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DuoMac O P E R AT I O N A L MANUAL

INTRODUCTION
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW DuoMac, A PROFESSIONAL AND HEAVY-DUTY
PUNCH AND BINDING MACHINE FOR COILS, WIRES OR COMBS. YOUR DuoMac WAS DESIGNED WITH
A FULL RANGE OF FUNCTION AND PREMIUM QUALITY COMPONENTS TO GUARANTEE YOU AN
EFFORTLESS AND PROFESSIONAL BIND, AS WELL AS MANY YEARS OF TROUBLE-FREE SERVICE. WE
RECOMMEND THAT YOU TAKE A FEW MINUTES TO FAMILIARIZE YOURSELF WITH THE FUNCTIONS OF
YOUR NEW DuoMac. YOU WILL FIND THAT WITH JUST A LITTLE PRACTICE, ANY PERSON CAN
ACHIEVE PROFESSIONAL RESULTS.
THE DuoMac HAS THE FOLLOWING COMBINATIONS AVAILABLE :

DuoMac 541 ( Coil 51 + Coil 41 ) DuoMac 321 ( Wire 31 + Wire 21 )


DuoMac 531 ( Coil 51 + Wire 31 ) DuoMac C51 ( Comb + Coil 51 )
DuoMac 521 ( Coil 51 + Wire 21 ) DuoMac C41 ( Comb + Coil 41 )
DuoMac 431 ( Coil 41 + Wire 31 ) DuoMac C31 ( Comb + Wire 31 )
DuoMac 421 ( Coil 41 + Wire 21 ) DuoMac C21 (Comb + Wire 21 )

F E AT U R E S
Comb Binding Handle
Wire Closer Handle Die Disengagement Comb Opening
Pins for Wires, Hooks Punch Handle for Comb
Comb Binding
Die Disengagement Coils or Combs Fingers
Pins for Wires,
Punch Throat
Coils or Combs
& Ruler for Wires,
Side Margin Coils or Combs
Punch Handle
Control for Wires, for Wires, Coils
Coils or Combs or Combs
MASTER
SELECTOR:
Wire/Comb Size Comb Binding Unit
( For models with Comb option )
Wire Closure
Depth Margin
Depth Margin
50
45
38
32
1-1 2"
/4

Control for Wires


1-3
" 1-1
1-1
/2"
/4"

/4"
28
2 5 1-1
1" 2 2 1" "
7/
/8

8"
20 6

Coils or Combs.
1

3/ 8" 6"
4"
14 12 3/ 16"

5/ 1 "

7/
9/ 1/2 8"
10 5/ /4"

8"
8 1
6

3/
4"

5/
8"

Coil Crimper Depth Margin


9/
16
"

1/
2"

( For models with Coil 41


or Coil 51 option )
7/
16"

3/
8"
Control for Wires,
Coils or Combs
5/
16"
7/1
1/2

9/16 6"
"

" 3/"8
5/16
1/"4
1/ "
4" 3/16
"

3/
16"

Diameter Scale
Punch Throat
Waste Drawer & Ruler for Wires,
Wire Holder Coils or Combs.
Wire Closer Wire Closer Control
* Pictures for illustration only

A S S E M B LY
1. Place your new DuoMac on top of a sturdy working table.
2. ( For models with Comb binding unit ) Install Comb Binding unit to machine as illustrated.
3. Remove the screw from punching axle clockwise as indicated, connect the 2 Punch Handles, ( the
longer one in front and the shorter one in rear ) in a vertical position onto the Punch Axle. Tighten-back
the screws counter clockwise.
4. ( For models with Wire 31 or with Wire 21 option) Repeat the same for Wire Closer Handle ( on the
left ).

11
-/
4"
3388
32
45
50

1-1
1-1
1-3/

/2"
2"
2"
4"
1
2
/4"

1" 28
28
25 1-1
/
1" 8"
22 1"
7/
8"
2200
16

3/4" /8" "

7/
14 12

5 /16

/8
9 /2"

8"
10
10
11/2"/8" "
8 1
3 /16
6
5 4"
1//

3/4
"

5/
8"

9/1
6"

1/
2"

7/
16
"

3/
8"
7//11
1/

5/1 9/1 6"


2"

6" 3/8"
3/
6" 1/4
8" 5/1
6"
"
3/1
6"

1/
1/4"
4"
3/
16
"

