3E-3388

5
6

172-6062

9 10 11 12

RENR7948-02
August 2012

10

13 14 15 16 17 18

3E-3370

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

Pin
68 67 66 65

B
C

P274
1117898

Socket

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

Single Wire
Connector

Plug
Wire
Gauge

Wire
Color

64 63 62 61
72 71 70 69

88 87 86 85 84 83

J174
1306795
325-AG135 PK-14

56 55 54 53

76 75 74 73

P174
1306795

48 47 46 45

60 59 58 57

3E-3364 NOTE X

Connector Reference
Designator

16 15 14 13 12 11

155-2267

22 21 20 19 18 17

52 51 50 49

174-0502

Harness And Wire Symbols

Harness identification code

This example indicates
wire 135 in harness "AG".

227-4002

155-2264

155-2273

Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14

115 114 113 112 111

120 119 118 117 116

105-9344

Component Identifiers (CID)

Module Identifier (MID)

100-3320
160-7689

CID

129-7164

127-5486

(12-14 AWG)

(8-10 AWG)

129-7163

127-5485

13

0002

Injector Cylinder #2

24

0003

Injector Cylinder #3

39

32

47

40

0004

Injector Cylinder #4

57

48

0005

Injector Cylinder #5

70

58

0006

Injector Cylinder #6

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

9W-1951

C9 Industrial Engine
Electrical System

E
B

F
G

10

11

15

16

20

21

25

26

30

0111

Engine Coolant Level Sensor

31

35

36

40

0164
0168

JSC1-UP
MBD1-UP
REH1-UP

8T-9834

ENGINE COOLANT
TEMPERATURE
SENSOR P100

INJECTOR
CYLINDER 1 P301

INJECTOR
CYLINDER 2 P302

INJECTOR
CYLINDER 3 P303

INJECTOR
CYLINDER 4 P304

INJECTOR
CYLINDER 5 P305

0110

Engine Coolant Temperature Sensor

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

Injector Actuation Pressure Sensor

12

Bad device or component.

Electrical System Voltage

13

Out of calibration.

0172

Intake Manifold Air Temperature Sensor

14

Parameter failures.

0190

Engine Speed Sensor

15

Parameter failures.

0247

SAE J1939 Data Link

16

Parameter not available.

0253

Personality Module

17

Module not responding.

0261

Engine Timing Calibration

18

Sensor supply fault.

10

0262

5 Volt Sensor Power Supply

19

Condition not met.

20

16

15

11

0268

Programmed Parameter Fault

20

Parameter failures.

30

26

25

21

40

36

35

31

3E-3382

INJECTOR
CYLINDER 6 P306

Boost Pressure Sensor

C
A

0102

D
C

Failure Mode Identifiers (FMI)

FMI No.

14

8T-8736

Injector Cylinder #1

23

9X-1343

Component

0001

31

(12-14 AWG)

(8-10 AWG)

Component
Part Number

153-9693

111-2416
155-2269

0274

Atmospheric Pressure Sensor

0342

Secondary Engine Speed Sensor

0617

Inlet Air Heater Relay

1835

Auxiliary Pressure Sensor

1836

Auxiliary Temperature Sensor

2417

Ether Injection Control Solinoid

191-7823

EID

E096

High Fuel Pressure

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Identifiers (EID)

6

Event

E360

Low Engine Oil Pressure

12 11 10 9

E361

High Engine Coolant Temperature

18 17 16 15 14 13

E362

Engine Overspeed

E443

High Auxilliary Pressure

E445

High Auxilliary Temperature

155-2252

Related Electrical Service Manuals

Title

E539

High Intake Manifold Air Temperature

E2143

Low Engine Coolant Level

Form Number

Troubleshooting

RENR2418

Systems Operation / Testing and Adjusting

RENR7597

Operation and Maintenance Manual

SEBU7772

The CID is a diagnostic code that indicates which circuit is faulty.

9

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

2012 Caterpillar, All Rights Reserved

3E-5179
7

Printed in U.S.A.

10 11 12

CONNECTOR TABLES FOR HARNESS 227-3812

INJECTOR HARNESS
INTERFACE P300/J300
TURBO OUTLET(BOOST) PRESSURE SENSOR
(INTAKE MANIFOLD AIR) P200
INJECTION ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

INJECTION ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

ATMOSPHERIC PRESSURE
SENSOR P203

INLET AIR HEATER RELAY

CABLE TO INLET AIR HEATER

INLET AIR HEATER GROUND STRAP

INTAKE MANIFOLD AIR TEMPERATURE

SENSOR P103

CLR-GA
WH-18
GN-18
PK-18

TOP VIEW
TURBO OUTLET(BOOST) PRESSURE
SENSOR(INTAKE MANIFOLD AIR)
P200

QTY
1
200mm
1

QTY
1
200mm
1

J93
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9339
G833-N5
2
180-9339
T725-N6
3
180-9339
N707-N7
4
180-9339
G828-N1
5
180-9339
G829-N2
6
180-9339
C991-N3
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
114-8844
WEDGE
3E-3389
J209
WIRE NAME POS TERM/PLUG
G828-N1
A
180-9339
G829-N2
B
180-9339
C991-N3
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
114-8843
WEDGE
3E-3371

CLR-GA
WH-18
PU-18
QTY
1
200mm
1

CLR-GA
YL-18
PK-18
QTY
1
200mm
1

NOT USED
WIRE NAME POS TERM/PLUG
T725-N6
1
180-9340
N707-N7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261
NOT USED
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9340
G833-N5
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261

