40 45 26 4 0.75
32 42.7 32 M 58 x 2 13 52 49 21 5 18 55 65 29 6 49.5 55 32 5 1.72
40 48.6 40 M 65 x 2 14 57 53 23 5 20 60 75 31 6 56 62 34 5 2.22
50 60.5 50 M 80 x 2 16 70 63 29 5 24 70 95 37 7 69.5 77 40 6 3.91

REMARKS: 1. THE TREADS SHALL CONFORM TO JIS B 0207

2. THE STEEL PARTS SHALL BE GALVANIZED ELECTRICALLY.

NO COMPONENT MATERIAL
1 BODY
2 UNION NUT JIS G 3101 – SS41
3 NIPPLE
4 GASKET JIS F 7102

NOTE: THIS STANDARD BASE ON JIS F 7438-1977

72
ELBOW
WELDABLE 90° SHORT STEEL ELBOW
(ASTM STANDARD)

NOMINAL DIAMETER OUTSIDE RADIUS STD THICKNESS


WEIGHT
DIA. (MM) (MM) XS SCHEDULE (MM)
(Kg/pc)
MM INCH D R XXS T

25 1 33.4 25.4 STD - 3.4 0.104


32 1¼ 42.2 31.8 STD - 3.6 0.200
40 1½ 48.3 38.1 STD - 3.7 0.200
STD - 3.9 0.500
50 2 60.3 50.8
XS - 5.4 0.600
STD - 5.2 0.900
65 2½ 73 63.5
XS - 7.0 1.10
STD - 5.5 1.40
80 3 88.9 76.2
XS - 7.6 1.80
STD - 6.0 2.70
100 4 114.3 101.6
XS - 8.6 3.60
125 5 141.3 127 STD - 6.5 4.50
STD - 7.1 6.80
150 6 168.3 152.4
XS - 10.9 10.3
STD - 8.2 14.0
200 8 219.1 203.2
XS - 12.7 20.7
250 10 273 254 STD - 9.3 24.5
300 12 323.9 304.8 STD - 9.5 36.0
350 14 355.6 355.6 STD - 9.5 46.3
400 16 406.4 406.4 STD - 9.5 61.3
450 18 457.2 457.2 STD - 9.5 78.1
500 20 508 508 STD - 9.5 98.1
600 24 609.6 609.6 STD - 9.5 138.5

73
WELDABLE 90° LONG STEEL ELBOW
(ASTM STANDARD)

NOMINAL DIAMETER OUTSIDE RADIUS STD THICKNESS


WEIGHT
DIA. (MM) (MM) XS SCHEDULE (MM)
(Kg/pc)
MM INCH D R XXS T

STD - 2.8 0.077


15 ½ 21.3 38.1
XS - 3.7 0.100
STD - 2.9 0.077
20 ¾ 26.7 28.6
XS - 3.9 0.100
STD - 3.4 0.154
25 1 33.4 38.1 XS - 4.5 0.195
- 160 6.4 0.255
STD - 3.6 0.263
32 1¼ 42.2 47.6 XS - 4.8 0.340
XXS 9.7 0.610
STD - 3.7 0.376
XS - 5.1 0.481
40 1½ 48.3 57.2
- 160 7.1 0.680
XXS - 10.2 0.907
STD - 3.9 0.676
XS - 5.5 0.907
50 2 60.3 76.2
- 160 8.7 1.38
XXS - 11.1 1.68
STD - 5.2 1.40
65 2½ 73 95.2 XS - 7 1.73
XXS - 14.05 3.21
STD - 5.5 2.08
XS - 7.6 2.78
80 3 88.9 114.3
- 160 11.1 4.09
XXS - 15.3 5.18
STD - 6 4.10
XS - 8.5 5.50
100 4 114.3 152.4 - 120 11.15 7.08
- 160 13.5 8.34
XXS - 17.1 10.3

74
WELDABLE 90° LONG STEEL ELBOW
(ASTM STANDARD)

NOMINAL DIAMETER OUTSIDE RADIUS STD THICKNESS


WEIGHT
DIA. (MM) (MM) XS SCHEDULE (MM)
(Kg/pc)
MM INCH D R XXS T

STD - 7.1 10.9


XS - 11 16.0
150 6 168.3 228.6
- 160 18.3 25.2
XXS - 22.0 29.9
- 20 6.4 18.2
- 30 7.04 20.4
STD - 8.2 22.7
200 8 219.1 304.8
XS - 12.7 32
- 160 22.3 54.5
- 160 23.5 55.8
- 20 6.4 27.2
- 30 7.8 34.1
250 10 273 381
STD - 9.3 37.7
XS - 12.7 50.9
- 20 6.4 38.6
- 30 8.4 49.9
300 12 323.9 457.2
STD 9.5 55.8
XS - 12.7 71.2
- 20 7.9 61.3
STD - 9.5 71.5
350 14 355.6 533.4
XS - 12.7 92.0
- 80 19.05 140.7
- 20 7.9 79.5
400 16 406.4 609.6 STD - 9.5 94.0
XS - 12.7 120
- 20 7.9 99.9
STD - 9.5 119
450 18 457.2 685.8
XS - 12.7 157
- 60 19.05 117
STD 20 9.5 147
500 20 508 762
XS - 12.7 190
STD 20 9.5 212
600 24 609.6 914.4
XS - 12.7 275
750 30 762 1143 STD - 9.5 333
900 36 914.4 1371.6 STD - 9.5 472.2

75
DIMENSION ON WELDABLE STEEL ELBOW
(AS PER JIS B2305 STANDARD)

90° ELBOW 180° ELBOW

A
45° ELBOW
CAP

K D
A
A
B E

D
D D
P

DIMENSION
NOMINAL OUTSIDE Ø 45 Ø 90 Ø 180 Ø 180
DIAMETER DIA. (MM) ELBOW ELBOW ELBOW ELBOW
D (B) (A) (P) (K) CAP
MM INCH LONG LONG SHORT LONG SHORT LONG SHORT
15 ½ 21.7 15.8 38.1 - 76.2 - 49 - -
20 ¾ 27.2 15.8 38.1 - 76.2 - 51.7 - -
25 1 34 15.8 38.1 25.4 76.2 50.8 55.1 42.4 38.1
32 1¼ 42.7 19.7 47.6 31.8 95.2 63.6 69 53.2 38.1
40 1½ 48.6 23.7 57.2 38.1 114.4 76.2 81.5 62.4 38.1
50 2 60.5 31.6 76.2 50.8 152.4 101.6 106.5 81.1 38.1
65 2½ 76.3 39.5 95.3 63.5 190.6 127 133.5 101.7 38.1
80 3 89.1 47.3 114.4 76.2 228.6 152.4 158.9 120.8 50.8
90 3½ 101.6 55.3 133.4 88.9 266.8 177.8 184.2 139.7 63.5
100 4 114.3 63.1 152.4 101.6 304.8 203.2 209.6 158.8 63.5
125 5 139.8 78.9 190.5 127 381 254 260.4 196.9 76.2
150 6 165.2 94.7 228.6 152.4 457.2 304.8 311.2 235 88.9
200 8 216.3 126.3 304.8 203.2 609.6 406.4 413 311.4 101.6
250 10 267.4 157.8 381 254 762 508 514.7 387.7 127
300 12 318.5 189.4 457.2 304.8 914.4 609.6 616.5 464.1 152.4
350 14 355.6 220.9 533.4 355.6 1066.8 711.2 711.2 533.4 165.1
400 16 406.4 252.5 609.6 406.4 1219.2 812.8 812.8 609.6 177.8
450 18 457.2 284.1 685.8 457.2 1371.6 914.4 914.4 685.8 203.2
500 20 508 315.6 762 508 1524 1016 1016 762 228.6

76
ANGLE
DIMENSION “H” ON LONG RADIUS ELBOW

H=R x tan θ/2


R

N.D 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 900
°D R
76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372
30° 20 25 31 41 51 61 82 102 123 143 163 184 204 245 306 368
1 21 26 32 42 53 64 85 106 127 148 169 190 211 253 317 380
2 22 27 33 44 55 66 87 109 131 153 175 197 218 262 328 393
3 23 28 34 45 57 68 90 113 135 158 181 203 226 271 339 406
4 23 29 35 46 58 70 93 116 140 163 186 210 233 279 349 419
35° 24 30 36 48 60 72 96 120 144 168 192 216 240 288 360 433
6 25 31 37 49 62 74 99 124 149 173 198 223 248 297 371 446
7 25 32 38 51 64 77 102 127 153 178 204 230 255 306 382 459
8 26 33 39 52 66 79 105 131 157 184 210 236 262 315 394 472
9 27 34 40 54 68 81 108 135 162 189 216 243 270 324 405 486
40° 28 35 41 55 70 83 111 139 166 194 222 250 277 333 416 499
1 28 36 43 57 71 86 114 142 171 199 228 256 285 342 427 513
2 29 36 44 58 73 88 117 146 175 205 234 263 293 351 439 527
3 30 37 45 60 75 90 120 150 180 210 240 270 300 360 450 540
4 31 38 46 61 77 93 123 154 185 215 246 277 308 369 462 554
45° 31 39 47 63 79 95 126 158 189 221 253 284 316 379 473 568
6 32 40 48 65 81 97 129 162 194 226 259 291 323 388 485 582
7 33 41 50 66 83 100 133 166 199 232 265 298 331 397 497 597
8 34 42 51 68 85 102 136 170 203 237 272 305 339 407 509 611
9 35 43 52 69 87 104 139 174 208 243 278 313 347 417 521 625
50° 35 44 53 71 89 107 142 178 213 248 284 320 355 426 533 640
1 36 45 54 73 91 109 145 182 218 254 291 327 363 436 545 654
2 37 46 56 74 93 112 148 186 223 260 298 335 372 446 557 669
3 38 47 57 76 95 114 152 190 228 266 304 342 380 456 570 684
4 39 48 58 77 97 117 155 194 233 272 311 350 388 466 582 699
55° 40 49 59 79 99 119 159 198 238 277 318 357 397 476 595 714
6 40 51 61 81 102 122 162 203 243 283 324 365 405 486 608 730
7 41 52 62 83 104 124 166 207 248 289 331 372 414 496 621 745
8 42 53 63 84 106 127 169 211 253 295 338 380 422 507 634 761
9 43 54 64 86 108 130 172 216 259 302 345 388 431 517 647 776
60° 44 55 66 88 110 132 176 220 264 308 352 396 440 528 660 792
1 45 56 67 90 113 135 180 224 269 314 359 404 449 538 673 808
2 46 57 68 91 115 138 183 229 275 320 366 412 458 549 687 824
3 47 58 70 93 117 140 187 233 280 327 373 420 467 560 700 841
4 47 59 71 95 119 143 191 238 286 333 381 429 476 571 714 857
65° 48 61 73 97 121 146 194 243 291 340 388 437 485 582 728 874
6 49 62 74 99 124 149 198 247 297 346 396 445 494 594 742 891
7 50 63 75 101 126 152 202 252 303 353 404 454 504 605 757 908
8 51 64 77 103 129 154 206 257 308 360 411 463 514 617 771 925
9 52 65 78 104 131 157 210 262 314 366 419 471 524 628 786 943
70° 53 67 80 106 134 160 214 267 320 373 427 480 534 640 800 961
1 54 68 81 108 136 163 218 272 326 380 435 489 544 652 815 979
2 55 69 83 110 139 166 222 277 332 387 443 498 554 664 830 997
3 56 70 84 112 141 169 226 282 338 394 451 508 564 676 846 1015
4 57 72 85 115 144 173 230 287 344 402 459 517 574 689 861 1034
75° 58 73 87 117 147 176 234 292 351 409 468 526 585 701 877 1053
6 59 74 89 119 149 179 238 298 357 416 477 536 595 714 893 1072
7 60 76 91 121 152 182 243 303 364 424 485 546 606 727 909 1091
8 62 77 92 123 155 185 247 309 370 432 494 556 617 740 926 1111
9 63 78 94 125 157 189 251 314 377 439 503 565 628 753 942 1131
80° 64 80 96 127 160 192 256 320 384 447 512 576 639 767 959 1151
1 65 81 97 130 163 196 260 325 390 455 521 586 651 781 976 1172
2 66 83 99 132 166 199 265 331 397 463 530 596 662 795 994 1193
3 67 84 101 134 169 203 270 337 404 472 540 607 674 809 1011 1214
4 68 86 103 137 172 206 275 343 411 480 549 618 686 823 1029 1235
85° 70 87 104 139 175 210 279 349 419 488 559 629 698 838 1047 1257
6 71 89 106 142 178 214 284 355 426 497 569 640 710 852 1056 1279
7 72 90 108 144 181 217 289 362 434 506 579 651 723 867 1085 1302
8 73 91 110 147 184 221 295 368 441 515 589 662 736 883 1104 1325
9 75 93 112 149 188 225 300 374 449 524 599 674 749 898 1123 1348
90° 76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372

77
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 2.9 2.8 0.095
XS 3.9 3.7 0.118
¾x½ 20 x 15 26.7 21.3 38.1
160 6.4 4.8 0.132
XXS 9.1 7.5 0.155
STD 3.4 2.9 0.136
XS 4.5 3.9 0.168
1x¾ 25 X 20 33.4 26.7 50.8
160 6.4 5.6 0.191
XXS 9.1 7.8 0.227
STD 3.4 2.8 0.136
XS 4.5 3.7 0.168
1x½ 25 x 15 33.4 21.3 50.8
160 6.4 4.8 0.191
XXS 9.1 7.5 0.227
STD 3.6 3.4 0.200
XS 4.8 4.5 0.227
1¼x1 32 x 25 42.2 33.4 50.8
160 6.4 6.4 0.286
XXS 9.7 9.1 0.341
STD 3.6 2.9 0.200
XS 4.8 3.9 0.227
1¼x¾ 32 x 20 42.2 26.7 50.8
160 6.4 5.6 0.286
XXS 9.7 7.8 0.341
STD 3.6 2.8 0.200
XS 4.8 3.7 0.227
1¼x½ 32 x 15 42.2 21.3 50.8
160 6.4 4.8 0.286
XXS 9.7 7.5 0.341
STD 3.7 3.6 0.255
XS 5.1 4.8 0.318
1½x1¼ 40 x 32 48.3 42.2 63.5
160 7.1 6.4 0.409
XXS 10.2 9.7 0.455
STD 3.7 3.4 0.255
XS 5.1 4.5 0.318
1½x1 40 x 25 48.3 33.4 63.5
160 7.1 6.4 0.409
XXS 10.2 9.1 0.455
STD 3.7 2.8 0.255
XS 5.1 3.7 0.318
1½x¾ 40 x 20 48.3 26.7 63.5
160 7.1 4.8 0.409
XXS 10.2 7.5 0.455
STD 3.9 3.7 0.455
XS 5.5 5.1 0.546
1½x½ 40 x 15 48.3 21.3 63.5
160 8.7 7.1 0.727
XXS 11.1 10.2 0.909

78
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 3.9 3.7 0.455
XS 5.5 5.1 0.546
2 x 1½ 50 x 40 60.3 48.3 76.2
160 8.7 7.1 0.727
XXS 11.1 10.2 0.909
STD 3.9 3.6 0.455
XS 5.5 4.8 0.546
2 x1¼ 50 x 32 60.3 42.2 76.2
160 8.7 6.4 0.727
XXS 11.1 9.7 0.909
STD 3.9 3.4 0.455
XS 5.5 4.5 0.546
2 x 1 50 x 25 60.3 33.4 76.2
160 8.7 6.4 0.727
XXS 11.1 9.2 0.909
STD 3.9 2.9 0.455
XS 5.5 3.9 0.546
2 x¾ 50 x 20 60.3 26.7 76.2
160 8.7 5.6 0.727
XXS 11.1 7.8 0.909
STD 5.2 3.9 0.682
XS 7.0 5.5 0.909
2½x2 65 x 50 73.0 60.3 88.9
160 9.5 8.7 1.227
XXS 14.0 11.1 1.455
STD 5.2 3.7 0.682
XS 7.0 5.1 0.909
2½x1½ 65 x 40 73.0 48.3 88.9
160 9.5 7.1 1.227
XXS 14.0 10.2 1.455
STD 5.2 3.6 0.682
XS 7.0 4.8 0.909
2½x1¼ 65 x 32 73.0 42.2 88.9
160 9.5 6.4 1.227
XXS 14.0 9.7 1.455
STD 5.2 3.4 0.682
XS 7.0 4.5 0.909
2½x1 65 x 25 73.0 33.4 88.9
160 9.5 6.4 1.227
XXS 14.0 9.2 1.455

79
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 5.5 5.2 1.136
XS 7.6 7.0 1.364
3x2½ 80 x 65 88.9 73.0 88.9
160 11.1 9.5 1.727
XXS 15.2 14.0 2.045
STD 5.5 3.9 1.136
XS 7.6 5.5 1.364
3 x 2 80 x 50 88.9 60.3 88.9
160 11.1 8.7 1.727
XXS 15.2 11.1 2.045
STD 5.5 3.7 1.136
XS 7.6 5.1 1.364
3x1½ 80 x 40 88.9 48.3 88.9
160 11.1 7.1 1.727
XXS 15.2 10.2 2.045
STD 5.5 3.6 1.136
XS 7.6 4.8 1.364
3x1¼ 80 x 32 88.9 42.2 88.9
160 11.1 6.4 1.727
XXS 15.2 9.7 2.045
STD 5.7 5.5 1.364
3½x3 90 x 80 101.6 88.9 101.6 XS 8.1 7.6 1.818
XXS 16.2 15.2 2.955
STD 5.7 5.2 1.364
3½x2½ 90 x 65 101.6 73.0 101.6 XS 8.1 7.0 1.818
XXS 16.2 14.0 2.955
STD 5.7 3.9 1.364
3½x2 90 x 50 101.6 60.3 101.6 XS 8.1 5.5 1.818
XXS 16.2 11.1 2.955
STD 5.7 3.7 1.364
3½x1½ 90 x 40 101.6 48.3 101.6 XS 8.1 5.1 1.818
XXS 16.2 10.2 2.955
STD 5.7 3.6 1.364
3½x1¼ 90 x 32 101.6 42.2 101.6 XS 8.1 4.8 1.818
XXS 16.2 9.7 2.955

80
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 6.0 5.7 1.591
4x3½ 100 x 90 114.3 101.6 101.6 XS 8.6 8.1 2.273
XXS 17.1 16.2 2.955
STD 6.0 5.5 1.591
XS 8.6 7.6 2.273
4x3 100 x 80 114.3 88.9 101.6
160 13.5 11.1 3.0
XXS 17.1 15.2 3.182
STD 6.0 5.2 1.591
XS 8.6 7.0 2.273
4x2½ 100 x 65 114.3 73.0 101.6
160 13.5 11.1 2.50
XXS 17.1 14.0 3.182
STD 6.0 3.9 1.591
XS 8.6 5.5 2.273
4x2 100 x 50 114.3 60.3 101.6
160 13.5 8.7 2.546
XXS 17.1 11.1 3.182
STD 6.0 3.7 1.591
XS 8.6 5.1 2.273
4 x1½ 100 x 40 114.3 48.3 101.6
160 13.5 7.1 2.591
XXS 17.1 10.2 3.182
STD 6.6 6 2.50
XS 9.5 8.6 3.182
5x4 125 x 100 141.3 114.3 127
160 15.9 13.5 5.455
XXS 19.0 17.1 5.909
STD 6.6 5.7 2.50
5x3½ 125 x 90 141.3 101.6 127 XS 9.5 8.1 3.182
XXS 19. 16.2 5.909
STD 6.6 5.5 2.50
XS 9.5 7.6 3.182
5 x 3 125 x 80 141.3 88.9 127
160 15.9 11.1 5.455
XXS 19.0 15.2 5.909
STD 6.6 5.2 2.50
XS 9.5 7.0 3.182
5 x2½ 125 x 65 141.3 73.0 127
160 15.9 11.1 5.455
XXS 19.0 14.0 5.909
STD 6.6 3.9 2.50
XS 9.5 5.5 3.182
5 x2 125 x 50 141.3 60.3 127
160 15.9 8.7 5.455
XXS 19.0 11.1 5.909

81
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 7.1 6.6 3.864
XS 11.0 9.5 5.0
6 x 5 150 x 125 168.3 141.3 139.7
160 18.3 15.9 8.182
XXS 21.9 19.0 9.091
STD 7.1 6.0 3.636
XS 11.0 8.5 5.0
6 x 4 150 x 100 168.3 114.3 139.7
160 18.3 13.5 8.182
XXS 21.9 17.1 9.091
STD 7.1 5.7 3.636
6 x3½ 150 x 90 168.3 101.6 139.7 XS 11.0 8.1 5.0
XXS 21.9 16.2 9.091
STD 7.1 5.5 3.636
XS 11.0 7.6 5.0
6 x 3 150 x 80 168.3 88.9 139.7
160 18.3 11.1 8.182
XXS 21.9 15.2 9.091
STD 7.1 5.2 3.636
XS 11.0 7.0 5.0
6 x2½ 150 x 65 168.3 73.0 139.7
160 18.3 11.1 8.182
XXS 21.9 14.0 9.091
STD 8.2 7.1 5.909
XS 12.7 11.0 8.182
8 x 6 200 x 150 219.1 168.3 152.4
160 23.0 18.3 13.64
XXS 22.2 21.9 13.64
STD 8.2 6.6 5.909
XS 12.7 9.5 8.182
8 x 5 200 x 125 219.1 141.3 152.4
160 23.0 15.9 13.64
XXS 22.2 19.0 13.64
STD 8.2 6.0 5.909
XS 12.7 8.5 8.182
8 x 4 200 x 100 219.1 114.3 152.4
160 23.0 13.5 13.64
XXS 22.2 17.1 13.64
STD 8.2 5.7 5.909
8 x3½ 200 x 90 219.1 101.6 152.4 XS 12.7 8.1 8.182
XXS 22.2 16.2 13.64

