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Component Location

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

14

50
33
5
34
12

15

11

10

E
9

Machine Control System


(MID No. 039)
CID

13

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525
1590
1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280
2300

Schematic
Location

Machine
Location

Sensor - Injection Actuation Pressure


Sensor - Intake Manifold Air Temperature
Sensor - Pressure OLWD
Sensor - Primary Engine Speed Timing
Sensor - Pump 1 Pressure
Sensor - Pump 2 Pressure
Sensor - Secondary Engine Speed Timing
Sensor - Squeeze Pressure
Sensor - Turbo Outlet Pressue
Sensor - Water Seperator Level
Solenoid -1 Way / 2 Way Change
Solenoid - Ether
Solenoid - Fine Swing
Solenoid - Flow Limit
Solenoid - Heavy Lift
Solenoid - Hydraulic Lock
Solenoid - IAPCV
Solenoid - Injector Cylinder #1
Solenoid - Injector Cylinder #2
Solenoid - Injector Cylinder #3
Solenoid - Injector Cylinder #4
Solenoid - Injector Cylinder #5
Solenoid - Injector Cylinder #6
Solenoid - Power Shift Pressure
Solenoid - Quick Coupler High
Solenoid - Quick Coupler Low
Solenoid - Radiator Fan Speed Cont.
Solenoid - Relief 1
Solenoid - Relief 1 Check
Solenoid - Relief 2
Solenoid - Relief 2 Check
Solenoid - Reversing Fan Change
Solenoid - Stem 1 Extend
Solenoid - Stem 1 Retract
Solenoid - Stem 2 Extend
Solenoid - Stem 2 Retract
Solenoid - Stem 3 Extend
Solenoid - Stem 3 Retract
Solenoid - Swing Brake
Solenoid - Travel Speed
Solenoid - Travel Straight
Switch - Coolant Level
Switch - Disconnect
Switch - Engine Oil Level
Switch - Fuel Pressure
Switch - Hydraulic Oil Level
Switch - Priming Pump
Switch - Disconnect
Switch - Pressure Fuel
Switch - Refueling

A - 16
B - 16
D-6
B - 16
B - 14
B - 14
B - 16
C-8
B - 16
K - 12
C-8
K-11
C-6
A -14
F-6
G-6
A - 16
D - 15
D - 14
D - 14
D - 14
D - 14
D - 13
A -14
E-6
E-6
A -14
C-8
C-8
C-8
C-8
G-8
A-12, B-12
A-12, B-12
A-12
A-12
A-12
A-12
G-6
G-6
G-6
K - 12
H-3
G - 17
L - 12
B - 11
L-12
H-3
L-12
A-12

42
31
12
27
H
H
28
12
30
3
12
13
12
H
5
5
41
35
36
37
38
39
40
H
12
12
H
12
12
12
12
H
H
H
H
H
H
H
5
5
5
3
2
18
3
11
3
2
3
5

33

Connector Number

Schematic

Machine

Location

Location

CONN 1

I - 18

CONN 2

J-17

Travel Straight Solenoid

CONN 3

J-17

Main Pump Flow Limitation Pressure Solenoid

CONN 4

J-17

CONN 5

C-16

25

CONN 6

L-15

CONN 7

J-9

CONN 8

E-8

CONN 9

E-8

CONN 10

F-8

CONN 11

F-8

34

50

11

15

14

13

10
2

12
9

CONN 12

C-7

12

CONN 13

C-7

33

CONN 14

B-7

12

The Travel Alarm Relay

CONN 15

A-6

Switch Panel

CONN 16

A-6

3
7

CONN 17

A-4

CONN 18

A-4

0168

Electrical System Voltage

CONN 19

L-1

0254

Electronic Control Module

CONN 20

J-1

0269

Sensor Power Supply

CONN 21

J-1

The CID is a diagnostic code that indicates which circuit is faulty.

CONN 22

J-1

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CONN 23

I-1

CONN 24

I-1

CONN 25

H-1

CONN 53

F-15

48

CONN 54

B-10

10

CID

Component

1251

Alternator R-terminal Signal

Failure Mode Identifiers (FMI)


FMI No.

RENR9599-05
April 2010

330D and 336D Excavator


336D MHPU
Electrical System
330D:
GBC1-UP
GGE1-UP
THJ1-UP
LRM1-UP
ERN1-UP
HAS1-UP
RAS1-UP
T2Y1-UP

336D:
JBF1-UP
KDJ1-UP
MYP1-UP
DTS1-UP
WET1-UP

Volume 1 of 3: Engine and Chassis


2010 Caterpillar, All Rights Reserved

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.


Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Machine Harness Connector And Component Locations

Symbols

Pressure
Symbol

Temperature
Symbol

Event Code

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

41

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

32

31

29

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

42

27
28
26

16

23

LEFT SIDE VIEW

49
41
42

25

20

27
28

35

36

38

37

22
18

48
21

42

FWD

LEFT SIDE VIEW

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Condition

E096

RIGHT SIDE VIEW

TOP VIEW

Engine Harness Connector And Component Locations

39

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine Control

Level
Symbol

Symbols and Definitions

Wire Description

30

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Failure Description

13

336D MHPU:
M3M1-UP
M3N1-UP

Connector Location

Product Link Radio


(MID No. 122 )

23

Component

40

Wire #

Wire Color

101
103
105
108
109
112
113
114
115
118
120
123
124
125
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
RD
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
RD
OR

200
210
229
235
A209

BK
BK
BK
BK
BK

304
306
307
308
310
317
320
321
322
323
325
326
329
331
365

WH
GN
OR
YL
PU
YL
RD
BR
GY
WH
PK
RD
YL
OR
YL

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
GN
GY
OR
PK
PK
BR
GN
BU
WH

500
501
506
508
509
511
512
514
530
578
590
592
A513
A537
A579
A580
A581
A582
A584
A586
A588
C506
C560
C566
C569
E554
E562
E564
E565

BR
GN
PU
PU
WH
BR
GN
PU
OR
BU
GY
BU
RD
PK
OR
BR
GN
PU
BU
OR
GN
WH
OR
PK
YL
PK
PU
PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779

BU
WH

Description
Power Circuits
Bat (+)
Dome Lamp/Memory
Key Sw
Air Heater Relay
Alternator Output (+) Term.
Main Power Relay Output
Switch Panel Radio
Horn
Cab Lamp Relay
Wiper Control
ATCH 12V/7A Converter 1
ATCH Seat Heater Sw
A/C
A/C Condenser Fan
Air Suspension
Cigar Lighter
Engine ECM
12V - 10A Converter / 12V - 7A Skt
Radio Converter 24V Switched In
Aux Ckt 2
Aux Ckt 3
Smart Boom
ATCH Universal Quick Coupler
Boom Lamp Relay
Lower Wiper / Washer
Neutral Start Relay
Chassis Lamp
Caution Lamp (for Crane)
Refueling Pump
Backup EPR Valve SW / Backup Res
Product Link
A/C Blower
Main Breaker
ATCH 12V/7A Converter 2
Aux Ckt 1
Machine ECM
Neutral Start Limit Switch
ATCH Beacon Relay
Ground Circuits
Main Chassis Gnd
Converter Output (24/12 Volt)
Bat (-)
Electronic Pump Ctrl Ground
Machine Ctrl Ground
Basic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil
Key Sw To Neutral Start Sw
Main Power Relay Coil
Start Aid Sw To Start Aid Solenoid
Start Aid Relay To Start Aid Solenoid
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut Out
ATCH Priming Pump Switch
ATCH Fuel Pump To Sw
Travel Alarm Relay
Fuel Pump Relay To Switch
Monitoring Circuits
Can 1 + (Monitor and Sw Panel)
CAN 2 + (J1939)(MSS)
Can 1 - (Monitor and Sw Panel)
CAN 2 - (J1939)(MSS)
Alternator (R) Term
Low Oil Press Output
Monitor Action Alarm
Monitor Coolant Level
Air Filter Switch
Hyd Oil Flow Sw (Capsule Filter Switch)
Hyd Oil Temp Sensor
Fuel Level Signal
Monitor Hyd Oil Level
Engine Oil Level
ATCH 12v Sensor Supply
ATCH Joystick Thumbwheel RH
ATCH Joystick Thumbwheel LH
Overload Warning Cancel Switch
Boom Cylinder Head Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Upper Window to Under Window Switch
Wiper - Front (Low)
Washer - Front
Radio Speaker Right
Radio Speaker Right (common)
Radio Speaker Left
Radio Speaker Left (common)
A/C Condenser Fan Motor +B
Washer Right
Washer Aux
Wiper Sw To Intermittent Module 3
DC/DC 12v Switched Out
DC/DC 12v Memory Out
ATCH Seat Heater Switch
Wiper Motor
Brake Wiper Motor
Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Control
Wiper Sw To Wiper Control
ATCH QC Hyd Lock On Relay
A/C Condenser Fan Motor Signal
Aux Speaker +
Aux Speaker
Second DC/DC Converter 12V Switched Out
A/C Compressor Clutch Solenoid
ATCH QC Hyd Lock Priority Relay
ATCH QC Hyd Lock On Relay
ATCH Universal QC Sw
Lighting Circuits
ATCH Rotary Beacon
ATCH Fine Swing Control Switch
Cab Flood Lamp Relay
Boom Flood Lamp Relay
ATCH Beacon Relay
Boom Lamp Relay
Chassis Lamp Relay
Cab Flood Lamp Diode
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Straight Solenoid
ATCH Quick Coupler Engage Solenoid

Wire #

Wire Color

780
788
789
892
893
994
995
998
A751
A755
A756
A757
A758
A760
A762
A768
A769
A770
A893
C987
C991
E963
E964
E965
E966
E997
F716
F773
F774
F889
G723
G826
G827
G828
G829
G833
G849
G850
G854
G855
G856
G857
G973
G976
H704
H746
H747
H792
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K876
K877
K904
K906
K907
L885
L886
L968
L969
L972
L973
L976
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M906
N707
N789
N793
N794
N795
N957
N959
N960
N963
N970
N973
N979
N981
R725
R746
R747
T725
T776
T788
T858
T859
T860
T901
T902
T957
T958
T959
T960
T961
T962
T967
X738

PU
YL
RD
BR
GN
GY
BU
BR
YL
PK
BU
GY
BR
GY
PU
BU
GY
PK
OR
RD
PK
BK
WH
BU
YL
RD
WH
OR
WH
WH
YL
BR
BU
WH
GN
PK
BR
BU
PK
PU
WH
YL
OR
BU
PK
YL
BR
BR
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
BR
BU
GN
GN
BU
BU
BU
OR
WH
BU
GN
GN
BU
WH
YL
PK
GN
WH
BU
YL
BU
OR
PK
BU
PU
BU
GN
GY
WH
PK
PK
OR
OR
YL
BR
GN
GN
WH
PK
GY
WH
RD
GN
GY
WH
OR
YL
PK
PU
YL
BR
BU
GN
WH
YL
PK

Description
Control Circuits Continued
ATCH Quick Coupler Disengage Solenoid
Engine Speed Pickup
Hyd Lock Diode
Cat Data Link Cat Data Link +
Engine Oil Pressure Sensor
Engine Coolant Temperature
Throttle Return (pin 29)
Fuel Temperature Sensor
Throttle Position Switch 1
Throttle Position Switch 2
Throttle Position Switch 3
Throttle Position Switch 4
Electronic Pump Control Throttle +5v
Fan Speed Sensor + (Eng)
Power Shift Pressure Solenoid
Power Shift Pressure Solenoid
Backup EPR Valve Sw
Fuel Sw To Fuel Priming Pump Relay
Inlet Air Heater
Fuel Pressure Sensor
Primary Engine Speed / Timing
Primary Eng Spd Timing Snsr
Secondary Eng Spd / Timing
Secondary Eng Spd / Timing
Hydraulic Lock Solenoid
Secondary Shutdown Sw
Backup Governor Acel
Backup Governor Decel
Throttle Position Feedback (Backup Switch)
Heavy Lift Solenoid Valve
Analog Power +5V
Analog Return
Fuel Pressure Sensor +5v
Fuel Pressure Sensor Ground
Engine Coolant Temp Sensor Common
Injector Action Pressure Sensor
Air Inlet Heater Return
IAPCV
IAPCV Return
Timing Calibration Probe
Timing Calibration Probe
Boom Raise Press Sw To Crush Press Sw
ATCH Water Separator Sensor
Reversing Fan Solenoid
Radiator Fan Control Sol +
Radiator Fan Control Sol ATCH Boom Up Down Pressure Switch
Right Hand Handle Upper Switch
Left Hand Handle Upper Sw
Right Hand Handle Fore Sw (for Smart Boom)
Left Hand Handle Fore Sw
ATCH Stem 1 Status
ATCH Stem 2 Status
ATCH Stem 3 Status
ATCH Stem 4 Status
ATCH Stem 1 Extend Solenoid
ATCH Stem 1 Retract Solenoid
ATCH Stem 3 Extend Solenoid
ATCH Stem 4 Extend Prv
ATCH Stem 1 Retract Solenoid
ATCH Stem 2 Retract Solenoid
ATCH Stem 3 Retract Solenoid
ATCH Stem 4 Control Valve B
ATCH Relief Valve 1
ATCH Relief Valve 2
ATCH 1 way / 2 way Control Valve
ATCH Stem 2 Extend Solenoid
ATCH Stem 3 Extend Solenoid
Pump Flow Combine Solenoid
ATCH Relief 1 Check Solenoid
ATCH Relief 2 Check Solenoid
Pump Pressure Sensor 1
Swing Brake Solenoid Signal
Swing Brake Solenoid +b
Optional Rocker Switch
Optional Settings Switch
Electronic Pump Control Ps Valve ( )
Electronic Pump Control Ps Valve (+)
One Touch Low Idle Switch
Fine Swing Control Relay To Solenoid Valve
Excavator Fuel Pump Switch
Backup EPR Valve Sw
Front Flow Limit Valve Solenoid
ATCH Relief Solenoid Return 2
Travel Straight Solenoid
ATCH Boom Float Disable Relay
ATCH Smart Boom Select Switch Pin 2
ATCH Smart Boom Up Down Relay
ATCH Smart Boom Select Switch Pin 1
ATCH Smart Boom Select Switch Pin 3
ATCH Smart Boom Down Relay
ATCH Boom Check Solenoid 2
ATCH Squeeze Press Sensor
Fuel Differential Pressure SW Return
Ambient Temp Sensor
Foot Pedal Sw
Aux Pedal LH
Aux Pedal RH
RS 232 TXD
RS-232 PORT #3-RXD
RS-232-RXD
RS-232 PORT #3-TXD
RS-232-DTR
RS-232-DCD
RS-232-GND
RS-232 PORT #3-GND
2ND Filter Sw
Intake Air Manifold
Atmospheric Pressure
Differential Fuel Pressure SW
ATCH Priming Pump Relay
ATCH Fuel Priming Pump
Injector 1&2 HS
Injector 3&4 HS
Injector 5&6 HS
Mss Exciter Coil In
Mss Exciter Coil Out
Injector 1 LS
Injector 2 LS
Injector 3 LS
Injector 4 LS
Injector 6 LS
Injector 5 LS
Pump Pressure Sensor 2
SP Filter Sw. To Control

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Fuse
(5 Amps)

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Related Electrical Service Manuals


Title
Alternator:
Electric Starting Motor:

Form Number
1855294 (DENSO HDB)

SENR4130

2371962 (DELCO 50 MT)

SENR3860

2071556
Consist:

6V5582 (DENSO F8.0)

Consist:

2071557 (DELCO 42 MT)

Engine Control:

SENR4975
SENR3581
RENR5089

Machine Control:

RENR9848

Product Link Radio:

RENR7911

Off Machine Switch Specification


Part No.

Function

Actuate

167-3466

ATCH Boom Down Pressure Switch

202-9002

ATCH Boom Up Down Pressure Switch

212-2768

Fuel Pressure Switch

Deactuate

Contact Position

490 49 Kpa
(71 7.1 psi)

290 Kpa min


(42 psi min)

13780 Kpa max


(1999 psi max)
103.4 13.8 Kpa
(15 2 psi)

10335 889 Kpa


(1499 129 psi)
69 Kpa min
(10 psi min)

Normally Open
Normally Closed
Normally Closed

Resistor, Sender and Solenoid Specifications


Part No.
4I-5394

Sender:

121-1491

Solenoid:

163-6700

Sender:

171-0188

Solenoid:

174-3016

Resistor:

239-1134

Solenoid:

Component Description
Hyd Temp

Resistance (Ohms)
6134 - 7496

ATCH - Reversing Fan Change


ATCH - Quick Coupler High
ATCH - Quick Coupler Low
Travel Start
Travel Speed
Swing Brake
Hyd Lock
Fuel Level
ATCH - Flow Limit
Can 1 Data Link
Can 2 Data Link
ATCH - Ether

At room temperature unless otherwise noted.

32.0 3.2

Empty
Half
Full

83.5 1.5
33.8 2.0
8.0 1
11.7 1.2
120 10%
20

(Dimensions: 48 inches x 35 inches)

Alarm - Travel
B - 12
7
Alternator
G-16
23
Assembly - Block
H-3
2
Battery - Rear
H-6
4
Battery - Rear
H-6
4
Battery - Rear
H-6
4
Battery - Rear
H-6
4
Breaker - Alternator
I-2
2
Breaker - Heater
H-2
2
Breaker - Main
H-2
2
Control - Engine
H-18
25
Control - Gateway
K-16
1
Control - Machine
G-2
1
Diode - Start Relay
I-3
2
Ground - ECM Mount
I-16
1
Ground - Frame 1
G-11
14
Ground - Frame 2
F-15
15
Ground - Frame 3
G-17
21
Ground - Frame 4
A-8
9
Ground - Frame 5 1
H-3
2
Ground - Frame 5 2
K - 18
1
Ground - Frame 6
H-6
4
Heater - Air (Glow Plug)
A - 16
49
Horn - Forward Warning LH (Low)
B-6
12
Horn - Forward Warning LH (High)
B-6
12
Indicator - Air Cleaner
K - 11
13
Indicator - Hydraulic Oil Filter
A-11
E
Lamp - Boom LH
B-6
33
Lamp - Boom RH
B-6
34
Lamp - Chassis
A-6
6
Motor - AC Condenser Fan
J-11
50
Motor - Starter
G-17
22
Motor - Washer
G-3
2
Motor - Washer Lower
G-3
2
Motor - Priming Fuel Pump
L-12
3
Receptacle - Jump Start
H-6
4
Relay - Air Heater
A-16
16
Relay - Start
H-3
2
Resistor - AC Condenser
J-11
50
Resistor - Can 1
C-3
2
Resistor - Can 2
C-3
2
Sender - Hydraulic Temperature
A-11
E
Sensor - Ambient Temperature
K-12
3
Sensor - Atmospheric Pressure
A-16
32
Sensor - Engine Coolant Temperature
B-16
29
Sensor - Engine Oil Pressure
A-16
26
Sensor - Engine Speed Pickup
G-17
20
Sensor - Fuel Level
B-10
10
Sensor - Fuel Pressure
K-12
3
Sensor - Fuel Temperature
L-12
3
Machine locations are repeated for components located close together.
E = Located around hydraulic oil tank.
G =Located under operator's platform
H = Located inside of pump compartment

Component

0001

Machine
Location

36 Page,

CID

Component

Schematic
Location

RENR9599-05 VOL 1 of 3

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

172-GN7 RD-18
403-GN11 GN-18

MATE GK-C2
(PL121SR)(NOTE AA)
N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18
235-GN13 BK-18