CONNECTOR TABLES FOR HARNESS 263-7731

ATMOSPHERIC PRESSURE
SENSOR P203

TIMING CALIBRATION
(TC)PROBE CONNECTOR P400

FUEL HARNESS
INTERFACE CONNECTOR P93

CLR-GA

PU-18
YL-18
PK-18

QTY
1
200mm
1

J93
WIRE NAME

POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
G828-M5
5
180-9339
G829-M6
6
180-9339
C991-M7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
110-3202
WEDGE
3E-3389

J209
CLR-GA WIRE NAME POS TERM/PLUG
PU-18
G828-M5
A
180-9339
YL-18
G829-M6
B
180-9339
PK-18
C991-M7
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3370
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3371

CONNECTOR TABLES FOR HARNESS 257-7274

ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - FRONT MOUNTED RELAY

CLR-GA

WH-18
GN-18
PK-18

INLET AIR HEATER GROUND STRAP

FUEL
PRESSURE
SENSOR
J209

CABLE TO INLET AIR HEATER

INLET AIR HEATER RELAY

INJECTION ACTUATION
PRESSURE SENSOR J204

SECONDARY ENGINE
SPEED/TIMING
SENSOR(BOTTOM)
P402

CONNECTOR
P2/J2

LEFT SIDE VIEW

CONNECTOR J1
ELECTRONIC CONTROL MODULE (ECM)

J209
WIRE NAME POS TERM/PLUG
G828-M5
A
180-9339
G829-M6
B
180-9339
C991-M7
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3370
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3371

CLR-GA
WH-18
GN-18
PK-18

CONNECTOR TABLES FOR HARNESS 215-3249

J300
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16 T951-A54
1
144-1636
NEO_BR-16 T952-A55
2
144-1636
NEO_BU-16 T953-A56
3
144-1636
NEO_GY-16 T954-A57
4
144-1636
NEO_GN-16 T955-A58
5
144-1636
NEO_GY-16 T956-A63
6
144-1636
7
8
9
10
11
12
NEO_WH-16 T962-A64
13
144-1636
NEO_GN-16 T961-A65
14
144-1636
NEO_BU-16 T960-A66
15
144-1636
NEO_BR-16 T959-A67
16
144-1636
NEO_YL-16 T958-A68
17
144-1636
NEO_PU-16 T957-A69
18
144-1636
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 191-7823
1
WEDGE
172-6064
5
STRAP
3S-2093
5
MOUNT-WIRE_TIE 105-1797

FUEL FILTER
SIDE VIEW
ENGINE OIL
PRESSURE
SENSOR P201

POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
G828-M5
5
180-9339
G829-M6
6
180-9339
C991-M7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
110-3202
WEDGE
3E-3389

TOP VIEW

FUEL PRESSURE
SENSOR J209

PRIMARY ENGINE
SPEED/TIMING
SENSOR(TOP)
P401

QTY
1
200mm
1

J93
WIRE NAME

NOTE: FUEL PRESSURE SENSOR LOCATION

DEPENDS ON ENGINE CONFIGURATION

ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - REAR MOUNTED RELAY

P301 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16 T951-A54
1
154-2389
NEO_PU-16 T957-A69
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P304 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T954-A57
1
154-2389
NEO_BU-16 T960-A66
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P302 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BR-16 T952-A55
1
154-2389
NEO_YL-16 T958-A68
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P305 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GN-16 T955-A58
1
154-2389
NEO_GN-16 T961-A65
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P303 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BU-16 T953-A56
1
154-2389
NEO_BR-16 T959-A67
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P306 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T956-A63
1
154-2389
NEO_WH-16 T962-A64
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CONNECTOR TABLES FOR HARNESS 235-8202

CLR-GA

P2
WIRE NAME

POS
1
2
3
4
RD-18
C987-A99
5
6
7
8
9
PU-18
G855-A91
10
11
12
BU-18
995-A12
13
14
PK-18
R746-A20
15
16
GN-18
G829-A93
17
18
19
PK-18
G854-A92
20
21
22
23
24
BK-18
E963-A27
25
WH-18
G856-A22
26
27
GY-18
994-A10
28
29
PK-18
G833-A47
30
31
32
33
34
WH-18
E964-A26
35
YL-18
G857-A30
36
37
38
39
PK-18
C991-A33
40
41
42
43
44
45
YL-18
E966-A49
46
BU-18
E965-A48
47
48
49
50
51
52
53
BU-18
G827-A2
54
55
BU-18
C967-A15
56
GY-18
R747-A6
57
58
59
60
61
YL-18
A751-A13
62
63
64
WH-18
T725-A32
65
66
67
68
69
70
71
WH-18
G828-A92
72
73
74
75
76
77
78
BU-18
G850-A98
79
BR-18
G826-A1
80
81
82
PU-18
N707-A31
83
84
BR-18
G849-A96
85
86
87
88
89
90
91
92
93
94
95
96
97
98
OR-18-XLPE
T860-A34
99
100
101
102
103
GY-18-XLPE
T858-A23 104
WH-18-XLPE
T962-A28 105
BR-18-XLPE
T959-A18 106
GN-18-XLPE
T961-A29 107
BU-18-XLPE
T960-A19 108
109
110
111
112
113
114
WH-18-XLPE
T859-A37 115
PU-18-XLPE
T957-A16 116
117
YL-18-XLPE
T958-A17 118
119
120
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
ENDBELL
200mm
PAINT/PRO

TERM/PLUG
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
P/N
227-4002
211-6807
110-3202

CLR-GA
WH-18
GN-18
BR-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

CLR-GA
BR-18
BU-18
GY-18
QTY
1
1
200mm

CLR-GA
RD-18
BU-18
QTY
1
200mm
1

CLR-GA
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
PK-18
PU-18
QTY
1
200mm
1

