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Mobile
Hydraulics
RE 91 455/04.00
replaces: 01.94
Sizes 16...500
Series 1, Series 3
Nominal pressure up to 400 bar
Peak pressure up to 450 bar
Inhalt
Features
Ordering Code
Technical Data
Input Power and Flow
Unit Dimensions, Sizes 16, 22, 28
Unit Dimensions, Size 40
Unit Dimensions, Size 71
Unit Dimensions, Size 125
Unit Dimensions, Size 250
Unit Dimensions, Size 500
Unit Dimensions, Through Drives
Permissible Input and Through Drive Rotation Torques
Installation and Commissioning Guidelines
Features
1
2...3
4...6
7
8
9
10
11
12
13
14
15
16
RE 92 050
2/16
A4FO | RE 91 455/04.00
Ordering Code
Fluid / Design
Mineral oil, HFD-Fluid
HFA-, HFB-, HFC-Fluid
High-Speed Design
16
22
28
40
EH-
A4F
Operation
Pump in open circuits
Size
Displacement Vg (cm3)
16
22
28
40
Series
sizes 16...40, 125...500
size 71
3
1
sizes 16...40
sizes 71...500
2
0
clockwise
anti-clockwise
R
L
Index
Direction of rotation
viewed on shaft end
Seals
NBR (nitril-caoutchouc),
shaft seal in FKM (fluor-caoutchouc)
sizes 16...40
sizes 71...500
sizes 71...500
FKM (fluor-caoutchouc)
Shaft end
splined shaft SAE
splined shaft SAE
Splined shaft DIN 5480
parallel shaft, with key DIN 6885
16
22
28
40
Mounting flange
SAE 2-hole
ISO 4-hole
ISO 8-hole
16
22
28
40
= available
= in preparation
= not available
N
P
V
S
T
Z
P
C
B
H
12
25
RE 91 455/04.00 | A4FO
3/16
Ordering Code
A4F O
Fluid
Axial piston unit
Operation
Size
Series
Index
Direction of rotation
Seals
Shaft end
Mounting flange
Service line connections
Through Drive
flange
hub
for mounting
SAE A, 2-hole
SAE A
G2, A10VSO 10
SAE B, 2-hole
SAE B
A4FO 16...28
ISO 80, 2-hole
SAE A-B
A10VSO 18
ISO 100, 2-hole
SAE B
A10VSO 28
ISO 100, 2-hole
SAE B-B
A10VSO 45
ISO 125, 2-hole
SAE C
A10VSO 71
ISO 125, 2-hole
SAE C-C
A10VSO 100
ISO 180, 4-hole
SAE D
A10VSO 140
ISO 125, 4-hole
N32 (DIN 5480)
A4VS 40
ISO 140, 4-hole
N40 (DIN 5480)
A4FO 71 / A4VS 71
ISO 160, 4-hole
N50 (DIN 5480)
A4FO 125 / A4VS 125, 180
ISO 224, 4-hole
N60 (DIN 5480)
A4FO 250 / A4VS 250
ISO 315, 8-hole
N80 (DIN 5480)
A4FO 500 / A4VS 500
with through drive shaft, without hub, without adapter flange, with cover plate
N00
K01
K02
KB2
KB3
KB4
KB5
KB6
KB7
K31
K33
K34
K35
K43
K99
4/16
A4FO | RE 91 455/04.00
Technical Data
Fluid
To review the application of A4FO pumps with the selected hydraulic
fluid, detailed fluid compatibility and application data can be found
in data sheets RE 90220 (mineral oil), RE 90221 (environmentally
acceptable hydraulic fluids) and RE 90223 (fire resistant fluids, HF).
When using HF- or environmentally acceptable hydraulic fluids
possible limitations for the technical data have to be taken into
consideration. If necessary please consult our technical department
(please indicate type of the hydraulic fluid used for your application
on the order sheet).
Sizes 16...40 of fixed pump A4FO are not suitable for operation with
HFA, HFB or HFC-fluids.
Operating viscosity range
In order to optain optimum efficiency and service life, we recommend
that the operating viscosity (at operating temperature) be selected
from within the range:
opt = operating viscosity 16...36 mm2/s
referred to the tank temperature (open circuit).
Viscosity limits
The limiting values for viscosity are as follows:
Sizes 16...40
min = 5 mm2/s,
short term at a max. permissible temperature of tmax = 115C
max = 1600, short term on cold start (tmin = -40C)
Sizes 71...500
min = 10 mm2/s,
short term at a max. permissible leakage oil temp. of tmax = 90
max = 1000 mm2/s, short term on cold start (tmin = -25C)
Please note that the max. fluid temperature is also not exceeded in
certain areas (for instance bearing area).