82
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 9.3 8.2 10.455
10 x 8 250 x 200 273.0 219.1 177.8 XS 12.7 12.7 13.182
160 28.6 23.0 26.364
STD 9.3 7.1 10.0
10 x 6 250 x 150 273.0 168.3 177.8 XS 12.7 11.0 13.182
160 28.6 18.3 22.727
STD 9.3 6.6 10.0
10 x 5 250 x 125 273.0 141.3 177.8 XS 12.7 9.5 13.182
160 28.6 15.9 22.727
STD 9.3 6.0 0.105
10 x 4 250 x 100 273.0 114.3 177.8 XS 12.7 8.6 13.182
160 28.6 13.5 22.727
STD 9.5 9.3 15.455
12 x 10 300 x 250 323.9 273.0 203.2 XS 12.7 12.7 19.546
160 33.3 28.6 42.727
STD 9.5 8.2 15.455
12 x 8 300 x 200 323.9 219.1 203.2 XS 12.7 12.7 19.546
160 33.3 23.0 39.091
STD 9.5 7.1 15.0
12 x 6 300 x 150 323.9 168.3 203.2 XS 12.7 11.0 19.546
160 33.3 18.3 34.091
STD 9.5 6.6 14.546
12 x 5 300 x 125 323.9 141.3 203.2 XS 12.7 9.5 19.546
160 33.5 15.9 35.455
STD 9.5 9.5 29.546
14 x 12 350 x 300 355.6 323.9 330.2
XS 12.7 12.7 40.909
STD 9.5 9.3 29.546
14 x 10 350 x 250 355.6 273.0 330.2
XS 12.7 12.7 40.909
STD 9.5 8.2 27.727
14 x 8 350 x 200 355.6 219.1 330.2
XS 12.7 12.7 40.909
STD 9.5 7.1 27.727
14 x 6 350 x 150 355.6 168.3 330.2
XS 12.7 11.0 40.909
STD 9.5 9.5 33.182
16 x 14 400 x 350 406.4 355.6 355.6
XS 12.7 12.7 45.455
STD 9.5 9.5 33.182
16 x 12 400 x 300 406.4 323.9 355.6
XS 12.7 12.7 45.455
STD 9.5 9.5 33.182
16 x 10 400 x 250 406.4 273.0 355.6
XS 12.7 12.7 45.455
STD 9.5 9.5 33.182
16 x 8 400 x 200 406.4 219.1 355.6
XS 12.7 12.7 45.455

83
DIMENSION OF WELDABLE STEEL REDUCER
(ASTM STANDARD)

NOMINAL SIZE WEIGHT & THICKNESS


DIMENSION
INCH MM STD THICKNESS
WEIGHT
XS SCHEDULE
1 x 2 1 x 2 D D1 H T1 T2 (kg/PC)
XXS
STD 9.5 9.5 41.364
18 x 16 450 x 400 457.2 406.4 381
XS 12.7 12.7 52.273
STD 9.5 9.5 41.464
18 x 14 450 x 350 457.2 355.6 381
XS 12.7 12.7 52.273
STD 9.5 9.5 41.364
18 x 12 450 x 300 457.2 323.9 381
XS 12.7 12.7 52.273
STD 9.5 9.5 41.364
18 x 10 450 x 250 457.2 273.0 381
XS 12.7 12.7 52.273
STD 9.5 9.5 61.818
20 x 18 500 x 450 508 457.2 508
XS 12.7 12.7 81.818
STD 9.5 9.5 54.546
20 x 16 500 x 400 508 406.4 508
XS 12.7 12.7 81.818
STD 9.5 9.5 67.727
20 x 14 500 x 350 508 355.6 508
XS 12.7 12.7 81.818
STD 9.5 9.5 54.546
20 x 12 500 x 300 508 323.9 508
XS 12.7 12.7 81.818
STD 9.5 9.5 71.364
22 x 20 550 x 500 558.8 508 508
XS 12.7 12.7 94.091
STD 9.5 9.5 70.0
22 x 18 550 x 450 558.8 457.2 508
XS 12.7 12.7 91.818
STD 9.5 9.5 68.64
22 x 16 550 x 400 558.8 406.4 508
XS 12.7 12.7 90.0
STD 9.5 9.5 67.273
22 x 14 550 x 350 558.8 355.6 508
XS 12.7 12.7 88.636
STD 9.5 9.5 73.636
24 x 22 600 x 550 609.6 558.8 508
XS 12.7 12.7 95.455
STD 9.5 9.5 73.636
24 x 20 600 x 500 609.6 508 508
XS 12.7 12.7 95.455
STD 9.5 9.5 73.636
24 x 18 600 x 450 609.6 457.2 508
XS 12.7 12.7 95.455
STD 9.5 9.5 73.636
24 x 16 600 x 400 609.6 406.4 508
XS 12.7 12.7 95.455

84
DIMENSION OF WELDABLE STEEL EQUAL TEE
(ASTM STANDARD)
D2

T
M

D1

C C

OUTSIDE DISTANCE
NOMINAL SIZE DIA. FROM STD THICKNESS
WEIGHT
(MM) CENTER XS SCHEDULE (MM)
(kg/PC)
XXS T
MM INCH D1=D2 C=M
25.6 STD - 2.8 0.159
XS - 3.7 0.204
15 ½ 21.3
25.4 - 160 4.75 0.16
XXS - 7.47 0.17
STD - 2.9 0.204
XS - 3.9 0.272
20 ¾ 26.7 28.6
- 160 5.54 0.25
XXS - 7.82 0.27
STD - 3.4 0.286
XS - 4.5 0.354
25 1 33.4 38.1
- 160 6.35 0.55
XXS - 9.1 0.59
STD - 3.6 0.526
XS - 4.8 0.653
32 1¼ 42.2 47.6
- 160 6.35 0.91
XXS - 9.70 1.14
STD - 3.7 0.771
XS - 5.1 0.962
40 1½ 48.3 57.1
- 160 7.14 1.36
XXS - 10.2 1.45
STD - 3.9 1.89
XS - 5.5 1.87
50 2 60.3 63.5
- 160 8.7 2.30
XXS - 11.1 2.72
STD - 5.2 2.68
XS - 7 3.08
65 2½ 73 76.2
- 160 9.53 3.64
XXS - 14.02 4.55
STD - 5.5 3.82
XS - 7.6 4.50
80 3 88.9 85.7
- 160 11.1 5.90
XXS - 15.3 7.60
STD - 6 5.99
XS - 8.6 8.44
100 4 114.3 104.8 - 120 11.1 9.5
- 160 13.5 14.0
XXS - 17.1 15.5
STD - 6.6 9.93
125 5 141.3 123.8
XS - 9.5 12.9
STD - 7.1 16.5
XS - 11.0 19.3
- 120 14.3 24.5
150 6 168.3 142.9
XXS - 21.9 32.0
- 160 18.3 36.5
- - 22.0 38.6

85
DIMENSION OF WELDABLE STEEL EQUAL TEE
(ASTM STANDARD)
D2

T
M

D1

C C

OUTSIDE DISTANCE
NOMINAL SIZE DIA. FROM STD THICKNESS
WEIGHT
(MM) CENTER XS SCHEDULE (MM)
(kg/PC)
XXS T
MM INCH D1=D2 C=M
20 6.4 22.7
STD - 8.2 27.7
XS - 12.7 34.5
200 8 219.1 177.8 - 120 18.3 52
XXS - 22.23 54.55
- 160 23.0 60
- 30 7 22.8
20 6.4 32
STD - 9.3 41.3
- 80 15.1 68
250 10 273 215.9
XS 12.7 58.5
- 120 21.4 98
- 160 28.6 120
20 6.4 41
STD - 9.5 66.7
- 40 10.3 64
300 12 323.9 254
XS 12.7 84.8
- 80 17.5 91
- 160 33.3 163.64
20 7.9 63.5
- 30 8.4 56.2
350 14 355.6 279.4
STD - 9.5 102
- 40 11.1 86
20 7.9 79.5
400 16 406.4 304.8 STD - 9.5 110
XS - 12.7 167
STD - 9.5 151
450 18 457.2 342.9 XS - 12.7 193
- 40 14.3 237.5
STD - 9.5 228
500 20 508 381 XS - 12.7 264
- 40 15.1 320
STD - 9.5 347
600 24 609.6 431.8 XS - 12.7 423
- 40 17.5 570.6

86
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 40 2.87 2.8 0.17
XS 80 3.90 3.7 0.23
¾x¾x½ 20 x 20 x 15 26.7 21.3 28.6 28.6
- 160 5.6 4.8 0.24
XXS - 7.8 7.5 0.26
STD 40 3.4 2.87 0.34
XS 80 4.5 3.9 0.41
1x1x¾ 25 x 25 x 20 33.4 26.7 38.1 38.1
- 160 6.4 5.6 0.46
XXS - 9.1 7.8 0.55
STD 40 3.4 2.8 0.34
XS 80 4.5 3.7 0.41
1x1x½ 25 x 25 x 15 33.4 21.3 38.1 38.1
- 160 6.4 4.8 0.46
XXS - 9.1 7.5 0.54
STD 40 3.56 3.4 0.64
XS 80 4.8 4.5 0.73
1¼ x 1¼ x1 32 x 32 x 25 42.2 33.4 47.6 47.6
- 160 6.4 6.4 0.82
XXS - 9.7 9.1 1.05
STD 40 3.56 2.87 0.64
XS 80 4.80 3.9 0.73
1¼ x 1¼ x ¾ 32 x 32 x 20 42.2 26.7 47.6 47.6
- 160 6.40 5.6 0.77
XXS - 9.70 7.8 1.0
STD 40 3.56 2.8 0.64
XS 80 4.80 3.7 0.73
1¼ x 1¼ x ½ 32 x 32 x 15 42.2 21.3 47.6 47.6
- 160 8.40 4.8 0.77
XXS - 9.70 7.5 1.0
STD 40 3.7 3.56 0.91
XS 80 5.1 4.8 1.14
1½ x 1½ x 1¼ 40 x 40 x 32 48.3 42.2 57.2 57.2
- 160 7.1 6.4 1.27
XXS - 10.16 9.7 1.55
STD 40 3.7 3.4 0.91
XS 80 5.1 4.5 1.14
1½ x 1½ x 1 40 x 40 x 25 48.3 33.4 57.2 57.2
- 160 7.1 6.4 1.18
XXS - 10.16 9.1 1.5
STD 40 3.7 2.87 0.91
XS 80 5.1 3.9 1.14
1½ x 1½ x ¾ 40 x 40 x 20 48.3 26.7 57.2 57.2
- 160 7.1 5.6 1.18
XXS - 10.16 7.8 1.46
STD 40 3.7 2.8 0.91
XS 80 5.1 3.7 1.14
1½ x 1½ x ½ 40 x 40 x 15 48.3 21.3 57.2 57.2
- 160 7.1 4.8 1.18
XXS - 10.16 7.5 1.46

87
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 40 3.9 3.7 1.36
XS 80 5.5 5.1 1.60
2 x 2 x 1½ 50 x 50 x 40 60.3 48.3 63.5 60.3
- 160 8.7 7.1 2.09
XXS - 11.1 10.16 2.50
STD 40 3.9 3.56 1.36
XS 80 5.5 4.8 1.60
2x2x1¼ 50 x 50 x 32 60.3 42.2 63.5 57.2
- 160 8.7 6.4 2.0
XXS - 11.1 9.7 2.41
STD 40 3.9 3.4 0.46
XS 80 5.5 4.5 1.59
2x2x1 50 x 50 x 25 60.3 33.4 63.5 50.8
- 160 8.7 6.4 2.0
XXS - 11.1 9.1 2.32
STD 40 3.9 3.4 1.36
XS 80 5.5 4.5 1.59
2x2x¾ 50 x 50 x 20 60.3 26.7 63.5 44.5
- 160 8.7 6.4 1.96
XXS - 11.1 9.1 2.32
STD 40 5.2 3.9 2.27
XS 80 7.0 5.5 2.73
2½ x 2½ x 2 65 x 65 x 50 73.0 60.3 76.2 69.9
- 160 9.5 8.7 3.32
XXS - 14.0 11.1 4.23
STD 40 5.2 3.7 2.27
XS 80 7.0 5.1 2.73
2½ x 2½ x 1½ 65 x 65 x 40 73.0 48.3 76.2 66.7
- 160 9.5 7.1 3.23
XXS - 14.0 10.16 4.18
STD 40 5.2 3.56 2.27
XS 80 7.0 4.8 2.73
2½ x 2½ x 1¼ 65 x 65 x 32 73.0 42.2 76.2 63.5
- 160 9.5 6.4 3.14
XXS - 14.0 9.7 4.09
STD 40 5.2 3.4 2.27
XS 80 7.0 4.5 2.73
2½ x 2½ x 1 65 x 65 x 25 73.0 33.4 76.2 57.2
- 160 9.5 6.4 3.14
XXS - 14.0 9.1 4.05
STD 40 5.5 5.2 3.18
XS 80 7.6 7.0 4.09
3 x 3 x 2½ 80 x 80 x 65 88.9 73.0 85.7 82.6
- 160 11.1 9.5 5.23
XXS - 15.24 14.0 6.50
STD 40 5.5 3.9 3.18
XS 80 7.6 5.5 4.09
3x3x2 80 x 80 x 50 88.9 60.3 85.7 76.2
- 160 11.1 8.7 5.09
XXS - 15.24 11.1 6.32

88
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 40 5.5 3.7 3.18
XS 80 7.6 5.1 4.09
3 x 3 x 1½ 80 x 80 x 40 88.9 48.3 85.7 73.0
- 160 11.1 7.1 5.05
XXS - 15.24 10.16 6.27
STD 40 5.5 3.56 3.18
XS 80 7.6 4.8 4.09
3 x 3 x 1¼ 80 x 80 x 32 88.9 42.2 85.7 69.9
- 160 11.1 6.4 4.96
XXS - 15.24 9.7 6.23
STD 40 5.74 5.5 4.09
3½ x 3½ x 3 90 x 90 x 80 101.6 88.9 95.3 92.1 XS 80 8.1 7.6 5.46
XXS - 16.2 15.24 8.91
STD 40 5.74 5.2 4.09
3½ x 3½ x 2½ 90 x 90 x 65 101.6 73.0 95.3 88.9 XS 80 8.1 7.0 5.46
XXS - 16.2 14.0 8.73
STD 40 5.74 3.9 4.09
3½ x 3½ x 2 90 x 90 x 50 101.6 60.3 95.3 82.6 XS 80 8.1 5.5 5.46
XXS - 16.2 11.1 8.46
STD 40 5.74 3.7 4.09
3½ x 3½ x 1½ 90 x 90 x 40 101.6 48.3 95.3 79.4 XS 80 8.1 5.1 5.46
XXS - 16.2 10.16 8.46
STD 40 6.0 5.74 5.46
4 x 4 x 3½ 100 x 100 x 90 114.3 101.6 104.8 101.6 XS 80 8.6 8.1 7.27
XXS - 17.1 16.2 11.82
STD 40 6.0 5.5 5.23
XS 80 8.6 7.6 7.27
4x4x3 100 x 100 x 80 114.3 88.9 104.8 98.4
- 160 13.5 11.1 9.59
XXS - 17.1 15.24 11.36
STD 40 6.0 5.2 5.23
XS 80 8.6 7.0 7.27
4 x 4 x 2½ 100 x 100 x 65 114.3 73.0 104.8 95.3
- 160 13.5 9.5 9.41
XXS - 17.1 14.0 11.36
STD 40 6.0 3.9 5.23
XS 80 8.6 5.5 5.46
4x4x2 100 x 100 x 50 114.3 60.3 104.8 88.9
- 160 13.5 8.7 9.41
XXS - 17.1 11.1 11.18
STD 40 6.0 3.7 5.46
XS 80 8.6 5.1 7.27
4 x 4 x 1½ 100 x 100 x 40 114.3 48.3 104.8 85.7
- 160 13.5 7.1 9.36
XXS - 17.1 10.16 11.18

89
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234 D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 40 6.6 6.0 8.64
XS 80 9.5 8.6 11.36
5x5x4 125 x 125 x 100 141.3 114.3 123.8 117.5
- 160 15.9 13.5 16.4
XXS - 19.05 17.1 19.1
STD 40 6.55 5.74 8.64
5 x 5 x 3½ 125 x 125 x 90 141.3 101.6 123.8 114.3 XS 80 9.5 8.1 11.36
XXS - 19.05 16.2 18.64
STD 40 6.6 5.5 8.64
XS 80 9.5 7.6 11.36
5x5x3 125 x 125 x 80 141.3 88.9 123.8 111.1
- 160 15.9 11.1 16.4
XXS - 19.05 15.24 18.64
STD 40 6.6 5.2 8.64
XS 80 9.5 7.0 11.36
5 x 5 x 2½ 125 x 125 x 65 141.3 73.0 123.8 108.0
- 160 15.9 9.5 15.91
XXS - 19.05 14.0 18.64
STD 40 6.6 3.9 8.64
XS 80 9.5 5.5 11.36
5x5x2 125 x 125 x 50 141.3 60.3 123.8 104.8
- 160 15.9 8.7 15.91
XXS - 19.05 11.1 18.64
STD 40 7.1 6.6 13.18
XS 80 11.0 9.5 17.27
6x6x5 150 x 150 x 125 168.3 141.3 142.9 136.5
- 160 18.3 15.9 25.91
XXS - 21.9 19.05 29.55
STD 40 7.1 6.0 11.82
XS 80 11.0 8.6 17.27
6x6x4 150 x 150 x 100 168.3 114.3 142.9 130.2
- 160 18.3 13.5 25.46
XXS - 21.9 17.1 29.55
STD 40 7.1 5.74 4.55
6 x 6 x 3½ 150 x 150 x 90 168.3 101.6 142.9 127 XS 80 11.0 8.1 17.27
XXS - 21.9 16.2 29.1
STD 40 7.1 5.5 11.82
XS 80 11.0 7.6 17.27
6x6x3 150 x 150 x 80 168.3 88.9 142.9 123.8
- 160 18.3 11.1 25.46
XXS - 21.9 15.24 29.1
STD 40 7.1 5.2 11.82
XS 80 11.0 7.0 17.27
6 x 6 x 2½ 150 x 150 x 65 168.3 73.0 142.9 120.7
- 160 18.3 9.5 25.46
XXS - 21.9 14.0 29.1
STD 40 8.2 7.1 24.1
XS 80 12.7 11.0 34.1
8x8x6 200 x 200 x 150 219.1 168.3 177.8 168.3
- 160 23.0 18.3 51.82
XXS - 22.2 21.9 51.36

90
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234 D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 40 8.2 6.6 24.1
XS 80 12.7 9.5 34.1
8x8x5 200 x 200 x 125 219.1 141.3 177.8 161.9
- 160 23.0 15.9 51.82
XXS - 22.0 19.05 50.46
STD 40 8.2 6.0 24.1
XS 80 12.7 8.6 34.1
8x8x4 200 x 200 x 100 219.1 114.3 177.8 155.6
- 160 23.0 13.5 51.36
XXS - 22.2 17.1 50.46
STD 40 8.2 5.74 24.1
8 x 8 x 3½ 200 x 200 x 90 219.1 101.6 177.8 152.4 XS 80 12.7 8.1 34.1
XXS - 23.0 16.2 50.46
STD 40 8.2 5.5 24.1
8x8x3 200 x 200 x 80 219.1 88.9 177.8 152.4
XS 80 12.7 7.6 34.1
STD 40 9.3 8.2 39.1
XS 80 12.7 12.7 51.82
10 x 10 x 8 250 x 250 x 200 273.1 219.1 215.9 203.2
21.4 120 21.4 18.3 98.0
- 160 28.6 23.0 96.36
STD 40 9.3 7.1 39.1
XS 60 12.7 11.0 51.82
10 x 10 x 6 250 x 250 x 150 273.1 168.3 215.9 193.7
- 80 15.1 11.0 68.0
- 160 28.6 18.3 95.46
STD 40 9.3 6.6 39.1
10 x 10 x 5 250 x 250 x 125 273.1 141.3 215.9 190.5 XS 60 12.7 9.5 51.82
160 28.6 15.9 95.0
STD 40 9.3 6.0 39.1
XS 60 12.7 8.6 51.82
10 x 10 x 4 250 x 250 x 100 273.1 114.3 215.9 184.2
- 80 15.1 8.6 68.0
160 28.6 13.5 95.46
STD - 9.5 9.3 64.1
12 x 12 x 10 300 x 300 x 250 323.9 273.1 254 241.3 XS - 12.7 12.7 75.0
- 160 33.3 28.6 156.4
STD - 9.5 8.2 64.1
12 x 12 x 8 300 x 300 x 200 323.9 219.1 254 228.6 XS - 12.7 12.7 75.0
- 160 33.3 23.0 154.55
STD - 9.5 7.1 64.1
XS - 12.7 11.0 75.0
12 x 12 x 6 300 x 300 x 150 323.9 168.3 254 219.1
- 80 17.5 11.0 91.0
- 160 33.3 18.3 154.55
STD - 9.5 6.6 64.1
12 x 12 x 5 300 x 300 x 125 323.9 141.3 254 215.9 XS - 12.7 9.5 75.0
- 160 33.3 15.9 155

91
TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234 D2

T2 T1
3
M
1 2
D1

C C

DIMENSION WEIGHT & THICKNESS

NOMINAL SIZE STD THICKNESS


WEIGHT
INCH INCH D1 D2 C M XS SCHED
T1 T2 (kg/M)
XXS
1x2x3 1x2x3
STD 30 9.5 9.5 77.27
14 x 14 x 12 350 x 350 x 300 355.6 323.9 279.4 269.9
XS - 12.7 12.7 94.1
STD 30 9.5 9.3 77.27
14 x 14 x 10 350 x 350 x 250 355.6 273.1 279.4 257.2
XS - 12.7 12.7 94.1
STD 30 9.5 8.2 77.27
14 x 14 x 8 350 x 350 x 200 355.6 219.1 279.4 247.7
XS - 12.7 12.7 94.1
STD 30 9.5 7.1 77.27
14 x 14 x 6 350 x 350 x 150 355.6 168.3 279.4 238.1
XS - 12.7 11.0 94.1
STD 30 9.5 9.5 110.0
16 x 16 x 14 400 x 400 x 350 406.4 355.6 304.8 304.8
XS 40 12.7 12.7 118.64
STD 9.5 9.5 110.0
16 x 16 x 12 400 x 400 x 300 406.4 323.9 304.8 295.3
XS 12.7 12.7 113.0
STD 30 9.5 9.3 110.0
16 x 16 x 10 400 x 400 x 250 406.4 273.1 304.8 282.6 XS 40 12.7 12.7 118.64
- 80 21.4 15.1 200.0
STD 30 9.5 8.2 110.0
16 x 16 x 8 400 x 400 x 200 406.4 219.1 304.8 273.1 XS 40 12.7 12.7 118.64
- 80 21.4 12.7 200.0
STD 30 9.5 7.1 110.0
16 x 16 x 6 400 x 400 x 150 406.4 168.3 304.8 263.5
XS 40 12.7 11.0 118.64
STD - 9.5 9.5 141.82
18 x 18 x 16 450 x 450 x 400 457.2 406.4 342.9 330.2
XS - 12.7 12.7 164.55
STD - 9.5 9.5 141.82
18 x 18 x 14 450 x 450 x 350 457.2 355.6 342.9 330.2
XS - 12.7 12.7 164.55
STD - 9.5 9.5 141.82
18 x 18 x 12 450 x 450 x 300 457.2 323.9 342.9 320.7
XS - 12.7 12.7 164.55
STD - 9.5 9.3 141.82
18 x 18 x 10 450 x 450 x 250 457.2 273.1 342.9 308.0
XS - 12.7 12.7 164.55
STD - 9.5 8.2 141.82
18 x 18 x 8 450 x 450 x 200 457.2 219.1 342.9 298.5
XS - 12.7 12.7 164.55
STD 20 9.5 9.5 162.27
20 x 20 x 18 500 x 500 x 450 508.0 457.2 381 368.5
XS 30 12.7 12.7 215.9
STD 20 9.5 9.5 162.27
20 x 20 x 16 500 x 500 x 400 508.0 406.4 381 355.6
XS 30 12.7 12.7 215.9
STD 20 9.5 9.5 162.27
20 x 20 x 14 500 x 500 x 350 508.0 355.6 381 355.6
XS 30 12.7 12.7 215.9
STD 20 9.5 9.5 162.27
20 x 20 x 12 500 x 500 x 300 508.0 323.9 381 346.1
XS 30 12.7 12.7 215.9
STD 20 9.5 9.3 162.27
20 x 20 x 10 500 x 500 x 250 508.0 273.1 381 333.4
XS 30 12.7 12.7 215.9
STD 20 9.5 8.2 162.27
20 x 20 x 8 500 x 500 x 200 508.0 219.1 381 323.9
XS 30 12.7 12.7 215.9

92
EXPANSION JOINT
SHIP’S CAST IRON PIPE SLEEVE TYPE EXPANSION JOINTS

F 3016-1980
UNIT: MM

3 2 4 6

5 1

Allo w ab le exp an sio n

9 8 7
Exam p le: 5k -40

No Component Material
1 Body JIS G 5501-FC 20
2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6
3 Flange JIS G 3103-SS 41 or JIS H 5111-BC6

4 Packing gland JIS G 5501-FC 20 or JIS G 3101-SS41

5 Gland bush
JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
6 Gland bush
7 Packing Conform to JIS F 7102 according to the application
8 Stud bolt JIS G 4303-SUS 304
9 Hexagon nut JIS H 3250-C 3602 BD

Remarks: 1. No 5 gland bush may be integral with the body.

