Job Safety Analysis

Project Name:

Maaden Alumina Refinery Project

Location:
Raz Al-Khair Industrial City
Reviewed By: -

Date:
Company:
Hyundai Engineering & Construction Co. LTD
Prepared By:
Approved By:-

Block Work
Sequence of Basic Job
Steps / Activity
Concrete surface
preparation

Potential Accidents or Hazards

Personnel Injury due to Slip/Trip/Fall

Risk Rating

Recommended Safe Job Procedures

Eye and hand injury due to chipping

work

Barricade around foundation trench.

Adequate lighting to be provided if work at night
Maintain high standard of house keeping
Initial Inspection by Work shop Supervisor and daily
equipment check to be carried out.
Regular maintenance programme to be made and
implemented to reduce any chance of repair.
Operator shall wear dust mask, cotton hand gloves, light
eye protection and Overall.
Compressed air line to be properly rated for pressure
involved and fitted with whip-checks.
Dead man switch is to be equipped with the air hose.
All large objects shall be removed by hand.
Provide shelter and sufficient drinking water
Use goggles, Cotton hand gloves and correct tools
No home made tools used.

Setting out

Survey equipment falls due to wind

or by hitting vehicle.

Legs of the tripod shall be well inserted into ground.

No activity at the time of heavy wind, sand storm.
Employ trained Banks man / traffic controller.

Preparation of cement
mortar / Grout.

Inhale / burn due to exposure to

cement

Use Rubber gloves, Dust mask , gum boot and safety

glass
Ensure availability of First aid at site.
Initial Inspection by Site Supervisor and daily equipment
check to be carried out as per check list
Regular maintenance programme to be made and

Failure of compressor / High

pressure air injury
Heat stress

Mechanical failure of mixer machine

/ Fire
Personnel hit with Rotating drum or

moving parts of mixer.

Pollution of soil by cement or mortar
Cement splash on eyes

Laying of Hollow block

Personnel Injury due to handling

blocks and flying fissures while
cutting
Collapse of scaffolding
Fall of men from scaffolding

implemented to reduce any chance of repair.

Provide fire extinguisher near the machine.
Keep minimum 60cm distance from the machine while
loading material.
All moving parts of machine to be guarded
Provide metal sheet / Polythene sheet at the place of
cement handling and mortar transferring.
Remove any cement or mortar fall or balance waste
immediately to designated dumping area
Trained Mixer operator
Ensure adequate supply of water to wash off any concrete
splashes.
Wear goggle with side shield. Also arrange eyewash
nearby.
Use leather gloves, Safety boot, Overall, Safety glass and
hard hat
Layman handling mortar shall use rubber gloves.
Blocks shall be lifted by bending ones knees and carrying
close to his body (straight back).
One block shall be lifted at a time manually.
Scaffolding erected by qualified scaffolder
Scaffolding is inspected by certified scaffolding supervisor
and signed in approved scaffolding tag.
Make sure soil below scaffolding legs are firm enough.
Provide wall ties and restrict the load to maximum
allowable as indicated on scaffolding tag.
Restrict the number of blocks conforming max.allowable
Wt. (300kg/m2 15 nos.)
Adequate barricading for working platform.
Wear full body harness belt and hook on top bracing

Placing steel

Personnel injury hitting rebar edge,

fissures or binding wire

Wear leather hand gloves, Safety glass, Overall, safety

shoes and hardhat.

Grout filling

Environmental pollution
Splash on eyes and injury to hand
or feet during pouring / levelling.

Plastic sheet should be used for waste collection disposal

of waste material as per RCER waste management policy.
Pour the grout from low height
Provide plywood sheet on both sides of block to prevent
splashing of the mix at the time of pour.
Wear Rubber hand gloves, safety glass, hardhat, Overall

Eyes, Hand/body injury from

protruding rebar

and polythene/disposable apron.

Mechanical failure of grout pump /
Fire

Secure Rebar extremes with wooden caps

Initial Inspection by work shop supervisor and daily
equipments check to be carried out as per check list
Regular maintenance programme to be made and
implemented to reduce any chance of repair.
Provide fire extinguisher near the machine.
Switch off while refuelling