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Contents
1.
1.2.
1.2.1.
1.2.1.1.
1.2.1.2.
1.2.1.3.
1.2.2.
1.2.2.1.
1.2.2.2.
1.2.2.3.
SIMATIC S7-1500: Modular Controller for the Mid to Upper Performance Range ...............1-6
SIMATIC S7-1500: Modules ..............................................................................................1-7
SIMATIC S7-1500: Installation and Mounting Positions......................................................1-9
SIMATIC S7-1500: Module Assembly .............................................................................. 1-10
SIMATIC S7-1500: Connection Technology/Front Connector........................................... 1-10
SIMATIC S7-1500: CPU Display
Overview.................................................................. 1-12
SIMATIC S7-1500: CPU Display Menu and Colors .......................................................... 1-13
SIMATIC S7-1500: CPU Display Operations.................................................................... 1-14
SIMATIC S7-1500: CPU-Display Access and Anti-theft Protection ................................... 1-14
1.3.
1.4.
1.4.1.
1.4.2.
1.4.3.
1.4.4.
1.5.
1.5.1.
1.5.2.
1.5.3.
1.5.4.
1.5.5.
1.5.6.
1.6.
1.6.1.
1.7.
1.7.1.
1.7.2.
1.8.
1.9.
1.9.1.
1.9.2.
1.9.3.
1.9.4.
1-1
1.
System Overview
1-2
1.1.
SIMATIC S7
The programmable logic controllers can be divided into the micro PLC (S7-1200) and the
mid/upper (S7-1500) performance ranges.
The existing lower/mid performance range (S7-300) and the mid/upper performance range (S7400) will be covered in future by an S7-1500 system.
1-3
1.1.1.
At the start of the introduction of the new S7-1500 CPU system, modular CPUs are only available
up to the mid performance range.
1.1.2.
1-4
1.1.3.
The S7-1200 and S7-1500 product range will be expanded in the next years such that the S7-300
and even the S7-400 can be completely replaced.
1.1.4.
The S7-1200 and S7-1500 signal module product range will be expanded in the next years such
that the S7-300 and even the S7-400.
Solution Partner Certification Workshop S7-1500
Training Document V13 - Chapter 01
1-5
1.2.
Features
Modular control system for the mid to upper performance range
Scaled CPU range
Display for basic CPU settings (system time, interfaces...) and for calling diagnostic and
status information (diagnostic buffer, message display, CPU state...)
Extensive range of modules
High performance I/O bus for efficient process interfacing via central I/O
Can be expanded up to 32 modules in one tier
Currently only single-tier assembly possible. Multi-tier assembly using distributed
ET200MP.
Can be networked with PROFIBUS or PROFINET
Slot rules
left of the CPU:
1x power supply (PM or PS)
right of the CPU:
signal modules (digital, analog), technology modules, communication modules and further
power supplies
No slot rules for modules to the right of the CPU
1-6
1.2.1.
Slot Rules
1x PS/PM Slot 0
1x CPU in Slot 1
As of Slot 2 any
Signal Modules
Digital input modules:
24VDC, 230VAC
24VDC, 230VAC
voltage, current
1-7
Power Supply
I/O modules in the central rack of the S7-1500 require a system power supply via the backplane
bus (communication connection to the CPU) and a load power supply (input or output circuits for
sensors/encoders and actuators).
PM - Power Module
Load Power Supply
supplies modules with 24VDC for input and output circuits as well as sensors/encoders and
actuators
If the CPU is supplied 24V via a load power supply (PM), it supplies the system power
supply of 12W for the first inserted I/O modules.
PS - Power System
System Power Supply
supplies S7-1500 modules in the central rack via the backplane bus
Each CPU offers a system power supply of 12W for the first inserted I/O modules.
Depending on the I/O modules used, further power segments have to be set up, as
required.
A system power supply (PS) can also supply the load circuit for 24VDC modules in
addition to the CPU.
Power Supply and Power Segments of the I/O Modules
It is necessary to set up power segments in the central rack for larger configurations or
configurations with greater I/O module power requirements (as a rule, when using CP, CM, TM).
