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26th International Conference of the

TOC Practitioners Alliance - TOCPA


www.tocpractice.com

19-20 May 2016, Fukuoka, Japan

ITCCPM
CCPM implementation into big IT project
Tomoki Katayama
Fujitsu Systems West
19th May, 2016


Tomoki Katayama
13
ERPSAP
2011SAP
CCPM

CCPM310
ITCCPM
ITCCPM
Tomoki Katayama was the System Engineer of Fujitsu Systems
West Limited, and he had been working for implementing and
supporting ERP (SAP) package for 13 years.

katayama.tomo07@jp.fujitsu.com

In 2011, he participated in SAP project (to DAIWA HOUSE


INDUSTRY CO., LTD.) managed by CCPM as a Task Manager and
Team Leader.
Since 2013, he has been working with >10 companies for
consulting CCPM. It is specialized in an IT project. And he has been
working with internal project for consulting CCPM.
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26th International Conference of the TOC Practitioners Alliance - TOCPA

Corporate Profile
Company NameFUJITSU SYSTEMS WEST LIMITED
Headquarters Fujitsu Kansai System Laboratory 2-2-6
Location
Siromi Chuou-ku Osaka-si JAPAN
Established
June 20,1981
500,000,000
Paid Up Capital
fully owned by Fujitsu Limited
Sales
102,600,000,000In 2015
President

Kazuo Miyata

Employee

3,370at 1th April 2016, consolidated 3,840

Affiliated
company

FUJITSU SHIKOKU INFORTEC LIMITEDFSIT


FUJITSU YAMAGUCHI INFORMATION
CO.,LTD(FYC)
FUJITSU INFORTEC SERVICE LIMITEDFITS
FUJITSU SYSTEMS GLOBAL SOLUTIONS
MANAGEMENT Sdn. Bhd.FSGS)

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26th International Conference of the TOC Practitioners Alliance - TOCPA

OfficeGroup Company
FSGSMalaysia

Utsunomiya

Okayama Branch
Headquarter
Chugoku Branch Tottori
Otsu
FYC

Kobe
Fukuyama
Osaka
FITS
Yamaguchi
FSIT
Tokushima
Wakayama
Matsuyama
Kochi

head
office

Sikoku Branch
Osaka

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Numazu
Toyota
Shizuoka

Tokyo Branch

Chubu Branch
Branch
office

5sites

Office

14sites

Group

Global

companies company

26th International Conference of the TOC Practitioners Alliance - TOCPA

Our Business
We provide from the consulting to Solution(Software Package),
System Integration(System Architecture of Order made), Outsourcing,
valuable consistent service.
Consulting

We diagnose and analyze system problem that customer has,


and plan/design solutions which leads by shortest distance.

Solution(Software Package)

We contribute to the efficiency improvement of the


management of the customer and the improvement of the
corporate value, by the product corresponding to a wide
type of business and the product of the common ground of
PC operation management.

CloudOutsourcing

We provide safe outsourcing service of 24 hours by


the combining IDC facility and network ,solution(PKG)
with high reliability and safety.

System Integration(System Architecture of Order made)

We meet various needs different depending on the type of business like manufacturing,
distribution, municipality, medical, public corporation, and education, etc. and we realize
total support from design by advanced SE technique and accumulated Know-How to
construction, operation, maintenance after operation.
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DAIWA HOUSE INDUSTRY


SAP Project

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26th International Conference of the TOC Practitioners Alliance - TOCPA

History of our CCPM Business


In 2011, we succeeded in shortening by the CCPM in
SAP project with DAIWA HOUSE INDUSTRY CO., LTD.
We began applying CCPM to other projects.

2013/8-

Business deployment

CCPM consulting

We apply CCPM implementation to customer's project.

CONCERTO cloud service

We apply Concerto cloud service. (We agreed the


partnership agreement with Realization.
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26th International Conference of the TOC Practitioners Alliance - TOCPA

Today's explanation contents


TOCPA Conference
sharing the knowledge and experience
I will share our experience of

CCPM implementation into big IT project


As a consultant of CCPM implementation

Project Overview

Project period1year 3 month


Solution
Combination with Package and Scratch Development
Development team structure:
External venders for Package Development
Internal resources for Scratch Development

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26th International Conference of the TOC Practitioners Alliance - TOCPA

Process of Implementation
(Today's explanation parts)
Management
Review

Solution
Design

Current Reality
Study (CRS)