J204
WIRE NAME POS TERM/PLUG
G828-A95
A
180-9339
G829-A94
B
180-9339
G849-A96
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371
P200
WIRE NAME POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P203
WIRE NAME POS
G828-A40
A
G829-A42
B
R747-A6
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P201
WIRE NAME POS
G826-A38
A
G827-A43
B
994-A10
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P501
WIRE NAME POS
C987-A99
1
G850-A98
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P93
WIRE NAME
A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P100
WIRE NAME POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P103
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P500
WIRE NAME POS
G854-A92
1
G855-A91
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

CLR-GA
BU-18
YL-18
QTY
1
200mm

CLR-GA
BK-18
WH-18
QTY
1
200mm

CLR-GA
GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

CLR-GA
WH-18
YL-18

P/N
155-2269
110-3202
155-2261

QTY
1
200mm
1

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

CLR-GA

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

P401
WIRE NAME POS
E963-A27
A
E964-A26
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
P300
WIRE NAME
T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

POS
1
2
3
4
5
6
7
8
9
10
11
12
WH-18-XLPE
T962-A28
13
GN-18-XLPE
T961-A29
14
BU-18-XLPE
T960-A19
15
BR-18-XLPE
T959-A18
16
YL-18-XLPE
T958-A17
17
PU-18-XLPE
T957-A16
18
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
200mm
PAINT/PRO
1
WEDGE

TERM/PLUG
180-9340
180-9340

P/N
155-2264
155-2259
110-3202

P402
WIRE NAME POS
E965-A48
A
E966-A49
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO

QTY
1

P400
WIRE NAME POS
G856-A22
1
G857-A30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
J400
WIRE NAME

TERM/PLUG
111-1567
111-1567
P/N
111-2416
110-3202

TERM/PLUG
111-1567
111-1567
P/N
100-3320
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
172-6062
110-3202
172-6065

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364

(Dimensions: 39 inches x 24 inches)

10

20 Page,

11

RENR7948-02

12

+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
PTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
041 BK-16
WARNING LAMP
DIAGNOSTIC LAMP
PTO ENABLE SW

T993 BK-16

F404 RD-16
F420 GN-16
120 YL-14
F716 WH-16

IAPCV

269E4604
267E4207

ENGINE OIL PRESSURE SENSOR

BATTERY
266E793
756E168

CB1 15A

E452 WH-16

DN
SPEED
RAISE/LOWER
SWITCH
START
RELAY
(SMMS)

HOURMETER

GROUND STUD

PRIMARY ENGINE SPEED TIMING SENSOR

TIMING CALIBRATION PROBE -

1275485 1275486
1
266E957

UP

041 BK-16

MTR

BAT.

NOTE D

OFF
ON
ST

C
S
B

FUEL PRESSURE

STARTING
MOTOR

START/STOP
KEY SWITCH

1
1275486 1275485

SECONDARY ENGINE SPEED/TIMING

SECONDARY ENGINE SPEED/TIMING
ALTERNATOR

1552269
BK-18
BK-18

Wire Number Code

Code

Component

050
051
052
056
150
151
152
156
159
163
165
168
169
169
172
251
252
253
255
256
258

CB2 15A

PRIMARY ENGINE SPEED/TIMING

TIMING CALIBRATION PROBE +

ENGINE COOLANT TEMPERATURE SENSOR COMMON

381 PU-16
G955 GN-16
150(52) OR-14
150(53) OR-14

G967 WH-16

3E3382 1552264
1
REMOTE STOP
2
-BAT
3
REMOTE START
4
REMOTE RUN
5
+BAT
6
NOTE D

1
2
ENGINE STOP SWITCH

Terminal

Starter Motor (RH)

Starter Motor (RH)
Starter Motor (RH)
Start Relay (RH)
Starter Motor (LH)
Starter Motor (LH)
Starter Motor (LH)
Start Relay (LH)
Start Relay (LH)
Engine Stop Switch
Engine Stop Switch
Start/Stop Key Switch
Start/Stop Key Switch
Engine Stop Switch
Engine Stop Switch
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)

ANALOG RETURN

CONTROL PANEL

INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE

+Battery
264
265
351
352
353
355
356
358
364
365
366
367
408
409
410
756
757
793
794
795
796
957
4201 - 4212
4601 - 4606

-Battery
Start
+Battery Out
+Battery
-Battery
Start
+Battery Out
+Battery In
N.O. In
N.O. Out
S
B
N.C. In
N.C. Out
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery

TYPICAL WIRE NUMBER: 050 E 365

Right Hand Starter Motor +Battery Connection
C9 Engine
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.

Alternator Breaker (RH)

Alternator Breaker (RH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alernatror (LH)
Alternator Breaker (LH)
Alternator Breaker (LH)
Circuit Breaker 2
Circuit Breaker 2
Raise/Lower Switch
Raise/Lower Switch
Raise/Lower Switch
Hourmeter
Hourmeter
Warning Lamp +
Warning Lamp Diagnostic Lamp +
Diagnostic Lamp Start/Stop Key Switch
12 Pin Connector J94
6 Pin Connector J95

+Battery
+Battery
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery
+Battery
+Battery
Battery
Load
Common
Down
Up
+Battery
-Battery
Red+
RedYellow+
YellowR or IGN

In
Out
FUEL TEMPERATURE

DIFFERENTIAL FUEL PRESSURE SW

In
Out
PRESSURE SENSOR +5V

AIR INLET HEATER RETURN

ANALOG POWER +5V

FUEL DIFFERENTIAL PRESSURE SW RETURN

INJECTOR ACTION PRESS SENSOR

INJECTOR 5&6 HS

INJECTOR 1&2
INJECTOR 5
INJECTOR 3
INJECTOR 6
INJECTOR 4

V-C3
V-C1
H-C5
1297163 1297164
3E3364 1552269
1
1
101-H31 RD-14
101-V1 RD-14
2
229-H32 BK-14
1297163 V-C2 1297164
1
200-V2 BK-14

H-C3
1275485
101-H20 RD-10

H-S6

H-C4
1275485 1275486
1
101-H10 RD-10

H-S5

1275486

(Dimensions: 39 inches x 24 inches)

20 Page,

RENR7948-02

MTR

BAT.

