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Thank you for ordering a DOWNLOADABLE WOOD PLAN. We hope you enjoy being
a part of this new hi-tech experience, and that you have fun building your woodworking
project.
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this file with someone else or to reprint it in any form.
Larry Clayton
Editor
WOOD magazine
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TM
http://www.woodmagazine.com
ROOF
1/4"
70"
24
24o bevels
O
#8 x 21/2" F.H.
wood screws
P
Q
shank holes,
countersunk.
681/2"
CLEAT DETAIL
(TOP VIEW)
Overhang equals thickness
of plywood D plus batten K .
Foam weather
strip
O
P
O
11/2"
#8 x
F.H.
wood screw
24o bevel
1/4"
ROOF DETAIL
5/32"
1/4"
holes
261/2"
Q
3/4"
holes
1/4 x 2"
hexhead bolt
P
J
1/4"
flat washer
and nut
M
7/64" pilot
1/2" deep
hole
#8 x 11/4" F.H.
wood screws
to attach roof
END
1/8"
round-over
on inside
corners of
all cleats
J
F
81/2"
ROOF
N
A
M
3/16 x 11/4"
self-adhesive
foam weather
strip between
the roof
panels
Q
P
2" notch 21/2" deep
K
F
D
BACK
E
#8 x 11/4" F.H.
wood screws
to attach front
H
48"
11/2"
L
C
F
C
48"
F
B
C
F
G
END
J
K
48"
FRONT
Bottom edge of
door B is 1"
above bottom
edge of front panel A .
611/2"
EXPLODED VIEW
page 2 of 14
TM
"
48"
B door
"
17"
C windows
D ends
PL
31" C
2fi" 68fi" C
"
10
58fi" PL
O roof panels
"
30"
PL
"
4"
"
9" 21" PL
"
48"
R catch supports
41"
58" PL
26"
2"
14"
G door sides
"
2"
33"
"
4" 22" C
I door panel
"
13" 14" PL
"
2"
48"
K end battens
"
1fi" 48" C
L shutters
"
7"
M roof cleats
"
N wall cleats
"
22"
PL
"
23" C
"
48" C
F
E
"
70"
2"
"
E window sides
Qty.
Finished Size
T
W
L
Part
Matl.
Finished Size
T
W
L
Part
Qty.
Matl.
Bill of Materials
CUTTING DIAGRAM
F
F
E
3/4
J
H
H
3 /4
3 /4
page 3 of 14
TM
CUTTING DIAGRAM
N
M
R
P
K
3/4
Q
I
Q
3 /4
3/4
x 48 x 96"
Plywood
22"
1/4
x 24 x 24"
Plywood
3/4
x 48 x 96"
Plywood
(2 pieces)
3/4
x 48 x 96"
Plywood
(2 pieces)
L
30"
C
L
3/4
x 48 x 96"
Plywood
A
O
TM
To start the plunge cut for the window, position the jigsaw on
the plywood with the blade not touching the wood but centered
over the cutline.
Turn on the saw, and lower the blade into the wood, causing the
reciprocating blade to cut through the plywood at the marked
cutline.
TM
To start the plunge cut for the window, position the jigsaw on the plywood with the blade not touching
the wood but centered over the cutline.
2 Chuck a " round-nose bit in a handheld router, and adjust it to cut "
deep. Measure from the edge of the
router base to the center of the bit, and
cut a piece of plywood to this width.
Using the plywood strip as a gauge to
space a straightedge parallel with each
marked line, rout a series of grooves
the length of each roof panel (O).
3 Using the straightedge perpendicular
to the top and bottom edges of the roof
panel, rout the 3"-long grooves
between the long grooves to form the
individual shingles as shown in Photo C.
4 Bevel-rip the top edge of each roof
panel (O) at 24.
5 Cut the roof-end blanks (P) to the
size listed in the Bill of Materials.
Transfer the full-sized roof-end pattern
to one of the blanks. Cut the roof end
to shape, and use it as a template to
mark the other three pieces.
6 Cut the eaves and ridgeboards (Q) to
size. Bevel-rip one edge of each piece
to match the slope of the roof (24).
