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Objectives
After completing this
learning unit you should be
able to:
Describe the key
elements of a welding
symbol
Explain the concept of
the arrow side and other
side of a joint
Describe the symbols
used for fillet welds,
groove welds, arc spot
welds, plug welds, slot
welds and stud welds
Identify the elements
of the welding symbols
referenced in ISO 2553-1.
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This material is for the sole use of the student indicated. It is not
to be duplicated or shared in any form. Failure to abide by the
copyright rules will result in termination of future access to Acorn
material and programs.
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Table of Contents
Intermediate Welding Symbols
Introduction
Lesson 1
Objectives
1.
Page 2
Fundamental Concepts
1.1 Weld Symbols
1.2 Supplementary Symbols
1.3 Welding Symbols
5
6
10
11
14
14
16
16
20
20
21
22
4. Fillet Welds
4.1 Equal Leg Size
4.2 Unequal Leg Size
4.3 Intermittent Fillet Welds
4.3.1 Basic Intermittent Fillet Welds
4.3.2 Chain Intermittent Fillet Welds
4.3.3 Staggered Intermittent Fillet Welds
24
25
25
27
28
28
29
5. Exercises
30
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Table of Contents
Intermediate Welding Symbols
Lesson 2
Page 3
Objectives
35
6.
35
37
38
42
44
45
46
Groove Welds
6.1 Back-Gouging
6.2 Partial Joint Penetration Groove Welds
6.3 Combined Welding Symbols
6.4 Bevelled Joints
6.5 Multiple Reference Lines
6.6 Flare Groove Welds
7. Exercises
47
8. Other Welds
8.1 Plug Welds
8.2 Slot Welds
8.3 Arc Spot Welds
8.4 Stud Welds
8.5 Surfacing
8.6 Brazed Joints
52
52
55
61
62
64
65
9. Nondestructive Examination
10. Introduction to ISO 2553-1
66
67
Exercise Answers
76
Exam Exercise
81
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Introduction
This publication has been prepared primarily to assist personnel qualify
as welding supervisors under the provisions of CSA Standard W47.1,
Certification of Companies for Fusion Welding of Steel.
Other personnel, such as welding inspectors, engineers and those
responsible for quality, will find this publication beneficial.
It contains background information on welding symbols referenced in
Canadian and International Standards. This document is not intended
to replace study courses, reference books or other pertinent technical
literature which supervisors are encouraged to read.
The following reference sources should be available for this learning unit:
CWBi - Welding Symbols Study Guide
CWBi - Welding Symbols Poster and Quick Reference Card
AWS A2.4 Standard Symbols for Welding, Brazing and
Nondestructive Examination
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Lesson 1
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Objectives
After completing this lesson you should be able to:
1. Fundamental Concepts
Welding symbols are a universal system of signs, rules and conventions
for conveying and placing information on drawings. They are intended to
facilitate communication between the designer, fabrication and inspection
personnel and provide the means for graphical representation of welds,
brazes and nondestructive methods on drawings.
The symbols do not eliminate the need for appropriate interaction
between the design, drafting and production personnel and any issues
should be resolved before production starts. To avoid costly redesign and/
or repairs, symbols must be understood and used. It is important that all
relevant personnel in the manufacturing chain be trained and familiarized
with the concepts and application of welding symbols.
FIG. 1
In welding symbols terminology there are three standard terms that need
to be clearly understood. They are:
weld symbols
supplementary symbols
welding symbols
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FIG. 2
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Weld symbols for fillet, plug, V-groove and back or backing welds
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The weld symbols and corresponding welds for bevel groove, square
groove, U-groove and J-groove welds are shown in Figure 3.
FIG. 3
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The weld symbols and corresponding welds for groove, surfacing and arc
spot welds are shown in Figure 4.
FIG. 4
In the placing of weld symbols on the reference line there is one important
convention that must be observed for weld symbols that have one vertical
line in their make-up. The rule requires that the vertical line must always
be on the left side in the weld symbol. The weld symbols shown in Figure
5 are incorrect because the vertical line is to the right of weld symbol.
FIG. 5
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FIG. 6
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FIG. 7
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Supplementary symbols for weld all around, fillet weld and melt-through
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FIG. 8
Supplementary symbols for a backing bar and for flat, convex and concave weld
contours.
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FIG. 9
The tail of the symbol is typically used for specifying the applicable:
The process data may include filler metal, back-gouging, peening or other
operations, and other pertinent data that should be known.
The notation placed in the tail dealing with this data is normally
established by the user.
All the basic elements of a typical welding symbol, including reference
to supplementary symbols and their specific, designated locations, are
shown in Figure 10. The reference to a designated location does not imply
mandatory use in every welding symbol.
The arrow of the welding symbol must point to a line, location, or area
that specifically identifies the joint, location, or area to be welded.
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FIG. 10
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FIG. 11
Joint
The assembly on the right of Figure 11 consists of three plates. How many
joints are there?
Select your answer from the following, and then read below for the
correct answer:
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FIG. 12
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FIG. 13
A groove weld
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Square
Bevel
V
J
U
Flare bevel
Flare V and
Flare bevel fillet
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FIG. 14
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Groove welds may be single or double sided as shown in Figures 15A and
15B.