CONN 4

308-GN9 YL-16

SWG1
SWG2
SWG3

RD-18
BK-18
GN-18
YL/BK-18

ATCH-WATER SEPARATOR LEVEL SNSR


1782345
8-32 VDC
CHASSIS GND
OUTPUT 1
OUTPUT 2

1
2

BU-18
BU-18

PROBE SUPPLY
PROBE SUPPLY

AMBIENT TEMP SENSOR


1078618

C-C16
1552267
A
A760-C108 GY-18
B
235-C154 BK-18
C
N789-C107 BU-18

C-C9 C-C10
1552269 3E3364
1
310-C44 PU-16
2
200-C162 BK-18

1
2

C-C14
7Y3967
430-C18 BU-18
1
C-C15
7Y3966
1
235-C158 BK-18

L16

+B
GND
SIGNAL

514-C12 PU-16
C506-C13 WH-16
200-C161 BK-16

PU-18
WH-18

ATCH-ETHER SOL
2391134

L13

L968-C206 OR-18

L6

L4

L4

WIRE GROUP COLOR DESCRIPTIONS

AIR CLEANER INDICATOR


2552966
C-C23
2434505
+B
SIGNAL
GND

A
B
C

A C CONDENSER FAN MOTOR


2457910

1
2

C-C21
2434505

C-C22
2304011
780-C8 PU-16

AR-C1
2434505

CAN HIGH

H704-AR1 PK-18

UNSWITCHED POWER

1
2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

C-C20
2304011
X738-C39 PK-18
1
2

C-C70
2434505

1
2

CONN 7

L13

C-C69
2304011
H704-C202 PK-18

STARTING CIRCUIT

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

L9

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT


MONITOR CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
MISC CONTROL CIRCUIT 2
CAT DATA LINK
RS-232 / RS-485 DATA LINK

L20

L9

L9

L20

L20

L10

L69

GL-C2
8T8732
GL-C3
8T8731

L72

L72

L72

L155

L155

L155

MATE A-C29
SH2 D-12

1
2
3
4
5
6
7
8
9
10
11
12

NOTE E
C-C4
2304009
K906-C62 GN-18
K907-C63 BU-18
A768-C64 BU-18
A769-C65 GY-18
L969-C66 WH-18
L968-C207 OR-18
F889-C68 WH-18
F773-C69 OR-18
F774-C70 WH-18
998-C71 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

GP-C1
2434507
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16
200-GP3 BK-18

L69

1
2
3
4

CONN 19

CONN 20

CONN 21

MATE A-C1
SH2 C-12

CONN 22

MATE A-C41
SH2 C-12

CONN 23

MATE GR-C1
SH3 E-12

101-CP1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CR1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

(65A)

L20

BATTERY REAR
3T5760

P N

BLOCK GP
9W0742
(NOTE B)

200-C190 BK-4

L155

L72

L22

L21

101-CG1 RD-00

235-GF23 BK-18
235-AR2 BK-18

L5

NEG

ATCH-BATTERY REAR
3T5760
(NOTE A)

L23
200-C190 BK-4

L25
L25

C-C48
1552269
1
K906-C62 GN-18
2
235-C197 BK-18

INJECTOR
CYLINDER #4

INJECTOR
CYLINDER #5

AC-C21
1539693
NOTE X

L73

L72
INJECTOR
CYLINDER #3

AC-C20
1539693
NOTE X

C-C49
1552269
1
A588-C167 GN-18
2
200-C171 BK-18

HYD LOCK SOL


1211491

GG-C1
2434508
K858-GG5 YL-18
K862-GG6 GY-18
K869-GG27 BU-18

C-C68
2434508
1
2 CONN 10
3 MATE C-C67
4
5
6

1
2
3
4
5
6

GF-C10
2434509
K856-GF1 PU-18
K860-GF2 BU-18
K857-GF3 WH-18
K861-GF4 GN-18
K868-GF5 BR-18
308-GF24 YL-18
A209-GF19 BK-18
M906-GF12 BU-18

C-C33
2434509

GF-C6
2434510

AC-C22
1539693
NOTE X

INJECTOR
CYLINDER #6

L156

C-C28
2304013
308-C114 YL-18
A209-C125 BK-18
H446-C119 PK-18
C-C67
2305010
K858-C99 YL-18
K862-C98 GY-18
K869-C84 BU-18
K850-C120 BR-18

C-C32
2312295
K856-C95 PU-18
K860-C93 BU-18
K857-C97 WH-18
K861-C96 GN-18
K868-C83 BR-18
308-C126 YL-18
A209-C124 BK-18
M906-C111 BU-18

1
2
3
4
5
6
7
8

1
2
CONN 8
3
4 MATE C-C32
5
6
7
8

C-C31
2434510

GU-C4
3E3364
A588-GU7 GN-18
200-GU9 BK-18

L29

A588-GU3 GN-18
779-GU2 WH-16
780-GU1 PU-16
200-GU10 BK-18
200-GU10 BK-18
200-GU5 BK-18
200-GU6 BK-18

L158

308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18
200-K4 BK-18
M745-K2 GY-18
M745-K2 GY-18
M745-K5 GY-18
M745-K6 GY-18
M745-K6 GY-18
200-K9 BK-18
M749-K10 PK-18
M749-K10 PK-18
200-K9 BK-18
M748-K3 BR-18
M748-K3 BR-18
M748-K7 BR-18
M748-K8 BR-18
M745-K6 GY-18
H792-K1 BR-18

L60

L73

235-GF23 BK-18

L72

ATCH-QUICK COUPLER SOL HIGH


1211491
(NOTE AC)

GU-C3
1552269
1
779-GU2 WH-16
2
200-GU6 BK-18

ATCH-QUICK COUPLER SOL LOW


1211491
(NOTE AC)

1
2
K-C3
1552269
1
2

M748-K7 BR-18
M745-K6 GY-18

ATCH-BOOM UP DOWN PRESS SW


2029002

K-C4
1552269
1
2

H792-K1 BR-18
M749-K10PK-18

L59

L63

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

L62

L62

L28

L28

K-C8
1552267
A
308-K14 YL-18
B
A209-K15 BK-18
C
H446-K16 PK-18

AE-C3
3E3370
G828-AE95 WH-18
A
B
G829-AE94 GN-18
G849-AE96 BR-18
C

OR-18
YL-18
GN-18

AE-C13
1552269
G854-AE92PK-18
1
G855-AE91PU-18
2
AE-C9
1552269
C987-AE99 RD-18
1
2
G850-AE98 BU-18

+5V ANALOG
RETURN
SIGNAL

17

BK-18
BK-18

GF-C7 GF-C14
1552269 3E3364
1
K877-GF8 BU-18
2
235-GF17 BK-18

ATCH-RELIEF 2 SOL
0000000
(NOTE L)

1
2

ATCH-RELIEF 2 CHECK SOL


0000000
(NOTE L)

K-C5
1552269
1
M749-K10 PK-18
2
200-K11 BK-18

ATCH-BOOM CHECK SOL 2


2154890

K-C6
1552269
1
M745-K5 GY-18
2
200-K12 BK-18

ATCH-BOOM CHECK SOL 1


2154919

ATCH-SQUEEZE PRESS SENSOR


2218859
(NOTE L)

1
2

C-C37
2304011

1
2

CONN 12

AM-C2
AM-C1
2304011
1552269
1
L973-AM1 GN-16
2
200-AM2 BK-16

P-C1
2434505
1
616-P1 BU-16
2
200-P4 BK-16

CONN 13

ATCH-FINE SWING SOL


1163526

L49

L38

L38
C-C53 C-C54
1552269 3E3364
1
321-C40 BR-18
2
235-C177 BK-18
C-C55
1552269
1
496-C23 WH-18
2
235-C176 BK-18

1
2

235-C173
235-C172
235-C175
235-C176
235-C177

ATCH-TRAVEL ALARM
2139100

HYD OIL LEVEL SW


2130677

1
2

L36

L35
L35

1
2

C-C60 C-C59
3E3364 1552269
1
M737-C77 WH-18
2
M739-C135 YL-18

ATCH-STEM 3 RETRACT SOL


0000000
(NOTE N)
ATCH-STEM 3 EXTEND SOL
0000000
(NOTE N)

AIR HEATER
1593537

1
2
1
2

GG-C3
1552269
GG-C2
1552269

K862-GG6 GY-18
K869-GG17 BU-18
L65

1
2

ATCH-STEM 2 EXTEND SOL


0000000
(NOTE J,L,M)

1
2

GF-C15 GF-C3
3E3364 1552269
1
K857-GF3 WH-18
2
K868-GF14 BR-18

1
2

GF-C21 GF-C2
3E3364 1552269
1
K860-GF2 BU-18
2
K868-GF15 BR-18

325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16

BK-18
BK-18
BK-18
BK-18
BK-18

L76

C-C50
1552269
495-C22 GN-18
235-C173 BK-18

491-C20 PK-18

1
2

GF-C1
1552269

235-C175 BK-18
235-C178 BK-18

T
HYD TEMP SENDER
4I5394
235-C178 BK-18
C-C56
1552269
1
235-C178 BK-18
2
487-C19 OR-18

C-C52 C-C51
2434505
1
325-C174 PK-18
2
54

2304011

CONN
2304011

HYD OIL FILTER INDICATOR


1733518

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
200-C169
200-C193
200-C194
200-C195
200-C196

BK-16
BK-16
BK-16
BK-16
BK-10

L39

322-C6 GY-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16
200-C193 BK-16
200-C194 BK-16
168-C51 RD-10
325-C174 PK-18
607-C7 PK-16
200-C195 BK-16
200-C196 BK-10

C-C39
2434505
322-C6 GY-16
200-C194 BK-16

L40

1
2

E-C1
2304011
322-E1 GY-16
200-E3 BK-16

1
2

GROUND
SIGNAL
325-WJ1 PK-18
ATCH-REFUELING SW
5C6108
(NOTE W)

322-E2
322-E1
200-E3
200-E4

GY-16
GY-16
BK-16
BK-16

7T5957

C-C24

200-C165 BK-18
506-C45 PU-18
L694

1
2

MOTOR

WASHER MOTOR
7T8890

M740-C74 PK-18
K863-C204 OR-18
763-C75 BU-18
L969-C66 WH-18
K859-C205 BR-18
H746-C76 YL-18
H704-C202 PK-18
M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18

788-C81 YL-18
K864-C82
K868-C83
L968-C67
K869-C84
H747-C85
K907-C63

PK-18
BR-18
OR-18
BU-18
BR-18
BU-18

A762-C87 PU-18
A588-C88
K865-C89
K876-C90
K877-C91
G723-C92
K860-C93

L18

GN-18
PU-18
BR-18
BU-18
YL-18
BU-18

M739-C94 YL-18
K856-C95
K861-C96
K857-C97
K862-C98
K858-C99

PU-18
GN-18
WH-18
GY-18
YL-18

F889-C100 WH-18

NOTE E

252-C101 YL-18
262-C102 GN-18

NOTE E

251-C103 YL-18
261-C104 GN-18
E997-C123 RD-18
184-C105 RD-14
235-C106 BK-14
N789-C107 BU-18
K852-C38 GN-18
A760-C108 GY-18
H476-C30 WH-18
A755-C24 PK-18
A758-C27 BR-18
L972-C33 BU-18
184-C109 RD-14
235-C110 BK-14
M906-C111 BU-18
A209-C112 BK-18
A756-C25 BU-18
A757-C26 GY-18
K848-C54 WH-18
K844-C53 GY-18
308-C113 YL-16
E472-C29 GN-18
F889-C115 WH-18
K847-C57 PU-18
K843-C56 GN-18
H475-C35 BU-18
K849-C36 YL-18
893-C116 GN-18
K904-C117 GN-18
T967-C118 YL-18
NOTE E

H446-C119 PK-18
E474-C52 OR-18
H473-C31 BR-18
H474-C34 GN-18
K850-C120 BR-18
K851-C37 BU-18
892-C121 BR-18
E473-C55 GY-18
N793-C86 GN-18
G973-C201 OR-18

L19

1
2

MOTOR

ATCH-LOWER WASHER MOTOR


7T8890

FORWARD WARNING HORN LH (LOW)


7Y3919

FORWARD WARNING HORN RH (HIGH)


7Y3920

L47

X-C2

MATE C-C40

MATE C-C42

CONN 16 1211038
1
2

168-X1 RD-10
200-X2 BK-10

CONN 15 X-C1
2304011
1
2

L42

325-X3 PK-18

C-C41
1211038

C-C40
1160126
1
168-C51 RD-10
2
200-C196 BK-10

CONN 16

C-C42
2434505
1
325-C174 PK-18
2

CONN 15

PART NO.

SH

LOC

264-7095
275-6864
267-8073
275-8651
259-4877
251-0580
251-0614
267-7915

2
1
1
3
2
2
3
1

E-12
L-1
B-7
F-8
C-6
F-5
E-12
I-1

HARNESS AS. DESCRIPTION


PLATFORM
CHASSIS
HORN
CAB
CONSOLE RH
CONSOLE LH
BOOM FLOAT (CAB)
BOOM FLOAT (CHASSIS)

251-0543
238-1585
238-1587
----------238-1579
238-1595
238-1597
215-3249
235-8202
--251-0299
--234-1124

2
1
1
1
1
1
1
1
2
3

B-4
B-7
C-7
----------A-6
A-4
A-4
E-16
F-18
--A-11
--A-7

KEY SW (CONSOLE RH)


LIGHTING (02) BOOM (LONG)
LIGHTING (02) BOOM (SHORT)
----------REFUELING PUMP
REFUELING START SW (N/O)
REFUELING STOP SW (N/C)
ENGINE INJECTOR
ENGINE
--SECONDARY SHUTDOWN
--MOUNTING RADIO

AM
AN
AP
AR
AT
AU
AV

275-6865
----238-1601
-------

1
1
-

C-6
----J-9
-------

FINE SWING
----REVERSING FAN
-------

AX
AY

-----

-----

-----

GE
GF
GG

275-6937
275-6936
259-5125

1
1
1

E-9
E-8
F-8

SYSTEM 16
SYSTEM 3,5,14,17
MEDIUM CIRCUIT

GJ
GK
GL
GM
GN
GP
GR
GT
GU
GV

--267-7813
259-4940
--259-4887
275-6938
259-5119
267-7644
267-7830
267-7672

1
1
1
1
3
3
1
3

--K-18
J-15
--K-16
I-1
D-12
D-12
H-1
B-2

CA
CC
CE
CF
CG
CH
CJ
CK
CL
CM
CN
CP
CR
CT
CU
CV
CW
CX
CY
FA
FC

251-0625
170-6929
231-1827
259-5126
170-6929
193-3515
251-0303
--251-0304
234-1035
--259-5127
259-5128
------------238-2390
238-2391

1
1
1
1
1
1
2
1
1
1
1
3
3

H-7
H-6
H-6
H-7
H-6
H-6
H-3
--H-3
H-3
--H-7
H-7
------------A-10
A-10

CAN 2 RESISTOR
1743016

WA
WC
WE
WF
WG
WK
WJ
WK
WL
WM

234-1037
234-1038
238-2280
----163-6758
238-1593
----267-7807

1
1
1
3
1
1

H-3
H-3
H-3
----B-10
A-12
----I-17

N794-C58 GY-18
N795-C59 WH-18

CAN 1 RESISTOR
1743016

PA
PC
PE

7G-1060
132-1806
128-8886

2
1
1

F-10
H-3
F-17

MACHINE ECM
2218874

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
SPARE (STB)
VALIABLE FAN MOTOR PRV
REVERSE FAN SOL
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
1WAY/2WAY CHANGE SOL
BOOM UP LIMIT PRV (FOR CRANE)
SPARE (PRV)
SPARE (OC)
CAN-3 SHEILD
SPEED SENSOR - (ENG)
(OFFSET ANGLE SENSOR)
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
SPEED SENSOR + (ENG)
CAN-4 SHEILD
HYD LOCK CANCEL SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (FOR CRANE)
BKT LOCK SOL (FOR CRANE)
PRV RETURN
CAN-4 +
CAN-4 ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 +
CAN-3 CAN-2 + (J1939)(MSS)
CAN-2 - (J1939)(MSS)
CAN-2 SHEILD(MSS)
CAN-1 + (MONITOR AND SW PANEL)
CAN-1 - (MONITOR AND SW PANEL)
CAN-1 SHEILD (MONITOR AND SW PANEL)
HYD LOCK SOL
SPARE (FREQ IN)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

+B
GND
RS422 RX+ (REMOTE CONTROL EQUIPMENT)
AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
(BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
ATT STEM-4 STATUS
5V SUPPLY (POWER SUPPLY FOR POTENTIO)
IMPLEMENT PRESS. SW
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 RX- (REMOTE CONTROL EQUIPMENT)
SQUEEZE PRESS. SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 TX+ (REMOTE CONTROL EQUIPMENT)
RS422 TX- (REMOTE CONTROL EQUIPMENT)
SPARE (PWM IN)
8V SUPPLY (POWER SUPPLY FOR SENSOR)
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW
TRAVEL LEFT PRESS. SW
ATT STEM-1 STATUS
CDL + (ET)
PUMP PRESS. SENSOR-1
PUMP PRESS. SENSOR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS. SW
TRAVEL RIGHT PRESS. SW
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL - (ET)
THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
BUCKET EXTEND PRESS. SW (FOR CRANE)
FOOT SW
BOOM UP PRESS. SW
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN)
SPARE (PWM IN)
AUX PEDAL LH
AUX PEDAL RH

C-C27
1532620
(J1)(54 BLACK)
C-C35
3E3370
252-C131 YL-18
A
262-C130 GN-18
B
C

168-X1 RD-10
325-X3 PK-18
365-X6 YL-18
365-X7 YL-18
365-X8 YL-18
L976-X9 GN-18
L976-X10 GN-18
L976-X11 GN-18
200-X2 BK-10
200-X2 BK-10
200-X4 BK-18
200-X5 BK-10

L43

AWG
00
0
4
6
8
10
12
14
16
18

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.
NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.
NOTE B: USE WITH JUMP START.
NOTE C: USE WITH LONG BOOM.
NOTE D: USE WITH SHORT BOOM.

NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.


NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.

329-X18 YL-18

168-X1 RD-10
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18
200-X5 BK-10
168-X13 RD-18
168-X15 RD-18
168-X15 RD-18
365-X7 YL-18
L976-X10 GN-18
325-X3 PK-18
365-X8 YL-18
168-X13 RD-18
L976-X11 GN-18

C-C43
2304011

L976-X19 GN-18
L976-X10 GN-18

NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.

NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.


NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.

CONN 18

X-C6
2434505
1
365-X8 YL-18
2
325-X3 PK-18

CONN 17

Y-C1
2434505
168-Y1 RD-18
L976-Y2 GN-18

SWITCH AS.
2381594

ATCH-REFUELING START SW NO
6T9442
AA-C1
2304011
365-AA1 YL-18
325-AA2 PK-18

NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM).
IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
(C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).

CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.

AC
AC
AC

A
A
A

B
B

Y,Z

PART NUMBER: 251-0617, CHANGE: 01, VERSION: (HE, V)

ATCH-REFUELING STOP SW NC
9X4184

Components are shown installed on a fully operable machine.


Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16

15

14

13

12

11

10

THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR

SWITCH AS.
2381596

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ATCH WIRE, CABLE, COMPONENT

NOTE AC: USE WITH UNIVERSAL QUICK COUPLER.

Y,Z
Y,Z

COLOR

CIRCUIT GROUPING DESIGNATION

NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION.

K
J,L,M,AD
N

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CONNECTOR
H#

F
R

ABBREV

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).


NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.

1
2
3
4
5

X-C7
2304011
1
168-X13 RD-18
2
L976-X11 GN-18

L46

NOTE U: USE WITH 12V-2X7A POWER SUPPLY WITH TWO CIGAR


LIGHTER TYPE SOCKET.

W
W
W

COLOR ABBREVIATIONS

ELECTRICAL CONNECTION TO
VEHICLE STRUCTURE

C
D

AV MM2
60
50
20
15
8
5
3
2
1.25
0.85

CIRCUIT NOT CONNECTED

NOTE T: USE WITH 12V-7A POWER SUPPLY WITH CIGAR LIGHTER


TYPE SOCKET.

ATCH-REFUELING START RELAY


1495050

L45

DESCRIPTION
CIRCUIT CONNECTED

NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.