About 2 weeks
Specific of business
needs
Define project /nonproject task

Design of
solution

Confirm the state of


operation in current

Create project
plan

Flow index(CT/TP/WIP)
Delivery Compliance

Understanding an outline
of project work-flow

problem symptoms
and problems of
operation
Core Problem
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Loss evaluation of
Waiting time and
multi-tasking

Role and
responsibility
Task Manager
WIP decrease Manager
Full-kit manager

Plan target of
operation

Go-Live

Execution
Readiness

Task Mgt
Project Control
Implementation
Implementation

About 1 weeks
Planning of
execution
process
The process of input
control
The process of full-kit
The process of issue
resolution

Training of task
manager
Execute resource
concentration
WIP decrease and
Resource
Concentration

Execute the
project by
decided priority

Training of
Project
manager

Assign resource
by buffer
priority

Training of
senior manager

Daily update the


remaining
duration

Plan to review
plans process
of Project in
progress

Execute task of
preparation
Start to resolve
issue
Start operation
review

26th International Conference of the TOC Practitioners Alliance - TOCPA

Business Needs Results


Business Needs
We must complete the phase of Detail design
unit test by the end of September within the
planned cost.

Results

Completed one month ahead of schedule


6 months
5 months (16% reduction)
Without CCPM, it may be delayed.
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Problem Symptoms
In Progress path/task is cut off by the "sudden task.
Most of sudden task is issue resolution meeting
(some times/ day))
Most of the path/task takes longer than
expected.(The more a later step...
Finally specifications may be changed. Chased to fix.
There are too many Redo in the design and testing.
Priority will always change.
You can not use the resources you need, when you
need.
It is often scope / specification of the project is cut.
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Vicious circle
Negative loop

How Multitasking Occurs?

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Point of change
Direction of the solution
What to Change?
High WIP

To What to Change?
PipeliningWIP Control

Many IP task

Control IP task

High load of Task Manager

Concentration of Task Manager

Fix schedule
If the starting date comes, it
starts even if preparations are
insufficient

We must show progress


from the place to be able to
do it
We cannot permit a no
assignment of the resource
Priority is decided locally
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Concentration of Task Member

Full-kit
If the starting date comes, it
doesnt start if preparation are
insufficient.

We place a resource based


on the priority of the
buffer
The surplus ability is not useless
Priority is decided in all of project

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3 Rules of CCPM
RULE 1: PipeliningControl IP task
Control IP task and Concentration of Task Member.

RULE 2: Full-Kit

Dont start if preparation are insufficient.

RULE 3: Buffer Management

We plan the schedule with buffer and We place a resource


based on the priority of the buffer.
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3 Rules of this project


Plan

Rule 1: PipeliningControl IP task

Within the range over which the task manager can have
jurisdiction, Control WIP(IP task) and Concentration of Task
Member.

Rule 2: Full-Kit

The full-kit point is prepared before a detailed design and


development.
The prepared item is decided to the each full-kit point

Rule 3: Buffer Management

It is scheduled that a local management indicator is removed,


and plan with buffer of 50 percent

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3 Rules of this project


Execution

Rule 1: PipeliningControl IP task

Beginning the phase is controlled, and best WIP (IP task)is


maintained.
The managing process of the uncontrolled CCPM management
(Additional task) is established.

Rule 2: Full-Kit

Dont start if preparation are insufficient.

Rule 3: Buffer Management

We place a resource based on the priority of the buffer.


We found an issue quickly, and resolve the issue.

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16

Plan
Rule 1: Pipelining

Original PlanHigh WIP Plan


Phase Detail Design
Function
(DD)
Workstream A

DD: WS-A
DD: WS-B

Workstream B

DD: WS-C

Workstream C
Workstream D
Resource X

DD: WS-D
Task1

Development
(Coding)

Test
(UT)

Coding: WS-A

UT: WS-A

Coding: WS-B
Coding: WS-C
Coding: WS-D

Integration Test
(IT)

UT: WS-B

Integration
Test
(IT)

UT: WS-C
UT: WS-D

Task2 Task3

Resource Y
Resource Z

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Plan
Rule 1: Pipelining

Resource Concentration PlanLow WIP Plan


funct
ion

Phase

Original Plan
High WIP Plan

Resource Concentration Plan


Low WIP Plan

Task
Manager

CT

resource

Task
Manager

CT

resource

DD

AA

21

AA

15

Cording

AA

39

AA

20

Test(UT)

AA

20

AA

15

Original Plan
High WIP Plan

Resource Concentration Plan


Low WIP Plan)

WIP (Phase)
on Task Manager

12 phase / TM

1 phase / TM

WIP (Task)
on Task Manager

10 tasks / TM

5 tasks / TM

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Plan
Rule 1: Pipelining
Workstream A