STARTING
MOTOR

120-C34 YL-18
K900-C47 YL-16
K990-C48 GN-16

229-C50 BK-18

1
2
3
4
5
6

1
2
3
4
5
6

N782-G1 BU-18

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

START AID OVERRIDE

RETARDER SOLENOID LO/HI SWITCH

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

LAMP
LAMP
LAMP
LAMP

J1939 DATA LINK (-)

RETARDER SOLENOID MED/HI

PTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

BATTERY (+) - UNSWITCHED

COOLANT LEVEL SWITCH
J1939 DATA LINK (+)
BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP SWITCH
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

ELECTRONIC CONTROL MODULE

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

101-C8 RD-14
101-C18 RD-14
101-C41 RD-14
101-C14 RD-14
101-C17 RD-14
101-C2 RD-14

893-H1
892-H2
K900-H28
150-H24
101-H36
101-H31

F426-H3 BU-18

150-H23 0R-18
150-H12 OR-18
150-H13 0R-18

229-H17 BK-18
229-H18 BK-18

229-H14 BK-18
229-H19 BK-18

H-C2
7X6222
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14

H-S7
150-H24 OR-14
1

H-S1
1

229-H21 BK-14
229-H39 BK-18
2

H-S8
1

893-H1 GN-18
892-H2 BR-18
F426-H3 BU-18
F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18
F716-H9 WH-18
G955-H15 GN-18
G967-H16 WH-18
120-H22 YL-18

F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18

K990-H30
G955-H15
101-H34
101-H37
120-H22
F426-H3
F716-H9
G967-H16
101-H38
101-H33
F404-H4
F420-H5
F424-H6
229-H21
101-H35
229-H32

GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14

C-C1
9X0145
1
893-C12 GN-18
2
892-C11 BR-18
3
K900-C13 YL-16
4
150-C1 OR-14
5
101-C2 RD-14
6
101-C5 RD-14
7
8
105-C6 RD-18
9
K990-C15 GN-16
10
G955-C3 GN-18
11
101-C8 RD-14
12
101-C14 RD-14
13
120-C7 YL-18
14
F426-C52 BU-18
15
F716-C9 WH-18
16
G967-C4 WH-18
17
101-C17 RD-14
18
101-C18 RD-14
19
F404-C29 RD-18
20
F420-C32 GN-18
21
F424-C39 YL-18
22
229-C40 BK-14
23
101-C41 RD-14
24
229-C16 BK-14

HARNESS 276-0826
H-S3
GN-16
1

K990-H30 GN-16
2

K990-H29 GN-16
F716-H9 WH-18
K900-H28 YL-16
K900-H11 YL-16
150-H23 OR-18
K900-H11 YL-16
150-H12 OR-18
150-H13 OR-18

229-H14 BK-18
G955-H15 GN-18
G967-H16 WH-18
229-H17 BK-18
229-H18 BK-18
229-H19 BK-18

120-H22 YL-18
1607689
J1 H-C1

H-S2

H-C6
1330973
A
K900-H27 YL-16
B
K990-H29 GN-16

TERMINATION
RESISTOR
174-3016
(NOTE B & C)
C

RS485A
RS485B
GAUGE GROUND
GAUGE V+

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18
N782-G19
N783-G18
N784-G17
N785-G12

BU-18
GN-18
WH-18
BU-18

INJECTOR 2 LS

G-C6
1552273

101-C10 RD-10
C-T1
1311497

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER START VALVE RELAY
INLET AIR SHUTOFF SOLENOID RELAY

AUXILIARY PRESSURE SENSOR

AUXILIARY TEMPERATURE SENSOR

START AID OVERRIDE SWITCH

NOT USED

C-S1
K900-C27 YL-16
K900-C26 YL-16
K900-C22 YL-16
1

K900-C13 YL-16

K990-C15 GN-16

120-C7 YL-18

120-C37 YL-18

C-S2
K900-C22 YL-16
K900-C47 YL-16
2

C-S3
K990-C48 GN-16
K990-C23 GN-16
2

C-S11
K990-C25 GN-16
K990-C24 GN-16
120-C45 YL-18

NOT USED
PTO INTERRUPT SWITCH
J1939 SHIELD

HARNESS 266-2295
DIAGNOSTIC
LAMP
7N-5876

WARNING
LAMP
7N-5876

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

MAINTENANCE
LAMP
7N-5876

NOT USED
+BATTERY (UNSWITCHED)
COOLANT LEVEL SENSOR
J1939 DATA (+)

120-C19
120-C34
120-C36
120-C35

YL-18
YL-18
YL-18
YL-18

120-C35 YL-18
F420-C32 GN-18
120-C21 YL-18
F404-C29 RD-18
120-C36 YL-18
F424-C39 YL-18

+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH

391-C43 PK-18
391-C46 PK-18
391-C31 PK-18

105-C6 RD-18
G955-C3 GN-18
F426-C52 BU-18
F716-C9 WH-18
G967-C4 WH-18
F420-C32 GN-18
F404-C29 RD-18
F424-C39 YL-18
893-C12 GN-18
892-C11 BR-18
229-C16 BK-14 C-S8 229-C30
229-C54
229-C40 BK-14
229-C42 BK-18 C-S10
229-C50
229-C28
229-C53
229-C51
229-C44
1

