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Documenti di Professioni
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Code
2200772361 I 04
Edition
04 I 2012
"VSTRUCTION
ROTARY SCREW COMPRESSOR UN|IS
HP 3 - 5 -715 - 10
KW 2.2 - 3.7 - 5,5 - 7,5
READ TH'S MANUAL CAREFULLY BEFORE CARRY'AIG OUT ANY OPERATIOIVS OA' THE COTIIPRESSOR UNIT
.ENGLISH
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Code
2200772361 I 04
INSTRUCTION AND MAINTENANCE II'IANUAL
Edition A4nO12
HP3-5-7.5-10
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READ THIS MANUAL CAREFULLY BEFORE CARRYING OUT ANY OPERATIONS ON THE COMPRESSOR
UNIT.
ENGLISH
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COMPRESSOR.
HP3-5-7.5-10
KW 2.2 - 3.7 _ 5.5 - 7,5
MACHINE AND MANUFACTURER IDENTIFICATION DATA
FIG.
a
3
7
a
f
7
7
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a
7
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ENGLISH
ln the event of breakdown or malfunction of the machine, switch it off and do not tamper with it.
lf repairs are needed, contact a technical assistance centre approved by the manufactuier and insist on the use of
genuine spare parts.
Failure to comply with the above may endanger the safety of the machine.
INTRODUGTION
Keep this manual with care for future consultation; the use and maintenance manual is an integral part of the
machine. Read this manual carefully before carrying out any operations on the compressor unit
The installation of the compressor unit and all operations involving it must be performed in conformity with the
regulations in force conceming electric plants and personal safety.
A
A
ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY
PROFESSIONALLY SKILLED PERSONNEL.
The manufacturer does not accept responsibility for damage caused as a result of negligence or failure to abide by the
instructions given above.
: To limit intemal corrosion, which could compromise the safety of the compressed air tank, the condensation
that is produCed mt be dischia t eaCt niC day, lf h utomatic drin fitted to the a'r ceiver is
present, it is necessary to check that it is working correctly every week and repair it if necessary.
. Th thickns f th r,Civei must b chCked ery yeaf nd atso in ccordanc wth l$islation
- ifh tank cannot b 5ed and mt bC iplaced if th thcknesS falls blow the m,nmum levl given
The manufacturer does not accept responsibility for damage caused as a result of negligence or failure to abide by the
instructions given above.
The compressor units use single-stage screw rotary air compressors with oil injection.
The system is self-bearing and does not require bolts or other devices to anchor it to the floor.
The unit is completely assembled in the factory; the necessary connections for setting it up are:
. connection to the power mains (see installation chapter)
o connection to the compressed air network (see installation chapter)
ENGLISH
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The compressor has been built to supply compressed air for industrial use.
The machine cannot be used in premises where there is a risk of fire or explosion or where work is carried out
which releases substances into the environment which are danqerous wth reqard to am
solvents. nammaU@
ln particular the compressor cannot be used to produce air lo be
breathed by humans or used on direct contact with foodstuffs. These uses are allowed if the compressed air produced
is filtered by means of a suitable filtering system (Consult the manufacturer for these special uses.
This compressor must be used only for the purpose for which it was specifically designed.
All other uses are to be considered incorrect and therefore unreasonable.
The Manufacturer cannot be held responsible for any damage resulting from improper, incorrect or unreasonable use.
OUTLET
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CONDENSATE
DRAIN
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The compressor may be used only by specially trained and authorized personnel. Any tampering with the machine or
alterations not approved beforehand by the Manufacturer relieve the latter of responsibility for ay damage resulting
from the above actions. The removal of or tampering with the safety devices constitutes a violation of the European
Standards on safety.
ATTENTION: UPSTREAM OF THE MACHINE INSTALL AN ISOLATOR KNIFE-SWITCH WltX Rtrl RUtOnnRrlC
cuTouT AGAINST CUI1EFNT SURGES AND EQUIPPED WITH A DTFFERENTTAL DEVTCE FOR CALTBRATTONS
SEE WIRING DIAGRAM.
ALL ELECTRICAL WORK ON THE MACHINE, HOWEVER SLIGHT, SHOULD BE CARRIED OUT BY
PROFESSIONALLY TRAIN ED PERSONNEL.
