Design Calculation Report

Data Sheet No.:

Item No.:T 1044
6 m dia x 8 m ht tank
Location
Code
Diameter of the Tank

Total Height of the Tank

Design Liquid Height of Tank ( Ho )
Design Internal Pressure ( h )
Design External Negative Pressure ( pv )
Total Design height of Tank ( Ho + h )
Design Temperature
Operating Temperature
Operating Pressure
Design Specific Gravity
Product stored
Corrosion Allowance

Wind Load
Seismic Zone Factor Z(Zone-2B)
Joint Efficiency
Material For Shell

Job No.:
Rev 0

Gujarat (Dahej)
API-650

6.000 m
8.000 m
8.000 m
1529.530 kg/m^2
509.845 kg/m^2
9.5639 m
75 deg. C

= 19.69 ft
= 26.25 ft
= 26.25 ft
149.894 mbar (g)
49.965 mbar (g)
= 31.38 ft
= 167 F
45 deg. C
Full of Liquid
0.978
O-touline

3
3
0
1.5
47.00 m/sec
0.16
0.85
Yield Value

Material For Bottom Sketch Plate

Yield Value
Material For Roof
Yield Value
Tank Filling Rate
Tank Emptying Rate
Total Working Volume of Tank
Type of Roof

Page No.:

Date : 1ST MAY 15

mm for Bottom
mm for Shell course
mm roof structure either side
mm for Roof
IS 875 : Part III
IS 1893 :Part I
for shell only
IS 2062 Gr B
250.00 MPa Tensile Value 410.00 MPa
IS 2062 Gr B
250.00 MPa Tensile Value 410.00 MPa
IS 2062 Gr B
250.00 MPa Tensile Value 410.00 MPa
20.0 m^3/hr
20.0 m^3/hr
225.0 m^3
Cone Roof

Design Of Shell
Multiplication Factor ( M ) =

1.000

( Table M-1 Appexdix M API 650 )

Allowable Stress Values for Shell

Allowable Design stress ( Sd )
Sd =
2/3 x Yield Stress
Sd =
2/3 x 250 x 1
Sd =
166.67 MPa
Sd =

( Refer Clause 3.6.2.1-API 650 )

OR
Sd =
2/5 x Tensile Stress
OR
Sd =
2/5 x 410
OR
Sd =
164.00 MPa

164.00 MPa

Sd=

164.00 MPa

Allowable Hydrostatic Test Stress ( St )

St =
3/4 x Yield Stress
St =
3/4 x 250
St =
187.50 MPa
St =

( Refer Clause 3.6.2.2-API 650 )

OR
St =
3/7 x Tensile Stress
OR
St =
3/7 x 410
OR
St =
175.71 MPa

175.71 MPa

Calculation of Shell Thickness

( Refer Cl. 3.6.3.2 of API 650 )

Design Thickness :
td =
td =
td =

4.9 x D x ( H - 0.3 ) x G / ( Sd x E ) + CA
4.9 x 6 x ( 9.564 - 0.3 ) x 0.978 / ( 164 x 0.85) + 3
4.91 mm

Test Thickness :
tt =
tt =
tt =

4.9 x D x ( H - 0.3 ) x 1.00 / ( St x E )

4.9 x 6 x ( 9.564 - 0.3 )x 1 / (175.71x0.85)
1.82 mm

Design Condition is Governing

As per API 650 3.6.1.1 min thk of shell =

5 mm

Thickness of upper courses :

Course
from
Bottom

Height of
course in
mm

1
2
3
4
5
6
7
8
9
10
11
12

1500
1500
1500
1500
1500
500
0
0
0
0
0

Head incl.
Internal
pressure in
mm
9563.9
8063.9
6563.9
5063.9
3563.9
2063.9
1563.9
1563.9
1563.9
1563.9
1563.9
1563.9

Head incl.
td incl.
Internal pressure
CA
in m
9.56
8.06
6.56
5.06
3.56
2.06
1.56
1.56
1.56
1.56
1.56
1.56

4.91
4.60
4.29
3.98
3.67
3.36
3.26
3.26
3.26
3.26
3.26
3.26

tt
1.82
1.53
1.23
0.94
0.64
0.35
0.25
0.25
0.25
0.25
0.25
0.25

higher of
t
td & tt provided
4.91
4.60
4.29
3.98
3.67
3.36
3.26
3.26
3.26
3.26
3.26
3.26

10.00
10.00
8.00
8.00
8.00
8.00
0.00
0.00
0.00
0.00
0.00

Material
IS 2062 Gr B
IS 2062 Gr B
IS 2062 Gr B
IS 2062 Gr B
IS 2062 Gr B
IS 2062 Gr B

8000
Provide Curb Angle

area
Weight/mtr

80 x

1216
9.4848

80 x

mm^2
Kg

8 thk --- ALL AROUND THE TANK

(Cl. No. 5.1.5.9 e API 650)

Select the Code

IS 875 : Part III

Wind calculation as per IS 875 : Part 3

Basic Wind Speed ( Vb )
Probability Factor ( k1 )
Terrain Factor ( k2 )
Topography Factor ( k3 )
Importance Factor for Cyclonic Region
( k4 )
Site Wind Speed ( Vz ) =

Design Wind Pressure ( Pz ) =

47.0 m/s
1.07
1.05
1.00
1.15
Vbx k1 x k2 x k3x k4
47 x 1.07 x 1.05 x 1 x 1.15
60.7 m/s

0.6 x Vz^ 2/9.81

0.6 x 60.73^2 / 9.81
225.54 kg/m^2

Design Wind Pressure ( Pz ) =

225.54 kg/m^2
218.61 km/hr

Clause 5.3.1
Clause 5.3.2.2
Clause 5.3.3
Clause 5.3.4

( As per 5.4 IS 875 : Part 3 )

60.7 m/s
136.63 miles/hr

Wind calculation as per UBC Code

Basic Wind Speed ( Vb )

47.00 m/s

Design Wind Pressure ( q ) =

Ce x Cq x qs x Iw

Combined Height Factor ( Ce ) =

Pressure Coefficient ( Cq ) =
Importance Factor ( Iw ) =
Wind stagnation Pressure ( qs ) =

