What is NACE MRO175? A NACE Standard which refers to resistance of material to SSC (Sulfide Stress Corrosion) in sour environment (Oil field equipment) NACE: National Associ. ion of Corrosion Engineers (USA) ilure by cracking under combined of: Stress - Corrosion in presence of water +H2S According to NACE MRO175 what is the normal maximum hardness of carbon and low alloy steels exposed to sour service? 22 HRC @ 620 Deg. C (Rockwell C Hardness) - It is main requirement In addition to hardness testing, what is the other main requirement in NACE MRO0175? HIC Test (Determined resistance to H2; HIC — Hydrogen Induced Cracking) - Very very important Heat Treatment Nickel Content shall be less than 1% How would you measure raised face finish? Visual Inspection & Surface Comparator gauge What additional mechanical test is done a materials for low temperature service? Impact Test Tensile tests results typically list three attributes. What are they? a) Tensile Strength b) Yield Strength ¢) % of Elongation d) Reduction in AreaCan Hardness test results be used as guide line for determining tensile strength? Yes, approximately we can get tensile strength value. Explain the term “WPS"? Welding Procedure Qualification, it contains essential variables, non essential variables and supplementary essential variable to produce acceptable weld, by repeatability. What international standard gives the requirements for quality assurance systems? Iso TRUE or FALSE: AWS D1.1 always requires qualification of welding procedures. FALSE TRUE or FALSE: Shear wave ultrasonics is the best nondestructive examination method for detecting fine surface cracks in steel forgings. FALSE TRUE or FALSE: Radiography is the best nondestructive examination method for detecting side wall lack of fusion in gas metal arc welding FALSE Explain the term "PQR"? a) Procedure Qualification Record b) A record of welding data used to weld a test coupon c) Record of mechanical and other testing conducted as the test coupon to a given WPS Page 2 of 3020, What is the relationship between a Procedure Qualification Record (PQR) and a WPS? The PQR documents what occurred during the welding and testing of the test coupon. The WPS documents what occurred during the welding and testing of the test coupon. Explain the term "WPQ"? Welding Performance Qualification, this is the test taken by the welder to prove his ability to be certified to weld on a certain welding procedure. What is the minimum acceptable mechanical test in a Welder Performance Qualification? Bend Test What American national standard gives pipelines welding procedure and welder qualification requirements? API 1104 (Refer 5 & 6) What American national standard gives the welding requirements for structural steel application? AWS D1.1 TRUE or FALSE: Generally qualification in the 6G position qualifies a welder in all positions for groove welds. TRUE What is meant by the term "Essential Variables" in the WPS? A change in a welding condition that will affect the weld’s mechanical properties. A change in essential variable WPS needs to re-qualification Page 3 of 30a4 22, 23. 24, 25. TRUE or FALSE: According to ASME Section IX, procedure qualification is not required when an essential variable is changed. False Why is "preheat" so critical in welding alloy steels? To prevent hardening and cracking a) — Toreduce the cooling rate during the welding b) To prevent entrapment of hydrogen gas c) To prevent formation of hardenable microstructure that will result in brittleness d) — Toeliminate the under bead cracking Note: it is application of the heat to the base metal immediately before the welding Note: avoid grain / components transformation What is "Interpass Temperature"? ‘Temperature between passes In a multipass welding, the welding Temperature of the weld are between weld passes is known as interpass temperature Note: maximum temperature between ranges Note: The highest temperature in the weld allowed prior to interpass weld in the case of multipass weld What is the purpose of post weld heat treatment? To relieve the stress, regain the grain structure and chemical properties which are affected during welding What is the minimum required tensile value of an E7018 Electrode? 70,000 Psi Page 4 of 3027. 28. 29. 