YL-18
YL-16
GN-16
BK-18

C-S7
120-C21 YL-18

C-S9
1

120-C34
K900-C47
K990-C48
229-C50

MAINTENANCE
CLEAR SWITCH
3N-5716

C-C19
1552267

PTO ENABLE SWITCH

PTO RAMP UP/SET SWITCH
NOT USED
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)

A
B
C

F426-C52 BU-18
229-C53 BK-18
C-C18
1552267

A
B
C

G955-C3 GN-18
229-C51 BK-18
G967-C4 WH-18

HI/LO IDLE
2591107
2

BATTERY (-)

KEYSWITCH
3E-0156

STOP SWITCH
111-1325
C-M8 2

1 C-M9

3 C-M7

391-C31 PK-18
F716-C9 WH-18C-M10

391-C33 PK-18

229-C44 BK-18
150-C38 OR-14
120-C45 YL-18
105-C6 RD-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

LAMP
LAMP
LAMP
USED

J1939 DATA (-)

NOT USED

C-C13
1552269
1
391-C46 PK-18
2
229-C54 BK-18
DIODE
189-3158

C-S6
1

1
2

C-C5
1552269
391-C43 PK-18
229-C30 BK-18

K990-C23 GN-16
1

DIAGNOSTIC
WARNING
MAINTENANCE DUE
NOT

C-T2
1311497

120-C19 YL-18
229-C28 BK-18
893-C12 GN-18
892-C11 BR-18
K990-C25 GN-16
K900-C27 YL-16

OFF
ON

391-C33 PK-18

A
B
C
D
E
F
G
H
J

C-C20
1330973
A
K900-C26 YL-16
B
K990-C24 GN-16
C

(+)BATTERY
(-)BATTERY
CAT DATA LINK(+)
CAT DATA LINK(-)
J1939(-)
J1939(+)

TERMINATION
RESISTOR
174-3016

BATTERY (-)
THROTTLE POSITION SENSOR 1 (pwm)
SOLENOID COMMON
THROTTLE POSITION SENSOR 2 (pwm)

ST

+BATTERY (SWITCHED)
120-C45 YL-18

IGN

105-C6 RD-18

IL
GND

C-C6 ENGINE SERVICE

TOOL CONNECTOR
9W-1951

994-A10
995-A12
A751-A13
C967-A15
C987-A99
C991-A33
E963-A27
E964-A26
E965-A48
E966-A49

E963-A27 BK-18
G856-A22 WH-18
994-A10 GY-18

WH-16
GN-16
BU-16
BR-16
YL-16
PU-16

INJECTOR HARNESS
CONNECTOR

GY-18
BU-18
YL-18
BU-18
RD-18
PK-18
BK-18
WH-18
BU-18
YL-18

A-S5

E964-A26 WH-18
G857-A30 YL-18

A-S4

G827-A2 BU-18

C991-A33 PK-18

A-S2

G828-A92 WH-18

A-S3

G829-A93 GN-18
E966-A49 YL-18
E965-A48 BU-18

A-S1

G833-A47 PK-18

G827-A2 BU-18
C967-A15 BU-18
R747-A6 GY-18

A751-A13 YL-18

T725-A32 WH-18

G827-A43 BU-18
G827-A36 BU-18
994-A10
995-A12
A751-A13
C967-A15
C987-A99
C991-A33
E963-A27
E964-A26
E965-A48
E966-A49
G826-A35
G826-A38
G827-A36
G827-A43
G828-A39
G828-A40
G828-A95
G829-A41
G829-A94
G829-A42
G833-A44
G833-A46
G833-A45
G849-A96
G850-A98
G854-A92
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

G828-A95 WH-18
G828-A40 WH-18
G828-A39 WH-18
G829-A94 GN-18
G829-A42 GN-18
G829-A41 GN-18
G833-A46 PK-18
G833-A44 PK-18
G833-A45 PK-18

BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

T957-A16
T958-A17
T959-A18
T960-A19
T961-A29
T962-A28

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

GY-18
BU-18
YL-18
BU-18
RD-18
PK-18
BK-18
WH-18
BU-18
YL-18
BR-18
BR-18
BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

P93
1552264
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

T859-A37 WH-18-XLPE

P400
1552269
1
2

T858-A23 GY-18-XLPE

A-S8

YL-18
PK-18
WH-18
PU-18
WH-18
GR-18
PK-18

P303
1539693
NOTE X

INJECTOR
CYLINDER #3

P305
1539693
NOTE X

INJECTOR
CYLINDER #5

P306
1539693
NOTE X

TURBO OUTLET(BOOST) PRESSURE

SENSOR(INTAKE MANIFOLD AIR) P200

INJECTOR
CYLINDER #6

J93
3E3388

1552269
NOT
USED
1552269
J209
NOT
USED 3E3370
A
B
C
FUEL HARNESS

FUEL
PRESSURE
SENSOR
1946725
OR-18 V+ ANALOG
YL-18 RETURN
GN-18 SIGNAL

NOTE: WIRE G828-M5 IS WHITE

& WIRE G829-M6 IS GREEN IN
FUEL
THE 2577274 HARNESS
PRESSURE
J209
SENSOR
3E3370
1946725
G828-M5 PU-18
A
OR-18 V+ ANALOG
G829-M6 YL-18
B
YL-18 RETURN
C991-M7 PK-18
C
GN-18 SIGNAL
ALTERNATE FUEL HARNESS

1
2
3
4
5
6
7
8

INTAKE MANIFOLD AIR TEMPERATURE

SENSOR P103

J400
3E3364
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-S1

ENGINE COOLANT TEMPERATURE

SENSOR P100

SIGNAL
RETURN

PRIMARY ENGINE
SPEED/TIMING SENSOR(TOP)
(236-6221)

