Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
PIRIMP
Participatory Irrigation Rehabilitation-Improvement
Management Project
(JICA Loan No. IP-546)
Training Materials
of
Quality Control
March 2010
In association with
Tata Guna Patria, PT. DDC Consultants, PT. Wiratman & Associates, PT. Virama Karya,
Indra
Karya,
PT.
Binatama
Wirawredha
Konsultan,
PT.
Andal
Agrikarya
Prima,
Amythas Expert & Associates,
PT. Tricon Jaya, and PT. Gitamanda Laksana Konsultan
PIRIMP
Training Materials
of
Quality Control
Earth Works
Excavation Criteria
----------------------------- E-1
Embankment Criteria
----------------------------- E-3
Trial Embankment
FDT, FPT
Note for Embankment Works
QC Method
Do nots
----------------------- E-4
----------------------------- E-8
---------- E14
----------------------------- E-17
----------------------------- E-26
Excavation Criteria
- Cutting slope gradient
- Judgment of excavated material as embankment material
- Judgment of soft foundation
1)
2)
TS B-3.2
Slope (1 : m) /
Dimension
1 : 0.5
1 : 1.0
1 : 1.0 to 1 : 1.5
1 : 2.0
0.5m
0.5m
3)
Soft Foundation
Cutting Slope
D95
TS IV-4.2.5
QC Manual
Soft Foundation
E-1
E-1
Wopt
E-1
E-1
Serial No :
5.5
He
Note :
He= (W/A)/1.9
(1.9 : Unit Weight of Soil)
Required Bearing
Capacity qa
Required Cone
Index qc
(tf/m2)
(kgf/cm2)
Remarks
Stability analysis
should be made.
10 < He
6 < He < 10
20
12.5 < qc
3 < He < 6
10
He < 3
Judgment
Embankment
Height (He)
qc (kgf/cm2)
5.5
Acceptable
Unsuitable
Not acceptable
The above works were carried out in accordance with the checklist mentioned above.
Sign :
Name :
The Contractor
Sign :
Name :
Inspector of the Consultant
Inspected by :
Sign :
Name :
Inspector of the Project
E-2
Technically approved by :
Sign :
Name :
The Consultant
Designated Engineer
Accepted by :
Sign :
Name :
The Engineer
Designated Engineer
E-2
CANAL/STRUCTURE FOUNDATION
Weather : Fine, Cloudy, Rain
Contract No. :
Location:
Average
5.5
Judgment
m
5.5
Not acceptable
E-2
E-2
Description
Remarks
Material
Excavated material
Stockpiled mat.
Borrow area mat.
Required
Quality
Compaction
Placing thickness
Nos. of passing
Equipment
to be decided
in accordance with
D100
Wopt
D95
Trial
Embankment
t=20cm
t=25
t=30
Tamping Roller
10
Nos. of Passing
E-3
Tire Roller
E-3
d material
ed mat.
rea mat.
Trial
Embankment
Tamping Roller
E-3
Tire Roller
E-3
Minimum 1:10
Not to scale
10 passes
8 passes
6 passes
4 passes
compaction
equipment
not specified
10
Plan
Not to scale
Note:
Unit: meter
: Measure of settlement at ea
QC Manual F-B.3.2
E-4
Approx. 2.25 m
before compaction
2
1
5
1
2
TS B-4.2.2
- Scarify surface of foundation to a
depth about 10cm (less than 15cm).
- Ajust moisture content
5 points / Panel
Laboratory Test
MDD
OMC+3%
Wn
Gradation Curve
OMC
Dry Density
B-4.2.2
carify surface of foundation to a
th about 10cm (less than 15cm).