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.ENGLISH
7
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1) FLUID EJECTTON
6) H|GH PRESSURE
7) HOT PARTS
8) MOVTNG PARTS
4) NO|SE
9) FAN ROTATTNG
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5.I DESGRIPTION
OF COMPULSORY SIGNALS
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COMPRESSOR UNIT
AAA
FIG. 3
ENGLISH
6.2 DANGER ZONES FOR DRYER UNIT AND TANK
AAA
A'''
1) Safety screws
2) The front protection can be opened with a special key
3) Fixed protection device - coolng fan I pulley
4) Safety valve
5) Emergency stop
6) Oil filling cover (with safety breather)
ENGLISH
FIG.4
2)
3)
4)
5)
FIG. 5
ENGLISH
FIG. 6
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ENGL,ISH
8.3 POSITION OF THE DATA PLATE FOR COMPRESSOR UNIT
FIG. 8
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N NACCHIIIA FREDDN.SCEICAF
LA CoilDEil:in oAL SEnSnoo 0LI0.
Nc...
IS
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ENGLISH
8.4 POSITION OF THE DATA PLATE FOR DRYER
AIR RECEIVER
FIG. 9
k- r
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e.1 FLOOR
The floor must be even and of industrial type; the total weight of the machine is shown in the Chap. 13.0
Remember the total weight of the machine when positioning it.
9.2 VENTILATION
When the machine is operating, the room temperature must not be higher than 40 "C (104" F)
or lower than 5 'C (41" F).
The volume of the room must be about 30 m3
The room must be provided with 2 openings for ventilation with a surface area of about 0,5 m2 each.
The first opening must be in a high position to evacuate the hot ar, the second opening must be low to allow the intake
of external air for ventilation.
lf the environment is dusty it is advisable to fit a filtering panel on this opening.
9.3 EXAMPLES OF VENTILATION OF THE COMPRESSOR ROOM
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ENGLISH
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After removing the packing, ensure that the machine is unbroken and that there are no visibly damaged parts.
lf you are in doubt, do not use the machine but apply to the manufacturer technical assistance service or to your dealer.
The packing material (plastic bags, polystyrene foam, nails, screws, wood, metal strapping, etc..) must not be left within
the reach of children or abandoned in the environment, as they are a potential source of danger and pollution.
Dispose of these materials in the approved collection centres.
ENGLISH
12.1 POSITIONING
the
After unpacking the equipment and preparing the compressor room, put the machine into position, checking
followino items:
ffifficientSpaGearoundthemachinetoallowmaintenance(seeFig.12).
r Gheck that the compressor is standing on a Perfectly flat floor.
FtG.12
l-tE
POWER
CABLE WITH A SUITABLE
CONDUIT
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II
a
SINGLE-PHASE DRYER
SUPPLY LEAD
THREE-PHASE OR
SINGLE-PHASE
ROTARY SCREW COMPRESSOR
SUPPLY LEAD.
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ffiPERAToRcr'seeTHEWHoLEMAcHlNEFRoMTHEcoNTRoLPANELAND
CHECK THE PRESENCE OF ANY UNAUTHORIZED PERSONS IN THE VICINITY OF THE MACHINE.
lNEDPERSoNNELMAYHAYEt.c91qS_I9-II1F|F-9TRlcPANEL.
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9l.B_!E_9'],-Ly9SANDALLoTHERTYPEoFELEcTRcMATERlALusEDFo
IY,Lr|ELE FoR THE USE AD CMPLYNG.wIrH HE neournemeiS brnrro ev r{ ncuriS i
FORCE.
PlPEs'FlTTlNGSANDcoN.NEcTloNSUsEDFoRTHEcoNNEcTloNoFirEcoMPRESSoRToTHE
cconotN To rn pnesCnlpnoNs oF
THEREGUnoNSlNFRce'tTHEcoUNTRYoFs..'.'
4LLDAMAGEDUEToTHEFAlLURETocoMPLYwlTHTHESElNDlcATloN
THE MANUFACTURER AND MAY CAUSE INVALIDIW OT TNE GUARAiee CIiIOS.
.....