1.43
( Table 16G ) Exposure C
0.8
( Table 16H ) Tanks
1.0
(As per specification) ( Table 16K )
0.63 x ( Basic wind speed ) ^2
1391.67 N/m^2

=
Design Wind Pressure ( q ) =
=

1.43 x 0.8 x 1391.67 x 1

1592.07 N/m^2
162.29 kg/m^2
180.97 km/hr

50.3 m/s
113.11 miles/hr

Stability of tank shell for external wind load

Wind load
Design Vacuum
Total Pressure

225.54
509.85
735.38

( Cl. 5.9.7 API 650)

kg/m^2
kg/m^2
kg/m^2

Design wind pressure

Design vacuum -509.845 kg/m^2
=
7214.11 N/m^2
=
109.65 m/s
=
394.75 km/hr

Maximum Unstiffened height of the shell ( H1 )

Design Temperature =

75 deg. C

Modulus of elasticity at room temp = Er

Modulus of elasticity at design temp = Ed
Ratio of modulus of elasticity Ed/Er =

( Cl. 5.9.7.1 - API 650)

199000
199000

MPa
MPa

199000 / 199000 =

1.0000

( Cl. M.6 Appendix M API 650

)

Uncorroded condition
Thickness of the top course of tank =
Diameter of the tank =
H1 =

8.00 mm
6.000 m

9.47 t x ( t / D)^1.5 x (190 / V )^2

9.47 x 8 x (8 / 6 )^1.5 x ( 190 / 394.75 )^2
27.02 m

( Cl. 5.9.7.1 & M.6 API 650)

Corroded condition
Corroded thickness of the top course of tank =
Diameter of the tank =
H1 =

9.47 t x ( t / D)^1.5 x (190 / V )^2

9.47 x 5 x (5 / 6 )^1.5 x ( 190 / 394.75 )^2
8.34 m

5.00 mm
6.00 m
( Cl. 5.9.7.1 & M.6 API 650)

Calculation of transposed width of the shell

( Cl. 5.9.7.2 API - 650 )

Uncorroded condition

Corroded condition

Sum of
Height of
t actual t uniform Transposed trans.
Course course in
in mm
in mm
width in m Width in
m
m
12
0
0
8
0.00
0.00
11
0
0
8
0.00
0.00
10
0
0
8
0.00
0.00
9
0
0
8
0.00
0.00
8
0
0
8
0.00
0.00
7
0
0
8
0.00
0.00
6
0.5
8
8
0.50
0.50
5
1.5
8
8
1.50
2.00
4
1.5
8
8
1.50
3.50
3
1.5
8
8
1.50
5.00
2
1.5
10
10
1.50
6.50
1
1.5
10
10
1.50
8.00

Sum of
t actual t uniform Transposed trans.
in mm
in mm width in mm Width in
m
0
5
0.00
0.00
-3
5
0.00
0.00
-3
5
0.00
0.00
-3
5
0.00
0.00
-3
5
0.00
0.00
-3
5
0.00
0.00
5
5
0.50
0.50
5
5
1.50
2.00
5
5
1.50
3.50
5
5
1.50
5.00
7
7
1.50
6.50
7
7
1.50
8.00

Sum of transposed width ( Wtr )

Unstiffened height of shell ( H1 )
Wtr < H1
Provide Wind Girdet at
Provide Wind Girdet at
Provide Wind Girdet at
Provide Wind Girdet at

uncorroded 8.00 m
uncorroded 27.02 m

Wtr corroded
H1 corroded

8.00 m
8.34 m

Therefore Wind Stiffeners are not needed

4.000 m
0.00 m
0.00 m
0.00 m

from curb angle

from curb angle
from curb angle
from curb angle

Transposed width =
Transposed width =
Transposed width =
Transposed width =

4.0000 m
0.00 m
0.00 m
0.00 m

Weight calculation for Tank Shell

Dia. of
Height of
the tank course from
in m
top in m
6
0
6
0
6
0
6
0
6
0
6
0
6
0.5
6
1.5
6
1.5
6
1.5
6
1.5
6
1.5
Total

t actual
in mm

Uncorroded
weight in kg

C.A. in
mm

Corroded
weight in kg

0
0
0
0
0
0
8
8
8
8
10
10

0.00
0.00
0.00
0.00
0.00
0.00
592.63
1777.89
1777.89
1777.89
2222.36
2222.36
10371.03

3
3
3
3
3
3
3
3
3
3
3
3

0.00
0.00
0.00
0.00
0.00
0.00
370.39
1111.18
1111.18
1111.18
1555.65
1555.65
6815.25

Uncorrod
ed area
in cm^2
0.00
0.00
0.00
0.00
0.00
0.00
40.00
120.00
120.00
120.00
150.00
150.00
700.00

Corrode Distance y
d area in from top in
cm^2
cm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
25.00
25.00
75.00
125.00
75.00
275.00
75.00
425.00
105.00
575.00
105.00
725.00
460.00
800.00

Center of gravity of shell from top of shell

Center of gravity of shell from bottom of shell

421.43 cm
378.57 cm

Uncorroded
Uncorroded

Center of gravity of shell from top of shell

Center of gravity of shell from bottom of shell

432.61 cm
367.39 cm

Corroded
Corroded

Bottom Plate

( Cl. 5.4.1 API 650 )

Minimum thickness of bottom plate =

=
=

6( 1/4") + C.A.
6+3
9.00 mm

Uncorroded thickness of bottom course of shell =

Hydrostatic Stress S =

4.9 * D * ( H-0.3) / t
4.9 x 6 ( 9.564 - 0.3 ) / 10
27.24 MPa
<=

Minimum thickness of Annular plate =

Thickness provided =

10.00 mm

10.0 mm
0.0 mm

6+3
9.00 mm
Sketch plate
Annular plate

0.00
2479.08
2479.08

190Mpa
( Table 5-1 API 650 )
( t <= 19 mm )
IS 2062 Gr B
IS 2062 Gr B

Bottom plate weight

Annular plate 0 mm thk
Sketch plate 10 mm thk
Total Weight

( Cl. 5.6.1.1 API 650 )

approx.
approx.
approx.