7 Clamp the two ridgeboards (Q)
together face-to-face. Drill three "
holes through both ridgeboards where
TM
overlap
1/8"
24o bevel
acrylic panel,
centered on inside
face of window
Magnetic catch
581/2"
FRONT
Note: The back A is made the same
as the front but without any window
or door cutouts.
4"
#8 x 11/4" F.H.
wood screw Strike plate
11/2"
C
20"
A
21/4"
1/8"
8"
217/8"
4"
round-overs
97/8"
1/4"
round-overs
R
R
Strike plate
Magnetic catch
#6 x 1/2" F.H.
wood screws
B
11/2"-dia.
wooden
knob
1/4"
plywood
centered over
back face of
door cutout
Mitered corner
9/64"
1/8"
shank hole,
countersunk
hole
R=13/4"
Strike plate
3/8"
Magnetic-catch
strike plate
round-over
Ornamental
cabinet hinge
(Stanley #1475)
Door
page 7 of 14
TM
CLEAT DETAIL
1/8"
round-over on
inside corner of
all cleats
M
3/4"
END
24 miters
hole, countersunk on
back side
5/32"
11/4"
F.H.
#8 x
wood screws
Inside face
of ends
D
N
#8 x 11/4" F.H.
wood screw
11/2"
48"
5/32" hole,
countersunk
2" notch
21/2" deep
24o
5/32" holes,
countersunk
on inside,
drilled for
attaching
the roof and
wall pieces
Mitered corners
C
L
1"
L
F
K
217/8"
#8 x 11/4" F.H.
wood screws
Ornamental
cabinet hinges
(Stanley #1475)
Magnetic catch
(see detail on Front
drawing for reference).
R
x 3/4 x 2"
catch support
3/4
Strike plate
1/4"
97/8"
round-overs
E
F
page 8 of 14
TM
TM
page 9 of 14
2"
Mount
magneticcatch
supports R
here.
(2 needed)
END
21/2"
19/16"
48"
2"
2"
10"
2"
24"
19"
141/2"
22"
24
583/4"
481/16"
1011/16"
3/8"
3/8"
8"
DOOR WINDOW
63/8"
3/8"
16"
3/8"
20"
3/8"
12"
R=63/4"
131/2"
3/8"
71/4"
holes,
countersunk
9/64"
acrylic
63/8"
3/8"
1/8"
3/8"
(4 needed)
WINDOW
holes,
countersunk
acrylic
9/64"
1/8"
TM
page 10 of 14
48"
4"
26"
10"
FRONT
61/4"
581/2"
18"
Mount
magneticcatch
supports R
here.
R=9"
4"
29"
61/4"
2"
2"
10"
The back A is the same size as the front. The back A has no cutouts for the windows and door.
4"
141/2"
22"
42"
TM
page 11 of 14
43/4"
2"
221/4"
18"
DOOR TRIM
R=9"
R=11"
45
2"
G
33"
44"
11/2"
(4 needed)
WINDOW
R=1" on all
inside
corners
round-overs
1/4"
97/8"
1"
11/2"
11/2"
111/4"
217/8"
65/8"
11/2"
overlap
of I opening
in back side
of the door
3/4"
round-overs
along front
edge
3/ 8"
R=1" on all
inside
corners
3/8" round-over
along front
edge
3"
2"
31/4"
11/2"
415/16"
R=815/16"
177/8"
117/8"
hole for
door-knob
screw
1/ 8"
DOOR
415/16"
R=515/16"
3"
33/4"
131/4"
61/2"
41"
3" 71/2"
2"
TM
page 12 of 14
70"
(2 needed)
ROOF
1/ 4"
24 bevel
1 /4 "
21/2"
21/2"
11/4"
33/4"
33/4"
33/4"
30"
TM
page 13 of 14
24
311/4"
ROOF END
1"
295/8"
SCALE
24
4"
4"
shank holes,
countersunk
5/32"
24
TM
page 14 of 14
24
shank holes,
countersunk
5/32"
(4 needed)
ROOF END