2. The sliding cylinder and its flange may be an integral casting of BC 6.


In this case the gland bush shall be BC 6.

3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or


S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G
3101.

93
F 3016-1980
UNIT: MM
FLANGE
SLIDING
BOLT HOLE NOMINAL LENGTH
NOMINAL NOM. CYLINDER
SIZE OF FOR
PRESSURE DIA OUTER DIA. OUTER DIA. DIA. OF PITCH SCREW FITTING S
D D1 CIRCLE C DIA. h THREADS
NO. ON BOLT
40 48.6 120 95 4 15 M 12 450
50 60.5 130 105 4 15 M 12 465
65 76.3 155 130 4 15 M 12 480
80 89.1 180 145 4 19 M 16 495
100 114.3 200 165 8 19 M 16 515
125 139.8 235 200 8 19 M 16 540
5 KGF/CM²
150 165.2 265 230 8 19 M 16 565
200 216.3 320 280 8 23 M 20 595
250 267.4 385 345 12 23 M 20 635
300 318.5 430 390 12 23 M 20 680
350 355.6 480 435 12 25 M 22 725
400 406.4 540 495 16 25 M 22 770
40 48.6 140 105 4 19 M 16 475
50 60.5 155 120 4 19 M 16 485
65 76.3 175 140 4 19 M 16 500
80 89.1 185 150 8 19 M 16 520
100 114.3 210 175 8 19 M 16 550
125 139.8 250 210 8 23 M 20 585
10 KGF/CM²
150 165.2 280 240 8 23 M 20 620
200 216.3 330 290 12 23 M 20 660
250 267.4 400 355 12 25 M 22 700
300 318.5 445 400 16 25 M 22 745
350 355.6 490 445 16 25 M 22 790
400 406.4 560 510 16 27 M 24 835

REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.

94
SHIP’S CAST STEEL PIPE SLEEVE TYPE EXPANSION JOINTS

F 3017-1980
UNIT: MM

3 2 4 6

5 1

Allo w ab le exp an sio n

9 8 7
Exam p le: 5k -40

No Component Material
1 Body JIS G 5101-SC 46
2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6
3 Flange JIS G 3101-SS 41 or JIS H 5111-BC6

4 Packing gland JIS G 5101-SC 46 or JIS G 3101-SS41

5 Gland bush
JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
6 Gland bush
7 Packing Conform to JIS F 7102 according to the application
8 Stud bolt JIS G 4303-SUS 304
9 Hexagon nut JIS H 3250-C 3602 BD

Remarks: 1. No 5 gland bush may be integral with the body.

2. The sliding cylinder and its flange may be an integral casting of BC 6.


In this case the gland bush shall be BC 6.

3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or


S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G
3101.

95
F 3017-1980
UNIT: MM
FLANGE
SLIDING
BOLT HOLE NOMINAL LENGTH
NOMINAL NOM. CYLINDER
SIZE OF FOR
PRESSURE DIA OUTER DIA. OUTER DIA. DIA. OF PITCH SCREW FITTING S
D D1 CIRCLE C DIA. h THREADS
NO. ON BOLT
40 48.6 120 95 4 15 M 12 450
50 60.5 130 105 4 15 M 12 465
65 76.3 155 130 4 15 M 12 480
80 89.1 180 145 4 19 M 16 495
100 114.3 200 165 8 19 M 16 515
125 139.8 235 200 8 19 M 16 540
5 KGF/CM²
150 165.2 265 230 8 19 M 16 565
200 216.3 320 280 8 23 M 20 595
250 267.4 385 345 12 23 M 20 635
300 318.5 430 390 12 23 M 20 680
350 355.6 480 435 12 25 M 22 725
400 406.4 540 495 16 25 M 22 770
40 48.6 140 105 4 19 M 16 475
50 60.5 155 120 4 19 M 16 485
65 76.3 175 140 4 19 M 16 500
80 89.1 185 150 8 19 M 16 520
100 114.3 210 175 8 19 M 16 550
125 139.8 250 210 8 23 M 20 585
10 KGF/CM²
150 165.2 280 240 8 23 M 20 620
200 216.3 330 290 12 23 M 20 660
250 267.4 400 355 12 25 M 22 700
300 318.5 445 400 16 25 M 22 745
350 355.6 490 445 16 25 M 22 790
400 406.4 560 510 16 27 M 24 835
40 48.6 140 105 4 19 M 16 505
50 60.5 155 120 8 19 M 16 525
65 76.3 175 140 8 19 M 16 550
80 89.1 200 160 8 23 M 20 580
100 114.3 225 185 8 23 M 20 610
125 139.8 270 225 8 25 M 22 650
20 KGF/CM²
150 165.2 305 260 12 25 M 22 690
200 216.3 350 305 12 25 M 22 730
250 267.4 430 380 12 27 M 24 775
300 318.5 480 430 16 27 M 24 820
350 355.6 540 480 16 33 M 30 870
400 406.4 605 540 16 33 M 30 930

REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.

96
STEEL (SS) DRESSER TYPE COUPLING

1. SCOPE
This standard covers dresser type coupling for electric cable steel pipe.

2. SHAPE AND DIMENSIONS


Shall be as shown fig. 1.2.3. table 1.2 and material table.

3. WORKING PRESSURE AND TEMPERATURE


Fluid water or oil 16 kg/cm² not exceed 80°C

4. HYDRAULIC SHOP TEST 32 kg/cm²

5. DESIGNATION

NAME : NOM SIZE


EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40

WT
MARK ITEM MATERIAL QTY. REMARKS
(kg)
1 MIDDLE RING STEEL SS 41 OR STPG 38 1
2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2
3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°
4 BOLT AND NUT STEEL SS 41 4-10 GALV.
5 WASHER STAINLESS STEEL SUS 304 2
6 STOPPER BOLT STAINLESS STEEL SUS 304 2
7 PACKING SYNTHETIC RUBBER 2 N.B.R.
8 PLUG STEEL SS 41 2 GALV.
9 BOLT AND NUT STEEL SS 41 2 GALV.
10 SPRING WASHER STAINLESS STEEL SUS 304 2
11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV

NOTE : THIS DRAWING IS BASED ON ISSO-0080295I

97
STEEL (SS) DRESSER TYPE COUPLING

8
FIG.1 11
2 1 5 7 3 4

9 10
L

H1

N-d1
d2

T
H2
L2
L1
(ABOUT)
Ød 35
15 B
PIPE O.D.

ØD ØC

S 10

UNIT : MM
TABLE 1
NOM. PIPE 1 2 4 6 AB’T WT
B
SIZE O.D L (kg)
L1 L2 T d D C H1 H2 MATERIAL N-d1 S N-d2
40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 2-M12 147 230 3.8
50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 2-M12 147 230 4.2
65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 2-M12 150 230 6.2
80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 2-M12 154 230 7.8
100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 2-M16 210 330 10.7
125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 2-M16 210 330 17.9
150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 2-M16 213 330 22.6
200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 2-M16 213 330 28.6
250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 2-M16 213 330 33.6
300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 2-M16 213 330 41.6
350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 2-M16 216 330 50.2
400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 2-M16 225 330 58

98
STEEL (SS) DRESSER TYPE COUPLING

m 5C

m K.L K.L E

n
C1

FIG 2. m/2 11
FOR NOM.SIZE 40-65
8
d4
10
b

t
tR h
a
d3

t
50 110 45
l

m
5C

m E

n
C1

11

FIG 3. d4
FOR NOM.SIZE 8
80 AND OVER 10
t

b tR
a
9
t
d3

m/2
l

TABLE 2
NOM. 8 11 9 NOM. 8 11 9
SIZE SIZE
mxt l a b E C1 n d3 d4 h mxt l a b E C1 n d3 d4 h
40 32x6 205 50 30 14 24 40 14 M12 30 150 38x9 275 60 40 19 31 50 18 M16 40
50 32x6 205 50 30 14 24 40 14 M12 30 200 38x9 275 60 40 19 37 56 18 M16 40
65 32x6 205 50 30 14 24 40 14 M12 30 250 38x9 275 60 40 19 37 56 18 M16 40
80 32x6 205 50 30 14 24 40 14 M12 30 300 38x9 275 60 40 19 37 56 18 M16 40
100 38x9 275 60 40 19 31 50 18 M16 40 350 38x9 275 60 40 19 37 56 18 M16 40
125 38x9 275 60 40 19 31 50 18 M16 40 400 50x12 275 75 50 19 40 65 18 M16 40

99
STEEL (SS) DRESSER TYPE COUPLING

1. SCOPE
This standard covers dresser type coupling for electric cable steel pipe.

2. SHAPE AND DIMENSIONS


Shall be as shown fig. 1.2.3. table 1.2 and material table.

3. WORKING PRESSURE AND TEMPERATURE


Fluid water or oil 16 kg/cm² not exceed Ø80

4. HYDRAULIC SHOP TEST 32 kg/cm²

5. DESIGNATION

NAME : NOM SIZE


EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40

WT
MARK ITEM MATERIAL QTY. REMARKS
(kg)
1 MIDDLE RING STEEL SS 41 OR STPG 38 1
2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2
3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°
4 BOLT AND NUT STEEL SS 41 4-10 GALV.

8 STOPPER PIECE STEEL SS 41 2 GALV.


9 BOLT AND NUT STEEL SS 41 2 GALV.
10 SPRING WASHER STAINLESS STEEL SUS 304 2
11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV

NOTE : THIS DRAWING IS BASED ON ISSO-0080296

101
STEEL (SS) DRESSER TYPE COUPLING

3
FIG.1 1 8
4 11
2

9 10
L

H1

N-d1
T
H2
L2
L1
(ABOUT)
Ød 35
PIPE O.D.

15 B
ØD ØC

S 10

L/2

UNIT : MM
TABLE 1
NOM. PIPE 1 2 4 AB’T WT
B
SIZE O.D L (kg)
L1 L2 T d D C H1 H2 MATERIAL N-d1 S
40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 147 230 3.8
50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 147 230 4.2
65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 150 230 6.2
80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 154 230 7.8
100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 210 330 9.9
125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 210 330 17.4
150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 213 330 22.6
200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 213 330 28.6
250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 213 330 33.6
300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 213 330 41.6
350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 216 330 50.2
400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 225 330 58
450 457.2 178 134 12.7 461 575 535 40 13 SS41 12-M16 270 225 330 66
500 508 178 134 12.7 512 626 586 40 13 SS41 12-M16 270 225 330 71
550 558.8 178 134 12.7 563 677 637 40 13 SS41 14-M16 270 230 330 77
600 609.6 178 134 12.7 614 728 688 40 13 SS41 14-M16 270 230 330 83
650 660.4 178 134 12.7 665 779 739 40 13 SS41 14-M16 270 230 330 90
700 711.2 178 134 12.7 716 830 790 40 13 SS41 16-M16 270 230 330 98
750 762 178 134 12.7 767 881 841 40 13 SS41 16-M16 280 230 330 110
800 812.8 178 134 12.7 818 932 892 40 13 SS41 18-M16 280 230 330 123
850 863.6 178 134 12.7 869 983 943 40 13 SS41 18-M16 280 230 330 131
900 914.4 178 134 12.7 920 1034 994 40 13 SS41 18-M16 280 230 330 142

101
TEEL (SS) DRESSER TYPE COUPLING

m 5C

m K.L K.L E

n
C1

FIG 2. m/2 11
FOR NOM.SIZE 40-65
8
d4
10
b

t
tR h
a
d3

t
50 110 45
l

m 5C

m E

n
C1

FIG 3.
11
FOR NOM.SIZE
80 AND OVER d4
8 10
t

b tR
a
t

9
d3

m/2
l

UNIT: MM
TABLE 2
NOM. 8 11 9 NOM. 8 11 9
SIZE SIZE
mxt l a b E C1 n d3 d4 h mxt l a b E C1 n d3 d4 h
40 32x6 205 50 30 14 24 40 14 M12 30 500 50x12 275 75 50 19 40 65 18 M16 40
50 32x6 205 50 30 14 24 40 14 M12 30 550 50x12 275 75 50 19 40 65 18 M16 40
65 32x6 205 50 30 14 24 40 14 M12 30 600 50x12 275 75 50 19 40 65 18 M16 40
80 32x6 205 50 30 14 24 40 14 M12 30 650 50x12 275 75 50 19 40 65 18 M16 40
100 38x9 275 60 40 19 31 50 18 M16 40 700 50x12 275 75 50 23 40 65 18 M20 50
125 38x9 275 60 40 19 31 50 18 M16 40 750 50x12 275 75 50 23 40 65 18 M20 50
150 38x9 275 60 40 19 31 50 18 M16 40 800 50x12 275 75 50 23 40 65 18 M20 50
200 38x9 275 60 40 19 37 56 18 M16 40 850 50x12 275 75 50 23 40 65 18 M20 50
250 38x9 275 60 40 19 37 56 18 M16 40 900 50x12 275 75 50 23 40 65 18 M20 50
300 38x9 275 60 40 19 37 56 18 M16 40
350 38x9 275 60 40 19 37 56 18 M16 40
400 50x12 275 75 50 19 40 65 18 M16 40
450 50x12 275 75 50 19 40 65 18 M16 40

102
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)

1. SCOPE

This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.

2. CONSTRUCTION SHAPE AND DIMENSIONS


The construction, shape and dimensions shall be as shown in figure 1.

3. MATERIALS
The material shall be as shown in table 1.

4. PRESSURE RATING
The relation between fluid condition and maximum working pressure are given in the following
table.

FLUID CONDITION WORKING PRESSURE


EXHAUST STEAM 400° C 4 kg/cm²
FEED WATER 150° C 6 kg/cm²

5. ALLOWANCE OF EXPANSION

COMPRESSION -20 mm
EXPAND + 10 mm
LATERAL + 5 mm

6. INSPECTION AND TESTS

(1) Material test


(2) Visual inspection
(3) Inspection on dimension
(4) Inspection on assembly
(5) Hydraulic test

BODY 12 kg /cm²

NOTE : THIS STANDARD BASE ON ISSO-0080407A

103
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)

FIG.1 NOM.DIA 50-250

5 6 3 2 4

P n-hØ HOLES
1
t1

t1

t2
T.I.G. l NL NO. OF CORFUGATION
l
WELDING
5 260 25 DØ

FLOW

4-8Ø DRILL dØ CØ
DRAIN HOLES

doØ

T
TOTAL FREE LENGTH 290
SETTING LENGTH 300

UNIT: mm
NOM FLANGE BELLOWS INSIDE TUBE WEIGHT
SIZE D C h n T d P d1 l t1 NLxNo d t2 (kg)

50 130 105 15 4 14 58.5 20 110.5 45 1.0 200 x 10 46 1.0 10.84


65 155 130 15 4 14 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 12.26
80 180 145 19 4 14 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 15.92
100 200 165 19 8 16 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 17.66
125 235 200 19 8 16 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 25.8
150 265 230 19 8 18 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 28.5
200 320 280 23 8 20 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 31.7
250 385 345 23 12 22 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 45.2

TABLE 1 MATERIAL
6 NUT CARBON STEEL (SS41) 18
5 CONTROL ROD CARBON STEEL (SS41) 3
4 CONTROL JAG CARBON STEEL (SS41) 6
3 SLEEVE STAINLESS STEEL (SUS 304) 1
2 BELLOWS STAINLESS STEEL (SUS 304) 1
1 FLANGE CARBON STEEL (SS41) 2
WORK SPARE
MARK ITEM MATERIAL REMARKS
QUANTITY

104
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)

1. SCOPE

This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.

2. CONSTRUCTION SHAPE AND DIMENSIONS


The construction, shape and dimensions shall be as shown in figure 1.

3. MATERIALS
The material shall be as shown in table 1.

4. PRESSURE RATING
The relation between fluid condition and maximum working pressure are given in the following table.

FLUID CONDITION WORKING PRESSURE


EXHAUST STEAM 400° C 4 kg/cm²
FEED WATER 150° C 6 kg/cm²

5. ALLOWANCE OF EXPANSION

COMPRESSION -20 mm
EXPAND + 10 mm
LATERAL + 5 mm

6. INSPECTION AND TESTS

(1) Material test


(2) Visual inspection
(3) Inspection on dimension
(4) Inspection on assembly
(5) Hydraulic test

BODY 12 kg /cm²

NOTE : THIS STANDARD BASE ON ISSO-0080417

105
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)

FIG.1
NOM.DIA 50-250
5 6 3 2 1
7
n-hØ HOLES
30
30

P
B.N t1

t1

t2
DoØ

T.I.G. l NL NO. OF CORFUGATION


l CoØ
WELDING CØ
5 260 25
4-8Ø DRILL FLOW
DRAIN HOLES


d1Ø

doØ

T
TOTAL FREE LENGTH 290
4 SETTING BOLT & NUTS
SETTING LENGTH 300

UNIT: mm
NO INSIDE
FLANGE BELLOWS SETTING ROD
M TUBE WT
SIZ BN x (kg)
E D C h n T d P d1 l t1 NLxNo d t2 Bh Do Co
No
200 x
50 155 120 19 4 16 58.5 20 110.5 45 1.0 46 1.0 M12 250 215 M14 x 4 19
10
65 175 140 19 4 18 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 M12 270 235 M14 x 4 23
80 185 150 19 8 18 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 M12 280 245 M16 x 4 26
100 210 175 19 8 18 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 M12 310 270 M16 x 4 30
125 250 210 23 8 20 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 M16 350 310 M20 x 4 45
150 280 240 23 8 22 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 M16 380 340 M20 x 4 51
200 330 290 23 12 22 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 M16 430 390 M20 x 4 56
250 400 355 25 13 24 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 M16 500 460 M20 x 4 74

TABLE 1 MATERIALS
7 STOPPER CARBON STEEL (S G P) 4
6 NUT CARBON STEEL (S 25 C) 8
5 GUIDE BOLT CARBON STEEL (S 25 C) 4
4 SETTING BOLT & NUTS CARBON STEEL (SS41) 4 SET
3 SLEEVE STAINLESS STEEL (SUS 304) 1
2 BELLOWS STAINLESS STEEL (SUS 304) 1
1 FLANGE CARBON STEEL (SS41) 2
WORK SPARE
MARK ITEM MATERIAL REMARKS
QUANTITY

106
VIKING JOHNSON COUPLINGS FOR STEEL AND P.V.C. PIPES
From 44.5mm (1.75”) to 3048mm (120” ) OD larger sizes available on request