Cone Roof
Diameter of the Tank =

6.00 m

C.A. for roof =

Slope of the roof ( theta ) =

15 deg.

15.00 deg.

Minimum Slope of the roof =

1:16

3.576 deg.

1.5 mm
0.2618 rad

=
0.0624 rad
( Cl. 5.10.4.1 API 650 )

Slope of Roof is O.K.

Minimum Thickness of the roof plate =

Provided thickness of the roof =

5.0(3/16 inch)+1.5mm
6.50 mm
8.00 mm

Selected thickness of Roof is O.K.

Weight of the roof plate =

2036.45 kg
1654.62 kg

Uncorroded weight
Corroded weight

( Cl. 5.10.2.2 API 650 )

Design of shell to roof junction for internal pressure

( Appendix F API 650 )

Diameter of the tank ( D ) =

Thickness of the top course of shell =
Thickness of the roof =
Angle (theta) bet. the roof and horizontal plate =
Internal Design Pressure ( P ) =

80 x

80 x

8
Wh

5
2.3
=8

6.00 m
8.0 mm
8.0 mm
15.00 deg.
14.9996 kPa

mm

C.A. for shell =

3.0 mm
C.A. for roof =
1.5 mm
=
0.262 rad

th = 6.5 mm (corroded)

Wc = 73.48 mm

theta = 15 deg.

R2 = 11591.11 mm

tc = 5 mm (corroded)
Rc = 3000 mm
Fig. F-2 Detail b API 650

Corroded thickness of the shell plate ( tc ) =

Corroded thickness of the roof plate ( th ) =
Inside radius of the tank shell ( Rc ) =
Length of the normal to the roof ( R2 ) = Rc / sin theta =
Maximum width of participating roof ( Wh )

=
=
=
=

5.0 mm
6.5 mm
3000.0 mm
11591.1 mm
0.3 ( R2 x th )^0.5 or 300 mm whichever is less
0.3 ( 11591.11 x 6.5 )^0.5
or
300.0 mm
82.35 mm
or
300.0 mm
82.35 mm

Maximum width of participating shell ( Wc )

=
=
=

Total area resisting pressure ( Ap ) =

0.6 ( Rc x tc )^0.5
0.6 ( 3000 x 5 )^0.5
73.48 mm
( Wh x th ) + ( Wc x tc ) + Area of curb angle
( 82.35 x 6.5 ) + ( 73.48 x 5 ) + 1216
2118.67 mm^2
=
21.19 cm^2

Material for the Roof

Yield Value at maximum operating temperature =
Ratio =
250 / 205 =
Required Compression Area ( Ar ) =

Shell to Roof junction is O.K.

IS 2062 Gr B
250.00 MPa
1.2195
D^2 ( P - 0.08 th )
1.1 tan ( theta )

6^2 ( 15 - 0.08 x 6.5 )

1.1 tan ( 15 )

1768.53 mm^2

(Cl. M.3.6 API 650)

( Cl. F.5.1 API 650 )

17.69 cm^2

Design of tank for external pressure

( Appendix V API 650 )

This is applicable only when operating external pressure exceeds 0.25 kPa = 25.5 mm w /c & up to 6.9 kPa

Diameter of the tank ( D ) =

Tank weight uncorroded = w
Area of tank = a
Dead load ( DL ) = w / a
Live load ( Lr ) = 20 lb/ft^2 =
Snow load ( S ) =
External pressure ( Pe ) =
Total Design External Pressure ( Pr ) =
( Cl. V.7 API 650 )
=
=
=

6.000
14345.9
28.274
4.976
1.00
0.00
5.00

m
kg
m^2
kPa
kPa
kPa
kPa

Tank weight uncorroded / area of tank

V.3.1 aganist Lr, page V2

Greater of DL + ( Lr or S ) + 0.4 Pe or DL + Pe + 0.4 ( Lr or S )

4.976 + 1 + 0.4 x 5
or 4.976 + 5 + 0.4 x 1
7.98 kPa
or 10.376 kpa
10.376 kPa

Min Shell Thickness for Shell for external load :

ts min

(Cl. V.8.1.3- API 650)

= 73.05 x ( Hts * Ps )^0.4 x D^0.6 / E^0.4

= 73.05 x ( 4x4.9999)^0.4 x6^0.6 / (200000^)0.4
= 5.38 mm

Unstiffened Shell :

(Cl. V.8.1- API 650)

Height of unstiffened shell subject to external pressure buckling if following is satisfied

[ D / ts min ]^0.75 x [ ( H ts / D ) * ( Fy / E )^0.5 ] >= 0.00675
D=
H=
ts min =
Hts =
Fy =
E=
ts shell=
ts bottom=
X cone =
Ls =

Nominal dia of tank ,

Height of tank ,
nom thickness of thinnest shell course
Transformed height of shell
Yield Strength of material
Modulus of elasticity of roof plate material
nom thickness of bottom shell plate
nom thickness of bottom plate under shell
nom thickness of roof plate
(L1 + L2) / 2 or (H / 2)

[ D / ts min ]^0.75 =
( Hts / D ) =
( Fy / E )^0.5 =

1.1465
0.6667
0.035

6.00
8.000
5.00
4.000
250
200000
7.00
7.00
6.50
4

mtr
mtr
mm
mtr
Mpa
Mpa
mm
mm
mm
mtr

[ D / ts min ]^0.75 x [ ( Hts / D ) * ( Fy / E )^0.5 ] =

0.02702

>

0.00675

Tank is subjected to buckling

W = 0.0000333 * V^2 * Kg * Kh
= 0.0000333 x 169.2^2 x 1.1 x 1.1
=
1.1535 kPa
=
117.576 kg/m2

V.3.1 Defination
Kg = Wind gust factor =
1.1
Kh = Wind height factor =
1.1
V =specified design wind velocity =

169.20 kPa

Ps = Total design External pressure , greater of following

Ps = W + 0.4 Pe =
Ps = Pe =

3.1535
5.00

Ps = Total design External pressure =

H safe =
=
=

kPa
kPa
4.9999

kPa

( ts min)^2.5* E / [ 45609 *D^1.5 * Ps ]