30, 34 32, 33, 34. TRUE or FALSE: AWS D1.1 gives requirements for stud welding. TRUE TRUE or FALSE: Performing magnetic particle examination using dry powder in the overhead position is far and away the most enjoyable nondestructive examination to perform. FALSE What extra precaution must be taken with low hydrogen electrodes? Should be control oven baking and holding in oven before using Does AWS D1.1 require a welder to be qualified when pre-qualified weld procedures are used? Yes Name at least 5 attributes/items that you would expect to be contained in a steel material test report? Manufacturers Name, Purchase Order No., Material Grade / Type / Class, Mechanical Test, Chemical Test, Heat No., Lot No., Certificate No and date, Heat Treatment What is a mil? 25 Micron or 1/1000 Inch Describe the acronym (Short form) and welding process for SMAW Shielded Metal Arc Welding Describe the acronym (Short form) and welding process for SAW ‘Submerged Arc Welding Describe the acronym (Short form) and welding process for GTAW Gas Tungsten Arc Welding Page 5 of 3036 37. 38, 40. an Describe the acronym (Short form) and welding process for GMAW Gas Metal Arc Welding Describe the acronym (Short form) and welding process for FCAW Flux Cored Arc Welding Name the three modes of transfer for GMAW. Globular Transfer, Spray Transfer, Short Circuit, Dip Transfer, Pulse Transfer (Check all again) What is the difference between DCRP and DCEP? There is no difference, with two different names one indicate polarity (DCRP) another indicate Electrode positive (ECEP) A welder qualified in the 5G position may weld in what positions according to ASME IX? 1G, 3G, 4G for plate (For pipe — Flat, Over Head, Vertical) Explain the reason for specifying a maximum interpass temperature when welding austenitic stainless steels? To prevent carbide Note: To avoid excessive heat input (check it out) Note: To reduce intergranular corrosion near the weld What type of SS filler material is commonly used to join 304 SS to carbon steel or as the first layer when overlaying CS with SS E 309/ ER 309 Page 6 of 3042, 43, 46. 48. 47. 48. What is carbon equivalent and what is it's importance in welding? It is mixture of chemical properties of material, so it is very important for Weldability concern. Note: To determine the material capability What precautions should be taken prior to welding the base metal in a cladded joint? Acid Etching Test to be conduct Note: It is a non-destructive testing applied in clad plate after removing of stainless to carbon steel What is PMI? Positive Material Identification Note: Purpose is to determine the constituents of a materials TRUE or FALSE: Steels containing 0.10 % carbon are harder than steels containing 0.50 % carbon. FALSE TRUE or FALSE: Assuming there are no discontinuities, the weld is ‘stronger than the base materials being joined. TRUE List some of the important character qualities a good inspector should possess. KASH (Knowledge, attitude, skills, habits) TRUE or FALSE: Circumferential seams are always welded before longitudinal seams. FALSE Page 7 of 3049. 50, 51 52. 53. 55. TRUE or FALSE: E-6010 electrodes are preferred over E-7018 electrodes for vertical down welding, FALSE Why are shielding gases used during welding? To Prevent Oxidation Note: To prevent atmospheric contamination during welding What quality of near vision acuity must a welding inspector have? a) Traditional 20/20 unaided b) Not less than 20/20 c) Jaeger J-1 (may use corrective glasses) d) doesn't matter When weld repairs are required, to whom should you make the report? a)To the welder whose mark is on the weld —_b) To another welder, better trained c) To the welding foreman) To the project engineer What professional attributes are most helpful in performing inspection duties? A) Being informed, impartial and consistent —b)Being close friends with welders and superiors _c) Having past welding experience How can you identify an individual low-hydrogen electrode, which a welder is already consuming to make a weld? A) Ask the welder what it was b) Read the classification number printed on the covering near the stub end c) Ask the welding foreman How should low-hydrogen electrodes be stored before use? A) In their original unopened containers _b) In tool room cribs, properly labeled, ready for quick distribution c) In ovens held at temperatures assuring low humidity Note: Extra attention is paid for low-hyudrogen electrode is Storage / handling conditions to avoid humidity electrodes What joint fit-up should an inspector insist on? a) Tolerances specified on drawings or specifications _b) Tight fit of butt joints, to preserve dimensions of the weldment _ c)Whatever gap comes up, if not obviously too big for welder to span Page 8 of 301 92, 93, 94, 96, 96, 97 98, When performing tack welding on a