COUPLING DIMENSION AND DETAIL

PIPE DIMENSION SLEEVE PLUG BOLT


TOLERANCE
COUPLING PIPE D x AVE NO OFF IF NO. DIA x STD RING MAX TEST APPROX.
ON O.D L A B C
REF O.D. THICKNESS SPECIFIED LENGTH NO. SUPPLIED PRESSURE WEIGHT
FOR DIST L
MM MM MM MM MM MM MM atm KG
NO IN
IN IN IN IN IN IN IN lbs/in² LBS
44.5 +0.8 -0.40 152 118 146 111 82.5 x 5.6 68 1.7
MU 1 2 0.5 x 5.25 1573 Q
1.75 +0.031 -0.016 6 4.625 5.75 4.375 3.25 x 0.219 1000 3.75
48.3 +0.8 -0.40 152 121 146 111 82.5 x 5.6 68 1.75
MU 1 2 0.5 x 5.25 A1574 Q
1.906 +0.031 -0.016 6 4.75 5.75 4.375 3.25 x 0.219 1000 3.875
57 +0.8 -0.40 152 133 146 121 82.5 x 6.4 68 2.2
MU 1 2 0.5 x 5.25 A 1599 Q
2.25 +0.031 -0.016 6 5.25 5.75 4.75 3.25 x 0.25 1000 4.75
60.3 +0.8 -0.80 152 133 146 121 82.5 x 6.4 68 2.2
MT 1 2 0.5 x 5.25 1500 Q
2.375 +0.031 -0.031 6 5.25 5.75 4.75 3.25 x 0.25 1000 4.75
63 +0.8 -0.80 102 137 172 127 102 x 6.4 68 2.3
MP 1 2 0.5 x 6.25 A 1582 Q
2.48 +0.031 -0.031 4 5.375 6.75 5 4 x 0.25 1000 5.07
70 +0.8 -0.80 102 143.5 172 127 102 x 6.4 68 2.5
MP 1 2 0.5 x 6.25 1565 Q
2.75 +0.031 -0.031 4 5.65 6.75 5 4 x 0.25 1000 5.5
73 +0.8 -0.80 102 148 172 127 102 x 6.4 68 2.6
MP 1 2 0.5 x 6.25 804
2.875 +0.031 -0.031 4 5.812 6.75 5 4 x 0.25 1000 5.75
76.1 +0.8 -0.80 102 148 172 127 102 x 6.4 68 2.6
MP 1 2 0.5 x 6.25 1560 Q
3 +0.031 -0.031 4 5.812 6.75 5 4 x 0.25 1000 5.75
32.5 +0.8 -0.80 102 157.5 172 127 102 x 6.4 68 3.6
MP 1 4 0.5 x 6.25 1567 Q
3.25 +0.031 -0.031 4 6.2 6.75 5 4 x 0.25 1000 8.0
38.9 +0.8 -0.80 102 162 172 127 102 x 6.4 68 3.5
MP 1 3 0.5 x 6.25 1501 Q
3.5 +0.031 -0.031 4 6.375 6.75 5 4 x 0.25 1000 7.75
101.6 +0.8 -0.80 102 176 172 127 102 x 6.4 68 3.9
MP 1 4 0.5 x 6.25 1564 Q
4 +0.031 -0.031 4 6.929 6.75 5 4 x 0.25 1000 8.6
108 +0.8 -0.80 102 184.5 172 127 102 x 6.4 68 4.3
MP 1 4 0.5 x 6.25 A 1596 Q
4.25 +0.031 -0.031 4 7.264 6.75 5 4 x 0.25 1000 9.5
110 +0.8 -0.80 102 184.5 172 127 102 x 6.4 68 4.4
MP 1 4 0.5 x 6.25 1561 Q
4.331 +0.031 -0.031 4 7.264 6.75 5 4 x 0.25 1000 9.62
114.3 +0.8 -0.80 102 192 172 127 102 x 6.4 68 4.4
MP 1 4 0.5 x 6.25 A 1593 Q
4.5 +0.031 -0.031 4 7.562 6.75 5 4 x 0.25 1000 9.62
120.7 +0.8 -0.80 102 195.5 172 127 102 x 6.4 68 4.5
MP 1 4 0.5 x 6.25 549
4.75 +0.031 -0.031 4 7.688 6.75 5 4 x 0.25 1000 10
127 +0.8 -0.80 102 202 172 127 102 x 6.4 68 4.9
MP 1 4 0.5 x 6.25 1538 Q
5 +0.031 -0.031 4 7.937 6.75 5 4 x 0.25 1000 10.75
133 +1.6 -0.80 102 216 172 133 102 x 7.2 68 6.1
MO 1 4 0.5 x 6.25 1563 Q
5.25 +0.062 -0.031 4 8.5 6.75 5.25 4 x 0.281 1000 13.5
140 +1.6 -0.80 102 224 172 133 102 x 7.2 68 6.6
MO 1 4 0.5 x 6.25 A 1598 Q
5.5 +0.062 -0.031 4 8.812 6.75 5.25 4 x 0.281 1000 14.52
141.3 +1.6 -0.80 102 224 172 133 102 x 7.2 68 6.6
MO 1 4 0.5 x 6.25 A 1503 Q
5.562 +0.062 -0.031 4 8.812 6.75 5.25 4 x 0.281 1000 14.52
159 +1.6 -0.80 102 246 172 133 102 x 7.2 61 8.6
LO 1 4 0.5 x 6.25 A 1559 Q
6.25 +0.062 -0.031 4 9.687 6.75 5.25 4 x 0.281 900 19
165.1 +1.6 -0.82 102 252 172 133 102 x 7.2 61 8.8
LO 1 4 0.5 x 6.25 A 1585 Q
6.5 +0.062 -0.032 4 9.937 6.75 5.25 4 x 0.281 900 19.5
168.3 +1.6 -0.84 102 254 172 133 102 x 7.2 61 9
LO 1 4 0.5 x 6.25 A 1595 Q
6.625 +0.062 -0.033 4 10.143 6.75 5.25 4 x 0.281 900 19.75
193.7 +1.6 -0.97 102 281 172 133 102 x 7.2 58 10
LO 1 4 0.5 x 6.25 A 1507 Q
7.625 +0.062 -0.038 4 11.062 6.75 5.25 4 x 0.281 850 22
219.1 +1.6 -1.0 102 309 172 133 102 x 7.2 58 11.6
LO 1 5 0.5 x 6.25 A 1597 Q
8.628 +0.062 -0.039 4 12.187 6.75 5.25 4 x 0.281 850 25.5

107
PIPE DIMENSION SLEEVE PLUG BOLT
TOLERANCE
COUPLING PIPE D x AVE NO OFF IF NO. DIA x STD RING MAX TEST APPROX.
ON O.D L A B C
REF O.D. THICKNESS SPECIFIED LENGTH NO. SUPPLIED PRESSURE WEIGHT
FOR DIST L
MM MM MM MM MM MM MM atm KG
NO IN
IN IN IN IN IN IN IN lbs/in² LBS
244.5 +1.6 -1.0 102 337 172 133 102 x 8.7 54 14.1
KN 2 6 0.5 x 6.25 1511 Q
9.625 +0.062 -0.039 4 13.25 6.75 5.25 4 x 0.344 800 31
273 +1.6 -1.0 102 367 172 133 102 x 8.7 47 15.4
KN 2 6 0.5 x 6.25 A 1557 Q
10.75 +0.062 -0.039 4 14.437 6.75 5.25 4 x 0.344 700 34
273 +1.6 -1.0 152 397 273 235 178 x 11.1 98 30.8
A2E 2 12 0.625 x 9.75 J 132 M
10.75 +0.062 -0.034 6 15.67 10.75 9.25 7 x 0.437 1438 68.0
323.9 +1.6 -1.0 102 419 172 133 102 x 8.7 47 18.6
KN 2 8 0.5 x 6.25 A 1558 Q
12.75 +0.062 -0.039 4 16.5 6.75 5.25 4 x 0.344 700 41
323.9 +1.6 -1.0 152 448 273 235 178 x 11.1 83 35.8
A2E 2 12 0.625 x 9.75 J 101 M
12.75 +0.062 -0.034 6 17.68 10.75 9.25 7 x 0.437 1220 79.0
355.6 +1.6 -1.6 152 460 254 216 178 x 8.7 46.6 31.1
CF6 2 6 0.625 x 9.5 J 51 L
14 +0.062 -0.062 6 18.11 10 8.5 7 x 0.344 675 68.5
355.6 +1.6 -1.6 152 460 254 216 178 x 8.7 77.7 32.9
CF10 2 10 0.625 x 9.5 J 51 L
14 +0.062 -0.062 6 18.11 10 8.5 7 x 0.344 1125 72.5
355.6 +1.6 -1.6 152 480 273 235 178 x 11.1 106.4 51.5
A2E 2 18 0.625 x 10.25 J 102 M
14 +0.062 -0.062 6 18.897 10.75 9.25 7 x 0.437 1540 113.5
406.4 +1.6 -1.6 152 511 254 216 178 x 8.7 40.7 34.7
CF6 2 6 0.625 x 9.5 J 53 L
16 +0.062 -0.062 6 20.125 10 8.5 7 x 0.344 590 76.5
406.4 +1.6 -1.6 152 511 254 216 178 x 8.7 68.4 36.7
CF10 2 10 0.625 x 9.5 J 53 L
16 +0.062 -0.062 6 20.125 10 8.5 7 x 0.344 990 81
406.4 +1.6 -1.6 152 530 273 235 178 x 11.1 92.9 56.9
A2E 2 18 0.625 x 10.25 J 104 M
16 +0.062 -0.062 6 20.866 10.75 9.25 7 x 0.437 1345 125.5
457 +1.6 -1.6 152 562 254 216 178 x 8.7 48.7 39.5
CF8 3 8 0.625 x 9.5 J 55 L
18 +0.062 -0.062 6 22.125 10 8.5 7 x 0.344 705 87
457 +1.6 -1.6 152 562 254 216 178 x 8.7 60.8 40.4
CF10 3 10 0.625 x 9.5 J 55 L
18 +0.062 -0.062 6 22.125 10 8.5 7 x 0.344 880 89
457 +1.6 -1.6 152 581 273 235 178 x 11.1 82.5 62.4
A2E 3 18 0.625 x 10.25 J 106 M
18 +0.062 -0.062 6 22.874 10.75 9.25 7 x 0.437 1195 137.5
508 +1.6 -1.6 152 613 254 216 178 x 8.7 54.9 44.2
CF 3 10 0.625 x 9.5 J 57 L
20 +0.062 -0.062 6 24.125 10 8.5 7 x 0.344 795 97.5
508 +1.6 -1.6 152 632 273 235 178 x 11.1 74.2 67.8
A2E 3 18 0.625 x 10.25 J 108 M
20 +0.062 -0.062 6 24.881 10.75 9.25 7 x 0.437 1075 149.5
559 +1.6 -1.6 152 664 254 216 178 x 8.7 50.1 47.8
CF 3 10 0.625 x 9.5 J 59 L
22 +0.062 -0.062 6 26.125 10 8.5 7 x 0.344 725 105.5
559 +1.6 -1.6 152 683 273 235 178 x 11.1 67.7 73.3
A2E 3 18 0.625 x 10.25 J 110 M
22 +0.062 -0.062 6 26.889 10.75 9.25 7 x 0.437 980 161.5
610 +1.6 -1.6 152 714 254 216 178 x 8.7 45.9 51.5
CF 3 10 0.625 x 9.5 J 60 L
24 +0.062 -0.062 6 28.125 10 8.5 7 x 0.344 665 113.5
610 +1.6 -1.6 152 734 273 235 178 x 11.1 61.8 78.7
A2E 3 18 0.625 x 10.25 J 111 M
24 +0.062 -0.062 6 28.897 10.75 9.25 7 x 0.437 895 173.5
660 +1.6 -1.6 152 765 254 216 178 x 8.7 12.5 55.3
CF 3 10 0.625 x 9.5 J 61 L
26 +0.062 -0.062 6 30.125 10 8.5 7 x 0.344 615 122
660 +1.6 -1.6 152 784 273 235 178 x 11.1 57.0 84.1
A2E 3 18 0.625 x 10.25 J 112 M
26 +0.062 -0.062 6 30.866 10.75 9.25 7 x 0.437 825 185.5
711 +1.6 -1.6 152 816 254 216 178 x 8.7 39.4 58.9
CF 3 10 0.625 x 9.5 J 63 L
28 +0.062 -0.062 6 32.125 10 8.5 7 x 0.344 570 130
711 +1.6 -1.6 152 835 273 235 178 x 11.1 53.2 89.6
A2E 3 18 0.625 x 10.25 J 113 M
28 +0.062 -0.062 6 32.874 10.75 9.25 7 x 0.437 770 197.5
762 +1.6 -1.6 152 871 254 222 178 x 8.7 38.7 73.5
YF 3 12 0.625 x 9.5 J 64 L
30 +0.062 -0.062 6 34.291 10 8.75 7 x 0.344 560 162
762 +1.6 -1.6 152 886 273 235 178 x 11.1 49.4 95.3
A2E 3 18 0.625 x 10.25 J 115 M
30 +0.062 -0.062 6 34.881 10.75 9.25 7 x 0.437 715 210
813 +1.6 -1.6 152 922 254 222 178 x 8.7 36.3 77.8
YF 3 12 0.625 x 9.5 J 65 L
32 +0.062 -0.062 6 36.299 10 8.75 7 x 0.344 525 171.5
813 +1.6 -1.6 152 937 273 235 178 x 11.1 46.3 100.7
A2E 3 18 0.625 x 10.25 J 123 M
32 +0.062 -0.062 6 36.889 10.75 9.25 7 x 0.437 670 222
864 +1.6 -1.6 152 973 254 222 178 x 8.7 34.2 82.1
YF 3 12 0.625 x 9.5 J 66 L
34 +0.062 -0.062 6 38.307 10 8.75 7 x 0.344 495 181
864 +1.6 -1.6 152 988 273 235 178 x 11.1 43.5 106.1
A2E 3 18 0.625 x 10.25 J 116 M
34 +0.062 -0.062 6 38.897 10.75 9.25 7 x 0.437 630 234
914 +1.6 -1.6 152 1024 254 222 178 x 8.7 32.5 86.4
YF 3 12 0.625 x 9.5 J 67 L
36 +0.062 -0.062 6 40.315 10 8.75 7 x 0.344 470 190.5
914 +1.6 -1.6 152 1038 273 235 178 x 11.1 41.1 111.6
A2E 3 18 0.625 x 10.25 J 117 M
36 +0.062 -0.062 6 40.866 10.75 9.25 7 x 0.437 595 246
1016 +1.6 -1.6 152 1125 254 222 178 x 8.7 29.0 95.9
YF 3 14 0.625 x 9.5 J 71 L
40 +0.062 -0.062 6 44.291 10 8.75 7 x 0.344 420 211.5
1016 +1.6 -1.6 152 1140 273 235 178 x 11.1 37.0 122.5
A2E 3 18 0.625 x 10.25 J 119 M
40 +0.062 -0.062 6 44.882 10.75 9.25 7 x 0.437 535 270
1067 +1.6 -1.6 152 1176 254 222 178 x 8.7 27.6 100.2
YF 3 14 0.625 x 9.5 J 72 L
42 +0.062 -0.062 6 46.299 10 8.75 7 x 0.344 400 221
1067 +1.6 -1.6 152 1191 273 235 178 x 11.1 35.2 127.9
A2E 3 18 0.625 x 10.25 J 119 M
42 +0.062 -0.062 6 46.889 10.75 9.25 7 x 0.437 510 282
1118 +1.6 -1.6 152 1227 254 222 178 x 8.7 26.6 104.5
YF 3 14 0.625 x 9.5 J 73 L
44 +0.062 -0.062 6 48.307 10 8.75 7 x 0.344 385 230.5
1118 +1.6 -1.6 152 1242 273 235 178 x 11.1 33.8 133.3
A2E 3 18 0.625 x 10.25 J 120 M
44 +0.062 -0.062 6 48.897 10.75 9.25 7 x 0.437 490 294
1220 +1.6 -1.6 152 1343 273 235 178 x 11.1 30.7 144.2
A2E 3 18 0.625 x 10.25 J 121 M
48 +0.062 -0.062 6 52.874 10.75 9.25 7 x 0.437 445 318
1220 +1.6 -1.6 152 1350 286 238 178 x 14.3 37.6 173.3
AD 3 24 0.625 x 10.75 J 176 H
48 +0.062 -0.062 6 53.149 11.25 9.375 7 x 0.563 545 382
1270 +1.6 -3.2 152 1394 273 235 178 x 11.1 29.7 149.7
A2E 3 18 0.625 x 10.25 J 122 M
50 +0.062 -0.125 6 54.882 10.75 9.25 7 x 0.437 430 330
1270 +1.6 -3.2 152 1400 286 238 178 x 14.3 36.3 179.8
AD 3 24 0.625 x 10.75 J 176 H
50 +0.062 -0.125 6 55.118 11.25 9.375 7 x 0.563 525 396.5
1321 +1.6 -3.2 152 1445 273 235 178 x 11.1 28.3 155.4
A2E 3 18 0.625 x 10.25 J 124 M
52 +0.062 -0.125 6 56.889 10.75 9.25 7 x 0.437 410 342.5
1321 +1.6 -3.2 152 1451 286 238 178 x 14.3 34.9 186.2
AD 3 24 0.625 x 10.75 J 177 H
52 +0.062 -0.125 6 57.125 11.25 9.375 7 x 0.563 505 410.5

108
PIPE DIMENSION SLEEVE PLUG BOLT
TOLERANCE
COUPLING PIPE D x AVE NO OFF IF NO. DIA x STD RING MAX TEST APPROX.
ON O.D L A B C
REF O.D. THICKNESS SPECIFIED LENGTH NO. SUPPLIED PRESSURE WEIGHT
FOR DIST L
MM MM MM MM MM MM MM atm KG
NO IN
IN IN IN IN IN IN IN lbs/in² LBS
1372 +1.6 -3.2 152 1496 273 235 178 x 11.1 27.3 161.1
A2E 3 18 0.625 x 10.25 J 124 M
54 +0.062 -0.125 6 58.897 10.75 9.25 7 x 0.437 395 354.5
1372 +1.6 -3.2 152 1502 286 238 178 x 14.3 33.5 193.2
AD 3 24 0.625 x 10.75 J 178 H
54 +0.062 -0.125 6 59.134 11.25 9.375 7 x 0.563 485 425
1420 +1.6 -3.2 152 1544 273 235 178 x 11.1 26.6 167.3
A2E 3 20 0.625 x 10.25 J 125 M
55.906 +0.062 -0.125 6 60.787 10.75 9.25 7 x 0.437 385 368
1420 +1.6 -3.2 152 1551 286 238 178 x 14.3 32.5 199.3
AD 3 24 0.625 x 10.75 J 178 H
55.906 +0.062 -0.125 6 61.063 11.25 9.375 7 x 0.563 470 438.5
1473 +1.6 -3.2 152 1597 273 235 178 x 11.1 25.5 173
A2E 3 20 0.625 x 10.25 J 126 M
58 +0.062 -0.125 6 62.874 10.75 9.25 7 x 0.437 370 380.5
1473 +1.6 -3.2 152 1604 286 238 178 x 14.3 31.1 206.1
AD 3 24 0.625 x 10.75 J 179 H
58 +0.062 -0.125 6 63.149 11.25 9.375 7 x 0.563 450 453.5
1524 +1.6 -3.2 152 1654 286 238 178 x 14.3 30.4 212.7
AD 3 24 0.625 x 10.75 J 180 H
60 +0.062 -0.125 6 65.118 11.25 9.375 7 x 0.563 440 468
1575 +3.2 -3.2 152 1707 286 238 178 x 14.3 29.3 219.1
AD 3 24 0.625 x 10.75 J 180 H
62 +0.125 -0.125 6 67.205 11.25 9.375 7 x 0.563 425 482
1620 +3.2 -3.2 152 1751 286 238 178 x 14.3 28.6 225
AD 3 24 0.625 x 10.75 J 181 H
63.780 +0.125 -0.125 6 68.937 11.25 9.375 7 x 0.563 415 495
1676 +3.2 -3.2 152 1808 286 238 178 x 14.3 27.6 232.3
AD 3 24 0.625 x 10.75 J 182 H
66 +0.125 -0.125 6 71.181 11.25 9.375 7 x 0.563 400 511
1727 +3.2 -3.2 152 1859 286 238 178 x 14.3 28.0 240.9
AD 3 28 0.625 x 10.75 J 182 H
68 +0.125 -0.125 6 73.189 11.25 9.375 7 x 0.563 405 530
1778 +3.2 -3.2 152 1910 286 238 178 x 14.3 27.3 247.1
AD 3 28 0.625 x 10.75 J 183 H
70 +0.125 -0.125 6 75.197 11.25 9.375 7 x 0.563 395 544
1820 +3.2 -3.2 152 1951 286 238 178 x 14.3 26.6 252.5
AD 3 28 0.625 x 10.75 J 183 H
71.654 +0.125 -0.125 6 76.811 11.25 9.375 7 x 0.563 385 556
1880 +3.2 -3.2 203 2015 413 365 254 x 14.3 25.5 397.8
SG 3 32 0.625 x 15.75 J 184 H
74 +0.125 -0.125 8 79.331 16.25 14.375 10 x 0.563 370 877
1930 +3.2 -3.2 203 2065 413 365 254 x 14.3 24.9 407.5
SG 3 32 0.625 x 15.75 J 185 H
76 +0.125 -0.125 8 81.299 16.25 14.375 10 x 0.563 360 898
1981 +3.2 -3.2 203 2116 413 365 254 x 14.3 24.5 417.5
SG 3 32 0.625 x 15.75 J 185 H
78 +0.125 -0.125 8 83.307 16.25 14.375 10 x 0.563 355 920.5
2020 +3.2 -3.2 203 2154 413 365 254 x 14.3 23.8 427.9
SG 3 36 0.625 x 15.75 J 186 H
79.528 +0.125 -0.125 8 84.803 16.25 14.375 10 x 0.563 3.45 943
2083 +3.2 -3.2 203 2218 413 365 254 x 14.3 23.1 440.2
SG 3 36 0.625 x 15.75 J 187 H
82 +0.125 -0.125 8 87.323 16.25 14.375 10 x 0.563 335 970.5
2134 +3.2 -3.2 203 2269 413 365 254 x 14.3 22.8 450.2
SG 3 36 0.625 x 15.75 J 187 H
84 +0.125 -0.125 8 89.331 16.25 14.375 10 x 0.563 330 992.5
2240 +3.2 -3.2 203 2375 413 365 254 x 14.3 21.4 471
SG 3 36 0.625 x 15.75 J 188 H
88.190 +0.125 -0.125 8 93.504 16.25 14.375 10 x 0.563 310 1038
2340 +3.2 -3.2 203 2475 413 365 254 x 20.2 29.1 634
SGR 3 40 0.625 x 15.75 J 190 H
92.125 +0.125 -0.125 8 97.441 16.25 14.375 10 x 0.795 425 1398
2470 +3.2 -3.2 203 2605 413 365 254 x 20.2 27.6 667.5
SGR 3 40 0.625 x 15.75 J 191 H
97.250 +0.125 -0.125 8 102.559 16.25 14.375 10 x 0.795 400 1471
2540 +3.2 -3.2 203 2675 413 365 254 x 20.2 26.9 685
SGR 3 48 0.625 x 15.75 J 192 H
100 +0.125 -0.125 8 105.315 16.25 14.375 10 x 0.795 390 1510
2642 +3.2 -3.2 203 2777 413 365 254 x 20.2 25.9 716
SGR 3 48 0.625 x 15.75 J 193 H
104 +0.125 -0.125 8 109.331 16.25 14.375 10 x 0.795 375 1580
2743 +3.2 -3.2 203 2878 413 365 254 x 20.2 24.9 742.1
SGR 3 48 0.625 x 15.75 J 194 H
108 +0.125 -0.125 8 113.307 16.25 14.375 10 x 0.795 360 1632
2845 +3.2 -3.2 203 2980 413 365 254 x 20.2 23.8 768
SGR 3 48 0.625 x 15.75 J 194 H
112 +0.125 -0.125 8 117.323 16.25 14.375 10 x 0.795 345 1694
2946 +3.2 -3.2 203 3081 413 265 254 x 20.2 23.1 794
SGR 3 48 0.625 x 15.75 J 195 H
116 +0.125 -0.125 8 121.299 16.25 14.375 10 x 0.795 335 1750
3048 +3.2 -3.2 203 3183 413 365 254 x 20.2 22.4 820
SGR 3 48 0.625 x 15.75 J 196 H
120 +0.125 -0.125 8 125.315 16.25 14.375 10 x 0.795 325 1808