ATCH-REFUELING STOP RELAY


1495050
X-C5
1495051
L976-X19 GN-18
365-X7 YL-18
168-X15 RD-18

SYMBOL

NOTE

--PRODUCT LINK (RADIO)


PRODUCT LINK (SERVICE CONN)
--PRODUCT LINK (GATEWAY)
ELEC PRIMING PUMP (CHASSIS)
ELEC PRIMING PUMP (CAB)
UNIVERSAL QUICK COUPLER (CAB)
UNIVERSAL QUICK COUPLER (CHASSIS)
UNIVERSAL QUICK COUPLER (TOGGLE SW)
CABLE AS.
BAT. - STARTER (STD)
BAT. - BAT. (STD)
BAT. - DISCONNECT SW (STD)
BAT. - STARTER (COLD)
BAT. - BAT. (COLD)
BAT. - DISCONNECT SW (COLD)
TERM. BLK - MAIN BKR
--ALT BKR - TERM. BLK
HEATER BKR - TERM. BLK
--JUMP START TERM. BLK - STARTER
BAT - JUMP START TERM. BLK
------------MAIN RELAY - FUSE BASE
MAIN RELAY - FUSE BASE
WIRE AS.
TERM. BLK - START RELAY
START RELAY - TERM. BLK
TERM. BLK - MAIN BKR
----LAMP TIMER JUMPER
REFUELING LEVEL SW
----PRODUCT LINK ANTENNA (GND)
STRAP AS.
PLATFORM - CHASSIS
DISCONNECT SW - CHASSIS
ENGINE - CHASSIS

SXL MM2
63.4
50.1
18.93
12.10
7.50
4.73
2.96
1.88
1.18
0.78

NOTE P: USE WITH FRONT GUARD CAB LIGHTS.


1
2
3
4
5

ABBREVIATION FOR SCHEMATIC


GND-FR 1
GND-FR 2
GND-FR 3
GND-FR 4
GND-FR 5 X
GND-FR 6
GND-FR 7
GND-PLATFORM
GND-CAB 1
GND-CAB 2
GND-CAB 3
GND-ECM MOUNT

A
C
E
F
G
H
J
K
L
M
N
P
R
T
U
V
W
X
Y
AA
AC
AE
AF
AG
AH
AJ

NOTE F: USE WITH TIME DELAY CAB LIGHTS.

X-C4
1495051
L976-X9 GN-18
365-X6 YL-18
200-X4 BK-18

DESCRIPTION
FRAME LEFT SIDE REAR
FRAME ENGINE ROOM FRONT
FRAME ENGINE ROOM REAR
FRAME RIGHT SIDE FRONT
FRAME BREAKER BOX LOWER
FRAME BAT. ROOM JUMP START
FRAME PLATFORM LOWER
PLATFORM REAR
CAB RIGHT SIDE FRONT
CAB RIGHT SIDE REAR
CAB TOP
PL ECM MOUNT

IDENT

ATCH-POWER RELAY DIODE


1974385

MATE GT-C6
SH3 D-12

C-C25

NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.

CHASSIS LAMP
1532523

607-C7 PK-16
200-C195 BK-16

ATCH-REFUELING POWER RELAY


2130772

L41

GND-FR 4

OR-2

L48

CONN 14

WJ-C1

325-WJ1 PK-18

K856-GF1 PU-18
K868-GF16 BR-18

322-E2 GY-16
200-E4 BK-16

L76

L37

BREAKER BOX

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.


AT LEAST 1 TURN PER 25 mm.
251-YL AND 261-GN
252-YL AND 262-GN
892-BR AND 893-GN
T901-YL AND T902-PK

616-N3 BU-16
200-N6 BK-16

FUEL LEVEL SENSOR


1636700

L62

ATCH-STEM 1 EXTEND SOL


0000000
(NOTE J,L,M,AD)

K858-GG5 YL-18
K869-GG18 BU-18
K869-GG27 BU-18
K869-GG27 BU-18

GF-C16 GF-C4
3E3364 1552269
1
K861-GF4 GN-18
2
K868-GF13 BR-18

ATCH-STEM 2 RETRACT SOL


0000000
(NOTE L,M)

ATCH-STEM 1 RETRACT SOL


0000000
(NOTE L,M,AD)

235-C175 BK-18

ATCH-BOOM LAMP RH
1532521

168-X15 RD-18
168-X14 RD-18
168-X14 RD-18
168-X13 RD-18
168-X1 RD-10
323-X12 WH-10
329-X18 YL-18

329-X18 YL-18
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18

1
2

L37

329-X17 YL-18
168-X16 RD-18

L48

GE-C2
1552269
K856-GE1 PU-18
K868-GE4 BR-18
K868-GE3 BR-18
K868-GE3 BR-18
ATCH-STEM1 EXTEND SOL
0000000
(NOTE K)

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C172 BK-18
235-C173 BK-18

L59

C-C61
1552269
1
A768-C64 BU-18
2
A769-C65 GY-18

INJECTION ACTUATION
PRESSURE SENSOR
(236-6220)

AIR HEATER RELAY


2234453

L27

ATCH-BOOM LAMP LH
1532521
616-N2 BU-16
200-N5 BK-16

CONN 13

1
2

X-C8
1552269
1
168-X16 RD-18
2
329-X17 YL-18

323-X12 WH-10
168-X1 RD-10
168-X13 RD-18
168-X15 RD-18
329-X18 YL-18

C-C63
1552267
308-C187 YL-18
A209-C189 BK-18
T967-C118 YL-18

GE-C3
1552269
1
K857-GE2 WH-18
2
K868-GE5 BR-18

N-C1
2434505
1
616-N1 BU-16
2
200-N4 BK-16

C-C38
2304011
616-C9 BU-16
200-C193 BK-16

X-C3
1160126
323-X12 WH-10
200-X5 BK-10

ATCH-REFUELING PUMP
2291859

L49

A
B
C

L34

PC
STRAP DISC-FRAME GND
1321806

L694

CONN 25

DEFINED GROUND POINTS AT THE MACHINE


IDENT
1
2
3
4
5
6
7
8
9
10
11
12

(NOTE W)

200-X5 BK-10
323-X12 WH-10

+B
GROUND
SIGNAL

C-C62
1552267
A
308-C186 YL-18
B
A209-C188 BK-18
C
K904-C117 GN-18

L40

1
2
3
4

DISCONNECT SW
7N0719

L19

616-P2 BU-16
200-P5 BK-16

(NOTE C)

GU-C1
2434507
780-GU1 PU-16
779-GU2 WH-16
A588-GU3 GN-18
200-GU4 BK-18

CONN 24

MATE J-C1
SH3 E-12

HEATER BREAKER
2164970

C-C34
NOTE E
3E3370
A
251-C133 YL-18
261-C132 GN-18
B
C
C-C36
2434505
L973-C80 GN-16
200-C169 BK-16

120A

L155

NOTE E

L45

ATCH-FLOW LIMIT SOL


1710188
(NOTE G,H,J,K,L,M)

INJECTION ACTUATION
PRESSURE CONTROL VALVE(IAPCV)

J501
3E3363

1
2

L36

ATMOSPHERIC
PRESSURE SENSOR
(197-8393)

108-C136 RD-4

ENGINE

POWER SHIFT PRESS. SOL


0000000

+B
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR
(197-8394)

+5V ANALOG
RETURN
SIGNAL

GF-C8 GF-C13
1552269 3E3364
1
K865-GF11 PU-18
2
M739-GF21 YL-18

ATCH-1WAY 2WAY CHANGE SOL


0000000
(NOTE L,M)

NOTE E

L44

AE-C5
1552267
G828-AE40 WH-18
A
G829-AE42 GN-18
B
R747-AE6 GY-18
C

PUMP 2 PRESS. SENSOR


2218859

TURBO OUTLET(BOOST) PRESSURE


SENSOR(INTAKE MANIFOLD AIR)
(210-1747)

+5V ANALOG
RETURN
SIGNAL

1
2

+B
GROUND
SIGNAL

L76

200-C196 BK-10

AE-C8
1552267
A
G826-AE38 BR-18
B
G827-AE43 BU-18
994-AE10 GY-18
C

INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
(197-8391)

+5V ANALOG
RETURN
SIGNAL

GF-C9 GF-C18
1552269 3E3364
1
K866-GF9 WH-18
2
235-GF18 BK-18

BK-16
BK-16
BK-16
BK-16

AE-C4
1552267
G828-AE39 WH-18
A
G829-AE41 GN-18
B
C
R746-AE20 PK-18

ENGINE COOLANT
TEMPERATURE SENSOR
(197-8392)

SIGNAL
RETURN

A
B
C

L76

1
2

GF-C5 GF-C17
1552267 3E3370
A
308-GF24 YL-18
B
A209-GF19 BK-18
C
M906-GF12 BU-18

ATCH-RELIEF 1 CHECK SOL


0000000
(NOTE L,M)

L77

+B
GROUND
SIGNAL

(NOTE D)

200-K4 BK-18
200-K13 BK-18

AE-C12
1552269
C967-AE15 BU-18
G833-AE45 PK-18

PUMP 1 PRESS. SENSOR


2218859
SIGNAL
RETURN

1
2

L74

235-C173 BK-18
495-C22 GN-18
325-C174 PK-18

L38

AE-C11
1552269
995-AE12 BU-18
1
2
G833-AE44 PK-18

SECONDARY ENGINE
SPEED/TIMING SENSOR(BOTTOM)

A768-C64 BU-18
A769-C65 GY-18
A209-C122 BK-18
A209-C122 BK-18
A209-C188 BK-18
A209-C189 BK-18
308-C128 YL-18
308-C128 YL-18
308-C186 YL-18
308-C187 YL-18
H746-C76 YL-18
H747-C85 BR-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18

ATCH-STEM1 RETRACT SOL


0000000
(NOTE K)

L62

H746-C76 YL-18
H747-C85 BR-18

(236-6221)
SIGNAL
RETURN

GF-C11 GF-C19
1552269 3E3364
1
K876-GF7 BR-18
2
235-GF20 BK-18

ATCH-RELIEF 1 SOL
0000000
(NOTE L,M)

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C172 BK-18
235-C173 BK-18

L59

AE-C14
1112416
E965-AE48 BU-18
A
E966-AE49 YL-18
B

1
2

RADIATOR FAN SPEED CONT SOL


0000000

C-C17
1552269

147-C73 PU-16
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H746-C76 YL-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
M737-C77 WH-18
M740-C74 PK-18
M906-C111 BU-18
T967-C118 YL-18
235-C166 BK-14
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
M739-C94 YL-18
M739-C94 YL-18
M739-C134 YL-18
M739-C135 YL-18

ATCH-OLWD PRESS. SENSOR


2218859

616-P3 BU-16
200-P6 BK-16

PRIMARY ENGINE
SPEED/TIMING SENSOR(TOP)

SIGNAL
RETURN

1
2

A209-K15 BK-18
308-K14 YL-18
H446-K16 PK-18
M745-K5 GY-18
M749-K10 PK-18
200-K9 BK-18
200-K9 BK-18
200-K11 BK-18
200-K12 BK-18
200-K13 BK-18
200-K4 BK-18
200-K4 BK-18
200-K13 BK-18

MATE C-C38

AE-C31
AE-C17
3E3364
1552269
G856-AE22 WH-18
1
TIMING CALIBRATION
(TC)PROBE CONNECTOR
G857-AE30 YL-18
2

L17

L75

GF-C12 GF-C20
1552269 3E3364
1
K864-GF10 PK-18
2
M739-GF22 YL-18

200-C169
200-C193
200-C194
200-C195

1
2
3
4
5
6
7
8

K859-C205 BR-18
K863-C204 OR-18
184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
A762-C87 PU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C129 WH-18
F889-C129 WH-18
F889-C115 WH-18
F889-C100 WH-18
F889-C68 WH-18
F889-C68 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C86 GN-18
M737-C77 WH-18
M739-C94 YL-18
M740-C74 PK-18
M906-C111 BU-18
N789-C107 BU-18
N794-C58 GY-18
N795-C59 WH-18
T967-C118 YL-18
A209-C112 BK-18
A209-C112 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
251-C49 YL-18
251-C49 YL-18
251-C103 YL-18
251-C133 YL-18
251-C133 YL-18
261-C50 GN-18
261-C50 GN-18
261-C104 GN-18
261-C132 GN-18
261-C132 GN-18
252-C60 YL-18
252-C60 YL-18
252-C101 YL-18
252-C131 YL-18
252-C131 YL-18
262-C61 GN-18
262-C61 GN-18
262-C102 GN-18
262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

NOTE E
L75

L74
L63

L62

L64

L75

K859-C205 BR-18
K863-C204 OR-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
147-C73 PU-16

L76

K865-GF11 PU-18
K866-GF9 WH-18
K877-GF8 BU-18
M739-GF21 YL-18
235-GF18 BK-18
235-GF17 BK-18
235-GF20 BK-18
235-GF23 BK-18
235-GF23 BK-18
M739-GF22 YL-18
M739-GF22 YL-18
M739-GF21 YL-18
M739-GF6 YL-18
308-GF24 YL-18
K864-GF10 PK-18
K876-GF7 BR-18
M906-GF12 BU-18
A209-GF19 BK-18

K868-GF13 BR-18
K868-GF14 BR-18
K868-GF25 BR-18
K868-GF25 BR-18
K868-GF15 BR-18
K868-GF16 BR-18
K868-GF5 BR-18
K868-GF5 BR-18
K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18
L59

L20

M748-K8 BR-18
200-K9 BK-18

ATCH-BOOM DOWN PRESS SW


1673466
L74

L59

L64

L65

L65

A751-AE13
G833-AE46
T725-AE32
N707-AE31
G826-AE35
G827-AE36
C991-AE33

C-C57
3E3388
A751-C144
G833-C145
T725-C146
N707-C147
G828-C148
G829-C149
C991-C150

L156

GU-C2
1552269
1
780-GU1 PU-16
2
200-GU5 BK-18

ATCH-BOOM DOWN LINE CUTOFF SOL


1850472

L32

MATE HYD LOCK SOL


(NOTE AC)

K-C2
1552269

CONN 5

AE-C10
1552264
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

GU-C5
1552269
1
A588-GU8 GN-18
2
200-GU9 BK-18

A588-GU3 GN-18

C-C30
2304009
147-C73 PU-16
K871-C78 WH-18
K866-C79 WH-18
K864-C82 PK-18
M739-C134 YL-18
K876-C90 BR-18
K865-C89 PU-18
K877-C91 BU-18
G973-C201 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
CONN 9
5
6 MATE C-C30
7
8
9
10
11
12

1
2

MATE C-C49
(NOTE AC)

L60

L65
L33

ATCH-HEAVY LIFT SOL


1216303

L20

1
2
3

K866-GF9 WH-18
K864-GF10 PK-18
M739-GF6 YL-18
K876-GF7 BR-18
K865-GF11 PU-18
K877-GF8 BU-18

130-C179 RD-14
130-C180 RD-14
130-C181 RD-14
130-C1 RD-14
130-C1 RD-14
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
229-C182 BK-14
229-C182 BK-14
229-C183 BK-14
229-C184 BK-14
229-C185 BK-14

177-WE1 RD-6

108-CM1 RD-4

C-C26
1532630 84RE02
(J2)(54 BROWN)

L156

235-GF23 BK-18
INJECTOR
CYLINDER #2

AC-C19
1539693
NOTE X

177-A71 RD-6

SWING BRAKE SOL


1211491

L61

T858-AE23 GY-18-XLPE

T859-AE87 WH-18-XLPE
T859-AE88 WH-18-XLPE
T858-AE85 GY-18-XLPE
T858-AE86 GY-18-XLPE

INJECTOR
CYLINDER #1

AC-C18
1539693
NOTE X

C-C29
2434506

1
2 MATE C-C28
3 CONN 11

K876-GF7 BR-18
K868-GF5 BR-18
K865-GF11 PU-18
K856-GF1 PU-18
A209-GF19 BK-18
308-GF24 YL-18
K864-GF10 PK-18
K861-GF4 GN-18
K857-GF3 WH-18
K866-GF9 WH-18
K860-GF2 BU-18
K877-GF8 BU-18
M739-GF6 YL-18
M906-GF12 BU-18

T860-AE90 OR-18-XLPE

GE-C1
2434509
1
K856-GE1 PU-18
2 CONN 8
3
K857-GE2 WH-18
4 MATE C-C32
5
K868-GE3 BR-18
6
7
8

L59

235-GF23 BK-18

T957-AE16 PU-18-XLPE
T958-AE17 YL-18-XLPE
T959-AE18 BR-18-XLPE
T960-AE19 BU-18-XLPE
T961-AE29 GN-18-XLPE
T962-AE28 WH-18-XLPE

L65

235-GF23 BK-18

G849-AE96 BR-18
G850-AE98 BU-18
G854-AE92 PK-18
G855-AE91 PU-18
G856-AE22 WH-18
G857-AE30 YL-18
N707-AE31 PU-18
R746-AE20 PK-18
R747-AE6 GY-18
T725-AE32 WH-18

AC-C17
1539693
NOTE X

994-AE10 GY-18
995-AE12 BU-18
A751-AE13 YL-18
C967-AE15 BU-18
C987-AE99 RD-18
C991-AE33 PK-18
E963-AE27 BK-18
E964-AE26 WH-18
E965-AE48 BU-18
E966-AE49 YL-18
G826-AE35 BR-18
G826-AE38 BR-18
G827-AE36 BU-18
G827-AE43 BU-18
G828-AE39 WH-18
G828-AE40 WH-18
G828-AE95 WH-18
G829-AE41 GN-18
G829-AE94 GN-18
G829-AE42 GN-18
G833-AE44 PK-18
G833-AE46 PK-18
G833-AE45 PK-18
G849-AE96 BR-18
G850-AE98 BU-18
G854-AE92 PK-18
G855-AE91 PU-18
G856-AE22 WH-18
G857-AE30 YL-18
N707-AE31 PU-18
R746-AE20 PK-18
R747-AE6 GY-18
T725-AE32 WH-18

G833-AE46 PK-18
G833-AE44 PK-18
G833-AE45PK-18

G833-AE47 PK-18

L65

T962-AC64 WH-16
T961-AC65 GN-16
T960-AC66 BU-16
T959-AC67 BR-16
T958-AC68 YL-16
T957-AC69 PU-16

INJECTOR HARNESS
CONNECTOR

TRAVEL SPEED SOL


1211491

L30

80A

WASHER TANK
1761931
1761932 (NOTE S)

L156

K-C7
2434506
308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18

L73

L151

L59

G829-AE93 GN-18

200-GU10 BK-18
779-GU2 WH-16
780-GU1 PU-16
A588-GU3 GN-18

L25

YL-16
BR-16
BU-16
GY-16
GN-16
GY-16

G829-AE94 GN-18
G829-AE42 GN-18
G829-AE41 GN-18

WH-18-XLPE
GN-18-XLPE
BU-18-XLPE
BR-18-XLPE
YL-18-XLPE
PU-18-XLPE

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

200-C164 BK-18
578-C46 BU-16

L29

L27

T962-AE28
T961-AE29
T960-AE19
T959-AE18
T958-AE17
T957-AE16

101-C139 RD-4

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

L6

PILOT MANIFOLD
2155037

L156

L60

L25

G828-AE95 WH-18
G828-AE40 WH-18
G828-AE39 WH-18

C-C47
1552269
1
763-C75 BU-18
2
235-C198 BK-18

C-C44 C-C45
1552269 3E3364
1
1
G723-C92 YL-18
2
2
235-C199 BK-18

L29

L151

G827-AE43 BU-18
G827-AE36 BU-18

7
8
9
10
11
12
13
14
15
16
17
18

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18
M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C197 BK-18
235-C198 BK-18
235-C203 BK-18
235-C203 BK-18
235-C199 BK-18
235-C200 BK-18