ust moisture content
P75>7%
Compaction
5 points / Panel
3 samples / Panel
Judgement / Evaluation
D95
k310-5cm/s
d
Nos. of Passing
E-5
QC Manual T-B.3.1
Gradation Curve
PI
Dmax<100mm
etc
75
samples / Panel
t=20cm
t=25
t=30
10
Nos. of Passing
E-6
3rd Layer
2nd Layer
1st Layer
Sta.3
Sta.2
Sta.1
F- B.4.1A
3rd Layer
2nd Layer
1st Layer
4
2
1
FDT
FPT
6
3
1 Test
2010, May
Compaction
Permeability
Particle size
LL & PL
Specific G'ty
Borrow Area : A
Borrow Area : B
Note : Compaction
Permeability
Particle size
once / 50,000 m3
once / a month
d
A
LL & PL
Specific G'ty
E-7
Sta.4
8
1 Test
2010, June
20~30cm
about 20cm
Plastic bag
Water Replacement
E-8
Field
Permeability
Test
Preparation
of surface
Setting Plate
& excavation
Sand replace
- Ready -
E-9
E-9
Preparation
of surface
Setting Plate
& excavation
Sand replace
- Ready -
E-9
E-9
Sand replace
Sand replace
- Finish -
Clean up for
next procedure
E-10
E-10
Sand replace
Sand replace
- Finish -
Clean up for
next procedure
E-10
E-10
Pipe
2r
d
Ping-pong
ball (Float)
Simple Method
Cylinder
1 liter
Marking
Stick
Gravel
q (cm3)
Q = q / t (cm3/sec)
t : duration (sec)
h
H=d-h (cm)
k : permeability
coefficient
(cm/sec)
[ {
( )}
Q
H
H
k=
log e
+ 1+
2
r
r
2 H
r 2 r
1+
+
H
H
( )
E-11
4)
Laboratory
Field
kv
k
kh
kh > kv
kv
? cm/sec
k = k v k h
k 310-5cm/sec
E-12
Type of Roller
kh / kv
average
Tamping Roller
2 ~ 10
Tire Roller
(Flat Roller)
20 ~ 30
25
Assumption kh / kv = 5
k = k hk v= 5k v <3105 cm /sec
kh > kv
kh >> kv
Well-scarified
Poor-scarified
(without scarify)
8) Bad Sample
E-13
E-13
verage
5
25
kh >> kv
Poor-scarified
(without scarify)
E-13
observed clearly.
E-13
Dry Surface
Remove loose
& wet layer
Spraying
Placing
Dry-up
Spraying
Compaction
5) Compaction
v
4 km/hr
E-14
FDT
FPT
6) return to 1)
E-14
Spraying
Spraying
E-14
E-14
3rd Layer
2nd Layer
1st Layer
Sta.3
Sta.2
Sta.1
Construction Joint
4
2
Constructed Layer
New Layer
Constructed Layer
New Layer
a)
b)
2.5 ~ 3.0
1
c)
E-15
Sta.4
Trimming
about 3 m
Confirmation of Density
FDT
Pump up
Water Table
Ground Surface
Injection Pipe
Return Pipe
( 1)
D > 50 cm
RC Pipe
filled up with
Gravel material
Grouting milk
should be injected
after completion
Pouring
Concrete
E-16
Site
Laboratory
Water content
Optimum moisture content
Field density
Compaction test
(1 test = 3 samples/shift)
(once/50,000 m3)
(once/ a month)
at each change of material
Maximum dry density
Degree of compaction
[ D > 95 %]
Check
Field permeability k
Permeability test
E-17
E-17
wn
moisture content
w
wopt
of material
dmax
D
k
kv
Tamping roller]
Dmax
P75
of material
PI
of material
Gs
of material
E-17
E-17
PIRIMP
CONTRACT NO. :
Sub Project :
CONTRACTOR :
Location
Sampling Date
Sample No.
Date :
Depth or Elevation :
Consistency
Gs
Wet Density
g/cm3
Dry Density
g/cm3
%
2.64
2.67
25.00
20.30
26.10
30.80
g/cm3
1.45
1.44
1.44
1.48
Sr
Gravel Part
2 - 75 mm
Sand Part
75 m - 2 mm
Silt Part
5 m - 75 m
- 5 m
Clay Part
Max. Diameter
mm
D60
mm
D10
mm
P75
Coeff. Uniformity
Cc
Liquid Limit
LL
Plastic Limit
PL
Plasticity Index
PI
Compaction
2.64
Degree of Saturation
Unified Classification
dry side
dry side
g/cm3
omc
dm a x
wet side
d wet side
g/cm3
(after compaction)
Direct
Shear
Unconfined compression
Cohesion
UU
qu
Kg/cm2
Kg/cm2
Cohesion (Effective)
Consolidation
Kg/cm2
Kg/cm2
'
Coeff. of Permeability
Kg/cm2
Cohesion
CU
Triaxial Shear
Shear Strength
2.62
Void Ratio
Proportion
(JIS A 1204)
Properties
Station
95%
d dry side
cm/sec.
95%
cm/sec.
95%
d wet side
opt
cm/sec.
Cc
Cv
cm2/sec.