5^2.5 x 200000 / [ 45609 * 6^1.5 x 5 ]
3.336 m

( V.8.2.1.2 API 650 )

Ns +1 = Ls / H safe
Ns +1 = 4 / 3.336 =
1.1991
Ns =
0.1991
+ ve value of Ns indicates that stiffeners are required

( V.8.2.1.3 API 650 )

Spacing between the stiffeners ( Ls ) =

Hts / ( Ns + 1 )
=
3.336
Provided Spacing between the stiffeners (Ls) =
4.000

( V.8.2.2.2 API 650 )

Design of intermediate stiffener

Number of waves into which shell will buckle( N )
N^2 =
=
=
N=
N=

( 445xD^3 / t smin HTS^2)^0.5

( 445 x 6^3 / 5 x 4^2 )^0.5
34.66
<

( V.8.2.2.1 API 650 )

100

5.888
6

Radial Load imposed of Stiffener ( Q ) =

=
Required moment of inertia ( I req ) =
=

1000 Ps Ls
19999.49 N/m

( V.8.2.2.3 API 650 )

37.5 Q D^3 / E ( N^2 - 1 )

23.14 cm^4

( V.8.2.2.5 API 650 )

65

0 thk

3
145.26
6 thk
2

4.5 thk shell ( cor )

It. Mkd.
1
2
3

Section
marked
1
2
3

Iyy =

x , cm
0
6.5
0.45

y , cm
0
0.6
14.53

Size cm x cm

Area cm^2

d in cm

0x0
0.6 x 6.5
14.53 x 0.45

0.00
3.90
6.54
10.44

0.00
3.25
6.73

Iaa + Igg - M^2/A

43.34

M=Axd
cm^3
0.00
12.68
43.96
56.63

Iaa cm^4

Igg cm^4

0.00
41.19
295.62
336.81

0.00
13.73
0.11
13.84

cm^4

Iyy > I req Hence O.K

Yield strength ( Fy ) =
Allowable compressive stress ( fc ) =

206
Mpa
0.4 x 206
=
82.4
Mpa
Minimum value of fc =
103
Mpa
Allowable compressive stress ( fc ) =
103
Mpa
Area required ( A req ) =
Q D / 2 fc
=
19999.49 x 6 / ( 2 x 103 )
=
582.51 mm^2
=
5.83 cm^2

( V.8.2.2.6 API 650 )

Hence area provided is O.K.

Intermediate stiffener

Web size
Toe size

Quantity =

65 mm x 6 mm thk
0 mm x 0 mm thk
Total for each

Total weight of wind girders ( 15% extra for stiffeners )

Nos.
Weight
58.41 kg
0.00 kg
58.41 kg
67.17 kg

Stability of Tank against Wind Load + Internal Pressure

Wind speed Vb =
Design Wind velocity as per code=
Velocity ratio ( m ) =

47.00 m/sec
52.78 m/sec

( CL. 5.11.1 & 5.2.1 j -API 650 )

=
=

169.20 km/hr
190.00 km/hr

(105.75 / 118.75)^2 =

Wind load on various surfaces

Wind load on projected area of cylindrical surfaces
Wind load on projected area of conical surfaces
Diameter of the tank ( D )
Height of the tank ( h )
Filling height of the tank ( H )
Product Specific Gravity ( G )

=
=

105.75 mph
118.75 mph

0.793

q (psf)

q (kg/m^2)

m Multi.

18 psf
30 psf

87.88 kg/m^2
146.47 kg/m^2

1.000
1.000

6.000 m
8.00 m
8.00 m
0.978

Wind force on the shell =

6.5 x 87.88 x 8
4569.95 kg

Area of roof =
upward Wind force of the roof =

28.274 m^2
28.274 x 146.47
4141.42 kg

Wind Moment about the base Mw =

Wind of shell + Wind on roof ( upward )

( 4569.95 x 8 / 2 ) + 4141.42 x ( 6 / 2 )
30704.09 kg-m

Internal Pressure =
Upward Force ( Fpi ) =

1529.530 kg/m^2
1529.53 x 6^2 x pi / 4
43246.44 kg

Moment due to internal pressure ( Mpi ) =

Fpi x D / 2
43246.44 x 6 / 2
129739.33 kg-m

Corroded thickness of the bottom plate under the

bottom shell course ( tb ) =

7.00 mm

Minimum Yield strength of bottom plate under the

bottom shell course ( Fby ) =

250.00 MPa

Design liquid level Height ( H ) =

wa

=
=
=
=

q x m^2
(kg/m^2)
87.88
146.47

59 tb ( Fby . H )^0.5
59 x 7 x ( 250 x 9.564 )^0.5
20194.75 N/m
2058.59 kg/m

Moment due to liquid ( MF ) = wa x D x pi x ( D / 2 )

= 2058.59 x 6^2 x pi / 2
= 116410.40 kg-m

9.564 m
( As per 5.11.2 )

( 0.5 m extra for ladder )

Corroded condition
Corroded weight of tank
Weight of corroded shell
Weight of stairway + Platform @ 0 kg/m
Weight of Nozzles
Weight of roof plates
Weight of roof structure @ 20 kg/m^2
Weight of handrail on roof @ 20 kg/m run
Weight of wind girder
Weight of Curb Angle
Weight of external stiffener

6815.25 kg
0.00 kg approx.
750.00 kg approx.
1654.62 kg
565.49 kg approx.
376.99 kg approx.
0.00 kg
178.78 kg
67.17 kg approx.

Total corroded weight ( Wc )

10408.29 kg approx.