TRAVEL STRAIGHT SOL


1211491

177-WE1 RD-6

1
2
3
4

BUS-BAR
2382279

GND-FR 5 1

L10

GND-FR 2

T858-AE86
T858-AE85
T859-AE88
T859-AE87
T860-AE90
T860-AE89

AE-C16 AC-C23
1726062 1917823
GY-18-XLPE
1
T951-AC54
GY-18-XLPE
2
T952-AC55
WH-18-XLPE
3
T953-AC56
4
WH-18-XLPE
T954-AC57
OR-18-XLPE
5
T955-AC58
OR-18-XLPE
6
T956-AC63

L151

L151

L29

L28

L27

L26

L25

L151

CONN 53

G826-AE38 BR-18
G826-AE35 BR-18

G828-AE92 WH-18

147-C73 PU-16
308-C126 YL-18
308-C114 YL-18
G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M739-C134 YL-18
M906-C111 BU-18
A209-C124 BK-18
A209-C125 BK-18

168-C51 RD-10
321-C40 BR-18
322-C6 GY-16
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
235-C172 BK-18

308-C128 YL-18
A768-C64 BU-18
A769-C65 GY-18
H746-C76 YL-18
H747-C85 BR-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
A209-C122 BK-18

200-C171 BK-18
763-C75 BU-18
A588-C167 GN-18
K906-C62 GN-18
M740-C74 PK-18
235-C170 BK-18
G723-C92 YL-18
101-C139 RD-4
108-C136 RD-4
130-C1 RD-14
304-C137 WH-8
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
A762-C87 PU-18
C468-C28 BU-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
235-C192 BK-18
229-C182 BK-14

200-C190 BK-4
200-C191 BK-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18

200-GU4 BK-18
200-GU10 BK-18

L26

L26

G827-AE2 BU-18

200-GU4 BK-18
200-GU10 BK-18

130-C1 RD-14
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
229-C182 BK-14

L151

G826-AE1 BR-18

L155

L71
L151

994-AE10 GY-18
995-AE12 BU-18
A751-AE13 YL-18
C967-AE15 BU-18
C987-AE99 RD-18
C991-AE33 PK-18
E963-AE27 BK-18
E964-AE26 WH-18
E965-AE48 BU-18
E966-AE49 YL-18

L25

L71

L31

C468-C28 BU-18
235-C192 BK-18

L32

T860-AE89 OR-18-XLPE
T860-AE34 OR-18-XLPE
T859-AE37 WH-18-XLPE

ATCH-REVERSING FAN CHANGE SOL


1211491

200-C191 BK-18

101-C139 RD-4
108-C136 RD-4
304-C137 WH-8
788-C81 YL-18
A762-C87 PU-18
C468-C28 BU-18
235-C192 BK-18

ENG OIL LEVEL SW


2130677

L33

AR-C2
1552269
1
H704-AR1 PK-18
2
235-AR2 BK-18

H704-AR1 PK-18
235-AR2 BK-18

235-AR2 BK-18

L151

1
2

C-C65
1552269

304-WC1 WH-8

109-C138 RD-4

7T5957

L31

ENG SPEED PICKUP


GND-FR 3 4P5820

108-CM1 RD-4

304-C137 WH-8

GND-FR 1

L22

L24
788-C81 YL-18
A762-C87 PU-18

200-GP3 BK-18
200-GP5 BK-16

1
2

177-A71 RD-6
108-C136 RD-4

ATCH-BATTERY FRONT
3T5760
(NOTE A)

C-C46
1552269
1
M740-C74 PK-18
2
235-C200 BK-18

80A

MAIN BREAKER
1712210

NEG

101-CF1 RD-00
101-CP1 RD-00
101-CA1 RD-00
C-C66
1552269

START RELAY
1251302

200-CE1 BK-00
200-CH1 BK-00

200-CE1 BK-00
200-CH1 BK-00

200-CH1 BK-00
POS

109-CL1 RD-4

K-C1
2434507
H792-K1 BR-18
M745-K2 GY-18
M748-K3 BR-18
200-K4 BK-18

BLOCK AS
1211023

L20

235-AR2 BK-18
235-GF23 BK-18

235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C192 BK-18
229-C182 BK-14

PE
STRAP ENG-FRAME GND
1400860

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C41 BK-18
235-C154 BK-18
235-C42 BK-18

101-C139 RD-4
101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

235-C154 BK-18
235-C160 BK-16

304-C137 WH-8
101-C139 RD-4
108-C136 RD-4
130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
304-C137 WH-8
308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
763-C75 BU-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G723-C92 YL-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G973-C201 OR-18
H746-C76 YL-18
H446-C119 PK-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K906-C62 GN-18
L973-C80 GN-16
M737-C77 WH-18
M739-C134 YL-18
M739-C135 YL-18
M740-C74 PK-18
M906-C111 BU-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18

MOTOR

101-CF1 RD-00

L72

1
2

ALT BREAKER
1712210

GND-FR 6

POS

109-C138 RD-4
403-C151 GN-18
E554-C11 PK-18

101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

L5

109-C138 RD-4

STARTER MOTOR
2071556
2371962 (NOTE A)

MTR BAT

ATCH-JUMP START RECEPTACLE


2G1830
(NOTE B)

A-C21
1552269

200-A30 BK-18
200-A18 BK-18
306-A2 GN-16
306-A3 GN-16
306-A20 GN-16
200-A85 BK-16
177-A71 RD-6

101-CR1 RD-00
101-CP1 RD-00

BREAKER BOX

306-A2 GN-16
200-A30 BK-18

BATTERY FRONT
3T5760

L22

NEG

L6

108-C136 RD-4

POS

L10

NOTE E

B+
B-

NEG

200-CE1 BK-00

ALTERNATOR
1855294

L24

403-C151 GN-18

POS

308-C113 YL-16
147-C73 PU-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H746-C76 YL-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
M737-C77 WH-18
M739-C134 YL-18
M739-C135 YL-18
M740-C74 PK-18
M906-C111 BU-18
T967-C118 YL-18
235-C166 BK-14
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C168 YL-16
308-C4 YL-16
308-C140 YL-16

C-C64
2304011
1
E554-C11 PK-18
2
200-C191 BK-18

200-CE1 BK-00

101-CC1 RD-00

L175

101-CA1 RD-00

L9

101-CA1 RD-00

A-C9 START RELAY DIODE


1552269 1974385
1
2

306-A3 GN-16
200-A18 BK-18

L6

L71

101-CA1 RD-00

A C COMPRESSOR CLUTCH SOL


2597243

L72
L155

BREAK POINT 1
SH2 B-12

101-CA1 RD-00

AE-C15
1003320
E963-AE27 BK-18
A
E964-AE26 WH-18
B

18

2434510
E474-C52 OR-18
K844-C53 GY-18
K848-C54 WH-18
E473-C55 GY-18
K843-C56 GN-18
K847-C57 PU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
252-C60 YL-18
262-C61 GN-18

L69

101-CA1 RD-00

ENGINE

ENGINE

C9 TIER III ADEM IV


C-C58
2267475
1607689
1
ANALOG SENSOR POWER 2
ANALOG SENSOR RETURN 3
THROTTLE POWER 4
THROTTLE RETURN 5
998-C71 BR-18
6
7
CAT DATA LINK + 8
893-C153 GN-18
CAT DATA LINK - 9
892-C152 BR-18
10
11
12
13
14
15
NOT AVAILABLE-USED ON J2 16
17
18
FUEL PUMP RELAY 19
20
317-C15 YL-18
21
THROTTLE BACKUP (ACCEL) 22
F773-C69 OR-18
THROTTLE BACKUP (DECEL) 23
F774-C70 WH-18
SHARED WITH TDC CAL 24
SHARED WITH TDC CAL 25
26
NOT AVAILABLE-USED ON J2 27
405-C16 GY-18
LOW OIL PRESS. OUTPUT 28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
130-C179 RD-14
+B 48
49
50
51
130-C180 RD-14
+B 52
130-C181 RD-14
+B 53
54
55
56
57
58
F716-C21 WH-18
USER DEFINED SHUTDOWN 59
60
229-C183 BK-14
-B 61
62
229-C184 BK-14
-B 63
64
229-C185 BK-14
-B 65
F889-C129 WH-18
THROTTLE 66
67
68
69
308-C127 YL-16
IGNITION KEY SW 70
AE-C1
2274002
1
2
3
4
C987-AE99 RD-18
INLET AIR HEATER 5
6
7
8
9
G855-AE91 PU-18
IAPCV RETURN 10
11
12
995-AE12 BU-18
ENGINE COOLANT TEMPERATURE 13
14
R746-AE20 PK-18
INTAKE MANIFOLD AIR 15
16
G829-AE93 GN-18
PRESSURE SENSOR COMMON 17
18
19
G854-AE92 PK-18
20
IAPCV
21
22
23
24
E963-AE27 BK-18
PRIMARY ENGINE SPEED/TIMING 25
G856-AE22 WH-18
TIMING CALIBRATION PROBE + 26
27
994-AE10 GY-18
ENGINE OIL PRESSURE SENSOR 28
29
G833-AE47 PK-18
ENG COOLANT TEMP SENSOR COMMON 30
31
32
33
34
E964-A26 WH-18
PRIMARY ENG SPEED TIMING SNSR 35
G857-AE30 YL-18
TIMING CALIBRATION PROBE - 36
37
38
39
C991-AE33 PK-18
FUEL PRESSURE 40
41
42
43
44
45
E966-AE49 YL-18
SECONDARY ENGINE SPEED/TIMING 46
E965-AE48 BU-18
SECONDARY ENGINE SPEED/TIMING 47
48
49
50
51
52
53
G827-AE2 BU-18
ANALOG RETURN 54
55
C967-AE15 BU-18
INTAKE MANIFOLD AIR TEMPERATURE 56
R747-AE6 GY-18
ATMOSPHERIC PRESSURE 57
58
59
60
61
A751-AE13 YL-18
FUEL TEMPERATURE 62
63
64
T725-AE32 WH-18
DIFFERENTIAL FUEL PRESSURE SW 65
66
67
68
69
70
71
G828-AE92 WH-18
PRESSURE SENSOR +5V 72
73
74
75
76
77
78
G850-AE98 BU-18
AIR INLET HEATER RETURN 79
G826-AE1 BR-18
80
ANALOG POWER +5V
81
82
N707-AE31 PU-18
FUEL DIFF PRESS SW RETURN 83
84
G849-AE96 BR-18
INJECTOR ACTION PRESS SENSOR 85
86
87
88
89
90
91
92
93
94
95
96
97
98
T860-AE34 OR-18-XLPE
INJECTOR 5 & 6 HS 99
100
101
102
103
INJECTOR 1 & 2 HS 104 T858-AE23 GY-18-XLPE
INJECTOR 5 LS 105 T962-AE28 WH-18-XLPE
T959-AE18 BR-18-XLPE
106
INJECTOR 3 LS
INJECTOR 6 LS 107 T961-AE29 GN-18-XLPE
INJECTOR 4 LS 108 T960-AE19 BU-18-XLPE
109
110
111
112
113
114
INJECTOR 3 & 4 HS 115 T859-AE37 WH-18-XLPE
INJECTOR 1 LS 116 T957-AE16 PU-18-XLPE
117
INJECTOR 2 LS 118 T958-AE17 YL-18-XLPE
119
120

MATE A-C16
SH2 E-12

C-C3

OTHER COLOR DESCRIPTIONS

L69

L28

L1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

GND-ECM MOUNT

L27

317-C15 YL-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
F716-C21 WH-18
495-C22 GN-18
496-C23 WH-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
C468-C28 BU-18
E472-C29 GN-18
H476-C30 WH-18
H473-C31 BR-18
G976-C32 BU-18
L972-C33 BU-18
H474-C34 GN-18
H475-C35 BU-18
K849-C36 YL-18
E997-C123 RD-18
K851-C37 BU-18
K852-C38 GN-18
X738-C39 PK-18
321-C40 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
310-C44 PU-16
506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18
NOTE E
C-C2
NOTE E
1343295
168-C51 RD-10

HIGHWAYS

L69

L33

308-C4 YL-16
184-C5 RD-14
322-C6 GY-16
607-C7 PK-16
780-C8 PU-16
616-C9 BU-16
147-C10 PU-16
E554-C11 PK-18
514-C12 PU-16
C506-C13 WH-16
403-C14 GN-18

235-GN23 BK-18

ENGINE

L2

C-C1

130-C1 RD-14
172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

130-C1 RD-14
147-C10 PU-16
168-C51 RD-10
172-C2 RD-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
310-C44 PU-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C14 GN-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
514-C12 PU-16
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C506-C13 WH-16
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C123 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
G976-C32 BU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C207 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
X738-C39 PK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

CAN DATA LINK B

L20

SENSOR SUPPLY +8V


SENSOR SUPPLY RETURN
KEY SWITCH ON
BODY GND

PRODUCT LINK
(NOTE AA)

CAN DATA LINK A

SERIAL SERVICE
CONNECTOR

START AID CIRCUIT

TURN SIGNAL / WIPER WASHER CIRCUIT

C-C71
2304013
1
K863-C204 OR-18
2
K859-C205 BR-18
3
L968-C206 OR-18

C-C72
2434506

ALTERNATOR R-TERM
SWG4

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

L12

L12

L12

780-C8 PU-16
H704-C202 PK-18
X738-C39 PK-18
K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18
L968-C207 OR-18

L8

578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

1
2
3
4

NOTE E

L5

COOLANT LEVEL SW
2459206

L11

L6

RD-4
RD-4
RD-4
WH-8

FUEL PRESS. SENSOR


2392396

L4

L5

101-C139
109-C138
108-C136
304-C137

+5V
GND
SIGNAL

L4

L4

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C207 OR-18
K863-C204 OR-18
K859-C205 BR-18
L968-C67 OR-18

NOTE E

172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16
147-C73 PU-16
130-C1 RD-14
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C123 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C207 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

L3

L3

L4

OR-18
YL-18
GN-18

L3

L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
506-C45 PU-18
578-C46 BU-16

235-C158 BK-18
310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18

235-C155 BK-18
235-C156 BK-18

235-C157 BK-18

A
B
C

L16

L71

L12

L12

C-C12 C-C13
1552272 3E3376
1
147-C72 PU-16
2
235-C155 BK-18
3
G976-C32 BU-18
4

L16

L15

NOTE E

C-C8
1552267

CAN SHIELD

101-CJ1 RD-4

GN-C5
2305010
1
N963-GN18 OR-18
2
N959-GN16 PK-18
3
N981-GN22 GN-18
4
5
6

FUEL PRESS. SW
2122768

NOTE E

H704-AR1 PK-18

CONN 1

B
C
A

N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

GL-C1
2434508
N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

CAN LOW

L157

OR-18
PK-18
GN-18
YL-18
BR-18

FUEL TEMP SENSOR


1978391

147-C72 PU-16
172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18

L5

N960-GN17
N957-GN15
N979-GN21
N970-GN19
N973-GN20
GN-C4
GK-C2
2305010 CONN 3 2434508
MATE GL-C1
(PL121SR)(NOTE AA)

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

L6

1
2
3
4
5
6

OR-18
PK-18
GN-18
YL-18
BR-18

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

L10

N960-GK6
N957-GK5
N979-GK9
N970-GK7
N973-GK8

L67

235-GN14 BK-18

L70

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18

GN-C3
2305010
172-GN8 RD-18
308-GN10 YL-16
403-GN12 GN-18

GK-C1
CONN 2
2434508
1
172-GK1 RD-18
2
308-GK3 YL-16
3
403-GK4 GN-18
4
5
6
235-GK2 BK-18

SIGNAL
GND

L12

L68

N973-GN20 BR-18
N979-GN21 GN-18

L15

L15

C-C7
3E3370

147-C72 PU-16
172-C2 RD-18
308-C140 YL-16
310-C44 PU-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18
892-C121 BR-18
892-C152 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C506-C13 WH-16
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G976-C32 BU-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

ATCH-PRIMING PUMP
0000000

C-C11
1552269
412-C17 BU-18
1
235-C156 BK-18
2

RS-232 PORT #1-TXD

147-C72 PU-16
412-C17 BU-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G976-C32 BU-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
235-C154 BK-18

MATE C-C18
(PL121SR)(NOTE AA)

CAT DATA LINK +


CAT DATA LINK -

L14

N960-GN17 OR-18
N970-GN19 YL-18

G828-C148 WH-18
G829-C149 GN-18
C991-C150 PK-18

L70

N957-GN15 PK-18

1636637

C-C6
1552269
1
T725-C146 WH-18
2
N707-C147 PU-18

172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

GND-FR 5 2

NOTE E
893-GN6 GN-18
892-GN5 BR-18

L67

L68

C-C5
1552269
1
A751-C144 YL-18
2
G833-C145 PK-18

200-GP3 BK-18
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16

NOTE E

L69

GPS ANTENNA

L67

SATELLITE ANTENNA

L68

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

BK-18
WH-18
RD-18

GP-C3
1552269
1 MOTOR
T788-GP4 GN-16
2
200-GP5 BK-16

GATEWAY ECM
2399954
(NOTE Y)

GN-C2
1607690

L70

L70

L14

200-GP5 BK-16
200-GP3 BK-18

L66

892-GN5 BR-18
893-GN6 GN-18
172-GN1 RD-18
172-GN1 RD-18
172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16
308-GN3 YL-16
308-GN9 YL-16
308-GN10 YL-16
403-GN4 GN-18
403-GN4 GN-18
403-GN11 GN-18
403-GN12 GN-18
235-GN2 BK-18
235-GN2 BK-18
235-GN13 BK-18
235-GN23 BK-18
235-GN14 BK-18
235-GN14 BK-18
403-GN12 GN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N959-GN16 PK-18
N960-GN17 OR-18
N963-GN18 OR-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GN-18
N981-GN22 GN-18

MATE GK-C1
(PL121SR)
(NOTE AA) CONN 6

L14

L7

NOTE E

1
2
3
4
5
6

MATE GN-C1
(PL321SR)
(NOTE AA)

10

ATCH-PRIMING PUMP SW
1655970

GP-C2
1552267
A
A893-GP2 OR-16
C
B
326-GP1 RD-16

C-C18
2305010
172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

11

130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C123 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18

L66

1
RD-18
2
YL-16
3
GN-18
4
BR-18
5
GN-18
6
BK-18
GN-C1
2434508

12

L9

172-GN1
308-GN3
403-GN4
892-GN5
893-GN6
235-GN2

13

L8

CONN 6

L66

PROD LINK 2ND GENERATION RADIO


2639088
(NOTE Y,Z)
GK-C3
PROD LINK ANTENNA
1552252
2662861
BATT+ 1
172-GK1 RD-18
(NOTE Y,Z)
GND 2
235-GK2 BK-18
KEY SWITCH ON 3
308-GK3 YL-16
ALT R-TERM 4
403-GK4 GN-18
RS-232-TXD 5
N957-GK5 PK-18
6
SAT
GPS
RS-232-RXD 7
N960-GK6 OR-18
RS-232-GND 8
N979-GK9 GN-18
RS-232-DTR 9
N970-GK7 YL-18
RS-232-DCD 10
N973-GK8 BR-18
11
12

C-C19
2434508

14

K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18
308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C207 OR-18

15

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16
308-C140 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
147-C73 PU-16
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18

16

L71

200-WM1 BK-16

(Dimensions: 48 inches x 35 inches)

17
PRODUCT LINK
(NOTE AA)

36 Page,

RENR9599-05 VOL 1 of 3

18

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

Machine Control System


(MID No. 039)
CID

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

Product Link Radio


(MID No. 122 )
CID

Component

0168

Electrical System Voltage

0254

Electronic Control Module

0269

Sensor Power Supply

1251

Alternator R-terminal Signal

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

101
103
105
108
109
112
113
114
115
118
120
123
124
125
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
RD
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
RD
OR