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FtG. r3
ALWAYS USE A
FLEXIBLE PIPE
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The manual drain (Ref. 2 Fig. f 3) and the condensate automatic drain (Ref. 3 Fig. 13) are led outside the machine with
a flexible pipe that may be inspected. Drainage must comply with the tocal regultons in force.
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12.4 STARTING UP
See part B of this manual, Chapter 20.0
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ENGLISH
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Dimensions (mm)
Dimensions (mm)
HP 3-4-5,5-7,5
KW 2,2-3-4-5,5
HP 3-4-5,5-7'5
Kw 2,2-3-4'5,5
Hpto I kw7,5
1420
588
Q3,1\
648
1302
1420
nplo / kw7,5
Dimensions mm (in)
KW 2.2-3.7'5.5
(55,9)
lpto / kw7,5
HP 3-5-7.5
620
(24,4)
620
(24,4)
588
Q3.1\
648
(25.5)
H
995
(39,1)
*i!!jtyg
TJ3:9
1t2'
(51,2)
314"
10 (145)
10 (145)
10 (145)
155 (341,7)
159 (350,5)
164 (361,5)
214 (471,7)
187 (412,2)
193 (425,4)
198 (436,5)
2+o 1s+a,o
99 (218,2)
105 (231,4)
1fi
160 (352,7)
105
-.
Air
(45)
F
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connetion
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1302
(25.5)
connection
995
(39,1)
(55.9)
$1.2\
Air
(242,5)
ENGLISH
TYPE
DRYER
Weight
A1
19
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Ks. (lb)
50 Hz
A2
Kg.0b)
R l34a
(4r,8)
20
(M\
60 Hz
tr
M
bar. psi
Nominar
Powerw
50 Hz
60 Hz
0,190
(0.39)
0,290
(0,63)
Reference conditions:
Ambient temperature25 "C (TT" F)
lnlet air temperature 35 'C (gS" F)
Pressure 7 bar (psi 101,S)
Dew point in pressure 3 "C (32,4. F)
l,;#rit
50 Hz
60 Hz
Nominal
MAr\.
PorverW
50 Hz
60 Hz
132w
26w
159\,
167w
26w
193w
a
bar
l6
e32l
bar 16
e32l
Limit conditions:
Max. ambient temperature 43"C (109,4. F)
Min. ambient temperature S"C (4i" F)
Max. inlet air temperature 55"C (131 F)
Max. working pressure 16 bar (psi Z3Z)
Refrigerantcompressor
2 Condenser
3 Motor fan
4 Evaporator
5 Condensate drain
6 Hot gas bypass valve
7 Expansion capillary tube
8 Reftigerant filter
9 Condensate manual drainage
*11
FtG. 14
ENGLISH
14.2 GENERAL LAYOUT FOR SCREW COMPRESSOR
10
11
Oil gauge
2
3
4
5
6
7
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12 Oil discharge
13 Oil tank
14 Delivery pressure gauge
* 15 Safety valve
16 Electric motor
17 Screw compressor
18 Suction unit
19 Drain solenoid valve (Hp 10 / kW 7,5)
FtG. 15
5
15
l8
l9
ENGLISH
14.3 COMPRESSOR CONTROL PANEL
Ftc. l6
COMPRESSOR
CONTROL PANEL
Hpl0 / kW7,5
2)
lsolating switch - also used as emergency stop and for resetting the motor thermal protection.
3) Work hour counter: indicates the hours of operation
4) Operation lamp
5) Selec{or (Start - Stop for Hp3-4-5,$7,5 lkW2,2-45,5),
6) "OFF" - "ON' lsolating switch dryer
7) Dew point indicator
f
MPORTANT: WHEN THE SWITCH Ref. 2 and 6 lS lN POSITION "OFF" THE TERMINALS ARE STILL LIVE.
'Hp3+S,5+75,,/,,K$$i!|31#5r5,:,l:
Hp10 / kW7,5
STARTING; - Move the selector Ref. 2 to position'ON".
- Move the seleclor Ref. 5 to position "l'; the selector will return automatically.
- The compressor starts running, operation lamp Ref. 4 lights up.
STOPPING: - Move the selector Ref. 5 to position "0"
- Wait at least 30 seconds..