5500
45
38
1-1 32
/
/4"
4" 2"
1-3
/4"
1
1-1 -12 /"
/4"

1
1"" 28
25 1-1
/
22 11"" 8"
7/
7/8"
8"
2200 6
16
1 4 1/ /8" "

3/4
3/4" 8"

7/
14
1 12

"
5/ /16" "
12
9 2"

8"
10 5 "

2
8 1/4
3 /16
6
1/4"

3/4
"

5/8
"

9/
16 50
"
45
1/2" 38
1-1 32
/4
7"
/1
6 " 1-3
2"
/4"
1-1/
3/8 1-1 2"
" /4"
7/1
1" 28
1/

5/1 9/1 6"


2 5 1-1/
2"

6" 3/
6" 8
1/4" "
5/1
6" 2 2 1" "
8
3/1
6" 7/8"
20 6

1/
1

4"
3/ /8" 6"
4"

7/
14 12 3/ /16"

5 /1 "

3
9 1/2 8"

3/
8"
1 0 5 /4"

16
"
8 1
6

3/
4"

58
/
"

9/1
6"

1/
2"

7/1
6"

3/8
"
7/1
1/

5/1 9/16 6"


2"

" 3/8"
6" 1/4
5/16
"
"
3/1
6"

1/
4"
3/1
6"
S E T- U P
Insert a full unbound 1. Based on Diameter Scale
document into Diameter Scale. reading, on the Master
Selector you will see :
-- Depth Margin of punch
50
45
38
1-1 32
/4
" 1-3
2"
/4"
1-
1-14 1/2"
/"

1" 28
25 1-1
/8
2 2 1" "

( Color coded )
7/
8"

20 6
1

3/ /8" 6"
4"
7/

14 12

5 /1
9
8"

10
1/2"3/8" 6"
8 1/4
6
5/1 "
3/
4"

5/
8"

4. -- Wire Closure
9/
16"

1/
2"

7/1
6"

1.
3/
8"
7/1

1/
5/1 9/1 6"

2"
6" 3

-- Wire, Coil or Comb Size


6" /8
1/4" "
5/1
6"
3/16
"
1/
4"
3/
16"

2. Set Depth Margin Control


45
50
to the color determined
from Step 1. Color indicated
38
1-1/ 32
4" 2"
1-3
/4"
1
1-14 -1/2"
/"

1" 28
25 1-1
/8
22 1" "
7/
8"
20
16

3/ /8" 6"
4"

7/
14 12 3/ /16"

5 /1 "
9 1/2 8"

8"
10 5 /4"
8 1
6

on Depth Margin Control


3/4
"

5/
8"

9/
16
"

should match color on Master


1/
2"

7/1
6"

3/
8"
7/1
1/2

5/1 9/1 6"


"

6" 3/8"
6" 1/4"
5/1
6"
3/1
6"

Selector.
1/
4"

2. 2.
3/1

1.
6"

4. 3.
3. ( For Models with Wire 31
TIP or with Wire 21) 9/
16"

For easy turning of pages, make sure you Set Wire Closer Control
have the right depth margin for punch. The to the wire closure size
greater the number of pages, the deeper the determined from Step 1.
punch margin required. 3.

4. ( If needed ) Use Master


4. Round
Comb
Wires

Selector to select /
identify the size of your 38
45

32
50

1-1/4
1-1/2

"
"
2"
1-3/4
" 28
1-
25 1/8"
22
20
1"
7/8"
16 3/4"

wires or combs.
14 5/8"
9
1 2 /16
10 1/2 "
8
3/8 "
5/ "
6
1/4 16"
"

1/2 7/1
" 6"
3/8" 5/16"
9/16"
1/4"
3/16"

Oval
Comb

PUNCHING
1. Align Side Margin Control
to proper sheet & cover 1. 11"
A4
5

size.
Note: There are different side 11"
margins for 11" sheets & their 11-1/4" COVER
11-1/4" covers.
A4
2. Whenever necessary, pull
1-1/
4"
38
32
45
50

1-3/
2"
4"
out Disengagement Pins to
avoid partially punched
1-1
1-1 /2"
/4"

1" 25
28
1-
1/
22 1" 8"
7/
8"
20
16

3/ /8" 6"
4"

7/
14 1 2 3/ /16"

5 1
9/ 1/2" 8"

8"
10 5 /4"
8 1
6

34
/

2.
"

holes.
5/8
"

9/
16
"

1/2
32 34
"

