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Keywords
constraint
relative stress gradient
T stress
Q parameter
Kljune rei
granini uslovi
relativni gradijent napona
T napon
Q parametar
Abstract
Izvod
Only constraint and stress gradient approaches to transferability of fracture toughness are examined.
Different constraint parameters are defined and discussed, and one example is given in each case. Factors that
influence the constraint are studied. Special attention is
given to the actual trends to use the plastic constraint in the
Material Failure Master Curve (MFMC) and the Material
Transition Temperature Master Curve (MTTMC). The
paper also deals with the influence of T stress on the crack
path and out-of-plane constraint and on the influence of
thickness on fracture toughness.
Uses of plasticity with gradient and the relative stress
gradient in local fracture approaches are also examined.
INTRODUCTION
gm,c
gp,c
gm,c
gp,c
(2)
(1)
1 N 1
65
Material properties available from databanks are therefore to be considered as reference material properties, as
results from standard tests. To use these reference properties for a structure and component which differ in terms of
geometry and loading mode, a correction needs to be made,
which is called transferability.
The properties to be used in a structure Pstruct are
deduced from reference properties Pref and the transferability function f(p), where p is the transferability parameter.
(3)
Pstruct = Pref f(p)
Evidence of the scale effect was first pointed out by
Leonardo da Vinci (1452-1519), and in the sixteenth century Galileo Galilei said that from the small to the big is
not so simple.
The scale effect is generally represented by models using
a characteristic dimension from the structures. For probabilistic approaches /2/, the volume V of the structure, the scale
factor /3/, or a characteristic length /3/ is used as an
adjustable parameter.
A fractal approach to the scale effect on fracture toughness Gc was proposed by Carpinteri et al. /4/. It introduces a
characteristic length lch which controls the transition from
fractal to Euclidian behaviour.
Bazant /5/ has developed a scaling law based on an
asymptotic and energetic approach. It refers to the critical
stress, whose value is ruled by two asymptotic behaviours:
plastic collapse without any scale effect, and brittle fracture
where the scale effect is maximal. These two asymptotes
intersect at a length D0, which characterizes the brittle-toductile transition.
For fractures emanating from a defect where fracture
mechanics can be applied, the transferability is sometimes
treated with the concept of characteristic length or scale
factor /6/ but more often by using the stress constraint or
the relative stress gradient. These transferability parameters
emanate from the defect tip distribution (notch or crack). If
we compare the stress distribution obtained in a reference
situation (generally small scale yielding) with another general one, the stress distribution is modified in two ways:
there is a shift of the stress distribution and a small rotation.
These modifications of the stress distribution are considered
as transferability problems. The shift of the stress distribution is introduced into the plastic constraint, which is used
as the transferability parameter. In literature, we can note
the following constraint parameters: the plastic constraint
factor L /7/, the stress triaxiality /8/, the Q parameter /9/,
T stress /10/, and A2 /11/.
The rotation of the defect tip distribution is also less
often used as a transferability parameter. The following
parameters can be used: the strain gradient plasticity /12/,
the defect tip relative stress gradient /13/, or the relative
stress gradient /14/.
Today, there is no proposed approach combining these
two aspects of the modification of the stress distribution
with geometrical or loading mode parameters.
In this review paper, only constraint and stress gradient
approaches to transferability are examined. For the characteristic length approaches, attention is focused instead on
the scale effects /15/.
INTEGRITET I VEK KONSTRUKCIJA
Vol. 14, br. 2 (2014), str. 6578
Different constraint parameters are defined and discussed and one example is given in each case. Factors that
influence constraint are studied. Special attention is given
to the plastic constraint in the Material Failure Master
Curve (MFMC) and the Transition Temperature Master
Curve (TTMC). The paper also deals with the influence of
T stress on the crack path and the influence of thickness on
fracture toughness with the out-of-plane constraint.
The use of plasticity with gradient and the relative stress
gradient in local fracture approaches is also examined.
CONSTRAINTS AT DEFECT TIP
Constraint is considered as a modification of the defect
tip distribution under the effects of specimen or defect
geometries or loading mode. Different constraint parameters are defined and associated with the defect type or
stress-strain behaviour.