DD: WS-A
DD: WS-B

Workstream B

UT: WS-A

Coding: WS-B

DD: WS-C

Workstream C
Workstream D

Coding: WS-A

Coding: WS-C

DD: WS-D

UT: WS-B
UT: WS-C

Coding: WS-D

UT: WS-D
Time

Workstream A
Workstream B

Workstream C
Workstream D

DD:
WS-A

DD:
WS-C

DD:
WS-B

DD:
WS-D

Coding:
WS-A

Coding:
WS-C

Coding:
WS-B

Coding:
WS-D

UT:
WS-A

UT:
WS-C

UT:
WS-B

UT:
WS-D

Time
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Full-Kit Point
FK
1

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Plan
Rule 2: Full-Kit

Detail Design
DD

FK
2

Development
Coding

Test
UT

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Plan

Rule 3: Buffer Management

Average of each Phase


Original Plan

7week(35d) 3persons

Resource Concentration Plan


3.5week(18d) 6persons

Cutting 50% period and


making 50% buffer
Reduction that manager is
executed support and obtained
resolve the issue quickly, and
adjustment reduction
It is necessary to root out early the risk of project in
the consumption situation of the buffer
for making days of each task a half
(The purpose is not tothexecute it by half days )

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2.5week(13 d)
6persons
1.6week(8d)

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Buffer
0.8weeks
(5d)
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Plan

Rule 3: Buffer Management

Why further reduction can be realized?


Better task
preparation

Reduced waiting
time for issue
resolution
More reduced CT
of each phase
Task Managers
Reduction of
are concentrated
interruption by sudden
Reduced CT
business and rework

Can stagger the


start of each
phase behind

Sudden specification
confirmation, inquiry
corresponding
occurs
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Some of the task


manager is
always released

Resource are
Concentrated
Reduce WIP

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Execution
Rule 1: Pipelining

decision-making process of phase start


Full-kit
Complete?

Yes
TM dont have
additional task

No

No

Dont start next phase until you complete the full kit
item.(According to the management process of the full kit)

Change the assign of additional task


or Dont start next phase until you finish additional task

Yes
Task
preparation
complete?

Yes

Task members
are aligned?

No

No

Dont start next phase until you complete task preparation


or Support task preparation

Dont start next phase until task member are aligned


or Decide to start next phase

Yes
Allow The start of next
phase
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Execution
Rule 2: Full-Kit

Check the full-kit item future 2


weeks(Concerto
Is there the full-kit
item that you must
do future 2 weeks

No

No action

Yes

Update the status


Not startIn Progress
If there are support items, Enter
the "support items(Concerto)
and Corresponding

Check the remaining days and support


item about In Progress full-kit
Align to the
start of the
next phase?

Yes

No

Do not allow
the condition
al pass?
pass

Yes

No

Escalation
items

After full-kit process complete,


Update the status In
update the status
Execute full-kit process
Progressrelease
In Progress Complete
before complete full-kit.
It describes the remaining
(Start by next phase starting
items in the issue list
criteria) th
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Execution

Rule 3: Buffer Management

Issue resolution process

Task Manager

Task member
resource

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Issue escalation

Project leader
/ Team leader
/Full-kit manager

Issue escalation

PMO

Task
Update
Meeting

Issue resolution
& Issue share

Top management

Team
Meeting

Leader
Meeting
60 Minute
/twice of
week

Every week

Report issue
resolution

Twice of week
TueFri

Every day

Operation
Review

PMO
Meeting

Once a
week
(Profile
Report)

30 Minute
/week

10 Minute
/day

10 Minute
/day
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Execution

Rule 3: Buffer Management

Variations occur
Task Manager

A(XXX)
WS-A: Detail
Design
Task1

A(XXX)
WS-A: Cording

Task2 Task3 Task4


Task2
Task5
Task3Task6
Task4

Task5

Task6

B
C
D
E

Leveling

WS-A:
A(XXX)
Detail
Design
Task Manager

A
B

Task1

WS-A: Cording
Task2 Task3 Task4

Task5

Task6

Task6

C
D
E

To adjust to see the remaining days of members that changes with progress
allocate of resources flexibly as to reduce the overall phase
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Summary
Feature of big IT project

Resources are occupied, multitasking may not much


taken into account by other PJ or short work.
However, multi-task at the same phase/streams in
the project is occurred , so we must be careful to the
high-WIP resources and Task Manager.

WIP Control and Pipelining is very important!

It is important to control the number of work


streams and the number of tasks in the stream to
execute at the same time.
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