109
PENETRATION PIECE

SHIP’S 5K AND 10K DECK AND BULKHEAD PIECES FOR PIPE CONNECTION (JIS F 3009)

1
OD

TABLE 1 MAXIMUM WORKING PRESSURE


t UNIT : MPa (kgf/cm²)
l OD 1
NOMINAL PRESSURE (Sym)
FLUID CONDITION
5K 10K
T
t1 STEM, AIR, GAS AND OIL
0.49 (5) 0.98 (10)
t2 OF 300°C OR LESS
l 2
O D+5
STILL AND NON-SHOCK
0.69 (7) 1.37 (14)
Øh WATER OF 120°C OR LESS
3

OC

Unit : mm
5K 10K
FLANGE FLANGE
NOM. OUTSIDE
DIA BOLT HOLE DIA.
DIA OF THREAD THREAD
PIPE DIA OF DIA OF
PITCH NO DIA. ON BOLT PITCH NO DIA. ON BOLT
CIRCLE CIRCLE
D t C h (D1) l D t C h (D1) l
15 21.7 80 9 60 4 12 M10 135 90 95 12 70 4 15 M12 150 90
20 27.2 85 10 65 4 12 M10 140 90 100 14 75 4 15 M12 155 90
25 34.0 95 10 75 4 12 M10 150 90 125 14 90 4 19 M16 180 90
32 42.7 115 12 90 4 15 M12 170 90 135 16 100 4 19 M16 190 90
40 48.6 120 12 95 4 15 M12 175 90 140 16 105 4 19 M16 195 90
50 60.5 130 14 105 4 15 M12 185 100 155 16 120 4 19 M16 210 100
65 76.3 155 14 130 4 15 M12 210 100 175 18 140 4 19 M16 230 100
80 89.1 180 14 145 4 19 M16 235 100 185 18 150 8 19 M16 240 100
(90) 101.6 190 14 155 4 19 M16 245 100 195 18 160 8 19 M16 250 100
100 114.3 200 16 165 8 19 M16 255 100 210 18 175 8 19 M16 265 100
125 139.8 235 16 200 8 19 M16 290 120 250 20 210 8 23 M20 305 120
150 165.2 265 18 230 8 19 M16 370 120 280 22 240 8 23 M20 385 120
200 216.3 320 20 280 8 23 M20 425 120 330 22 290 12 23 M20 435 120

Remarks: 1. Plate thickness (t1) of item No. 2 shall, as a rule, to be equivalent to the thickness (t2) of wall to
be fitted or more (t1> t2).
2. When fitted to division for fire protection or where thermal insulation is applied, dimension l shall
be extended as necessary.

TABLE 2
NO COMPONENT MATERIAL
1 PIPE FLANGE JIS G 3101-SS-41
2 FITTING PLATE JIS G 3106-SM 41 OR JIS G 3101-SS 41
3 PIPE JIS G 3452-SGP OR JIS G 3454-STPG
Remarks: When fitted to strength deck, bulkhead or division for fire protection, the material and
thickness of plates to be fitted shall conform to respective requirements.

110
PENETRATING SLEEVE FOR COPPER PIPE

1. SCOPE : This standard cover penetrating sleeve used for copper pipe

2. CONSTRUCTION SHAPE AND DIMENSION

STEEL SLEEVE BRASS BRAZING


(SS41) OR TIG WELD

PIPE O.D
COPPER PIPE

CUT DIA
ØD Ød

W DK OR B.H.D

FOR COPPER PIPE


NOM PIPE DIMENSION WEIGHT
REMARKS
MARK O.D D d T L CUT DIA 2C W L=100 L=150
4 6 15.0 6.6 4.2 100 150 16.0 0.6 3 0.13 0.19
6 10 19.0 10.6 4.2 100 150 20.0 0.6 3 0.15 0.23
10 15 25.0 15.5 4.75 100 150 26.0 0.4 3 0.29 0.36
15 20 32.0 20.4 5.8 100 150 33.0 0.4 4 0.38 0.56
20 25 38.1 25.5 6.3 100 150 39.1 0.4 4 0.49 0.74
25 30 42.7 30.4 6.15 100 150 43.7 0.4 4 0.55 0.83
32 35 48.6 35.6 6.5 100 150 49.6 0.4 4 0.67 1.01
40 45 57.0 45.4 5.8 100 150 58.0 0.4 4 0.73 1.10
50 55 70.0 55.4 7.3 100 150 71.0 0.4 5 1.13 1.70

NOTE: 1) THIS STANDARD IS BASE ON ISSO-0070850

111
PENETRATING SLEEVE FOR COPPER NICKEL PIPE
(FOR AIR TIGHT BULKHEAD/DECK ONLY)

1 BULKHEAD OR
CONDUIT DECK 2 CARBON STEEL
MADE FROM FLANGE
SEAM JOINT
STEEL PIPE
BY BRAZING
CSD SEALING
5
PLUG FRR

4 COPPER
S NICKEL
INNER
FLANGE
(WELDING
COLLAR)

3 COPPER NICKEL PIPE (CUNI)

DIMENSION
CSD SEALING PLUG SIZE CONDUIT MIN
CUNI PIPE
LENGTH OF
OUTER DIA LENGTH ID OD (mm)/ NOM. DIA LENGTH THICKNESS CUNI PIPE
(mm) S (mm) (mm) CONDUIT ID (mm) L (mm) (mm) (mm) P
20 60 20 52.5 50 150 3.9 400
25 60 25 52.5 50 150 3.9 400
30 60 30 52.5 50 150 3.9 400
44.5 60 44 77.9 80 150 5.5 400
76.1 60 76 128.2 125 150 6.6 500
159 80 158 202.7 200 200 8.2 500
193.7 80 194 254.4 250 200 9.3 500

MATERIALL LIST

MARK ITEM MATERIAL QUANTITY REMARKS

1 CONDUIT STEEL PIPE 1

2 OUTER FLANGE CARBON STEEL 2

3 COPPER NICKEL PIPE CUNI 1

4 COPPER NICKEL INNER FLANGE CUNI 2

5 CSD SEALING PLUG FRR - 2

112
PENETRATING SLEEVE FOR COPPER NICKEL PIPE
(FOR WATER TIGHT BULKHEAD/DECK)

CARBON STEEL
5 BULKHEAD OR DECK
MIDDLE FLANGE

L4
COPPER NICKEL
4
SLEEVE
L2

d2

S1
d1 d6 ØK

a
COPPER NICKEL
3
PIPE
COPPER NICKEL CARBON STEEL
2 1
INNER FLANGE OUTER FLANGE

WEIGHT
OUTSIDE DIA BOLT
d6 a L4 S1 L2 d1 k d2 kg/STUCK
OF PIPE HOLES
PN Kg/PIECE
NOM NOM
MM MM MM MM MM MM MM MM MM MM
MM MM
20 25 86 62 4 11
25 30 92 68 4 11
32 38 126 180 1.5 124 100 76 6 11 2.37
40 44.5 134 180 1.5 124 108 84 6 11 2.81
50 57 BIS 146 180 1.5 120 120 96 6 11 3.31
70 76 25 166 200 2 136 140 116 8 11 4.61
80 89 176 DECKS 200 2 136 150 126 8 11 5.14
+
100 108 198 2MM 200 2.5 136 172 148 10 11 6.76
125 133 226 200 2.5 128 200 176 10 11 8.76
150 159 252 200 2.5 128 226 202 12 11 10.1
175 194 290 220 2.5 144 264 240 14 11 13.2
200 219 BIS 314 220 3 144 288 264 16 11 16.1
250 267 10 366 240 3 160 340 316 20 11 23.1
300 324 420 240 4 156 392 368 24 11 28.4

MATERIALL LIST

MARK ITEM MATERIAL QUANTITY REMARKS

1 CARBON STEEL OUTER FLANGE CARBON STEEL 2

2 COPPER NICKEL INNER FLANGE COPPER NICKEL 2

3 COPPER NICKEL PIPE COPPER NICKEL 1

4 COPPER NICKEL SLEEVE COPPER NICKEL 1

5 CARBON STEEL MIDDLE FLANGE CARBON STEEL 1

113
PIPE BENDING TABLE & CALCULATION
BENDING TABLE FOR STEEL PIPE

C
80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R
10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø
DEGREE

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
150
110

150
110

150
110

150
110

150
120
110
120
150
110
120
150
130
250
258
160
230
280
180
300
320
260
350
260
330
430
330
430
470
430
70

70

70

70

AL H AL H AL H AL H 85
AL H AL H AL H AL H AL H AL H AL H AL H AL H
1° 1 1 1 1 1 1 2 1 2 1 3 1 3 2 4 2 4 2 6 3 7 4 8 5 11 5
2° 2 1 2 1 3 1 4 2 3 2 5 3 7 3 8 4 9 5 12 6 14 7 17 10 22 11
3° 4 2 4 2 4 2 6 3 5 3 7 4 10 5 12 6 15 7 18 9 20 10 25 14 33 17
4° 5 3 5 2 5 3 8 4 7 4 9 5 13 7 16 8 18 9 23 12 28 15 33 18 44 23
5° 7 4 6 3 7 4 9 5 8 4 12 7 16 8 19 11 23 12 29 15 35 18 42 22 55 28
6° 8 4 7 4 8 4 11 6 10 5 15 8 20 10 23 12 27 14 35 18 42 22 50 26 65 34
7° 9 5 8 4 10 5 13 7 12 6 17 9 23 11 27 14 31 17 41 21 48 26 59 31 76 40
8° 10 6 9 5 11 6 15 7 13 7 20 10 26 14 31 16 36 19 47 24 56 29 66 35 87 45
9° 12 6 10 6 12 6 16 8 15 8 23 12 29 15 35 18 40 21 52 27 63 33 75 39 98 51
10° 14 7 12 6 14 7 18 9 17 9 26 13 31 16 39 20 46 24 58 30 70 37 84 44 109 57
11° 15 8 13 7 15 8 20 10 18 10 28 14 35 18 43 22 50 26 64 33 78 40 92 48 120 62
12° 16 8 14 7 16 8 21 11 20 11 31 16 38 20 47 24 55 28 70 36 84 44 100 53 131 68
13° 17 9 15 8 18 9 23 12 22 11 33 17 41 21 50 26 59 31 76 39 91 48 109 57 142 74
14° 18 10 16 9 19 10 25 13 23 12 36 18 44 23 54 28 64 33 82 42 99 52 118 61 153 79
15° 21 10 18 9 20 11 27 14 25 13 39 20 47 24 58 30 68 36 89 45 105 55 126 66 164 85
16° 21 11 18 10 22 11 28 15 27 14 42 21 50 26 62 32 72 38 93 48 110 59 134 70 175 91
17° 22 12 19 10 23 12 30 16 28 15 44 22 53 28 66 34 77 40 99 52 118 63 142 75 185 97
18° 23 13 20 11 24 13 32 17 30 16 47 24 57 29 70 36 82 43 105 55 125 67 150 79 196 103
19° 24 13 21 12 26 13 34 18 32 17 49 25 60 31 74 38 86 45 111 58 132 70 158 84 207 109
20° 26 14 22 12 27 14 35 19 33 18 52 26 63 33 78 41 90 48 116 61 139 74 166 88 218 113
21° 28 15 24 13 28 15 37 20 35 19 54 28 66 34 81 43 95 50 122 64 147 78 176 93 229 120
22° 29 16 25 14 30 16 39 21 37 19 57 29 68 36 85 45 99 52 128 67 154 82 182 97 240 126
23° 30 16 26 14 31 16 41 22 39 20 59 31 72 38 89 47 103 55 134 70 162 85 190 102 251 132
24° 32 17 28 15 32 17 43 23 40 21 62 32 75 39 92 49 108 57 140 73 169 89 198 106 262 138
25° 34 18 30 16 34 18 44 24 42 22 64 33 78 41 97 51 113 60 146 77 174 93 208 111 273 144
26° 36 18 31 16 35 19 46 25 44 23 67 35 81 43 101 53 118 62 151 80 183 97 214 115 284 150
27° 37 19 32 17 37 19 48 26 45 24 69 36 85 44 105 55 123 65 157 83 190 101 222 120 295 156
28° 38 20 33 17 38 20 50 27 47 25 72 37 88 46 108 57 128 67 163 86 197 105 231 125 306 162
29° 40 20 34 18 39 21 52 28 49 26 75 39 91 48 112 59 132 70 169 89 205 109 242 129 317 168
30° 41 21 35 19 41 21 53 29 50 27 77 40 94 50 116 62 137 72 175 92 211 113 251 134 328 174
31° 42 22 36 19 42 22 55 30 51 28 80 42 97 51 120 64 141 75 180 96 217 116 259 139 338 180
32° 43 23 37 20 43 23 57 31 54 29 82 43 100 53 124 66 146 77 186 99 224 120 267 143 349 186
33° 44 24 38 21 45 24 59 32 55 30 85 44 103 55 128 68 150 80 192 102 231 124 276 148 360 192
34° 45 24 39 21 46 25 61 33 57 31 87 46 107 57 132 70 155 83 198 106 238 128 284 153 371 198
35° 46 25 40 22 47 25 62 34 59 32 90 47 110 58 136 73 160 85 204 109 244 132 292 158 382 205
36° 47 26 41 23 49 26 64 35 60 33 92 49 113 60 140 75 164 88 210 112 251 136 301 162 393 211
37° 49 27 42 23 50 27 66 36 62 34 95 50 116 62 143 77 168 90 215 115 259 141 309 167 404 217
38° 50 28 43 24 51 28 68 37 64 34 99 52 119 64 147 79 173 93 221 119 267 145 317 172 415 224
39° 52 28 45 25 53 28 69 38 65 35 100 53 122 65 151 81 177 96 227 122 274 149 326 177 426 230
40° 53 29 46 25 54 29 71 39 67 36 102 55 126 67 155 84 181 98 233 126 281 153 334 182 437 237
41° 54 30 47 26 55 30 73 40 69 37 105 56 129 69 159 86 186 101 239 129 286 157 343 187 449 243
42° 55 31 48 27 57 31 75 41 70 38 107 58 132 71 163 88 191 104 244 132 301 161 351 192 458 250

114
80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R
10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø
DEGREE

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
150
110

150
110

150
110

150
110

150
120
110
120
150
110
120
150
130
250
258
160
230
280
180
300
320
260
350
260
330
430
330
430
470
430
70

70

70

70

85
AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H
43° 58 32 50 28 58 32 76 42 72 39 110 59 135 73 167 91 196 106 250 136 306 165 360 197 469 256
44° 60 32 52 28 59 32 78 43 74 40 112 61 138 75 171 93 200 109 256 139 312 170 368 202 480 263
45° 62 33 54 29 61 33 80 44 75 41 115 62 142 77 174 95 204 112 262 143 318 174 378 207 491 269
46° 64 34 56 30 62 34 82 45 77 42 117 64 145 79 178 98 209 115 268 146 324 178 386 212 502 276
47° 65 35 57 30 64 35 84 46 79 44 120 65 148 80 182 100 213 117 274 150 330 183 394 217 513 283
48° 66 36 58 31 65 36 85 47 80 45 122 67 151 82 186 102 218 120 279 154 336 187 403 223 524 290
49° 68 36 60 32 66 36 87 48 82 46 125 68 154 84 190 105 222 123 285 157 343 191 411 228 535 296
50° 69 37 62 33 68 37 89 49 84 47 127 70 157 86 194 107 227 126 291 161 350 196 420 233 546 303
51° 71 38 64 33 69 38 91 50 85 48 130 72 160 88 198 110 231 129 297 165 357 200 428 238 556 310
52° 72 39 65 34 71 39 92 51 87 49 132 73 163 90 202 113 236 132 303 168 364 205 437 243 567 317
53° 74 40 66 35 72 40 94 52 89 50 135 75 166 92 206 115 241 135 309 172 371 209 445 249 578 325
54° 75 41 67 36 73 41 96 53 90 51 137 76 170 94 210 117 244 138 314 176 378 214 454 255 589 332
55° 76 42 68 36 74 42 98 55 92 52 140 78 173 96 214 120 249 141 320 180 385 219 462 260 601 339
56° 78 43 70 37 76 43 100 56 94 53 142 80 176 98 217 122 254 144 326 183 392 223 470 266 612 346
57° 79 43 71 38 77 43 101 57 95 54 145 81 179 100 221 125 259 147 332 187 400 228 478 271 622 354
58° 81 44 72 39 78 44 103 58 97 55 147 83 182 102 225 127 263 150 338 191 407 233 487 277 633 360
59° 82 45 73 40 80 45 105 59 99 57 150 85 185 105 229 130 269 153 343 195 414 238 495 283 644 368
60° 83 46 74 40 81 46 107 61 100 58 153 87 189 107 232 133 273 156 349 199 421 242 503 289 655 378
61° 85 47 75 41 82 47 108 62 102 59 155 88 192 109 236 135 277 159 355 203 426 247 511 295 666 383
62° 86 48 76 42 84 48 110 63 104 60 158 90 195 111 240 138 281 162 361 207 433 252 518 300 677 390
63° 88 49 77 43 85 49 112 64 106 61 160 92 197 113 244 141 286 165 367 211 441 257 526 306 688 398
64° 89 50 78 44 86 50 114 66 107 62 163 94 200 115 248 144 291 169 374 216 448 262 534 312 699 406
65° 90 51 79 45 88 51 116 67 109 64 166 96 202 118 252 146 294 172 378 220 455 268 543 319 710 414
66° 92 52 80 45 89 52 117 68 111 65 169 97 206 120 256 149 299 175 384 224 462 273 552 325 720 422
67° 93 53 81 46 91 53 119 70 112 66 171 99 210 122 260 152 304 179 390 228 469 278 561 331 731 430
68° 94 54 82 47 92 54 121 71 114 68 174 101 214 125 264 155 309 182 396 233 476 283 569 337 742 438
69° 96 55 83 48 93 55 123 72 116 69 176 103 217 127 268 158 314 186 402 237 483 289 578 344 753 446
70° 97 56 84 49 95 56 124 74 117 70 179 105 220 129 272 161 318 189 407 242 492 294 585 350 764 455
71° 99 57 85 50 96 57 126 75 119 71 181 107 223 132 275 164 323 193 413 246 500 300 594 357 775 466
72° 100 58 86 51 97 58 128 76 121 73 183 109 226 134 279 167 327 196 419 251 507 305 602 363 786 472
73° 101 59 87 52 99 59 130 78 122 74 186 111 229 137 283 170 332 200 425 255 515 311 611 370 796 480
74° 103 60 88 53 100 60 132 79 124 75 188 113 232 139 287 173 337 203 431 260 522 316 619 377 807 491
75° 104 61 89 54 101 61 133 81 126 77 191 115 236 142 291 177 341 207 437 265 530 322 628 384 818 499
76° 106 63 90 55 103 63 135 82 127 78 194 117 238 145 294 180 345 211 442 270 536 328 636 391 830 508
77° 107 64 91 56 104 64 137 84 129 80 196 119 242 147 299 183 350 215 448 274 544 334 642 398 841 518
78° 108 65 92 57 105 65 139 85 131 81 199 121 245 150 302 186 355 219 454 279 550 340 654 405 852 527
79° 110 66 93 58 107 66 140 87 132 82 201 124 248 152 306 190 359 223 460 284 558 346 662 412 862 536
80° 111 67 94 59 108 67 142 88 134 84 204 126 251 155 310 193 363 227 466 289 565 352 670 420 873 545
81° 113 68 95 60 109 68 144 90 136 85 207 128 254 158 314 196 368 231 471 295 572 359 680 427 884 556
82° 114 70 96 61 111 70 146 91 137 87 209 130 258 160 318 200 373 235 477 300 579 365 690 435 895 565
83° 115 71 97 62 112 71 148 93 139 89 212 133 260 163 322 204 378 239 483 305 586 372 697 442 905 576
84° 117 72 99 63 113 72 149 95 141 90 214 135 264 166 326 207 383 245 489 311 594 378 706 450 916 586
85° 118 73 101 64 115 73 151 96 142 92 217 137 267 169 330 210 387 247 495 316 600 385 715 458 928 596
86° 120 75 103 65 116 75 153 98 144 93 220 140 270 172 334 214 391 252 501 322 608 392 722 466 939 606
87° 121 76 105 66 118 76 155 100 146 95 222 142 273 175 338 218 395 256 506 328 614 399 731 474 949 617
88° 122 77 107 68 119 77 156 101 147 97 225 145 276 178 342 222 399 261 512 333 622 406 740 483 960 628
89° 124 79 108 69 120 79 158 103 149 98 227 147 279 183 345 226 404 265 518 339 630 413 750 491 971 638
90° 125 80 110 70 122 80 160 105 151 100 229 150 283 185 349 230 409 270 524 345 636 420 758 500 982 650

115
TABLE OF H & AL DIMENSION FOR BEND PIPE (COPPER PIPE)

θ θ
( AL = x 2πR) (H = R x Tan )
360 2

BEND R 60R 70R 85R 100R 125R 150R 150R 225R 255R 305R 320R 420R 545R 685R 800R
NOM DIA 10 15 20 25 32 40 50 65 80 90 100 125 150 200 250
CLAMP L A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
160