Moment due to corroded weight ( MDL ) =

Wc x D / 2
10408.29 x 6 / 2
31224.88 kg-m

0.6 Mw + Mpi =

0.6 x 30704.09 + 129739.33

148161.78 kg-m

=
MDL / 1.5 =

20816.59 kg-m

Mw + 0.4Mpi =

30704.09 + 0.4 x 129739.33

82599.82 kg-m

( MDL + MF ) / 2 =
=

( 31224.88 + 116410.4 ) / 2
73817.64 kg-m

0.6 Mw + Mpi > MDL / 1.5

&
Mw + 0.4 Mpi > ( MDL + MF ) / 2
Tank is Unstable against wind. Provide anchor bolts.( Cl. 5.11.2 API 650 )
Uplift due to Wind moment =

4 x Mw / D
4 x 30704.09 / 6
20469.39 kg

Internal Pressure =
Upward Force =

1529.53 kg/m^2
1529.53 x 6^2 x pi / 4
43246.44 kg

Total Uplift =

20469.39
63715.83 kg

Dead weight of tank ( corroded ) =

10408.29 kg

43246.44

Design For Anchor Bolts on basis of wind load and internal presure
Material of Anchor bolts
Yield Strength of Bolt material
Tensile Strength of Bolt material

SA 193 GR.B7
482.80
620.74

Provide M27 size of Anchor Bolts

No. of Bolts Provided
Hence spacing between the bolts
Maximum spacing between the bolts
Root dia. of the bolts = ( 27 - 2 * 1 ) x 0.875
Root area of the bolts

27
16
1201.66 mm Number of bolts selected are O.K.
3000.00 mm
( Cl. 5.12.3 API 650 )
21.875 mm
375.83 mm^2

Load per bolt =

53307.54 / 16
3331.72 kg
32684.19 N

Developed Stress in one bolt =

Allowable stress for bolts =

86.97 N/mm^2
140.00 N/mm^2

N/mm2
N/mm2

( Table 5-21a , API 650 )

Hence Safe
Depth of Anchor Bolts
Corroded dia of bolt =
Bond strength of concrete =
Perimeter of bolt =
Depth of Bolts required =
Provided Depth =

25.00 mm
8.20 kg/cm^2
7.85 cm
51.733 cm
1500.00 mm

517.33 mm

Hence Safe

Test Condition
Weight of tank ( Uncorroded )
Weight of shell
Weight of stairway + Platform @ 0 kg/m
Weight of Nozzles
Weight of roof plates
Weight of roof structure @ 30 kg/m^2
Weight of handrail on roof @ 20 kg/m run
Weight of wind girder
Weight of Curb Angle
Weight of external stiffener

10371.03 kg
0.00 kg approx.
750.00 kg approx.
2036.45 kg
565.49 kg approx.
376.99 kg approx.
0.00 kg
178.78 kg
67.17 kg approx.

Total weight ( Wuc )

Uplift due to Wind moment =

14345.91 kg approx.
4 x Mw / D
4 x 30704.09 / 6
20469.39 kg

Test Pressure =
Upward Force =

1.25 x 1529.53
1911.91 kg/m^2
1911.9125 x 6^2 x pi / 4
54058.05 kg

Total Uplift =

20469.39
74527.45 kg

Dead weight of tank ( Uncorroded ) =

14345.91 kg

Net Uplift =

74527.45
60181.54 kg

( F.7.6 API 650 )

54058.05

14345.91

+ve Value of Net Uplift indicates that Anchor Bolts are required.
Design For Anchor Bolts on basis of Test Condition
Provide M27 size of Anchor Bolts
No. of Bolts Provided
Hence spacing between the bolts
Maximum spacing between the bolts
Root dia. of the bolts = ( 27 - 0 ) x 0.875
Root area of the bolts

27
16
1201.66 mm Number of bolts selected are O.K.
3000.00 mm
( Cl. 5.12.3 API 650 )
23.625 mm
( Uncorroded )
438.36 mm^2

Load per bolt =

60181.54 / 16
3761.35 kg
36898.80 N

Developed Stress in one bolt =

Allowable stress for bolts =

84.17 N/mm^2
140.00 N/mm^2

( Table 5-21a , API 650 )

Hence Safe
Depth of Anchor Bolts
Provide M27 size of Anchor Bolts
Bond strength of concrete =
Perimeter of bolt =
Depth of Bolts required =
Provided Depth =

27
8.20 kg/cm^2
8.48 cm
43.26 cm
1500.00 mm
Hence Safe

8.2 x 1.25 =
=

10.25 kg/cm^2

432.62 mm

Seismic Analysis

( Appendix E API 650 Addendum 3 Sept 2003 )

Diameter of the Tank ( D ) =

Total height of the tank shell ( Ht ) =
Maximum Design liquid level ( H ) =
Design Internal pressure ( P ) =
Shell Material
Minimum Yield Stress of Shell Material ( Fty ) =
Height of Bottom course of Shell ( h1 ) =
Design Specific Gravity ( G ) =
Corrosion Allowance for shell =
Corrosion Allowance for bottom =

6.00 m
8.00 m
9.56 m
1529.530 kg/m^2
IS 2062 Gr B
250.00 MPa
1.50 m
0.978
3.00 mm
3.00 mm

Overturning Moment due to Seismic applied to the Bottom of Shell shall be determined by
Mrw =

Zl [ C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2 ]

Seismic Zone Factor ( Z ) = as per spec

Importance Factor ( I ) = As per Spec
Lateral earthquake force coefficient ( C1 ) =

( E.3.1 Appendix E API 650 )

0.16
2
0.6

( Table E-2 API 650 )

( E.3.1 Appendix E API 650 )
( E.3.1 Appendix E API 650 )

Constants
D=
D/H=

6.00 m
0.63

H=

( k ) Factor obtained for the ratio D / H =

9.564 m

0.58

Natural period of the first sloshing mode ( T ) =

=

( Figure E-4 API 650 )

1.81 k ( D )^0.5
2.571

( E.3.3.2 API 650 )

T = 2.57 <= 4.5

Site coefficient ( S )

Lateral earthquake force coefficient ( C2 ) =

=

Total Weight of tank Contents ( Wt ) =

=
=

W1 / Wt =
W2 / Wt =
( W1 ) Weight of effective mass of the tank contents that
move in unison with the tank shell =

( Table E-3 API 650 )

0.75 S / T
0.75 x 2 / 2.571
0.5833

( E.3.3.2 API 650 )

x( D )^2 x H x density/4
264464.83 kg
2594399.98 N

( E.3.2.1 API 650 )

0.86
0.18

2231183.99 N

( Figure E-2 API 650 )

( W2 ) Weight of effective mass of the tank contents that

move in the first sloshing =

466992.00 N

X1 / H =
X2 / H =

0.44
0.8

( Figure E-3 API 650 )

