SKYWORTH R&D CENTER

Power Supply Service Manual

: 168P-L3L027- K0

PART NO.

DESCRIPTION
VERSION NO.

1.0

11

PAGE

DESCRIBED

Wu Zhifeng

CHECKED

Hu Xiangfeng

APPROVED

Bao Xiaojie

Released Date: 2014-10-20

168P-L3L027-K0 Service manual

Modification record
Edition

Modification
date

Record

Described

Checked

Approved

1.0

2014-10-20

First record

Wu Zhifeng

Hu Xiangfeng

Bao Xiaojie

168P-L3L027-K0 Service manual

Contents
NO.

Main contents

Page

General Description

General Introduction of Circuit

The main chip description

PCB TopOverlay or BottomOverlay

Maintenance instructions

The information of power supply designer

Schematic diagram

10

II

168P-L3L027-K0 Service manual

Warning
This manual is only used for the experienced service person , and does not apply to the general
consumerThe manual does not have warnning or alert for the potential hazards caused of the
non-technical personnel attempting to repair this product . Electrical products should be an
experienced professional and technical personnel for maintenance and repair ,any other person
attempts to maintain and repair the products covered by this manual will likely be seriously hurt or
even life-threatening.

1.General Description
1.1 General description of power supply
This power supply is suitable for 32" LED TV. For 32" LED panel, supplies 4 channels, each
channel nominal current value is 90mA; for 32 mainboard, only supplies +12V power, rated current
value +12V/2.5A.
1.2 Main technical specifications
1.2.1 Input Electrical Characteristics
Input Voltage Range

90Vac to 264Vac

Normal Voltage Range

100Vac to 240Vac

Max Input AC Current

2.0Amax at 90VAC input & full load condition

Efficiency(full load)

80%min @ 115Vac,Full Load

Frequency Range

50Hz/60Hz5%

Inrush Current (cold start)

30Atyp peak, 120Vac; 50Atyp peak, 220Vac

Meet GB17625.1-1998/IEC61000-3-2 class D

Harmonic Current

1.2.2

Power Factor(full load)

NO PFC

Leakage Current

Less Than 0.75mA, 230Vac input

Input Fuse

T3.15A L/250Vac

Standby Power Loss

0.5W, 240Vac input,+12V/16mA Load

Output Electrical Characteristics

Output
Voltage

Regulation

Min. current

Rated current

Peak current

+12V

5%

0.1A

2.5A

2.8A

+28V

10%

0.1A

1.18A

1.22A

Note:* pulse width within 100ms .

1

168P-L3L027-K0 Service manual

1.2.3

Output ripple and noise

Output Voltage

Ripple & Noise (Max.)

+12V

120mVp-p@25; 200mVp-p@-10

+28V

280mVp-p@25; 200mVp-p@-10

Note: 1) Measurements shall be made with an oscilloscope with 20MHz bandwidth.

2) Outputs shall be bypassed at the connector with a 0.1uF ceramic capacitor and a 10uF
electrolytic capacitor to simulate system loading.

2.Circuit description
2.1 The power circuit diagram

2.2 Each part of the circuit description

2.2.1 the main part of the circuitTEA1733T

Features

168P-L3L027-K0 Service manual

3. The main chip description
3.1 The main chip
3.1.1 The main chip general description

The main chip of power supply is the TEA1733T which is produced by NXP corporation.The
operating mode is CCM (continuous conduction mode), and the operating frequency is 65KHz.
3.1.2
3.1.2 The chip pin information

3.1.3
3.1.3 The chip block diagram

168P-L3L027-K0 Service manual

3.1.4

The IC pin description

3.2
3.2 The LED driver chip
3.2
3.2.1 General description

The chip using OZ568GN, is a highly integrated and high performance LED driver that
optimized for LCD backlight application.
3.2
3.2.2 The chip block diagram

168P-L3L027-K0 Service manual

3.2.3 The chip pin information

3.2
3.2.4 The pin description

168P-L3L027-K0 Service manual

4. PCB TopOverlay and BottomOverlay
4.1 The power supply TopOverlay

4.2 The power supply BottomOverlay

168P-L3L027-K0 Service manual

5. Maintenance instructions
5.1 Common Fault Analysis and Notes
1.No +12V output voltage
If there is no +12V output voltage , we should focus on checking the main chip (U6) and judge whether the
IC is operating . Monitor its VIN pin and check voltage is normal or abnormal . If it is normal , firstly , check the

main chip peripheral circuit . Secondly, check main chip and judge it has broken or not.
2. +12V output is abnormal
Check the +12V feedback loop , and the reference voltage of the U3 is normal or not.

