diesel systems

EDITION

NO.

MODELD

INJECTION PUMP
SPECIFICATIQN

CUSTOMER

SEW1 cE/rnLY

DATED

6.2 LiTER C,K.D

APWC*TION HEAVYDUTYTRUCK
ENGINE

CUSTOMER-S

4000

RPM

9YL42

67

OB2B29YL4305

PART NO. 14077179

NAME

ADDRESS

DETROIT DIESEL/ALLISON
MDRRAINE,OHIO

&+gO

FULL LOAD

B2 82

SUPERSEDES MODEL

ISSI 1 OY G. DUPONT
NOTE: ALL SPEEDSARE IN ENGINE .P.M. UNLESSOTHERWISENOTED

TEST
1.

SAE31418/1SC~4093:
DNG.
/IS0 7440:
OPENING?RESSURE
S SPECIFIED AT 1700 PSI OPENINGPRESSURE
MUSTUSE SPRING P/N WSF2044 A 5X OR EOUIVALENT.
3. CALIBRATIONFlULD...SAE 5967/1SO 4113 (REF. S.B.201)
A. TEMPERATURE
Al :NLET: 110"-115F (4?-4kQrl
B. SUPPLYPRESSURE(5.8.334):
5.0i0.5
bSi"(ja.5
kPa)
AT PUMPI.&LET.
4. CAMMOVEMENT.
READOLT
DEVICE /23795.
5. ALL FUEL RFMINGS CRE1OOOSTROKES.
PUMPOPERATING$EED._..lhLF.. .ENGINE SPEED
__
PUMPACCESSORIES:
1. ELECTRICSHUT-OFF (12V ETR)
2. M/LL ADVANCE
5. HOUSINGPRESS. COLDADV.
3. DELIVERYVALVE
6. TRAILING PORTROTOR
4. MIN.-MAX. GOVERNOR
II
PUMPCALIBRATIONCHECKS:-ASRECEIVEDFOR SERVICE.
(REF. s.~.222)
i. OPERATEPUMPAT 2000 RPM (HOT) FOR 10 MINUTESTO
i%;L;MTO OPERATINGTEMPERATURE
AND CLEARAIR FROM
2.

3.
4.

a.

IF-FUEL IS NOT lD.5-1B.5mn3/STRDKE Q 600 RPM.

RESETUSING LOWIDLE SCREW.
b. WITH HOUSINGPRESSURECOLDADVANCESOLENDID
ENERGIZEDWITH 8.8 VOLTS. HOUSINGPRESSURE
)ULD BE O-l PSI.
CHEC: :.S.O. FOR PULL-IN WITH 8.8 VOLTSMAX. WITH
THROTl .f IN LOWIDLE POSITION AT 400 RPM.
CHECK 'OINTS:
epM
150
600
600
1500
2000
3200
4000
32Do
4400

5.

THRTL.
pas.
WOT
L.I.

m3/
STROKE
26.

!z:*
CAM
VAR: MOVEMENT!$::;:E
;
5:

!&:
WOT
WOT

1.5: MIN.
z:;* ;::
21.fki3.5
; ;:::"-&
47.5-52.0
p 0.5'-2.5'
"w :i2;~-7.:5"

:;I:*
WOT

;8;5;;N.
.
.

'

O-l*+

'

*+H.P.C.A. ENERGIZED
CHECKAIR TIMING USING GAUGE523715, SET
TO 0.25 t 1' (REF. S.6. 334)

PUMPSETTINGS: (FOLLOWINGPUIP SERVICE

1. ROLLERTO ROLLERDIMENSION 1.93 7"* .ooD5"'

l M4xIMUMECCfNfRICITY:
2.
3.
9.

5.
6.
i:

9.

10.