material that will later be welded using a qualified procedure that requires a preheat of 200° F does the area to be tack welded require preheat even though the tack weld will be removed later prior to welding? YES Note: Bridge tacks (located above the root area) are acceptable but such tacks must be made completely within the weld groove and shall be completely removed prior to completion of the weld : SAES- wot TRUE or FALSE - When welding high nickel stainless steels, always use a welding rod of lower nickel content than the base metal. FALSE Is the inspector required to reject a weld when NDE of a completed weld reveals a discontinuity in the weld material? NO, Inspector should evaluate the discontinuity whether its crossing the acceptable limits as per the Code / Standards, then should reject otherwise acceptable. A cylinder has an OD strapping that measures 10° 0". What is the strapping measurement for 45°? 1.25 How many minutes of arc in one degree? a) 30 b) 60 c) 90 d) 120 e) 360 To ensure continued accuracy, inspection devices must be periodically a) polished b) corrected c) calibrated d) rust-proofed e) all of the above Dial indicators are adaptable for use with: a) height gauge —_b) bore gauges c)snap gauges d) measuring calipers _e) all of the above List two inspection tools or instruments that are typically used to measuring pre-heat? Temple Stick and Thermometer Page 13 of 3099, 100, 401 102 103 108, When preheating is specified where should the area be measured to insure proper preheating has been accomplished Distance at least equal to the thickness of the thickest welded part (but not less than 3 in. [75 mm]) in all directions from the point of welding What does ASME Section V Address? NDE Name the four basic weld joints. Square, Butt, Lap, Corner, Tee Where are the toes of a weld? a) At the foot b) Where the root meets the base metal c) Junctions of face and base d) Internal junction of welds made from opposite sides of a joint Note: Generally cold cracks a result of thermal shrinkage stress acting on the weld HAZ. Name at least three types of bevel (groove) preparations suitable for submerged arc welding, including descriptions of when they are used. V for seam weld, II Square for thin plates, V grove with broader root face for thicker plates, K for Plate girders. List two types of material where a DC welding machine would be used? CS & SS (P41 & P5) Why is there always a straight face of approximately 3 mm on a bevel? It acts as a Heat shield for root opening to protect burn through. Note: Root face is called straight face Page 14 of 30106, 107. 108 109. 110, 11. 112, 113, 114, Note: To avoid melt through weld, burn through, root concavity Name four groove weld positions and their position. 4G-Flat, 2G-Horizontal, 3G-Vertical Up and Vertical Down, 4G- Overhead, 5G-for Pipe Fixed axis, 6G-for pipe inclined 45 Degree fixed axis. Why does weldable stainless steels (i.e. 316L) contain less carbon than standard grade stainless steels? For better weldability for high pressure services, but standard grade is for lower pressure services. Name two test methods that determine material toughness? Izod, Charpy V notch and CTOD What is Ug? Geomatric Unsharpness Pnembra What is CSD? Consulting Services Department What is RTR? Reinforce thermosetting resin What is AWWA? American Water Works Association TRUE or FALSE: Assuming there are discontinuities, the weld is stronger than the base materials being joined. FALSE What would be the most appropriate welding process be when welding full penetration welding from one side. Page 15 of 30115, 116. 417. 118. 119. 120. a)FCAW b) GTAW-c) SAW d) GMAW e) all of the above What would be the most appropriate welding process be when welding full penetration welding from one side. a)FCAW b) GTAW c) SAW d) GMAW e) all of the above What is purpose of PWHT? A) To make the material straight b) To make the material Harden c) To relieve the residuals stress in the welding Note: PWHT of weldment is heating the weldment gradually to required soaking temperature and holding for specific time and cool down to the required cooling rate. Note: To slowdown the cooling rate, to reduce hardness of the weld, to avoid cracking & brittleness Why the crack appears? a) When applying heat in the welding process b) Because of (sudden) cooling during after welding c) During the welding process d) a, b, and ¢ e) Both a and b Why are the bevel edges controlled before welding? a) It helps to easy the weld to the welders b) To increase joint efficiency and eliminate the weld face c) Porosity will not come d) a andc e)a,b andc Which is the most appropriate method for detection lamination on bevel edge? a) RT b) PT c) UT d) all of the above Name four types of joints? Butt-Joint, Corner Joint, T-Joint, Lap Joint Page 16 of 30124 122. 