160

200

100

100

110

100

125

150

110

150

135

200

160

300

140

300

150

300

200

350

295

400

350

450

530

500
MARK
50

50

55

ANGLE AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H
5° 5 3 6 3 7 4 8 5 11 6 12 7 12 7 20 10 22 11 27 13 28 14 35 18 48 24 60 30 70 35
10° 10 5 12 6 14 7 18 9 22 11 26 13 26 13 39 20 45 22 53 27 56 28 70 37 95 48 119 59 140 70

15 16 8 18 9 21 11 26 13 33 16 39 20 39 20 59 30 67 34 80 40 84 42 105 55 143 72 179 90 209 105


20° 21 11 24 12 28 15 35 17 44 22 52 26 52 26 79 40 89 45 106 54 113 56 139 74 190 96 239 121 279 141
25° 26 13 31 16 35 19 43 21 55 27 64 33 64 33 98 50 111 57 133 68 140 71 174 93 238 121 298 152 349 177
30° 31 16 37 19 43 23 52 26 65 33 77 40 77 40 118 60 134 68 160 82 168 86 211 113 285 146 358 183 419 214
35° 37 19 43 22 49 27 61 30 77 38 90 47 90 47 137 71 156 80 186 96 195 101 244 132 332 173 417 208 489 252
40° 42 22 49 25 57 31 70 34 87 43 102 55 102 55 157 82 178 93 213 111 224 116 281 153 380 198 478 249 558 291
45° 47 25 55 29 66 35 78 41 98 48 115 62 115 62 177 93 200 105 240 126 251 132 318 174 429 226 538 284 628 331
50° 52 28 61 33 72 40 87 47 109 52 127 70 127 70 197 105 222 119 266 142 279 149 350 196 476 254 598 319 698 373
55° 58 31 67 37 79 44 96 52 120 65 140 78 140 78 216 117 244 133 293 159 307 166 385 219 524 284 655 356 768 416
60° 63 35 73 40 87 49 104 58 131 73 153 87 153 87 236 130 267 147 319 176 335 184 421 242 570 314 716 396 838 462
65° 68 38 79 45 94 54 115 64 143 80 166 96 166 96 257 143 292 163 346 194 366 204 455 268 623 347 781 435 907 510
70° 73 42 86 49 101 60 123 70 154 88 179 105 179 105 277 157 314 179 373 214 395 224 492 294 671 381 845 480 977 560
75° 79 46 92 54 109 65 130 77 164 96 191 115 191 115 296 178 334 196 399 234 420 245 530 322 715 418 895 525 1047 614
80° 84 50 98 59 118 71 140 84 174 105 204 126 204 126 316 188 356 214 426 256 447 268 565 352 761 456 955 575 1117 671
85° 89 55 104 64 126 78 149 94 187 115 217 137 217 137 337 203 382 234 452 279 478 292 600 385 815 499 1023 625 1187 733
90° 94 60 110 70 134 85 157 100 196 125 229 150 229 150 356 225 400 255 479 305 502 320 636 420 856 545 1075 685 1257 800

117
BENDING & TWISTING ANGLES CALCULATION

CASE 1

α
P V
θ

BENDING ANGLES

X Cosθ XCosθ
Cos α = =
(V² + X²) P

V
Tanβ =
X

TWIST ANGLES

± 90°

117
CASE II

α
θ
β P V

BENDING ANGLES

X Sinθ XSinθ
Cosα = =
(V² + X²) P

β = 90°

TWIST ANGLES

V Tan θ
Tan λ =
P

θ < 90° ± 90° m λ


θ < 90° ± 90° m ( − λ )

118
CASE III

β
V

P Ø
Z

θ
α

BENDING ANGLES

Z Cos θ ZCosθ
Cos α = =
(V² + Z² P

Z Cos φ Z Cos φ
Cos β = =
(V² + Z² P

WHEN MAKING β = 45°

Cos 2φ = (V/Z)²

TWIST ANGLES

V Tan θ
Tan λ1 = − FOR α
P

V Tan θ
Tan λ 2 = λ = λ 2 − λ1
P

119
CASE IV

BENDING ANGLES

IN TERM OF ANGLE θ
WHEN θ ≠ 90°

X − Y Cosθ
Cos α =
( V ² + Z ²)

Y − X Cosθ
Cosβ =
( V ² + Z ²)
P
α Z β Y − X Cosθ
V =
θ
y
P

WHEN θ = 90°
X

X Y
Cosα = =
( V ² + Z ²) P

Y Y
Cosβ = =
( V ² + Z ²) P

TWIST ANGLES

VZ
( X Sinα)² + ( Y Sinβ)² − ( )²
Cosλ = P
2( X Sinα)( Y Sinβ)

IN TERM OF ANGLE Φ AND ANGLE Ρ


WHEN Θ ≠ 90°

α Z CosΦ Z CosΦ
Cosα = =
P β ( V ² + Z ²) P

V Z ρ
θ
y

φ Z Cosρ Z Cosρ
Cosβ = =
( V ² + Z ²) P
X

WHEN MAKING EITHER α AND β BE 45°

Cos 2Φ = ( V Z)² = Cos 2ρ

WHEN θ = 90°


Cos 2Φ = = Cos 2ρ
Y ² + X²

120
CASE IV

BENDING ANGLES

Z Cosθ Z Cosθ
Cosα = =
( V ² + X²) P

β = 90°

V
P
TWIST ANGLES
V
Tanλ =
P Tanθ
α θ z
θ < 90° 0° + λ

θ > 90° 0° + ( − λ )

WHEN θ > 90° AND MAKING A BEND AT LENGTH P, P


MUST BE LONG ENOUGH AND V > Z

α = 90°
β = 90°

Y BENDING ANGLES

φ V² − Z²
CosΦ =
V V² + Z²

V
FINDING LENGTH Y AND X

z
Z
θ X=Y=
SinΦ

TWIST ANGLES

λ = 0° + (180° − θ)

121
ISOMETRIC SKETCH OF BENDING MACHINE

BEND AND TWIST

TWIST BEND
ANGLE ANGLE

+90°
PIPE
0° BENDER
180°
NOTE
-90° 1. TWIST ANGLE OF SIDE L 1 & 3 IS INDICATE
TWIST ANGLE OF FLANGE.

2. TWIST ANGLE OF SIDE L 2 IS INDICATE


TWIST ANGLE OF PIPE .

* THIS DATA INDICATE TWO BEND. ONLY


THREE OR MORE ARE SAME .

L 1 1000 2 400 3 300


(TWIST) 45 180 -45
(BEND) 90 90

TWIST ANGLE OF FLANGE

45° 2
45°

122
TYPICAL EXAMPLE ON CALCULATION OF BENDER GRIP LENGTH

K3

H3

d
K1 L3
A

H1 H2 c

b
1
AL
K2
AL2

K
a
GRIPPING

A
B
a = K − H1
b = K 1 − H1 − H 2 + AL 1
c = K 2 − H 2 − H 3 + AL 2
d = K 3 − H 3 + AL 3
C

NOTE: ALLOWANCE
Usually b > c > a
2
K

c
H2

a = K − H1
b = K 1 − H1 − H 2 + AL 1
AL2

c = K 2 − H 2 + AL 2

K1
b

1
AL
a
H1

123
STARTING POINT O = OPEN END
X = BLANK FL'G.
S = SLEEVE JOINT
EX. OF CALCULATION ENDING POINT F = FLANGE
PIPE END
WELDING LEG
LENGTH

ASSEMBLY PIPE
MARK 80SC - BR1 - 1
ERECTION

S S1-80 S - F CL H
BLOCK JOINT
F 5K-65 S -4 A S
B C
API 5L GR B LENGTH 1 4010 2 600 3 300 4 5
SCH 80 Bender: Grip
MATERIAL Elbow: Cut C 3740 739 207
NOM. DIA. 80 65 TWIST 2 0 0 0
Thickness 7.6 7.0 BEND O 90 0 0
Ref. Length BRANCH. BOSS NOM. DIA. BRANCH. LENGTH JOINT POSITION DIRECTION
Cut. Length Ø
4479 207 T 65 c 144 S1 - 65 L1 = 200 1°
MARK T 65 c 194 S1 - 65 Ø L1 = 2520 174°
T 65 cc 144 S1 - 65 Ø L1 = 3070 1°
E = ELBOW R SIZE B=270 Y(134°) Ø
65 244 S1 - 65 L1 = 3540 172°
S = STRAIGHT
3540
FITTING QTY. LIST
B = BENDER
RADIUS FLANGE 3070
Y = HOT BENDING

124
L3

5K - 65 1 300
2520

BEND
900

200
1° POINT
89
ELBOW 600
L2

150
MATERIAL

174°
172°
134°

200
SLEEVE
EXAMPLE OF PIPE-PREFABRICATION TABLE

250
In Charge S1 - 65 4
S1 - 80 1
4010

REDUCER
L1
CON. 80 X 65 1
TOTAL QTY. 1 SET

87.97 KG
Total Weight X-Ray Insp. Annealing W.T.P.kg/cm Lining Heat Resis Anti. Cerres
Galv. Pickle Insulation Paint Paint PRIMER ANTI-RUST
M: OUT. SIDE GALV.
QUANTITY PIPE TREATMENT
PIPING TABLE
JIS VALVE ASA VALVE
PIPE JIS FLANGE ASA FLANGE ELBOW REDUCER TEE SLEEVE BENDER
GLOBE V ANGLE V SLUICE V (FC) SLUICE V ( SC) GLOBE V ANGLE V SLUICE V
+AL D D D D
CLAMP LENGTH
C D D
L L AL -2H FOR BENDER
L
H L
L B +AL H H H
A H H H
A
L

NOM.DIA
-H -H
D O
BOLT R H L L L
D L
LENGTH B B D H
A K K
L L
THICKNESS OUT.DIA WEIGHT SS. FC FC OUT.DIA WEIGHT BOLT TYPE L L H L H L H L L L H
RADIUS WEIGHT LENGTH WEIGHT LENGTH WEIGHT D I 90° 75° 60° 45° 30° 15° A B
WEIGHT CUT.DIA BOLTxNO SS. SS FC CUT.DIA BOLTxNO LENGTH BD D H D A D A D A D H D H D A
NOM DIA LONG L L OUT DIA BEND JSL
A: SGP 5K 150 # A A BxH A 5K 125 #
MM SHORT S D CUT DIA B JSBL
L L H
INCH B: #40 10K 300 # B
S
B B
L AL JSL
10K 150 # S
L WT 5K H CLAMP
OUT.DIA C: #80 30K 600 # C
S
C C
10K AL JSBL
16K 300 #
LENGTH
2.3 75 0.26 27.2
10 0.851 100 10 x 4
30 35 40
35
60
2.3 90 0.51 60 120
3/8 0.851 100 12 x 4
40 45 45
90
4
3.2 110 1.10 0.36 0.496 0.25 60 46 35 25 16 8
17.3 1.11 0.61 0.746 92 26 61 46 31 15
70 150
2.8 80 2.30 88.9 0.4 38.1 0.08 31.8 (45) 100 55
15 1.31 100 10 x 4
30 35 40
100 12 x 4 35
25 25
35 60 80
155
80
145
2.8 95 0.58 95.3 1.0 0.08 60 120 45 35 26 19 12 6 110 70 110 70
½ 1.31 100 12 x 4
40 45 45
100 12 x 4
45 25 25
90 71 59 47 35 24 12 80
165
80
145
80
159
80
149 4
3.7 115 1.27 95.3 1.1 0.01 0.44 0.613 0.33 60 46 35 25 16 8 110 70 152.4 76.2
21.7 1.64 100
25.4 25.4
0.76 0.886 91 76 61 25 30 15 80
165
80
145
100
188
100
166 70 150
2.8 85 0.37 98.4 0.7 38.1 0.10 38.1 38.1 ( 55 ) 110 60
20 1.67 100 10 x 4
35 40 40
115 12 x 4 40 15 0.08
28 28
40 80 100
165
100
155
2.9 100 0.74 117.5 1.9 0.10 60 120 55 42 32 13 15 7 120 75 120 75
¾ 1.74 115 12 x 4
45 50 50
145 16 x 4
50
0.09
28 28
90 86 72 58 23 29 14 100
165
100
155
100
173
100
161 4
3.9 120 1.37 117.5 1.5 0.13 0.56 0.773 0.4 80 61 46 33 21 11 120 75 177.8 88.9
27.2 2.24 145 0.1
28.6 28.6
0.92 1.133 122 101 81 61 41 20 100
165
100
155
125
215
140
180.5 70 150
3.2 95 0.45 108.0 10 38.1 0.14 50.8 45 ( 70 ) 120 65
25 2.43 100 10 x 4
35 40 40
120 12 x 4
45
25.4 15 0.12
38 38.1 0.16
50 100 125
185
125
175
3.4 125 1.14 123.8 1.6 0.15 60 120 90 54 40 29 19 9 130 85 111 65.1
1 2.57 145 16 x 4
45 50 50
145 16 x 4 55 0.13
38 38.1 0.2
90 110 92 73 55 37 18 125
185
125
175
125
196
125
182 4
4.5 130 1.77 123.8 2.1 0.19 0.72 1.014 0.54 100 77 58 41 27 13 130 85 203.2 101.6
34.0 3.27 145 0.15
38.1 38.1 0.29
1.41 1.694 152 127 101 76 51 25 125
185
125
175
140
233
140
200 70 150
3.5 115 0.63 117.5 1.2 47.6 0.25 50.8 55 140 80
32 3.38 120 12 x 4
40 45 50
120 12 x 4
45
31.8 0.17 15 0.16
40 35 0.24
60
100
125
195
125
175
3.6 135 1.49 133.4 1.8 0.26 60 120 160 95 140 76
1¼ 3.47 145 16 x 4
50 55 60
145 16 x 4
55
0.17
0.16 40 35 0.29
90 125
195
125
175
125
176
120
155 4
4.9 140 2.24 133.4 2.7 0.34 1.17 1.564 0.74 100 77 58 41 27 13 160 95 216 108
42.7 4.57 145 0.29
0.21 47.6 47.6 0.38
1.87 2.259 151 126 100 75 50 25 125
195
125
175
140 140
85 150
3.5 120 0.83 127.0 1.4 57.2 0.35 63.5 60.5 ( 129 ) 160 85
40 3.89 145 12 x 4
40 45 50
145 12 x 4 50 38.1 0.27 15 0.25
45 38 0.31
65 125 140
210
140
175
3.7 140 1.57 155.6 2.7 0.37 60 120 120 92 69 50 32 16 180 100 139.7 81
1½ 4.10 160 16 x 4
50 55 60
169 20 x 4
65
0.24
0.26 57.2 57.2 0.4
90 189 157 126 94 63 31 140
210
140
190
140
221
140
199 4
5.1 160 2.91 155.6 3.2 0.51 129 1.73 0.82 125 98 72 52 33 16 180 100 228.6 114.3
48.6 5.47 160 0.32
0.33 57.2 57.2 0.53
2.03 2.46 189 158 126 96 63 32 140
210
140
190
160
286
160
261 110 120
3.8 130 1.07 152.4 2.3 76.2 0.64 76.2 73 ( 150 ) 210 100 180 285 203.2 101.6
50 5.31 145 12 x 4
45 45 50
160 16 x 4
60
50.8 0.42 20
0.39 50 45 0.53
80 150 160
270
160
240
125 153 160
289
160
289
3.9 155 1.88 165.1 3.2 0.65 80 150 115 87 62 40 20 220 120 200 300 203.2 101.6 178 301
2 5.44 160 16 x 4
50 55 60
170 16 x 8
65
0.43
0.40 63.5 63.5 0.66
90
140
236 196 157 113 74 39 160
285
160
255
140 160 160
279
160
279
140 160
4
5.5 165 5.4 165.1 4.0 0.88 169 2.498 1.34 150 115 87 62 90 20 220 120 210 266.7 133.4
60.5 7.46 170 0.58
0.53 63.5 63.5 0.9
25 3.308 227 187 157 113 76 38 160
285
160
254
160 200
305
200
275 110 120
4.2 155 1.50 177.8 3.5 95.3 1.12 88.9 101.6 ( 190 ) 250 115 190 330 215.9 108
65 7.47 160 12 x 4
45 50 55
180 16 x 4
65
63.5 0.72 25
0.60 65 55 0.97
100 220 180
300
180
255
140 172 200
319
200
319
5.2 175 2.6 190.5 4.5 1.26 80 140 190 146 110 79 51 25 270 130 220 350 215.9 108 190 351
2½ 9.12 180 16 x 4
55 60 65
200 20 x 8
75
0.90
0.63 76.2 76.2 1.43
90 298 249 199 149 99 50 200
310
200
270
160 192 200
312
220
312
160 192
5
7.0 200 5.1 190.5 6.0 1.30 2.4 4.47 3.46 220 169 121 91 59 29 270 130 240 292.1 146.1
76.3 12.0 200 1.20
0.91 76.2 76.2 1.87
3.5 5.58 334 278 223 167 111 56 200
310
200
266
180 224
344
224
304 130 250
4.2 180 1.99 190.5 4.1 114.3 1.58 88.9 110 ( 270 ) 280 130 200 380 241.3 120.7 203.2 400
80 8.79 200 16 x 4
50 60 55
200 16 x 4
70
76.2 1.05 40
0.76 75 65 1.38
115 250 180
310
180
265
160 195 200
329
200
329
180 212
5.5 185 2.62 209.6 5.9 2.02 80 160 270 207 156 112 72 36 300 140 230 400 241.3 120.7 203.2 397
3 11.3 200 16 x 8
55 60 65
220 20 x 8
80
1.35
0.95 85.7 85.7 2.04
90 424 358 283 212 141 71 200
320
200
262
180 212 200
322
200
322
180 212
5
7.6 210 5.0 209.6 2.74 3.2 5.09 3.58 250 192 144 104 67 33 300 150 260 413 317.5 158.8
89.1 15.3 220
7.0
1.53
1.27 85.7 85.7 2.71
3.84 5.71 279 316 253 190 126 63 224
340
224
295
200 244 250
383
250
338 160 230
4.2 190 2.11 215.9 5.0 133.4 2.12 101.6 310 140 210 396
90 10.1 16 x 4
50 50 55
16 x 8
70
88.9 1.42 40
0.99 90 75 1.82 300
220
327
200
277
160 210
5.7 195 2.78 228.6 7.7 2.82 320 150 240 415
3½ 13.5 16 x 8
55 60 65
20 x 8
85
1.88
1.31 95.3 95.3 2.93
224
348
224
298
180 227
5
8.1 230 7.4 3.82 300 230 173 124 80 39 320 160
101.6 18.1
228.6 10
3.62
1.79 95.3 95.3 4.03
456 380 304 228 152 76 250
360
250
310 180
4.5 200 2.38 228.6 5.4 152.4 2.92 101.6 137 340 150 230 430 292.1 146.1 228.6 450
100 12.2 220 16 x 8
35 55 60
255 16 x 8
70
101.6 1.95 50
1.18 100 85 2.44
145
330
224
360
224
310
180 230 250
376
250
376
200 245
6.0 210 3.14 254.0 10.0 3.82 120 350 160 250 450 250 450 292.1 146.1 228.6 450
4 160 220 16 x 8
55 60 70
270 20 x 8
85
2.56
1.51 104.8 104.8 3.85
120
160
250
370
250
315
200 245 200 245 250
368
250
368
200 245
5
8.6 240 8.4 273.9 5.36 4.17 8.71 5.01 330 258 197 137 88 43 350 170 290 480 355.6 177.8
114.3 22.4 305
17.0
3.58
2.18 130 100 5.4
493 9.46 501 418 334 261 167 84 250
385
250
328
224 265 280
436
280
381 190 300
4.5 235 3.25 254.0 6.0 190.5 4.48 12.70 160 410 170 250 495 330.2 165.1 254.0 520
125 15.0 255 16 x 8
55 55 60
270 20 x 8
70
127.0 3.0 65
1.84 123.8 123.8 3.15
170
400
250
390
250
330
200 265 280
425
280
425
224 285
6.6 250 4.84 279.4 13.0 6.48 120 420 180 270 520 270 520 355.6 177.8 254.0 520
5 21.7 255 20 x 8
65 70 70
305 20 x 8
95
4.32
2.56 123.8 123.8 6.24
120
180
280
420
280
360
224 285 224 285 280
420
280
420
224 285
6
9.5 330.2 9.14 5.7 16.98 2.36 400 307 231 166 101 53 430 200 310 540 400.1 200
139.8 30.5
275 12.2
360
29.0
6.10
3.58 123.8 123.8 8.26
7.3 12.52 607 506 405 304 202 101 315
455
315
386
250 295 315
496
315
436 260 350
5.0 265 4.45 279.4 8.0 228.6 7.10 139.7 190.7 480 190 270 560 355.6 177.8 266.7 580
150 19.8 305 16 x 8
55 60 65
305 20 x 8
75
152.4 4.74 65
2.55 140 120 5.94
200
500
280
445
280
380
224 295 315
476
315
476
250 320
7.1 280 6.43 317.5 18.0 7.84 150 490 205 290 580 290 580 406.4 203.2 266.7 580
6 27.7 305 20 x 8
70 70 75
360 20 x 12
95
6.62
3.62 142.9 142.9 8.58
120
200
315
470
315
405
250 320 250 312 315
479
315
399
250 312
7
11.0 163 355.3 36.0 15.0 7.77 17.06 10.6 500 384 269 207 134 66 500 225 330 627 444.5 222.3
165.2 41.8
325
360 10.0
5.31 142.9 142.9 14.1
9.15 18.98 761 634 507 380 254 127 355
510
355
435
315 335 355
549
355
484 330 430
5.8 320 6.40 342.9 13.0 304.8 17.4 152.4 244.5 570 220 290 680 495.3 247.7 292.1 700
200 30.1 360 20 x 8
70 70 70
360 20 x 8
80
203.2 9.6 100
4.11 180 145 12.05
255
650
315
530
315
450
280 365 355
552
355
472
315 400
8.2 330 8.17 381.0 26.0 20.3 150 570 230 320 700 310 700 495.3 247.7 292.1 700
8 42.1 360 20 x 12
70 70 75
400 22 x 12
110
13.4
5.74 177.8 177.8 18.24
120
250
355
555
355
475
315 400 315 375 355
565
355
480
315 315
7
12.7 419.1 52.0 30.5 10.49 24.65 18.6 650 499 375 269 174 86 570 370 740 558.8 279.4
216.3 63.8
370 22.6
450 20.4
8.69 177.8 177.8 27.6
12.26 26.49 989 824 659 494 330 165 450
630
355 400 450
629
450
539 430 470
6.6 385 10.2 406.4 17.0 381.0 25.4 177.8 740 275 330 800 622.2 311.2 330.2 840
250 42.0 400 20 x 12
70 70 75
410 22 x 12
85
254.0 13.0 150
6.94 220 180 21.2
355
650
355
540
355 438 450
677
450
568
400 488
9.3 400 12.8 444.5 37.0 35.4 740 290 380 840 340 840 622.2 311.2 330.2 840
10 60.2 410 22 x 12
75 80 85
460 24 x 16
130
23.6
6.59 215.9 215.9 31.32
450
677
450
570
400 488 400 443 400
643
400
534
400 443
15.1 308.0 80.0 56.2 770 430 877 622.2 311.2
267.4 81.5 550 37.4
14.9 215.9 215.9 42.24
500
756
450 501 560
725
560
620

1. CUT. DIA IS THE DIMENSION OF HOLE FOR PENETRATION PIECE.


2. NOMINAL SIZE Ø32 AND Ø90 ARE NOT TO BE USED AS FAR AS POSSIBLE.
125
PIPE SUPPORT

(A) TYPE OF PIPE SUPPORTS FOR STEEL PIPE

SKETCH APPLICATION

U-BOLT FOR STEEL PIPES:

1. ALL STEEL PIPE LINES IN ENGINE ROOM.

2. PIPE LINES OF DIAMETER 150Ø AND BELOW


EXCEPT AS UNDER MENTIONED.

