CNCMILLINGMACHINETROUBLESHOOTING

1.TroubleShooting
No

Trouble
Noisefortool
changing

1.
2.
3.
4.
1.
2.

3.
Cant change the 4.
Tool
tool
magazine(
5.
(Umbrella
6.
type)
Toolnumberin
chaos
Toolmagazine
keeprotation

Solution

1.
2.

Checktheairpressure
Checkthemillingchuckpullstudmodel
Checkthecylindricaltravel
Checktheoilinput.
Checktheairpressure
Check the tool magazine manually, if cant move, check
thecircuitbreaker
Checkiftoolmagazinemotorphaseisrightornot
Check if the limit switch of tool loosening is in right
position
Checkifthesensorswitchisrightornot
Checkifthetoolsishitorthereferencepointischanging,
adjust3axisparameteraccordingtoP2038(MITSUBISHI)
orP1241(FANUC).
Checkifthemotorphase
Resetthetoolmagazine,andreperformtheprocedure.

1.Adjustthetoolcounter

1.Set FeedRateknobas0underHANDWHEELmodel,press
Toolmagazinenot
RESETtogetthetoolmagazineback.
drawingback.

1. Checktheairpressure
2. Checkthemillingchuckpullstudmodel
Noisefortool
3. Checkthecylindricaltravel
changing
4. Adjustthesecondreferenceposition,spindlepositioning
angle,spindletoolpositioning,spindletoolswitch
positioningetc.
1.Checktheairpressure
Trouble
2.Checkthetoolmagazinemanually,ifcantmove,checkthe
Shoot
circuitbreaker
(Arm
3.Checkiftoolmagazinemotorphaseisrightornot
type)
Cantchangethe 4.Checkifthebrakeistootightortooloosen
tool
5.Checkthetoolsleevestolerance
6.Armnotbacktozero,adjustthearmscrewtoZEROpoint,
whenthepoweronisok.

Toolmagazinenot 1.Set FeedRateknobas0underHANDWHEELmodel,press

drawingback.

RESETtogetthetoolmagazineback.

1. PressO.T.RELkey,usethehandwheelrotatetheaxisto
Overlimited
reversedirection.
2. Checkifthelimitswitchisbroken.
1. Checkthelimitswitchisrightsetinthesoftwareornot
Cantbacktozero
Axis
1 AdjustorreplacetheZEROblockorSWITCH
Trouble
1.Cleantheaxiscover,
2.Changethebearing
NoiseforAxis
3.If it is from Z axis, check it is loosen for the hammer and
guide way is loosen or not. Check if the hammer chain and
guidewheeliswearingornot.
1. Lubricatethespindlebelt
Spindle
SpindleNoise
2. Adjustthebelttension
Trouble
3. Replacethespindlebeltorspindle.
1. Checkifthecoolantliquidisenoughornot.
2. Inputwatertoexcludetheairinsidethecoolantank
Coolant
3. Checkthepowersequence.
pump
Cantdrain
4. Checkthethermalrelay
trouable
5. Replacethecoolant

1. Checkifthelubricationoilisenoughornot.
2. Checktheoilfilter
LubricationpumpTrouble
3. CheckiftheoilisSHELLTONA68orequalone
4. Adjustorreplacethevalve.
5. Replacethepump.

2.PLCAlarm
AlarMCode
1000.EMGSTOPOR
OVERTRAVE
1001.AXISNOTHOME

Emergencystop

CheckifX8.4iswrittenornot.

Axisnothome

1002.MCOL

MachineAlarm

Usehandwheelmoveaxisbackhome.
Systemalarming,checkmanualfor
FANUC/MITSUBISHI

1003.LUBELEVLELOW

Lubricationoilalarm

Inputtheoilorreplacethepump

1004.AIRPRESSURELOW

Lowairpressure

1005.SPCOOLERALARM

SpindleoilCoolant

Checkairpressure
Inputspindlecoolantoilorreplacethe
oil.

1006.HYDRAULICPUMP
PRESSURELOW

OilpressureLowChose
function

Inputoil

1007.WORNGEAR

Choosethehigh/Lowspeed
incorrectly

Adjustthesensorswitch.

1008.AXISOT
1009.BATTERYALARM
1010.MAGNOTBACK
1011.ATCMOTOROL
1012.COOLANTMOTOR
OL
1013.CHIPCONVEYOROL
1016.TCODEERROR
1017.SPINDLENOT
ORIENTATION
1018.ARMNOTINORIGIN

Explnation

Axislimitover
Batteryalarm
ToolMagazinebackhome
signalcannotbe
foundChoosefunction
Toolmagazinemotorisover
loaded
Coolantmotoroverloaded
Checkchipconveyormotor
overloaded
Tcodeerror
Spindleisnotpositioned
ThearmisNOTinmiddle
position

Solution

PressO.T.RELandmaketheaxisrever
Replacebattery
Checkthesensorswitch
Checkthethermalrelayinsidethe
electriccabinet
Checkthethermalrelayinsidethe
electriccabinet
Checkthethermalrelayinsidethe
electriccabinet
CheckTcode
MoveZaxisdownwardmanuallyuntilthe
alarmdisappear
Movethearmmanually