- Move the selector Ref. 2 to position'OFF'.
WAIT AT LEAST 30 SECONT}S BEFORE STARTING THE MACHINE AFTER SWTGH OFF.
ENGLISH
1
E
BEFORE CARRYI
aln olsrnleunoN
rr FR'M THE powER MAtNs o*p'rn iHe coulpnesseo
IoPERATIoNSTHATMAYBECARRIEDoUTBYTHEUSER
ARE ILLUSTRATED IN PART
SKILLED PERSONNEL; THESE OPERATIONS
rT
THAT REQUIRE
MANUAL.
OF THIS
'PERATIoNS
"8"
ffiomtheairtank
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Change
Change
Change
Chane
number of
be changed once per year, regardles: -"1ry
lt is recommended that the compressor oil
ls
compressor
the
year
if
per
.nor* frequeily than once
hours of operation. oil must n" "r,nLo
environment'
installed in a dirtY
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BEFORE DRAINING THE CONDENSATE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT
IT
- - - -- -FROM THE POWER MAINS.
Proceed as follows:
FtG.
3
]IIAXIIIUM LEVEL.
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ENGLISH
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- Stop the machine, (See Pag. 17).
- WAIT A FEW MINUTES FOR THE FOAM IN THE OIL COLLECTOR TO ABATE.
- Check the oil level on the indicator Ref. 7 Fig. 17.
- lf the oil level is below minimum, fill up as follows
- Turn in "OFF" position the isolating switch Rf. 2 Fig. 17 (on the dryer if fitted)
- Turn on the differential supply switch, Ref. 3 (on the screw-compressor) and Ref. 4 (on the dryer if fitted) Fig. 17.
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BEFORE CARRYING OUT A.NY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY
HAS BEEN DISCONNECTED.
- Open the front protection Ref. 5 Fig. 17 using the special key.
- Remove the fixed protection device (machine cover) Ref. 9 Fig. 17.
- Slowly unscrew the oil cap Ref. 8 Fig 17, ensuring there is no pressure inside.
- Top up to maximum level Ref. 7 Fig. 17, with oil of the same type in the compressor.
- Close the oil manifold cap Ref. B Fig. 17.
- Close the fixed protection (machine cover) Ref. 9 Fig. 17 device again, using the appropriate safety screws.
- Close the front protection Ref. 5 Fig. 17.
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FIG. 174
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.ENGLj,SH
15.5 CLEANING THE SUCTION FILTER OR CHANGING THE FILTER
- Stop the machine, (See pag. l7).
- Tum in .OFF" position the isolating switch Rif. 2 Fig. 18 (on the dryer if fitted)
- Turn on the differential supply switch, Ref. 3 (on the screw-compressor) and Ref. 4 (on the dryer if fitted) Fig. 18.
- Remove the fixed protection device (machine cover) Ref. 5 Fig. 18.
- Remove the cover Ref. 6 Fig. 18 (Check the direction of the anow).
- Remove the filter Ref. 7 Fig. 18.
FtG. 18
- Clean the disk on which the filter rests with a clean cloth.
- Fit the filter and the cover
- lf necessary, dispose of the old ftlter in conformity with the local regulations in force.
- Close the fixed protection (machine cover) Ref. S-Fig. 18 device again, using the appropriate safety screws.
ENGITSH
/-\
BEFoRE CARRYING
MAINS AND TNO
our
nryy@r
ei
NNE.T
THE PowER
eRoM rH
lr FR'M
ffimanualcondenSationdrainmustbechecked(Rif.1every500hoursandRef.2every24hours)
Fig' 19' .
FlG. 19
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ENGLISH
15.7 CLEANTNG THE CONDENSER BATTERY (FOR DRYER )
BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT
IT FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
The condenser must be cleaned every month (Ref. 6 Fig. 20).
Proceed as follows:
FG. 20
I - l0 Fig. 20)
BEFORE CARRYING OUT ANY MAINTENANCE, STOP THE MACHINE AND DISCONNECT IT FROM THE POWER
iIAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
Proceed as follows:
ENGLISH
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FtG. 21
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During periods of inactivity the weather must be protected against atmospheric agents, dust and humidity which could
damage the motor and the electrical system.