A
B

SIGNAL
RETURN

SECONDARY ENGINE
SPEED/TIMING SENSOR(BOTTOM)
(236-6221)

1
2

SIGNAL
RETURN

ENGINE COOLANT
TEMPERATURE SENSOR
(197-8392)

P103
1552269
1
C967-A15 BU-18
2
G833-A45 PK-18

SIGNAL
RETURN

INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
(197-8391)

P402
1112416
E965-A48 BU-18
E966-A49 YL-18
P100
1552269
995-A12 BU-18
G833-A44 PK-18

INLET AIR
HEATER RELAY P501

P200
1552267
G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

A
B
C

V+ ANALOG
RETURN
SIGNAL

TURBO OUTLET(BOOST) PRESSURE

SENSOR(INTAKE MANIFOLD AIR)
(210-1747)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ENGINE OIL
PRESSURE SENSOR
(197-8394)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
(197-8393)

A
B
C

OR-18
YL-18
GN-18

P201
1552267
G826-A38 BR-18
G827-A43 BU-18
994-A10 GY-18

T859-A87 WH-18-XLPE
T859-A88 WH-18-XLPE

INJECTOR ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

150-C38 OR-14

BAT

ELECTRONIC CONTROL MODULE (ECM)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A-S5

ENGINE OIL PRESSURE

SENSOR P201

FUEL HARNESS
INTERFACE P93

INJECTION ACTUATION
PRESSURE SENSOR J204

A-S4

P203
1552267

T858-A85 GY-18-XLPE
T858-A86 GY-18-XLPE

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

N707-A31 PU-18

J204
3E3370

G849-A96 BR-18

G828-A95 WH-18
G829-A94 GN-18
G849-A96 BR-18

V+ ANALOG
RETURN
SIGNAL

INJECTOR HARNESS
INTERFACE P300

PRIMARY ENGINE SPEED/TIMING

SENSOR(TOP) P401

INJECTION ACTUATION
PRESSURE SENSOR
(236-6220)

A-S6

A-S8

A-S7

P500
1552269
1
2

G854-A92 PK-18
G855-A91 PU-18
P501
1552269

1
2

C987-A99 RD-18
G850-A98 BU-18

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P400/J400

INJECTION ACTUATION
PRESSURE CONTROL VALVE(IAPCV)
J501
3E3364
BK-18
BK-18

INLET AIR
HEATER

T860-A34 OR-18-XLPE
INLET AIR
HEATER RELAY

T858-A23
T962-A28
T959-A18
T961-A29
T960-A19

A-S3

A-S2

A
B

E963-A27 BK-18
E964-A26 WH-18

P304
1539693
NOTE X

INJECTOR
CYLINDER #4

P401
1003320

A-S6
A-S7

F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3

P302
1539693
NOTE X

INJECTOR
CYLINDER #2

J93
3E3388
1
2
3
4
5
6
7
8

G856-A22 WH-18
G857-A30 YL-18

T860-A90 OR-18-XLPE
T860-A89 OR-18-XLPE
T860-A34 OR-18-XLPE

G850-A98 BU-18
G826-A1 BR-18

A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

G826-A38 BR-18
G826-A35 BR-18

G849-A96
G850-A98
G854-A92
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

G828-A92 WH-18

P301
1539693
NOTE X

INJECTOR
CYLINDER #1

G833-A47 PK-18

G826-A1 BR-18

ATMOSPHERIC PRESSURE
SENSOR P203

OR-2

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202

SECONDARY ENGINE SPEED/TIMING

SENSOR(BOTTOM) P402

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

ELECTRONIC
CONTROL MODULE P2

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)

1
2
T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

COLOR LEGEND

T958-A17 YL-18-XLPE
P142/J142
1
2

P1
1607689

START RELAY
209-5582
C-S4

G854-A92 PK-18

T962-C64
T961-C65
T960-C66
T959-C67
T958-C68
T957-C69

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

INJECTOR 3&4 HS
INJECTOR 1 LS

101-C20 RD-10

CIRCUIT BREAKER
6T-3643
C-T15
C-T20
101-C5 RD-14
150-C1 OR-14
15A
C-T17
150-C38 OR-14

K990-H7 GN-16

K990-H7

C-S5

N782-G13 BU-18
N782-G21 BU-18
N782-G11 BU-18
N782-G19 BU-18
N783-G14 GN-18
N783-G22 GN-18
N783-G10 GN-18
N783-G18 GN-18
N784-G15 WH-18
N784-G23 WH-18
N784-G9 WH-18
N784-G17 WH-18
N785-G16 BU-18
N785-G24 BU-18
N785-G20 BU-18
N785-G12 BU-18