123. 124. 126. 127. 128. 129, TRUE / FALSE: For PT Fluorescent and MT Fluorescent for leak test, ultraviolet light is used? TRUE Which are the most three suitable grooves geometric for SAW welding? Single V, Single Bevel and Double V — gooves Note: U, V & Square — grooves In what properties have the 3 sub-arc fluxes? Insert, chemical changes active, alloying What you will do if you found welder doing wrong? a)To the welder whose mark is on the weld __b) To another welder, better trained) To the welding foreman d) To the project engineer Type of joint category? Category A, B, C & D as per ASME Section VIII Div.1 — UW-3 & UW-13 Ferromagenetic materials can be detected by using? Magnet For non magnetic material surface defect can be detected by which NDT method? a) RT b) MT c) PT d) UT Thickness gauge It is need to qualify the welder, when WPS is pre-qualified in the same project? No (check is it Yes) It is need to qualify the welder, when WPS is pre-qualified in the same project? No (check is it Yes) Page 17 of 30130. 132 133. 137. Define the mean of Overlap? A form of lack of fusion that occurs in the weld face area during the positional welding caused by action of gravity. Where does porosities be obtained? From atmospheric contamination, chemical contamination TRUE / FALSE: When the vendor received a PO from a client which have conflicts from a code and standard requirement, does the vendor require to accept? FALSE When shooting an elliptical joint of tubes / pipes, where IQI will be placed when possible? Source Side Why do we maintain the interpass temperature when welding Stainless Steel? To prevent hardening in the HAZ through dendrite growth under bead cracking What material do we use when welding dissimilar material? 309 / Inconel for greater ware resistance What is dwell time? The time for the penetrant soak into the surface opening and the time for the developer to draw out an indication Describe the difference between QA & QC? Quality Control is the operational techniques (Inspection, Examination & Testing) that are used to fulfill requirements for quality. Quality Assurance is the system of action and planning Page 18 of 30138, 139. 140. 141. 142, 143, needed to provide confidence that a Product or Service will satisfy quality requirements What do quality system audits evaluate? The degree of quality system conformance to established requirements. Saudi Aramco has adopted the basic framework and definitions of the International Quality System Standards 1S0-9000 Series. This has been done to provide universal understanding and improve communication between the COMPANY and prospective CONTRACTORS whose Quality System is congruent with the ISO-9000 Series. Describe the basic elements of an ISO 9000 Series Quality Program? Quality Management & Quality Assurance Standards per IS0-9000 Quality Systems per ISO-9001, 9002, 9003 Quality Plan Guidelines per ISO 10005 Saudi Aramco has adopted the basic framework and definitions of the International Quality System Standards |SO-9000 Series. This has been done to provide universal understanding and improve communication between the COMPANY and prospective CONTRACTORS whose Quality System is congruent with the ISO-9000 Series. Describe the basic elements of an ISO 9000 Series Quality Program? Quality Management & Quality Assurance Standards per ISO-9000 Quality Systems per ISO-9001, 9002, 9003 Quality Plan Guidelines per ISO 10005 Heat input (SMAW per ASME IX) is a combination of what two electrical characteristics & travel speed? Voltage and Amperage Excessive heat input is mainly attributed to what poor welding techniques during SMAW process? Excessively wide weaving and slow travel speed. What are 3 potential sources of Hydrogen encountered during SMAW process? Page 19 of 30144. 146. 146. 147. 