.008" TIR
WITH OVERSIZECAM RING * ROLLERTO ROLLER
DIMENSIONTO BE 1.983 i.0005 (REFER 5.6.338).
LINKAGEG4P .13D" TO .175" PER 5.8.95 6342,.
a. USE GAGE123716, SET THROTTLEWiTH LDw IDLE
SCREWAT 34' f 2' AS MEASURE0BETWEEN
VERTICAL CENTERLINEOF THROTTLESHAFT
BUSHINGBOREAND THROTTLECONNECTION
STUD.
b. ADJUSTLOW IDLE SCREWUNTIL THROTTLE
CONNECTIONSTUD MAKESCONTACTWITH GAGE.
OPERATEPUMPAT 2000 RPM (HOT) FOR 10 MINUTES
TO BRING TO OPERATINGTEMPERATURE
AND CLEAR
AIR FROMSYSTEM.
SET T. PUMPPRESSUREAT 2000 RPM (WOT) FOR
58-64 PSI (TEST STANDBOOSTSET AT 5 i 0.5 P.S.I.)
SET RETURN OIL 225-375cc/min.
AT 2000 RPM (WOT)
a. CHECKHOUSINGPRESSURE
AT 600 RPM (WITH
THROTTLEIN LOU IDLE POSITION) FOR 8-12 PSI.
b.: WITH HOUSINGPRESSURE
COLDADVANCESOLENOID .
ENERGIZEDWITH 8.6 VOLTS, HOU5JNGPRESSURE
SHOULDBE O-1 PSI.
WITH GOVERNOR
COVERREMDVED
ANDTHROTTLESHAFT IN
LOWIDLE POSITION (STEP 4b). SET MJN.-MAX.
GOVERNOR
ASSEMBLYFOR 14.5 9c 2 mn /STROKEAT 600 ,
RPM (FUEL READINGWITH COVERINSTALLED.)
a.
FOR PULL-IN WITH 8.8 VOLTSMAX.
-. CHECK
_. E.S.D.
_
VITH THROTTLELEVER IN LOW IDLE POSITION AT
400 RPM.
b. CHECKFOR MINIMUMLIFT OF 18" HG AT 400 RPM.

11.

12

.-

ADVANCESfTTING PROCEDURE:
4. CONTROLFACE CAM-TO-THROTTLE
SHAFTEND PLAY
DURINGAND AT THE COMPLETIONOF ALL SETTINGSTO
.DDb"-.006" MEASURED
%ETUfENSPACER122900 6
HOUSING.
b. WITH THROTTLEIN A NOT POSITION, ROTATEFACE CAM
TO ITS MAXIMUMLIFT POSITION IN CONTACTWITH THE
CAMROLLER.
c. AT 2000 RPM, ADJUSTTRIMMERSCREW(No. 22642)
FOR 1.5O CA!! ADVANCE.(RANGE
#.5=2.5O).
d. SET THROTTLEFOR 22.5 i 1 nri /STROKE AT 1500 RPM.
ROTATEFACE CAMTO OBTAIN 3.5.CAN ADVANCEORANGE2.5*-9.5.
1.
e. AFTER SfTTING IS OBTAINED, SCREWND. 2239% IS
TORQUED;AND FACE CAMRETENTIONCHECKEDPER 5.6.361.
SET TOTAL THROTTLETRAVEL:
a. SET THROTTLEFOR 22.5 i 3 am3/STROKEAT 1500 RPM.
b. LOCKTHROTTLELEVER IN POSITION AND INSTALL THROTTLE
LEVER PROTRACTOR
NO. 22089 ONTOSHAFT.
c. ALIGN 0' ON PROTRACTOR
WITH CENTEROF RIB ON ROCKER
LEVER 22721. UNLOCKTHROTTLELEVERAND ROTATE
TO :HOTPOSITION. ADJUSTM4X. TRAVELSCREWTO 56.5'

d. CHECKTOTAL THROTTLETRAVEL: WITH THROTTLEIN LOWIDLC

POSITION, ALIGN Do ON PROTRACTOR
WITH CENTEROF RI% ON
ROCKERLEVER. MOVETHROTTLETO HOT, READINGSHOULDBE
BfThlfEN 73' AND 82'.
NOTE: ANY CHANGES
AFTERTHIS POINT WILL REQUIRERETESTSNG
OF
PUMP, STARTINGWITH STEP 11.
13.