Singular elastic stress distribution
For a notch with infinite acuity, Williams /16/ has given
a solution for elastic stress distribution as the following
series:
ij Re An r n 1 fij (n , ) i, j r ,
(4)
n 1
66
r 2
ij (r , ) A1 fij(1) ( ) A2 fij(2) ( )
(6)
fij(3) ( )
with s1 = 1/(N + 1) and 1 ~ J 1/(N+1), where N is the hardening exponent according to the Ramberg-Osgood constitutive equation, s2 is the exponent of the second singular or
non-singular term, J is a path integral, and l is a reference
length.
O'Dowd and Shih /19, 20/ have simplified this formula.
Considering strain hardening exponent values in the range
5 N 20, the angular functions f and frr are equivalent
and constant f frr constant, and the value of fr is
negligible when compared with f (f >> fr) for | | < /2.
The stress field is therefore described by:
r
A22
l
2 s2 s1
Figure 3. Elastic-plastic stress distribution and definition of effective distance from the minimum of the relative stress gradient.
Slika 3. Raspodela elastoplastinih napona i definicija efektivnog
rastojanja od minimuma relativnog gradijenta napona
Table 1. T stress values according to polar direction .
Tabela 1. Vrednosti T napona sa polarnim pravcem
= = /3
= /2
= 2/3
= 0
T = (xx yy) T = xx T = xx yy/3 T = xx yy/3 T = (xx yy)
J n 1
r
ij
fij ( , n) Q
fij ( , n) (7)
B0 In r
J / 0
(8)
2
2
corresponds to the minimum of the relative stress gradient.
2 A2 r 0 (1 )cos 2
T stress
The stress distribution ahead of a crack tip depends on
the polar angle , as we can see in Eq.(2). However for
some particular angles, the T stress is given by particular
values of the difference between the opening stress yy and
the stress parallel to the crack xx (see Table 1).
INTEGRITET I VEK KONSTRUKCIJA
Vol. 14, br. 2 (2014), str. 6578
(9)
67
T ( x) Tef * ( x a)
(11)
yy X c ( yy )SSY X c
y Xc
ij
(14)
we can see that in this case Q is simply the relative difference between critical stress intensity factors.
Stress triaxiality
The stress triaxiality is also used as a measure of the
constraint and leads to the two-parameter fracture mechanics approach K or J. Stress triaxiality is chosen as a
transferability parameter because ductile fracture is sensitive to this parameter through void growth /27/ as well as
cleavage stress for brittle fracture /28/.
This parameter is defined as the ratio of the hydrostatic
stress over the equivalent von Mises stress.
where
h
VM
xx yy zz
3
J
1
A1
(22)
s
1
I
l
n
0 0 n
The dimensionless integration constant In depends only
on the hardening exponent n and is independent of other
material constants (i.e. reference strain 0 or stress ,
respectively) and applied loads. L is a characteristic length
parameter which can be chosen as the crack length a, the
specimen width W, the thickness B, or unity. is a parameter of the Ramberg-Osgood law.
A3 depends on A1 and A2:
A 2
(23)
A3 1
A
(16)
(17)
(1 3 )2 (1 2 )2 ( 2 3 )2 (18)
2
The critical stress triaxiality distribution at the notch tip
increases until it reaches a maximum, which for the critical
event is called max,c and corresponds to distance Xmax,c. After
that, it decreases, then sometimes increases again, and finally falls to zero when the distance is far from the notch tip.
The maximum critical stress triaxiality is sensitive to the
notch radius and ligament size. It decreases practically linearly with the notch radius and increases with relative notch
depth /29/. It has been noted that the maximum triaxiality
always occurs inside the fracture process zone since Xmax,c
remains lower than or equal to the critical effective distance
Xef,c /29/.
With an increase of the relative notch depth, the position
of maximum stress triaxiality approaches or reaches the
limit of the fracture process zone.
According to /29/, the maximum stress triaxiality
parameter is not the most suitable constraint parameter to
explain the modification of fracture toughness with ligament size or thickness. An improvement has been made
using the effective critical stress triaxiality ef,c. This parameter is defined as the average value of the critical stress
triaxiality over the critical effective distance Xef,c.
and
VM
ef ,c
X ef ,c
X ef ,c
( x) dx
(19)
(20)
69
Nc L Rm
area Ap,c and the reference plastic zone area, that is, for a
small scale yielding situation Ap,ssy .