200
210
229
235
A209

BK
BK
BK
BK
BK

304
306
307
308
310
317
320
321
322
323
325
326
329
331
365

WH
GN
OR
YL
PU
YL
RD
BR
GY
WH
PK
RD
YL
OR
YL

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
GN
GY
OR
PK
PK
BR
GN
BU
WH

500
501
506
508
509
511
512
514
530
578
590
592
A513
A537
A579
A580
A581
A582
A584
A586
A588
C506
C560
C566
C569
E554
E562
E564
E565

BR
GN
PU
PU
WH
BR
GN
PU
OR
BU
GY
BU
RD
PK
OR
BR
GN
PU
BU
OR
GN
WH
OR
PK
YL
PK
PU
PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779

BU
WH

Description
Power Circuits
Bat (+)
Dome Lamp/Memory
Key Sw
Air Heater Relay
Alternator Output (+) Term.
Main Power Relay Output
Switch Panel Radio
Horn
Cab Lamp Relay
Wiper Control
ATCH 12V/7A Converter 1
ATCH Seat Heater Sw
A/C
A/C Condenser Fan
Air Suspension
Cigar Lighter
Engine ECM
12V - 10A Converter / 12V - 7A Skt
Radio Converter 24V Switched In
Aux Ckt 2
Aux Ckt 3
Smart Boom
ATCH Universal Quick Coupler
Boom Lamp Relay
Lower Wiper / Washer
Neutral Start Relay
Chassis Lamp
Caution Lamp (for Crane)
Refueling Pump
Backup EPR Valve SW / Backup Res
Product Link
A/C Blower
Main Breaker
ATCH 12V/7A Converter 2
Aux Ckt 1
Machine ECM
Neutral Start Limit Switch
ATCH Beacon Relay
Ground Circuits
Main Chassis Gnd
Converter Output (24/12 Volt)
Bat (-)
Electronic Pump Ctrl Ground
Machine Ctrl Ground
Basic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil
Key Sw To Neutral Start Sw
Main Power Relay Coil
Start Aid Sw To Start Aid Solenoid
Start Aid Relay To Start Aid Solenoid
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut Out
ATCH Priming Pump Switch
ATCH Fuel Pump To Sw
Travel Alarm Relay
Fuel Pump Relay To Switch
Monitoring Circuits
Can 1 + (Monitor and Sw Panel)
CAN 2 + (J1939)(MSS)
Can 1 - (Monitor and Sw Panel)
CAN 2 - (J1939)(MSS)
Alternator (R) Term
Low Oil Press Output
Monitor Action Alarm
Monitor Coolant Level
Air Filter Switch
Hyd Oil Flow Sw (Capsule Filter Switch)
Hyd Oil Temp Sensor
Fuel Level Signal
Monitor Hyd Oil Level
Engine Oil Level
ATCH 12v Sensor Supply
ATCH Joystick Thumbwheel RH
ATCH Joystick Thumbwheel LH
Overload Warning Cancel Switch
Boom Cylinder Head Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Upper Window to Under Window Switch
Wiper - Front (Low)
Washer - Front
Radio Speaker Right
Radio Speaker Right (common)
Radio Speaker Left
Radio Speaker Left (common)
A/C Condenser Fan Motor +B
Washer Right
Washer Aux
Wiper Sw To Intermittent Module 3
DC/DC 12v Switched Out
DC/DC 12v Memory Out
ATCH Seat Heater Switch
Wiper Motor
Brake Wiper Motor
Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Control
Wiper Sw To Wiper Control
ATCH QC Hyd Lock On Relay
A/C Condenser Fan Motor Signal
Aux Speaker +
Aux Speaker
Second DC/DC Converter 12V Switched Out
A/C Compressor Clutch Solenoid
ATCH QC Hyd Lock Priority Relay
ATCH QC Hyd Lock On Relay
ATCH Universal QC Sw
Lighting Circuits
ATCH Rotary Beacon
ATCH Fine Swing Control Switch
Cab Flood Lamp Relay
Boom Flood Lamp Relay
ATCH Beacon Relay
Boom Lamp Relay
Chassis Lamp Relay
Cab Flood Lamp Diode
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Straight Solenoid
ATCH Quick Coupler Engage Solenoid

Wire #

Wire Color

780
788
789
892
893
994
995
998
A751
A755
A756
A757
A758
A760
A762
A768
A769
A770
A893
C987
C991
E963
E964
E965
E966
E997
F716
F773
F774
F889
G723
G826
G827
G828
G829
G833
G849
G850
G854
G855
G856
G857
G973
G976
H704
H746
H747
H792
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K876
K877
K904
K906
K907
L885
L886
L968
L969
L972
L973
L976
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M906
N707
N789
N793
N794
N795
N957
N959
N960
N963
N970
N973
N979
N981
R725
R746
R747
T725
T776
T788
T858
T859
T860
T901
T902
T957
T958
T959
T960
T961
T962
T967
X738

PU
YL
RD
BR
GN
GY
BU
BR
YL
PK
BU
GY
BR
GY
PU
BU
GY
PK
OR
RD
PK
BK
WH
BU
YL
RD
WH
OR
WH
WH
YL
BR
BU
WH
GN
PK
BR
BU
PK
PU
WH
YL
OR
BU
PK
YL
BR
BR
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
BR
BU
GN
GN
BU
BU
BU
OR
WH
BU
GN
GN
BU
WH
YL
PK
GN
WH
BU
YL
BU
OR
PK
BU
PU
BU
GN
GY
WH
PK
PK
OR
OR
YL
BR
GN
GN
WH
PK
GY
WH
RD
GN
GY
WH
OR
YL
PK
PU
YL
BR
BU
GN
WH
YL
PK

Description
Control Circuits Continued
ATCH Quick Coupler Disengage Solenoid
Engine Speed Pickup
Hyd Lock Diode
Cat Data Link Cat Data Link +
Engine Oil Pressure Sensor
Engine Coolant Temperature
Throttle Return (pin 29)
Fuel Temperature Sensor
Throttle Position Switch 1
Throttle Position Switch 2
Throttle Position Switch 3
Throttle Position Switch 4
Electronic Pump Control Throttle +5v
Fan Speed Sensor + (Eng)
Power Shift Pressure Solenoid
Power Shift Pressure Solenoid
Backup EPR Valve Sw
Fuel Sw To Fuel Priming Pump Relay
Inlet Air Heater
Fuel Pressure Sensor
Primary Engine Speed / Timing
Primary Eng Spd Timing Snsr
Secondary Eng Spd / Timing
Secondary Eng Spd / Timing
Hydraulic Lock Solenoid
Secondary Shutdown Sw
Backup Governor Acel
Backup Governor Decel
Throttle Position Feedback (Backup Switch)
Heavy Lift Solenoid Valve
Analog Power +5V
Analog Return
Fuel Pressure Sensor +5v
Fuel Pressure Sensor Ground
Engine Coolant Temp Sensor Common
Injector Action Pressure Sensor
Air Inlet Heater Return
IAPCV
IAPCV Return
Timing Calibration Probe
Timing Calibration Probe
Boom Raise Press Sw To Crush Press Sw
ATCH Water Separator Sensor
Reversing Fan Solenoid
Radiator Fan Control Sol +
Radiator Fan Control Sol ATCH Boom Up Down Pressure Switch
Right Hand Handle Upper Switch
Left Hand Handle Upper Sw
Right Hand Handle Fore Sw (for Smart Boom)
Left Hand Handle Fore Sw
ATCH Stem 1 Status
ATCH Stem 2 Status
ATCH Stem 3 Status
ATCH Stem 4 Status
ATCH Stem 1 Extend Solenoid
ATCH Stem 1 Retract Solenoid
ATCH Stem 3 Extend Solenoid
ATCH Stem 4 Extend Prv
ATCH Stem 1 Retract Solenoid
ATCH Stem 2 Retract Solenoid
ATCH Stem 3 Retract Solenoid
ATCH Stem 4 Control Valve B
ATCH Relief Valve 1
ATCH Relief Valve 2
ATCH 1 way / 2 way Control Valve
ATCH Stem 2 Extend Solenoid
ATCH Stem 3 Extend Solenoid
Pump Flow Combine Solenoid
ATCH Relief 1 Check Solenoid
ATCH Relief 2 Check Solenoid
Pump Pressure Sensor 1
Swing Brake Solenoid Signal
Swing Brake Solenoid +b
Optional Rocker Switch
Optional Settings Switch
Electronic Pump Control Ps Valve ( )
Electronic Pump Control Ps Valve (+)
One Touch Low Idle Switch
Fine Swing Control Relay To Solenoid Valve
Excavator Fuel Pump Switch
Backup EPR Valve Sw
Front Flow Limit Valve Solenoid
ATCH Relief Solenoid Return 2
Travel Straight Solenoid
ATCH Boom Float Disable Relay
ATCH Smart Boom Select Switch Pin 2
ATCH Smart Boom Up Down Relay
ATCH Smart Boom Select Switch Pin 1
ATCH Smart Boom Select Switch Pin 3
ATCH Smart Boom Down Relay
ATCH Boom Check Solenoid 2
ATCH Squeeze Press Sensor
Fuel Differential Pressure SW Return
Ambient Temp Sensor
Foot Pedal Sw
Aux Pedal LH
Aux Pedal RH
RS 232 TXD
RS-232 PORT #3-RXD
RS-232-RXD
RS-232 PORT #3-TXD
RS-232-DTR
RS-232-DCD
RS-232-GND
RS-232 PORT #3-GND
2ND Filter Sw
Intake Air Manifold
Atmospheric Pressure
Differential Fuel Pressure SW
ATCH Priming Pump Relay
ATCH Fuel Priming Pump
Injector 1&2 HS
Injector 3&4 HS
Injector 5&6 HS
Mss Exciter Coil In
Mss Exciter Coil Out
Injector 1 LS
Injector 2 LS
Injector 3 LS
Injector 4 LS
Injector 6 LS
Injector 5 LS
Pump Pressure Sensor 2
SP Filter Sw. To Control

Harness And Wire Electrical Schematic Symbols

RENR9599-05
April 2010

Symbols

Related Electrical Service Manuals


Title
Alternator:
Electric Starting Motor:

Pressure
Symbol

Form Number
1855294 (DENSO HDB)

SENR4130

2371962 (DELCO 50 MT)

SENR3860

Temperature
Symbol

Consist:

6V5582 (DENSO F8.0)

SENR4975

2071557 (DELCO 42 MT)

SENR3581

Engine Control:

RENR5089

Machine Control:

RENR9848

Product Link Radio:

RENR7911

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

2071556

Consist:

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330D and 336D Excavator


336D MHPU
Electrical System
330D:
GBC1-UP
GGE1-UP
THJ1-UP
LRM1-UP
ERN1-UP
HAS1-UP
RAS1-UP
T2Y1-UP

Connector Location
Connector Number
CONN 19

Schematic

Machine

Location

Location

E-12

CONN 20

D-12

CONN 21

C-12

CONN 22

C-12

CONN 26

A-11

CONN 27

A-10

CONN 28

A-10

CONN 29

A-9

CONN 30

D-9

CONN 31

A-8

CONN 32

A-7

CONN 33

A-7

CONN 34

B-7

CONN 35

D-6

CONN 36

C-6

CONN 37

C-6

CONN 38

B-6

CONN 39

B-6

CONN 40

F-5

CONN 41

F-5

CONN 42

B-4

336D:
JBF1-UP
KDJ1-UP
MYP1-UP
DTS1-UP
WET1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

336D MHPU:
M3M1-UP
M3N1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Volume 2 of 3: Platform and Console Area

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2010 Caterpillar
All Rights Reserved

D
G
A

Component Location

B
Schematic
Location

Machine
Location

Converter- 12v-7a 1 (atch)

D-4

Converter- 12v-7a 2 (atch)

D-4

Diode- Accessory

C-7

Diode- Hyd Lock


Ground- Frame 7
Ground- Platform

E-9

Heater - Seat (atch)

C-4

Switch- Pressure- Aux Pump (atch)

E-1

Indicator- Unit

B-2

Switch- Pressure- High (atch)

D-1

Component

Schematic
Location

Machine
Location

Switch- Horn

E-3

Switch- Idle- One Touch Low

C-3

Switch- Joystick- Left Hand 3 (atch)

F-3

C-7

Switch- Joystick- Right Hand 3 (atch)

C-3

F-12

Switch- Key

B-2

Switch- Neutral Start Limit

F-3

Component

Joystick- Left Hand (atch)

E-3

Switch- Pressure- Medium (atch)

E-1

Joystick- Right Hand (atch)

C-3

Switch- Pressure- Travel Left

D-1

Key Reader- Mss (atch)

C-3

Switch- Pressure- Travel Right

D-1

Switch- Aux Pedal (atch)

E-1

Switch- Pressure-travel Straight (atch)

D-1

Switch- Backup Epr Valve

A-4

Switch- Secondary Shutdown

A-11

Switch- Backup Governor

B-4

Switch- Throttle Position

B-2

Switch- Exciter Coil (atch)

C-2

Machine locations are repeated for components located close together.


A = Located inside of cab, operator's platform
B = Located inside of right console.
C = Located inside of left console.

D = Located inside cab at rear


G = Located under operator's platform
J = Located in operator's seat

A
D

The FMI is a diagnostic code that indicates what type of failure has occurred.

Off Machine Switch Specification


Event Codes
Engine Control
Event Code

Part No.

Condition

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

1673466

Machine Harness Connector And Component Locations

Function
ATCH Aux Punp Pressure Switch (Stem 4)
ATCH Midium Pressure Switch (Stem 3)
ATCH High Pressure Switch (Stem 1)
ATCH Travel Straight Pressure Switch
Travel Lert Pressure Switch
Travel Right Pressure Switch

Actuate

490 49 Kpa
(71 7.1 psi)

Deactuate

290 Kpa min


(42 psi min)

Contact Position

Normally Open

(Dimensions: 39 inches x 24 inches)

Component

0001

Wire Color

20 Page,

CID

Wire Description
Wire #

RENR9599-05 VOL 2 of 3

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

12

11

10

OPERATOR STATION

OPERATOR STATION
CONSOLE(LH)

2304011
326-A159 RD-16

CONN 35

CONN 34

A-C33
2434507
E472-A84
E473-A50
K843-A57
K847-A22

ACC DIODE
A-C47 1974385
1552269
1
789-A157 RD-18
2
113-A156 OR-18

1
2
3
4

GN-18
GY-18
GN-18
PU-18

CONN 36

A-C24
2304009
K906-A73 GN-18
A768-A77 BU-18
A769-A78 GY-18
105-A37 RD-16
A537-A41 PK-18
K907-A74 BU-18

HYD LOCK DIODE


A-C46 1974385
1552269
1
789-A158 RD-18
2
E997-A154 RD-18

1
2

A-C18
2434505
A-C17
2304011

MATE A-C33

1
2
3
4

J-C8
2305008

E472-J15
E473-J16
K843-J17
M743-J12

NOTE E

J-C7

2434507
GN-18
GY-18
GN-18
GN-18

1 CONN 34
2 MATE G-C1
3
4

1
2
3
4
5
6
7
8
9
10
11
12

G-C1
2305008
E472-G1
E473-G2
K843-G3
K847-G4

A-C10
2305010
1
2
135-A25 BU-16
3
210-A26 BK-16
4
200-A111 BK-16
5
120-A119 YL-16
6
120-A109 YL-16

A-C11
2434508
1 +12V MEMORY OUT
2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN

A-C4
2305010
1
2
C569-A27 YL-16
3
229-A28 BK-16
4
200-A112 BK-16
5
179-A17 BU-16
6
179-A16 BU-16

A-C5
2434508
1 +12V MEMORY OUT
2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN

G-C2
2434510
K906-G5 GN-18
A768-G6 BU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BU-18
M736-G11 BU-18
L969-G12 WH-18
L968-G13 OR-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

A537-G9
200-G35
200-G33
200-G34
200-G32
200-G32

169-A140 PK-18
200-A94 BK-16
235-A88 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 39

A-C26
2434509
113-A155 OR-18
200-A102 BK-18
509-A69 WH-18
512-A67 GN-18
607-A103 PK-16
103-A63 RD-16
508-A68 PU-18
511-A66 BR-18

1
2
3
4
5
6
7
8

G-C3
2305010
308-G17
326-G54
307-G20
252-G21
262-G22

YL-16
RD-16
OR-16
YL-18
GN-18

G-C4
2304009
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BU-18
F774-G28 WH-18
F773-G29 OR-18
607-G30 PK-16

L99

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

OR-18
BK-18
WH-18
GN-18
PK-16
RD-16
PU-18
BR-18

1
2

SW-COM
SW-1
SW-2
SW-3

ATCH-JOYSTICK LH
2277617

HORN SW
2220225

A-C36
2397352
1
E472-A133 GN-18
2
235-A136 BK-18
3
N794-A129 GY-18
4
5
6

235-A144 BK-18
235-A149 BK-18
235-A148 BK-18
235-A104 BK-18
E472-A133 GN-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
N794-A129 GY-18
H475-A146 BU-18
200-A110 BK-14
235-A137 BK-18
235-A137 BK-18
ATCH 12V 7A CONVERTER 1
2341004
(7.5A)

235-A118 BK-18
235-A151 BK-18
235-A136 BK-18
235-A152 BK-18
235-A132 BK-18
235-A132 BK-18
235-A152 BK-18

A-C37
2472693
1
2
3
4
5
6

+8V
GND
PWM OUT

ATCH AUX PEDAL LH


2277597

CALIBRATION
CALIBRATION

A-C31 A-C32
1552269 3E3364
1
K852-A105 GN-18
1
2
235-A104 BK-18
2

ATCH AUX PUMP PRESS SW (STEM4)


1673466

A-C25 A-C45
1552269 3E3364
1
K851-A142 BU-18
1
2
235-A144 BK-18
2

ATCH MEDIUM PRESS SW (STEM3)


1673466

A-C7
1552272
200-A110BK-14
A580-A65BR-14
A579-A40OR-14
118-A39GY-14

ATCH 12V 7A CONVERTER 2


2341004
(7.5A)

BK-18
BK-18
BK-18
BK-18

235-G36
235-G36
235-G40
235-G39
235-G37
235-G37

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

L100
NOTE E

NOTE E

L100

G-C8
2397352
GN-18
BK-18
GY-18
BK-18
GN-18
PU-18

1
2

A-C2
2304011

CONN 27

CONN 28

CONN 29

CONN 31

CONN 32

CONN 33

MATE F-C6

MATE F-C7

MATE F-C8

MATE F-C9

MATE F-C53

SH3 F-8

SH3 F-8

SH3 F-7

SH3 F-6

SH3 F-6

SH3 F-5

326-GR1 RD-16

NOTE E

M743-J12 GN-18

MATE A-C26
(NOTE R)

BREAK POINT 3 BREAK POINT 4


SH3 F-12
SH3 F-11

1
2
3
4
5
6
7
8

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

OR-18
BK-18
WH-18
GN-18

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

A768-G6 BU-18

235-G38 BK-18

A769-G7 GY-18

11

G-C9
2472693
1
2
3
4
5
6

G-C10
7Y3967
1
235-G43 BK-18
G-C11
7Y3967
1
L972-G27 BU-18

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

1
WIPER MOTOR
2 DOGA
3 251-3482
4

A-C40
1552269
1
H475-A146 BU-18
2
235-A148 BK-18

TRAVEL L PRESS SW
1673466

A-C35
1552269
1
H474-A147 GN-18
2
235-A149 BK-18

TRAVEL R PRESS SW
1673466

A-C12 A-C44
1552269 3E3364
1
K849-A150 YL-18
1
2
235-A151 BK-18
2

ATCH HIGH PRESS SW (STEM1)


1673466

A-C13 A-C14
1552269 3E3364
1
H473-A38 BR-18
1
2
235-A118 BK-18
2

ATCH TRAVEL STRAIGHT PRESS SW


1673466

BACKUP EPR VALVE SW


3 1636710
K907-G10 BU-18
1
169-G31 PK-18
6
L969-G12 WH-18
4
A770-G15 PK-18
9
M736-G11 BU-18
7
F889-G16 WH-18
12
L968-G13 OR-18
10
235-G37 BK-18
235-G38 BK-18

SW-3

1
2
3
4
5
6
7
8

ATCH-MSS KEYREADER
2180404
(NOTE V)
KEY ON
GND
CAN +
CAN COIL SIG
COIL RET

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 OR-16
105-M10 RD-16
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18

ATCH-EXCITER COIL
2065208
(NOTE V)
M-C4 M-C5
1552269 3E3364
2
T902-M12 PK-18
2
1
T901-M11 YL-18
1

NOTE E
L103

L104

M-C2
7Y3952
1
607-M1 PK-16
2
200-M2 BK-18

ATCH-AM FM RADIO FOR JPN


2510537
ATCH AM FM RADIO FOR OSJ
2510539
ATCH AM RADIO FOR JPN
2510541
AUX SPKR

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

IND UNIT
1709324
GND
+B

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

M-C3 THROTTLE POS SW


1552273 1060107
1
235-M3 BK-18
BK COM
2
A755-M4 PK-18
PK S1
3
A756-M5 BU-18
BU S2
4
A757-M6 GY-18
GN S3
5
A758-M7 BR-18
BR S4
6

L104
L105

MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT

L106

CAT DATA LINK


CAN DATA LINK A

L107

L106

308-M8 YL-16

326-M23 RD-16
307-M9 OR-16
105-M10 RD-16

C OFF
S ON
B ST

CAN DATA LINK B

OTHER COLOR DESCRIPTIONS


HIGHWAYS

KEY SWITCH
9G7641

L107

ACC 1
GND 2
SPKR LH(-) 3
AUX-SPKR(-) 4
SPKR RH(-) 5
ILLUM 6
BACKUP 7
SPKR LH(+) 8
AUX-SPKR(+) 9
SPKR RH(+) 10

WIRE GROUP COLOR DESCRIPTIONS

L103

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

M-C6
1532541
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
C566-M22 PK-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
C560-M21 OR-18
511-M20 BR-18

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
VEHICLE STRUCTURE

L107

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

ANTENNA
2594883

M-C8
7Y3967
1
C560-M21 OR-18

CIRCUIT CONNECTED
SPLICE

M-C7
Z7Y3966
1
C566-M22 PK-18

BLADE, SPADE, RING OR SCREW


TERMINAL

CONSOLE(RH)

OPERATOR STATION

ATCH-JOYSTICK RH
2277616

ATCH-ANTENNA CABLE
2382260

BREAK POINT 5
SH3 F-11

SW-COM
SW-1
SW-2

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR


PART NUMBER: 251-0617, CHANGE: 01, VERSION: (HE, V)
Components are shown installed on a fully operable machine.