( X1 ) Height from the bottom of the tank shell to the

centroid of lateral seismic force applied to W1 =

4.21 m

( X2 ) Height from the bottom of the tank shell to the

centroid of lateral seismic force applied to W2 =

7.65 m

( Ws ) Total weight of tank shell uncorroded =

10371.03 kg

( Xs ) Height of the bottom of the shell to shell's C.G. =

101739.76 N

3.786 m

Weight of tank roof =

Roof plate + Roof Structure + Curb Angle

2780.72 kg
=
27278.89 N

Total Weight of tank roof (Wr) =

27278.89
27278.89 N

=
Moment at Base
M=

M=

Zl [ C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2 ]
Z*I=

0.32

Shear force

C1 Ws Xs =
C1 Wr Ht =
C1 W1 X1 =
C2 W2 X2 =
Total =

231094.60
130938.66
5633470.18
2084227.78
8079731.22

19534.03
5237.55
428387.3254
87170.29
540329.19 N

2585513.99 N-m

263559.02 kg-m

Resistance to Overturning
( WL ) Maximum weight of the tank contents that may be
used to resist the shell overturning moment =
Thickness of the bottom plate under the shell
Corrosion Allowance for the bottom plate =
( tb )Corroded thk. of the bottom plate under the shell =
( Fby ) Minimum specified yield strength of the bottom =
( G ) Design Specific Gravity =
( H ) Maximum Design liquid level =
WL =

( E.4 API 650 )

99 tb ( Fby x G x H )^0.5

( E.4.1 API 650 )

10.00 mm
3.00 mm
7.00 mm
250.00 MPa
0.978
9.56 m
99 x 7 ( 250 x 0.978 x 9.56 )^0.5
33511.28 N/m

Maximum value of WL =
=
=

196 G H D
196 x 0.978 x 9.564 x 6
10999.75 N/m

Hence ,WL =

( E.4.1 API 650 )

10999.75 N/m

Shell Compression

( E.5 API 650 )

Weight of tank shell and portion of the fixed roof supported by shell ( Wt )
Weight of shell
Weight of stairway + Platform @ 0 kg/m
Weight of Nozzles
Weight of roof plates
Weight of roof structure @ 20 kg/m^2
Weight of handrail on roof @ 20 kg/m run
Weight of wind girder
Weight of Curb Angle

10371.03 kg
0.00 kg approx.
750.00 kg approx.
2036.45 kg
565.49 kg approx.
376.99 kg approx.
0.00 kg
178.78 kg

Total weight

14278.74 kg approx.

Wt =
=

757.51
7431.18

kg/ m of shell circumference

N/m of shell circumference

Now,
( Wt + WL ) =
[ D^2 ( Wt + WL ) ] =
M / [ D^2 ( Wt + WL ) ] =

18430.93 N/m
663513.5073
3.90

of shell circumference

Anchor bolts are required

Anchored Tanks
( b ) Maximum longitudinal compressive force at the
bottom of the shell =
=
=

Wt + 1.273 M / D^2
7431.18 + 1.273 x 2585513.99 / 6^2
98857.83 N/m

Maximum longitudinal stress ( Sb ) =

=

Maximum Allowable Shell Compression

Corroded thickness of the bottom shell course ( t ) =
Design Specific Gravity ( G ) =
Maximum Design liquid level ( H ) =
Nominal Tank Daimeter ( D ) =
Min.specified yield strength of bottom shell course ( Fty )=
Now , G H D^2 / t^2 =
=

( E.5.2 API 650 )

b / 1000 t
14.12 N/mm^2

( E.5.3 API 650 )

7.00 mm
0.978
8.00 m
6.00 m
250.00 MPa
0.978 x 8 x 6^2 / 7^2
5.75
<

44

Follow Formula 1 to calculate Fa

Formula 1
Maximum Allowable Compressive Stress ( Fa ) =
=
=

83 t / 2.5 D + 7.5 ( G H )^0.5

( E.5.3 API 650 )
83 x 7 / 2.5 x 6 + 7.5 ( 0.978 x 8 )^0.5
59.71 MPa

Maximum value of Fa =

0.5 x Fty
0.5 x 250
125.00 MPa

=
=
Hence Fa =
Maximum longitudinal stress ( Sb ) =

( E.5.3 API 650 )

59.71 MPa
14.12 MPa

Hence O.K.

Minimum Anchorage
Material for Anchor Bolts
Yield Strength of Anchor bolt material (Fy)=
Provide M27 size of Anchor Bolts
No. of Bolts Provided
Hence spacing between the bolts
Maximum spacing between the bolts
Root dia. of the bolts = ( 27 - 2 * 1 ) x 0.875
Root area of the bolts

SA 193 GR B7
482.80 N/mm^2
27
16
1203.62 mm Number of bolts selected are O.K.
3000.00 mm
( Cl. 3.12.3 API 650 )
21.875 mm
375.83 mm^2

Minimum Anchorage =

1.273 * M / D^2 - Wt(corroded)

1.273 x 2585513.99 / 6^2 - 5416.86
86009.79 N/m
1621246.35 N

Load per bolt =

1621246.35 / 16
101327.90 N

Stress in one bolt =

Allowable stress for bolts =

269.61 N/mm^2
0.8 Fy
386.24 N/mm^2

( Table 3-21a , API 650 )

Hence Safe
Depth of Anchor Bolts
Corroded dia of bolt =
Bond strength of concrete =
Perimeter of bolt =
Depth of Bolts required =
Provided Depth =

27.00 mm
10.91 kg/cm^2
8.48 cm
111.66 cm
1500.00 mm
Hence Safe

( 33% extra for seismic )

=

1116.56 mm

Uplift due to Seismic & Internal Pressure ( As per API 650 Table 3-21 a)
Uplift load =

(4 Ms/D)-W2

Diameter of Tank D=

6.0 m

Seismic moment Ms=

2585513.99 N-m

Dead load of Tank W2=

=

8753.68 kg
85873.56 N

corroded

Uplift load = (4 x2585513.99 / 6) - 85873.56

=
1637802.43 N
Design For Anchor Bolts
Provide M27 size of Anchor Bolts
No. of Bolts Provided
Hence spacing between the bolts
Maximum spacing between the bolts
Root dia. of the bolts = ( 27 -1.5) x 0.875
Root area of the bolts
Load per bolt =