At temperatures of -25C up to -40C special measures may be
required for certain installation positions. Please contact us.
2500-40
1600
1000
600
400
-20
Filtration
The finer the filtration the better the achieved cleanliness level of the
pressure fluid and the longer the life of the axial piston unit.
To ensure the functioning of the axial piston unit a minimum
cleanliness level of
9 to NAS 1638
18/15 to ISO/DIS 4406 is necessary.
At very high temperatures of the hydraulic fluid (90C to max. 115C,
not permissible for sizes 71500) at least cleanliness level
8 to NAS 1638
17/14 to ISO/DIS 4406 is necessary.
If above mentioned grades cannot be maintained please consult us.
20
40
60
80 100
1600
0
10
G
V 68
G
V 46
G
V 32
G
V 2
2
VG
Viscosity in mm2/s
Selection diagram
200
100
60
40
36
opt.
20
16
10
5
-40
-25
-10 0 10
30
50
70
90
5
115
temperature t in C
tmin = -40C
tmax = +115C
RE 91 455/04.00 | A4FO
5/16
Technical Data
valid for operation with mineral oils
Sizes 16...40
Sizes 71...500
Direction of flow
Direction of flow
clockwise operation anti-clockwise operation
S to A
B(A)
x3
T 1 T2
S to B
S to B
Symbol
B, B1 service line port
S
suction port
T, R(L) drain port
(1 port plugged)
MB
gauge port working pressure
MS
gauge port suction pressure
U
flushing port (sizes 125...500)
B1
MB
U MS
T R(L)
Leakage pressure
The max. permissible leakage pressure (housing pressure) is
dependent on speed (see diagram). The pressure in the housing must
be equal to or greater than the external pressure on the shaft sealing
ring.
Max. leakage pressure (housing pressure)
pL _______________________________________________________ 4 bar abs.
A case drain line to the tank is necessary.
5
2
Symbol
A, B service line port
S
suction port
T1, T2 drain port
(plugged)
x3
gauge port
S to B
Sizes 16...40
2
size 500
size 71
size 250
size 125
1
0
1000
2000
3000
speed n (rpm)
4000
6/16
A4FO | RE 91 455/04.00
Technical Data
Table of values (theoretical values, without considering mh and v: values rounded)
Size
16
22
28
40
71
125
250/H*
500/H*
16
22
28
40
71
125
250
500
Displacement
Vg
cm3
Max. speed 1)
nmax
rpm
4000
3600
3000
2750
2200
1800
4800
4500
3750
3400
2700
2200
qV max
L/min
62
77
81
107
152
218
364 / 461
Pmax
kW
43
53
56
73
91 3)
Tmax
Nm
102
140
178
254
395 3)
696 3)
1391 3)
2783 3)
Case volume
0,3
0,3
0,3
0,4
2,0
3,0
7,0
11,0
kgm2
0,0959
0,3325
Weight (approx.)
kg
120
220
13,5
13,5
16,5
34
61
640 / 728
1) The
2)
values shown are valid for an absolute pressure (pabs) of 1 bar at the suction inlet S and when operated on mineral oil.
3) p = 350 bar
3 % volumetric loss included
H*: High-speed-design
Calculation of size
Vg n v
1000
1,59 Vg p Vg p
T=
=
100 mh
20 mh
Flow
qv =
1,25
Torque
speed n / nmax
1,2
Power
1,1
Vg
p
n
v
mh
t
1,0
0,9
0,8
1,0
1,2
1,4
1,6
1,8
2,0
=
=
=
=
=
=
P=
Tn
9549
2Tn
q p
= v
60 000
600 t
in L/min
in Nm
in kW
Input drive
Permissible axial and radial force on drive shaft
Size
Distance of Fq (from shaft collar)
Fq
a, b, c
a
b
c
Fq max
Fq max
Fq max
- Fax max
mm
mm
mm
N
N
N
N
+ Fax max N
Size
Max. axial force at housing pressure pmax 1 bar abs.
Max. axial force at housing pressure pmax 4 bar abs.