BK-18
BK-18

OPTIONAL
WIRING

893-H1 GN-18
892-H2 BR-18

G-S4

N785-G4 BU-18

101-H36 RD-14
101-H37 RD-14
101-H38 RD-14

BATTERY
DISCONNECT
SWITCH

1
2
3
4

G-S3

N784-G3 WH-18

BATTERY

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

N783-G2 GN-18

G-S2

101-H33 RD-14
101-H34 RD-14
101-H35 RD-14

NOTE D

ALTERNATOR

G-S1

G-C5
1552273

N782-G11
N783-G10
N784-G9
N785-G20

G-C1
1552273

G-C4
1552273

N782-G21
N783-G22
N784-G23
N785-G24

CONTROL MODULE
210-4309
+BATTERY
J1939 DATA+
RS485A
J1939 DATARS485B
J1939 SHIELD
GAUGE GND
GAUGE V+
GROUND

N782-G13
N783-G14
N784-G15
N785-G16

C-C7
1552273

G-C3
1552273

TACHOMETER
207-2825

VOLTMETER
207-2822

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+
1
2
3
4
5
6

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18

HARNESS 248-0471
BATTERY

G-C2
1552273

N782-G5
N783-G6
N784-G7
N785-G8

OPTIONAL INSTRUMENT PANEL

ENGINE COOLANT
TEMPERATURE
207-2823

ENGINE OIL
PRESSURE
207-2824

RS485A
RS485B
GAUGE GROUND
GAUGE V+

FUEL
PRESSURE
211-0745

HS
LS
LS
LS
LS

G829-A93 GN-18

WH-18-XLPE
GN-18-XLPE
BU-18-XLPE
BR-18-XLPE
YL-18-XLPE
PU-18-XLPE

PRESSURE SENSOR COMMON

T962-A28
T961-A29
T960-A19
T959-A18
T958-A17
T957-A16

COOLANT
LEVEL
SENSOR

995-A12 BU-18
R746-A20 PK-18

J649
3E5179
1
2
3
4
5
6
7
8
9
10
11
WARNING RD
12
DIAGNOSTIC
YL

TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR)

P649
1552252
150(52) OR-14
150(53) OR-14
G955 GN-16
G967 WH-16
F716 WH-16
150(48) OR-14
120 YL-14
041 BK-16
F420 GN-16
F404 RD-16

EMGINE COOLANT TEMPERATURE

+5V
SIGNAL
RETURN

A
C
B

P800
1552267

167 0R-16
E452 WH-16
T993 BK-16

HARNESS
215-3249

DIG SNSR PWR (+8V)

COOLANT LEVEL SNSR
ANLG SNSR RETURN

167 0R-16

YL-16
BR-16
BU-16
GY-16
GN-16
GY-16

G971 BR-16
G969 YL-16

G855-A91 PU-18

P800/J800
A
C
B

BATTERY
125/OR
T993/BR
167/OR
A274/BK
F426/BU
M909/GN
893/PK
892/WH
382/PK
G971/BR

TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

A B C
P154
1740502

J63
ENGINE SERVICE
TOOL CONNECTOR
8T8736
(+)BATTERY
120/YL
A
(-)BATTERY
229/BK
B
J1939 SHIELD
C
A234/BK
CAT DATA LINK(+)
893/PK
D
CAT DATA LINK(-)
892/WH
E
J1939(-)
F
K990/GN
J1939(+)
G
K900/YL
H
J

F404/RD
F420/GN
F424/YL
T936/GN

K990/GN
SPARE 1

H406/GY
M904/OR
A234/BK
F716/WH
G968/WH
H405/BU
150/OR(48)
E452/WH
K900/YL
150/OR(52)
150/OR(53)
387/PK
381/PU
G955/GN
E798/PK
G967/WH
229/BK(61)
229/BK(63)
229/BK(65)
A307/GY
G969/YL
C912/GN
120/YL

P220/J220
A
C
B

OPTIONAL
WIRING

BATTERY

1297163

NOTE D
G

THROTTLE
POSITION
SENSOR 1
(pwm)

OR

ORANGE

SENSOR / ACTUATOR SUPPLY

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

CAT DATA LINK

DESIRED
SPEED
CONTROL
(NOTE W)

RS-232/RS-485 DATA LINK

HIGHWAYS

ETHER START VALVE RELAY

BAT.

ST
NOTE D

NOTE D

ON

ETHER START
VALVE RELAY
(NOTE V)

B
S
C
R

START RELAY
(SMMS)

ELECTRONICS
GROUND STUD
NOTE A

M909/GN
T936/GN
G971/BR
G969/YL
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
M904/OR
E798/PK
382/PK
F404/RD
F420/GN
F716/WH
G968/WH
381/PU
G955/GN
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU
M910/OR
G967/WH
387/PK
150/OR(48)
150/OR(52)
150/OR(53)
SPARE 1
C912/GN

WHITE

(-) BATTERY / SENSOR RETURN

BATTERY(-)

OFF

120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK

RED

WH

CONTROL (POSITIVE) FROM ECM

CONTROL (RETURN) FROM ECM

AUXILIARY
PRESSURE
SENSOR
161-9932

+5V
SIGNAL
RETURN

COLOR
ABBREVIATIONS
RD

STARTING CIRCUIT

COOLANT LEVEL
SENSOR
OFF ENGINE
165-6634/239-9957

+8V
SIGNAL
RETURN

J403/P403
C
SIG
A
+ BAT.
B
- BAT.

1297164
1

STARTING
MOTOR

120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK

(+) BATTERY SWITCHED

J1939 DATA LINK

MTR

229/BK(63)
229/BK(61)
229/BK(65)