148, 149. Moisture in the metal and electrode coating, oil, elemental Hydrogen in the base metal What are several likely causes of porosity in carbon steel welds using the SMAW process? Poor Welding technique and equipment, excessive wind, moisture & weld contaminants. What dimension is measured to determine the size of a concave fillet weld? Throat What dimension is measured to determine the size of a convex fillet weld? Leg Where would cracking most likely occur from excessive current input in a single pass weld? Centerline of the weld (Centerline Cracking) Using GTAW process, describe what happens to a weld without proper purging/back gassing on SS material? Oxidation at the ID (Sugaring) Name 3 of the 5 mechanical tests in ASME IX employed for procedure & performance qualifications? Tension, Guided Bend, tests llet-weld, Notch-toughness and Stud-weld How is Magnetic Particle inspection of a weld using the wet continuous test method performed? The particles (usually fluorescent) are sprayed, poured on or applied by immersion and the magnetizing current is applied while the particles are still flowing. Page 20 of 30151. 162, 183. 154, 165. 487. Indications with Liquid Penetrant Testing are easily seen if the surface has been prepared by grinding prior to testing? Trueffalse? Why? False, because grinding can smear metal and mask/cover discontinuities. Name an NDT method and technique that employs a reflected sound beam that can be used for the volumetric examination of welds? Ultrasonic Testing using Shear Wave Technique provides good volumetric exam coverage. List 3 disadvantages of RT over other NDT Methods. Radiation Safety Precautions, Planar defects not readily detectable, heavy equipment If a product is to be stress relieved, why is it important to use exactly the same RT procedure before and after stress relieving? So that a baseline evaluation is performed to ensure that borderline indications are not misinterpreted after stress relief. A dark narrow area 2-3mm wide appears on a radiograph all along the edge of the area representing the weld. The joint has a 60-Degree double- “v" groove. What is the indication most likely to be? External Undercut A localized darker density Radiographic image with fuzzy edges in the center of the width of the weld image that may or may not be wider than the width of the root pass image is most likely what? Burn-through Name 5 common film artifacts that may be cause for rejection of Radiographic Film? Page 21 of 30158. 159, 161 162, 163 Film Scratches, light leaks, chemical stains, fogged film, static marks, water marks, streaks, crimp marks, finger marks, lint, dirt etc When the radiation source is located inside piping with the film located outside, single-wall exposure and single-wall view, name this type of exposure? Panoramic How do gamma rays compare with X-rays when applied to RT of welds? Gamma rays have greater penetration ability, but give poorer contrast. Per ASME B31.3 (assume latest edition), name three of the four Categories of Fluid Service? Categories D, M, High Pressure & Normal Per ASME B31.3, who is responsible for classification of service to a given category? The Owner Per ASME B31.3 (assume latest edition), what are the RT requirements for Socket welds in severe cycle service? None Relating to the above question, Give good reasons why random RT of socket welds is recommended? Both gross welding defects & poor quality welders can be identified, with repairs and corrective action taken, & Gap can be verified. Briefly describe good QC practice relating to the installation & bolting of flanges? Verify Materials (type, size and rating) are acceptable, gasket verification & good bolting practices (torque value requirements met) in accordance with approved procedures. Page 22'0f30165. 167. 168. 169. 170. What is an often-overlooked Inspection/NDT requirement on the installation of an orifice flange? Visual weld inspection of the seal weld & NDT has been missed prior to bolting of flanges Per ASME Section VIII, Div. 1, can a nozzle to be attached to the exterior surface of a pressure vessel without any portion of the nozzle projecting into the shell? Yes, with many restrictions Explain the difference between a 2:1 Ellipsoidal head and a hemispherical head? A hemispherical head has no flange and knuckle region and holds greater volume. Which of the above two heads given equal thickness can withstand greater internal pressure? The 2:1 elliptical head can withstand much more internal pressure given equal thickness. In ASME Section VIII, Division 1, Parts UW and UCS cover what scope of work? UW designates requirements for pressure vessels and vessel parts FABRICATED BY WELDING, and UCS designates requirements for pressure vessels and vessel parts constructed of CARBON AND LOW ALLOY STEELS. What API documents apply to the replacement of an existing floor for an Aboveground Oil Storage tank? API 653 & API 650 Page 23 of 30171. 172. 173. 174, Name several Inspection items on internal component/tray installation for new columns? 