Fq
Fax
X/2
X/2
X
16
22
28
40
17,5
30
42,5
2800
1600
1150
1557
17,5
30
42,5
2500
1400
1000
1557
17,5
30
42,5
2050
1150
830
1557
17,5
30
42,5
3600
2891
2416
2120
417
417
417
880
N
N
N
N
71
1400
810
1990
1700
125
1900
1050
2750
2500
Fax max
+ Fax max
Fax max
Fq max
250
3000
1850
4150
4000
500
4000
2500
5500
5000
RE 91 455/04.00 | A4FO
7/16
250
150
n = 1500 rpm
150
qV
100
100
Pq
V max
flow qV (L/min)
n = 1500 rpm
flow qV (L/min)
n = 2200 rpm
n = 1000 rpm
200
400
qV
300
Pq
150
V max
50
50
Pq
0
100
200
V null
300
200
100
0
350
100
50
Pq
100
V null
300
200
0
350
200
qV
n = 1500 rpm
150
100
Pq
V max
100
50
Pq
0
0
100
200
V null
300
0
350
n = 1320 rpm
n = 1000 rpm
800
400
700
350
600
300
qV
500
250
400
200
Total efficiency:
Volumetric efficiency:
t =
v =
Pq
V max
300
150
200
100
qV p
PqV max 600
qV
qV, theor
Pq
100
0
0
100
200
50
V null
0
300 350
n = 1800 rpm
flow qV (L/min)
300
flow qV (L/min)
Size 125
Size 71
8/16
A4FO | RE 91 455/04.00
Clockwise operation
(port plate is rotated via 180 for anti-clockwise operation)
(SAE B)
M10; 17 deep
View W
Connections
B (A) Service line ports
S
Suction port
Shaft ends
S
pressure angle 30,
13 teeth, 16/32 Pitch,
flat root, side fit,
tolerance class 5
ANSI B92.1a-1976
25
6
55
33
19
41,3
17,7
5/16-18UNC-2B
M12; 18 deep
RE 91 455/04.00 | A4FO
9/16
Clockwise operation
(port plate is rotated via 180 for anti-clockwise operation)
x3
(SAE B)
x3
M10; 17 deep
View W
Connections
B (A) Service line ports
S
Suction port
M12; 20 deep
Shaft ends
T
Splined shaft SAE 11/4"(SAE C)
pressure angle 30,
14 teeth, 12/24 Pitch
flat root side fit,
tolerance class 5
ANSI B92.1a-1976
10/16
A4FO | RE 91 455/04.00
15
M12; 17 deep
83.5
27.8
43
25
57.2
B1
87
61
140h8
12h9
T
20
232
276
80
45
45
T
MB
132
170
R (L)
34
83.5
MS
85
170
182
(Port B)
106
77.8
50
View X
1,5
P
AS 12x8x68
DIN 6885
9,5
28
66
70
80
45
37
9,5
Z
Splined shaft
W40x2x30x18x9g
DIN 5480
40k6
M12
68
R1
,6
Shaft ends
M12
Connections
B
Service line port
B1
2nd service line port
(plugged with a flange)
S
Suction port
R (L)
Case drain port, oil filling
T
Oil drain (plugged)
MB
Gauge port operating pressure (plugged)
Gauge port suction pressure (plugged)
MS
28
55
S
42.9
M12; 20 deep
RE 91 455/04.00 | A4FO
11/16
U
14h9
32
66.7
160h8
T
24
8
T
MB
156
276
321
20
B1
102
74
98.5
MS
45 45
102 (Port B)
200
206
124
88.9
63
View X
1,5
12
36
54
45
12
Z
Splined shaft
W50x2x30x24x9g
DIN 5480
50k6
M16
80
,5
78
82
92
R2
Shaft ends
50.8
M16
Connections
B
Service line port
B1
2nd service line port
(plugged with a flange)
S
Suction port
R (L)
Case drain port, oil filling
T
Oil drain (plugged)
MB
Gauge port operating pressure (plugged)
MS
Gauge port suction pressure (plugged)
U
Flushing port (bearing flushing) (plugged)
36
64
M12; 17 deep
(102)
M14; 19 deep
102
102
20
98.5
31.8
14
200
R (L)
53.5
36
29
12/16
A4FO | RE 91 455/04.00
R (L)
129
36.5
24
M16; 24 deep
131
18h9
B1
138
91
28
30
346
401
130 (Port B)
260
268
124.5
MS
MB X
203
45
45
T
8
64
38
79.4
224h8
34.5
265
48
16
176
106.4
75
View X
Connections
B
Service line port
B1
2nd service line port
(plugged with a flange)
S
Suction port
R (L)