To restart the machine after periods of inactivity, consult the manufacturer.
lf the machine is to be scrapped, it must be dismantled into parts of the same material, to be disposed of according to
LII
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.ENGLTSH
Ref.
DESCRIPTION
4.ry
Code
It --r-=a.ra
10 bar
3
3
4
4
4
Belt
Belt
Belt
1
1
(psi 145)
10 har
nfia
bsi
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50
50
55
57
I
I
60
6211 4737
62ll 4739
6211 4726
6211 4725
50
50
6221 3726
6221 3728
0367 0100
0367 0100
0367 0100
50
5A
145)
10 bar
bsi
145)
T
T
FtG.22
T.
ENGLISH
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N.B. OPERATIONS MARKED T T MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL
APPROVED THE MANUFACTURER
l
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ALL WORK MUST BE CARRIED OUT BY PROFESSTONALLY SKILLED PERSONNEL. BEFORE CARRYNG OUT
ANY MAINTENANCE, STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS.
19.1 TROUBLE.SHOOTING AND EMERGENCY REMEDIES FOR ROTARY SCREW COMPRESSOR
OBSERVATIONS
POSSIBLE CAUSES
FAULT FOUND
lA - no power
1B - the transformer protection fuse is
broken
to "OFF" / "ON".
(Chap. 14.3).
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t-r
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A
t-
too high
48 - the discharge electrovalve
remains open, Ref. EV/SC wiring
rr
diagram
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d
-b
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tr
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d
f=
t-r
rF
d
tr
d
ENGLISH
I9.2 TROUBLE.SHOOTING AND EMERGENCY REPAIRS FOR THE DRYER
ruv mAryreexc; SrcF ilre uCle r! olSccf r=Fiom rHE powER MAtNs.
N.B. OPERATIONS MARKED T T MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL
APPROVED THE MANUFACTURER
FAULT FOUND
POSSIBLE CAUSES
rr
rr
OBSERVATIONS
rating
conditions of condensation
Make reference to 28
Make reference to 2G
3A) The cooling circuit is not working
with the right gas charge
is defective.
rr
rr
Make reference to 28
Make reference Io 2C
Make reference to 3A
The line voltage is too low.
You switched the machine off and
on again without leaving enough
time for the pressure balancing.
The starting system of the motor
rr
ENGLISH
PART
TIB"
EoNTHEcoMPRESSoR(oRDRYER),MAKESURETHATBoTHUNlTS
OFF THE
HAVE BEEN DISCONNECTED FROM THE MAIN ELECTRIC POWER SUPPLY BY SWITCHING
DISCONNECT SWITCH TO BOTH UNITS.
FtG. 23
,..:..,.:-.. r..:,i!...
,,,,
. , T,EVGLTSH
FIG. 23A
MINIMUM LEVEL
WITH THE MACHINE
OFF
MAXIiIUM LEVEL
WITH THE MACHINE
OFF
.L
ENGLISH
E
-
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h"-k-
- lf the rotation is correct, the paper sheet Ref. 3 is blown up (See Fig. A)
- lf the rotation is not correct, the paper sheet remains flat (See Fig. B) PHASE INCORRECT
L-
ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY PROFESSIONALLY
l-hl-l--
SKILLED PERSONNEL.
- Disconnect the energy supply and invert two connections as per Ref. 1 Fig. B.
IT IS ADVISABLE NOT TO DO A,NYTHING ON THE MA.CHINE PANEL.
IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE
STARTED.
FlG.24
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-.
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-.
l-a
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t-F
tsr
These cables are part of
the machine 4 m112ft.
Protect the power cable with a suitable
conduit.
PHASE INCORRECT
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.ENGLISH
MAINTENANCE SCHEDULE
These maintenance intervals are recommended for work environments that are not dusty and are will ventilated. For
particularly dusty environments, double the frequency of controls.
EveEr Dav (after use)
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{t lt is recommended that the compressor oil be changed once per year reardless of the number
of hours of
operation. Oil must be changed more frequently than once per year if the compressor is operating in a dirty
enviroment.