5.2 Service process

168P-L3L027-K0 Service manual

5.3 Port and the connection defined
5.3
5.3.1 PIN1
PIN10 CN2 Connection And Function

NO.

Pin Connection

Function

BL_EN

BL_ON/OFF

BL_ADJ

BL_PWM

NC

NC

NC

NC

NC

NC

NC

NC

GND

GND

GND

GND

+12V

+12V DC OUTPUT

10

+12V

+12V DC OUTPUT

Note: CN2 TYPE : 2.5mm

5.3
5.3.2 PIN1
PIN10 CN3 Connection And Function

NO.

Pin Connection

Function

LED+

LED+ OUTPUT

NC

NC

LED1-

LED- INPUT

LED2-

LED- INPUT

NC

NC

NC

NC

LED3-

LED- INPUT

LED4-

LED- INPUT

NC

NC

10

LED+

LED+ OUTPUT

Note: CN3 TYPE : 2.0mm

168P-L3L027-K0 Service manual

5.4 Key components and service parts list

Material
NO.

Position

Substitute

Material number

Function
models

number

4706-T17330-0080

TEA1733T

U6

Main chip

476K-Z568G0-0320

OZ568GN

U8

LED driver chip

4655-P27610-00

AOTF10N65

Q1

Main MOS

LV10T100D

D11

Secondary

451S-210100-0S20

D11A

Schottky

451S-210200-0S10

D12

MBRD10200CT

Remark
Material

Secondary
Schottky

5132-06EQ33-0020

T1

SANHE-35-261

transformer

5.5 Storage, transportation and using conditions

5.5.
5.5.1
5.1 Package
Box must have the product name, model, identificationquality inspection department certificationthe date of
manufacture and so on.
5.5.
5.5.2
5.2 Transportation
The productor adapted to cars, boats, aircraft transport .Transportation should be covered, prevented sunshine
and loading lightly.
5.5
5.5.3 Storage
Products should be stored in a box if it is not used .The storehouse environment temperature is from
-40 to -55 , relatived humidity is from 10% to -95%. The storehouse must not allow any harmful gases,
flammable ,explosive and corrosive product chemicals, and must not allow strong mechanical vibration, shock
and strong magnetic field. Boxes should be at least 20cm high from the ground .The distance from the wall, heat
source, windows or air enter is at least 50cm. The storage period is about two years, more than two years should
be re-tested under the regulation .

6.Information of Power supply designers

Team Power Supply,R&D Center
Hu Xiangfeng and Wu Zhifeng
Email
huxiangfeng@skyworth.com
wuzhifeng@skyworth.com
9