CHECKPDINTS:
a. AT 1500 RPM (WgT, DE-ENERGIZEELECTRIC SHUT-OFF.FUEL
SHOULDBE b IMR/STROKE, MAXIMIRk RE-ENERGIZEE.S.O.

RPM
lnr
600
600
1500
2000
3200
3200
4000
4400

THRTL.
POS.
v_lT-m

?4B3/
12.5-16.6

1-I.
ALiJ:
MOT
MOT
kk
WOT

21.5-23.5
47.5-51.5
40 MIN.
4.0 Hkx.

MAX.
CYL.
YAR.

CAM.
PRESSURE
MOVEMENT1. PUMP HSG,
.
MD-1
B-12
8-12
8-12
8-12
125 M4X.

'*H.P.C.A.
ENERGIZED
AIR-TIME PUMPUSING &AGE123715 SET TOO.25 i 0.50'
SPECIAL NOTES:
a. TORDUEALL FASTENERSPER 5.8.106.
b. SECUREMAXIMUMTRAVELADJUSTINGSCREW,ADVANCETRIMMER
SCREWAND FACE CAMSCREWWITH RETAINING COMPOUND
62191:5.
c. OPENPETCOCKFOR PRESSURECHECKONLY.
d. MAXIMUMCYLINDERVARIATION SHOULDBE f 6 rtn3 FROMTHE
AVERAGEFLOWOF ALL CYLINDERS.
SEAL PUMPFASTENERSPER S.B. 365.
FURTHERINFORMATION SUPPLEMENTING
THE ABOVEPROCEDURES,
SHOULDBE OBTAINED{ROM S.B. 375.

DB2829YL4267
DfSCRlPTION

SCREW,cover hold-down
LOCKWASHER,
cover screw

3
3
ASHER, cover screw

CONN. ASSY., return line

SEAL; return line connectcjr
GASKET, governor cover
SHAFT;drive assembly l *
or 24625 o/s
PIN, dowel
SPRING, thrust button
SEAL,.drive shaft (BLACK)
BUTTON, thrust
SEAL, drive

1
127607
27244
26386

1
:

ABEL, pump identification.

OVER, governor control

23100
10541

sCREWASSY.,

vent or 21661
22733 or 22734 as reo'd.
sCREW, head locking

and

10453
22064

shaft(RE0)

12186Ot*~~@

* APPLY A LIBERAL COATINGOF SYN-KUT BASE 1241 COMPOUND

TO SEALS REFOREASSEMBLINGTO SHAFT AND
COVER, timing line
SCREW, timing line cover
SCREW, name Plate.
PLATE, name

.ING. shaft

23107
21194
24419
10394

:
2
1

retaininq

IOUSING ASSY. or 27075 0.5~

or 23105.23106 O.S.
'EARING. needle
ASKET, timing

ROLLER, cam
SHOE, cam roller

OESCRIPTION

I1

only

SCREW,hydraulic head plug

CONNECTOR,fuel line
REW, locking plate
ATE. locking
SE>
AL, locking plate s
VALVE. delivery
SB143R
or 23135 (O'size) as Req'd.
SCREW, delivery valve
l
INDENTED ITEMS INCLUDED

27245

i
1

::::;.

26071
26070

iiIL

I
ZT
!Lt

TRANSFERPUMPGROUP

II Il.

--I=

SPRING, trans.
ROLLPIN

pump blade

2
1

ETAINER, rotor
INER. transfer oumo
LADE; transfer pump
r 20512 per 58304
ING, liner locating
EGULATOR
ASSY., trans.

1
1

PRING, regulating
LATE, trans. pump pressure

,AP, transfer

IPISTON, regulating
PLUG ASSY., end plate
SCREEN. inlet

DESCRIPTION

pump

:
.SEAL. transfer

cover

HY0. HEAD 6 ROTORASSEMBLY

l
PLUNGER,rotor (Basic)
us E 11057 THRU 11060 STD.)
0 R 11062 THRU 11065 I O'SIZE)
as indicated on rotor SB 60R
SCREW,hydraulic head plug

2
2

CAM RING or 27833

or 23120 (O'sire)
O.E,M.
increase R-R by .006"
SEAL hydraulic head
SPRIl!G, leaf
SCREW, leaf spring adj.

