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TCE.

4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 1 OF 7

LIST OF ESSENTIAL SPARES ( FOR BOTH UNITS )


SL.NO.

DESCRIPTION

QUANTITY

1.0

BOTTOM ASH HOPPER

ALT-1

ALT-2

1.1

Inspection window gasket

1.2

Inspection window sight glass

1.3

Access door gasket

1.4

Poke door gasket

1.5

Access door sight glass

1.6

HOPPER FEED GATE HOUSING


4

1.6.1

Gland packing

1.6.2

Wear liner

2 sets

3 set

1.6.3

Roller set

1.6.4

Snap rings

1.7

Flushing / quenching nozzles

8 sets

10 sets

1.8

Seal trough flushing nozzles

2 sets

4 sets

2.0

SCRAPER FEEDER

2.1

Chain (One full length required for feeder)

2.2

Scraper bar with clamps ( full set required


for scraper feeder)

2.3

Idler roller assembly

2 sets

2 sets

2.4

Drive

shaft assembly complete with


bearing and plummer blocks

1set

1set

2.5

Non-drive shaft assembly complete with


bearing and plummer blocks

1 set

1set

2.6

Sprockets (set consists of both drive and


non drive sprockets)

2 sets

1 set

2.7

Bearings for motor, guide wheel, drive


and non drive shaft

2 sets

1 set

2.8

Gear box (complete)

1
ISSUE
P0R0

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 2 OF 7

2.9

Couplings (both high speed and low


speed)

1 set

1 set

3.0

BELT CONVEYOR

ALT-1

ALT-II

3.1

Idlers

3.1.1

Carrying Idlers

25

25

3.1.2

Return Idlers

10

10

3.1.3

Impact Idlers

10

10

3.1.4

Carrying Idler frame

10

10

3.1.5

Return Idler frame

20

20

3.1.6

Impact idler frame

3.1.7

Self aligning carrying idler frame including


guide rollers

3.2

Pulleys

3.2.1

Drive pulleys without bearing block

1 No. for each type and


size

3.2.2

Take up / bend pulley / tail pulley

1 No. each

1 No. each

3.2.3

Plummer block complete with bearings

2 Nos. each
size

2 Nos.
each size

3.2.4

Bearings without plummer block

2 Nos. each
size

2 Nos.
each size

3.3

Gear box (complete)

1 No. each

1 No. each

3.4

Couplings (High speed side and low


speed side)

1 No. each

1 No. each

3.5

Bearings and oil seals for gear box

2 sets each
size

2 sets each
size

3.6

Rubber strip for skirt board

25 Mtrs.

25 Mtrs.

3.7

Scrapers

1 No. each

1 No. each

3.8

Rubber strip for internal scraper

3 Nos.

3 Nos.

3.9

Conveyor belt

For full length


of conveyors

For full
length of
conveyors
ISSUE
P0R0

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

SL.NO.

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 3 OF 7

DESCRIPTION

QUANTITY

4.0

CLINKER GRINDERS

ALT-1

ALT-II

4.1

Drive shaft assembly with plummer


blocks and bearings

1 set

2 set

4.2

1 set

2 set

4.3

Driven shaft assembly with plummer


blocks and bearings
Bearing assembly (expansion side)

4.4

Bearing assembly (non-expansion side)

4.5

Wear plates

4.6

Lantern rings / distance piece

8 sets

8 sets

4.7

Shaft sleeve

4.8

Wear ring

4.9

Gland packing

4 sets

4 sets

4.10

Gear box assembly

4.11

Fluid coupling assembly

4.12

Sprockets

2 sets

2 sets

4.13

Chain

2 sets

2 sets

5.0

FLY ASH TRANSMITTERS

5.1

Level probe

10% of total
quantity

10% of
total
quantity

5.2

Seals

20 sets

20 sets
ISSUE
P0R0

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 4 OF 7

5.3

Inlet valve/outlet valve ( complete )