R31
22R/1206
F2
FUSE T2A L 250VAC

+24V
C2
392/630V

T1

D12
10A 200V

5
6

D5

C16
330UF/35V

10
9

C21
330UF/35V

8
7

C11
R30
470pF/1KV +12VA
47R/1206

TRANSFORMER

LB1
80/80MHz

D6

RL206

3.3V
ZD4

2M/1206
R22

2M/1206
R21

3 N1

R10
1M/1/4W

N2 2

1M/1206
R20

1M/1206
R19

C7
220nF

1M/1/4W
R11

CY1
NC

C8
100nF

R12
1M/1/4W

CY2
NC

R6
1M/1/4W

C10
220nF

CTRL

GND

OPTIMER

VCC

R16
1K

4
3

PROTECT DRIVER

8
R26
100K R25
10K

1M/1/4W
R13

TEA1733T/N1
U6

VINSENSE ISENSE

ZD5
30V

LF1
18mHx2

R14
33R 1/8W

R18
120K

6
4

R28
4.7M/1/8W

ZD3
27V

C3
100nF

TH1
5

R39
470

C9
1nF

+12V

R43
39K

R5
10K/1/4W

Q3
NC

3
3

R42
10K

R34
10K/0805

D13
1N4148W

CN2

C20
104

R47
10K

ISW
OVP

R87 12

R86 10

CN3
LED+
1
2
3
4
5
6
7
8
9
10

LED1LED2R92 10K
R93 10K

LED3LED4VREF

SPECIFICATION
INPUT: 100-240V AC(50/60Hz)
OUTPUT: +12V:0.1-2.5A
+66V:90mA *4CH

LED4-

10

R85 12

R84

R82 NC
R83 NC

VREF

NC
NC
R80
R81

VREF

R94 10K

10PIN(2.0MM)

Title
168P-L3L027-K0
Size
A3
Date:

1
2
3
4
5
6
7
8
9
10
10PIN(2.5MM)

R89 12
R88 10
LED3-

R91 12
R90 10
LED2-

LED1-

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17

R69
10K/1206

D14
1N4148W

BL_EN
BL_ADJ

VREF

VREF

BL_ADJ

BL_EN

DRN8
ISEN8
DRN7
ISEN7
DRN6
ISEN6
DRN5
ISEN5
DRN4
ISEN4
DRN3
ISEN3
DRN2
ISEN2
DRN1
ISEN1

R95 10K

R61 560K

R62 75K

C28 104

OVP
ISW
GND
DRV
UVLS
VREF
RANGELED
VIN
ENA
SSTCMP
RT
DPWM
APWM14
LPF14
APWM58
LPF58

C37 104

R77 10K 1206

R68 10K 1206

C36 104

R67 10K 1206

R106 220
R66 470K

27K

R65

R63
20K

C33 474

C27
221

R72

R56
0R47/1206

10K

R54
0R47/1206

C60 225

R102 0 1206

C30 C31
104 104

OVP

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

10uF/50V

R74
R73
R58
68 1206 68 1206 68 1206

C25
221
DRV

C26

12V
+

R64
160K

R55
ZD9
0R47/1206 2.7V/1206

R57 560K

R71 75K

104

R53
4.7K

C29 105

U8
OZ568GN

R37
R27
10K/1206 10K/1206

+12V

C32

ISW

1N4148W
D16
R49
1K

R50
560K

C24
C23
47UF/100V 47UF/100V

DRV

LED+

D15
6A/100V
Q7
15N10

R60
4.7

R59
33

+24V

R70
10K/1206

Q2
MMBT4401

GND
+24V

R52
10K/1206

R35
10K/1206

R48
1K

CN1
AC JACK SOCKET

VREF

C14
104

3
2
1

Q4
MMBT4401

ZD8
33V

15V

1
U3
AS431

F1
FUSE T3.15A L 250VAC

ZD7

R46
0

C19
NC

C18
224

R41
10K

+24V

R45
22

R38
R36
10K/1206 10K/1206

R33
20K/0805

R44
0

R40
1K

L3
90uH 2A

ZD6
30V/1206

+12V

TN1
PQ-0560MX

+24V

C13
470UF/25V

+12VA

U2
PC817C

R9
1M/1/4W

R3
180m/2W

4R7/1/4W
R4

C4
4.7uF/50V

C35
470UF/25V

D7
BA158

R8
1M/1/4W

R7
1M/1/4W

C12
470UF/25V

CY5
102
ZD2
5V1/1W

C6
470nF

D11A
10A 100V

R2
10K

R17
33K

C5
680pF

ZD1
18V

4
220nF
CX1

C22
470UF/25V

LB2
80/80MHz

2M/1206
R23

Q1
10A 650V

D11
10A 100V

CY4
470pF

CY3
470pF

D8
1N4148W

R15
10R 1/8W

R24
220K/1206

CX2
220nF

+12V

D10
1N4007

R29
47R/1206

RL206

D9
1N4007

C17
C34
104
330UF/35V

D4
RL206

R1
100K 2W

D3
RL206

R32
22R/1206

C1A
68UF/450V

C1
68UF/450V

D2
RL206
+
+

D1
RL206

C15
470pF/1KV

Document Number
<Doc>
Friday, October 24, 2014

<RevCode>
Sheet
1

of

Rev
<RevCode>