Case drain port, oil filling
T
Oil drain (plugged)
MB
Gauge port operating pressure (plugged)
MS
Gauge port suction pressure (plugged)
U
Flushing port (bearing flushing) (plugged)
SAE 3"
M42x2
M42x2
M14x1,5
M14x1,5
M14x1,5
(standard series)
70
59
15
Z
Splined shaft
W60x2x30x28x9g
DIN 5480
60m6
M20
42
R4
AS 18x11x100
DIN 6885
100
15
61.9
1/
M20
Shaft ends
101
105
115
42
80
M16; 24 deep
RE 91 455/04.00 | A4FO
13/16
R (L)
44.5
B1
M20; 24 deep
40
8x45
36
22h9
103
180
= 36
411
255
16
MS
45
MB
T
30
190
16
85
50
96.8
315h8
20
161
24
190
80
2230
155
190
200
489
158
190
152.4
125
View X
S
92.1
Shaft ends
125
15
Splined shaft
AS 22x14x125
DIN 6885
W80x3x30x25x9g
DIN 5480
80m6
M20
90
76
15
Z
M20
Connections
B
Service line port
B1
2nd service line port
(plugged with a flange)
S
Suction port
R (L)
Case drain port, oil filling
T
Oil drain (plugged)
MB
Gauge port operating pressure (plugged)
MS
Gauge port suction pressure (plugged)
U
Flushing port (bearing flushing) (plugged)
R4
42
125
42
130
180
140
M16; 23 deep
14/16
A4FO | RE 91 455/04.00
M10; 15 deep
Size 40
M10; 15 deep
82.55
17,5
+0.025
(RE 10030)
(RE 92713)
(RE 92712)
10
12
209
17
M12; 18 deep
Size
A1
A1
Through drive
dimensions see
RE 92050 (A4VSO)
71
194
125
231
250
293
500
335
RE 91 455/04.00 | A4FO
15/16
16
22
28
40
Nm
102
140
178
254
TD perm. Nm
192
192
192
314
shaft end S
(SAE J744)
TE perm. Nm
192
(SAE B, W7/8")
192
(SAE B, W7/8")
192
(SAE B, W7/8")
shaft end T
(SAE J744)
TE perm. Nm
602
(SAE C, W11/4")
71
125
250
500
1)
Tmax
Size
Corner torque (at p = 350 bar) 1)
Tmax
Nm
395
696
1391
2783
TD perm. Nm
395
696
1391
2783
TE perm. Nm
790
1392
2782
5566
(W40)
(W50)
(W60)
(W80)
shaft end Z
(DIN 5480)
shaft end P
TE perm. Nm
(keyed shaft, DIN 6885)
700
1392
2300
5200
(AS12x8x68)
(AS14x9x80)
(AS18x11x100)
(AS22x14x125)
1)
Code explanations
TD perm. = max. permissible through drive torque
TE perm. = max. permissible input torque at the drive shaft
in Nm
in Nm
T1
T2
Vg1
Vg2
p1
p2
mh
=
=
=
=
=
Single pump
1,59 Vg1 p1
100 hmh
1,59 Vg2 p2
100 hmh
in Nm
in Nm
in cm3
in cm3
in bar
in bar
Combination pump
T1
T2
T1
TE
TE
1. Pumpe
1st pump
1st pump
TD
2.
Pumpe
2nd
pump
TD
16/16
A4FO | RE 91 455/04.00
Installation position
Shaft horizontally resp. to the bottom. When mounting on top of the
tank the installation position shaft horizontally, suction port to the
bottom is not admssible!
Installation below tank level
Pumps below min. oil level in the tank (standard)
Fill up axial piston pump before start-up via highest positioned
case drain port
Recommendation: Fill up suction lines
Operate pump at low speed (igniton speed) till pump system is
completely filled up
Minimum immersion depth of the suction line or drain line in
the tank: 200 mm (relative to the min. oil level in the tank).
Bosch Rexroth AG
Mobile Hydraulics
Product Segment Axial Piston Units
Elchingen Plant
Glockeraustrasse 2
89275 Elchingen, Germany
Telephone +49 (0) 73 08 82-0
Facsimile +49 (0) 73 08 72 74
info.brm-ak@boschrexroth.de
www.boschrexroth.com/brm
Horb Plant
An den Kelterwiesen 14
72160 Horb, Germany
Telephone +49 (0) 74 51 92-0
Facsimile +49 (0) 74 51 82 21