ENGLISH
EXCHANGE
.O**",*
BEFORE
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{;:.;igi.?;1lgj; j,.:n'*:*net#i;r":TJff;,"J;sorrirewi,rbeshort
ii : : ; ::1, 3i,'lt$t"l"m Ul i, x';: i, * *l:nfl,:* i'#i ffi ,:|,? lo",
I[:*.n"y:,:i"ll,^',:,lt,p:!:*,n",il;il,,dli..,#,;ll3l]
lp;,',fl ff T *:# jf ":,_"" h-. ',j.; HJ'-#L l"J
i
zi', i''li'=" T"."","iI?- [il :l: ::lT i: {?r9 "1 iu
,?lL:tnp:j_,
:ji,3
_t
l ?1irl
o pe ra tio n
fo r th e
ION NETWORK.
r"
to p
_8i"1'.""",.,"f-"::ll^,1,1i119i,tr";;i,';r'l=",'"',.li#if cHAp20r
n1
"ffi;;.#rHi
p:i^":ry:h in e, (s ee p ag. 1 t ).
;t[T ::1, AS
I I :,::f
r.,
PR'.EED
DES.RTBED
ar cHei;;til;.?
Ftc. 25
MINIMUM LEVEL
WITH THE MACHINE
OFF
MAXIMUM LEVEL
NOTE ON LUBRICANTS
ENGLISH
BEFORE PERFRMING
i,*ri.,--,Eil#i."""#?illd;lH:;'i:"',*iSjiifflt
rRou rneiomFnr-c5o'iii'3T'i-6;H#,i?i:iifir"Ii,?HyJl-'lEi#o*,BEo
Fi*:yr+y D,scoNNEcr swicHES AND rHE
fiffifff5'.ii
?ir
PREssu*
ryB,tiTiL
f
=I
:l
t
I
I
T
t
I
I
t
I
I
I
To Remove:
the front panet
26 with the speciat key.
l"{, f Fig.
- lnen
Remove the fixed protection
dvice lmacnin'c-orj nut. 2 Fig.26.
- Remove the oir separation firter Ref.'3
ano or i" f . 4 Fig. 26
To Replace: Lubricate the firter r""1, wth
itil" or Llror" fitting.
- Tightening must be done by hand.
cover) Ref 2 Fig 26 device asain, usins
the appropriate safety screws
H:i,t:f?'P[?3:hine
3[:: li:
ENGLISH
BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE
FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AR DISTRIBUTION CIRCUIT, CHECK THAT
THE MACHINE IS NOT UNDER PRESSURE.
- Open the front panel Ref. 1 Fig.27 with the special key.
- Remove the fixed protections device Ref. 2, 3,4 Fig.27.
- Slacken the screws by half a turn Ref. 5 Fig.27
- Adjust the belt tension by turning the screw Ref. 6 Fig.27, with an allen wrench.
- Close the screws again Ref. 5 (* *) Fig. 27
- Tension is correct if, when a force of 5 kg. ls exercised halrvay along the belt between the pulleys, there is an offset of
about 6 mm. (see Fig. A).
- Close the fixeds protections Ref. 2,3,4 Fig.27 device again, using the appropriate safety screws
- Close the panel Ref. 1 Fig.27.
BEFORE CARRYING OUT ANY MAINTENANCE THE M.ACHINE MUST BE STOPPED, CUT OFF THE
MACHINE FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT,
CHECK THAT THE MACHINE IS NOT UNDER PRESSURE.
Tightening or retightening new belts
Proceed as follows:
- Open the front panel Ref. 1 Fig. 28 with the special key.
- Remove the fixeds protections device Ref. 2, 3,4 Fig.28.
- Slacken the screws by half a turn Ref. 5 Fig. 28
- Adjust the belt tension by turning the screw Ref. 6 Fig. 28, with an allen wrench.
- Close the screws again Ref. 5 (**) Fig.28
- Tension is correct if, when a force of 5 kg. ls exercised halfway along the belt between the pulleys, there is an offset of
about 6 mm. (see Fig. A).
- Close the fixeds protections Ref. 2,3,4 Fig. 28 device again, using the appropriate safety screws
- Close the panel Ref. 1 Fig. 28.
ENGLISH
BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE
FROM THE ELEGTRICAL M.A,INS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, GHECK TH.AT
THE MACHINE IS NOT UNDER PRESSURE.