OPERATOR STATION

11

10

COLOR ABBREVIATIONS

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12

ONE TOUCH LOW IDLE SW


2220225

CONN 42

BACKUP GOV SW
1 1636711
F773-G29 OR-18
3
F774-G28 WH-18

+B
GND
PWM OUT

SW-3

ATCH-JOYSTICK RH 3 SW
2475185

G-C12 G-C14
1552264 3E3388
1
308-G19 YL-16
2
200-G34 BK-18
3
252-G21 YL-18
4
262-G22 GN-18
5
T901-G52 YL-18
6
T902-G53 PK-18
7
8
G-C13
1027964
T902-G53 PK-18
T901-G52 YL-18
607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 OR-16
105-G8 RD-16
113-G44 OR-18
200-G45 BK-18
509-G46 WH-18
512-G47 GN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

ANTENNA

K906-G5 GN-18

235-G38 BK-18
235-G37 BK-18
L968-G13 OR-18
F889-G16 WH-18
M736-G11 BU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BU-18

1
2
3
4
5
6

1
ATCH-SEAT HEATER
2299093
2359027(UN TILT)
2
1

998-G14 BR-18

L98

CONN 39

252-A49 YL-18
262-A128 GN-18

A-C23
1027964

235-G41
235-G42
235-G43
235-G40

G-C7
2434505

G-C6

103-G49 RD-16
105-G8 RD-16
113-G44 OR-18
252-G21 YL-18
262-G22 GN-18
307-G20 OR-16
308-G17 YL-16
308-G17 YL-16
308-G18 YL-16
308-G19 YL-16
326-G54 RD-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GN-18
E473-G2 GY-18
K843-G3 GN-18
K847-G4 PU-18
L972-G27 BU-18
200-G45 BK-18

NOTE E

G-C5
2312295
113-G44
200-G45
509-G46
512-G47
607-G48
103-G49
508-G50
511-G51

2304011
PK-18
BK-18
BK-18
BK-18
BK-16
BK-16

E472-G1
235-G42
E473-G2
235-G41
K843-G3
K847-G4

F774-G28 WH-18
F773-G29 OR-18

MATE F-C10

BREAK POINT 2
SH3 F-9

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

GN-18
GY-18
GN-18
PU-18

NOTE E

252-A120 YL-18
252-A126 YL-18
252-A49 YL-18

262-A127 GN-18
262-A121 GN-18
262-A128 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-A68
509-A69
511-A66
512-A67
200-A51
251-A47
261-A48

495-A54 GN-18
496-A61 WH-18
C468-A62 BU-18

147-A58 PU-16
L973-A153 GN-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18

200-A7 BK-14
892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
113-A117 OR-18
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
A537-A41 PK-18
578-A34 BU-16
A579-A40 OR-14
A580-A65 BR-14
118-A39 GY-14
G976-A45 BU-18
X738-A44 PK-18
135-A25 BU-16
210-A26 BK-16
C569-A27 YL-16
229-A28 BK-16
A-C52
1211168

1
2
3
4
5
6

CONN 38

A-C42
2434510
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
L972-A96 BU-18
F774-A107 WH-18
F773-A106 OR-18
607-A95 PK-16

M743-J12 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

A-C22
1254766

+B
GND
PWM OUT

CONSOLE(RH)

NOTE E

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

321-A122 BR-18

A770-A141 PK-18

317-A59 YL-18

308-A108 YL-16
310-A55 PU-16

616-A13 BU-16
125-A92 RD-16
322-A15 GY-16
120-A1 YL-16
172-A9 RD-18
179-A64 BU-16
638-A19 WH-16
105-A37 RD-16
169-A140 PK-18

607-A21 PK-16
154-A23 RD-18
127-A124 OR-16
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14

130-A10 RD-14
A-C20
1211168

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

168-A70 RD-10

177-A71 RD-6

235-A115 BK-18
F716-A114 WH-18
2
1

F716-AG2 WH-18

A-C3
1343295

1
2
3
4
5
6

OPERATOR STATION

200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-14
200-A111 BK-16
200-A112 BK-16

200-A8 BK-14
200-A93 BK-14
200-A53 BK-16
200-A85 BK-16
200-A29 BK-14
200-A7 BK-14
200-A51 BK-14

A-C34
2434508

NOTE E

SECONDARY SHUTDOWN SW
4D1836
2
1
235-AG1 BK-18
3

179-A64 BU-16

CONN 37

CONN 34

AG-C1
2434505

ATCH-JOYSTICK LH 3 SW
2475185

H-C7
2472693
1
2
3
4
5
6

H-C3

A-C43
1552269
1
H476-A145 WH-18
2
235-A137 BK-18

NOTE E

A-C15
2304011

1
2

GR-C2
2434505
1
326-GR1 RD-16
2

A-C28 A-C48
3E3364 1552269
2
235-A152 BK-18
1
N793-A131 GN-18

BREAK POINT 1
SH1 I-4

A-C50
2434505

A-C49

308-A139 YL-16
326-A159 RD-16
307-A24 OR-16
252-A126 YL-18
262-A127 GN-18

CONN 26

L102

2397352
E472-H1 GN-18
235-H6 BK-18
E474-H2 OR-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

SW-3

326-GR1 RD-16

L969-A89 WH-18
L968-A90 OR-18
998-A138 BR-18
A770-A141 PK-18
F889-A101 WH-18

OPERATOR STATION

1
1

200-H14BK-16
A588-H11GN-18
154-H10RD-18
189-H12RD-18
320-H8 RD-18
E472-H1GN-18
E474-H2OR-18
K844-H3GY-18
K848-H4WH-18
235-H5 BK-18
235-H5 BK-18
235-H6 BK-18
235-H7 BK-18
200-H13BK-16
200-H13BK-16
200-H14BK-16
200-H9 BK-18

120-A1 YL-16

789-A157 RD-18
789-A158 RD-18
E997-A154 RD-18

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
124-A86 GN-14
125-A92 RD-16
130-A10 RD-14
127-A124 OR-16
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10
169-A140 PK-18
172-A9 RD-18
175-A87 RD-14
177-A71 RD-6
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
307-A24 OR-16
308-A80 YL-16
308-A139 YL-16

200-A85 BK-16
306-A20 GN-16
177-A71 RD-6

235-A152 BK-18
F774-A107 WH-18
E472-A84 GN-18
A756-A99 BU-18
H476-A145 WH-18
K847-A22 PU-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
200-A94 BK-16
200-A102 BK-18
235-A88 BK-18
235-A137 BK-18
252-A126 YL-18
262-A127 GN-18
105-A37 RD-16
103-A63 RD-16
N793-A131 GN-18
169-A140 PK-18
307-A24 OR-16
308-A139 YL-16
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
607-A95 PK-16
607-A103 PK-16
998-A138 BR-18
A537-A41 PK-18
A755-A100 PK-18
F889-A101 WH-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
A770-A141 PK-18
F773-A106 OR-18
113-A117 OR-18
113-A155 OR-18
113-A156 OR-18
789-A123 RD-18

235-A76 BK-18
235-A132 BK-18
235-A88 BK-18
235-A113 BK-18
235-A113 BK-18
235-A143 BK-18
252-A120 YL-18
262-A121 GN-18
E997-A154 RD-18

NEUTRAL START LIMIT SW


1114799

SW-4
SW-COM
SW-1
SW-2

H473-A38 BR-18
H474-A147 GN-18
A579-A40 OR-14
A580-A65 BR-14
118-A39 GY-14
235-A143 BK-18
235-A143 BK-18

F716-A114 WH-18
235-A115 BK-18

235-A33 BK-18
235-A115 BK-18
235-A125 BK-18
235-A125 BK-18

1
2
3
4
5
6

120-A1 YL-16
135-A25 BU-16
179-A64 BU-16
C569-A27 YL-16
200-A111BK-16
200-A112BK-16
210-A26 BK-16
229-A28 BK-16

326-GR1 RD-16

A-C41
2434510
K906-A73 GN-18
K907-A74 BU-18
A768-A77 BU-18
A769-A78 GY-18
L969-A89 WH-18
L968-A90 OR-18
F889-A101 WH-18
F773-A106 OR-18
F774-A107 WH-18
998-A138 BR-18

1
2

1
+ B
2
GND
ATCH-AIR SUSPENSION
2405063

L101

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GN-18
127-H15 OR-16

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GN-18
C
189-H12 RD-18

H-C8
2434505

CONSOLE(LH)

M743-J12 GN-18

252-A120 YL-18
262-A121 GN-18

L175

(Dimensions: 39 inches x 24 inches)

MATE C-C4
SH1 J-1

20 Page,

RENR9599-05 VOL 2 of 3

CONN 22

1
2
3
4
5
6
7
8
9
10
11
12

NOTE E

E472-A72 GN-18
E472-A84 GN-18
E472-A116 GN-18
E472-A116 GN-18
E474-A79 OR-18
E554-A4 PK-18
F716-A114 WH-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
G976-A45 BU-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
N794-A129 GY-18
X738-A44 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

A-C6
2304009
124-A86 GN-14
200-A8 BK-14
175-A87 RD-14
E554-A4 PK-18
607-A91 PK-16
200-A93 BK-14
514-A5 PU-16
C506-A6 WH-16
125-A92 RD-16

1
2
3
4
5
6

2304011
127-H15 OR-16
200-H14 BK-16

H-C2
2305010
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

CONN 40

638-A19 WH-16
200-A53 BK-16

1
2
3
4
5
6
7
8
9
10
11
12

NOTE E

CONN 30

200-A53 BK-16

CONN 21

MATE C-C3
SH1 J-1

E472-A133 GN-18

GND-PLATFORM

235-A143 BK-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
H473-A38 BR-18
H474-A147 GN-18
K851-A142 BU-18
H475-A146 BU-18
K849-A150 YL-18
N794-A129 GY-18
200-A110 BK-14
235-A132 BK-18
E472-A133 GN-18
235-A137 BK-18
K852-A105 GN-18
235-A152 BK-18

105-A37 RD-16
508-A68 PU-18
113-A117 OR-18
120-A1 YL-16
135-A25 BU-16
103-A63 RD-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
307-A24 OR-16
320-A14 RD-18
308-A139 YL-16
127-A124 OR-16
509-A69 WH-18
512-A67 GN-18
511-A66 BR-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16
252-A126 YL-18
262-A127 GN-18

CONN 20

MATE C-C2
SH1 J-1

NOTE E

200-A85 BK-16
L973-A153 GN-16
578-A34 BU-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
321-A122 BR-18
A756-A99 BU-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
A755-A100 PK-18
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
998-A138 BR-18
A588-A12 GN-18
N793-A131 GN-18
317-A59 YL-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
C506-A6 WH-16
C468-A62 BU-18

607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
A537-A41 PK-18
A770-A141 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
210-A26 BK-16
200-A51 BK-14
229-A28 BK-16
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18
252-A126 YL-18
262-A127 GN-18

317-A59 YL-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
F716-A114 WH-18
495-A54 GN-18
496-A61 WH-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
C468-A62 BU-18
E472-A116 GN-18
H476-A145 WH-18
H473-A38 BR-18
G976-A45 BU-18
L972-A96 BU-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
E997-A154 RD-18
K851-A142 BU-18
K852-A105 GN-18
X738-A44 PK-18
321-A122 BR-18
235-A125 BK-18
235-A113 BK-18
235-A143 BK-18
310-A55 PU-16
506-A35 PU-18
578-A34 BU-16
893-A32 GN-18
892-A31 BR-18
251-A47 YL-18
261-A48 GN-18
A-C29
1343296
168-A70 RD-10
A-C1
2304009
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
E473-A50 GY-18
K843-A57 GN-18
K847-A22 PU-18
N793-A131 GN-18
N794-A129 GY-18

K851-A142 BU-18
998-A138 BR-18
235-A143 BK-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
F889-A101GN-18
E472-A84 GN-18
E474-A79 OR-18
F773-A106 OR-18
F774-A107 WH-18
E472-A72 WH-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
N794-A129 GY-18
235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
E472-A133 GN-18
E997-A154 RD-18
N793-A131 GN-18
L973-A153 GN-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
C506-A6 WH-16
E554-A4 PK-18
G976-A45 BU-18
X738-A44 PK-18
200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18

200-A93 BK-14
200-A8 BK-14
E554-A4 PK-18
C506-A6 WH-16
514-A5 PU-16
124-A86 GN-14
175-A87 RD-14
125-A92 RD-16
607-A91 PK-16

MATE C-C1
SH1 L-1

308-A80 YL-16
184-A11 RD-14
322-A15 GY-16
607-A81 PK-16
780-A83 PU-16
616-A13 BU-16
147-A58 PU-16
E554-A4 PK-18
514-A5 PU-16
C506-A6 WH-16
403-A52 GN-18

200-A7 BK-14
200-A8 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
200-A29 BK-14
200-A85 BK-16

308-A108 YL-16
308-A108 YL-16
310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
508-A68 PU-18
506-A35 PU-18
511-A66 BR-18
509-A69 WH-18
512-A67 GN-18
A579-A40 OR-14
A580-A65 BR-14
118-A39 GY-14
578-A34 BU-16
L973-A153 GN-16
607-A95 PK-16
607-A103 PK-16
607-A81 PK-16

CONN 19

130-A10 RD-14
172-A9 RD-18
L973-A153 GN-16
A588-A12 GN-18

578-A34 BU-16
X738-A44 PK-18
L973-A153 GN-16
130-A10 RD-14
168-A70 RD-10
147-A58 PU-16
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
G976-A45 BU-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18
514-A5 PU-16
C506-A6 WH-16
E554-A4 PK-18
200-A8 BK-14
200-A93 BK-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

OPERATOR STATION

A-C16
1532620

A-C51
2305010
320-A14 RD-18
200-A82 BK-16
154-A23 RD-18
789-A123 RD-18
A588-A12 GN-18
127-A124 OR-16

1
2
3
4
5
6

H-C9

OPERATOR STATION

H475-A146 BU-18
998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A84 GN-18
E997-A154 RD-18
E472-A72 GN-18
E474-A79 OR-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
H476-A145 WH-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
N793-A131 GN-18
N794-A129 GY-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18
235-A76 BK-18
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
307-A24 OR-16
308-A139 YL-16
320-A14 RD-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
K843-A57 GN-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16
252-A126 YL-18
103-A63 RD-16
262-A127 GN-18
E472-A133 GN-18
508-A68 PU-18

GND-FR 7

A-C8
2434508
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
235-A76 BK-18

L98

200-A82 BK-16
200-A102 BK-18
200-A110 BK-14
200-A94 BK-16
200-A111 BK-16
200-A112 BK-16

CONN 41

L100

PA
STRAP PLATF-FRAME GND
7G1060

A588-A12 GN-18
127-A124 OR-16
200-A82 BK-16
154-A23 RD-18
320-A14 RD-18
235-A76 BK-18
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
789-A123 RD-18

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temp Sensor

0174

Engine Temperature Sensor

0190

Engine Speed/timing Sensor.