(SO-0088110C : U1 TYPE)
SUPPORT

1 - NUT

FOR STEEL PIPES:


U-BOLT
1. LONGITUDINAL PIPE LINES OF DIAMETER 50mm TO 65mm ON
UPPER DECK.

2. PIPE LINES OF DIAMETER OF DIA 200mm AND ABOVE IN


SPACES OTHER THAN ENGINE ROOM.
SET PIECE
3. SET PIECE TO BE FITTED AT FORE AND AFT OF DRESSER
JOINT ON LONGITUDINAL PIPE LINE OF 50mm DIA.

(SO-0088120B : U2 TYPE)
SUPPORT

2 - NUTS

U-BOLT 1. LONGITUDINAL PIPE LINES OF DIAMETER OF 80mm AND


ABOVE ON UPPER DECK.

2. SET PIECE TO E FITTED AT FORE AND AFT OF DRESSER


JOINT ON LONGITUDINAL PIPE LINE OF 550mm DIA AND
ABOVE ON UPPER DECK.
SET PIECE

SUPPORT
(SO-0088130B – U3 TYPE)
2 - NUTS RUBBING PIECE

U-BOLT 1. PIPING IN FOT, LOT AND VOID SPACE IN ENGINE ROOM, AND
STERN TO BE CWT.

2. HEATING COIL IN TANK

SUPPORT

1-NUT WITH SPOT WELDING OR FRICTION RING (SO-0088140B : U4 TYPE)


FOR PROTECTION OF SCREW RETURN

126
(B) TYPE OF PIPE SUPPORTS FOR COPPER PIPE

SKETCH APPLICATION

FOR COPPER PIPE OF ENGINE ROOM


STEEL PLATE
SEA WATER LINE

NEOPRENE 80 mm AND ABOVE

BOLT &
NUT

(SO-0087211D : BC1 TYPE)


SUPPORT

FOR COPPER PIPE OF STEAM EXHAUST LINE AND WATER


LINE
BRASS PLATE
U-NUT 15mm ~ 40mm PIPE DIA

SUPPORT
(SO-0087221D : BC2 TYPE)

COPPER TUBE FOR COPPER PIPE OF DECK STEAM AND EXHAUST LINE
COPPER
PLATE
U-BOLT (STEEL) 50mm ~ 350mm PIPE DIA

(SO – 0088210B : U5 TYPE)


___________________________________________________________
RUBBER PIECE:

LONGITUDINAL PIPE LINES OF 80mm AND ABOVE ON UPPER


DECK
SUPPORT

(U5 TYPE) (U6 TYPE)


(SO-0088220B – U6 TYPE)

IN CASE OF 4 & BELOW PIPE

BRASS PLATE
SMALL COPPER PIPE

(SO-0087230 B)
IN CASE OF 5~6 PIPES
BRASS PLATE

IN CASE OF 6 & ABOVE PIPE


ANGLE SMALL COPPER PIPE

BRASS
SHEET

127
(C) TYPE OF PIPE SUPPORTS FOR AL-BRASS PIPE

SKETCH APPLICATION

FOR AL-BRASS PIPE


STEEL BAND

NEOPRENE
65 mm AND ABOVE
BOLT &
NUT

SUPPORT

FOR AL-BRASS PIPE

8mm ~ 50mm PIPE DIA


BRASS PLATE

(SO-0087320A : A2 TYPE)

BRASS PLATE

FOR AL-BRASS PIPE

BOLT & DOUBLE NUTS

NOTE : LENGTH OF BOLT FOR PIPE SUPPORTS TO BE AS FOLLOWS.

D D
MAX. D
MAX. D
MIN. 0

MIN. 0

128
(C) TYPE OF PIPE SUPPORTS AL-BRASS PIPE

SKETCH APPLICATION

FOR AL-BRASS PIPE OF 8mm TO 25mm DIA. ON UPPER


DECK

FOR AL-BRASS PIPE OF 40mm & ABOVE DIA. ON


UPPER DECK.

129
DIMENSION OF PIPE SUPPORT FOR STEEL PIPE

CALCULATION TABLE OF PIPE SUPPORT FOR STEEL PIPE

NOM. DIMENSION
ANGLE SHAPE APPLICATION
DIA. h B C

10 8 90
42 L40 x 5
(36) PIPE : 80Ø & ABOVE
15 11 100
48 A : 500 & ABOVE
(45)
25 17 120
58
(52) L40 x 5
40 25 130
62 (L50 x 6)
(58) PIPE : 80Ø & ABOVE
50 30 140 A : 500 & ABOVE
68 L50 x 6
(66)
65 38 170
76
(72)
80 45 180
82
(90) L65 x 8
100 57 230
101 (L75 x 9) PIPE : 100Ø & ABOVE
(103) A : 500 & ABOVE
125 70 260
115
(116)
150 83 280
127
(147)
200 108 360
L75 x 9
(173) (L75 x 9)
250 134 410
L90 x 10 IT CAN BE USED FOR ALL SIZE OF
(205) PIPE
300 160 490
L90 x 10
(223)
350 178 530
L100 x 10
(249)
400 203 580

(284)
450 229 680

(310)
500 254 730
L150 x 12
(335)
550 280 780

(370)
600 305 860

(395)
650 330 920
IT CAN BE USED FOR ALL CASES
(420)
700 356 970

(446)
750 380 1030

REMARKS
1. If there are more than 4 pipes on the common type band, the band to be increased by one step from the usual standard and in case of
more than 8 pipes the size to be increased by two steps from the usual standard.

2. Dimension with bracket in the b dimension column shows lower limit length.

130
(D) INTERVAL OF PIPE SUPPORT

NOMINAL PIPE DIA STEEL PIPE NOMINAL PIPE DIA NONFERROUS PIPE
15Ø AND UNDER ABOUT 1500 mm 4Ø – 10Ø ABOUT 600 – 1000 mm
25Ø – 65Ø ABOUT 2000 – 2500 mm 15Ø ABOUT 1200 mm

80Ø – 200Ø ABOUT 3000 – 4000 mm 20Ø – 65Ø ABOUT 1500 – 2000 mm
80Ø – 200Ø ABOUT 2500 mm
250Ø AND OVER - 5500 mm 250Ø AND OVER ABOUT 2500 – 3000 mm

NOTE: As for larger pipe such as cargo pipe, interval of pipe support to be determined on the basic of
strength of pipe and pipe support in each case

(E) SIZE OF U-BOLT FOR STEEL PIPE

h
Detail of bolt hole

U-bolt U-bolt
(Steel) (Steel)

Single nut Double nuts

NOMINAL BOLT HOLE BOLT HOLE


NOMINAL PIPE
PIPE DIAMATER DIAMETER
U-BOLT DIAMETER U-BOLT
DIAMETER (h) (h)
(mm)
(mm) (mm) (mm)
10 10 mm Ø ROUND BAR 12 450 30 mm Ø ROUND BAR 33

15 500

25 12mm Ø ROUND BAR 15 550

40 600 36 mm Ø ROUND BAR 39

50 650

65 700

80 750

100 16 mm Ø ROUND BAR 19 800 42 mm Ø ROUND BAR 46

125 850

150 900

200 20 mm Ø ROUND BAR 23 1000

250 1100

300 24 mm Ø ROUND BAR 27

350

400

131
U-BOLT FOR STEEL PIPE (WITH SINGLE NUT) (U1 TYPE)

1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH SINGLE NUT) FOR STEEL PIPE

R
G
F

T
S
K

d
2
E

2. SHAPE AND DIMENSIONS UNIT: mm


NOMINAL SIZE API U-BOLT T-18 TYPE
PIPE
(A) (B) OUTSIDE d K R S E F G WT.(Kg)
DIA
(10) 3/8 17.2 M10 1.5 9 24 28 35 11 0.08

15 ½ 21.3 M10 1.5 12 24 34 40 16 0.09

(20) ¾ 26.7 M10 1.5 15 24 40 46 22 0.10

25 1 33.4 M10 2.0 18 24 46 53 29 0.11

(32) 1¼ 42.2 M10 2.0 23 24 56 61 37 0.13

40 1½ 48.3 M10 2.0 26 24 62 67 43 0.14

50 2 60.3 M10 2.0 32 24 74 79 55 0.15

65 2½ 73.0 M12 2.0 38 28 88 98 70 0.27

80 3 88.9 M12 2.0 46 28 104 111 83 0.29

100 4 114.3 M16 2.0 59 50 134 140 90 0.66

125 5 141.3 M16 2.0 74 50 164 166 116 0.79

150 6 168.3 M16 2.0 87 50 190 192 142 0.88

3. MATERIALS
MARK ITEM MATERIAL QUANTITY REMARKS

1 U-BOLT STEEL SS 1

2 NUT STEEL SS41 2 JIS 81181

DESIGNATION NOMINAL SIZE TYPE NAME


EXAMPLE 50 T-18 U-BOLT
50 U1 U-BOLT FOR STEEL PIPE IS
NO SO-0088110B

132
U-BOLT FOR STEEL PIPE (WITH DOUBLE NUT) (U2 TYPE)

1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH DOUBLE NUT) FOR STEEL PIPE

R
G
F

T
S

d
2
E
K

2. SHAPE AND DIMENSIONS UNIT: mm


NOMINAL SIZE API U-BOLT T-18 TYPE
PIPE
(A) (B) OUTSIDE d K R S E F G WT.(Kg)
DIA
50 2 60.3 M10 2 32 45 74 79 - 0.18

65 2½ 73.0 M12 2 38 45 88 98 - 0.30

80 3 88.9 M12 2 46 45 104 111 - 0.34

100 4 114.3 M16 2 59 50 134 140 90 0.73

125 5 141.3 M16 2 74 50 164 166 116 0.83

150 6 168.3 M16 2 87 50 190 192 142 0.94

200 8 219.1 M20 2.5 112 60 244 248 188 1.85

250 10 273.0 M20 2.5 140 60 300 300 240 2.20

300 12 323.8 M24 3 166 70 356 354 284 3.75

350 14 355.6 M24 3 181 70 386 390 320 4.08

400 16 406.4 M24 3 207 70 438 440 370 4.54

450 18 457.2 M30 3.5 233 85 496 497 412 8.17

500 20 508.0 M30 3.5 259 85 548 548 463 8.85

550 22 558.8 M30 3.5 284 85 598 600 515 9.58

600 24 609.5 M36 4 310 100 656 665 565 15.48

650 26 660.4 M36 4 335 100 706 715 615 16.15

700 28 711.2 M36 4 361 100 758 765 665 17.55

750 30 762.0 M36 4 387 100 810 815 715 18.59

800 32 812.8 M42 4.5 413 110 868 870 760 27.44

850 34 863.6 M42 4.5 438 110 918 920 810 28.84

900 36 914.4 M42 4.5 463 110 968 970 860 30.24

1000 40 1016.0 M42 4.5 515 110 1072 1070 960 33.07

1100 44 1117.6 M42 4.5 561 110 1164 1170 1060 35.94

NOTE: WEIGHT IS TOTAL WEIGHT OF 2 SETS WITH NUT.

133
U-BOLT FOR STEEL PIPE (U3 TYPE)

1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U3 TYPE) FOR STEEL PIPE

NOTE: THE TYPE MARKED NOT


1
TO BE USED EXCEPT
SPECIAL CASES.
R
3. MATERIALS
F

STEEL
2 NUT 4 JISB1181
SS41

T
1 U-BOLT STEEL 1
S

MARK ITEM MAT'L QTY REMARKS


d
E 2
K

RUBBING PIECE (IN OTHER ARR'T)


t = 9 OR 12

2. SHAPE AND DIMENSIONS UNIT: mm


API U-BOLT T=6 T = 8 ~ 10 T = 12 ~ 15
NOMINAL PIPE
SIZE OUTSIDE d K R S E F WT.(Kg) F WT.(Kg) F WT.(Kg)
DIA
80 88.9 M12 2 46 45 104 ±0.9 ∆ 119 0.338 ∆ 123 0.35 128 0.36

(90) 101.6 M12 2 53 45 118 ±0.9 ∆ 135 0.38 140 0.39

100 114.3 M16 2 59 55 134 ±0.9 ∆ 152 0.76 157 0.78

125 141.3 M16 2 74 55 164 ±0.9 ∆ 181 0.87 187 0.88

150 168.3 M16 2 87 55 190 ±0.9 ∆ 207 0.97 212 0.99

200 219.1 M20 2.5 112 65 242 ±1.0 ∆ 261 1.92 265 1.95

250 273.0 M20 2.5 140 65 300 ±1.0 ∆ 316 2.24 321 2.28

300 323.8 M24 3 166 80 356 ±1.3 ∆ 372 3.81 376 3.86

350 355.6 M24 3 181 80 386 ±1.3 ∆ 403 4.15 407 4.20

400 406.4 M24 3 207 80 438 ±1.3 ∆ 454 4.62 458 4.63

450 457.2 M30 3.5 233 100 496 ±1.5 ∆ 510 8.30 516 8.16

500 508.0 M30 3.5 259 100 548 ±1.5 ∆ 564 9.02 570 9.15

550 558.8 M30 3.5 284 100 598 ±1.5 621 9.87

600 609.6 M36 4 310 120 656 ±1.5 678 15.68

650 660.4 M36 4 335 120 706 ±1.5 729 16.73

700 711.2 M36 4 361 120 758 ±1.5 780 17.78

750 762.0 M36 4 387 120 810 ±1.5 831 18.84

800 812.8 M42 4.5 413 130 868 ±1.5 888 27.82
+2.0
850 863.6 M42 4.5 438 130 918 939 29.24
-1.0
+2.0
900 914.4 M42 4.5 463 130 968 990 30.87
-1.0
+2.0
1000 1016.0 M42 4.5 515 130 1072 1092 33.54
-1.0
+2.0
1100 1117.6 M42 4.5 561 130 1164 1194 36.33
-1.0

134
U-BOLT FOR STEEL PIPE (U4 TYPE)

1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U4 TYPE) FOR HEATING PIPE IN TANK

2. SHAPE AND DIMENSIONS UNIT: mm


API U-BOLT t = 5-8
NOMINAL PIPE
SIZE OUTSIDE d K R S E H F WT.(Kg)
DIA
15 21.3 M10 1.5 12 24 34 8.2 40 0.09

(20) 26.7 M10 1.5 15 24 40 8.2 46 0.10

25 33.4 M10 2.0 18 24 46 8.2 53 0.11

(32) 42.2 M10 2.0 23 24 56 8.2 61 0.12

40 48.3 M10 2.0 26 24 62 8.2 67 0.13

50 60.3 M10 2.0 32 24 74 8.2 79 0.15

3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS

1 U-BOLT CARBON STEEL SS 1

2 U-NUT CARBON STEEL SS41 2 S0-0090528B

4. DESIGNATION NOMINAL SIZE NAME IS NO


(EXAMPLE) 15 U-BOLT FOR STEEL PIPE SO-0088140D

NOTE: WT IS TOTAL WEIGHT OF 1 SET WITH NUT

135
PIPE BAND FOR COPPER PIPE

1. SCOPE: THIS STANDARD COVERS PIPE BAND FOR COPPER PIPE NOMINAL SIZE 50 AND UNDER.

2. SHAPE AND DIMENSIONS.

NOM. SIZE 6 ~ 50
B

t
3 1
4 R
d

H
2
r

t
T

P
L

t
~

B
h

CU PIPE BAND AND LINER BOLT & NUT

NOM. OUT l
R L P H B r t h d
DIA DIA T=5

6 10 5.5 62 42 9.0 25 4.5 1.8 10 M8 25

10 15 8.0 70 50 14.0 25 4.5 1.8 10 M8 25

15 20 10.5 90 63 19.0 30 4.5 1.8 12 M10 25

20 25 13.0 98 70 24.0 30 6.0 1.8 12 M10 25

25 30 15.5 104 76 29.0 30 6.0 2.5 12 M10 25

32 35 18.0 114 84 33.5 30 6.0 2.5 12 M10 25

40 45 23.0 124 94 43.5 30 6.0 2.5 12 M10 25

50 55 28.5 134 104 53.5 38 6.0 2.5 12 M10 25

3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS

1 BAND BRASS BSP 1

2 LINER BRASS BSP 1

3 BOLT STEEL SS41 2

4 U-NUT STEEL SS41 2

136
PIPE BAND FOR COPPER – NICKEL PIPE

1
t1
t 2 TO BE ADHERED

BOLT AND
R
U - NUT 4
H 3
r

R/4
60°
D
t1

t
T

L
2-d
5C
B

TABLE *MARK PRO. SHEET t1 IS SAME AS PRO. SHEET t1


3 2

AL-Br PIPE 1 BAND 2 3 TOTAL WT(kg)


INCLUDED
4 BOLT & U-NUT
PRO PRO 1 4
NOM CUT FLAT BAR SHT SHEET -
R r P d L H
DIA DIA Bxt
B x t1 B x L x t1* D T=6 T=10 T=6 T=10

10 16 32 x 3.2 11 4 64 12 94 17 32 x 2 32 x 94 M10 25 30 0.188 0.198

15 20 13 70 100 21 32 x 2 32 x 100 M10 25 30 0.206 0.216

25 30 18 74 104 31 32 x 2 32 x 104 M10 25 30 0.294 0.304

32 38 22 5 90 120 39 32 x 2 32 x 120 M10 25 30 0.329 0.339

40 44.5 38 x 4.5 25 97 127 45 38 x 2 38 x 127 M10 25 30 0.364 0.374

50 57 31 8 105 135 57 38 x 2 38 x 135 M10 25 30 0.464 0.474

65 76.1 50 x 6 41 145 15 185 76 50 x 2 50 x 185 M12 30 35 0.764 0.774

80 88.9 47 164 204 89 50 x 2 50 x 204 M12 30 35 0.870 0.880

100 108 56 178 19 228 107 50 x 2 50 x 228 M16 - 40 - 1.22

125 133 69 209 259 131 50 x 2 50 x 259 M16 - 40 - 1.40

150 159 65 x 6 83 232 282 158 65 x 3 65 x 282 M16 - 40 - 1.98

175 194 101 277 327 194 65 x 3 65 x 327 M16 - 40 - 2.26

200 219 75 x 9 113 12 320 23 380 218 75 x 3 75 x 380 M20 - 45 - 4.25

250 267 137 368 428 266 75 x 3 75 x 428 M20 - 45 - 5.00

300 324 75 x 12 166 15 444 27 514 323 75 x 3 75 x 514 M24 - 55 - 7.61

350 368 188 487 557 367 75 x 3 75 x 557 M24 - 55 - 9.00

3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS

1 BAND STEEL PLATE SS 1 - GALV.

2 PROTECTION SHEET NEOPRENE 1 -

3 1 -

4 BOLT & NUT STEEL SS 2 - GALV.

137
PIPE CLAMPS SERIES A (STANDARD SERIES)
DIMENSION TABLE
b SW11

c
a

30
SW 11
M6

30
e
29 28
c GROUP 0 GROUP 0
GROUP 0
b SW11
d

b
b
L

a
12

30

30
a
c

a a d
d d M6 b e
d
e

GROUP GROUP
GROUP 1-5 1-5 1-5

2 CLAMP HALVES SCREWS


EXTERNA WELD
SCREW SAFETY
TUBE SLOTTED L INTERNAL PLATE
GROUP BUILD UP BUSH PLATE
AD HEAD HEX- HEX-HEAD SHORT
HEAD
a b c d e axL dxL dxL a b a b c a b d e
6
8
10
12 M 6 x 27
0 28 26 - 13 M 6 x 20 1 M 6 x 20 20 30 - 29 - 28
R 1/8 M 6 x 30
¼
5/16
3/8
6
8
10
12 M 6 x 27
1 34 26 20 13 M 6 x 20 1 M 6 x 20 20 33 20 34 20 34
R 1/8 M 6 x 30
¼
5/16
3/8
14
15
16
18 M 6 x 32
2 40 33 26 16.5 M 6 x 25 1 M 6 x 25 25 38 26 40 26 40
R¼ M 6 x 35
R 3/8 7 8 12
½
5/8
20
22
23
M 6 x 35
3 25 48 35 33 17.5 M 6 x 30 1 M 6 x 30 28 41 33 48 33 48
M 6 x 38

¾
1
28
M 6 x 32
4 30 57 42 40 21 M 6 x 35 1 M 6 x 35 35 48 40 57 40 57
M 6 x 35

32
35
38
40
M 6 x 57
5 42 70 58 52 29 M 6 x 50 1 M 6 x 50 50 63 52 70 52 70
M 6 x 60
R1
R 1¼

1) ONLY FOR CLAMPS WITH COVER PLATE.