Proceed as follows:
- Open the ftont panel Ref. 1 Fig.27 with the special key.
- Remove the fixeds protections device Ref. 2, 3 Fig. 27.
- Slacken the screws by half a tum Ref. 5 Fig.27
- Release belt tension by unscrewing the screw Ref. 6 Fig.27
- Unscrew screws Ref. 7 Fig.27, remove the fan cowl Ref. 8
- Dismantle and remove the belt Ref. 9 from the fan opening, and fit the new belt following the instructions in reverse
order.
- To set belt tensionr proceed as given in Chap. 24.0
- Reassemble the fan cowl Ref. I Fig.27
- Reassemble the permanent protections Ref. 2, 3 Fig. 27 fixing them in place with the speciat safety screws
- Close the panel Ref. 1 Fig.27
BEFORE GARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE
FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK TNT
THE MACHINE IS NOT UNDER PRESSURE.
Proceed as follows:
- Open the front panel Ref. 1 Fig. 28 with the special key.
- Remove the fixeds protections device Ref. 2, 3 Fig. 28.
- Slacken the screws by half a tum Ref. 1 Fig. 29
- Release belt tension by unscrewing the screw Ref. 2 Fig. 29
- Unscrew screws Ref. 3 Fig. 29, remove the fan cowl Ref. 4
- Dismantle and remove the belt Ref. 5 from the fan opening, and fit the new belt following the instructions in reverse
order.
- To set belt tension, proceed as given in Chap. 24.0
- Reassemble the fan cowl Ref. 4 Fig. 29
- Reassemble the permanent protections Ref. 2, 3 Fig. 28 fixing them in place with the speciat safety screws
- Close the panel Ref. 1 Fig. 28
E
5
ENGLISH
Hp 3-4-5,5-7,5 / kW 2,2-3-4-5,5
FaG.27
.h
Lr
-
h
r
-
tr
(**)
Tightening torque = N. 25
-r
E
rr
L- r
J
-l
6 mm (0.2 in)
t-l
-
-J
H
-J
.1
-J
T
-J
H
)
^L-{
1
- F = 5 kg. (11 lb), force to be applied at the centre line, at right angles to the new belt.
2-f=6mm.(0,23in),clearanceaftertheapplicationofF.(afterl00hoperationF=3k9./6,6
lb)
I{F
:
{
il
H
l-{
- I
t
t{
aa
l-{
-l
E'
Ir._t
I
I
ENGLISH
Hp 10 / kW 7,5
FtG. 28
(**)
Tightening torque = N. 30
FtG. 29
- F = 5 kg. (11 lb), force to be applied at the centre line, at right angles to the new belt.
2-f=6mm.(0,23in),clearanceaftertheapplicationofF.(afterl00hoperationF=3k9./6,6
lb)
ENGLISH
17
14
I
rl
Ll.- --+ J
l*._4r*-*
v_
---.--ft
++
L-
1 SUCTION FILTER
2 SUCTION REGULATOR
3 SCREW COMPRESSOR
THERMOSTATIC VALVE
AIR-OIL COOLER
AIR PRESSURE SWITCH
10 AIR PRESSURE GAUGE
i-)
r
z
\-
ENGUSH
^2
Pi
L-
t-*{53^/-'
:l--I
_l
-_l
-------l
AIR CIRCUfT
OIL CIRCUTT
CONTROL CIRCUT
1
2
3
4
5
6
7
8
9
10
11
12
SUCTION FILTER
SUCTION REGULATOR
SCREW COMPRESSOR
OIL DISCHARGE VALVE
OIL MANIFOLD
OIL FILTER
THERMOSTATIC VALVE
AIR.OIL COOLER
AIR PRESSURE SWTCH
AIR PRESSURE GAUGE
MINIMUM PRESSURE VALVE
AIR-OIL SEPARATOR
13 AIR RECEIVER
14 SAFETY VALVE
15 SAFETY OIL TEMPERATURE
16 ELECTRIC MOTOR
17 NO-LOAD RUNNING SOLENOID VALVE
18 OIL LEVEL
19 CONDENSATE DISCHARGE VALVE
2A BLED SOLENOID VALVE
IMPURITY TRAP
22 CONDENSATE DISCHARGE SOLENOID VALVE
21
r
ENGLISH
t-r
tr
II
Note: Adjustments can only be made when the pressure switch is pressurized.
