DOOSAN BABCOCK

Contract: 06361Brazil UTE PECEM Project

Document No: 06361/HSBZ/CA/22353/1./0019
Subject:
Issue:
coal bunker frame beam connection to column web(tier 3&4)

Contents:
Front Page
Data and results
Calculation

Issue

Date

Revision

Prepared by

Verified by

Approved by

B
A

22/04/2009 per DB comments

10/04/2009 First Issue

CSR
CSR

22/04/2009
10/04/2009

WXM
WXM

22/04/2009
10/04/2009

LDS
LDS

Approved by

22/04/2209
10/04/2009

primary beam connection to column web(tier 3&4)

serial
number

position

beam no.
from staad T

force
C ALMAX S-Y S-Z beam size

no. of end plate weld

d

tw tf

column size

tw tf

bolts

thickness size

Design Input
Joint design loads
Axial tension
Vert shear
Horiz shear

Connection data

Pu
Vu
Hu

50 kN
892.73 kN
50 kN

Member sizes
Beam

927
308
32
20

mm
mm
mm
mm

d
b
tf

550 mm
550 mm
35 mm

tw

20 mm

Member strengths
Beam

Column

Ru

894 kN

Fy
Fu
tp
dp
bp
s
g
Le
dh

345
470
16
863
220
75
140
40

End plate
d
b
tf
tw

Column

Resultant shear

Yield strength
Tensile strength
Thickness
Depth
Width
Vert bolt c/c
Horiz bolt c/c
Min edge distance
Hole dia

Mpa
MPa
mm
mm
mm
mm
mm
mm

24 mm

Bolts
Fy
Fu

325 Mpa
470 MPa

Fy
Fu

325 MPa
470 MPa

Grade M22 10.9 bearing type

Dia
db
22
Total no. in two row
n
16
Nominal bolt area
Ab
380
Tensile area
Anb
303
Tensile strength
Fu
1040

mm
mm2
mm2
MPa

Welds
Fillet weld leg size

Vu

H684X254X12X20
PU
beam

Hu

column
H650X650X20X36

Fu
wt

490 MPa
10 mm

AISC LRFD J3.6 Check bolt group shear capacity

Table J3.2

.FvAb=0.75*0.5Fu*Ab=0.75*0.5*1040*380*10 -3=
Rn = Fv.Ab.n=
2368 kN
Rn Ru
PASS

148 KN
0.38

AISC LRFD J3.10 Check end plate bearing capacity at bolt holes
Ledb
s 3db
n 2
For deformation around bolt holes:
tp=min(tp2,web of column)=
Rn = (0.75)(2.4).db.tp.Fu=
(J3-1a)
Group capacity= .n
For no deformation around bolt holes:
Max value all bolts in group:
Rn = (0.75)(3.0).db.tp.Fu
(J3-1b)
For end bolts:
Rn = (0.75).Le.tp.Fu
(J3-1c)
For all other bolts:
Rn = 0.75(s-db/2).tp.Fu
Group capacity
Min group capacity
Rn Ru

PASS
PASS
PASS
16 mm
298 kN per bolt
4765 kN

372 kN per bolt

226 kN per bolt

226

361 kN per bolt

5505 kN
4765 kN
PASS

361

0.19

AISC LRFD Vol II Part 11 Check end plate and column flange thicknesses from bolt tension and
prying action

Table J3.2

b = (g-tw)/2
a = (bp-g)/2 except a 1.25b
b' = b-(0.5db)
a' = a+(0.5db)
= b'/a'
.Ft=0.75*0.75*Fu=0.75*0.75*1040=
Rn = Ft.Anb
Rut = T/n
= (1/((.Rn/Rut)-1)
= 1-(d'/p) (p g)
(1/
'
treq = (4.44Rut.b'/(p.Fy)(1+'))
treq tp (end plate)
treq tw (column web)

60
40
49
51
0.960784
585
177.3
3.1
57.99595
0.68
-1.49639
1
4.0
PASS
PASS

mm
mm
mm
mm
Mpa
kN per bolt
kN per bolt

mm

1
1
75

dc=

463.2 mm

g=140
LeB

LeA

Tie force

ignore bending on this line

Capacity of column web subject to bending
Tying capacity of column web=2(MUA+MUB)/L
MUA=fu/1.25.LeA.tw2/4
LeA=LeB+2L
L=(dc-g-dh)/2=
LeA=(n/2-1)*75+2L=
MUA=fu/1.25.LeA.tw2/4=

149.6 mm
824.2 mm
27.891 KN.m

MUB=fu/1.25.LeB.tw2/4
LeB=(n/2-1).s=

525 mm

MUB=fu/1.25.LeB.tw2/4=
capacity of web=2(MUA+MUB)/L=

17.766 KN.m
610.386738 KN

PASS

0.081915

AISC LRFD J3.7 Check combined tension and shear in bolt

tc = (4.44.Rn.b'/(p.Fy))
38.6 mm
= (((Rut/Rn)(tc/tp)^2)-1)/
0.000000
qu = .Rn.((tp/tc)^2)
0 kN per bolt
Max bolt tension = Rut + qu
3.1 kN per bolt
fv = Ru/(Ab.n)
147.1 Mpa
Table J3.5
Ft=1010-2.5Fv=
642.3482307
<
780 Mpa
Bolt design capacity = .Ft.Anb*n
2335.6 kN
Bolt design capacity > max bolt tension
PASS
AISC LRFD J2.2 Check end plate fillet weld capacity
For Pu and Vu
Effective weld length le = 2(dp-2.wt)
Weld capacity = .(0.6).Fu.(0.7).wt.le
Base metal capacity = 0.6).Fu.wt.le
Joint design capacity
Weld shear = Pu^2+Vu^2

1686
2602
3566
2602
894

mm
kN
kN
kN
kN

0.02

Weld capacity weld shear

For Hu
Effective weld length le = 2(bp-2.wt)
Weld capacity = .(0.6).Fu.(0.7).wt.le
Base metal capacity = 0.6).Fu.wt.le
Joint design capacity
Weld shear = Hu=
Weld capacity weld shear

PASS

0.34

420
648
888
648
50

mm
kN
kN
kN
kN

PASS

0.08

843 mm
16860 mm2
3566 kN
PASS

0.25

21472 mm2
4541 kN
PASS

0.20

AISC LRFD Check beam web shear capacity at end plate

Effect. web length lw = dp-(2.wt)
Web shear area Aw = lw.tw
Shear capacity = (0.6).Fu.Aw
Shear capacity Pu
AISC LRFD Check end plate shear capacity at bolt holes
Net area at bolt holes A' = (2dp-n.d').tp
Shear capacity = (0.6).Fu.A'
Shear capacity Pu

KN
KN

-1.496
75