1. Drawings, Calcs & Data review 2. Verification of Material Construction of Internal components (tray assemblies & systems, hardware, packing medium) 3. Location, levelness and orientation of internal components per Mfg Drawings/tolerances. 4. Seams, holes, gaps, missing items, looseness of hardware in trays 5. Leakage Tests as needed for trays, troughs, weirs, etc. 6. Final Cleanliness of Tray Assemblies What are two key items to be resolved prior to addition of new nozzles to older tanks per API 653? Tank Material identification, Material Design Considerations & selection (need for shell insert). Briefly describe an area impressed Cathodic Protection System? Electrical current & use of selectively placed sacrificial anodes is employed to stop/slow the electrochemical reaction that occurs during the corrosion process. Relating to Contractor Weld Shop evaluation prior to the beginning of pipe welding for a major project, what are several key items you would look for as the inspector assigned to approve the shop for Company? 5M + E formu Measurement, Envit = Manpower, Methods, Materials, Machines, ynment 4. Manpower=Ensure adequate Personnel that are trained, qualified, certified & approved 2. Methods=Ensure that standards are followed and that welding procedures, special processes (PMI, PWHT, etc) are acceptable and that there is a good quality system (paper trail) in place. 3. Materials=Ensure Materials are approved, certified, documented (traceable), stored correctly with area for deficient items (quarantined), and segregation of dissimilar metals. 4. Machines=Ensure Equipment is adequate for the intended work and in good working condition. 5. Measurement=Ensure Contractor QC Program & testing/calibration program is in place for equipment and work. Page 24 of 30176. 176, 177. 178, 179. 180. 181 6. _Environment=Ensure that the working environment (building) is safe, sheltered from the elements and adequate to ensure quality work. What is the “Technical Definition” of “Stag Inclusion”? Non-metallic material trapped in a molten metal during welding or forging CONCERING FINAL OPERATION, why should you not install a gate valve with its stem below the horizontal in oil service? Positioning of valve stem below horizontal is not preferred to prevent disposition of debris on the bonnet which will prevent closure of the valve. Corrosion is also a reason. List at least three (3) separate aspects of a permanent identification system that is required to appear on a radiograph in order to assure traceability? a) B1I/ J.0 or description of the equipment / piping b) Weld Number c) lal d) Date. What is [QI sensitivity and what does it determine? IQI determine the quality of the radiographic techniques used and therefore, will help us in knowing as to what degree of defect can detected. What has occurred if the light image of the letter “B" appears on your radiograph? There is back scatter TRUE/FALSE: Radiograph with darker image and light image of the letter "B’ is acceptable. FALSE You are monitoring an NDT inspection at a vendor shop who is using the Magnetic Particle, dry powder prod method. They have located a “Weak Page 25 of 30183. 185, formation pattern”. Where would you expect them to next place the prods to obtain a stronger indication patern? Draw the 2™ location of the prods in relationship to the 1 location. Denote the direction of the defect for both prod placement. What are the basic differences between a E-6010, E7010 and E7018 electrodes? How long should each be dried after removal from their “hermatically sealed” container? a) E-6010, E-7010 electrodes are non-low hydrogen electrodes, while £-7018 is a low hydrogen electrodes. b) E-6010 & E7010 do not require drying after removal from hermatically sealed container. c) E-7018 does not require drying after removal from hermatically sealed container (keep in oven for more than 65 deg. for 4 hours); however, if this is removed from the sealed container for more than 4 hours then there should be dried at 260 Deg. ~ 430 Deg. for 2 hours and shall stored continuously in the oven at 120 Deg. What is meant by the term “film density” and how is it measure? Film densi is the degree of darkness on the radiograph This is measured by using a densitometer or comparison with a density strip Is it possible to locate defects by magnetic particle or liquid penetrant examination which can not be found by radiography? Explain Yes, there are near surface or surface that may be perpendicular with the rays of radiation such as internal lamination and cold laps What is basic difference between a DIN and an ASME IQIs? DIN is a wire IQ! while an ASME IQI is a penny type (a block consisting of holes) Denote the three (3) main reasons to use preheat? a) To reduce the cooling rate during the welding b) To prevent entrapment of hydrogen gas c) To prevent formation of hardenable microstructure that will result in brittleness Page 26 of 30187. 