A maximum of 3 power segments can be set up per rack (1xCPU segment plus 2 more).
If the configuration includes additional power segments, additional system power supply modules
(PS) are inserted to the right next to the CPU. The CPU continues to control all modules of the
rack. Only the system power supply of the I/O modules is subdivided here.
Example of a Small S7-1500 Configuration
1-8
1.2.1.1.
Installation
The modules are mounted on an S7-1500 profile rail.
Bus Connector
If the installation is made on the profile rail, the modules are then connected with the Uconnector.
The U-connector establishes the mechanical and electrical connection between the modules and
is included with every I/O module.
Mounting Positions
A horizontal or vertical mounting is possible.
Caution!
With a vertical mounting, the maximum allowed ambient temperature is 20 C lower
(ambient temperature 0 to 40 C).
Integrated Mounting Rail
For the S7-1500 CPU, there is a profile rail on which components can also be mounted according
to EN 60715. With that, even terminals, miniature circuit breakers, small contactors or similar
components can be mounted in addition to the S7-1500.
1-9
1.2.1.2.
1.2.1.3.
By swinging up the release latch, you can pull the front connector and remove it from the module.
1-10
1-11
1.2.2.
1-12
Overview
1.2.2.1.
Depending on the current CPU state, the color on the Display varies.
Available languages are the available user interface languages of STEP7.
Additional Symbols in the Status Information
Password is configured but not entered
Password is configured and entered
An Alarm exists
A Force job is active on the CPU
1-13
1.2.2.2.
In the bottom Display line, "ESC" appears on the left or "OK" on the right when one or both
buttons can be operated to execute a function.
1.2.2.3.
The settings for Standby mode and Energy-saving mode can be defined via the Display as well
as via the device configuration of the CPU.
1-14
1.3.
High-speed Counters
Up to 6 high-speed counters, 3 at 100 kHz and 3 at 30 kHz are available for precise monitoring of
incremental encoders, frequency counting or counting of highly frequent process events.
Motion
To control rotary speed, position or pulse duty factor, a total of 2 PWM outputs (pulse width
modulation) are available. Application examples are, for example, controlling the speed of a
motor, position of a valve, or the mark-to-space ratio for a heating element. For rotary speed and
position controls, a total of 2 PTO outputs at 100 kHz (pulse train output) are available.
It supplies a pulse train for controlling speed and position of stepper or servo motors.
PID
For simple closed-loop control tasks, up to 16 PID control circuits with automatic PID adjustment
and tuning control panel are available.
1-15
1.4.
only S7-1200
The use as Transfer card (card mode = "Transfer") is only supported by the S7-1200. Here, a
program can be downloaded into the CPU without a PG if a card is inserted.
Archiving of Data
only S7-1500
1-16
1.4.1.
1-17
1.4.2.
1.4.3.
Initiation of Functions
STEP7 online function
1.4.4.
Initiation of Functions
STEP7 online function
1-19
1-20
1.5.
Distributed I/O
1.5.1.
1.5.2.
The ET200SP and ET200MP product range will be expanded in the next years such that these
two product lines completely cover the applications of the ET200S and ET200M.
The ET200pro (interface modules for connection to PROFINET or PROFIBUS) in the degree of
protection IP65/67for use directly at the machine will continue to be offered.
Solution Partner Certification Workshop S7-1500
Training Document V13 - Chapter 01
1-21
1.5.3.
For STEP7 V11 there is an HSP and for STEP7 V5.5 or third-party systems there is a GSDML
file.
To expand the module spectrum, CMs (AS-i master, AS-i F-modules, IO-link master), a TM (1
POS input) and a motor starter are in the planning stage.
2d Matrix Code
This code is used for identifying modules and can be photographed or decoded by SmartPhones,
PDAs, iPhones and the like.
With the ET200SP modules, the code contains an Internet link to the product page of the
associated module.
1-22
1.5.4.
1-23
1.5.5.