line

-_

23915

pump

adj.
1
=

filter

SPRING, idling
GDV. ARM AND TEMPERATURE
COMPENSATOR-ASSEMBLY

GOVERNOR
GROUP
1
1
1

i
SLEEVE, min-max. governor
ROD, min-max. gov. push
SLEEVE, thrust
WASHER, thrust sleeve
WEIGHT, governor
RING, gov. cage reatining

i
1

shaft

NUT, max. travel

screw

SCREW, low idle

SPRING, low idle screw
SHAFT ASSEMBLY, throttle

1
1

SCREW, max. throttle

travel

IASHER, max. speed spring

,PRING, min.-max.
ILOCKASSEMBLY
;TUD, guide
IASHER guide stud
IRM A&.,
metering valve
;PRING, metering valve arm
/ALVE metering or 22256
IETAIltER ASSY., gov. weight

'1201
2285

=
SPACER, throttle

pump end

1
;
:
243451-&&

***

LUBRICATEPER 70027
or 50387. -

:
1
1
1

WASHER,throttle
shaft seal
SCREW,face cam
PIN. vacuum module drive
FACE CAM
SEAL, throttle
shaft
HOOKASSY.. gov. 1 inkage
LINKAGEASSY., governor
SCREW, gov. linkage hook
WASHER, gov. linkage hook
HOOK, governor linkage
SPRING. aov. linkaae hook

_ _._____ ..-._ _---- DB2829YL4267

-.

ZZ

2291j

RUTOMATICAOVANCEGROUP JEi

22%

LUBRICATE PER 70027

or 5.8.387
LEVER ASSY., rocker
PIN, rocker lever pin
RING, retaining

2608;

SCREW, servo advance adj.

2269:
47605

1
1

27602
26787

PLUG ASSY., sprinq side

SEAL, piston hole plug
SEAL, head locating
screw
SCREW, head locating

22721

PLUNGER, servo advance

SPRING, mech. light

load adv
VALVE, servo advance
PISTON ASSY., servo adv.

;
1

<i,
PIN,

piston hole plug

_
cam advance

23171
22367
26382

23426

;
=

27609
2392f
=

27610
23051

&

;
=

SEAL, adv.
PLUG. adv.

screw hole plug

screw hole

ELECTRIC SHUT-OFF GROUP

._
21618
14760
22985

-.--

PLUG, power side

3 of 3

-'-

STRAP, terminal
grounding
LOCKWASHER.cover screw
NUT, terminal
contact
WASHER, terminal
contact

;
2
2

18493
20951
:::;;

SOLENOID FRAME & ARM ASSY.

26214
23190

.TuBE, insulating

:;z;
12500
,249Ol
12049
14760

'1%
12500
23861

:
1
1

:
:

[NSULATOR, terminal
_OCKNUT, terminal
contact
rERMINAL. elect.'shut-off
LOCKWASHER.term. contact
IASHER. terminal
contact
dASHER, term. insulating
TERMINAL. cold advance
LOCKWASHER,term. contact
LOCKNUT, terminal
COdaCt
NUT, terminal
contact
WASHER, terminal
contact
WASHER, term. insulating
SOLENOID ASSY., cold adv.

.I

.--

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
GASKET KIT
ES0 mount t rd. Kit
THROTTLE SHA!& BUSHING
DRIVE SHAFT ASSY. (O/S)
USE SHAFT NO. 24625 WITH PIN NO.23685
PILOT TUBE REPLACEMENT
ADVANCEPISTON REPLACEMENT.
(S.B.393)'

SUPERSESSION

INFORMATION

toMIN
4267
M/N 4305
Ghan esl)Housing
(23105t027002
or
2310%to27015) 2)Seals-BunaN to Vitor
Recalibration Required QYES ON0
ChangeRequlredl)Onlv
2)Only as part of other repairs
PubllcationsReferences:2)P'B'
NOTES:

lo2

r24370

124625
ONLY)
127106
1127869

_. ___~~
9-16-88
lL11-89
3Q?Zg

18949
19227
19509
I9227 (iss.

2)

:
7
8