Chapter 2

Rig Components
(Calculations)

Updated Schedule
Lab
Day

Time

Venue

Wednesday

09.00 12.00

15.02.07

Wednesday

12.00 15.00

15.02.07

5 minutes HSE

Which One Are You?

while driving in UTP

Good example: https://www.youtube.com/watch?v=hGir-a0g9aQ

What's Your
Learning Style?
PDB3033 Drilling Engineering I (Part 1)
May 2016 Semester
M Aslam Md Yusof

1. Search

http://www.educationplanner.org/students/selfassessments/learning-styles-quiz.shtml

Kindly answer all the

20 questions. It will
take less than 5
minutes of your time.

2. Get your result

Click on the Printer

Friendly Version link.

3. Fill in your details

Fill in your Full Name

& Matric No in the
empty column.

Click Yes, add my

name link.

4. Print your result

Print only the 1st page

of your result on a A4
paper.

 Kindly submit your result on 9th June 2016 during the

class
The analysis will be used to improve the teaching and
learning activities throughout the course
Thank you for your understanding!

10

Learning Objectives
To describe the main systems available on drilling rig
To identify the main components of the drilling rig and
its functions
To perform calculations related to the respective drilling
systems

Power System

11

12

POWER SYSTEM
Provide necessary power to carry drilling job
Modern rig: Diesel powered
Raw power transmission (Mechanical drives, DC, AC)

https://www.youtube.com/watch?v=io6DYFRzlTs

Example 1

13

Based on the data given, determine the output power, BHP and overall
efficiency,

Output torque from a diesel engine, = 1300 .

Engine speed, = 1000
Fuel type = Diesel
Fuel consumption rate, = 30

14

Example 1
Output power, BHP

2
33000 .

.
= 6283.2
1300 .

33000.
= 247.5

15

Example 1
Total heat energy consumed by the engine

=
33000 .
.

30
7.2

19000
779

60

=
.
33000
.

= 1614.7

16

Example 1
The overall efficiency of the engine at 1000 rpm is
=

247.5
=
= 0.153 15.3%
1614.7

17

Example 2
The following data were obtained on a diesel engine. Based on the data
given, determine the output power, BHP and overall efficiency, at each
engine speed
Engine speed
(rpm)

Torque
(. )

Fuel Consumption
( )

1200
1000
800
600

1400
1550
1650
1700

25.3
19.7
15.7
12.1

18

Example 2
The following data were obtained on a diesel engine. Based on the data
given, determine the output power, BHP and overall efficiency, at each
engine speed
Engine speed
(rpm)

Torque
(. )

Fuel
Consumption
( )

BHP

1200

1400

25.3

319.9

23%

1000

1550

19.7

295.1

27.8%

800

1650

15.7

251.3

29.7%

600

1700

12.1

194.2

29.8%

19

Example 3
In a drilling operation major power supply is required by the hoisting
system, rotary system, circulation system and mud cleaning equipment. If
the output horsepower required by the top drive is 2200 hp, the hoisting
system, 2000hp, the circulation system, 2400hp, cleaning equipment,
300hp and 20% of all is required for additional facilities, calculate the
diesel consumption for a 25 days drilling operation and casing operation
(in gallons). The overall engine efficiency, , is 15% and transmission
efficiency, , is 85%. Other data;
Heat value of fuel, = 19500
Density of fuel, = 7.5

20

Example 3
The overall power system efficiency,
=
= 0.15 0.85 = 0.128
Total output horsepower
= 2200 + 2000 + 2400 + 300 1.2 = 8280
Input horsepower

8280
=
=
= 64687.5

0.128

21

Example 3
Fuel consumption rate,

64687.5 33000
60 24

=
= 18.74

= 26981
19500 7.5 779

Fuel consumption for the total drilling operation of 25 days

= 26981
25 = 674533.4

22

Thank you!