The ET200MP enables the distributed connection of S7-1500 series central I/O modules.
Connection is made using an interface module.
In the first delivery stage, only one PROFINET interface module is offered.
For STEP7 V11, STEP7 V5.5 or third-party systems there is a GSDML file.
1-24
1.5.6.
If a suitable 24VDC supply is available, it can supply the IM from the front even without a PS
module in the 1st. slot.
If only a few I/O modules or low-performance I/O modules are used on the IM155, they are
"supplied by the system" by the IM155 through the backplane bus.
Otherwise, power segments are also to be set up just like the configuration of a central S7-1500
rack.
PS module and front-side 24VDC supply to IM155:
System power supply of PS
+ System power supply of integrated PS of IM155
_
= Feed-in power of system power supply in Power Segment 1
1-25
1.6.
1.6.1.
If only a few I/O modules or low-performance I/O modules are used in the central rack of the CPU
or on the IM155, they are "supplied by the system" by the CPU or IM through the backplane bus.
It is necessary to set up power segments for larger configurations or configurations with greater
I/O module power requirements (as a rule, when using CP, CM, TM).
A maximum of 3 power segments can be set up per rack
central CPU rack: 1xCPU segment plus 2 more segments
ET200MP rack: 1x IM155 segment plus 2 more segments
If the configuration includes additional power segments, additional system power supply modules
(PS) are inserted to the right next to the CPU or IM155. The CPU or the IM155 continues to
control all modules of the rack. Only the system power supply of the I/O modules is subdivided
here.
Power Budget
The power requirement of each module is specified in the technical data. From it, the power
budget can be calculated and the need for further system power supplies can be determined.
Once the hardware is configured, a power budget of the device configuration can be taken from
the properties of the CPU or the ET200MP interface module (IM155).
1-26
1.7.
1.7.1.
Task
The training area is to be prepared for the next exercises.
What to Do
1. Remove the SIMATIC Memory Card from the CPU
Lift up the CPU Display and remove the card from the CPU
pressing the centre of the card releases the card
2. Carry out a Reset to Factory Settings using the CPU Display
Using the cursor keys, select the menu item
or
1-27
1.7.2.
Task
You will make some notes and get an overview of the components of the training area. In the next
exercises, it is necessary to know detailed information about the modules.
Type designation and order number can be found on the module housing.
The CPU device version can be accessed using the Display. Device versions (firmware,
operating system) of the other modules are determined later using online functions.
Addresses are given later.
Enter the type designation and order number for the above-mentioned modules in the overview
on the next page.
Device type
You will find the type designation on the module nameplate or imprinted at the top of the
housing front.
CPU device version
The CPU version can be accessed using the Display.
Order Number
You will find this on the module nameplate or imprinted at the top or bottom of the housing
front.
1-28
1.8.
Additional Information
1-29
1.9.
Firmware Update
1.9.1.
1-30
Firmware Update
Explorer
When the CPU or the Display is updated, Step 7 is necessary in any case. However, this is
also recommended at the end of every module update.
Status of the Update in the Display (only S7-1500)
Only the S7-1500 has a Display.
Status of the Update with LEDs
If the middle LED (red, error) lights up, the update was not successfully completed or it could
not be carried out.
Do NOT delete
hidden files!!!
1.9.2.
1-31
Yes
Card is deleted and update card is created
No
The update is only added to the card contents and the card type is set to "Update firmware".
This can only be done for updating the Display since the program is active and CPU + I/O
modules cannot be updated in this state.
For updating the CPU or the Display, an empty card is necessary in order to conclude
7
the update (see Step
).
For that reason, it is generally recommended to delete the "Program" card or to use a
separate card for updates.
1.9.3.
1-32
Before running an update of I/O modules, the CPU should be switched to STOP, if the
active user program uses this module.
Wait until update is completed...
CPU Update
Advantage: The current "Program" card is not changed.
Attention !
The retentiveness is however deleted, that is, the program is then reset to the loading
state.
1.9.4.
Firmware Update
Important Facts
1-33