1018.ARMNOTINORIGIN Nosignalforthearm

Checkifthesensorsarebrokenornot

1019.ZAXISNOTINATC
POSITION

Checkifthe2ndhomepointofZaxis
signalF96.2isrightornot

ZaxiscantreachATC

Toolmagazineisnot
positionedandcouldnotget
thesensorsignal

1.Makethetoolmagazine
forward/backwardrotationbyhandto
seeifthealarmcanbeelimated,if1027
alarmappears,operatethemagnetic
valvebyhand,androtatethetool
magazinebyhandtoo,theneliminatethe
alarm.
2.Checkifthesensorswitchisbrokenor
not

Cannotfindthetoolnumber

Pleaseretidythetoolnumber

Toolcolletscannotgodown

Checkthecircuit

1023.ARM90ERROR

Arm90degreeerror

Replacethesensor

1025.TOOLNOT
UNCLAMP

Toolunclamp

Checkthelimitswitchoftoolloosen

1026.ARM270ERROR

Arm270degreeError

Checkthesensorswitch

1020.TOOLNOT
INPOSITION

1021.TOOLNO.NOT
FOUND
1022.TOOLPOTNOT
DOWN

1027.TOOLPOTNOTUP
1028.ARMJOGMODE
1029.TOOLNOTCLAMP
1030.ARMHOMEPOS
ERROR

Toolcolletscannotgo
upward
ArmJOGmodeerror
Toolisnotclampwell

Restartthecontroller
Checkthelimitswitch

Armhomepointerror

Checkthesensorswitch

Checksensorswitchandcircuit

1031.ATCLSERROR

ATClimiterror

1032.TCODE=SP

TCODE=Spindletool

2000.DOORNOTCLOSE

Doorisnotclose

1.Checkthespindletoolloosen/clamp
cantestthesignalatthesametime,
adjustthelimitposition.
ResetthetoolmagazinewhenTcodeis
notequaltospindletool
Shutthedoor

2001.4AXISCLAMP

The4thaxisisnotclamped

Clampthe4thwell

Machinemodel

NetWeight
MainPower CircuitBreaker
KG

VMC540

3500

10KVA

40A

10mm

VMC650

4500

15KVA

40A

10mm

VMC850

5300

15KVA

40A

10mm

VMC960

4000

15KVA

40A

10mm

VMC1060

8000

20KVA

60A

16mm

VMC1150

7000

20KVA

60A

16mm

VMC1270

10000

20KVA

60A

16mm

VMC1370

12000

35KVA

100A

25mm

VMC1580

15000

35KVA

100A

25mm

VMC1690

18000

35KVA

100A

25mm

VMC1890

18000

35KVA

100A

25mm

3.Machineratedpower

Powerlinediameter

4.Maintenance
4.1MachinesElectricFunction
1CircuitBreakersareusedasmachinesoverloadandcircuitshortprotect.
2) Softlimitandmechaniclimithasbeensetonthemachine.
4.2 EverydayMaintenance
As we required in Permeable, only electrician is allowed to do repair and maintain job for this
machine.
Andthemachineshouldmeetwithrequirementsbelow:
1) Checkelectronicoilpumptoseethatiflubricationoilisneeded.
2) Check Oily water separator to see if the oil is enough or not.(If the oil falls below the
indication,moreoilisneeded)7TI
3) Checkthatifspindlehuffisnormalornot.
4) Cleanthespindlewithsoftcloth,andlubricateitwith68#oil.
5) CleaneverypartsofATCclearly.
6) Cleaneverybladetool.
7) Cleanalltheblocksandlimitswitchonthemachine.
8) Drainhydrosphereintheoilywaterseparator.
9) Keeptheworkingareaclean.
10) Cleaneverydustantiwindoweveryday.
11) Check circuit breaker, contactor, relay, servo drive module etc. check if electric wire is
loosenedornot.
12) Groundedsystemmustbecloselyandconstantly.
13) Makesurethatfanandspindleheatexchangerworkswell,orelseitwillcausedamageto
electriccomponents.
4.3 EveryweekMaintenance
1) Cleanthefilternetofoilwaterseparatorandheatexchanger.
2) CleanthetoolcoverofAutoToolChanger.
3) Checkandcleanlimitswitch
4) Checkifallwarninglabelsareclearornot.
4.4CheckEveryThreeMonths
1) Cleanorrefreshthelubricationoilandoilsuckfilternet.
2) Checkparametersofeveryaxis.
4.5CheckEverySixMonths
1) Cleanorrefreshthelubricationoilandoilsuckfilternet.
2) Checkparametersandoriginofeveryaxis.

3) Checkthatifeveryscrapeiswearableornot.
4) Check if every servo motor and spindle runs in normal, if so contact manufacturer
immediately.
5) Checklubricationand
6) Checkandadjustthelevelingofthemachine.
4.6CheckEveryyear
1)Checktheverticalityofeveryaxis,andadjustit.
2)Checkiflubricationoilpipeisgoodornot.
Warning:
1. OnlyprofessionaloperatorsareallowedtorepairtheAutoToolChanger.
2. Othersshouldbefarawayfromworkingarea.