The compressor uses a Condor MDRl/11 pressui'e switch to control the starting and stopping of the compressor. The
stopping pressure is adjusted by rotating the adjustment screw clockwise to raise the pressure set point and counterclockwise to lower the set point. The adjustment screw is accessible by removing the pressure switch cover.
The pressure differential between stopping and starting is a fixed setting at2bar (approx.30 psi)
-\-l\-b
l-
-tr
L
-
1) Protective cover
2) Adjustng screw
t-r
-t-
SUCTION SIDE OF
REFRIGERATION COMPRESSOR
Evaporat.
Temperat.
oc
Evaporating
Pressure bar (psi)
RATED VALUES
f-r
rr
h
R1344
2,1 + 2,3
(30,4 + 33,3)
E
t-r
l--
AIR OUTLET
AIR INLET
bl
.-,]
c
1
l
rtt
1 REFRIGERANTCOMPRESSOR
2 FREON CONDENSER
3 MOTOR FAN
4 EVAPORATOR
5 DEMISTER CONDENSATE SEPAMTOR
6 IMPURITY TMP
7 EXPANSION CAPILLARY TUBE
B REFRIGEMTION
FLUID FILTER
tl
I
rti
I
EI
I
A
r4
I
IirIE
lrl
ENGLISH
IMPORTANT: Be sure to remove electrical power to the unit before performing this voltage
convension.
The standard voltage configuration for the compressor is mentioned on the data plate of the machine. To convert the
operating voltage of the compressor for either 20AV or 230V or 460V operation, the following simple modifications must
be performed. Access to all components can be obtained by loosening the two screws on the front of the controt cubicle
and removing the faceplate.
Screws
1.
2.
3.
4.
5.
(f).
Replace the control power fuses (FU1) with the KTK-12 fuses provided in case of 460V.
Modifiy the terminal bridge configuration for the desired voltage.
Replace the "VOLTAGE" sticker with the appropriate voltage sticker provided.
To adjust the motor overload (OL) setting, simply rotate the adjustment screw on the face of the overload to the required
setting (see table below).
ooo
IUUt_
ooo
Adjustment Screw
r_--1m
.J^t<
cd
tt
oooo
200-208v
230V
460V
:ff1w
r//v
HP3KW
HP5
HP 7,5
HP
2_2
kw 5,5
24,74
22,54
11,44
kw 7.5
36.34
144
kw 3.7
21,24
11,8A
18.2A
6A
9,14
1O
u,4A
16.94
To rewire the control power transformer Cf), remove the wire connected to the transformer terminal marked '460' and
move the wire to the terminal marked with the desired voltage (200V or 230V).
nansforner
Tnansfonner
Transfornen
ENGLISH
fuses with the KTK-1 fuses
The two fuses marked FU1 are easily replaced by opening the fuseholder and replacing the
supplied with the comPressor.
VOLTAGE V ac
Fuses
Fusibles
Fuses (FU1)
v (Ac/Dc)
208
230
460
Class
Class
FU1
600 Vac
KTK-1
KTK.1
KTK-112
FU1
600 Vac
KTK-1
KTK
KTK.112
FU2
600 Vac
KTK-3
KTK-3
KTK.3
FUSE MARKINGS
INSCRIPTIONS FUSIBLE
Fuses (FU1)
Terminal Bridge
230V
Bridge / Pont
6,1-7, 4-2-8, 5-3-9.
Bridge / Pont
Bridge / Pont
9-6, 74,8-5.
6-1-7,4-2, 5-3-9.
Fuses KTK-1
,so v+o Hr
ttt..+T* I
f-460-t{o
Hzl
t'...-pno'.
KTK%
ee
@
Voltage Stickers
aToo-268 v
ooru
II three+hase
\
a?@-/
azio:@l
I trree+nase
eonz
I---------F\
m2ffiJ
Voltage Stickers
Terminal Bridges
rd
ld
ld
d
tr
tlr
ad