Ap ,c
(26)
Ap ,ssy
(24)
Constraint parameter or Ap
T stress has a strong influence on the shape and size of
the plastic zone /30/. For example, in plane strain the plastic
zone has a typical shape of a butterfly wing. For a positive
T stress the wings are oriented in the crack as above direction. If the T stress is negative, the wings are oriented in the
reverse crack extension direction, /31/.
This effect is illustrated in Fig. 8, showing the plastic
zone ahead of a surface notch defect. This defect is located
in a pipe of diameter D and thickness B (B = 8.9 cm). The
applied internal pressure is 20 bar.
The size of the plastic zone is also modified because the
equivalent stress is modified by the T stress. If we consider
the asymptotic field given by Eq.(3) and = , the equivalent von Mises stresseq is a function of the ratio T/KI :
2
1 KI
27 1 14T 2 r
1
(25)
eq (r , 0, 3 )
1
3 2 r 28 28
KI
70
Mostafavi et al., /32/, remarked that the constraint parameter has its limitation in characterizing the constraint
at a higher J-integral value for ductile material and suggested that the constraint definition be modified by a new
parameter Ap:
A p ,c
Ap
(27)
A p ,ref
Ap,c is the area surrounded by the equivalent plastic strain
(p) isolines ahead of the crack tip and Ap,ref is the reference
area surrounded by the (p) isolines in a standard test.
STRUCTURAL INTEGRITY AND LIFE
Vol. 14, No 2 (2014), pp. 6578
Figure 10 depicts the constraint parameter Tef distribution for the CT specimen (width W = 63.80 mm, height =
61 mm, thickness = 5.84 mm, notch radius = 0.25 mm) in
plane stress. The relative notch depth a/W varies in the
range 0.1 to 0.7 and the applied load is constant for each
value of a/W and equal to 1000 N. The value of effective T
stress Tef is associated with the effective distance, which
varies with a/W, /10/.
It has been noted that T stress can be negative or positive. In Table 2, the critical effective T stress for four specimens used for fracture test has been reported. These specimens have a notch of 0.25 mm radius and are made in X 52
pipe steel. Four types of specimens are examined: single
edge notch tensile (SENT), CT, Roman tile (RT), and DCB.
Table 2. Values of Tef,c/y for four specimen types (SENT, CT,
RT, and DCB).
Tabela 2. Vrednosti Tef,c/y za etiri tipa epruveta (SENT, CT, RT,
i DCB)
Specimen
SENT
CT
RT
DCB
Tef,c /y [0.74; 0.80] [0.53; 0.67] [0.25; 0.30] [+0.19; +0.21]
71
pipe exhibits a longitudinal surface notch defect with relative depth a/B: a/B = 0.1, 0.3, 0.5, and 0.75, and relative
radius R/B = 40, where B is the wall thickness of the pipe.
INFLUENCE OF
TOUGHNESS
CONSTRAINT
ON
FRACTURE
Figure 13. K,cTef,c locus of a low carbon manganese cast steel /10/.
Slika 13. K,cTef,c lokus za niskougljenini manganski elini liv /10/
T0 is the transition temperature corresponding to a conventional value of fracture toughness of 100 MPam. Materials
that have a similar exponential evolution of fracture toughness with temperature T are characterized by a single parameter T0.
Figure 12. JC-Q locus of a low carbon manganese cast steel /37/.
Slika 12. JCQ lokus za niskougljenini manganski elini liv /37/
INTEGRITET I VEK KONSTRUKCIJA
Vol. 14, br. 2 (2014), str. 6578
72
This equation represents the Material Transition Temperature Master Curve (MTTMC) Tt = f(Tef,c), which is the
key to determining the appropriate reference transition temperature by comparison with the structure transition temperature.
Tstress C
for Tstress 0 (30)
10 MPa
T0,ref is the reference temperature for a reference constraint as obtained for small scale yielding or for Tstress = 0.