TECHNICALLY APPROVED BY
ACCEPTED BY
CONTRACTOR
CONSULTANT
PROJECT
DATE
SIGN
NAME
DATE
SIGN
NAME
DATE
SIGN
NAME
2.59
26.40
1.40
ACCEPTED BY
PROJECT
E-18
16
20
24
28
32
36
40
44
d
(g/cm3)
100
1.852
1.724
1.613
1.515
1.429
1.351
1.282
1.220
Gs =
2.63
90
1.793
1.661
1.547
1.447
1.360
1.282
1.213
1.151
80
1.724
1.587
1.471
1.370
1.282
1.205
1.136
1.075
1.800
to be checked !
Row 33
100
90
80
1.600
1.400
1.200
to be checked !
1.000
15
20
25 Moisture Content
30 (%)
35
40
45
25 Moisture Content
30 (%)
35
40
45
E-19
Data Arrangement
1) Xbar - R Chart
: D-value
: W
Compaction Degree
Diference between Wopt and Wn
2) Others
: Wn
: P75
: PI
:K
Xbar - R Chart
Refer to Concrete Works
E-20
PIRIMP
CONTRACT NO.:
Sub Project:
CONTRACTOR :
Name of Canal:
Side of Embankment:
No.
DATE
or
Station
Elevation (m)
P75 > 7
0.3
12.8
9.5
15.6
11.3
17.8
10.3
7.9
13.4
10
11
12
13
14
15
16
17
18
19
20
16.0
(%)
10.12 10.42
Layer
14.0
To
P75 (%)
12.0
From
Judge't
10.0
To
t=
(m)
P75
8.0
From
6.0
D/M/Y
6
10
12
14
16
18
20
DATE
8
Sample NO.
APPROVED BY CONSULTANT
DATE
SIGN
ACCEPTED BY PRO
DATE
NAME
E-21
E-21
fine particle)
w area)
ent work:
P75 (%)
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
0
2
4
6
8
10
12
14
16
18
20
ACCEPTED BY PROJECT
SIGN
NAME
E-21
E-21
PIRIMP
CONTRACT NO.:
Sub Project:
CONTRACTOR :
Name of Canal:
Side of Embankment:
No.
DATE
or
Station
Elevation (m)
0.3
22.8
19.5
25.6
21.3
17.8
20.3
17.9
23.4
10
11
12
13
14
15
16
17
18
19
20
22.0
PI > 15
20.0
(%)
10.12 10.42
Layer
18.0
To
PI
16.0
From
Judge't
14.0
To
t=
(m)
PI
12.0
From
10.0
D/M/Y
6
10
12
14
16
18
20
DATE
8
Sample NO.
APPROVED BY CONSULTANT
DATE
SIGN
ACCEPTED BY PRO
DATE
NAME
E-22
E-22
w area)
ent work:
PI
28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
10
12
14
16
18
20
ACCEPTED BY PROJECT
SIGN
NAME
E-22
E-22
PIRIMP
CONTRACT NO.:
Sub Project:
CONTRACTOR :
Side of Embankment:
DATE
Station
No.
X2
X3
5-5-10-20 method
1.49
0.98
0.47
0.98
1.02
23.5
1.562 25.50
24.99
24.48
2.00
1.49
0.98
1.49
1.02
Ave.
Xbar
1.39
0.92
23.5
1.578 25.50
25.50
24.48
2.00
2.00
0.98
1.66
1.02
UCL
2.33
2.36
23.4
1.578 24.48
25.50
24.99
1.08
2.10
1.59
1.59
1.02
LCL
0.45
---
23.4
1.578 24.99
24.48
24.48
1.59
1.08
1.08
1.25
23.4
1.578 24.99
24.99
24.48
1.59
1.59
1.08
1.42
0.51
23.4
1.578 25.50
24.99
25.50
2.10
1.59
2.10
1.93
0.51
Ave.
1.57
0.77
23.4
1.578 25.50
25.50
24.99
2.10
2.10
1.59
1.93
0.51
UCL
2.35
1.98
23.4
1.569 25.50
25.50
24.48
2.10
2.10
1.08
1.76
1.02
LCL
0.78
---
10
23.5
1.569 24.99
24.95
25.50
1.49
1.45
2.00
1.65
11
to
11
23.5
1.569 25.50
24.95
24.48
2.00
1.45
0.98
1.48
1.02
12
23.5
1.569 24.99
24.48
25.50
1.49
0.98
2.00
1.49
1.02
13
23.5
1.569 25.50
24.48
24.99
2.00
0.98
1.49
1.49
1.02
14
15
16
17
18
19
20
6
8
10
12
14
16
18
18
20
20
NAME
16
SIGN
14
NAME
DATE
12
SIGN
20
10
E-23
NAME
DATE
10
Sample NO.