188. 189. 191 192, 193 194. What does the term “Holiday Detector” mean? This is a test performed to locate a break or discontinuity on a protective coating What is the purpose of QC Plan VS QA/QC Manua? QC Plan is a list of quality control activities to be performed in accordance with the approved QA/QC manual on a certain projects. What position is the gate to be in during a “Shell” test? Explain why? Partially opened position so that any cavity on the valve body can be subjected to the test pressure What is the ultimate purpose of the backseat and stem packing? To ensure that there is no leakage through the bonnet and stem packing Is the packing gland to be tight during the backseat test of a gate valve? No Name at least 6 area that should be checked during the dimensional inspection of raised face welding neck flange? Rating No. of bolt holes Thickness of hub and all bend Soundness of bevel Ensure that raised face meets the required roughness per standard Internal diameter If valve body is to be painted, when should shell hydrostatic testing to be performed? Before painting What is acronym of DFT? Page 27 of 30196. 197. 198, 199, 200, DFT, is an acronym for Dry Film Thickness, and is normally specified in micrometers. One mil (0.001") equals approximately 25 micrometers During painting and coating, what does the term “profile depth” mean, and (b) how it is obtained and measured? a) Profile is the measurement of the depth of peaks and valleys on the substrate material. b) This is obtained by a profile gauge or a comparator What is the “Swedish standards Institution” normally associated with? Degrees of surface preparation of metal before painting SA 2%. Why must alternate paint coats be tinted? To determine the number of coats applied and find areas you may have missed or lightly coated. Which of the following is true? a) All discontinuities are defects b) Defects that effect the products usefulness are called discontinuities ¢) Discontinuities that effect the product's usefulness are called defects 4) All discontinuities are unacceptable What do the letters PSIA mean? a) Pressure referred to National Institute of Standard and Technology's absolute pressure. b) Pascals per square inch absolute c) Pressure standard in absolute units d) Pount per squre inch absolute What do the letters PSIG mean? a) Pressure referred to National Institute of Standard and Technology's absolute pressure. b) Pascals per square inch absolute c) Pressure standard in absolute units d) Pount per squre inch Gauge Page 28 of 30201 202. 203, 204, 205. 206. 207. 208, 209. Welding consumable like Electrode, filler wires and fluxes shall be conform to which ASME code? ASME Section II, Part C What is the maximum internal misalignment of butt joint? Internal misalignment of butt joints shall not exceed 1.5 mm. How many times can electrodes be rebaked? Electrodes may be re-dried only once. For temporary supports and attachments welded to the pipe, what are requirements related to Material? NDT? Oil, moisture, rust, scale, sand, paint, metallic coatings (0.g., zinc), or other foreign matter shall be removed from the weld surface and at least 25 mm (1 in) of adjacent base metal prior to welding, including any such coatings on temporary attachments or supports. What is the maximum amount of time that E-7018 electrodes can be kept ‘out in the field? Upto 4 hours What is the minimum distance between parallel but welds? The minimum distance between paral three times the wall thickness of the j 1 butt welds shall be 20 mm or , whichever is greater. What is the minimum passes allowed for socket welds? All socket welds shall be at least two pass weld. What is in-process inspection? Inspection and surveillance carried out during production. What is Non-compliance? Awritten report that states that a clause or instruction in the control documents. Code or standard can not or was not met Page 29 of 30210. What is Concession / waiver? An agreed deviation (with the customer) from a pre agreed path, or specification 211. What is Concession / waiver? An agreed deviation (with the customer) from a pre agreed path, or specification Page 30 0f30