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FIG. 16
Fillet welds
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FIG. 17
FIG. 18
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Surfacing welds
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FIG. 19
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Illustration of the arrow side and the other side of a fillet weld
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The other side of a joint is determined by following the joint line from the
arrow side to the other side as shown in Figure 20.
FIG. 20
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FIG. 21
Cruciform joint
4. Fillet Welds
The fillet weld size S must be shown for each weld symbol on the same
side of the reference line as the weld symbol.
The size must appear to the left of each weld symbol. When the fillet
welds are on both sides of the joint, their sizes must be specified whether
the dimensions are identical or different.
FIG. 22
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FIG. 23
FIG. 24
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FIG. 25
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FIG. 26
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FIG. 27
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FIG. 28
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5. Exercises
Complete the following exercises. The answers are provided at the end of
the learning unit.
Exercise 1
Draw the appropriate symbol for the weld shown.
Exercise 2
Draw the appropriate symbol for the welds shown.
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Exercise 3
Draw the appropriate symbols for the welds shown.
Exercise 4
Draw the appropriate symbol for the weld shown.
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Exercise 5
Select the welding symbol that corresponds to the fillet welds shown
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Exercise 6
Select the welding symbol that corresponds to the fillet welds shown.
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Exercise 7
Select the welding symbol that corresponds to the fillet welds shown.
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Lesson 2
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Objectives
After completing this lesson you should be able to:
Describe the symbols used for complete and partial joint penetration
groove welds
Explain the use of combined symbols and multiple reference lines
Describe the symbols used for arc spot welds, plug welds, slot welds
and stud welds
Identify the welding symbols referenced in ISO 2553-1
6. Groove Welds
The elements that define groove welds are:
The depth of preparation, also described as the depth of chamfer, on
each side of the joint (arrow side and other side) and designated by
the capital letter S.
The bevel or groove angle, the angle at which member preparation is
made.
The root opening, the space required for proper fitting of the two
members in the joint, with the primary objective to provide adequate
access for welding and proper fusion in the root area.
In the example shown in Figure 29, the depth of preparation is 9 mm,
the groove angle is 60 degrees and the root opening is 3 mm. Note the
location of dimensions in relation to the symbol.
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FIG. 29
The completed weld for the welding symbol is shown in Figure 30.
FIG. 30
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6.1 Back-Gouging
When back-gouging is required, the welding symbol must include a
reference to back-gouging in the tail as shown in Figure 31. For nonsymmetrical double groove welds, the symbol needs to show the required
groove depth for each side of the joint and include the required groove
angles. For both single groove welds and symmetrical double groove
welds without root faces, the welding symbol does not need to show the
depth of groove dimensions. Reference to notes can be included in the tail
of the welding symbol.
FIG. 31
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Backgouging
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FIG. 32
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The application of the depth of groove and groove weld size is illustrated
in Figures 33 and 34.
The size (E) is measured from the top of the plate to the furthest point
where the weld penetrates the joint. The value of (E) may be less than S
(see Figure 33); however, it may also be greater than S (see Figure 34).
FIG. 33
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Application of depth of preparation and groove weld size (E) smaller than S
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FIG. 34
Application of depth of preparation and groove weld size (E) greater than S
In the most common welding symbol use, both the depth of preparation
and the groove weld size will be found. These symbols will apply equally
to single- and double-groove welds; however, they are typically more
prevalent in cases of partial penetration than complete penetration
grooves. Examples of double-sided welds and the corresponding welding
symbols are shown in Figure 35.
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FIG. 35
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FIG. 36
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FIG. 37
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(a)
(b)
FIG. 38
Bevelled Joints
Figure 38 (a) No, the arrow of the welding symbol should point to the
edge that is to be prepared. The other plate should have been bevelled.
Figure 38 (b) Yes, in this case it is apparent that only one of the two
plates can be bevelled (the vertical plate) and the arrow does not have to
point to the edge that is to be bevelled.
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FIG. 39
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FIG. 40
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7. Exercises
Exercise 8
Draw the appropriate symbol for the weld shown.
Exercise 9
Draw the appropriate symbol for the weld shown.
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Exercise 10
Draw the appropriate symbol for the weld shown.
Exercise 11
Draw the weld indicated by the welding symbol shown.
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Exercise 12
Draw the weld indicated by the welding symbol shown.
Exercise 13
Select the symbol that corresponds to the illustration shown.
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Exercise 14
Select the welding symbol that corresponds to the illustration shown
Exercise 15
Draw the appropriate symbol for the weld shown.
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Exercise 16
Select the symbol that corresponds to the welds shown.
Exercise 17
Draw the appropriate symbol for the welds shown.
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8. Other Welds
8.1 Plug Welds
Plug welds are other types of welds produced by an electric arc welding
process. Although not used as extensively as groove and fillet welds, they
have found their own area of application in welded construction.
A plug weld can be defined as a weld made in a circular hole in one
member of a joint fusing that member to another member. Slot welds are
made in an elongated hole and the hole may be open at one end. Filletwelded holes do not conform to these definitions.