(+) BATTERY
AUXILIARY
TEMPERATURE
SENSOR
145-7028

SIGNAL
RETURN

SIGNAL TO ECM

120

G469/BU
G488/GN

M910/OR
H407/YL

BATTERY
DISCONNECT
SWITCH

NOTE D

1297163

1
2

INLET AIR SHUTOFF SOLENOID RELAY

SOLENOID COMMON

IAPCV RETURN

T951-C54
T952-C55
T953-C56
T954-C57
T955-C58
T956-C63

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

J300
1917823

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

P520
1552269

G971 BR-16
G969 YL-16

1297164

150(48) OR-14

C987-A99 RD-18

GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

INLET AIR HEATER

1
2

T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

Optional Start/Stop Control wiring

J61 P61
9X1343 8T9834
1
+BAT. (UNSWITCHED)
150/OR(48)
M909/GN
2
3
T936/GN
G971/BR
4
INLET AIR SHUTOFF SOLENOID RELAY
G969/YL
5
SOLENOID COMMON
892/WH
6
893/PK
7
8
DIG SNSR PWR (+8V)
167/OR
A274/BK
9
10
A307/GY
11
G488/GN
12
F426/BU
F424/YL
13
125/OR
14
T993/BR
15
ANLG SNSR RETURN
16
A234/BK
17
K900/YL
18
K990/GN
19
M904/OR
20
21
E798/PK
382/PK
22
23
24
F404/RD
DIAGNOSTIC LAMP
F420/GN
25
WARNING LAMP
26
+BAT. (SWITCHED)
120/YL
F716/WH
27
REMOTE SHUTDOWN SW
28
G968/WH
29
PTO ENABLE SW
381/PU
30
PTO RAMP UP/SET SW
G955/GN
31
150/OR(52)
+BAT. (UNSWITCHED)
32
150/OR(53)
+BAT. (UNSWITCHED)
33
G469/BU
34
H407/YL
35
H406/GY
36
E452/WH
COOLANT LEVEL SNSR
37
H405/BU
38
M910/OR
39
PTO RAMP DOWN/RESUME SW
G967/WH
40
387/PK

P300
1726062

P2
2274002
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

SEE CONNECTIONS AT LOCATION B-4

1
2

ETHER START VALVE

BATTERY(-)

ETHER
START
VALVE
(NOTE V)

ETHER
START
VALVE
(NOTE V)

1
2

ALT
ATA
CB
CIS
DIG
ECM
N/C
PWM
SM
SMMS

ALTERNATE ETHER VALVE WIRING

KEYSTART
SWITCH
P515
1552269

ALTERNATOR
BK-18
BK-18

1
2

STARTING AID OVERRIDE SW

MAINTENANCE DUE RESET SW

J61
P61
9X1343
1
+BAT. (UNSWITCHED)
150/OR(48)
M909/GN
2
TORQUE LIMIT SW
3
NOT USED
T936/GN
G971/BR
4
INLET AIR SHUTOFF SOLENOID RELAY
G969/YL
5
SOLENOID COMMON
892/WH
6
CAT DATA LINK 893/PK
7
CAT DATA LINK +
8
DIG SNSR PWR (+8V)
167/OR
A274/BK
9
DIG SNSR RETURN
10
A307/GY
THROTTLE POSITION SENSOR 1 (pwm)
11
AUXILIARY TEMP SNSR
G488/GN
12
F426/BU
MAINTENANCE DUE RESET SW
F424/YL
13
MAINTENANCE DUE LAMP
125/OR
14
ANLG SNSR PWR (+5V)
T993/BR
15
ANLG SNSR RETURN
16
A234/BK
J1939 SHIELD
17
K900/YL
J1939 DATA +
18
K990/GN
J1939 DATA 19
M904/OR
PTO INTERRUPT SW
20
C912/GN
THROTTLE POSITION SENSOR 2 (pwm)
21
E798/PK
NOT USED
382/PK
22
ETHER START VALVE RELAY
23
SPARE 1
NOT USED
24
F404/RD
DIAGNOSTIC LAMP
F420/GN
25
WARNING LAMP
26
+BAT. (SWITCHED)
120/YL
F716/WH
27
REMOTE SHUTDOWN SW
28
G968/WH
INTERMEDIATE ENGINE SPEED SW
29
PTO ENABLE SW
381/PU
30
PTO RAMP UP/SET SW
G955/GN
31
150/OR(52)
+BAT. (UNSWITCHED)
32
150/OR(53)
+BAT. (UNSWITCHED)
33
G469/BU
AUXILIARY PRESS. SNSR
34
NOT USED
H407/YL
35
H406/GY
NOT USED
36
E452/WH
COOLANT LEVEL SNSR
37
H405/BU
NOT USED
38
M910/OR
STARTING AID OVERRIDE SW
39
PTO RAMP DOWN/RESUME SW
G967/WH
40
387/PK
75% OVERSPEED VERIFY SW

ABBREVIATIONS

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SENSOR 1 (pwm)
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE RELAY
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.

TORQUE LIMIT SW

REMOTE SHUTDOWN SW (NOTE K)

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES

WITHOUT CATERPILLAR ENGINEERING APPROVAL

PTO RAMP UP/SET SW

PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
DIGITAL
ELECTRONIC CONTROL MODULE
NO CONNECTION
PULSE WIDTH MODULATION
STARTING MOTOR
START MOTOR MAG SWITCH

UNLESS OTHERWISE SPECIFIED:

ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
PTO RAMP
UP/DOWN SWITCH

14 AWG

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

MAINTENANCE
DUE LAMP

CB
1A

DIAGNOSTIC LAMP

CB
J1939 SHIELD
J1939 DATA +
J1939 DATA (153-2707)
(NOTES B & E)

WARNING LAMP

CB
1A

C B A

C B A

MAX LENGTH 30 METERS

B A C

(NOTE B & C)
120
TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

DEVICE

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

IDENT
FOR:

1A

A
B
C
D
E
F
G
H
J

+ BAT.
- BAT.
CAT DATA LINK +
CAT DATA LINK -

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

A
C
M
M
N

HARNESS

CHG

C9 ACERT
235-8202
215-3249
263-7731
257-7274
227-3812

04
03
00
00
01

(EXTERNAL) ENGINE MASTER HARNESS

(INTERNAL) INJECTOR HARNESS
FUEL HARNESS (CUSTOMER INSTALLED REMOTE FILTER)
FUEL HARNESS (RIGHT SIDE FILTER)
FUEL HARNESS (LEFT FRONT FILTER)

THIS SCHEMATIC IS FOR THE C9 INDUSTRIAL

ENGINE ELECTRICAL SYSTEM
MEDIA NUMBER: RENR7948-02
Components are shown installed on a fully operable engine with the key
and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications
and Systems Operations.