SIGN
ACCEPTED BY PROJECT
DATE
APPROVED BY CONSULTANT
to
Xbar
Column B
UCL
CL
LCL
Column AR
Column AR
Column AR
23.97
24.48
1.562 24.99
23.5
2.50
Xave
X1
2.00
X3
1.50
X2
1.00
X1
0.50
dmax
(g/cm3)
0.00
0.3
(%)
Calculation of
Control Limit
UCL & LCL
2.50
wopt
(3) - (1)
w (%)
2.00
10.42
Layer
Field Test
(3)
wn (%)
(2)
1.50
10.12
To
(1)
1.00
From
t=
(m)
0.50
To
Laboratory
From
0.00
D/M/Y
or
PIRIMP
CONTRACT NO.:
Sub Project:
CONTRACTOR :
Side of Embankment:
DATE
Station
No.
97.18
96.59
1.34
Xbar
23.5
1.562 1.526
1.531
1.535
97.70
98.02
98.27
97.99
0.58
Ave. 96.51
2.75
23.5
1.578 1.502
1.484
1.564
95.18
94.04
99.11
96.11
5.07
UCL 99.33
7.09
23.4
1.578 1.536
1.502
1.481
97.34
95.18
93.85
95.46
3.49
LCL 93.69
---
23.4
1.578 1.520
1.548
1.496
96.32
98.10
94.80
96.41
23.4
1.578 1.505
1.514
1.496
95.37
95.94
94.80
95.37
1.14
23.4
1.578 1.555
1.549
1.511
98.54
98.16
95.75
97.49
2.79
Ave. 96.56
2.03
23.4
1.578 1.534
1.523
1.527
97.21
96.51
96.77
96.83
0.70
UCL 98.64
5.23
23.4
1.569 1.511
1.526
1.511
96.30
97.26
96.30
96.62
0.96
LCL 94.48
---
10
23.5
1.569 1.517
1.511
1.526
96.69
96.30
97.26
96.75
11
23.5
1.569 1.495
1.496
1.496
95.28
95.35
95.35
95.33
0.06
12
23.5
1.569 1.549
1.511
1.548
98.73
96.30
98.66
97.90
2.42
13
23.5
1.569 1.532
1.485
1.544
97.64
94.65
98.41
96.90
3.76
14
15
16
17
18
19
20
to
Xbar
10
Column B
UCL
CL
LCL
Column AR
Column AR
Column AR
6
8
10
12
14
16
18
18
20
20
NAME
16
SIGN
14
NAME
DATE
12
SIGN
10
E-24
NAME
DATE
20
SIGN
ACCEPTED BY PROJECT
DATE
APPROVED BY CONSULTANT
to
Sample NO.
11
8.00
95.84
96.73
1.518
1.497
1.562 1.511
7.00
5-5-10-20 method
23.5
6.00
5.00
X3
4.00
X2
3.00
X1
2.00
X3
1.00
Xave
X2
0.00
X1
99.00
dmax
(g/cm3)
R
100.00
0.3
(%)
Xbar [D (%)]
Calculation of
Control Limit
UCL & LCL
98.00
wopt
(3) / (2)
D-value (%)
97.00
10.42
Layer
Field Test
(3)
d (g/cm3)
(2)
96.00
10.12
To
(1)
95.00
From
t=
(m)
To
Laboratory
94.00
From
93.00
D/M/Y
or
PIRIMP
CONTRACT NO.:
Sub Project:
CONTRACTOR :
Name of Canal:
Side of Embankment:
Station
From
Elevation (m)
To
From
To
Layer
Judge't
k<3x10-5
(cm/sec)
0.3 2.56E-05
1.25E-05
2.51E-05
1.56E-05
9.56E-06
1.83E-05
2.04E-05
1.30E-05
10
11
12
13
14
15
16
17
18
19
20
k (cm/sec)
10.12 10.42
t=
(m)
FPT
1.00E-04
D/M/Y
1.00E-05
DATE
or
1.00E-06
No.
12
14
16
18
20
DATE
10
Sample NO.
APPROVED BY CONSULTANT
DATE
SIGN
NAME
ACCEPTED BY PROJECT
DATE
SIGN
NAME
E-25
E-26
h.
h.
E-27
nt