7/1
6"

3/8
"
7/1
1/

5/1 9/1 6"


2"

6" 3
6" /8
1/4 "
5/16"
"
3/1
6"

1/

3. Insert sheets to the appropriate


4"
3/
16"

slot ( depending on the type of


binding you wish to make ) and 32 34

pull its corresponding handle to 11" Sheet


TIPS punch. A4 Sheet
Maximum single punching:
20 sheets of 20 Lbs
2
( 70-80g/m ) paper.
3.
Comfortable single punching:
12-15 sheets of 20 Lbs
2
( 70-80 g/m ) paper. ( Recommended )
Punch inner sheets and
covers separately as side margin
50
45
38
50
45 1-1 32
38 /4
11 " 2"
- /4 32
1
1-14 -12
1-3

/"
/4"

" 2" /"

1
1-14 -12
1-3

/"
/4" 1" 28
25 1-1
/8
/" 2 2 1" "
7/8"
1"
20 6

28
25 1-1
1 4 1/ 8" "

3/ /8" "

/8
4"

22 1" "
7/
1 1 2 3/ /16

5 16

7/8"
9/ 2"

8"
1 0 5 / 4"
20 6

8 1
1 4 1/ 8" "

3/ /8" "

may vary.
4"

7/
1 1 2 3/ /16

5 16
9/ 2"

8"
1 0 5 /4 "
8 1

3/4
6

"
3/
4"
5/8"

5"
/8
9/1
6"
9/1
6"
12
/"

1/2
" 71
/6
"
71
/6
" 3/8
"
7/1
3/8
1/

5/6 9/16 6"


2"

" 1 " 3/8"


5/1
" 1/4
"
6"
3/1
7/1
1/

6"
5/6 9/16 6"
2"

1 " 3/8"
5/1 1/4
" 1/4 6"
"
3/1
6"
"
1/4 3/1
" 6"
3/6
1"

Re-Align ( Center) margins


for oversize covers.
WIRE BINDING
INSERTING 1.
1. Insert pre-selected wire into
Wire Holder.
1-1
/4
"

2. Insert document from last


1/
2"

pages to first pages then


insert front cover. The back
11
- /4
"
38
32
45
50

1
1-3

1-14" -1/2"
/
2"
/4"
cover should be inserted 2. Front
Cover
Back
Cover
last with inside facing up.
1" 28
25 1-1
/8
22 1" "
7/
8"
20
16

3/ /8" 6"
4"

7/
14 12 3/ /16"

5 /1 "
9 1/2 8"

8"
10 5 /4"
8 1
6

3/
4"

5/
8"

9/1
6"

12
/"

7/1
6"

3/8
"
7/16"
1/

5/ 9/1
2"

6"
16" 3
/8
1/4 "
5/1
6"

3. Take out inserted document


"
3/16"

1/4
"
3/1
6"

PR -9
from Wire Holder to close

IS
O 002
O
JE
C
T
the wire.

3.
CLOSING
A. Put inserted document into Wire Closer. Ba
ck
Co
B. The wire element must stand horizontally at the bottom of Wire Closer. ver

C. Pull Closer Handle forward to close.


D. Take out document and turn back cover over. The Wire binding is completed.

PAGE 4

1-/
PAGE 4 1-1/
1 4"
1-1 4"
/4"
1"
1" 1"
7/
7/8
"
7/
2 :1 8"

8"
3:
3/4
3/ "
4"

5/
3/
4"
5/
1 5/
8" 8" 8"
9/
16
9/ " 9/1
16 1/2" 6"
"

7/1
1/2" 6" 1/2
3/8" "
5/1
7/ 6"
16 7/
" 1/4 16
" "
3/1
3/8" 6"
3/8"
5/
16
" 5/1
6"
1/4

d.
"
1/

c.
3/ 4"
16
"
3/
16
"

a. b.

COMB BINDING
1. Place pre-selected comb
behind Comb Binding
Fingers. The comb
opening side should be
upward.