27
16
1282.16 mm Number of bolts selected are O.K.
3000.00 mm
21.000 mm
( Uncorroded )
346.36 mm^2
1637802.43 / 16
102362.65 N

Material of Bolt = Cl. 4.6 to IS 1367

Yield Strength of Bolt =
Stress in one bolt =
Allowable stress for bolts =

482.8 N/mm2
295.54 N/mm^2
386.2 N/mm^2

( Table 3-21 a)

Hence Safe
Depth of Anchor Bolts
Bond strength of concrete =
Perimeter of bolt =
Depth of Bolts required =
Provided Depth =

10.91 kg/cm^2
8.48 cm
112.80 cm
1500.00 mm
Hence Safe

1127.96 mm

AS PER AISI T-192 VOL II PART VII- ANCHOR BOLT CHAIR

* marked are based on DRG REF STANDARD DRAWING STD.TK.GEN.7314
B
Q
=
a*
=
b*
=
c*
=
Hole dia.d* =
e*
=
pcd*
=
radius,R =
e min =
f=B-d/2 =
f min
=
B*
=
g*
=
A*
=
j*
=
k
=
m
=
t
=
w
=

P=

40
175
150
32
52
70
6180
3003
60.601
44
29.175
70
110
268
16
95
10
20
10

mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =
mm =

1.575
6.890
5.906
1.260
2.047
2.756
243.307
118.228
2.386
1.732
1.149
2.756
4.331
10.551
0.630
3.740
0.394
0.787
0.394

design load in N =
36898.80 N=
32684.19 N=
106416.62 N=

Minimum cross sectional area of bolt =

Yield strength of bolt =
Max. Load (P) =1.5 x Bolt load =

Z = reduction factor =

159624.9 N

inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches
inches

3761.35
3331.72
10847.77
10847.77
375.83
482.80
35.873

175

f
b
radius
c
k
t
A
e
m
Shell thk + Pad thk

w
Q
pcd

KG ( wind + Test Pressure ) appx

KG ( wind + Operating pressure ) appx
KG ( Seismic condition+ Intr pressure ) appx
KG ( Maximum of above load ) appx
mm^2
( Corroded )

N/mm^2
kips

1.0 / [ { 0.177 a m / ( R t )^0.5 } *( m / t )^2 + 1 ]

= 0.988

TOP PLATE DESIGN :

Critical stress in top plate = S =

OR

c=

P / f c^2 * ( 0.375 g - 0.22 d)

= 35.873 / ( 1.732*1.26^2 ) * ( 0.375 *4.331 - 0.22 *2.047 )
= 15.312
ksi =
1076.59
kg/cm^2
Allowable stress =
1757.72
kg/cm^2
Hence Safe
[ P / S f * ( 0.375 g - 0.22 d) ]^0.5
[ 35.873 / ( 15.312*1.732 ) * ( 0.375 *4.331 - 0.22 *2.047 ) ]^0.5
1.2598 ksi =
88.58 kg/cm^2

Bending plus direct stress in top plate = S =

P e / t^2 * [ ( 1.32Z / {(1.43aA^2/Rt +(4 a A^2)^0.333} + (0.031 / ( R t )^0.5)]
P e / t^2 =
35.873 *2.756 / 0.787^2 =
159.455
[ ( 1.32* Z / {(1.43aA^2/Rt +(4 a A^2)^0.333} ] =
[ 1.32 *0.988/ { ( 1.43 * 6.89 *10.551^2 / 118.228 *0.787 ) +(4* 6.89 *111.3236 )^0.333 } ]
=
0.0496
(0.031 / ( R t )^0.5) =
0.0032
S= 159.455 * ( 0.0496 + 0.0032 )
=
8.4248
ksi =
592.34 kg/cm^2
MAXIMUM RECOMMANDED STRESS =
Hence Safe
VERTICAL PLATE :
Min thk = 16.00 mm
0.04 ( h - c) = 0.37 in
= 9.44 mm
j k => P / 25
j k = 2.3560
P / 25 = 1.4349
Hence, Provided thickness & Height is OK.

25 Ksi =

1757.72

kg/cm^2

Client

AARTI INDUSTRIES LIMITED

Project Name : MEA PLANT - DAHEJ

Consultant

IBI Chematur Engineering & Consultancy Ltd.

Title :

DESIGN CALCULATION FOR VENT

Doc. No. :
Tag. No. :

IBIC-198-200-ESS-T1044-0001
T1044

Made by
Checked by
Approved by
Revision: 0

5/1/2015

REFERENCE CODE API 2000

PRODUCT STORED
TANK DIM.
TANK HEIGHT
MAX. PUMP OUT RATE
MAX. PUMP IN RATE
CAPACITY OF TANK
CROSS SECTIONAL AREA OF SHELL
CROSS SECTIONAL AREA OF ROOF
TOTAL AREA
FLASH POINT

:
:
:
:
:
:
:
:
:
:

RAW WATER
6.00
8.00
20.00
20.00
226.19
28.27
28.27
56.55
> 37.8

m
m
m/ hr
m/ hr
m
m2
m2
m2
0
C

As per the standard practice, we design bleeder vent for 1.15 times its pump in / out rate capacity
Add 15% extra to cater for tank drainage in case of pump out condition.Hence
DESIGN FILLING RATE
DESIGN EMPTYING RATE

:
:

23
23

m/ hr
m/ hr

23

m/ hr

REQUIREMENT OF FREE AIR

A) IN BREATHING (VACUUM RELIEF)
PUMP OUT RATE Re
REQUIREMENT OF FREE AIR
DUE TO WATER MOVEMENT,Q1

REQUIRED AIR CAPACITY FOR THERMAL EFFECT,Q2

CAPACITY DUE TO CO2 FILTER SYSTEM, Q5
TOTAL REQUIRED AIR BREATHING CAPACITY, Qin

= 0.94 x Re
= 21.62
=
=
=
=

50.60
0.00
Q1+Q2+Q5
72.22

m/ hr
m/ hr
m/ hr
m/ hr

Ref:-Table 1-B OF API2000

Constant = 0.94
Ref:-Table 2-B OF API2000

B) OUT BREATHING (PRESSURE RELIEF)