Plug and slot welds share the same shape of weld symbol, which is
represented by a rectangle, irrespective of whether the fusion faces inside
the hole or slot are perpendicular or sloping.
Arrow-side holes to be plug welded are specified by placing the plug weld
symbol below the reference line and other-side holes are specified by
placing the plug weld symbol above the reference line.
Dimensions that must be identified are the:
diameter at the root
pitch
angle of countersink and
depth of fill
The location of the elements of a plug weld welding symbol are shown in
Figure 41.
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FIG. 41
The plug welding symbol and dimensions and the finished plug weld are
shown in Figure 42.
FIG. 42
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FIG. 43
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FIG. 44
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FIG. 45
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FIG. 46
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FIG. 47
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FIG. 48
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FIG. 49
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weld symbol
size
pitch and
number of spots
The location of the elements of a spot welding symbol and the completed
weld are shown in Figures 50 and 51.
When arc spot welds are required in specific locations, they must be
identified on the drawing.
FIG. 50
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FIG. 51
FIG. 52
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FIG. 53
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8.5 Surfacing
As its name implies, a surfacing weld is applied to a surface. A building up
of surfaces may be required for a various reasons, and the most common
are:
correction of dimensions
providing transition between different metals and
providing corrosion- or wear-resistance
The characteristics of a surfacing weld are shown in Figure 54.
The area on which the surfacing weld is to be deposited is simply
identified by the arrow pointing to it with the surfacing symbol always
placed below the reference line. The required thickness is specified to the
left of the weld symbol.
FIG. 54
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FIG. 55
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9. Nondestructive Examination
The examination methods and their corresponding letter designation used
on symbols are shown in Table 1.
TABLE 1
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FIG. 56
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Examples of how to designate welds on the arrow side and other side of
joints for systems A and B are shown in Figures 57 to 60.
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FIG. 57
FIG. 58
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FIG. 59
FIG. 60
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For butt welds, when only the edge of one joint member is to be prepared,
the arrow shall have a break and point toward that member as shown in
Figure 61. The arrow need not be broken if it is obvious which member is
to be prepared. The arrow shall not be broken if there is no preference as
to which member is to be prepared.
FIG. 61
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Asymmetrical Welds
The elementary symbols shall be arranged symmetrically on the reference
line when used to represent symmetrical welds. Examples of the use of
welding symbols to designate asymmetrical welds are shown in Figure 62.
Dimensions shall be specified on the same side of the reference line as
the associated weld symbol. In general, letters are not to be included with
dimensions on drawings unless otherwise stated, e.g. fillet welds and the
symbols a (throat thickness), z (leg length) and s (deep penetration welds).
FIG. 62
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FIG. 63
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For intermittent welds, the dimension of the spacing between the welds,
(e), shall be placed in parentheses after the length dimension.
The number of intermittent welds required, n, shall be placed in front of
the length dimension. If no number is specified, intermittent welds shall
be made along the whole length of the joint.
Chain intermittent welds made on both sides of the joint shall include
information concerning the length, spacing and number of welds for both
sides of the joint.
Staggered intermittent welds made on both sides of the joint, shall be
designated using the Z symbol across the reference line. In the absence
of any information concerning the offset, the centres of the welds on
one side of the joint shall correspond with the centres of the gaps on the
opposite side of the joint. Otherwise, the offset shall be specified in the
tail or elsewhere.
FIG. 64
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Examples of how to dimension flare V butt welds are shown in Figure 65.
FIG. 65
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Exercise
Answers
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Exercise 1
Exercise 2
Exercise 3
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Exercise
Answers
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Exercise 4
Exercise 5
(a)
Exercise 6
(d)
Exercise 7
(b)
Exercise 8
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Exercise
Answers
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Exercise 9
Exercise 10
Exercise 11
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Exercise
Answers
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Exercise 12
Exercise 13
(a)
Exercise 14
(d)
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Exercise
Exercise
Answers
Answers
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Exercise 15
Exercise 16
(d)
Exercise 17
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Exam
Exercise
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The following are sample multiple choice questions. The answer key is on
page 87.
1.
2.
Exam
Exercise
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3.
4.
Exam
Exercise
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5.
6.
Exam
Exercise
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7.
8.
Exam
Exercise
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9.
10.
Answer
Sheet
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Complete the answer sheet and compare the results with the answer key.
If you score less than 70%, we suggest you re-study the material.
Please circle only ONE letter corresponding to the answer you think is
most correct.
The answer sheet below is provided for your use in the event that you
wish to retest yourself.
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Answer Key
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Next Steps
Credentials
PE
Details
Get Assessed
Acorn CWB
Welding Supervisor
Acorn Advanced
Supervisor
Assessment
next
Acorn Advanced
Welding Supervisor
AcornConnect
Qualified Welding
Supervisor under
CSA W47.1
now
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later
Supervisor Steel
Welding Inspector
W178.2 Level 1
Supervisor Aluminum
Welding Inspector
W178.2 Level 2
Welding Inspector
W178.2 Level 3
UPDATE 1