45
50
2. Slowly pull Comb Binding
Handle forward to open
38
1-1 32
/4
" 1-3/
2"
4"
1-1
1-1 /2"
/4"

1" 25
28
1-
1/
22 1" 8"
7/
8"
20
16 4 1/2"/8"

3/4

78
1 1 2 3 /16"

"
5/8" 16"

/
9/
10 5 /4"

"
8 1
6

comb until the comb


34
/
"

5/
8"

9/1
6"

1/2

2.
"

binder is opened 1.
7/1
6"

3/8
"
7/1
1/

5/ 9/1 6"
2"

6"
16" 3/8
1/4 "
5/1
6"
"
3/1
6"

1/
4"
3/1
6"

sufficiently to allow pages


and covers to be inserted.
3. 4.
3. Neatly align the pages and covers. Holding the
Cover
Front

documents tightly with the front towards you, feed the


comb through the holes.

4. When all combs are fully positioned through the holes,


ck r
slowly move handle backward to close the comb. Lift out Ba ove
C
the bound documents from fingers. The comb binding is
complete.

COIL BINDING
1. Align punched document and place document on top of table. Insert the coil into the first 4 to 5 holes.
2. Hold document evenly and slide hand to drive the coils forward to insert into the holes.
3. Use crimpers to cut & crimp the excess coil. Make sure you crimp-in both ends. This procedure will prevent the
document from unbinding itself.
– Optional, for efficient Coil Binding, use Roll@Coil for electric binding if you have heavy and frequent jobs by
Coils binding.
1. 2. 3.
32
28
25
22
20
17
14
12
10
8
6
TECHNICAL INFORMATION
Wire 3 : 1 Wire 2 : 1 Comb 9/16" ( 14.28mm )
Size ( 3 HOLES PER INCH ) ( 2 HOLES PER INCH )

14" = 40 Holes 14" = 27 Holes 14" = 24 Holes


LEGAL = 38 Holes LEGAL = 26 Holes LEGAL = 23 Holes
Binding A4 = 34 Holes A4 = 23 Holes A4 = 21 Holes
Format 11" = 32 Holes 11" = 21 Holes 11" = 19 Holes
8.5" = 24 Holes 8.5" = 16 Holes 8.5" = 15 Holes
A5 = 24 Holes A5 = 16 Holes A5 = 14 Holes

Sheets Diameters Sheets Diameters Sheets Diameters Sheets Diameters


70-80 g/m2 Inch mm 70-80 g/m2 Inch mm 70-80 g/m2 Inch mm 70-80 g/m2 Inch mm
Capacity WIRE 3:1 WIRE 2:1 ROUND COMB OVAL COMB
& 20 3/16 4.5 5/8 16 30 1/4 6 280 1-1/4 32
140
Diameter 6
50 5/16 8
30 1/4 160 3/4 20 60 3/8 9 310 1-1/2 38
50 5/16 8 190 7/8 22 80 7/16 10 350 1-3/4 45
60 3/8 9 100 1/2 12
220 1 25 120 9/16 15 400 2 50
80 7/16 10 280 1-1/4 32 140 5/8 16
100 1/2 12 160 3/4 20
190 7/8 22
120 9/16 15 220 1 25
240 1-1/8 28

Coil 4 : 1 Coil 06 Coil 5 : 1


Size SHEET LENGTH ( 4 HOLES PER INCH ) ( 6 mm HOLE to HOLE ) ( 5 HOLES PER INCH )

Binding
Format

Capacity
&
Diameter

WA R R A N T Y P O L I C Y
YOUR DuoMac HAS A WARRANTY OF ONE YEAR FROM DATE OF PURCHASE. IN THE EVENT OF A
MANUFACTURER'S DEFECT, YOUR DISTRIBUTOR (AT OPTION) WILL REPAIR OR REPLACE IT.
IMPORTANT: THIS WARRANTY DOES NOT COVER DAMAGES DUE TO IMPROPER USE OR MISS
TREATMENT OF THE UNIT, INCLUDING ANY EXTRAORDINARY EVENT LEADING TO THE DAMAGE OF
THE MACHINE, WHETHER IT IS REVERSIBLE OR NOT.

IF THE DuoMac IS NOT WORKING PROPERLY, FIRST FOLLOW THE CORRECTIVE ACTIONS ABOVE.
IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR DEALER FOR FURTHER INSTRUCTIONS.
PLEASE HAVE YOUR MACHINE'S SERIAL NUMBER AND THE PURCHASE DATE READY. IF THE
MACHINE MUST BE RETURNED TO YOUR DISTRIBUTOR, IT IS YOUR RESPONSIBILITY TO PROPERLY
PACK AND SHIP IT. AS ANY DAMAGES INCURRED DURING ITS TRANSPORTATION IS NOT COVERED
BY OUR WARRANTY POLICY.
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