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CABLE TRAY AND CONDUIT

INSTALLATION

APPROVED
(WORK CAN PROCEED)

APPROVED WITH COMMENTS

(DOCUMENT TO BE
PROCEED, PROVIDED
IMPLEMENTED)

REVISED. AFFECTED WORKS CAN

THAT COMMENTS ARE PROPERLY

REJECTED
(DOCUMENT

TO BE REVISED. AFFECTED WORKS CAN NOT

PROCEED UNTIL APPROVAL IS OBTAINED)

THIS APPROVAL DOES NOT

SUBCONTRACTOR
FROM
HIS
OBLIGATIONS & RESPONSIBILITIES

RELIEVE
THE
CONTRACTUAL

DATE _________ SIGNATURE ________________

HUKKERI SUBHASH
(QA/QC MANAGER)

PROJECT:

CLIENT:

EMETHANEX DAMIETTA 1 METHANOL PROJECT

TECHINT / EMETHANEX

ISSUE STATUS

00

12-02-2009

FIRST ISSUE

REV

DATE

DESCRIPTION

HUKKERI

PREPARED

APPROVED

SIGNATURE

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TABLE OF CONTENT
1. SCOPE...........................................................................................
...............................3

2. REFERENCE
DOCUMENTS..................................................................................
......3
2.1 CONTRACTORS
DOCUMENTS............................................................................3
2.2 PETROJET
PROCEDURES...................................................................................
3
3.
ABBREVIATION.......................................................................................
....................3
4. DUTIES AND
RESPONSIBILITIES..........................................................................
....4
4.1 INSTRUMENT CONSTRUCTION
MANAGER.........................................................4
4.2 SITE QA/QC
MANAGER........................................................................................4
5. MATERIALS....................................................................................
.............................4
5.1 LADDER TYPE CABLE
TRAYS.............................................................................4
5.2 STANDARD
SIZES................................................................................................4
5.3
CONDUITS.............................................................................................................5
6. MATERIAL RECEIVING, HANDLING AND
STORAGE..............................................5
7. WORK
PROCEDURE...................................................................................
................5
7.1 PRELIMINARY
CHECKS........................................................................................5
7.2 CABLE TRAY
INSTALLATION...............................................................................5
7.3 CONDUIT
INSTALLATION.....................................................................................7
7.4 TOUCH UP

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PAINTING...........................................................................................7
8. INSPECTION...................................................................................
.............................7
9. SAFETY ACTION
PLAN.............................................................................................
.8
10.
DOCUMENTS..........................................................................
.....................................8

1.0

SCOPE

This procedure describes the general requirements and principals that shall
be performed during the handling and installation of instrument cable trays
and conduits for "Emethanex Damietta 1 Methanol project" located at
Damietta port free zone area.

It is be used in conjuction with all other procedures, specifications and

drawings.

The main objective of this document is to ensure that site activities is carried
out:

In accordance with specifications and drawings.

Using qualified personnel.
Using the material, which are kept under control from the receiving
throughout the entire working cycle.
Performing all tests and inspections required.
All nonconforming / damaged materials are detected, identified and

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segregated till the resolution of the non conformance.

2.0

REFERENCE DOCUMENTS
2.1

CONTRACTOR'S DOCUMENT

2386-0000-TO-E-03-0017
2386-0000-TO-E-03-0018
2386-0000-TO-E-02-0001
2386-0000-TO-E-02-0002
2.2
PETROJET PROCEDEURES
2386-0000-SO-X-05-P001
2386-0000-SO-X-05-P006
2386-0000-SO-X-05-P010
2386-0000-SO-X-05-P010
3.0

M.R. Conduits & Accessories.

M.R. Cable tray & Accessories.
General Spec. Electrical system Design cri
General Spec. Electrical system
Project Quality Plan
Inspection and Test Plan-E&IC
Non Conformity Procedure
Calibration Procedure

ABBREVIATION

QC:
ITP:
NCR:

4.0

buildin
g

Site Quality Control

Inspection &Test Plan
Non Conformance Report

DUTIES AND RESPONSIBILITIES

4.1 INSTRUMENT CONSTRUCTION MANAGER
The construction Manager shall be responsible to implement this
procedure for the over-all direction, and co-ordinate with Q.C manager for
monitoring, coordinating and control of all the construction activities
related to the instrument cable tray and conduit installation.
4.2 SITE QA/QC MANAGER
The QA/QC manager shall be responsible to implement this procedure
for the necessary inspections and tests to be carried out for all the
activities involved in instrument cable tray and conduit installation.