More generally, Wallin /39/ proposed:
AT
T0 T0,T 0 + stress
(31)
T0 (Tstress ) T0,ref +
Y
Tstress/0
Q
A2
c (C)
51.4
47.2
203.4
40.6
c (C)
68.6
59.8
0.16
157.0
Yref
0.40
0.20
0.20
2.72
T0CI (C)
56.9
53.9
55-8
53.7
Tstress
K0 31 77exp 0.019 T T0,Tstress 0
(34)
MPa
12
73
J ,c
U c
Bb
where B is the thickness and b the ligament size. Eta () is
a parameter for the proportionality between the specific
fracture energy per ligament area and the notch fracture
toughness. It depends on the notch radius and relative notch
depth a/W. Akkouri et al. /42/ tabulated the values of eta for
different notch radii and relative notch depths. All data are
fitted to the following equation:
( T * )
J ,c AJ , BJ , tanh
(36)
cK ,
with
T * T Tt ,Tef ,c 0 0.14Tef ,c
K I 3
1
3
cos cos T sin 2 ( )
2 4
2
2 r 4
(40)
2 r 3
3 T 2 r 2
1
cos cos
sin ( )
KI
KI
2 4
2
4
(41)
(35)
The evolution of the ratio 2 r /KI with the direction of propagation is plotted in Fig. 16 for positive or
negative values of T. The maximum opening stress is
indicated by a black spot for positive T stress. For negative
T stress, this maximum occurs for negative values of opening stress and bifurcation cannot occur because the crack
surfaces cannot overlap, /48/.
(37)
(38)
1 1 1024 X Tc
ef
9
K Ic
(42)
* cos1
Tc
512
X ef
9
K Ic
(43)
Kc 8 2 X ef
KI
The maximum stress along the distribution is not
always null for = 0 and angular deviation can occur only
for positive values of T stress. When the T stress is negative, the maximum is always along the direction of
propagation = 0.
If T stress is positive, the crack curves according to the
criterion of maximum tangential stress introduced by
Erdogan and Sih, /44/. By applying this criterion, the opening stress is given by
INTEGRITET I VEK KONSTRUKCIJA
Vol. 14, br. 2 (2014), str. 6578
eral millimetres in a stable manner. During crack propagation in a stable manner, crack tip opening angle CTOA
remains constant and its constant value is a characteristic of
the fracture resistance of the material. It can be noted that
during the stable crack propagation, both CTOA and T
stress are constant (Fig. 19).
Tz
zz
yy xx
(44)
1/ N 1
ij
0 0 I (Tz , N )r
ij ( ,Tz )
J
3
ij
2 0 0 I (Tz , N )r
(45)
N / N 1
ij ( ,Tz )
(46)
Beq 1 zB2
(48)
K Iz ,c Kc ( B ) f TzI ( Beq )
75
(49)
1 TzI
2
4
f TzI ( Beq ) (1 ) (1 2 )
3
3
1 2TzI
(50)
r B
TzI
1 p eq
TzI dzdr
rp Beq 0 0
(51)
CONCLUSION
Most of the problems of transferability in fracture toughness can be treated with the help of a constraint parameter
or a characteristic length.
If a constraint parameter is required, the question arises which of the different possibilities to choose (T, Q, , L, A2,
AP, , and so on).
The constraint parameters AP and have been very
recently introduced, in 2011 and 2014 respectively /32, 33/.
No other papers have been published on these parameters
which confirm their applicability. The parameter A2 is
similar to T (T = 4A2). In the light of these considerations,
our discussion will be focused on the following four parameters: T, Q, , L.
T stress according to its definition is only used for elastic
situations but is often extended to elastic plastic fracture.
Q is used only for elastic plastic fracture. We have seen
that for pure brittle fracture, the Q parameter reduces to a
relative difference of fracture toughness KIc (Eq.(15)).
L is used strictly for plastic collapse in order to calculate
limit load.
INTEGRITET I VEK KONSTRUKCIJA
Vol. 14, br. 2 (2014), str. 6578
76
specimens
Associated T
value
TSENT > TCT >
TRT > TDCB
TSENB > TCT
TDENT > TCCT >
TSENT > TSENB ~
TCT
TSENT > TSENB >
TDENT
TCT ~ TDCB >
TSENT
REFERENCES
1. Sinclair, G.B., Chambers, A.E., Strength size effects and fracture mechanics: what does the physical evidence say? Engineering Fracture Mechanics, Vol 26, N2 : 279-310, (1987).
2. Morrisson, J.L.M., The yield of mild steel with particular reference of the effect of size of specimen, Proc. of the Inst. of
Mech. Eng., Vol 142, 1 : 193-223, (1939).
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