0253

Personality Module Mismatch

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

Machine Control System


(MID No. 039)
CID

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

Product Link Radio


(MID No. 122 )
CID

Component

0168

Electrical System Voltage

0254

Electronic Control Module

0269

Sensor Power Supply

1251

Alternator R-terminal Signal

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

101
103
105
108
109
112
113
114
115
118
120
123
124
125
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
RD
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
RD
OR

200
210
229
235
A209

BK
BK
BK
BK
BK

304
306
307
308
310
317
320
321
322
323
325
326
329
331
365

WH
GN
OR
YL
PU
YL
RD
BR
GY
WH
PK
RD
YL
OR
YL

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
GN
GY
OR
PK
PK
BR
GN
BU
WH

500
501
506
508
509
511
512
514
530
578
590
592
A513
A537
A579
A580
A581
A582
A584
A586
A588
C506
C560
C566
C569
E554
E562
E564
E565

BR
GN
PU
PU
WH
BR
GN
PU
OR
BU
GY
BU
RD
PK
OR
BR
GN
PU
BU
OR
GN
WH
OR
PK
YL
PK
PU
PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779

BU
WH

Description
Power Circuits
Bat (+)
Dome Lamp/Memory
Key Sw
Air Heater Relay
Alternator Output (+) Term.
Main Power Relay Output
Switch Panel Radio
Horn
Cab Lamp Relay
Wiper Control
ATCH 12V/7A Converter 1
ATCH Seat Heater Sw
A/C
A/C Condenser Fan
Air Suspension
Cigar Lighter
Engine ECM
12V - 10A Converter / 12V - 7A Skt
Radio Converter 24V Switched In
Aux Ckt 2
Aux Ckt 3
Smart Boom
ATCH Universal Quick Coupler
Boom Lamp Relay
Lower Wiper / Washer
Neutral Start Relay
Chassis Lamp
Caution Lamp (for Crane)
Refueling Pump
Backup EPR Valve SW / Backup Res
Product Link
A/C Blower
Main Breaker
ATCH 12V/7A Converter 2
Aux Ckt 1
Machine ECM
Neutral Start Limit Switch
ATCH Beacon Relay
Ground Circuits
Main Chassis Gnd
Converter Output (24/12 Volt)
Bat (-)
Electronic Pump Ctrl Ground
Machine Ctrl Ground
Basic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil
Key Sw To Neutral Start Sw
Main Power Relay Coil
Start Aid Sw To Start Aid Solenoid
Start Aid Relay To Start Aid Solenoid
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut Out
ATCH Priming Pump Switch
ATCH Fuel Pump To Sw
Travel Alarm Relay
Fuel Pump Relay To Switch
Monitoring Circuits
Can 1 + (Monitor and Sw Panel)
CAN 2 + (J1939)(MSS)
Can 1 - (Monitor and Sw Panel)
CAN 2 - (J1939)(MSS)
Alternator (R) Term
Low Oil Press Output
Monitor Action Alarm
Monitor Coolant Level
Air Filter Switch
Hyd Oil Flow Sw (Capsule Filter Switch)
Hyd Oil Temp Sensor
Fuel Level Signal
Monitor Hyd Oil Level
Engine Oil Level
ATCH 12v Sensor Supply
ATCH Joystick Thumbwheel RH
ATCH Joystick Thumbwheel LH
Overload Warning Cancel Switch
Boom Cylinder Head Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Upper Window to Under Window Switch
Wiper - Front (Low)
Washer - Front
Radio Speaker Right
Radio Speaker Right (common)
Radio Speaker Left
Radio Speaker Left (common)
A/C Condenser Fan Motor +B
Washer Right
Washer Aux
Wiper Sw To Intermittent Module 3
DC/DC 12v Switched Out
DC/DC 12v Memory Out
ATCH Seat Heater Switch
Wiper Motor
Brake Wiper Motor
Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Control
Wiper Sw To Wiper Control
ATCH QC Hyd Lock On Relay
A/C Condenser Fan Motor Signal
Aux Speaker +
Aux Speaker
Second DC/DC Converter 12V Switched Out
A/C Compressor Clutch Solenoid
ATCH QC Hyd Lock Priority Relay
ATCH QC Hyd Lock On Relay
ATCH Universal QC Sw
Lighting Circuits
ATCH Rotary Beacon
ATCH Fine Swing Control Switch
Cab Flood Lamp Relay
Boom Flood Lamp Relay
ATCH Beacon Relay
Boom Lamp Relay
Chassis Lamp Relay
Cab Flood Lamp Diode
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Straight Solenoid
ATCH Quick Coupler Engage Solenoid

Wire #

Wire Color

780
788
789
892
893
994
995
998
A751
A755
A756
A757
A758
A760
A762
A768
A769
A770
A893
C987
C991
E963
E964
E965
E966
E997
F716
F773
F774
F889
G723
G826
G827
G828
G829
G833
G849
G850
G854
G855
G856
G857
G973
G976
H704
H746
H747
H792
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K876
K877
K904
K906
K907
L885
L886
L968
L969
L972
L973
L976
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M906
N707
N789
N793
N794
N795
N957
N959
N960
N963
N970
N973
N979
N981
R725
R746
R747
T725
T776
T788
T858
T859
T860
T901
T902
T957
T958
T959
T960
T961
T962
T967
X738

PU
YL
RD
BR
GN
GY
BU
BR
YL
PK
BU
GY
BR
GY
PU
BU
GY
PK
OR
RD
PK
BK
WH
BU
YL
RD
WH
OR
WH
WH
YL
BR
BU
WH
GN
PK
BR
BU
PK
PU
WH
YL
OR
BU
PK
YL
BR
BR
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
BR
BU
GN
GN
BU
BU
BU
OR
WH
BU
GN
GN
BU
WH
YL
PK
GN
WH
BU
YL
BU
OR
PK
BU
PU
BU
GN
GY
WH
PK
PK
OR
OR
YL
BR
GN
GN
WH
PK
GY
WH
RD
GN
GY
WH
OR
YL
PK
PU
YL
BR
BU
GN
WH
YL
PK

Description
Control Circuits Continued
ATCH Quick Coupler Disengage Solenoid
Engine Speed Pickup
Hyd Lock Diode
Cat Data Link Cat Data Link +
Engine Oil Pressure Sensor
Engine Coolant Temperature
Throttle Return (pin 29)
Fuel Temperature Sensor
Throttle Position Switch 1
Throttle Position Switch 2
Throttle Position Switch 3
Throttle Position Switch 4
Electronic Pump Control Throttle +5v
Fan Speed Sensor + (Eng)
Power Shift Pressure Solenoid
Power Shift Pressure Solenoid
Backup EPR Valve Sw
Fuel Sw To Fuel Priming Pump Relay
Inlet Air Heater
Fuel Pressure Sensor
Primary Engine Speed / Timing
Primary Eng Spd Timing Snsr
Secondary Eng Spd / Timing
Secondary Eng Spd / Timing
Hydraulic Lock Solenoid
Secondary Shutdown Sw
Backup Governor Acel
Backup Governor Decel
Throttle Position Feedback (Backup Switch)
Heavy Lift Solenoid Valve (replaces B733 YL)
Analog Power +5V
Analog Return
Fuel Pressure Sensor +5v
Fuel Pressure Sensor Ground
Engine Coolant Temp Sensor Common
Injector Action Pressure Sensor
Air Inlet Heater Return
IAPCV
IAPCV Return
Timing Calibration Probe
Timing Calibration Probe
Boom Raise Press Sw To Crush Press Sw
ATCH Water Separator Sensor
Reversing Fan Solenoid
Radiator Fan Control Sol + (replace B770 YL)
Radiator Fan Control Sol - (replace B771 br)
ATCH Boom Up Down Pressure Switch
Right Hand Handle Upper Switch
Left Hand Handle Upper Sw
Right Hand Handle Fore Sw (for Smart Boom)
Left Hand Handle Fore Sw
ATCH Stem 1 Status
ATCH Stem 2 Status
ATCH Stem 3 Status
ATCH Stem 4 Status
ATCH Stem 1 Extend Solenoid
ATCH Stem 1 Retract Solenoid
ATCH Stem 3 Extend Solenoid
ATCH Stem 4 Extend Prv
ATCH Stem 1 Retract Solenoid
ATCH Stem 2 Retract Solenoid
ATCH Stem 3 Retract Solenoid
ATCH Stem 4 Control Valve B
ATCH Relief Valve 1
ATCH Relief Valve 2
ATCH 1 way / 2 way Control Valve
ATCH Stem 2 Extend Solenoid
ATCH Stem 3 Extend Solenoid
Pump Flow Combine Solenoid
ATCH Relief 1 Check Solenoid
ATCH Relief 2 Check Solenoid
Pump Pressure Sensor 1
Swing Brake Solenoid Signal
Swing Brake Solenoid +b
Optional Rocker Switch
Optional Settings Switch
Electronic Pump Control Ps Valve ( )
Electronic Pump Control Ps Valve (+)
One Touch Low Idle Switch
Fine Swing Control Relay To Solenoid Valve
Excavator Fuel Pump Switch
Backup EPR Valve Sw
Front Flow Limit Valve Solenoid
ATCH Relief Solenoid Return 2
Travel Straight Solenoid
ATCH Boom Float Disable Relay
ATCH Smart Boom Select Switch Pin 2
ATCH Smart Boom Up Down Relay
ATCH Smart Boom Select Switch Pin 1
ATCH Smart Boom Select Switch Pin 3
ATCH Smart Boom Down Relay
ATCH Boom Check Solenoid 2
ATCH Squeeze Press Sensor
Fuel Differential Pressure SW Return
Ambient Temp Sensor
Foot Pedal Sw
Aux Pedal LH
Aux Pedal RH
RS 232 TXD
RS-232 PORT #3-RXD
RS-232-RXD
RS-232 PORT #3-TXD
RS-232-DTR
RS-232-DCD
RS-232-GND
RS-232 PORT #3-GND
2ND Filter Sw
Intake Air Manifold
Atmospheric Pressure
Differential Fuel Pressure SW
ATCH Priming Pump Relay
ATCH Fuel Priming Pump
Injector 1&2 HS
Injector 3&4 HS
Injector 5&6 HS
Mss Exciter Coil In
Mss Exciter Coil Out
Injector 1 LS
Injector 2 LS
Injector 3 LS
Injector 4 LS
Injector 6 LS
Injector 5 LS
Pump Pressure Sensor 2
SP Filter Sw. To Control

Connector Number

Schematic

Machine

Location

Location

CONN 23

I-1

CONN 24

I-1

CONN 25

H-1

CONN 27

F-8

CONN 28

F-8

CONN 29

F-7

CONN 31

F-6

CONN 32

F-5

CONN 33

F-5

CONN 43

B-10

CONN 44

F-7

CONN 45

B-6

CONN 46

B-6

CONN 47

A-3

CONN 48

F-2

19

CONN 49

F-2

19

CONN 50

F-2

19

CONN 51

F-2

19

CONN 52

A-2

Pressure
Symbol

Electric Starting Motor:

SENR4130

2371962 (DELCO 50 MT)

SENR3860

6V5582 (DENSO F8.0)

Consist:

2071557 (DELCO 42 MT)

Engine Control:

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

330D:
GBC1-UP
GGE1-UP
THJ1-UP
LRM1-UP
ERN1-UP
HAS1-UP
RAS1-UP
T2Y1-UP

SENR3581
RENR5089

Machine Control:

RENR9848
RENR7911

336D:
JBF1-UP
KDJ1-UP
MYP1-UP
DTS1-UP
WET1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

336D MHPU:
M3M1-UP
M3N1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795
Socket

High Fuel Pressure


High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

Part Number For


Connector Recepticle

5A
Pin or Socket
Number

9X-1123

Harness identification code:


This example indicates wire
135 in harness "AG".

Volume 3 of 3: Cab Area

Fuse
(5 Amps)

Component
Part Number

Plug

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2010 Caterpillar
All Rights Reserved

Component Location
G

1
D

44
B

Schematic
Location

Component

19

Machine
Location

Component

Schematic
Location

C-1

Relay- Nuetral Start

D-10

Connector- Et Conn

B-6

Relay- Priming Pump (atch)

D-11

Control- Monitor

D-1

44

Relay- Qc Hyd Lock 1 (atch)

C-12

Control- Switch Panel

C-2

Relay- Qc Hyd Lock 2 (atch)

B-12

Control- Wiper

B-1

Relay- Qc Hyd Lock On (atch)

C-12

Converter- Radio

A-9

Relay- Qc Hyd Lock Priority (atch)

C-12

Diode- Lamp
Fuse Block

F-9

Relay- Smart Boom Down (atch)

E-11

A-10

Relay- Smart Boom Up (atch)

E-12

C-8 / C-11

Relay- Travel Alarm

D-10

Ground- Cab 1

B-4

Resistor- Backup

E-8

Ground- Cab 2

C-7

Resistor- Can 1

B-2

Ground- Cab 3

E-3

Resistor- Can 2

B-6

Lamp- Cab Lh (atch)

F-1

19

Switch- 2nd Filter

B-4

Lamp- Cab Rh (atch)

F-1

19

Switch- Beacon (atch)

A-6

Lamp- Caution (for Crane)(atch)

B-4

Switch- Fine Swing Cont (atch)

A-3

Meter- Service

C-1

Switch- Fuel Filter

B-4

Outlet- 12v-7a A (atch)

C-6

Switch- Over Load Warning (atch)

A-5

D
D

Outlet- 12v-7a B (atch)

C-7

Switch- Radio Mute (atch)

A-4

Relay- Beacon (atch)

D-10

Switch- Rocker (option)

B-4

Relay- Boom Float Disable (atch)

E-11

Switch- Seat Heater (atch)

A-6

D
D

Relay- Boom Lamp

F-10

Switch- Smart Boom Select (atch)

A-5

Relay- Cab Lamp

E-10

Switch- Stg (option)

B-4

Relay- Chasis Lamp

E-10

Switch- Under Window Limit

E-1

Relay- Ether (atch)

C-10

Switch- Universal Qc (atch)

A-2

Relay- Horn

E-10

Switch- Upper Window Limit

E-1

19

Relay- Main

A-10

Timer- Lamp Delay (atch)

B-11

Machine locations are repeated for components located close together.


A = Located inside of cab, operator's platform
B = Located inside of right console.

D = Located inside cab at rear


G = Located under operator's platform

19

Resistor Specifications
Part No.

B
G
A

Machine Harness Connector And Component Locations

Machine
Location

Alarm- Action

Diode- Main Relay

Condition

E162

L-C12
3E-5179

AG-C4
111-7898

Receptacle

44

E096

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Single Wire
Connector

Event Codes
Engine Control

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330D and 336D Excavator


336D MHPU
Electrical System

SENR4975

Product Link Radio:

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

2071556
Consist:

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Form Number
1855294 (DENSO HDB)

Temperature
Symbol

Symbols and Definitions

Related Electrical Service Manuals


Title

Symbols

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Alternator:

Harness And Wire Electrical Schematic Symbols

RENR9599-05
April 2010

Connector Location

Component Description

1028016

Resistor:

1743016

Resistor:

Backup
Can 1 Data Link
Can 2 Data Link

At room temperature unless otherwise noted.

Resistance (Ohms)
47 5%
120 10%

(Dimensions: 39 inches x 24 inches)

Component

Wire Color

20 Page,

CID

Wire Description
Wire #

RENR9599-05 VOL 3 of 3

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

12

17
18
19
20

177-A71 RD-6
177-FA1 RD-4

MAIN RELAY
2130772
177-FA1 RD-4

RADIO CONVERTER
2341004
(NOTE R)

L98

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

L135

L121

OPTION ROCKER SW

F-C19
7Y3967
1
L885-F39BU-18

2ND FILTER SW

F-C14
7Y3967
1
R725-F38WH-18

FUEL FILTER SW

F-C11
7Y3967
1
T725-F37WH-18

410-F89 WH-18
103-F27 RD-18
403-F76 GN-18
200-F166 BK-18
199-F165 OR-18
A580-F177 BR-14
A579-F176 OR-14
501-F28 GN-18
506-F103 PU-18
530-F29 OR-18
590-F67 GY-18
A584-F169 BU-18
A586-F26 OR-18
118-F105 GY-14
200-F180 BK-18

RESISTOR
1743016

F-C15
1636803

F-C40
1636803

A
B
C

F-C48
3E3370

147-F17 PU-16
780-F31 PU-16

F-C17
1636803

F-C50
7Y3952
CONN 47

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS
+ BATTERY
GND
ACC

CAN1 +
CAN1 CDL +
CDL ACTION ALARM

RCA JACK
(VIDEO)

ACTION ALARM
1321829

SYMBOL

SERVICE METER
1978832

DESCRIPTION

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
VEHICLE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

L110

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED

251-F100 YL-18
261-F48 GN-18
NOTE E
GV-C1
1673542

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

WIPER CONT
1557042

E565-GV4 BU-16
E562-GV3 PU-16
147-GV1 PU-16
147-GV2 PU-16

147-GV2 PU-16

1
3
4
6

ATCH-UNIVERSAL QC SW
1055175
(NOTE AC)

GT-C1
7Y3953
E562-GT22 PU-16
147-GT17 PU-16

THIS SCHEMATIC IS FOR THE 330D & 336D EXCAVATOR


ATCH-SEAT HEATER SW
2382211

L154

ATCH-OVER LOAD WARNING SW


2382215
ATCH-SMART BOOM SELECT SW
2382214

ATCH-RADIO MUTE SW
2382216
(NOTE R)

Components are shown installed on a fully operable machine.

ATCH-FINE SWING CONT SW


2382212

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CAB

CAB

OPERATOR STATION

OPERATOR STATION

SWITCH GP
2677671

PART NUMBER: 251-0617, CHANGE: 01, VERSION: (HE, V)

HIGHWAYS

CIRCUIT CONNECTED

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP FOR CRANE
DIGITAL GND
DIGITAL GND

MATE F-C50
(NOTE AC)

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

F-C30
2677629
1 +B
103-F27 RD-18
F-C31
2677629
1 GROUND
200-F166 BK-18
F-C32
2677629
1 SIGNAL
403-F76 GN-18

L111

CONN 47

MONITOR
2218941

F-C33
1552269
1
199-F165 OR-18
410-F89 WH-18
2

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

5
4
3
2
1

NOTE E

ACC
GND
CAN1 +
CAN1 -

147-GT17 PU-16
E562-GT22 PU-16
E562-GT22 PU-16
E562-GT21 PU-16
E562-GT16 PU-16
E562-GT18 PU-16

ATCH BEACON SW

NOTE E

SWITCH PANEL
2277575

L154

OTHER COLOR DESCRIPTIONS

L110

CONN 52

CAT DATA LINK


CAN DATA LINK A
CAN DATA LINK B

L112
L111

F-C4
1532602

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

UPPER WINDOW LMT SW


1892054

F-C22
2397356
1
495-F1 GN-18
2
3
491-F3 PK-18
4
403-F4 GN-18
5
6
7
8
405-F62 GY-18
9
C468-F9 BU-18
10
412-F2 BU-18
11
496-F5 WH-18
12
F-C23
2304009
1
103-F24 RD-18
2
200-F8 BK-18
3
308-F144 YL-16
4
5
251-F147 YL-18
6
261-F51 GN-18
7
893-F11 GN-18
8
892-F12 BR-18
9
10
11
12
410-F89WH-18

CIGAR LIGHTER
9W0335

GT-C7
1636803

1
2

F-C16
1636803

L112

261-F48 GN-18
251-F100 YL-18

F-C62
7Y3967
1
165-F111YL-18

4
3
1
2
5

F-C18
1636803

4
3
1
2
5

F-C13
1636803

4
3
1
2
5

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

780-F30 PU-18
L885-F39 BU-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
501-F28 GN-18
646-F32 RD-18
645-F88 RD-18
331-F187 OR-18
165-F111 YL-18

1
2

INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT

A584-F169 BU-18

F-C2
1636699

147-F188 PU-16
200-F156 BK-18
200-F181 BK-18

MACHINE SECURITY CONTROL CIRCUIT

4
3
2
1
5

AJ-C2
2305010

200-F157 BK-18

506-F103 PU-18
200-F180 BK-18
A586-F26 OR-18
590-F67 GY-18
530-F29 OR-18
A579-F176 OR-14
A580-F177 BR-14
118-F105 GY-14

603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F181 BK-18
235-F46 BK-18
L973-F107 GN-16
L973-F110 GN-18
L973-F117 GN-16
L973-F117 GN-16
E480-F43 PK-18

NOTE E
L113

R725-F38 WH-18
E480-F43 PK-18
L886-F13 BU-18
L973-F110 GN-18

L122

MOT WASH
GND IN
INT SP1
INT SP2
WASHER SW
MOT WIPER
BRAKE WIP
+24 V

L122

500-F59 BR-18

A584-F169 BU-18
501-F28 GN-18

NOTE E

E480-F43 PK-18
L973-F110 GN-18
F-C36
7Y3967
1
L886-F13 BU-18

607-F154 PK-18
L973-F117 GN-16

CHASSIS / AWD CIRCUIT

139-F186 OR-18
113-F185 OR-18
200-F170 BK-18
200-F156 BK-18

MONITOR CIRCUIT

103-F24 RD-18
251-F147 YL-18
261-F51 GN-18
308-F144 YL-16
403-F4 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
892-F12 BR-18
893-F11 GN-18
C468-F9 BU-18
200-F8 BK-18
410-F89 WH-18

1
L126

L123

200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-18
200-F8 BK-18
200-F166 BK-18
200-F180 BK-18

501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
200-F122 BK-16

L123

NOTE E

WH-16

200-F168 BK-18

L114

1
2
3
4
5
6
7
8
9
10
11

L128

L123

X738-F35 PK-18

603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
L973-F107 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
235-F46 BK-18
200-F181 BK-18
200-F25 BK-18
200-F182 BK-18
200-F182 BK-18
780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
261-F52 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
646-F32 RD-18
G976-F36 BU-18

147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
199-F165 OR-18

WH-18
PU-16
PU-16
PU-16

L114

WINDOW SW
WIPER SW

L121

L125

L126

NOTE E

ATCH-CAB LAMP RH
1673441

103-F96 RD-16
200-F162 BK-16

F-C1
1636659
A1
113-F81 OR-18
A2
200-F25 BK-18
A3
251-F109 YL-18
A4
261-F50 GN-18
A5
A6
430-F33 BU-18
A7
487-F34 OR-18
A8
X738-F35 PK-18
A9
G976-F36 BU-18
A10
T725-F37 WH-18
A11
A12

