Tortilla Seal Savings

End User: Tortilla Manufacturer
Location: Los Angeles, CA
Distributor: BDI
Distributor Salesman: Jamie Casillas
Project Name: Gearbox Seal upgrade
Project Date:
Garlock Salesman: Gabe Duchene

Current Practices:
Lost Production from Seal Replacement
$291,200
Lost Production from Additional Maintenance
$0
Labor Costs for Seal Replacement
$1,733
Labor Costs for Additional Maintenance
$0
Expenses for Sealing Elements
$277
Expenses for Additional Maintenance
$0
Annual Operational Impact:
$293,211
Proposed Practices:
Lost Production from Seal Replacement
$97,067
Lost Production from Additional Maintenance
$0
$578
Labor Costs for Additional Maintenance
$0
Expenses for Sealing Elements
$809
Expenses for Additional Maintenance
$0
Annual Operational Impact:
$98,453
Summary of Costs
Associated Production Impact
Sealing Element Expenses
Spare Part Expenses
Maintenance Labor Costs
Annual Operational Impact
Current
4/19/2016
D.R.I.V.E. Ref #: 13
Current
Proposed
Profit / Expense
$291,200
$97,067
$194,133
$277
$809
-$532
$0
$0
$0
$1,733
$578
$1,156
$98,453
$194,757
$293,211
Proposed
Profits
Current Process Data

Production Revenue Losses from Seal Replacement
Number of seal replacements per
year.
8.67
Downtime required for seal

replacement.
Number of units or machines

maintenanced.
Production Revenue Losses from Additional Maintenance

Number of maintenance events per
year
Hours
Additional downtime required for

maintenance procedure
Hours

maintenanced
Total annual production time lost due

to seal replacement.
34.67
Hours
Total annual production time lost for

equipment repair
Hours
Production output her shift, per unit or

machine.
672,000
Other

machine.
Other
Hourly production output per unit or

machine.
84,000.00
Other per hour
Total quantity of lost production per

2,912,000.00 Other
year.
Revenue value per Other
Annual production revenue lost due to
seal replacement:
$0.10
per Other
$291,200
Maintenance Technicians required
Annual maintenance man-hours per

machine or unit
Labor rate
Total maintenance labor costs per
machine or unit
Number of machines or units
Total annual labor costs for seal
replacement
17.33
$25
$433
4
$1,733
Annual Seal Expenses

Sealing element replacements per
year
Other
per Other
$0
Labor Costs for Additional Maintanence
Hours
Time required to complete the

Hours

Man-hours

machine or unit
Man-hours
Labor rate
Per hour
Per hour

machine or unit
Total annual labor costs due to
equipment repair
$0
Annual Replacement Part Expenses

8.67

maintenanced
Number of sealing elements installed
Total number of seals purchased

annually

year.

year
8.67
Time required for seal replacement
Other per hour

equipment repair:

Maintenance cycles per year

machine.

year
Description:
Cost:
69.33
Cost of each sealing element
$4
Total expenditures for sealing

elements
$277
Total spend on parts per event
Annual expense per machine
Total annual cost of replacement parts
$0
Qty:
Proposed Process Data

Production Revenue Losses from Seal Replacement
Number of seal replacements per
year.
2.89
Downtime required for seal

replacement.

maintenanced.
Production Revenue Losses from Additional Maintenance

year
Hours
Additional downtime required for

Hours

maintenanced
Total annual production time lost due

to seal replacement.
11.56
Hours
Total annual production time lost for

equipment repair
Hours

machine.
672,000
Other

machine.
Other

machine.
84,000.00
Other per hour

machine.
Other per hour

year.
970,666.67
Other

year.
Other

seal replacement:
$0.10
per Other
$97,067

Maintenance cycles per year
Hours
Man-hours
Labor rate
$25
Per hour

Total annual labor costs for seal
replacement
Man-hours
Labor rate
Per hour

machine or unit
Total annual labor costs due to
equipment repair
2.89

year
$0
Annual Replacement Part Expenses

maintenanced
Number of sealing elements installed
Total number of seals purchased

annually
Hours

machine or unit
$578
Annual Seal Expenses

Sealing element replacements per
year
Time required to complete the

5.78
$144
$0
Labor Costs for Additional Maintanence

machine or unit
machine or unit
per Other

year
2.89
Time required for seal replacement

equipment repair:
Description:
Cost:
23.11
Cost of each sealing element
$35
Total expenditures for sealing

elements
$809
Total spend on parts per event
Annual expense per machine
Total annual cost of replacement parts
$0
Qty:

Tortilla Seal Savings

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End User: Tortilla Manufacturer

Location: Los Angeles, CA

Distributor Salesman: Jamie Casillas

Project Name: Gearbox Seal upgrade

Garlock Salesman: Gabe Duchene

Lost Production from Seal Replacement

Lost Production from Additional Maintenance

Labor Costs for Seal Replacement

Labor Costs for Additional Maintenance

Expenses for Sealing Elements

Expenses for Additional Maintenance

Annual Operational Impact:

Lost Production from Additional Maintenance

Labor Costs for Seal Replacement

Labor Costs for Additional Maintenance

Expenses for Sealing Elements

Expenses for Additional Maintenance

Annual Operational Impact:

Current Process Data

Downtime required for seal

Number of units or machines

Production Revenue Losses from Additional Maintenance

Additional downtime required for

Number of units or machines

Total annual production time lost due

Total annual production time lost for

Production output her shift, per unit or

Production output her shift, per unit or

Hourly production output per unit or

Other per hour

Total quantity of lost production per

Maintenance Technicians required

Annual maintenance man-hours per

Annual Seal Expenses

Revenue value per Other

Labor Costs for Additional Maintanence

Time required to complete the

Maintenance Technicians required

Annual maintenance man-hours per

Total maintenance labor costs per

Annual Replacement Part Expenses

Number of units or machines

Number of sealing elements installed

Total number of seals purchased

Total quantity of lost production per

Number of maintenance events per

Time required for seal replacement

Other per hour

Annual production revenue lost due to

Labor Costs for Seal Replacement

Hourly production output per unit or

Number of maintenance events per

Cost of each sealing element

Total expenditures for sealing

Proposed Process Data

Downtime required for seal

Number of units or machines

Production Revenue Losses from Additional Maintenance

Additional downtime required for

Number of units or machines

Total annual production time lost due

Total annual production time lost for