5.0

MATERIALS
5.1 LADDER TYPE CABLE TRAYS
Hot Dip Galvanized

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5.2 STANDARD SIZES

The cable trays shall have following standard sized:
Width: 300 or 600 mm
Depth: 100 mm

5.3

CONDUITS:
Hot Dip Galvanized

6.0

MATERIAL RECEIVING,HANDLING AND STORAGE

Material receiving, inspection, handling and storage shall be managed in
accordance With "Material Receiving Inspection Procedure -2386-0000SO-X-05-P008" and "material handling, storage and preservation
procedure-2386-0000-SO-X-05-P009"

7.0

WORK PROCEDURE
7.1

Preliminary Checks
According to the sequence and the schedule of construction
activities, the following preliminary checks shall be carried out
before the start of any activity to verify:

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Availability of experienced, qualified and trained personnel for the

work.
Availability of necessary construction equipments for the work.
All the applicable documents such as drawings, specification,
standard, codes to be used for construction are listed, available and
controlled.
All the details and requirements are according to the latest and
approved construction drawing.
Area is inspected, released and accepted.
Availability of approved inspection forms prior to perform inspection
and testing activities.

7.2 CABLE TRAY INSTALLATION

Verify the material for correct type, size, marking, conformity to
drawing and no evident damage.
Verify that the cable tray and accessories are clean and free from
sharp protection.
Prior to starting the installation identify and mark the location of
supports according to AFC Drawings and typical support drawings.
Install the supports as per drawing and anchor to the floor and/or roof.
The support shall be rigid and vertical.
Check the verticality prior to anchoring. Install the brackets at correct
level and fasten to vertical column using spring mountings.

Expansion joint shall be installed as indicated in the drawing.

Brackets shall be installed in such manner that it vertical to the main support
member.
Cable tray elevations shall be as per drawing and according to specified cable
voltage levels .voltage levels shall be as below:
The trays shall be stacked in succeeding voltage levels with highest voltage
level at the bottom.
The sequence of arrangement of cable trays from top to bottom is:
Install the cable trays on the brackets such that trays are horizontal and in full
contact with brackets. Fasten the trays rigidly to support.
Clearance:

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Vertical clearance between stacked trays, bottom to bottom shall be 250mm or

as specified in the drawings or in specification.
Clearance between the top of highest cable tray and ceiling, beams or over
head structure shall not be less than 200mm.
Clearance between the bottom of the lowest cable tray and ground shall not be
less than 50mm.
The access way between the cable trays or between a wall and the cable trays

The clearance to any insulated line or hot process piping shall be min.300mm.
Where the cable trays are installed directly over the equipments, the vertical
clearance between the top of equipment and bottom of the cable tray shall not
be les than 600mm.
The minimum distance between the supports shall not exceed 2m.
The cable tray change in direction and level accessories such as elbow, tee, X,
V joints shall be of manufacturer standard make and shall be installed in line
and fastened.
Divider plates where required, shall be installed as per drawing as barrier to
separate different voltage level cables.
Cable tray shall be electrically continues and shall be bonded to earth every
three sections.
Top cable trays shall be protected after cable installation with cover to avoid
any damage form falling objects .
7.3 conduit installation
Install the conduits is limited between cable trays or under ground duct bank to
equipments or instruments or in buildings.
Material shall be rigid hot dip galvanized or flexible or PVC depending on the
location as per drawing and/or specification.
Conduit size shall not be less than 20 mm inside diameter.
Install the conduits at right angles to beam or wall and fasten to structure
Supports shall be made of galvanized steel profile or PVC.

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Conduits with vertical bottom entry to cable tray shall be sealed with
compound to prevent ingress of liquid.
Straight runs of conduit shall have pull boxes every 20m max.
Conduits shall be kept at least 300 mm away from parallel run to steam or hot
water pipes or surfaces.
Spare conduits shall be capped or plugged.
7.4 TOUCH UP PAINTING
Cut surfaces of cable trays shall be protected with cold zinc rich paint.
The paint shall be of approved make and type.
8.0

INSPECTION
Inspection and tests shall be carried out after completion of each phase
of work as per stages identified in the ITP and reports shall be prepared
following shall be covered as minimum:

Type and size of cable tray

Conformity of material and no evident damage

Conformity of support position

Alignment of supports, trays and fastening

Supporting structure are sufficient to ensure deflection

Separation of trays as per voltage level

Expansion joints where required are in place

Touch up paint to damage made by cutting and slicing

Visual inspection for sharp edges and projections which could cause
damage to cable

Cable tray system is electrically continuous and bonding straps have

been installed

Completeness of cable tray system as per drawing

Cable tray covers installation.

The convocation / notification to contractor and client shall be made in
compliance with the intervention points identified in the ITP and shall be managed
in strict compliance with specifications and / or minimum quality requirements.
All non conforming works shall be managed as per the non conformity control
procedure 2386-0000-SO-X-05-P0010 and corrective action shall be initiated,
monitored and closed out.
After each activity, ITP shall be signed by all parties for witness & hold points,
reports shall be generated and signed.
9.0

SAFETY ACTION PLAN

JSA has to be prepared and submitted to contractor approval prior to start of

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activity.
Petrojet safety supervisor shall carry out safety site inspections to ensure
that the safety requirements are strictly adhered during and after the civil
works as per HSE plan 2386-0000-SO-X-04-P003 and 2386-0000-SO-X-04P004 construction environmental plan.
10.0

DOCUMENTS

All the documents as mentioned in ITP shall be prepared and maintained. Review
of final documentation and traceability of quality records of system.