8 sets

10 sets

6.0

AIR COMPRESSORS

ALT-1

ALT-II

6.1

O rings for each type

10

10

6.2

Washers

50

50

6.3

Gasket, for each type

10

10

6.4

Valve spring for each type

6.5

Piston ring for each type

6.6

Bearing for both compressor & motors

2 sets each
of each type /
size

2 sets each
of each
type / size

7.0

WATER PUMPS (For each type of pump)

7.1

Rings

2 sets in each
type of pump

2 sets in
each type
of pump

7.2

Shaft sleeve

- do -

- do -

7.3

Bearings for pump with seal

- do -

- do -

7.4

Gland packing

- do -

- do -

7.5

Impeller

- do -

- do -

7.6

Bearings for motor

- do -

- do -

8.0

S.S EXPANSION JOINT ASSEMBLY

8 sets

10

9.0

KNIFE TYPE ISOLATION GATE

9.1

Assembly of gate

4
ALT-1

5
ALT-II
ISSUE
P0R0

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 5 OF 7

9.2

Slide gate

9.3

Valve stem

9.4

Gland follower & packing

10.0

VALVES & FITTINGS

10.1
10.2
11.0

One (1) no. of One (1) no. of


Complete valve assembly for each type each size of
each size of
of valve
valve
valve
1 No. of each
Actuators
1 No. of each
size / type
size / type
PIPE LINES
10% of the
Pipe lines in standard lengths for each total quantity
size and type of pipe lines
used in the
system
for
each size &
type
10% of total
Gaskets for each size
quantity used
in the system
for each size
10% of the
Sleeve couplings of different sizes with total quantity
fasteners
used in the
system,
minimum two
sets of each
size

10% of the
total quantity
used in the
system
for
each size &
type
10% of total
quantity used
in the system
for each size
10% of the
total quantity
used in the
system,
minimum two
sets of each
size

10.4

Pipe bends

1 no. each
type and size

11.0

DRAIN SUMP PUMPS

10.1

10.2

10.3

2 nos. of
each type
and size

ISSUE
P0R0
CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 6 OF 7

11.1

Impeller

2 sets

2 sets

11.2

Bearing for motor & pump with seal

2 sets

2 sets

11.3

Shaft sleeve

2 sets

2 sets

11.4

Shaft enclosing tube (column pipe)

2 sets

2 sets

12.0

BLOWERS (For each of the fluidising


blowers and silo aeration blowers)

12.1

Impeller

2 sets in each
type
of
blower
2 Nos. of
each type
and size

2 sets in each
type of blower

10% of total
bags

10% of total
bags

2 Nos. of
each type
and size

12.2

Bearings for motor & blower

13.0

VENT BAG FILTERS

13.1

Bags with fixing clamps

13.2

Solenoid valve

4 Nos.

4 Nos.

13.3

Timers

2 Nos.

2 Nos.

14.0

Pressure Switches

15.0
16.0

Pressure gauges
DUST CONDITIONER

2 nos. in
each service
2 nos. in
each service

2 nos. in each
service
2 nos. in each
service

16.1

Bearings

16.2

Couplings

16.3

Oil seals

16.4

Gear box (Complete)

2 sets in each 2 sets in each


type and size type and size
1 set each
1 set each
type and size type and size
2 sets
2 sets
1 No.

1 No.
ISSUE
P0R0

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 7 OF 7

17.0

ROTARY FEEDER

17.1

Bear rings

2 sets

2 sets

17.2

Bearing seals

2 sets

2 sets

17.3

Coupling

1 No.

1 No.

17.4

Gear box ( complete)

1 No.

1 No.

ISSUE
P0R0
CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

TCE.4084A-H-TPP-01

HINDUSTAN ZINC LIMITED

SECTION: D 1.8

ASH HANDLING SYSTEM

SHEET 1 OF 7

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

ISSUE
P0R0

TCE FORM 329 R3

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