PUMP IN RATE Ri
CAPACITY OF TANK
REQUIREMENT OF FREE AIR
DUE TO WATER MOVEMENT , Q3
REQUIRED AIR CAPACITY FOR
THERMAL EFFECT, Q4
CAPACITY DUE TO CO2 FILTER SYSTEM, Q5
TOTAL REQUIRED OUT BREATHING CAPACITY, QOUT

:
:

23
226.19

m/ hr
m

= 1.01 x Ri
= 23.23

m/ hr
m/ hr
m/ hr

Ref:-Table 1-B OF API2000

Constant = 1.01

=
=
=
=

50.60
0.00
Q3+Q4+Q5
73.83

Ref:-Table 2-B OF API2000

=
=
=
=
=
=

AxV
A x k x (2 x g x h)0.5
9.81
m/sec
0.625
1.22
kg/m3
3
inch
Neck Wall Thickness in mm =
5.49
OD -( 2 X 5.49) =
=88.9-(2*5.49)
77.92
mm
Pi() / 4 *(77.92/1000 )^2
0.0048
OD = 88.9
m2

m/ hr

TOTAL VENTING REQUIREMENTS

AIR FLOW RATE, Q
ACCELERATION DUE TO GRAVITY, g
DISCHARGE COEFFICIENT, k
DENSITY OF AIR
SIZE OF VENT SELECTED
ID OF VENT SELECTED
CROSS SECTIONAL AREA OF VENT (A)

DESIGN INTERNAL PRESSURE GOVERN BY

ROOF PLATE (6.0mm UNCORRODED)
Equivalent Air column (h)

=
=
=
=

= 1529.53

Kg/m^2

= 50.24/1.22
= 1253.71

mm of Air

AIR FLOW RATE, Q

=
=
=
=
=

NUMBER OF VENT NOZZLE REQUIRED

= MAX OF (Qin & Qout)/Q

= 0.04

However Provide 1 nos vent of 3".

AxV
A x k x (2 x g x h)0.5
0.0048 X 0.625 X ( 2 X 9.81 X 1253.713 )^0.5
0.4674
m/sec
1682.75
m/hr

BULK BILL OF QUANTITY

6 m dia x 8 m ht tank

Item No.:T 1044

6 mtr
8 mtr

Tank dia =
Tank Height =

Gujarat (Dahej)

1 . WEIGHT CALCULATION FOR TANK SHELL :

Dia of
HT.OF COURSE
t mm
Weight , kg C.A. , mm Weight , kg
Tank ,mtr in mtr from top
ACTUAL Uncorroded
Corroded
6
6
0
0
0.0
3
0.0
6
0
0
0.0
3
0.0
6
0
0
0.0
3
0.0
6
0.5
8
592.6
3
370.4
6
1.5
8
1777.9
3
1111.2 IS 2062 Gr B
6
1.5
8
1777.9
3
1111.2
6
1.5
8
1777.9
3
1111.2
6
1.5
10
2222.4
3
1555.7
6
1.5
10
2222.4
3
1555.7
6
10371.0
6815.2

10371.0 kg

2 . WEIGHT CALCULATION FOR TANK OVER ALL :

WT. OF TANK
= Shell
=
= Stairway + Plt Form @150 kg / m =
= Nozzle ( Appx.) =
= Roof plates
=
slope as
= Roof Structure @ 45 kg / m^2
=
= Hand rail on Roof @ 22 kg / m run =
= Wind Girder
= Curb ring 960 x 30 thk
=
= Miscellanious cleats, platforms etc.. =

UNCorroded wt., kg Appx

10371.0
0.0
750.0
2036.5
8 thk
565.5
377.0
0.0
178.8
428.4

15 deg.

bottom Annular plt ( IS 2062,A ) 10 t

Butt welded
bottom sketch plate 10 t
Butt welded
add 4 % contingency / westage =>
Total =

0.0
2479.1
687.4
17873.6 kg Appx per tank

3 . WEIGHT BASED ON MATERIALS :

SA 537 CL 1 =>

0.0 +

0.00 =

IS 2062 GR A / B OR A 36 =>

17873.6 kg per tank

TOTAL =

NOS OF TANK =

1 nos

TOTAL =

0.0 kg per tank

17874 KG FOR 1TANK

4. SPECIALS :
1 Stress relieving of tank outside of foundation - REQURED for Cleanout door - 1 Nos
Required for Compression Girder

17873.6 kg per tank

2 Painting & sand blasting TO SA 2 1/2 FINISH

External surface
System 7 of spec
= Shell
= Stairway+P. Form =
=' Cone roof plate
= Nozzle , appx =
= Floating Roof plates
=Hand Rail
0.46 per m run
=Wind girder
0.00
47.88
bottom

150.8
9.6
29.7
8.0
0.0
8.7
47.9
29.7
284.3
16.0

TOTAL =>

FOR
Internal surface

TANK =

System C of spec
shell, COMPLETE
bottom
= Roof plates =
= Roof structure =
= Floating Roof Support =
=Pontoon inside =
FOR

TOTAL =>
TANK =

284.3 m^2

150.80
28.84
29.69
23.75
0.00
0.00
233.1
233.1

3
4 CIVIL REQUIREMENT

Not by tank vendor as per note 6 of data sheet rev B1

Consider seperately at your end if in scope

We need to provide Leak detection system also, if in scope

5
6
7
8

m^2
m^2
m^2
m^2
m^2
m^2
m^2
m^2
m^2
mtr long

FIRE FIGHTING REQD, TO BE CONSIDERED SEPERATLY ( Foam and Cooling water system )
CATHODIC PROTECTION IF TO BE CONSIDERED SEPERATLY
PLEASE CONSIDER NOZZLE PIPE ( EXTRA STRONG) AND FLANGES AS PER SPECIFICATION
INSTRUMENTS AND CONTROLS SHALL BE TO p & I AND DATA SHEET EXTRA
( Level Instruments, temp instruments, vent etc..)

m^2
m^2
m^2
m^2
m^2
m^2
m^2
m^2