NOTE E

RD-16

DOME LAMP
6C9121

200-F122 BK-16

CAUTION LAMP
(FOR CRANE)

607-F171 PK-18
607-F154 PK-18

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F170 BK-18

START AID CIRCUIT

200-V2 BK-16

L114

129-F57 BU-16

113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
251-F189 YL-18
251-F109 YL-18
251-F100 YL-18
261-F52 GN-18
261-F52 GN-18
261-F50 GN-18
261-F48 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 OR-18
G976-F36 BU-18
X738-F35 PK-18
200-F25 BK-18
200-F122 BK-16

(NOTE P)

E565-GT20 BU-16
E562-GT21 PU-16
147-GT17 PU-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

STARTING CIRCUIT

V-C4
7Y3966

F-C3
9G1906

L124

L154

616-V1 YL-16

WH-16

CAB

200-F160 BK-16
103-F96 RD-16
615-F129 YL-16
A584-F169 BU-18
200-F168 BK-18
L117

BK-14
BK-16
BK-16
BK-18
BK-16
200-F116
200-F149
200-F160
200-F157
200-F162
261-F152 GN-18
251-F23 YL-18
103-F7 RD-18
251-F189 YL-18
261-F52 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18
L119
L127

200-F113 BK-14
200-F139 BK-16
200-F160 BK-16
200-F168 BK-18

235-F114 BK-18
235-F112 BK-18
235-F46 BK-18
199-F165 OR-18

199-F165 OR-18
A580-F177 BR-14
118-F105 GY-14
506-F103 PU-18
A579-F176 OR-14
A584-F169 BU-18

L126

L121

200-F8 BK-18
200-F166 BK-18
200-F180 BK-18

V-C3
7Y3967

ATCH-CAB LAMP LH
1673441

OPERATOR STATION

L137

L134
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BU-18
L973-F107 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
251-F23 YL-18
261-F152 GN-18

103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
A579-F176 OR-14
A580-F177 BR-14
118-F106 GY-14

L135
615-F129 YL-16
103-F96 RD-16
A584-F169 BU-18
200-F160 BK-16
200-F168 BK-18
103-F6 RD-16
103-F96 RD-16
103-F7 RD-18
103-F70 RD-16

M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
103-F6 RD-16
615-F129 YL-16

L132

501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18

U-C4
7Y3966

200-U2 BK-16

F-C26
1886406

PU-18
WH-18
BR-18
GN-18
508-F120
509-F121
511-F118
512-F119

200-F116 BK-14

403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
L117

L134
L131

123-F64
147-F22
147-F63
147-F83

L130

113-F185 OR-18
139-F186 OR-18
L154

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

VOLTAGE CONVERTER OUTPUT CIRCUIT

L154

MATE F-C49
(NOTE R)

1
2

NOTE E

L129

WIRE GROUP COLOR DESCRIPTIONS

CONN 45

F-C49
2304011

V-C2
7Y3967

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

L154

10

NOTE E

F-C51
2434505

L126

GND-CAB 1

L124

CONN 51

L115

199-F165 OR-18
A580-F177 BR-14
506-F103 PU-18
A579-F176 OR-14
118-F105 GY-14
A584-F169 BU-18

L119

OPTION STG SW
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
199-F165 OR-18

L133

L98

L130

262-F150 GN-18
252-F153 YL-18

AJ-C3 RESISTOR 2 F-C54


1743016 3E3370
2434505
A
252-F20 YL-18
1
113-AJ1 OR-18
B
262-F19 GN-18
2
139-AJ9 OR-18
C

L120

L120

235-F112 BK-18
893-F142 GN-18
892-F143 BR-18
105-F40 RD-16

NOTE E

V-C1
7Y3966

L110

L138

200-F68 BK-14
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
A579-F176 OR-14
A580-F177 BR-14
118-F106 GY-14
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BU-18
L973-F107 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
L139

123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
118-F106 GY-14
118-F105 GY-14
199-F69 OR-18
308-F104 YL-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18

NOTE E

CONN 50

U-C3
7Y3967

616-U1 YL-16

U-C2
7Y3967

T-C4
7Y3966

200-T2 BK-16

RD-16

UNDER WINDOW LIMIT SW


1892054

103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
103-F27 RD-18
251-F23 YL-18
251-F189 YL-18
251-F147 YL-18
251-F147 YL-18
261-F52 GN-18
261-F152 GN-18
261-F51 GN-18
261-F51 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18

NOTE E

L121

NOTE E

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

AJ-C4
2312295
AJ-C5
2434509

(NOTE R)

112-FC1 PU-4

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18
OR-18
OR-18

NOTE E

615-F129 YL-16
615-F129 YL-16
615-F163 YL-16
615-F164 YL-16
200-F161 BK-16
200-F155 BK-16
200-F149 BK-16
200-F149 BK-16
103-F96 RD-16
A584-F169 BU-18
200-F157 BK-18
200-F162 BK-16
200-F168 BK-18

405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
403-F115 GN-18
403-F115 GN-18
403-F4 GN-18
403-F76 GN-18

L118

L119

T-C2
7Y3967

U-C1
7Y3966

CONN 49

L135
L118

L130

CONN 46

B
D
E
A
C
F
G
H
J

L115

L117

AUX CKT 3

NOTE E

CONN 48

+
-

200-F116 BK-14

L119

CONN 51

T-C3
7Y3967

615-T1 YL-16

L111

252-F190 YL-18
262-F191 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GN-18

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

147-F22 PU-16
L973-F107 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

A579-F176 OR-14
A580-F177 BR-14
118-F106 GY-14
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18

321-F44 BR-18

A770-F66 PK-18

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

F-C27
9W1951

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

L133

200-F140 BK-16

177-FA1 RD-4

11

AUX CKT 2

4
3
2
1
5

F-C24 F-C28
3E3370 1552267
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-16

L108

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1
113-AJ1
139-AJ9

NOTE E
NOTE E

113-F185 OR-18
139-F186 OR-18

L98
L108

MAIN RELAY DIODE


F-C5 1211022
7Y3952
1
200-F146 BK-18
2
308-F145 YL-18

L154

F-C46
1532602

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

MATE F-C29
F-C28
(NOTE F)

308-F144 YL-16
308-F104 YL-16
308-F141 YL-16

L98

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

A
B
C

L133

WK-C1 F-C29
3E3364 1552269
1
684-F130 RD-18
684-WK1 RD-18
2
646-F32 RD-18

L133

1
2

112-FC1 PU-4

308-F141 YL-16
308-F104 YL-16
308-F144 YL-16

L98

F-C47
1532602

7Y3966
200-F155 BK-16

L137

L126

T-C1
7Y3966

R-C4
7Y3966

200-R2 BK-16

CONN 50

F-C44

SPEAKER RH
2148889 25SD

L135

NOTE E

4
3
1
2
5

112-FC1 PU-4

L133

1
2
3
4
5
6
7
8

DESCRIPTION
A/C BLOWER
PRODUCT LINK
BOOM LAMP
A/C CONDENSER FAN
CAB LAMP
DOME LAMP/MEMORY
KEY SW
HORN
MACHINE ECM
ENGINE ECM
AUX CKT 2
AUX CKT 3
REFUELING PUMP
SPARE
SPARE
SPARE
SPARE
12V POWER SUPPLY
PRIMING PUMP
SPARE
SPARE

1
F-C45
7Y3967

T776-GR5 RD-16

177-FA1 RD-4

AMP
15A
5A
10A
10A
10A
10A
10A
10A
25A
15A
10A
10A
30A
5A
25A
25A
10A
5A
10A
15A
30A

177-FA1 RD-4

L98

NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

T776-GR5RD-16

L143

1
F-C38
7Y3967

T776-GR5 RD-16

RIGHT SIDE

DESCRIPTION
A/C
BACKUP
CHASSIS LAMP
CIGAR LIGHTER
12V-7A CONVERTER 2
SW PANEL/RADIO
TRAVEL ALARM/ATCH SOL
SEAT HEATER
LOWER WIPER/WASHER
WIPER/WASHER
AIR SUSPENSION
12V-7A CONVERTER 1
BEACON
AUX CKT 1
SMART BOOM
SPARE
SPARE
SPARE
12V POWER SUPPLY SW
SPARE

RD-14
RD-18
RD-16
RD-16
RD-16
RD-16
RD-16
RD-16
RD-14
RD-14
RD-16
RD-16
RD-10

ET CONN

T776-GR5 RD-16

FUSE INSTRUCTION
LEFT SIDE

AUX CKT 1

J-C6
7Y3966
1
143-J13 BR-18

ATCH-LAMP DELAY TIMER


1636704
(NOTE F)

508-F120 PU-18
509-F121 WH-18

L117

210-F47 BK-14
135-F95 BU-14
229-F45 BK-14
C569-F97 YL-14
105-F40 RD-16
252-F20 YL-18
252-F20 YL-18
252-F190 YL-18
252-F153 YL-18
252-F153 YL-18
262-F19 GN-18
262-F19 GN-18
262-F191 GN-18
262-F150 GN-18
262-F150 GN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18
892-F143 BR-18
893-F11 GN-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
235-F112 BK-18

143-J13 BR-18

F-C55
7Y3967 CONN 43

+B
GND
KEY OFF

AMP
15A
5A
10A
10A
10A
5A
10A
5A
10A
15A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

L142

1
F-C39
7Y3967

175-F72
172-F10
149-F80
125-F71
115-F78
103-F6
105-F77
114-F79
184-F74
130-F75
141-F16
142-F15
168-F73

15A
5A
10A
10A
10A
10A
10A
10A
25A
15A
10A
10A
30A
5A
25A
25A
10A
10A
15A
30A

210-F47 BK-14

118-F90 GY-14
127-F60 OR-16
120-F55 YL-16
199-F135OR-16
180-F54 GN-16
143-F41 BR-18

ATCH-12V-7A SOCKET B ATCH-12V-7A SOCKET A


1210987
1210987
(NOTE U)
(NOTE T,U)

135-F95 BU-14

15A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

RELAY
SPARE
SPACE 2

L142

124-F65 GN-14
169-F175PK-18
160-F53 PU-16
129-F57 BU-16
179-F56 BU-16
113-F61 OR-18
147-F63 PU-16
123-F64 WH-18

FUSE BASE

+
-

SPEAKER LH
2148889 25SD

L137

L133

229-F45 BK-14

(TAN)
(RED)
(LIGHT BLUE)
(NATURAL)
(GREEN)

15A
5A
10A
10A
10A
5A
10A
5A

511-F118 BR-18
512-F119 GN-18

GND-CAB 3

L133

R-C2
7Y3967

R-C3
7Y3967

615-R1 YL-16

CONN 49

F-C43
7Y3967
1
615-F164 YL-16

L154

177-A71 RD-6

ATCH-QC HYD LOCK RELAY 1


1495050
(NOTE AC)
GT-C4
1495051 84RE02
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16
4
5
779-GT5 WH-16

141-2759
113-8490
113-8491
113-8493
124-3548

L145

7Y3966
200-F161 BK-16

L115

NOTE E

L136

F-C42

GND-CAB 2
RELAY
SPARE
SPACE 1

112-FC1 PU-4

L98

L153

RELAY
LAMP SW

NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

317-F82 YL-18
200-F123 BK-18
147-F14 PU-16
147-F83 PU-16
310-F99 PU-16

200-F136 BK-18
200-F134 BK-18
200-F123 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

C569-F97 YL-14

T776-GR5 RD-16

5A
10A
15A
25A
30A

ATCH-QC HYD LOCK RELAY 2


1495050
(NOTE AC)
GT-C5
1495051 84RE02
1
779-GT6 WH-16
2
200-GT12 BK-18
3
E565-GT20 BU-16
4
5
780-GT1 PU-16

1
2
3
4
5

ATCH-ETHER RELAY
1613128

FUSE BASE
2382319

L154

CAB

OPERATOR STATION

(Dimensions: 39 inches x 24 inches)

20 Page,

RENR9599-05 VOL 3 of 3

ATCH-QC HYD LOCK ON RELAY


1495050
(NOTE AC)
GT-C3
1495051 84RE02
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GN-18
4
5
E564-GT14 PK-18
E564-GT15 PK-18

147-F58 PU-18
331-F187OR-18
147-F58 PU-18
147-F14 PU-16
321-F44 BR-18

7Y3967
615-F163 YL-16

L134

L136

R-C1
7Y3966

F-C41

L973-F107 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
X738-F35 PK-18
210-F47 BK-14
229-F45 BK-14

1
2
3
4
5

TRAVEL ALARM RELAY


1613128

177-A71 RD-6

L144

L145

T776-GR5 RD-16

ATCH-QC HYD LOCK PRIORITY RELAY


1495050
(NOTE AC)
GT-C2
1495051 84RE02
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GN-18

L144

CAB

F-C53
2434505

199-F69 OR-18
251-F189 YL-18
252-F190 YL-18
261-F52 GN-18
262-F191 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
780-F21 PU-16
780-F21 PU-16
780-F30 PU-18
780-F31 PU-16
892-F12 BR-18
892-F98 BR-18
893-F11 GN-18
893-F111 GN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BU-18

L154

603-F133 PK-18
200-F134 BK-18
199-F69OR-18
199-F135OR-16
638-F91WH-16

154-F93 RD-18
199-F69 OR-18
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18
200-F123 BK-18
200-F134 BK-18
200-F136 BK-18

306-F92GN-16

L143

E562-GT16 PU-16
E562-GT18 PU-16
E565-GT20 BU-16

L147

1
2
3
4
5

L140

149-F80 RD-16
115-F78 RD-16
114-F79 RD-16
199-F135 OR-16
160-F53 PU-16
147-F83 PU-16

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

GR-C3
1495051 84RE02
1
A893-GR2 OR-16
2
200-GR4 BK-18
3
T776-GR5 RD-16
4
5
T788-GR3 GN-16

200-GT12 BK-18
200-GT19 BK-18
200-GT11 BK-18
200-GT10 BK-18
200-GT9 BK-18
200-GT12 BK-18

120-F55 YL-16
123-F64 WH-18
124-F65 GN-14
127-F60 OR-16
129-F57 BU-16
147-F63 PU-16
118-F90 GY-14
179-F56 BU-16
160-F53 PU-16
199-F135 OR-16
103-F6 RD-16
105-F77 RD-16
125-F71 RD-16
130-F75 RD-14
168-F73 RD-10
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

OPERATOR STATION

200-F68 BK-14

120-F55 YL-16
124-F65 GN-14
125-F71 RD-16
127-F60 OR-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
169-F18 PK-18
172-F10 RD-18
175-F72 RD-14
179-F56 BU-16
184-F74 RD-14
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18
118-F90 GY-14
118-F90 GY-14
118-F106 GY-14
118-F105 GY-14
118-F105 GY-14
118-F106 GY-14
308-F104 YL-16
105-F102 RD-16
105-F102 RD-16
308-F104 YL-16
103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
118-F105 GY-14
118-F106 GY-14
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
615-F129 YL-16
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

L116

105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16
646-F32 RD-18
646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
113-F81 OR-18
113-F101 OR-18
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
135-F95 BU-14
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16

ATCH-PRIMING PUMP RELAY


1495050

154-F93RD-18
200-F136 BK-18
307-F94OR-16

NOTE E

200-F68 BK-14

CONN 48

105-F137 RD-16
105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
105-F40 RD-16
113-F61 OR-18

ATCH-BEACON RELAY
1613128

L147

114-F126RD-18
320-F85RD-18
114-F126RD-18
114-F79RD-16
322-F86 GY-16

1
2
3
4
5

F-C9
1211168

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
169-F175 PK-18

L142

A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

L153

A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18

L142

1
2
3
4
5
6

L152

NEUTRAL START RELAY


1613128

MATE A-C2
SH2 A-7

L136

143-J13 BR-18

L152

779-GT2 WH-16
779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16
780-GT1 PU-16
A588-GT3 GN-18
A588-GT3 GN-18
A588-GT7 GN-18
A588-GT8 GN-18
200-GT4 BK-18

F-C57
1532602

L143
HORN RELAY
1613128

CONN 33

M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

115-F127RD-18
684-F128RD-18
115-F127RD-18
115-F78RD-16
615-F129 YL-16

1
2
3
4
5

CONN 32

MATE A-C23
SH2 A-7

169-F175 PK-18
113-F61 OR-18

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

GT-C6
2305008
780-GT1 PU-16
779-GT2 WH-16
A588-GT3 GN-18
200-GT4 BK-18

1
1

BACKUP RESISTOR
1028016

160-F132PU-18
A623-F131BU-18
160-F132PU-18
160-F53 PU-16
607-F49 PK-18
607-F87 PK-16

1
2
3
4
5

CAB LAMP RELAY


1613128

143-J13 BR-18

1
MATE GU-C1 2
SH1 H-1 3
4

1
2
3
4
5

CONN 31

F-C8
1027964

L141

L148

ATCH-BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051
1
143-J11 BR-18
2
M743-J12 GN-18
3
143-J11 BR-18
4
143-J13 BR-18
5
M744-J14 WH-18

L147

CONN 25

1
2
3

F-C56
2434506

MATE A-C52
SH2 A-8

L139

F-C52
1532602
CHAS LAMP RELAY
1613128

F-C7

L143

L147

149-F125RD-18
645-F88RD-18
149-F125RD-18
149-F80RD-16
616-F84 BU-16

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18

GR-C1
2305008
326-GR1 RD-16
A893-GR2 OR-16
T788-GR3 GN-16
200-GR4 BK-18

1
2
3
4
5

BOOM LAMP RELAY


1613128

NOTE E
CONN 44

L150

ATCH-SMART BOOM DOWN RELAY


1495050
J-C3
1495051
1
M746-J9 YL-18
2
200-J6 BK-18
3
M748-J3 OR-18
4
M747-J10 PU-18
5
M746-J9 YL-18
M746-J8 YL-18

1288950

F-C58
J-C5
2304013
2304013
1
M744-J14 WH-18
2
M746-J7 YL-18
3
M747-J10 PU-18

FUSE BASE

L98

1
MATE GP-C1 2
SH1 I-1 3
4

LAMP DIODE
1211022

177-A71 RD-6

CONN 23

OPERATOR STATION

F-C6
1027964

F-C12
7Y3952
1
A623-F131BU-18
2
684-F130RD-18
684-F128RD-18

L150

L149

L148

CAB

CONN 24

1
MATE K-C1 2
SH1 I-1 3
4

J-C1
2305008
H792-J1 BR-18
M745-J2 BU-18
M748-J3 OR-18
200-J4 BK-18

143-J13 BR-18

ATCH-SMART BOOM UP DOWN RELAY


1495050
J-C2
1495051
1
M745-J2 BU-18
2
200-J5 BK-18
3
M746-J7 YL-18
4
M746-J8 YL-18
5
H792-J1 BR-18

L148

M743-J12 GN-18
M743-J12 GN-18

L150

L150

CONN 29

L139

L149

177-A71 RD-6

MATE A-C22
SH2 A-9

317-F82 YL-18

F-C10
1343296

BREAK POINT 2
SH2 A-11

L148

L98

326-GR1 RD-16

M743-J12 GN-18

MATE A-20
SH2 A-10

308-F104 YL-16
310-F99 PU-16

CAB
L148

200-J4 BK-18
200-J4 BK-18
200-J5 BK-18
200-J6 BK-18
H792-J1 BR-18
M743-J12 GN-18
M745-J2 BU-18
M748-J3 OR-18
143-J13 BR-18
M744-J14 WH-18
M746-J7 YL-18
M747-J10 PU-18

CONN 28

MATE A-C3
SH2 A-10

616-F84 BU-16
125-F71 RD-16
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BU-16
638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

BREAK POINT 5
SH2 A-5

CONN 27

OPERATOR STATION

168-F73 RD-10

BREAK POINT 3
SH2 A-6

8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

BREAK POINT 4
SH2 A-6

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

10

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

11

130-F75 RD-14

12

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