138
PIPE CLAMPS SERIES A (STANDARD SERIES)
DIMENSION TABLE

30
38 c

30
48 m

14.5
9
GROUP 0 28
d d
d GROUP 0 12

2
Ø11

30

30

h
m
30

30

h
e
b

3
e d
f b a
e GROUP
1-5
GROUP
1-5

WELDED PLATE
LONG WELD
EXTERNAL SCREW SAFETY
PLATE
GROUP TUBE HEX-HEAD INTERNAL BUSH PLATE
BUILD UP SHORT
AD HEX-HEAD
a d e f d e d e b d a b c m a h
6
8
10
12
0 - 48 38 - 61 - 298 28 -
R 1/8
¼
5/16
3/8
6
8
10
12
1 20 54 44 20 71 20 349 34 20
R 1/8
¼
5/16
3/8
14
15
16
18 427
2 26 60 50 26 86 26 2 40 26
R¼ 508
R 3/8
28 11
½
28 14 26 11
5/8 28 11 12 M6
30 30 26 26
20
22
23
516
3 25 33 68 58 33 104 33 2 48 33
723

¾
1

28
4 30 40 77 67 40 120 40 297 57 40

32
35
38
40
5 42 52 90 80 52 145 52 370 70 52
R1
R1¼

2) LONGER TYPE WITH GREATER TUBE-SPACING

139
PAD
TYPE DIMENSION
WEIGHT
APPLICATION REMARKS
(kg)
MARK SKETCH A B R T

G1 70 38 19 6 0.12 38 x 6, 38 x 4.5 F.B.

G2 80 38 19 6 0.14 50 x 6 F.B.

G3 R 100 38 19 6 0.18 65 x 6 F.B.

H2 90 50 25 9 0.31 50 x 9 F.B.

H3 110 50 25 9 0.39 65 x 9 F.B.


A

H4 120 50 25 9 0.42 75 x 9 F.B.


T
~
J2 100 65 32.5 12 0.61 50 x 12, 50 x 16, 50 x 19 F.B

J3 120 65 32.5 12 0.73 65 x 12, 65 x 16, 65 x 19 F.B

J4
B 130 65 32.5 12 0.79 75 x 12 F.B.

J5 140 65 32.5 12 0.85 90 x 12 F.B.

J6 150 65 32.5 12 0.92 100 x 12 F.B.

L1 65 65 15 6 0.13 40 x 40 x 5, 40 x 40 x 3L

L2 R 75 75 15 6 0.17 50 x 50 x 6, 50 x 50 x 4L

L3 95 95 20 9 0.42 65 x 65 x 8, 65 x 65 x 6L

L4 T 110 110 20 9 0.56 75 x 75 x 9, 75 x 75 x 6L


A

~
L5 125 125 20 12 0.73 90 x 90 x 10, 90 x 90 x 7L

L6 135 135 20 12 0.85 100 x 100 x 10L


B
L7 180 180 25 12 1.52 130 x 130 x 12, 130 x 130 x 9L

L8 200 200 25 12 1.88 150 x 150 x 15, 150 x 150 x 12L


APPLICABLE FOR
P1 R 240 80 15 6 0.9 50 x 50 x 6 l_l
40 x 40 x 5 l_l
P2 165 105 20 9 1.2 125 x 65 [¯ 100 x 50 [¯
T
~ 150 x 75 [¯
A

P3 200 125 25 12 2.3

P4 250 140 25 12 3.3 200 x 90 [¯ 200 x 90 [¯ , 180 x 75 [¯

P5 B 300 140 25 12 4.0 250 x 90 [¯


APPLICABLE FOR
C1 60 - - 6 0.13 NOM DIA 25 STEEL PIPE
30Ø ST. R.B.
C2 75 - - 6 0.20 32, 40 STEEL PIPE
T
~
C3 90 - - 6 0.30 50 STEEL PIPE

C4 110 - - 9 0.70 65 STEEL PIPE

C5
ØA 130 - - 9 0.94 80 STEEL PIPE

NOTE: This drawing base on ISSO-0088810 B

140
BOLT AND NUT STANDARD (ISO)

d=M6 NUT WEIGHT 0.0025 kg d=M8 NUT WEIGHT 0.0054 kg d=M10 NUT WEIGHT 0.012 kg

11.5 x 10 15 x 13 19.6 x 17

18 x 30° 22 x 30° 26 x 30°

M10
M8
M6

12.6

16.5
9.8
R R R
.5 .5 .8
2 5 G 0 2.5 6.5 G 0 3 8 G 0
l 4 l 5.5 l 7

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


1 8 0.0041 3 12 0.010 9 20 0.025
5 12 0.0048 7 16 0.011 14 25 0.026
9 16 0.0055 11 20 0.013 19 30 0.029
13 20 0.0063 16 25 0.015 24 35 0.032
18 25 0.0074 21 30 0.017 29 40 0.035
23 30 0.0085 26 35 0.019 34 45 0.038
31 40 0.021 39 50 0.042
44 55 0.045
49 60 0.048

d=M12 NUT WEIGHT 0.017 kg d=M14 NUT WEIGHT 0.025 kg d=M16 NUT WEIGHT 0.034 kg

21.9 x 19 25.4 X 22 27.7 x 24


30 x 30° 34 x 30° 38 x 30°
M14
M12

M16
21

23
18

R R R
.8 .8 .2
3.5 10 G 0 4 11 G 0 4 13 G 1
l 8 l 9 l 10

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


11.5 25 0.038 20 35 0.065 13 30 0.079
16.5 30 0.041 25 40 0.071 18 35 0.085
21.5 35 0.046 30 45 0.077 23 40 0.093
26.5 40 0.050 35 50 0.083 28 45 0.100
31.5 45 0.055 40 55 0.089 33 50 0.108
36.5 50 0.059 45 60 0.095 38 55 0.116
41.5 55 0.063 43 60 0.124
46.5 60 0.068 48 65 0.132
51.5 65 0.072 53 70 0.140
56.5 70 0.077 58 75 0.148
61.5 75 0.081 63 80 0.156
68 85 0.164
73 90 0.171
78 95 0.180

141
d= M24 NUT WEIGHT 0.11kg
d=M20 NUT WEIGHT 0.064 kg d=M22 NUT WEIGHT 0.079 kg

34.6 x 30 37 x 32 41.6 x 36

x 30° x 30° 54 x 30°


46 50

M24
M20

M22

34
31
29
R R R
.2 .2 .6
5 16 G 1 5 18 G 1 6 19 G 1
l 13 l 14 l 15

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


19 40 0.162 27 50 0.225 25 50 0.281
24 45 0.173 32 55 0.240 30 55 0.297
29 50 0.185 37 60 0.255 35 60 0.315
34 55 0.197 42 65 0.270 40 65 0.333
39 60 0.209 47 70 0.285 45 70 0.350
44 65 0.221 52 75 0.299 50 75 0.368
49 70 0.234 57 80 0.314 55 80 0.386
54 75 0.246 62 85 0.329 60 85 0.404
59 80 0.258 67 90 0.344 65 90 0.422
64 85 0.270 72 95 0.359 70 95 0.440
69 90 0.283 82 105 0.389 75 100 0.457
74 95 0.295 87 110 0.404 80 105 0.475
79 100 0.307 85 110 0.493

d=M27 NUT WEIGHT 0.16 kg d=M30 NUT WEIGHT 0.23 kg d=M33 NUT WEIGHT 0.289 kg

47.3 x 41 53.1 x 46 57.7 x 50


60 x 30° 66 x 30° 78 x 30°
M33
M27

M30

48
44
39

R R
.6 .6 2R
6 22 G 1 7 24 G 1 7 26 G
l 17 l 19 l 21

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


62 90 0.561 29 60 0.556 77 110 1.048
67 95 0.583 39 70 0.607 82 115 1.081
72 100 0.605 49 80 0.663 87 120 1.114
77 105 0.627 59 90 0.718 92 125 1.147
82 110 0.650 64 95 0.746 97 130 1.18
87 115 0.675 69 100 0.774 102 135 1.22
102 130 0.735 74 105 0.802 107 140 1.25
79 110 0.829 112 145 1.29
84 115 0.857 117 150 1.32
89 120 0.885 127 160 1.39
94 125 0.913
99 130 0.935
109 140 0.990
115 145 1.020

142
d = M36 NUT WEIGHT 0.395 kg d = M39 NUT WEIGHT 0.502 kg d = M42 NUT WEIGHT 0.653 kg

63.5 x 55 69.3 x 60 75 X 65
84 x 30° 90 x 30° 96 x 30°

M39
M36

M42
53

57

62
2R 2R 2R
8 29 G 8 31 G 9 34 G
l 23 l 25 l 26

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


83 120 1.34 96 135 1.75 107 150 2.23
88 125 1.38 101 140 1.80 127 170 2.44
93 130 1.42 111 150 1.90
103 140 1.50 121 160 2.00
113 150 1.58 131 170 2.09
123 160 1.66 141 180 2.19
133 170 1.74 151 190 2.29
143 180 1.82

NOTE: 1) The above standard base on ISSO – 0090100B

143
STUD BOLT AND NUT STANDARD (ISO THREAD)

d=M10 NUT WEIGHT 0.012 Kg d=M12 NUT WEIGHT 0.017 Kg d=M14 NUT WEIGHT 0.025 Kg
l 12 l 15 l 18
18 22 25
1.5 1.75 2
1.5 1.75 2



1.5 8 G 1.75 10 G 2 11 G

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


9 20 0.016 11.5 25 0.030 15 28 0.047
11 22 0.017 14.5 28 0.032 17 32 0.052
14 25 0.019 18.5 32 0.036 20 33 0.055
22.4 36 0.040

d=M16 NUT WEIGHT 0.034 Kg d=M20 NUT WEIGHT 0.064 Kg d=M22 NUT WEIGHT 0.079 Kg
l 20 l 25 l 25
28 32 36
2 2.5 2.5
2 2.5 2.5

2.5 18 G
2 13 G 2.5 16 G

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


15 32 0.070 17 38 0.134 22 45 0.183
18 35 0.076 19 40 0.138 27 50 0.198
21 38 0.080 24 45 0.151 32 55 0.213
23 40 0.083 29 50 0.163 37 60 0.228
28 45 0.091 34 55 0.176 42 65 0.242
39 60 0.188

144
d=M24 NUT WEIGHT 0.11 Kg d=M27 NUT WEIGHT 0.16 Kg d=M30 NUT WEIGHT 0.23 Kg
l 27 l 30 l 33
40 42 45
3 3 3.5
3 3 3.5


3 19 G 3 22 G 3.5 24 G

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


30 55 0.252 32 60 0.360 34 65 0.481
35 60 0.271 37 65 0.382 39 70 0.509
40 65 0.290 42 70 0.404 44 75 0.537
45 70 0.309 47 75 0.426 49 80 0.565
50 75 0.326 52 80 0.450 54 85 0.592

d=M33 NUT WEIGHT 0.289 Kg d=M36 NUT WEIGHT 0.395 Kg d=M39 NUT WEIGHT 0.502 Kg
l 36 l 40 l 40
50 56 60
3.5 4 4
3.5 4 4

3.5 26 G 4 29 G 4 31 G

G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)


42 75 0.668 43 80 0.852 46 85 1.05
47 80 0.702 48 85 0.892 51 90 1.10
52 85 0.736 53 90 0.933 61 100 1.19
57 90 0.769 63 100 1.01 71 110 1.28
67 100 0.836 73 110 1.09 81 120 1.38

NOTE : 1) The above standard base on ISSO – 0090300A

145
BELLMOUTH

CIRCULAR SUCTION BELLMOUTH TYPE A (JIS F3020)

FIG 1 TYPE A

Ød
100

ØD1
t
H1

50
C

ØD2
Ø16
A-A

Unit : mm
OUTSIDE DIA
BODY REFERENCE
OF
NOMINAL SUCTION
APPLICABLE CALCULATED
SIZE AREA RATIO
PIPE D1 D2 H1 C t MASS
d (kg)
50 60.5 63 110 28 13 4.5 2.28 1.3
65 76.3 79 160 48 15 4.5 2.27 2.0
80 89.1 92 220 76 15 6 2.06 3.9
90 101.6 103 255 91 17 6 2.1 5.0
100 114.3 117 275 94 20 6 2.2 5.5
125 139.8 142 400 154 20 6 2.04 10.4
150 165.2 168 450 158 25 8 2.0 16.4

REMARKS: 1. In place of sleeve joint pipe, flange joint may be used, or the pipe may be welded directly to
the cone.
In such cases the dimensions of neck shall suitably be modified.

2. The legs made from round steel bar may be replaced with ribs made from steel plate.

3. Material of bell mouth : steel plate

146
CIRCULAR SUCTION BELLMOUTH TYPE B (JIS F3020)

FIG 2 TYPE B
N - Ød1

2
D
A

ØD3
ØD1
T

8
H

50°
C

B 8
ØD 4
A-A

Unit : mm
BODY FLANGE REFERENCE
SUCTION
NOMINAL RIB CALCULATED
AREA
SIZE B
H D1 D4 C D3 D2 T N d RATIO MASS
(kg)

50 90 50 105 13 155 120 20 4 19 40 2.03 3.3


65 120 70 170 15 175 140 22 4 19 50 1.99 6.3
80 140 80 220 15 185 150 22 8 19 55 1.99 8.6
90 145 90 235 17 195 160 22 8 19 60 1.91 9.6
100 150 100 250 20 210 175 24 8 19 60 1.92 11.2
125 230 130 400 20 250 210 24 8 23 65 1.85 22.5
150 270 160 475 25 280 240 26 8 23 80 1.82 30.1
200 300 200 525 35 330 290 26 12 23 100 1.80 38.6

REMARKS: 1. The flange shall conform to JIS B 2210 nominal pressure 10K, but the pipe flange, nominal
pressure 5K, may be used if necessary.

2. The ribs shall be attached at the points which divide the circumference into three equal arcs.

3. Material of bell mouth : Gray iron casting (JIS G5501-FC20)

147
CIRCULAR SUCTION BELLMOUTH TYPE C (JIS F3020)

FIG 3 TYPE C

a B

A A

B-B B

Ød

100
ØD

l t
H1

Ø16
C

a-a A-A
Unit : mm
OUTSIDE DIA
BODY REFERENCE
OF SUCTION
NOMINAL LEG AREA
APPLICABLE CALCULATED
SIZE I
PIPE D H1 X Y C t RATIO MASS
d (kg)
200 216.3 220 340 750 450 25 10 50 1.70 45.0
250 S 267.4 271 520 900 600 25 10 100 1.36 80.3
250 267.4 271 395 850 550 50 10 100 2.46 60.9
300 S 318.5 323 485 1100 700 25 10 100 1.12 92.1
300 318.5 323 365 850 550 50 10 100 1.68 59.9
350 355.6 360 375 850 550 80 12 160 2.12 76.4
400 406.4 411 345 850 550 80 12 160 1.59 74.8
450 457.2 462 360 900 600 100 12 200 1.65 84.6
500 508.0 512 450 1100 600 100 12 200 1.54 114.1
550 558.8 563 440 1100 700 120 12 240 1.58 120.1
600 609.0 614 540 1300 700 130 12 260 1.62 158.0

REMARKS: 1. In place of sleeve joint, pipe flange may be used, or the pipe may be welded directly to the
cone. In such cases, the dimensions of neck shall suitably be modified.

2. The legs made from round steel bar may be replaced with ribs made from steel plate.

3. The bellmouths of nominal sizes 250S and 300S are for stripping purpose

4. Material of bell mouth : Steel plate

148
HEATING COIL FABRICATION
(FOR BELLMOUTH AREA)

1. SHAPE AND DIMENSIONS

STPG 38 SCH 80
USED PIPE: NOMINAL DIA 40 OUT DIA THICKNESS
48.6 5.1
PIPE LENGTH / ONE ROLL 1193.2 MM
HEATING AREA / ONE ROLL 0.1821 M²
60
PIPING LENGTH / 5 ROLLS 5.500 MM

50 HEATING AREA / 5 ROLLS 0.84 M²


HEATING AREA / 1M 0.1528 M²
100

100
100

2. MATERIAL USED
100
500

100

WEIGHT
100

MARK ITEM MATERIAL QTY REMARK


PER
100

TOTAL
ONE
STEEL
HEATING
100

1 PIPE 1 30.1
50

COIL
STPG 38

60 STEEL
2 SOCKET PIPE 2 0.437 0.774
25 350 STPG 38

50

12
5 R 2 25
R 5
12
2
6.5
350

6.5
R

12
5
5

R
12

MAX.
(STPG 38)

1.6
63.1Ø

50.5Ø

48.6Ø

25 350
5.1

HYDRAULIC TEST 20kg/CM²

NOTE: 1) THE ABOVE STANDARD BASE ON ISSO – 4819831

149
WELDING METHOD OF SLIP-ON FLANGE
(5K, 10K AND 16K)

E2 E2

E1 E2

NOMINAL 5K FLANGE 10 K FLANGE 16K FLANGE 150 PSI FLANGE


DIA E E1 E2 E E1 E2 E E1 E2 E E1 E2
15 3.5 2.8 5 3.5 2.8 5 3.5 2.8 5 3.5 3.7 5
25 3.5 3.2 5 3.5 3.2 5 3.5 3.4 5 3.5 4.5 6
40 3.5 3.5 5 3.5 3.5 5 4 3.7 5 4 5.1 7
50 3.5 3.8 5 4 3.8 5 4 3.9 5 4 5.5 8
65 3.5 4.2 7 4 4.2 7 5 5.2 8 5 7.0 9
80 4 4.2 7 4 4.2 7 5 5.5 8 5 7.6 10
100 4 4.5 7 5 4.5 7 5 6.0 8 5 8.6 11
125 5 4.5 7 5 4.5 7 6 6.6 8 6 9.5 12
150 5 5.0 7 6 5.0 7 6 7.1 10 6 11.0 13
200 5 5.8 9 6 5.8 9 7 8.2 10 7 12.7 15
250 6 6.6 9 7 6.6 9 8 9.3 13 8 12.7 15
300 6 6.9 9 8 6.9 9 9 10.3 13 9 12.7 15
350 7 7.9 11 8 7.9 11 10 11.1 13 9 12.7 15
400 7 7.9 11 8 7.9 11 10 12.7 15
450 7 7.9 11 8 7.9 11 11 12.7 15
500 7 7.9 11 8 7.9 11 12 12.7 15
550 7 8.0 11 8 8.0 11 13 12.7 15
600 8 8.0 11 9 8.0 11 13 12.7 15
650 8 8.0 11 9 8.0 11 13 12.7 15
700 9 8.0 11 11 9.0 12 13 12.7 15
750 9 8.0 11 11 9.0 12 13 12.7 15
800 9 8.0 11 11 9.0 12 13 12.7 15
850 10 8.0 11 13 12.7 15 13 12.7 15
900 10 8.0 11 13 12.7 15 13 12.7 15
1000 10 8.0 11 13 12.7 15 14 12.7 15
1100 10 8.0 11 13 12.7 15
1200 10 8.0 11 13 12.7 15
1350 10 8.0 11 13 12.7 15

WHERE E – OUTSIDE LEG LENGTH


E1 – INSIDE LEG LENGTH

150
CUT HOLE OPENING STANDARD

D
D

D
D

D
A

FOR STEEL JIS ANSI JIS ANSI


FOR FOR
PIPE
COPPER WALL
S1 OR S2 5K 10K 16K 150P 300P
PIPE TYPE 5K FLG 10K FLG 16K FLG 150 P FLG
SLEEVE FLG FLG FLG FLG FLG

D D D D D D D D D D A D A D A D A
15 25 35 65 85 100 100 95 100 125 25 125 35 125 35 125 30
25 35 50 80 100 130 130 115 130 125 30 160 45 160 45 140 35
40 50 65 90 125 145 145 135 165 160 35 170 45 170 45 160 35
50 65 80 100 135 160 160 160 170 160 35 180 45 180 45 190 45
65 80 96 125 160 180 180 185 195 180 40 200 50 200 50 205 50
80 95 115 130 185 190 205 195 215 205 45 230 45 230 55 230 50
100 120 145 145 160 210 220 235 240 265 230 40 240 45 255 55 260 55
125 145 170 170 180 245 260 280 265 290 260 45 285 55 300 65 285 55
150 170 200 200 230 275 290 315 290 330 300 50 320 55 330 70 320 55
200 220 255 255 285 330 340 360 355 390 350 50 380 55 380 65 380 60
250 270 305 305 320 395 410 440 420 455 410 60 450 65 460 80 450 65
300 320 355 355 380 440 455 490 495 530 460 55 500 60 510 80 510 80
350 360 390 395 400 490 500 550 545 595 540 60 520 65 570 90 560 85
400 410 440 445 450 550 570 615 610 660 570 65 600 75 630 95 620 90
450 460 490 495 500 615 640 685 645 630 70 650 80 700 110 660 90
500 510 545 545 560 665 685 740 710 680 70 700 80 760 110 730 95
550 565 595 600 600 730 755 805 760 750 80 770 90 820 115
600 615 650 660 660 780 805 855 825 800 80 820 90 870 115 840 100
650 665 710 835 855 880 880
700 715 760 885 915 940 940
750 765 810 955 980 995 995
800 820 860 985 1030 1070 1070
850 870 915 1055 1080 1120 1125
900 920 965 1105 1130 1180 1180
950 1250
1000 1020 1070 1205 1245 1300 1300
1100 1315 1355 1415
1200 1430 1475 1520

151
LIMIT OF WORKING SPACE FOR OUTFITTING IN ENGINE ROOM

1. APPLICATION:

This standard is to ensure the necessary working space available and also to decide the limitation dimension
inside the engine room for the normal commercial vessel such as piping arrangement, installation of out fitting,
welding and hull reinforcement work.

2. DIMENSION OF PIPING ARRANGEMENT:


In engine room, the clearance between pipe to pipe, pipe and the surrounding fitting or pipe and hull structure
are as follows.

2-1 Arrange big pipe and small pipe in parallel.

MIN. 25mm
MIN. 25mm

l
MIN. 100mm

Using JIS 5K and 10K (ANSI 150 LB) flanges and without l dimension refer to TABLE –1.

2-2 Arrange bare pipe and bare pipe in perpendicular


l

MIN. 25mm

Base on steel pipe without considering and allowance.


l dimension base o TABLE –2